Test Report of Generator Protection Relay (G60-A) for 1

Engro Powergen Project

Customer Engro Powergen

Relay Type Numerical Generator Management Relay
Panel Identification Generator Protection Panel GPP
Relay Identification Generator Protection
Relay Make GENERAL ELECTRIC
Model G60-G01-HCH-F8F-H67-M8F-P6D-U6D-W6C
Serial No. AALC07000443
Firmware Revision 5.4
Auxiliary Voltage 125V DC
Test Starting Date 16-04-2015
Test Set Used Freja 300
Mr.Mubasher Ahmed, Testing/Commissioning Engineer.
Tested By Contact Number: +92 333 408 30 86
Witnessed By Mr.Ijlal, Engro Powergen

General Data
Generator Genout Voltage 11.0 kV
Connection Type WYE
CT Ratio Genout Side (CT-6) 8000/1
CT Ratio Neutral Side (CT-1) 8000/1
VT Ratio (VT-G) 13.8kV/100V
Aux. Neutral VT(NET) 13.8kV/200V

Testing Procedure

1. Verify that the relay rear connection/wiring is according to referred drawings.

2. Power up relay at its rated voltage mentioned on face plate of relay.
3. Verify that In Service green LED on face plate is lit up.
4. Verify that different protection units inside the relay are configured on desired
settings.
5. Isolate the relay from field side wiring as per referred drawing.
6. Inject different voltage & current values (according to relay trip settings) to
relay and check its functionality and behavior.
7. Note down all test results in tables given below.

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 Test Report of Generator Protection Relay (G60-A) for 2
Engro Powergen Project

1. Measuring / Metering Accuracy

Phase Applied Analog Measured Value

Source Ratio
Involved Signals (Secondary) (Primary)

Source 2,Line Side Ia1 8000/1 1.00 0A 7.994-0 kA

Source 2, Line Side Ia2 8000/1 1.00 240A 8.002-119 kA
Source 2, Line Side Ia3 8000/1 1.00 120A 7.994-240kA
Source 1, Neutral Side Ib1 8000/1 1.00 0A 7.995-0 kA
Source 1, Neutral Side Ib2 8000/1 1.00 240A 8.002-119 kA
Source 1, Neutral Side Ib3 8000/1 1.00 120A 7.994-240kA
Main PTs (VTG-P) V1 13.8kV/100V (57.70)100V 13.796-330 kV
Main PTs (VTG-P) V2 13.8kV/100V (57.7240)100V 13.794-90 kV
Main PTs (VTG-P) V3 13.8kV/100V (57.7120)100V 13.808-210 kV
NET VT 13.8kV/220V 1000 V 6.27-0 kV

2. Stator Differential Protection (87G)

Pickup = 0.083 P.U

Slope 1 = 10 %
Break 1 = 1.00 P.U
Break 2 = 3.07 P.U
Slope 2 = 60 %

2.1 Pickup Accuracy

I Applied at Gen out Side( (Amp) I Applied at Neutral Side (Amp)

Sr. Status
Ia1 Ia2 Ia3 Ib1 Ib2 Ib3
1 1.00 0 1.00 240 1.00 120 1.00 0 1.00 240 1.00 120 Stable
2 0.90 0 0.90 240 0.90 120 0.810 0 0.810 240 0.810 120 No Pickup
3 0.90 0 0.90 240 0.90 120 0.809 0 0.809 240 0.809 120 Pickup
4 3.50 0 3.50 240 3.50 120 1.41 0 1.41 240 1.41 120 No Pickup
5 3.50 0 3.50 240 3.50 120 1.40 0 1.40 240 1.40 120 Pickup

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2.2 Operating Time Accuracy

I Applied at Genout Side( (Amp) I Applied at Neutral Side (Amp) Measured

Sr. Time Status
Ia1 Ia2 Ia3 Ib1 Ib2 Ib3 (msec)
1 1.00 0 1.00 240 1.00 120 0.00 0 0.00 240 0.00 120 13.00 Trip

3. Negative Phase Sequence (Generator Unbalance Alarm 46A)

3.1 Pickup Accuracy

Inom. = 0.830 P.U.

Stage 2 Pickup = 10.00%
Time Delay = 6.0 sec
Applied Current Gen out Source 2 (Amp)
Sr. Status
Ia1 Ia2 Ia3 I1 I2 I3
1 0.050 0.050 0.050 0 120 240 No Pickup
2 0.051 0.051 0.051 0 120 240 Pickup

: Phase T
OC and Stator Diff. Settings should be switched off to test this function.
4. Negative Phase Sequence ( Generator Unbalance Trip 46T)

4.1 Pickup Accuracy

Stage 1 Pickup = 10.00 %

Stage 1 K Value = 6.40
Stage 1 min. = 0.250 Sec
Stage 1 max. = 640.0 Sec
Stage 1 K Reset = 256.0 Sec

Applied Current Gen Out Source 2 (Amp) Status

Sr.
Ia1 Ia2 Ia3 I1 I2 I3
1 0.084 0.084 0.084 0 120 240 No Pickup
2 0.085 0.085 0.085 0 120 240 Pickup

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4.2 Operating Time Accuracy

Applied Current Neutral Source 2 (Amp) Measured Time

Sr.
Ia1 Ia2 Ia3 I1 I2 I3 ( Sec )
1 1.00 1.00 1.00 0 120 240 4.434
2 1.50 1.50 1.50 0 120 240 1.994
3 2.50 2.50 2.50 0 120 240 0.733

5. Sensitive Directional Power Stage 1(32 N. Stop)

5.1 Pickup Accuracy

Directional Power RCA = 180

Stage 1 SMIN = 0.035 P.U
Stage 1 Delay = 3.0 Sec

Applied Voltage (Volts) Applied Current Source 2 (Amp)

Sr. Status
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3
No
1 57.70 57.70 57.70 0 240 120 0.035 0.035 0.035 180 60 300 Pickup
2 57.70 57.70 57.70 0 240 120 0.036 0.036 0.036 180 60 300 Pickup

5.2 Operating Time Accuracy

Applied Voltage (Volts) Applied Current Source 2 (Amp) Measured
Sr. Time (m
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3
Sec)
1 57.70 57.70 57.70 0 240 120 0.2 0.2 0.2 180 60 300 3.074

6. Sensitive Directional Power Stage 2 (32-2)

6.1 Pickup Accuracy

Directional Power RCA = 180

Stage 2 SMIN = -0.007
Stage 2 Delay = 0.50 Sec

Applied Voltage (Volts) Applied Current Source 2 (Amp)

Sr. Status
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3
No
1 57.70 57.70 57.70 0 240 120 0.007 0.007 0.007 180 60 300 Pickup
2 57.70 57.70 57.70 0 240 120 0.008 0.008 0.008 180 60 300 Pickup

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6.2 Operating Time Accuracy

Applied Voltage (Volts) Applied Current Source 2 (Amp) Measured

Sr. Time
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3
(mSec)
1 57.70 57.70 57.70 0 240 120 0.005 0.005 0.005 180 60 300 579

7. Loss of Field Stage 1 (40):

7.1 Pickup Accuracy

Center = 44.14 ohm

Radius = 34.76 ohm
Time Delay = 1.000 sec
Off Set = 9.38 ohm

Applied Voltage (Volts) Applied Current Sorce 2 (Amp) Z

Sr. Pickup
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3 ohm
1 20 20 20 0 240 120 0.254 0.254 0.254 90 330 210 78.74 No
2 20 20 20 0 240 120 0.255 0.255 0.255 90 330 210 78.41 Yes

7.2 Operating Time Accuracy

Applied Voltage (Volts) Applied Current Sorce 2 (Amp) Measured

Sr. Time
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3
(sec)
1 20 20 20 0 240 120 0.51 0.51 0.51 90 330 210 1.024

8. Loss of Field Stage 2 (40):

8.1 Pickup Accuracy

Center = 80.98 ohm

Radius = 71.60 ohm
Time Delay = 1.00 sec
Off Set = 9.38

Applied Voltage (Volts) Applied Current Sorce 2 (Amp) Z

Sr. Status
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3 ohm
No
1 20 20 20 0 240 120 0.132 0.132 0.132 90 330 210 151.52
Pickup
2 20 20 20 0 240 120 0.133 0.133 0.133 90 330 210 150.38 Yes

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8.2 Operating Time Accuracy (at 36.0 ohm)

Applied Voltage (Volts) Applied Current Source 2 (Amp) Measured

Sr.
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3 Time (sec)
1 20 20 20 0 240 120 0.17 0.17 0.17 90 330 210 1.034

9. Phase Over Voltage Element (59P1):

9.1 Pickup Accuracy

Pickup = 1.200 P.U.

Time Delay = 0.50 Sec

Applied Voltage (Volts)

Sr. Status
V1 V2 V3 V1 V2 V3
1 69.18 69.18 69.18 0 240 120 No Pickup
2 69.19 69.19 69.19 0 240 120 Pickup

9.2 Operating Time Accuracy

Applied Voltage (Volts) Measured Time

Sr.
V1 V2 V3 V1 V2 V3 (Sec)

1 75.00 75.00 75.00 0 240 120 0.554

10. Under Frequency (81-1U):

10.1 Pickup Accuracy

Pickup Level = 49.00 Hz

Voltage Applied Applied Frequency

Sr. Status
(Volts) (Hz)
1 63.50 49.01 No Pickup
2 63.50 49.00 Pickup

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11. Under Frequency (81-2U):

11.1 Pickup Accuracy

Pickup Level = 47.50 Hz

Time Delay = 3.00 Sec

Voltage Applied Applied Frequency

Sr. Status
(Volts) (Hz)
1 63.50 47.50 No Pickup
2 63.50 47.49 Pickup

11.2 Operating Time Accuracy

Voltage Applied Applied Frequency Measured Time

Sr.
(Volts) (Hz) ( Sec)
1 63.50 47.00 3.10 Sec

12. Over-Frequency (81-1O):

12.1 Pickup Accuracy

Pickup Level = 51.00 Hz

Voltage Applied Applied Frequency

Sr. Status
(Volts) (Hz)
1 63.50 50.98 No Pickup
2 63.50 50.99 Pickup

13. Over-Frequency (81-2O):

13.1 Pickup Accuracy

Pickup Level = 52.50 Hz

Time Delay = 3.00Sec

Voltage Applied Applied Frequency

Sr. Status
(Volts) (Hz)
1 63.50 52.49 No Pickup
2 63.50 52.50 Pickup

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13.2 Operating Time Accuracy

Voltage Applied Applied Frequency Measured Time

Sr.
(Volts) (Hz) ( Sec)
1 63.50 53.00 3.10

14. Over-Frequency (81-3O):

14.1 Pickup Accuracy

Pickup Level = 52.50 Hz

Time Delay = 30.00 Sec

Voltage Applied Applied Frequency

Sr. Status
(Volts) (Hz)
1 63.50 52.49 No Pickup
2 63.50 52.50 Pickup

14.2 Operating Time Accuracy

Voltage Applied Applied Frequency Measured Time

Sr.
(Volts) (Hz) ( Sec)
1 63.50 53.00 30.10

Note: Overfrequency Stage 2 & Stage 3 has same pickups

15. Phase Under Voltage (27-U1):

15.1 Pickup Accuracy

Pickup = 0.90 P.U (Phase to Ground)

Curve = Definite Time
Time Delay = 10.00 Sec

Applied Voltage (Volts)

Sr. Status
V1 V2 V3 V1 V2 V3
1 51.94 51.94 51.94 0 240 120 No Pickup
2 51.93 51.93 51.93 0 240 120 Pickup

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16. Phase Under Voltage (27-U2):

16.1 Pickup Accuracy

Pickup = 0.90 P.U (Phase to Ground)

Curve = Definite Time
Time Delay = 3.00Sec
Applied Voltage (Volts)
Sr. Status
V1 V2 V3 V1 V2 V3
1 40.41 40.41 40.41 0 240 120 No Pickup
2 40.40 40.40 40.40 0 240 120 Pickup

16.2 Operating Time Accuracy

Applied Voltage (Volts) Measured Time

Sr.
V1 V2 V3 V1 V2 V3 (Sec)
1 30.0 30.0 30.0 0 240 120 3.034

17. Phase Time Over Current with Voltage Restraint (51V)

17.1 Pickup Accuracy

Pickup Level = 0.997 P.U

Curve = IEEE Mod Inv
TD Multiplier = 2.00
Voltage Restrained = Enabled

Applied Voltage (Volts) Applied Current Source 2 (Amp)

Sr. Status
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3
No
1 57.70 57.70 57.70 0 240 120 0.997 0.997 0.997 0 240 120
Pickup
2 57.70 57.70 57.70 0 240 120 0.998 0.998 0.998 0 240 120 Pickup
No
3 0.00 0.00 0.00 0 240 120 0.100 0.100 0.100 0 240 120
Pickup
4 0.00 0.00 0.00 0 240 120 0.101 0.101 0.101 0 240 120 Pickup

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17.2 Operating Time Accuracy

Sr. Applied Voltage (Volts) Applied Current Source 2 (Amp) Measured

V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3 Time(Sec)

1 57.70 57.70 57.70 0 240 120 2.00 2.00 2.00 0 240 120 7.574

2 50.00 50.00 50.00 0 240 120 2.00 2.00 2.00 0 240 120 6.334

3 40.00 40.00 40.00 0 240 120 2.00 2.00 2.00 0 240 120 5.044

4 30.00 30.00 30.00 0 240 120 2.00 2.00 2.00 0 240 120 4.004

5 10.00 10.00 10.00 0 240 120 2.00 2.00 2.00 0 240 120 2.294

6 0.00 0.00 0.00 0 240 120 2.00 2.00 2.00 0 240 120 1.915

18. Phase Instantaneous Time Over Current-1 for (50 P)

18.1 Pickup Accuracy

Pickup Level = 3.076 P.U

Time Delay = 0.01Sec

Applied Current Source 2 (Amp) Status

Sr.
Ia1 Ia2 Ia3 I1 I2 I3
1 3.077 3.077 3.077 0 240 120 No Pickup
2 3.078 3.078 3.078 0 240 120 Pickup

18.2 Operating Time Accuracy

Applied Current Neutral Source 1 (Amp) Measured Time

Sr.
Ia1 Ia2 Ia3 I1 I2 I3 ( Sec )
1 4.00 4.00 4.00 0 240 120 0.041

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19. Phase Instantaneous Time Over Current-1 for (50BF)

19.1 Operating Time Accuracy

Pickup Level = 0.200 P.U

Time Delay = 0.250 Sec (in logic)

Applied Current Source 2 (Amp) Measured Time

Sr.
Ia1 Ia2 Ia3 I1 I2 I3 (mSec)
1 1.39 1.39 1.39 0 240 120 268.9

20. Over Excitation Protection Stage 1(24):

20.1 Pickup Accuracy

Pickup = 1.12 P.U.

Curve = Definite Time
T.D = 5.00
Applied Voltage (Volts) Applied Freq Status
Sr.
V1 V2 V3 V1 V2 V3 Hz
1 64.59 64.59 64.59 0 240 120 50 No Pickup
2 64.60 64.60 64.60 0 240 120 50 Pickup

20. Over Excitation Protection Stage 2(24 T):

20.1 Pickup Accuracy

Pickup = 1.15 pu
Curve = Definite Time
T.D = 3.00

Applied Voltage (Volts) Applied Freq Status

Sr.
V1 V2 V3 V1 V2 V3 Hz
1. 66.30 66.30 66.30 0 240 120 50 No Pickup
2. 66.32 66.32 66.32 0 240 120 50 Pickup

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20.2 Operating Time Accuracy

Applied Voltage (Volts) Applied Freq Measured Time

Sr.
V1 V2 V3 V1 V2 V3 Hz ( Sec )
1. 72.0 72.0 72.0 0 240 120 50 3.114

21. 3rd Harmonic Neutral Under Voltage Protection (27TN)

21.1 Pickup Accuracy

Pickup Level = 0.0087 pu

Time Delay = 5.00 sec

Sr. Voltage Applied Neutral Source 1 Aux VT (Volts) Status

1 2.00 No Pickup
2 1.90 Pickup

23. Accidental Energization(AE)

23.1 Pickup Accuracy

AE Armed = UV & OFFLINE

Under Voltage = 0.7 PU
Over Current = 0.3 PU

Applied Voltage (Volts) Applied Current Source 2 (Amp)

Sr. Status
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3
No
1 0.00 0.00 0.00 0 240 120 0.301 0.301 0.301 0 240 120
Pickup
2 0.00 0.00 0.00 0 240 120 0.300 0.300 0.300 0 240 120 Pickup

3 41.50 41.50 41.50 0 240 120 0.301 0.301 0.301 0 240 120 Normal
De-
4 41.60 41.60 41.60 0 240 120 0.300 0.300 0.300 0 240 120
latched

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23.2 Operating Time Accuracy

Applied Voltage (Volts) Applied Current Source 2 (Amp) Measured

Sr.
V1 V2 V3 V1 V2 V3 Ia1 Ia2 Ia3 I1 I2 I3 Time(msec)

1 0.00 0.00 0.00 0 240 120 0.80 0.80 0.80 0 240 120 23.50
hase TOC and Stator Diff.
Settings should
be switched off to test this function.
24. Ground Time Over Current-1 (51G)

24.1 Pickup Accuracy

Pickup Level = 0.065 P.U

Time Delay = 1.00 Sec

Applied Ground Current (Amp) Status

Sr.
Ig I1
1 0.066 0 No Pickup
2 0.067 0 Pickup

24.2 Operating Time Accuracy

Applied Ground Current (Amp) Measured Time

Sr.
(Sec)
Ig I1
1 0.100 0 1.02

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25. Verification of LEDs

Sr. Configuration Remarks

1 Stator differential Functional
2 Phase TOC Functional
3 Phase IOC Functional
4 Ground TOC Functional
5 Generator Unbalance Functional
6 Phase UV 1 Functional
7 Phase UV 2 Functional
8 Phase OV 1 Functional
9 Volts Per Hz 1 Functional
10 Volts Per Hz 2 Functional
11 Loss of excitation Functional
12 Accidental Energization Functional
13 3rd harmonic under voltage Functional
14 Sensitive directional Power stage 1 Functional
15 Sensitive directional Power stage 2 Functional

Tested By Witnessed By

Mr.Mubasher Ahmed Mr.Ijlal

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