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http://www.instructables.com/id/How-to-Build-a-Loudspeaker/
Intro: How to build a loudspeaker
Building a loudspeaker kit
Hi,
we have designed a loudspeaker kit which we think is pretty good. We have made it as easy as possible to build, and we think you will agree.
The sound is good and it is great value. The kit is available with a box similar to the one in the pictures, or you can just buy the components and build a box yourself. This
is only one solution. If you would like to purchase it here is a link paradoxloudspeakers.com.au and there is more info there. Click on the images on the home page. The
10 inch subwoofer should be out before the end of February. Click on it for some of the design goals.
thanks
c. Super glue;
i. Solder;
j. A soldering iron;
l. Side cutters;
m. A drill;
http://www.instructables.com/id/How-to-Build-a-Loudspeaker/
Step 2: Assemble the Crossovers
We discovered that it is a good idea to assemble the crossovers and screw them to a panel, because the box is relatively small. If you try to install the crossovers after
the box is assembled you will struggle to fit it in and screw it down.
So start by assembling the crossover.
Get one of the small panels out, Work out which is the inside of the box and the outside. Drill holes in the panel using the holes in the crossover board as a template on
the inside of the panel, but don't screw it down yet.
http://www.instructables.com/id/How-to-Build-a-Loudspeaker/
Step 4: Lay out the Panels
Lay out the panels in the right order, top, side, bottom, other side, with the mitres to the bottom.
The mitred edges should be aligned as straight as possible and facing downwards. You can use another panel, and push them against it to align them.
Put tape on each joint, and then across all the panels.
If it does not feel tight enough, you can put packing tape over the masking tape, but don't put it directly on the box, because it might leave a trace behind.
http://www.instructables.com/id/How-to-Build-a-Loudspeaker/
Step 6: Test your Fit
Now is the time to test everything lines up. Don't put any glue down yet.
If you put the panels in the wrong order it will show up.
If all the panels line up, and the fit is tight screw you crossover down where you drilled the holes.
If the fit is not tight, you can add packing tape over the top of the masking tape, stretching it slightly. Don't stick packing tape to the timber, because it may leave a
residue.
If it does not line up, undo the tape and align things again, then screw your crossover in.
PVA is very safe, but you have to be careful not to get it everywhere, which is why we recommend using applicators.
The rear panel will fit in a rebate in the four panels you have taped up.
You should put glue in the rebate, and put the rear panel in as you fold up the box. The large hole in the rear panel goes towards the bottom of the loudspeaker.
http://www.instructables.com/id/How-to-Build-a-Loudspeaker/
Step 8: Glue the box Together
Once you have applied the PVA glue, fold it up again.
Pay attention to alignment, and stick down the tape nice and tight.
Apply the glue, carefully place the panel on. Apply masking tape to hold it down.
http://www.instructables.com/id/How-to-Build-a-Loudspeaker/
Step 10: Solder the Speaker Terminals
Solder the speaker terminals, and then screw them into place.
You should use a 3 mm Allen key, but if you are very careful a drill set at the lowest torque setting can be used.
You can use spade connectors and crimp them, instead of solder if you prefer.
Connect your speakers up to your amplifier, call up some music and enjoy.
http://www.instructables.com/id/How-to-Build-a-Loudspeaker/
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http://www.instructables.com/id/How-to-Build-a-Loudspeaker/