Beruflich Dokumente
Kultur Dokumente
10
1040%EnergySavings
40% Energy Savings
Reductionofmachinedowntimefor
cleaning
cleaning
Reductionofchemicalsforwater
treatment and periodical cleaning
treatmentandperiodicalcleaning
Increasedproductioncapacity
Reductionofwaterconsumption
Reduction of water consumption
PrinciplesofOperation
p p
The
TheautomaticvalvereversesthewaterflowintheHeat
automatic valve reverses the water flow in the Heat
Exchangereveryfewhoursfor30sec.
Nylonbrushes(housedinbasketsconnectedtothetube
Nylon brushes (housed in baskets connected to the tube
ends)arethenpropelledthroughthepipes,cleaningany
scalingorfouling
Afterthereversionthebrushespositionin
theirbaskets,causingnopressureloss
Reversed
Benefit:Energysaving
gy g
Periodicalmaintenanceofchillersiseliminatedbythe
EQOBRUSHsystemwhichmeansreductionin:
Costsoflabor,
Costofchemicals
Costofcleaningequipment
g q p
Humanexposuretocorrosivechemicals
Benefit:Reducedwaterconsumption
p
EQOBRUSHallowsahigherlevelofsaltconcentration(higher
cycle of concentration) in the cooling water
cycleofconcentration)inthecoolingwater.
Reductionofblowdownvolumes(egsewagecost)
Reductionofsuppletionwatervolumes(watercost)
pp ( )
Benefit:Capacity
p y
Optimalcoolingperformance
guaranteesequipmentcanrunat
topcapacity.Suboptimalcooling
i S b i l li
leadstounderperformance
Downtimeformanualcleaning=
Down time for manual cleaning
capacityloss(upto5%)
ComparingEQOBRUSHwithBallBased
p g
systems
WACONOLC BallSystems
Lowerinvestment,simpler Morecomplexsystem,requires
system higher investment
higherinvestment
Lowersystemmaintenance, Strainertocatchballsneeds
lowerreplacementcost replacement,ballsgetlostand
needreplacement
Allpipesgetbrushedoneach Pipesinslowzoneofunit
cycle
y allpipesremainclean
pp (outside) get less cleaning cycles
(outside)getlesscleaningcycles
Components
p
Standardproductlines:
OLCValvesin8standardsizesrangingfrom150500mm(increaseby
50mm)
Brush
BrushandBasketsets(2baskets,1brush)inmostcommonsizesfrom
and Basket sets (2 baskets, 1 brush) in most common sizes from
1028mm
Special sizesonrequest
Payback
y
&
ROI
Sample
p
Calculation
Companybackground
p y g
Kalvo
KalvoGMBH;GermanyfoundedandfocusedonOLCsince1982
GMBH; Germany founded and focused on OLC since 1982
WACONInt.Ltd;SpecialistinindustrialwatercoolingsolutionsinAsia
since1996
NewlyformedJVWACONKALVOtointroducethistechnologytoAsia
QUALITYGUARANTEE:AllproductsmanufacturedinGermany
QUALITY GUARANTEE All d t f t di G