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The following might help in explaining the difference between MPS and its counter part
MRP.
Main Idea : Master production scheduling (MPS) is a form of MRP that concentrates
planning on the parts or products that have the great influence on company profits or
which dominate the entire production process by taking critical resources. These items
are marked as A parts (MPS items) and are planned with extra attention. These items are
selected for a separate MPS run that takes place before the MRP run. The MPS run is
conducted without a BOM explosion so that the MRP controller can ensure that the
Master schedule items (MSI) are correctly planned before the detailed MRP run takes
place.
The master production schedule is a line on the master schedule grid that reflects the
anticipated build schedule for those items assigned to the master scheduler. The master
scheduler maintains this schedule, and in turn, it becomes a set of planning numbers that
drives material requirements planning. It represents what the company plans to produce
expressed in specific configurations, quantities, and dates. The master production
schedule is not a sales item forecast that represents a statement of demand. The master
production schedule must take into account the forecast, the production plan, and other
important considerations such as backlog, availability of material, availability of capacity,
and management policies and goals. Syn: master schedule.
(1) the quantity of all components and materials required to fabricate those items and
(2) the date that the components and material are required. Time-phased MRP is
accomplished by exploding the bill of material, adjusting for inventory quantities on hand
or on order, and offsetting the net requirements by the appropriate lead times.
MRP Interview Questions:
What is the need of mrp list if stock requirement list is already there?
The MRP list displays the result of the last planning run. Changes that have occurred
between planning runs are ignored in the MRP list. In contrast to this, the system
displays all changes in stock, receipts and issues, which have currently occurred, in the
stock/requirements list.
- MD01 is generally used to run the MRP for all the materials in a plant normally just
before go-live.
- MD02 is used to run MRP for materials which have a BOM i.e multi-level.
- MD03 is used to run MRP for materials which do not have a BOM i.e single level.