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Rapeseed impact against a flat surface: Physical


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Rapeseed impact against a at surface: Physical testing and DEM simulation with two
contact models
M. Wojtkowski a, J. Pecen b, J. Horabik a, M. Molenda a,
a
Institute of Agrophysics PAS, ul. Dowiadczalna 4, 20-290 Lublin 27, Poland
b
Department of Physics, Czech University of Life Sciences, ul. Kamck 129, CZ 16521 Prague 6 Suchdol, Czech Republic

a r t i c l e i n f o a b s t r a c t

Article history: Efcient application of a discrete element method (DEM) in modeling the behavior of granular materials
Received 13 February 2009 requires contact models that reect real behavior and realistic material parameters. The mechanical behavior
Received in revised form 21 August 2009 of materials of biological origin is strongly inuenced by the moisture content, which changes the surface
Accepted 16 October 2009
and mechanical properties of seed endosperm and inuences the bulk behavior. Laboratory tests and
Available online 26 October 2009
numerical DEM simulations were conducted to evaluate regions of validity for two basic contact models to
Keywords:
describe the impact behavior of rapeseed at four moisture contents (5.5%, 7.5%, 14.7% and 34.0%). Seeds were
Impact mechanics allowed to free fall onto a at surface from a height of 21 cm. Forcetime waveforms were recorded using
Seed oscilloscope and rise and fall times were extracted for further analysis. DEM simulations were performed in
Contact models which material parameters determined by a standard method tted to two contact models were compared
DEM to experimental contact time measurements. The elastoplastic model was suitable for impact of dry seeds,
whereas the viscoelastic model gave a better t for wet seeds. An efcient criterion for model selection was
the ratio of the fall time to the rise time (TR) for the contact forcetime characteristic. For TR b 1 the
elastoplastic model is suitable, whereas for TR N 1 the viscoplastic model should be applied.
2009 Elsevier B.V. All rights reserved.

1. Introduction of bulk seeds was observed by Stasiak and Molenda [9]. With an increase
in MC from 10% to 20% the modulus of elasticity of wheat in bulk
Understanding particle collisions is important for numerous applica- decreased from 22.4 to 11.1 MPa, whereas the modulus of elasticity of
tions covering wide elds of interest, such as exploring the rings of rapeseed in bulk decreased from 9.0 to 6.6 MPa with an increase in MC
Saturn [1], metal powder technology [2] and handling of agricultural from 6% to 15%.
products [3]. Numerous investigations have addressed proper selection The MC and impact velocity determine the mode of reaction of seed
of contact models for discrete element method (DEM) simulations. to impact and inuence its susceptibility to impact damage. Rapeseed
Testing and model selection have been performed for numerous with high MC behaves like rubber because of its soft structure and
materials, such as ice [1], rocks [4], brass and aluminum [5] and internal pores lled with capillary water. Rapeseed has an ellipsoidal
thermoplastics [6]. Various contact models adequately describe the shape with an equivalent diameter of 1.53 mm. The length/width ratio
behavior of colliding spheres, depending on the material and experi- is usually b1.1. The integrity of the seed structure composed of an
mental conditions, with impact velocity being the crucial factor. endosperm layer, two leaets and an embryo root is maintained by a
The mechanical properties of seeds are strongly inuenced by the seed coat of 0.040.06 mm in thickness, which is a very important
moisture content (MC), which plays a role similar to that of temperature component from a mechanical point of view. The modulus of elasticity of
for thermoplastics and metals. A simple explanation for ductile to brittle seed coats ranges from 50 to 200 MPa, whereas the tensile strength
transition in metals is that the stressstrain curve decreases with ranges from 30 to 50 MPa [8]. The high fat content (4049%) of rapeseed
increasing temperature [7]. Addition of water changes both the surface results in a softer structure compared to other seeds. The water content
and bulk properties of seeds by softening the seed structure and lling strongly inuences the mechanical properties of rapeseed. Wet seeds
internal air pores. Stpniewski [8] found that an increase in rapeseed MC exhibit viscoelastic behavior. Davison et al. [10] applied a viscoelastic
from 3% to 18% decreased the slope of the stressstrain curve during model consisting of an elastic sphere lled with non-compressive liquid
quasi-static compression four-fold, whereas an increase in temperature to describe compression between parallel plates. The model properly
from 10 C to 50 C resulted in just a 1.3-fold decrease. Similar behavior described the behavior of rapeseed with MCN 12%. The deformation was
reversible and rate-sensitive. With decreasing MC, capillary water is
removed from pores, resulting in permanent ductile deformation. Fig. 1
Corresponding author. Tel.: +48 81 7445061; fax: +48 81 7445067. shows permanent deformation of rapeseed with MC of 11% affected by
E-mail address: m.molenda@ipan.lublin.pl (M. Molenda). storage under static pressure of 300 kPa for 40 days [11]. This type of

0032-5910/$ see front matter 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.powtec.2009.10.015
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62 M. Wojtkowski et al. / Powder Technology 198 (2010) 6168

damaged wheat kernels decreased from ~35% to ~3%. An increase in


Nomenclature
rapeseed MC from 5% to 13% resulted in a decrease in the percentage of
damaged seeds from ~50% to ~4%. The lower the MC, the lower the
a radius of the contact area
critical impact velocity resulting in seed cracking. Changes in the
ap radius of the contact area at yield
microstructure of rapeseed affected by overheating during post-harvest
ay radius of contact area on yield initiation
drying can also decrease its resistance to impact [13]. Seed damage is
Bi, Bj bulk viscosity
evident as cracking of the seed coat and separation of the two leaets.
B* effective bulk viscosity
Over the entire range of rapeseed MC, three reactions to impact are
c effective dissipative factor
possible: viscoelastic, ductile and brittle behaviors. The transition from
Ei, Ej Young's modulus
ductile to brittle rapeseed fracture can easily be detected as seed coat
E* effective Young's modulus
breakage. On the contrary, the transition from viscoelastic to elasto-
F normal contact force
plastic mode is diffuse. It is possible that an MC range exists for which
Fmax maximum normal contact force
both viscoelastic and elastoplastic behaviors occur simultaneously. The
kn spring stiffness
problem is how to determine effectively the transition between
mi, mj particle mass
viscoelastic and elastoplastic modes of rapeseed reaction to impact.
m* effective particle mass
Numerous contact models have been tested in numerical DEM
p(r) pressure on the contact area
simulations [14]. Simulations have been performed to study the
py yield pressure
consequences of incorporating particular contact models on collision
r radius
properties during normal impact [2,6]. Most frequently, a spring
Ri, Rj particle radius
dashpot combination has been used with linear or non-linear in-
R* effective particle radius
teraction. In the case of elastic models the contact displacement is
t time
reversible and independent on the displacement rate [15]. In the case
t time increment
of viscoelastic models the contact deformation is reversible and
tCorr time correction for loadingunloading switch
dependent on the displacement rate. The most popular approach is a
TR ratio of fall time to rise time for the contact force
Hertz-type force law including a non-linear dissipative term [16,17].
v1 impact velocity
Elasticplastic models provide permanent deformation of the contact
v2 rebound velocity
and are independent of the displacement rate [18,19]. Thornton and
vy yield velocity
Ning [18] suggested that evolution of the contact pressure distribution
x overlap
from elastic to elasticplastic behavior could be approximated by an
xCorr overlap correction for loadingunloading switch
elastic phase during which the pressure distribution is Hertzian
xy overlap at yield
followed by a plastic phase during which the pressure distribution is
xmax maximum overlap
described by a truncated Hertzian pressure distribution by dening a
xresidual residual overlap
limiting contact pressure py. The assumption by these authors of a
uniform distribution of yield pressure py over the plastic part of the
Greek symbols
contact area was investigated numerically. Wu et al. [20] concluded
i, j Poisson ratio
that the magnitude of the maximum contact pressure remained
i, j bulk viscosity
approximately equal to 2.7 times the yield stress once a attened
pressure prole was fully established, which is in good agreement
with experimental results [21]. Two distinct regimes for plastic
behavior occurs at intermediate MC (512%). For very low MC the impacts with a critical impact velocity were distinguished: elasto-
reaction of rapeseed to impact changes to brittle behavior. Szwed and plastic impact and nite-plastic-deformation impact. A sharper
ukaszuk [12] determined the percentage of damaged seeds at decrease in the coefcient of restitution with increasing impact
prescribed MC when subjected to an impact load with velocity of 27 velocity is observed for nite-plastic-deformation impacts than for
and 22 m s 1 for wheat kernels and rapeseed, respectively. The authors elastoplastic impacts (Wu et al., 2003) [20]. Li et al. [22] observed
found that when the MC increased from 8% to 24% the percentage of good agreement between Thornton and Ning [18] model predictions
and nite element analysis (FEA) results for both the force
displacement relationship and the coefcient of restitution of the
impact of an elasticperfectly plastic sphere with a rigid wall. Li et al.
[23] found that for impact velocity b20 m s 1 the restitution
coefcient calculated by FEA for an elasticperfectly plastic spheres
with typical steel parameters is intermediate between values
predicted by the fully plastic models of Johnson [21] and Thornton
and Ning [18]. Mesarovic and Fleck [24] reported that in frictionless
normal contact of elasticplastic spheres, the effects of elasticity,
strain hardening rate, relative size of the spheres and their relative
yield strength should be considered. Etsion et al. [25] applied an
elastic linear hardening model to investigate elasticplastic spherical
contact. The authors suggested an elasticplastic loading index based
on the dimensionless residual interference as a measure of the level of
plasticity of the loaded spheres.
Various models can adequately describe the impact behavior of
spheres made of different materials under various experimental
conditions [14]. There are still doubts about which contact model
should be adopted for DEM simulations of bulk rapeseed to describe
precisely the physics of particle interactions. Efcient DEM simula-
Fig. 1. Effect of storage conditions on permanent deformation of rapeseed [11]. tions require possibly simple models of interactions.
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M. Wojtkowski et al. / Powder Technology 198 (2010) 6168 63

Based on reports published by other researchers [2,15,26] and


our own laboratory experience of seed impacts [27], the objec-
tive of the present study was to examine two efcient contact
models for DEM applications: the elasticperfectly plastic contact
model of Thornton and Ning [18] for relatively dry rapeseed and
the viscoelastic contact model of Kuwabara and Kono [16] for wet
rapeseed.

2. Procedures and material

2.1. Free fall experiments

The material used for testing was rapeseed of the Nektar variety.
Sets of six seeds were selected from samples with differing MC (5.6%,
7.5%, 14.7% and 34.2%) and their MC was measured following impact
Fig. 3. Forcedisplacement relationships for elasticperfectly plastic contact between
tests. Tests were performed in which seed was allowed to free fall spheres [18].
from a height of 21 cm onto a force transducer, with ten replicates for
each sample. The transducer was a piezoelectric sensor (Kistler 9213
sp0.13) having steel ground faces and rigidity of approximately Ei Ej
400 N/m. It was connected to a signal amplier and digital storage E* =
Ei 12j + Ej 12i
oscilloscope and calibrated over the range 0250 N. The charge signal
of the transducer was transformed into voltage signal that was
processed by a digital storage oscilloscope (LeCroy 9310A) with a Ri Rj
R* =
bandwidth of 400 MHz and a sample rate of 100 MSa s 1. In this type Ri + Rj
of oscilloscope the time base is swept only once on receipt of a trigger
signal and the input data are captured in the acquisition memory for
where x is the relative approach (overlap) of the two spheres.
viewing, measurement and analysis. The equipment has been
The radius a of the contact area between two spheres is given by:
described in more detail by Pecen [27].
p
2.2. Contact models for DEM simulations a= R*x 2

Based on previous experience in testing various grains and seeds The pressure distribution over the contact area is then:
[28] we selected elastoplastic and linear viscoelastic contact models
for simulations in which model parameters were changed stepwise to   r 2 1 = 2
3F
determine the closest agreement in rise and fall times between pr = 2
1 3
2a a
experimental and estimated values.
If the contact pressure during loading is less than the limiting
2.2.1. Elastoplastic contact model contact pressure py, the contact is treated as elastic and is governed by
During the elastic mode of loading for two contacting spheres, the the Hertz formula. For a given value of py the radius of the contact area
contact is treated as elastic and is governed by the Hertz formula [29] corresponding to yield initiation (ay) at the center of the contact area
and the normal contact force F is given by: p(r = 0) = py can be determined using Eqs. (1)(3):

3=2
F = kn x ; 1 R*py
ay = 4
2E*
where the spring stiffness kn is related to the elastic modulus (Ei, Ej),
Poisson ratio (i, j) and radius (Ri, Rj) of the two spheres:

4 1=2
kn = E*R*
3

Fig. 2. Pressure distribution for elasticperfectly plastic contact between spheres Fig. 4. Typical forcetime characteristics for ten replicate collisions between rapeseed
according to Thornton and Ning [18]. with 5.5% moisture content and a at surface.
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64 M. Wojtkowski et al. / Powder Technology 198 (2010) 6168

the actual maximum normal force Fmax corresponds to the maximum


overlap xmax (Fig. 3):

3Fmax 2 = 3
xresidual = xmax 7
4ER*1 = 2

Consequently, collisions involve through four cycles: elastic loading,


perfectly plastic loading, elastic unloading, and, after full recovery of the
elastic fraction of the contact, zero normal force until contact is broken
(x = 0):

8
>
> k x3 = 2 v N 0 x b xy
Fig. 5. Pulse parameters used for analysis of the test results [27]. > n 3=2
<
Fn = kn xy + py R*xxy v N 0 x xy 8
>
> 3=2
: kn xxresidual
> v b 0 x xresidual
The corresponding yield overlap is: 0 v b 0 x b xresidual

 
py 2 2.2.2. Viscoelastic contact model
xy = R* 5
2E* The viscoelastic contact model of Kuwabara and Kono [16] was
used as implemented in the PAPA program [30]:
After yield occurs, the resulting contact force is the sum of the
3=2 1=2
equivalent elastic force for the fraction of the contact area for which F = kn x + cx v 9
pressure is below the limiting contact pressure and the plastic
component for the fraction of the contact area at which yield occurred. where c is the effective dissipative factor related to the bulk viscosity
Fig. 2 shows the radial distribution of normal traction for an Bi, Bj, i, j and the radius of curvature of the colliding bodies:
elasticplastic contact area between spheres. The radius of the contact
area is a, ay is the radius of the contact area on yield initiation and ap 1=2
c = 2B*R*
is the radius of the contact area over which a uniform pressure py is
assumed. In the simplied perfectly plastic behavior mode, the
Bi Bj
resulting normal contact force is the sum of the elastic and plastic B* =
forces acting on the elastic ((a2a2p)) and plastic (a2p) fractions of Bi 1j2 + Bj 1i2
the contact area, respectively (Fig. 2). The resulting forcedisplace-
ment relationship for a loadingunloading loop for the contact area is The rst term of the expression is the normal force acting between
shown in Fig. 3. two perfectly elastic spheres according to the Hertz theory. The
The impact velocity for yield initiation at the contact area is related to second is the non-linear dissipative part in an approach similar to the
the limiting contact pressure according to the following formula [18]: original Hertz theory based on the bulk viscosity parameters. Owing
v to the lack of more detailed information on the bulk viscosity B and
u 5 3
u p R* [14], the effective dissipative factor c was treated as an adjustable
vy = 3:194t 4
y
6 simulation parameter in the present study.
E* m*
During loading, the elastic and viscous components of the contact
force act in the same direction. During unloading, the velocity vector is
where m* is related to particle masses mi according to:
oriented in the opposite direction to that of the overlap, so the two
components of the contact force act in opposite directions. The force
mi mj
m* = during unloading is lower than that during loading and changes sign
mi + mj in the nal stage of rebounding when the viscous component is
greater than the elastic one. As a consequence, unloading lasts longer
During unloading the forcedisplacement behavior is assumed to than loading during collision. This is contrary to the elastoplastic
be elastic and follows a Hertz formula until the contact force reaches contact model, in which, as a result of elastoplastic hysteresis, the
zero. The repulsive force during unloading (Fig. 3) results from the duration of loading is longer than that of unloading. This clear
normal force acting on the elastic fraction of the contact area. difference in forcetime relationship observed in results of impact
Deformation remaining after the contact force reaches zero is testing was used as the criterion for selection of contact models for
considered permanent. After recovery of the elastic part of the contact seeds collision: the viscoelastic model was applied to wet seeds and
area, the residual deformation due to plastic deformation caused by the elastoplastic model to seeds with low MC.

Table 1
Experimental and simulated rise and fall times of impact force.

Experiment Simulation

Seed moisture content [%] Impact force rise Impact force fall Fall/rise ratio Contact model Impact force rise Impact force fall Fall/rise ratio
[s] [s] [s] [s]

5.5 11.1 1.1 9.6 1.7 0.865 Elastoplastic 1 11.1 9.6 0.865
7.5 10.3 1.1 8.9 0.5 0.864 Elastoplastic 2 10.3 8.8 0.854
14.7 15.8 1.3 19.0 3.5 1.203 Viscoelastic 1 15.8 19.1 1.209
34.0 20.5 1.1 22.4 1.8 1.093 Viscoelastic 2 20.6 22.5 1.092
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M. Wojtkowski et al. / Powder Technology 198 (2010) 6168 65

Table 2
Parameters of the elastoplastic and viscoelastic contact models estimated based on conformity of simulation and experimental rise and fall times of impact force vs. time curves.

Seed moisture content Seed mass Seed radius Contact model Modulus of elasticity Stiffness Yield limit Dissipative factor
[%] [mg] R [mm] E [MPa] kn [N m 3/2] py [MPa] c [kg m 1/2 s 1]

5.5 7.4 1.19 Elastoplastic 1 440 2.10 107 16.2


7.5 5.2 1.06 Elastoplastic 2 410 1.85 107 15.3
14.7 7.4 1.19 Viscoelastic 1 73 3.55 106 16.2
34.0 6.2 1.12 Viscoelastic 2 44 2.14 106 5.99

3. Results rise and fall times. The rise time was longer than the fall time in all
tests for the two drier seed samples, while for the wettest seeds
3.1. Impact testing (34.2% MC) the rise time was always shorter than the fall time. In the
six series of tests on seeds with MC of 14.7% the rise time was shorter
Fig. 4 shows typical test results for ten replicate free fall experiments in four cases and was longer in the remaining two.
on seed with MC of 5.5%. Below the forcetime experimental curves, These results point to a change in the material properties of the
statistics for four parameters describing the shape of impact curves as seeds with an increase in MC. The effects reect a difference in the
computed by the equipment are shown on the oscilloscope screen. The mode of energy absorption in the two groups: wetter seeds exhibited
four parameters are width (pulse width), rise (rise time), fall (fall time) a stronger damping action than that observed for drier seeds. The
and delay. Width is the duration between the pulse start (median point, results justify a decision on the application of the two contact models
i.e. the 50% transition point on the leading edge) and the pulse stop to the two groups of seeds examined.
(median point on the trailing edge) of the pulse waveform. Rise time is
the time for a pulse waveform transition with a positive slope. Fall time
is the time for a pulse waveform transition with a negative slope. Delay 3.2. DEM simulations
is the time from the trigger point to the rst 50% transition crossing i.e.
the pulse start. The geometric meaning of these parameters is shown in Simulations of the free fall of rapeseed from a height of 21 cm onto
Fig. 5. a surface in the shape of a sphere of radius R = 200 m and elastic
The pulse width increased with seed MC from ~ 17 s for 5.5% to parameters E = 2 104 MPa and = 0.24 were performed. Poisson's
~ 40 s for 34%. Drier seeds (5.5% and 7.5%) exhibited different pulse ratio of the seed was of 0.24 after Wicek [31] and radius was
characteristics to those of wetter seeds (14.7% and 34.2%) (Table 1). measured for each seed as shown in Table 1.
For drier seeds the rst force peak was followed by a series of force The collision force was negligible compared to the yield strength of
uctuations that slowly ceased with time. For wetter seeds only weak the material. A time step t of 10 7 s was applied for all simulations.
uctuations or no uctuations were observed after the rst force peak. To improve the calculation accuracy for xmax in a given time step,
The difference in response of vibrating system reected difference in correction of the time for the switch from loading to unloading and
excitation, contact time of wetter seeds was longer while the overlap xmax described in the Appendix [Eqs. (10) and (11)] was
amplitude was lower. The effect of MC was also reected in computed applied.

Fig. 6. Force vs. normal displacement relationships obtained in DEM simulations for elastoplastic and viscoelastic models.
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66 M. Wojtkowski et al. / Powder Technology 198 (2010) 6168

3.2.1. Normal forcedisplacement relationships


A summary of the simulation results is presented in Table 1. Fairly
good agreement between physical and numerical values of TR was
obtained for the model parameters presented (Table 2). The results
point to the suitability of the elastoplastic model for dry seeds (MC
5.5% and 7.5%), whereas for wet seeds (MC 14.7% and 34.2%) the
viscoelastic model gave a better t. Values of E corresponding to the
best model tting results were in the range from 44 to 440 MPa, in
reasonable agreement with the values measured by Sykut [32]
according to standard S368.4 [33], which ranged from 159 to
75 MPa for rapeseed with MC of 7.5% and 11.8%, respectively.
Fig. 6 shows the relationships between force and normal
displacement obtained in DEM simulations. For seed with MC of
Fig. 7. Impact force vs. contact time relationships obtained in DEM simulation for 5.5% (Fig. 6a) both the maximum force and displacement are greater
rapeseed with four levels of moisture content.
than for seed with MC of 7.5% (Fig. 6b). For the elastoplastic model
(Fig. 6a,b) the overlap on yield initiation was 3.7and 3.4 m for seeds
with MC of 5.5% and 7.5%, respectively. For the viscoelastic model
For the viscoelastic model, parameters of the bulk viscosity of the (Fig. 6c,d) the contact force during the nal stage of rebounding
sphere were assumed to be the same as for rapeseed. The bulk decreased to less than zero. This part of the forcetime relationship
viscosity was set to i = 0.15 following the value used in the PAPA was not considered in further analyses as it did not originate from
code [30]. attraction of seeds but is the inherent property of the differential
It was assumed that the residual overlap [Eq. (7)] governing the equation for large value of dissipative factor c.
unloading part of the collision is valid only for current contact With the rapeseed MC increased from 5.5% to 34% the maximum
between particles. In other words, the residual overlap disappears impact force decreased from approximately 1.4 to 0.6 N and the
when contact is broken (x b 0) and particles recover to their original collision time increased from 30 to 68 s (Fig. 7). This difference in the
shape. magnitude of the contact force and the slope of the forcetime
For the elastoplastic model, E and py for rapeseed were adjusted to relationship results from the ten-fold difference in the elasticity of dry
t the best rise and fall times of collision obtained in the experiment. and wet seeds and the magnitude of the yield limit of dry seeds. The
Approximation was performed in two steps: rst E was determined to coefcient of restitution determined for an impact velocity of 2 m s 1
t the best fall time of the collisionelastic part of the process, next for (Table 3) indicates that wet seeds dissipate more energy than dry
given E value py was adjusted to t the best rise time of the collision. seeds.
In the case of viscoelastic model in the rst step Young modulus E and
the bulk viscosity B were adjusted step by step determined to t the 3.2.2. Modulus of elasticity
best experimental values of rise and fall time of the collision. Then the Simulation results for the impact of spheres against another sphere
effective dissipative factor c [Eq. (9)] was calculated. or a at surface have been published for particles of different

Table 3
DEM estimation results for collision parameters: velocities, coefcient of restitution, maximum force, overlap and relative deformation.

MC [%] Impact velocity Yield velocity Rebound velocity Coefcient of restitution Maximum contact force Maximum deformation Maximum deformation
v1 [m s 1] vy [m s 1] v2 [m s 1] v2/v1 F [N] xmax/R at v1 = 2 m s 1 xmax/R at v1 = 20 m s 1

5.5 2.024 0.244 1.533 0.757 1.35 0.019 0.187


7.5 2.024 0.204 1.532 0.757 1.04 0.020 0.192
14.7 2.024 1.491 0.737 0.711 0.028 0.182
34.0 2.024 1.725 0.852 0.616 0.039 0.239

Table 4
Material properties recommended by standards, adopted or estimated by various authors.

Material Elastic modulus Poisson's ratio Yield strength Yield velocity Reference
[MPa] [MPa] [m s 1]

Steel 1.93 105 0.3 310 0.0085 [6]


Soda lime glass 7.1 104 0.22 [34]
Aluminum alloy 7.0 104 0.3 100 [19]
Agricultural material 3.5 103 0.3 [35]
Polystyrene 3.35 103 0.33 [6]
Cellulose acetate 3.2 103 0.28 [34]
Polycarbonate 2.42 103 0.36 68 2.89 [6]
HDPE 1.07 103 0.46 18.6 0.53 [6]
Corn 2.03 103 [33]
Wheat 0.62.02 103 [36]
Pea 0.55 103 0.26 [31]
Bean 0.53 103 0.26 [31]
Wheat 0.480.87 103 0.180.20 [31]
Wheat 0.470.69 103 [37]
Rapeseed 0.0750.16 103 0.240.16 [31]
Soybeans 0.126 103 [33]
Rapeseed 0.03 103 [38]
Apple 0.0016 103 0.35 [26]
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M. Wojtkowski et al. / Powder Technology 198 (2010) 6168 67

Table 5 the percentage of damaged seeds observed by Szwed and ukaszuk


Parameters of Thornton and Ning [18] and Kuwabara and Kono [16] normal force [12] when the MC decreased from 13% to 5%.
models of colliding spheres.

Thornton KuwabaraKono Reference 4. Conclusions


Radius Stiffness Yield limit Dissipative factor
R [mm] kn [N m 3/2] py [MPa] c [kg m 1/2 s 1] 1. Distinct differences in the behavior of dry compared to wet seeds
Ice 20 7.48 108
5.16 9.99 104
[14] were observed in impact testing. The pulse width (contact time)
Lead 20 1.35 109 35.4 2.15 105 was approximately twice as long for seeds with MC of 34.2% MC
Rubber 25 7.34 105 1.08 103 [26] compared to those with MC of 5.5%. For the wettest seeds (MC
Tomatoes 25 1.41 105 680 34.2%) the fall time was longer than the rise time in all tests,
Potatoes 25 6.54 105 1.59 103
Apples 25 7.53 105 1.52 103
whereas for seeds with MC of 5.5% and 7.5% the opposite effect was
observed. This result suggests that different contact models should
be used for numerical simulations.
materials. The parameter values adopted or estimated are summa- 2. An elastoplastic model was efcient for simulation of the behavior
rized in Table 4. Depending on the material, Young's modulus varies of dry rapeseed, whereas a viscoelastic model gave closer estimates
from 1.93 105 MPa for steel to 1.6 MPa for apple. Values of E for seeds of experimental forcetime relationships for wet seeds. The TR
reported range from 2.03 103 MPa for corn to 30 MPa for rapeseed ratio was an efcient criterion for model selection. The elastoplastic
and are comparable to values reported for some polymers such as model should be used for TR b 1, whereas for TR N 1 the viscoelastic
polystyrene (E = 3.35 103 MPa) and HDPE (E = 1.07 103 MPa). Our model should be applied.
E values estimated numerically from impact tests range from 44 to 3. Material parameters estimated in DEM simulations reected
440 MPa (Table 1) and are in reasonable agreement with those experimental impact forcetime curves fairly closely and are in
reported in the literature. reasonable agreement with ndings reported in the literature.

Appendix A
3.2.3. Viscous dissipation
Values of the dissipative factor c of the KuwabaraKono model (6
Five states of elastoplastic contact are possible:
16 kg m 1/2 s 1) in our simulations for rapeseed are approximately
100-fold lower than the value determined by Van Zeebroeck et al. [26] 1. Elastic deformation below the plastic yield [Eq. (8.1)];
for fruits and vegetables (Table 5). Considering the approximate 10- 2. Elastic unloading below the plastic yield [Eq. (8.1)];
fold difference in the radius of the colliding objects (Tables 1 and 5) 3. Plastic loading deformation [Eq. (8.2)];
and difference in structure of materials the 30-fold lower value of B 4. Elastic unloading/reloading above the plastic limit and below the
compared to that reported by Van Zeebroeck et al. [26] for tomatoes maximum overlap [Eq. (8.3)]; and
seems to be acceptable. 5. Deformation below the residual overlap, F = 0 [Eq. (8.4)].
The normal force for contacting particles is computed depending
3.2.4. Coefcient of restitution on the actual state of the contact. The following algorithm was
Relationships between the coefcient of restitution e and the implemented in the PAPA code to calculate elasticperfectly plastic
impact velocity obtained in simulations are shown in Fig. 8. Very close collision. The calculation accuracy for xmax (Fig. 3) depends on the
curves in the elastoplastic part of the deformation for two MC values time step t applied. To improve the accuracy without decreasing t,
(5.5% and 7.5%) are a result of nearly identical values of the material the search for xmax must be within the time increment t. Thus, the
multiplier (p5y/E*4)1/8, where is the density, in the formula [18] nal time increment (t t, t) is searched for the change in impact
relating the restitution coefcient to the impact velocity. For low velocity sign:
values of the impact velocity the value of e obtained was higher for
the elastoplastic than for the viscoelastic model. The decrease in e vt t N 0 and vt 0:
with increasing velocity is faster for the elastoplastic than for the
Correction of the time for switch tCorr based on the old vt t and
viscoelastic model. For impact velocity of 20 m s 1 we obtained
current vt velocities
e = 0.52 for the elastoplastic model, whereas values of 0.63 and 0.78
were obtained using the viscoelastic model for seeds with MC of 14.7% tvt
and 34%, respectively. Large normalized deformation x/R (0.190.24; tCorr = 10
vtt + jvt j
Table 3) at impact velocity of 20 m s 1 together with the low e value
for the elastoplastic model for dry rapeseed could result in seed is used for correction of the maximum overlap:
damage. This is the most probable reason for the ten-fold increase in
tCorr jvt j
xCorr = 11
2

A.1. Pseudocode

IF value maximum overlap is greater or equal to value current


overlap THEN
checking for switch from collision to rebound
IF (OldVelocity N 0 AND CurrentVelocity 0)
compute Overlap Correction (Eq. (11))
IF (current overlap+ Overlap Correction N maximum overlap)
maximum overlap=current overlap+ Overlap Correction
ENDIF
Fig. 8. DEM simulated coefcient of restitution vs. impact velocity. ENDIF
Author's personal copy

68 M. Wojtkowski et al. / Powder Technology 198 (2010) 6168

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