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Powder Technology
j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / p ow t e c
Rapeseed impact against a at surface: Physical testing and DEM simulation with two
contact models
M. Wojtkowski a, J. Pecen b, J. Horabik a, M. Molenda a,
a
Institute of Agrophysics PAS, ul. Dowiadczalna 4, 20-290 Lublin 27, Poland
b
Department of Physics, Czech University of Life Sciences, ul. Kamck 129, CZ 16521 Prague 6 Suchdol, Czech Republic
a r t i c l e i n f o a b s t r a c t
Article history: Efcient application of a discrete element method (DEM) in modeling the behavior of granular materials
Received 13 February 2009 requires contact models that reect real behavior and realistic material parameters. The mechanical behavior
Received in revised form 21 August 2009 of materials of biological origin is strongly inuenced by the moisture content, which changes the surface
Accepted 16 October 2009
and mechanical properties of seed endosperm and inuences the bulk behavior. Laboratory tests and
Available online 26 October 2009
numerical DEM simulations were conducted to evaluate regions of validity for two basic contact models to
Keywords:
describe the impact behavior of rapeseed at four moisture contents (5.5%, 7.5%, 14.7% and 34.0%). Seeds were
Impact mechanics allowed to free fall onto a at surface from a height of 21 cm. Forcetime waveforms were recorded using
Seed oscilloscope and rise and fall times were extracted for further analysis. DEM simulations were performed in
Contact models which material parameters determined by a standard method tted to two contact models were compared
DEM to experimental contact time measurements. The elastoplastic model was suitable for impact of dry seeds,
whereas the viscoelastic model gave a better t for wet seeds. An efcient criterion for model selection was
the ratio of the fall time to the rise time (TR) for the contact forcetime characteristic. For TR b 1 the
elastoplastic model is suitable, whereas for TR N 1 the viscoplastic model should be applied.
2009 Elsevier B.V. All rights reserved.
1. Introduction of bulk seeds was observed by Stasiak and Molenda [9]. With an increase
in MC from 10% to 20% the modulus of elasticity of wheat in bulk
Understanding particle collisions is important for numerous applica- decreased from 22.4 to 11.1 MPa, whereas the modulus of elasticity of
tions covering wide elds of interest, such as exploring the rings of rapeseed in bulk decreased from 9.0 to 6.6 MPa with an increase in MC
Saturn [1], metal powder technology [2] and handling of agricultural from 6% to 15%.
products [3]. Numerous investigations have addressed proper selection The MC and impact velocity determine the mode of reaction of seed
of contact models for discrete element method (DEM) simulations. to impact and inuence its susceptibility to impact damage. Rapeseed
Testing and model selection have been performed for numerous with high MC behaves like rubber because of its soft structure and
materials, such as ice [1], rocks [4], brass and aluminum [5] and internal pores lled with capillary water. Rapeseed has an ellipsoidal
thermoplastics [6]. Various contact models adequately describe the shape with an equivalent diameter of 1.53 mm. The length/width ratio
behavior of colliding spheres, depending on the material and experi- is usually b1.1. The integrity of the seed structure composed of an
mental conditions, with impact velocity being the crucial factor. endosperm layer, two leaets and an embryo root is maintained by a
The mechanical properties of seeds are strongly inuenced by the seed coat of 0.040.06 mm in thickness, which is a very important
moisture content (MC), which plays a role similar to that of temperature component from a mechanical point of view. The modulus of elasticity of
for thermoplastics and metals. A simple explanation for ductile to brittle seed coats ranges from 50 to 200 MPa, whereas the tensile strength
transition in metals is that the stressstrain curve decreases with ranges from 30 to 50 MPa [8]. The high fat content (4049%) of rapeseed
increasing temperature [7]. Addition of water changes both the surface results in a softer structure compared to other seeds. The water content
and bulk properties of seeds by softening the seed structure and lling strongly inuences the mechanical properties of rapeseed. Wet seeds
internal air pores. Stpniewski [8] found that an increase in rapeseed MC exhibit viscoelastic behavior. Davison et al. [10] applied a viscoelastic
from 3% to 18% decreased the slope of the stressstrain curve during model consisting of an elastic sphere lled with non-compressive liquid
quasi-static compression four-fold, whereas an increase in temperature to describe compression between parallel plates. The model properly
from 10 C to 50 C resulted in just a 1.3-fold decrease. Similar behavior described the behavior of rapeseed with MCN 12%. The deformation was
reversible and rate-sensitive. With decreasing MC, capillary water is
removed from pores, resulting in permanent ductile deformation. Fig. 1
Corresponding author. Tel.: +48 81 7445061; fax: +48 81 7445067. shows permanent deformation of rapeseed with MC of 11% affected by
E-mail address: m.molenda@ipan.lublin.pl (M. Molenda). storage under static pressure of 300 kPa for 40 days [11]. This type of
0032-5910/$ see front matter 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.powtec.2009.10.015
Author's personal copy
The material used for testing was rapeseed of the Nektar variety.
Sets of six seeds were selected from samples with differing MC (5.6%,
7.5%, 14.7% and 34.2%) and their MC was measured following impact
Fig. 3. Forcedisplacement relationships for elasticperfectly plastic contact between
tests. Tests were performed in which seed was allowed to free fall spheres [18].
from a height of 21 cm onto a force transducer, with ten replicates for
each sample. The transducer was a piezoelectric sensor (Kistler 9213
sp0.13) having steel ground faces and rigidity of approximately Ei Ej
400 N/m. It was connected to a signal amplier and digital storage E* =
Ei 12j + Ej 12i
oscilloscope and calibrated over the range 0250 N. The charge signal
of the transducer was transformed into voltage signal that was
processed by a digital storage oscilloscope (LeCroy 9310A) with a Ri Rj
R* =
bandwidth of 400 MHz and a sample rate of 100 MSa s 1. In this type Ri + Rj
of oscilloscope the time base is swept only once on receipt of a trigger
signal and the input data are captured in the acquisition memory for
where x is the relative approach (overlap) of the two spheres.
viewing, measurement and analysis. The equipment has been
The radius a of the contact area between two spheres is given by:
described in more detail by Pecen [27].
p
2.2. Contact models for DEM simulations a= R*x 2
Based on previous experience in testing various grains and seeds The pressure distribution over the contact area is then:
[28] we selected elastoplastic and linear viscoelastic contact models
for simulations in which model parameters were changed stepwise to r 2 1 = 2
3F
determine the closest agreement in rise and fall times between pr = 2
1 3
2a a
experimental and estimated values.
If the contact pressure during loading is less than the limiting
2.2.1. Elastoplastic contact model contact pressure py, the contact is treated as elastic and is governed by
During the elastic mode of loading for two contacting spheres, the the Hertz formula. For a given value of py the radius of the contact area
contact is treated as elastic and is governed by the Hertz formula [29] corresponding to yield initiation (ay) at the center of the contact area
and the normal contact force F is given by: p(r = 0) = py can be determined using Eqs. (1)(3):
3=2
F = kn x ; 1 R*py
ay = 4
2E*
where the spring stiffness kn is related to the elastic modulus (Ei, Ej),
Poisson ratio (i, j) and radius (Ri, Rj) of the two spheres:
4 1=2
kn = E*R*
3
Fig. 2. Pressure distribution for elasticperfectly plastic contact between spheres Fig. 4. Typical forcetime characteristics for ten replicate collisions between rapeseed
according to Thornton and Ning [18]. with 5.5% moisture content and a at surface.
Author's personal copy
3Fmax 2 = 3
xresidual = xmax 7
4ER*1 = 2
8
>
> k x3 = 2 v N 0 x b xy
Fig. 5. Pulse parameters used for analysis of the test results [27]. > n 3=2
<
Fn = kn xy + py R*xxy v N 0 x xy 8
>
> 3=2
: kn xxresidual
> v b 0 x xresidual
The corresponding yield overlap is: 0 v b 0 x b xresidual
py 2 2.2.2. Viscoelastic contact model
xy = R* 5
2E* The viscoelastic contact model of Kuwabara and Kono [16] was
used as implemented in the PAPA program [30]:
After yield occurs, the resulting contact force is the sum of the
3=2 1=2
equivalent elastic force for the fraction of the contact area for which F = kn x + cx v 9
pressure is below the limiting contact pressure and the plastic
component for the fraction of the contact area at which yield occurred. where c is the effective dissipative factor related to the bulk viscosity
Fig. 2 shows the radial distribution of normal traction for an Bi, Bj, i, j and the radius of curvature of the colliding bodies:
elasticplastic contact area between spheres. The radius of the contact
area is a, ay is the radius of the contact area on yield initiation and ap 1=2
c = 2B*R*
is the radius of the contact area over which a uniform pressure py is
assumed. In the simplied perfectly plastic behavior mode, the
Bi Bj
resulting normal contact force is the sum of the elastic and plastic B* =
forces acting on the elastic ((a2a2p)) and plastic (a2p) fractions of Bi 1j2 + Bj 1i2
the contact area, respectively (Fig. 2). The resulting forcedisplace-
ment relationship for a loadingunloading loop for the contact area is The rst term of the expression is the normal force acting between
shown in Fig. 3. two perfectly elastic spheres according to the Hertz theory. The
The impact velocity for yield initiation at the contact area is related to second is the non-linear dissipative part in an approach similar to the
the limiting contact pressure according to the following formula [18]: original Hertz theory based on the bulk viscosity parameters. Owing
v to the lack of more detailed information on the bulk viscosity B and
u 5 3
u p R* [14], the effective dissipative factor c was treated as an adjustable
vy = 3:194t 4
y
6 simulation parameter in the present study.
E* m*
During loading, the elastic and viscous components of the contact
force act in the same direction. During unloading, the velocity vector is
where m* is related to particle masses mi according to:
oriented in the opposite direction to that of the overlap, so the two
components of the contact force act in opposite directions. The force
mi mj
m* = during unloading is lower than that during loading and changes sign
mi + mj in the nal stage of rebounding when the viscous component is
greater than the elastic one. As a consequence, unloading lasts longer
During unloading the forcedisplacement behavior is assumed to than loading during collision. This is contrary to the elastoplastic
be elastic and follows a Hertz formula until the contact force reaches contact model, in which, as a result of elastoplastic hysteresis, the
zero. The repulsive force during unloading (Fig. 3) results from the duration of loading is longer than that of unloading. This clear
normal force acting on the elastic fraction of the contact area. difference in forcetime relationship observed in results of impact
Deformation remaining after the contact force reaches zero is testing was used as the criterion for selection of contact models for
considered permanent. After recovery of the elastic part of the contact seeds collision: the viscoelastic model was applied to wet seeds and
area, the residual deformation due to plastic deformation caused by the elastoplastic model to seeds with low MC.
Table 1
Experimental and simulated rise and fall times of impact force.
Experiment Simulation
Seed moisture content [%] Impact force rise Impact force fall Fall/rise ratio Contact model Impact force rise Impact force fall Fall/rise ratio
[s] [s] [s] [s]
5.5 11.1 1.1 9.6 1.7 0.865 Elastoplastic 1 11.1 9.6 0.865
7.5 10.3 1.1 8.9 0.5 0.864 Elastoplastic 2 10.3 8.8 0.854
14.7 15.8 1.3 19.0 3.5 1.203 Viscoelastic 1 15.8 19.1 1.209
34.0 20.5 1.1 22.4 1.8 1.093 Viscoelastic 2 20.6 22.5 1.092
Author's personal copy
Table 2
Parameters of the elastoplastic and viscoelastic contact models estimated based on conformity of simulation and experimental rise and fall times of impact force vs. time curves.
Seed moisture content Seed mass Seed radius Contact model Modulus of elasticity Stiffness Yield limit Dissipative factor
[%] [mg] R [mm] E [MPa] kn [N m 3/2] py [MPa] c [kg m 1/2 s 1]
3. Results rise and fall times. The rise time was longer than the fall time in all
tests for the two drier seed samples, while for the wettest seeds
3.1. Impact testing (34.2% MC) the rise time was always shorter than the fall time. In the
six series of tests on seeds with MC of 14.7% the rise time was shorter
Fig. 4 shows typical test results for ten replicate free fall experiments in four cases and was longer in the remaining two.
on seed with MC of 5.5%. Below the forcetime experimental curves, These results point to a change in the material properties of the
statistics for four parameters describing the shape of impact curves as seeds with an increase in MC. The effects reect a difference in the
computed by the equipment are shown on the oscilloscope screen. The mode of energy absorption in the two groups: wetter seeds exhibited
four parameters are width (pulse width), rise (rise time), fall (fall time) a stronger damping action than that observed for drier seeds. The
and delay. Width is the duration between the pulse start (median point, results justify a decision on the application of the two contact models
i.e. the 50% transition point on the leading edge) and the pulse stop to the two groups of seeds examined.
(median point on the trailing edge) of the pulse waveform. Rise time is
the time for a pulse waveform transition with a positive slope. Fall time
is the time for a pulse waveform transition with a negative slope. Delay 3.2. DEM simulations
is the time from the trigger point to the rst 50% transition crossing i.e.
the pulse start. The geometric meaning of these parameters is shown in Simulations of the free fall of rapeseed from a height of 21 cm onto
Fig. 5. a surface in the shape of a sphere of radius R = 200 m and elastic
The pulse width increased with seed MC from ~ 17 s for 5.5% to parameters E = 2 104 MPa and = 0.24 were performed. Poisson's
~ 40 s for 34%. Drier seeds (5.5% and 7.5%) exhibited different pulse ratio of the seed was of 0.24 after Wicek [31] and radius was
characteristics to those of wetter seeds (14.7% and 34.2%) (Table 1). measured for each seed as shown in Table 1.
For drier seeds the rst force peak was followed by a series of force The collision force was negligible compared to the yield strength of
uctuations that slowly ceased with time. For wetter seeds only weak the material. A time step t of 10 7 s was applied for all simulations.
uctuations or no uctuations were observed after the rst force peak. To improve the calculation accuracy for xmax in a given time step,
The difference in response of vibrating system reected difference in correction of the time for the switch from loading to unloading and
excitation, contact time of wetter seeds was longer while the overlap xmax described in the Appendix [Eqs. (10) and (11)] was
amplitude was lower. The effect of MC was also reected in computed applied.
Fig. 6. Force vs. normal displacement relationships obtained in DEM simulations for elastoplastic and viscoelastic models.
Author's personal copy
Table 3
DEM estimation results for collision parameters: velocities, coefcient of restitution, maximum force, overlap and relative deformation.
MC [%] Impact velocity Yield velocity Rebound velocity Coefcient of restitution Maximum contact force Maximum deformation Maximum deformation
v1 [m s 1] vy [m s 1] v2 [m s 1] v2/v1 F [N] xmax/R at v1 = 2 m s 1 xmax/R at v1 = 20 m s 1
Table 4
Material properties recommended by standards, adopted or estimated by various authors.
Material Elastic modulus Poisson's ratio Yield strength Yield velocity Reference
[MPa] [MPa] [m s 1]
Appendix A
3.2.3. Viscous dissipation
Values of the dissipative factor c of the KuwabaraKono model (6
Five states of elastoplastic contact are possible:
16 kg m 1/2 s 1) in our simulations for rapeseed are approximately
100-fold lower than the value determined by Van Zeebroeck et al. [26] 1. Elastic deformation below the plastic yield [Eq. (8.1)];
for fruits and vegetables (Table 5). Considering the approximate 10- 2. Elastic unloading below the plastic yield [Eq. (8.1)];
fold difference in the radius of the colliding objects (Tables 1 and 5) 3. Plastic loading deformation [Eq. (8.2)];
and difference in structure of materials the 30-fold lower value of B 4. Elastic unloading/reloading above the plastic limit and below the
compared to that reported by Van Zeebroeck et al. [26] for tomatoes maximum overlap [Eq. (8.3)]; and
seems to be acceptable. 5. Deformation below the residual overlap, F = 0 [Eq. (8.4)].
The normal force for contacting particles is computed depending
3.2.4. Coefcient of restitution on the actual state of the contact. The following algorithm was
Relationships between the coefcient of restitution e and the implemented in the PAPA code to calculate elasticperfectly plastic
impact velocity obtained in simulations are shown in Fig. 8. Very close collision. The calculation accuracy for xmax (Fig. 3) depends on the
curves in the elastoplastic part of the deformation for two MC values time step t applied. To improve the accuracy without decreasing t,
(5.5% and 7.5%) are a result of nearly identical values of the material the search for xmax must be within the time increment t. Thus, the
multiplier (p5y/E*4)1/8, where is the density, in the formula [18] nal time increment (t t, t) is searched for the change in impact
relating the restitution coefcient to the impact velocity. For low velocity sign:
values of the impact velocity the value of e obtained was higher for
the elastoplastic than for the viscoelastic model. The decrease in e vt t N 0 and vt 0:
with increasing velocity is faster for the elastoplastic than for the
Correction of the time for switch tCorr based on the old vt t and
viscoelastic model. For impact velocity of 20 m s 1 we obtained
current vt velocities
e = 0.52 for the elastoplastic model, whereas values of 0.63 and 0.78
were obtained using the viscoelastic model for seeds with MC of 14.7% tvt
and 34%, respectively. Large normalized deformation x/R (0.190.24; tCorr = 10
vtt + jvt j
Table 3) at impact velocity of 20 m s 1 together with the low e value
for the elastoplastic model for dry rapeseed could result in seed is used for correction of the maximum overlap:
damage. This is the most probable reason for the ten-fold increase in
tCorr jvt j
xCorr = 11
2
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