INDUSTRIAL SCREW CONVEYORS, INC. SCREW CONVEYOR COMPONENT PARTS CATALOG @ AAATO ALL RECIPIENTS OF THE PARTS BOOK: PLEASE READ THIS IMPORTANT ANNOUNCEMENT This Parts Book is published periodically as a reference guide for use by industrial Screw Conveyors, Inc. personnel and its customers. The information in the Parts Book is subject to change without advance notice and should not be construed as a commitment by Industrial Screw Conveyors, Inc. Industrial Screw Conveyors, Inc. assumes no responsibility for any errors that may appear in this Parts Book. To verify current prices or obtain a firm quotation, contact your Industrial Screw Conveyors, Inc. Sales Representative.Page Numbers 4 25 27 Conveyor Screws. . Components — Bolts, Internal Collars, End Lugs .... Shafts. Hangers 2.0.0.0... ceveeeeeeeees OFT 44 45 Hanger Bearings . Trough Ends End Bearings...........0..- 000 e cesses . 60 Thrust Bearings . ee eee ee cee ee . 62 Shaft Seals .............. oe beeen ee 65 TROUGHS. eee eee ene ee ceveeeeeeees 67 Saddles-Feet............ eee eee fees eee 75 Hanger Pockets ............. 00... eee ee eee eee . 76 Trough Flanges & Gaskets......... ene eee beens 77 Discharge Spouts ........... 6. cece eee eeeee B82 Rack & Pinion Discharge Gates........... es 86 s0 Discharge Gate Accessories . Pneumatic Discharge Gates..... as woe. 91 95 Trough Cover.... Trough Cover Accessories . Conveyor Layout Bolt Requirements...... LS.C.1Conveyor Screw Index Page Numbers Description of Hellcoid and Sectional Conveyor Screws-Special Selection of Hand of Screws .........eeeeeeeeeeeeeeeeeeeee eeeeeneneaee 4 Designation of Screws. ‘Comparison Table - Helicoid - Sectional ... Helicoid Conveyor Screws Sectional Conveyor Screws QR Helicoid QRH Sectional.......... Ribbon Conveyor Screw . Cut Flight Screw. Cut and Folded Fi Paddle Conveyor Screw. Conveyor Screw with Paddles Replacement Paddles. ... Hard Surfaced Screw Conveyors .......ccccseesessseeeeee ceeeeeeeeeees 7 Abrasion Resistant Screws. Wear StripS ...........ceeeeecseeeeneeeeneee Corrosion-Resistant Conveyor Screws Heat Resistant Conveyor Screws Non-Sparking Screw Conveyors Special Weld Finishes ... Special Features and Modifications. ............c0eeeeessss seeeeeeeeeeee 20 Coupling Bolts Internal Collars ENd LUGS 0.0... e eee cececeeeeeeeeereeeeeerreeeeeeeeeee teeeeeeereees 1.S.C.1Conveyor Screws Helicoid O— Aa VY 1SCI Helicoid Screw Conveyor is formed from con- tinuous bar stock to required diameter, pitch and thickness by a special cold rolling process. This process provides a continuous one piece con- struction with a work-hardened, smooth finished flighting surface Sectional Oo— ISCI Sectional Screw Conveyors are individual flights, produced from blanked flat plates, and formed by a cold processinto a helix. These flights are buttwelded together to form a continuous flight which is secured to the pipe, or shaft, by intermit- tentwelds and welded stee| end lugs. The flighting may be continuously welded on either one or both sides Helicold Fighting is mounted on the pipe, or shatt, by intermittent welds and welded steel end lugs. The flighting may be continuously welded on either one or both sides. ‘The pipe ends are bushed with seamless internal collars inserted in both ends of the pipe to accommodate the shafts. Helicoid flighting of special diameters and pipe sizes can be furnished upon request. The pipe ends are pushed with seamless internal collars inserted in both ends of the pipe to accommodate the shatts, Sectional flight’screw conveyors are available in special diameters, thicknesses, pitches, and pipe sizes. L.S.C.1Conveyor Screws — Special Single Flight Standard Pitch — Full Pitch conveyor screws are considered to be standard and are used for the general conveying of most materials. Single Flight Short Pitch — 2/3 Pitch conveyor screws are frequently em- ployed as feeders and are recom- mended for inclined conveyors in ex: cess of 20 degrees. Single Flight Half Pitch similar to short pitch, except pitch is reduced to 1/2 standard pitch. Useful for vertical or inclined applications, for screw feeders and for handling ex- tremely fluid materials. Double Flight Standard Pitch ‘conveyor screws are frequently re- quired for smooth conveying and dis- charge of certain materials. Double Flight Short Pitch conveyor screws provide an even ‘and regulated flow of materials with fluid characteristics. conveyor screws provide a means for the agitation of liquids or the rapid conveying of very free flowing materials Single Flight Stendard Pitch Tapered conveyor screws are employed for feeding lumpy material from storage. Withdrawal is uniform over full length of feed opening Double Flight Standard Pitch Tapered conveyor screws are used for feeding free flowing materials from storage with uniform withdrawal for full length, of feed opening, L.S.C.1Conveyor Screws — Special Single Flight Variable Pitch ‘conveyor screws are required for feeding some very free flowing mate- rials with uniform withdrawal over full length of feed opening, \gle Flight Standard Pitch Ribbon ‘conveyor screws are required for vis- cous, gummy or sticky materials which tend to adhere to flighting and pipe. Single Flight Standard Pitch-Paddle conveyor screws are fitted with adjustable paddles which oppose the flow of material sufficiently to provide moderate mixing in transit. Single Flight Standard Pitch-Cut Flight conveyor screws are produced with notches at the outer helicoid edge, providing moderate agitation of mate- rial in transit. Single Flight Standard Pitch-Cut and Folded conveyor screws are provided with folded segments at the outer edge which tend to lift and spill the mate- tials in transit for aeration and mixing DIRECTION OF MATERIAL FLOW Cut Flight and Paddle ‘conveyor screws provide a means for a high degree of mixing and aeration of material in transit, Paddle conveyor screws permitthe control of conveying and mixing action by the angular adjustment of formed steet paddies. Multiple Ribbon Flight Conveyor Screws This type of sctew consists of two or Material is moved forward by one more ribbon flights of different di- flight and backward by the other, meters and opposite hand, mounted thereby inducing positive and thor- > ‘one within the other onthe same pipe ough mixing or shaft by rigid supporting lugs. LS.C.LConveyor Screws Selection of Hand of Screw — Note arrows and hand of screws — vo SE AIM AA co ce Ppt 0. rea AAS AA v v7 Vv (ek A AA F_ ts Ss tS 1 onl “Vv Material travel in RIGHT and LEFT HAND screw conveyors It will be obvious to the attentive observer that the HAND of a conveyor screw is a most important ‘consideration in the design, application and ordering of a conveyor screw. Once a screw conveyor is built and installed with a certain hand, the direction of rotation is fixed for the desired direction of material transport. Any replacements must be of the same HAND to avoid disastrous results. Note: Conveyor screws supplied with right hand flighting unless otherwise specified Conveyor screws supplied in standard lengths unless otherwise specified. Flighting supplied full length of conveyor pipe unless otherwise specified. Conveyor screws are fabricated of mild steel unless otherwise specified. Conveyor screws are also available in stainless steel, special alloys, surface hardened mild steel and abrasion resistant steel. Contact our Engineering Department for further information. S.C.Conveyor Screws designation Coupling Diameter Hand of Conveyor R= Right L= Lett Conveyor Biameter Flight Thickness (in increments of 1/64" Conveyor Length {in feot and inches) Conveyor Type H - Helicoid HS - Helicoid (stainless steel) 8 - Sectional 8S - Sectional (stainless steel) R- Ribbon RS - Ribbon (stainless steel) comparison table - helicoid - sectional screws Screw Helicoid Sectional Coupling Pipe Size Flight Thickness, Helicoid Section: Diam. PartNo. PartNo. Diam. _|{ inside Outside [inside Outside 6 6H308 68303 12 2 238 va 18 10 ga. 9H306 98309 We 2 238 ane 92 10 ga. 9 9H406 98409 2 2u2 278 38 ame 10 ga. 9HA14 98416 2 2v2 278 m6 702 16 40H412 408412 42Ha12 128412 42H512, 128512 148509 4 1441508 16H610 168609 3 ua 4 518 332 10 ga. 16 181610 18 "165616 is mounted on 314" pipe. 1.S.C.1Conveyor Screws —Helicoid ‘Ske ‘Size AB Part No. Serew Cping. Conveyor lighting Diam. Diam. o ‘9HF406-* OHA14" — OHF4IA.” 10H412-"_10HF412." 42H412-" _12HF412." 12H512-"_12HF512." 16H610-"_ 16HF610-" 18610" 18HF610-" “IR For Right Hand Flight SC__ For Lett Hand Fight SIGE Cut Flign: CEFCU & Folded Flight GW! Continuous Welded One Side “EW? Continuous Welded Both Sides “AR Abrasion Resistant Fights ‘Sectional Only) flighting 10 Weight Std. |Complete Screw Flighting Only G [Bearing] Length| Sid. per Std. per Inside Outsidelinside Outs. |Length| _Ft-n. Length [iw isa | su om | tee | cite] «0 1620 Jo me fu is | 2 | eo | mo © 2 2a] | 2 ase [awe ae [ 2 [ 1 | 7m 7 1 a2] | av ame awe ome | 2 [om | or 9 0 a0] | 20 are | re rae | 2 | oto | igi 13 70 70 | [Lea 2 [ow] 2 | sw] 10 1 16 70] | 2 2ra_| oe ve | 2 | 1140 | 160 15 10286 | | 33m | se as | 3 | io | i968 17 9682 | [os tw we | 3 | nol mu a 70 | L.S.C.1Conveyor Screws — Sectional Length Sectional Conveyor Screw ‘Size AB PartNo. Screw Cping. Mounted Diam Diam. Conveyor 10SF312-" 10SF412-* 128412" — 12SF412-" 128F 424." 12SF512-" 128524." 128F524-* 128F616-" 25 | 1.33 16 43 Jv 2 ono} 77 igo 79 | 1.39 f | 2 2 | sp 2 sto | 178 tater | 12 | ee ae me | ve 2 mmo | we so 72] 10 | | 2v_2ne | ae 2 tito | 306 58127 | to 3 312 | ae 3 wo | 178 148 72] 10 | | 3 so | og gst | 200 ar 27 | 1.0 fon + fw 3 no | ae aor | 10 | L.S.C.rConveyor Screws — Sectional ‘Size 4 AB PartNo. Part No. Flight Cping. Std. Serew Cping. Mounted Fighting Thick- Bearing Length Diam Diam. Conveyor __ Only ness__Length Fi 148512" 14SF512-* 14SF616-* 168616" 16SF616-* 188716" 24S716-" — 24SF716-*Conveyor Screws Quick Removable (QR) Helicoid Conveyor KO A 1-6 DRIVE LOCATED AT “QR” END (Note: insert “c” will be supplied per current man- ufacturing practice.) 9-10 cari12 SHOR4O6-* 9-10 care SHORA14-" 21226 40HORSI2” 2 212 12HQRS412-" 12HQRSI2-" 276 11-9 caRe716 14HORSO8" 278 11-9 care716 4 46 _16HOR610-" cars 18 18HORE10-"Conveyor Screws Quick Removable (QR) Sectional Conveyors Brac (Note: Insert “C” will be FR ‘supplied per current man fi ufacturing practice.) Coors Size 8 Std. Lgth. c F H Average Weight Gou- Fein, Insert D Flight Cplg. Std, Par pling EndtoEnd Part Ins Out Thick: Brg. Lgth. ‘of Pipe Number __side__side__ness__Lgth. 6SQR312~ 9-10 Cont 12 278 ane 10SQRa12- 12SQR416-" 14SQR509-*Conveyor Screw —Sectional Ribbon ribbon conveyor screw Four posts per pitch or 90° spacing unless otherwise specified Right Hand Shown Right Hand Shown sectional ribbon Size ‘Average Weight Part No. c Flight Size [Complete] 9 Flighting | Pipe Size |Thknss G_|Bearfng|Length| Std. Only | inside Outside] width| Length | Fein. | Length 9 | ive | onste| onrsies| 2 2a | ue tia | 2 | oo 100 fio | || 2 Vizpate | rzarsiow | ave 2m | us 2 | 2 | sto | 180 45 | 14 | ame | ransza- | ranesae~ | 3 aie | se 2a |g | tn@ | 264 faa | 120 10.2 | J ic | 3 |rerote- | enreie"| ave 4 [sw 2a | a | an9 | 276 fas | 96 af 1e | 3 | reno2e* | renrezes| 4 aio | oe 9 | a [sso | oe fos 166193 2an724-" | 24RF724-" 1.S.C.112 Conveyor Screws — Special CUT FLIGHT Depth of cut “Cis one half the fight with for normal pipe size. Lengths "A & "B" are calculated fromthe developed .D. for astan- dard pitch Corrying Ste fowir fiest two, curs omit Figst 1wo curs 1.S.C.113 Conveyor Screws-Special CUT AND FOLDED FLIGHT Approx.5 Dept of cut "0" is one halt the equal spaces ish win for normal sipe size Lenatns “A & °B” ate calculated fromthe developed 0.0. tor asta: dard pitch ‘MIT FIRST TWO CUTS low Fiast TwO\CUTS [ 5.CUTS PER PITCH \ ROTATION 1.S.C.1Paddle Conveyor Screws PADDLE HOLE DIA. PADDLE OIMENSIONS PER PAGE 16. tw | = i = ss = ot “+ tvytv+ity$t PROBUS Ben PROHAT tao! me a FIRST PADOLE FROW EITHER END CESS RARER YATE Frenne B Nominal LS.C.tConveyor Screws with Paddles Sasa oUNTED PADDLE DIMENSIONS, -PADOLE HOLE DIA SPROING 1114PITCHES APART ay ao" ROK PRECEDING PADDLE LS.C.1Conveyor Screws — Paddle RADIUS EQUALS NUT & JAM NUT OR, PIPE OD. SELF LOCKING NUT STYLE 1 STYLE 2 ADJUSTABLE WELDED Part No. Pipe Size Carbon Stainless |CpIng.|inside Outside Steel Steel a 3 nia t1an6 | cpaas opees* | 2 | ava are ave dave 36 [2 | 2m 2 | 6 31 aoe [cpi25" cprass* | are | 3 ave | 6 Sing dua gg tg ge 1.75 | [opras-cprass | ame | a aa | 7 die S14 ggg 22.25 | [cere cpres-| 9 [ove 4 |g guste Gag ae srw 9.25 | lorie cpraos| 3 | a2 4 |g 698 7 gap ng .00 | fr i cP247-" _ CP247S" 782106 CP104-" CP 104s. “tis Stylo #1 "Die Style #2 S.C.47 Conveyor Screws — Special HARD-SURFACED SCREW CONVEYORS IS) nard-surtaced screw conveyorsare designedto eliminate excessive wear on flights while handling abrasive materials, An alloy is permanently fused to the carrying side (of a width in relation to the cross sectional load, see chart) of the flighting face. For extreme applications, full-face application is recom. mendec. The conveyor pipe may alsobe hard-surfaced, Other hard surfaces available upon request. WIDTH OF APPLICATION CHART Screw Diameter Width of Application ] 6 1 9 hie {| 10 ne ! 2 2 + 4 2 (») 16 ave QO Y 18 De ADDITIONAL TYPES OF ABRASION RESISTANT SCREW CONVEYORS AND ACCESSORIES, If desired, screw conveyors may be furnished in abrasion resistant metals, such as 40/50 carbon, A/R, 235,T-1, nickel steel or other special metals, When handling abrasive materials, consideration should be given to protecting screw conveyor accessories. Hardened couplings, outboard bearings, trough ends and hangers with white iron or hardened surlace bearings can be furnished. Troughs of heavy abrasion resistant metals are also available, LS.C.118 WEAR STRIPS High carbon steels capable of heat treatment, or abrasion resistant alloys are used to an ever inoteasing extent as materials for flights. CORROSION-RESISTANT ‘CONVEYOR SCREWS. Corrosion is manifested in so many different ways that no one choice of material will suit all re- quirements. To withstand the effects of corrosion encountered in many fields of industry, conveyor screws are fabricated of stainless steel, copper, brass, bronze, nickel, monel, corten, aluminum, and other materials. Galvanizing, tinning, chrome plating and other coating methods have proved effective under mildly corrosive conditions. Vulcanized or bonded rubber covering of the entire conveyor is frequently satisfactory for resistance to extremely corrosive action. HEAT-RESISTANT CONVEYOR SCREWS Conveyor screws for high temperature applications are made of many of the availaple heat-resistant alloys. Several of the stainless steels and other high- chrome alloys are particularly suitable for this NON-SPARKING SCREW CONVEYORS ‘Screw conveyors are available for use in areas which require a non-sparking composition. Metals, such as aluminum, brass, copper or bronze and certain stainless steel analyses are normally used for this application. Caution should be exercised in the selection of other components as well 1.S.C.1 Conveyor Screws-Special Detachable hardened flight segment Detachable hardened flight segments, or wearing shoes, bolted with countersunk bolts to the con: veyor flights are preferred in many applications for quick and easy replacement, Rubber covered screw Rubber covering with its inherent tough resilience, bonded or vuleanve 6 to a conveyor screw, offers ex cellent abrasion-resistant properties19 Special Screw Conveyor Weld Finishes ‘Specifications on screw conveyor occasionally include the term “grind smooth” when referring to the finish on welds. This specification is usually used for stainless steel, but occasionally it will appear in carbon steei specifications as well “Grind smooth" is a general term and subject to various interpretations. This section establishes ISCI recommended classes of finishes, which should be used to help you find the class required for an application. 1F — Weld Spatter and Slag removed (CEMA |) 18 Weld Spatter and Siag removed and Sand Biasted oF Rough grind welds to remove heavy weld ripple or unusual roughness (equivalent to a 40-50 grit finish) (CEMA 1!) 2B — Rough grind welds to remove heavy weld ripple or unusual roughness (equivalent to a 40-50 grt finish) and sandblasted 3F — Rough grind welds leaving some pits and crevices (equivalent to a 80-100 grit finish) 3B — Rough grind welds leaving some pits and crevices (equivalent to a 80-100 grit finish) and sandblasted 4F — Medium grind welds leaving some pits and crevices (equivalent to a 80-100 grit finish) (CEMA til) 4B — Medium grind welds leaving some pits and crevices (equivalent to a 80-100 grit finish) and sandblasted ar. Blend welds and fine grind welds. Commonly called Sanitary or #4 Commercial Finish - no pits and crevices permissible (equivalent to a 150 grit finish) (CEMA IV) 5B. Blend welds and fine grind welds. Commoniy called Sanitary or #4 Commercial Finish - no pits and crevices permissible (equivalent to a 150 grt finish) and sandblasted Blend welds, complete grind with 120-150 grit finish - plus Scotch Brite Finish (commonly called Velvety Finish) -no pits or crevices permissible. (CEMA Vv) 1.S.C.1