Number: CD-K121-LOB-003

Amendment Sheet
Date: 07/06/2012

Project: Transmission System For Cerro Verde Mine

Document: Engineering Work Plan Code : K121-C2-EV-65-000
Reference: Response a VEN-T-00163 2012-0604 Revisin: 1

TEM OBSERVATION

1 Relay protection & coordination study were included in operability study.

2 Study to evaluate if SVC is required at San Camilo Sub was included in pre operability study.
Study to check resonance issues between harmonic filters, SVC and line compensators was included in
3
operability study.
4 We will consider 48 fibers in OPGW.

5 Transient studies and insulation coordination studies were included in pre operability study.

CSGI-P-10-F2 Rev: 00 30-01-08

 1 Approved 08/06/2012 PMM MVI HAL
0 Approved 26/03/2012 PMM MVI HAL
B Issued for revision 27/02/2012 PMM MVI HAL
A Issued for revision 01/13/2012 PMM MVI HAL
Rev. Description Date Prep. Rev. Appr.

Transmission System for Cerro Verde Mine

Title: Technical Report

ABENGOA PERU Engineering Work Plan

Report N: Revision

K121-C2-EV-65-000 1
Technical
PMM Page 1 of 12
Director:
 Engineering Work Plan Page
2 of 11
K121-C2-EV-65-000 Rev: 1

Transmission System for Cerro Verde Mine

Engineering Work Plan

Table of Contents
1. Purpose
2. Background
3. Project Scope
4. Description of the Project
4.1 Task 1 (T1): Connection to 500 kV TL
4.2 Task 2 (T2): San Camilo Substation 500/220 kV
4.3 Task 3 (T3): Series Compensation 500kV TL
4.4 Task 4 (T4): Static VAR Compensator
4.5 Task 5 (T5): 220 KV Transmission Line
4.6 Task 6 (T6): Permits required for the project
4.7 Task 7 (T7): Pre Operability Study for K122
4.8 Task 8 (T8): Operation and Maintenance K121
5. Description of Work Plan
5.1 Project Design Approval by MINEM
5.2 Basic Design Development
5.3 Pre operability study
5.4 Detailed Engineering Development
6. Appendixes

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
3 of 11
K121-C2-EV-65-000 Rev: 1

Transmission System for Cerro Verde Mine

Engineering Work Plan

1. Purpose

This document aims at establishing the Work Plan for all the required activities for
the project Transmission System for Cerro Verde Mine, except for procurement
and construction which will be contained in another Plan to be delivered later.

2. Background

The background information of the project is:

Sociedad Minera Cerro Verde SMCV has signed a Memorandum of
Understanding (MOU) with Abengoa Per AP for the development of a
Transmission System Project to additionally provide 440 MW energy from the
Sistema Interconectado Nacional SEIN (National Interconnected System)

According to the MOU, a set of activities related to the Project engineering
and others described below shall be carried out under this Work Plan:
Elaborate the basic design of the transmission line and substations
Elaborate the Pre Operability Study to be presented to COES
(Committee for Economic Operation of the National
Interconnected System)
Elaborate the Environmental Impact Study to be presented to MINEM
(Ministry of Energy and Mines)
Obtain the Temporary Concession
Obtain the Certificate of Non-existence of Archaeological Remains
(CIRA)
Identify owners and estimate damage

Moreover, on 12.05.11, SMCV and AP agreed on an addendum to the MOU,
which updates the project scope and defines two projects, package K121
and package K122, the first one being stipulated in this work plan.

3. Project Scope

The scope of the Project is described below:

Concessionaire management

Permissions and authorizations Proyect, this is for the N K121 as well as the
K122 package, according to MOU.

Development of the lines and substations Basic Design for the main supplies
purchase.

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
4 of 11
K121-C2-EV-65-000 Rev: 1

Procurement and purchase of equipment and materials.

Development of the lines and substations Detailed Engineering.

Work execution and commissioning; electromechanical and civil works.

Operation and Maintenance O&M on 500 kV side; O&M on 220 kV side,
including the transmission line if agreed upon by AP and SMCV.

4. Description of the Project

The Project is described in the drawings delivered by SMCV which are attached in
Appendix N 1: 240K-C2-5210-65E-001-Rev A2 Block Diagram
The Project consists of a transformation substation (SE San Camilo) 500/220 kV,
which sections the 500 kV TL Ocoa Montalvo that belongs to the Concession of
Abengoa Transmisin Sur - ATS, near la Joya, between towers N 275 and N 278.
A 220 kV Transmission line, which is double-circuit and 35 km long, is built from
SE San Camilo to Main Substation CV2 located in SMCV Concession.
The Main Substation CV2 belongs to the mining expansion project and to the
project called package K 122.
The Project has the following work sections:

4.1 Task 1 (T1): Connection to 500 KV TL

The ATS project plans a simple transposition in this 256 km section. More studies
will be conducted to confirm if transposition is needed for sub-sections Ocoa-San
Camilo (139 km) and San Camilo-Montalvo (117 km).
Additionally, some modifications will be made on 500 kV TL Ocoa Montalvo for
the SE San Camilo construction, which is virtually next to the transmission line.

4.2 Task 2 (T2): San Camilo Substation 500/220 kV

4.2.1 Electromechanical and Civil Works

San Camilo substation will be located between towers N 276 and N 277 of the
TL Ocoa Montalvo, near la Joya Arequipa; it takes into account the proximity
to the access projected by SMCV and the easement strip of the 500 kV TL under
construction by ATS.

It will be exterior-typed with conventional equipment, with valve yards of 500 kV

with switch and a half configuration, and of 220 kV with double bus bar
configuration.
The 500 kV valve yard design will be under IEC standards and will have one (1) full
bore for the line output of San Camilo Ocoa and San Camilo Montalvo; one
(1) full bore for the two three-phase autotransformers output and some spacing
required for a potential bore.

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
5 of 11
K121-C2-EV-65-000 Rev: 1

The three-phase autotransformer banks will be specified under ANSI standards

with a 360/480/600MVA power with Onan/Onaf1/Onaf2 cooling conditions.
The 220 kV valve yard design will be under ANSI standards and will have two (2)
transformer outputs, two (2) line outputs for TL to Main Substation CV2, one (1)
busbar coupling bay, some spacing required for two (2) potential outputs and one
500/220kV autotransformer.
The substation will have Housings and a Control Building for switchboards and
protection purposes, as well as communication boards and auxiliary services.
Required civil works will be implemented, such as: access, perimeter fencing,
channels and gutters, etc. for the correct substations operation. Moreover, as it is
possible to have two operators in the substation (ATS and SMCV), two control
buildings are suggested with the required services each.
4.2.2 Control System

The substation control system will have four control levels with communication
connected to each level; level 0 will contain the local control of the equipment
yard, that is, switchgear control cabinets; level 1 will contain bay controllers,
protection relays, gauges, and other IEDs, and will obtain field data from level 0 to
send them via communication to the next control level.
Level 2 will contain the local Scada of the substation, from where orders will be
made and system reports, alarms, events, etc. will be displayed.
Level 3 will be the control center located in Lima, from where the Project electric
system will be operated.
4.2.3 Protection System

The following protection systems will be implemented:

Protection for 500 kV Line; primary and secondary protection (line differential
relay)

Protection for 220 kV Line; primary and secondary protection (line differential
relay)

Protection for Transformer; primary and secondary protection (line
differential relay)
For SE Main Substation CV2, AP will provide with a protection panel including
the protection relays for 220 kV TL to SE San Camilo; this panel will be installed in
the SMCV control room by AP
4.2.4 Communication System

The expected communication design will remain for 500kV, that is, optical fiber
and carrier wave. It is planned to use an OPGW wire terminated with optical fiber
in each line end for the communication between San Camilo and Main Substation
CV2.

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
6 of 11
K121-C2-EV-65-000 Rev: 1

The proposed equipment will be housed in communication boards installed in the

substations control rooms.

4.3 Task 3 (T3): Series Compensation 500kV TL

Under the Pre Operability Study of the Cerro Verde Project, the series
compensation defined for ATS is planned to be modified and a series
compensation bank may be implemented on the 500 KV side of San Camilo
substation.
The bank features will be defined in the Pre Operability Study.

4.4 Task 4 (T4): Static VAR Compensator

Under the Pre Operability Study of the Cerro Verde Project, a SVC system is
planned to be implemented on the 220 kV side of San Camilo subtation.
The SVC features will be defined in the Pre Operability Study.

4.5 Task 5 (T5): 220 kV Transmission Line

This TL will have double triad configuration, 35 km and the features below:

Number of circuits

Rated capacity

Rated voltage

Estimated length

Conductors
capacity each one.

Towers

Guard Wires

Insulators
: 2
: 600 MW per circuit
: 220 kV
: 35 km
: ACAR, 2 conductors/ phase. With 600 MW of
: Self supported
: One OPGW (48 FO) and one alumoweld
: Glass, Fog Type, silicone coated

4.6 Task 6 (T6): Permits required for the project

According to the Project scope, we have:

Pre Operability Study

Environmental Impact Study IEA

Power System Stability Studies

Certificate of Non-existence of Archaeological Remains - CIRA

Operability Studies

Temporal and definitive concession
The scope of this engineering plan only applies to the pre operability study.

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
7 of 11
K121-C2-EV-65-000 Rev: 1

4.7 Task 7 (T7): Pre operability Study for K122

These studies will be included in the pre operability study of K121 project.

4.8 Task 8 (T8): Operation and Maintenance K121

It does not apply to this document scope.

5. Description of Work Plan

The following activities are part of the development of this Work Plan, under the
MOU and MOUs addendum:

Elaborate the basic design of SE San Camilo and 220 kV TL to SE Main
Substation CV2.

Elaborate the detailed engineering of SE San Camilo and 220 kV TL to SE
Main Substation CV2.

Elaborate the Pre Operability Study to be presented to COES.
The Project design has to be approved by the MEM (Ministry of Energy and Mines)
before executing the Work Plan.

5.1 Project Design Approval by MINEM

AP received from SMCV the Feasibility Study of the 500 kV connection developed
by CESEL INGENIEROS SA. The latter has developed a system analysis study to
assess the connection implications of the SMCV project to the ATS system, and it is
currently elaborating a file to be presented to the Ministry of Energy and Mines
MINEM for its approval.

5.2 Basic Design Development

It refers to the engineering activities required to define the main components of
the Project and its quantities, being useful enough for the procurement and supply
purchase processes.
It generally comprises the following deliverables:

Descriptive Memory

Supply Units Technical Specifications

Mounting Specifications

Civil Work Specifications

Main equipment estimates

Drawings

Calculation Reports, specific studies, transposition studies of 500 kV TL
Oco (sic) Montalvo

Specific modifications on 500 kV TL Ocoa Montalvo

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
8 of 11
K121-C2-EV-65-000 Rev: 1

5.2.1 Substations

The following activities will be developed:

Data Collection:
The Project technical information will be analyzed and assessed, as well as the data
of 500 kV and 220 kV Lines if available.
Based on the collected data, particular features will be identified for the
equipment and included in the applicable technical specifications as part of the bid
terms and conditions.
Definition of the Substation location:
A preliminary location drawing will be issued for the SMCV approval; once it is
approved, applicable lots shall be acquired and field work may start.
Field Work:
It refers to soil analysis, geotechnical study, topography and soil resistivity.
Design criteria:
All the designs will be developed according to the recommendations of the project
applicable standards, and based on other designs created by AP for similar facilities
(ATS project).
For the 500 kV yard, we will use equipment whose features are similar to the ones
purchased for the 500 kV TL Chilca Montalvo 2, a project which was developed
by AP.
Engineering Deliverables:
The following documents will be issued as part of the basic design development:

Definition of the substations design criteria

Descriptive Memory

Single line diagrams

Equipment arrangement

Earthing systems

Communications system architecture

Other electromechanical designs (Lighting, cabinet arrangement in control
rooms and housings, wirings)

Technical specifications of supply units, mounting, control and protection,
and communications system

Technical specifications of civil work
5.2.2 Transmission Lines

The studies/reports to be delivered are:

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
9 of 11
K121-C2-EV-65-000 Rev: 1

Electromechanical Design Criteria of the line

Conductor selection

Guard wire and OPGW selection

Basic mechanical design of conductors, CG and OPGW

Insulation design

Basic structure design

Structure Load Charts
Field and desk work:

Road outline

Land survey

Tower distribution

Soil studies

Soil resistivity
Technical Specifications (ET):

Of supplies
ET Insulators
ET Phase conductors
ET OPGW Guard Wire
ET Phase conductor hardware
ET OPGW hardware
ET Structure supply
ET Earthing Materials

Of mounting and Civil Work
Preliminary drawings

Suspension and mounting assembly for 220 kV conductor

Suspension and mounting assemblies for Alumoweld

Suspension and mounting assemblies for OPGW

Geometry of structures

Grounding Systems

Plant, modifications on 500 kV TL Ocoa Montalvo
Referencial Quantities
Descriptive Memory

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
10 of 11
K121-C2-EV-65-000 Rev: 1

5.3 Pre operability study

Only when the MINEM approves the feasibility study, Pre Operability studies will be
developed to be presented to COES.
The minimum requirements of the pre operability study include:

Load Flow Study;

Short Circuit Study;

Insulation Coordination Study;

Stability Study;

Transient Studies;

Other studies required by COES;

5.4 Detailed Engineering Development

It belongs to the implementation phase and includes the basic design revision to
adapt the project to purchased equipment; moreover, it aims at obtaining the
detailed design of the estimated facilities in order to start with its building.
5.4.1 Substations

It generally comprises the following deliverables:

Descriptive memory

Drawings for building all the civil and electromechanical designs

Studies, analysis and calculation reports required for the detailed engineering
and work construction development

Selection of minor materials

Structure design

Other designs required for engineering

Operability study
5.4.2 Transmission Lines

Memories and Reports

Electromechanical design of the line
Report to damper manufacturer for phase conductor
Report to damper manufacturer for OPGW
Tension tables for phase conductors
Tension tables for OPGW
Calculation Report for Earthing Selection

K121-C2-EV-65-000 Rev.1 Engineering Work Plan

 Engineering Work Plan Page
11 of 11
K121-C2-EV-65-000 Rev: 1

Technical Specifications for Construction and Mounting

Material Lists

Drawings
Longitudinal Profile
General Plant
Design of self supported structures
Crossroads
Crossroads with TL
Ground Connection Structures
Phase coincidence and sequence
Damper installation for phase conductors
Damper installation for OPGW
Number plate
Danger warning sign
Phase Sequence Plate

Foundations. Calculation Reports and other Reports

Drawings
Self Supported Structure - General Arrangement
Self Supported Structure - Foundation Regular ground type 1
Self Supported Structure - Foundation Regular ground type 2
Self Supported Structure - Foundation Regular ground type 3

6. Appendixes

Appendix N1: 240K-C2-5210-65E-001-Rev A2 Block Diagram

Appendix N2: Engineering Organizational Chart
Appendix N 3: Engineering Time Chart

K121-C2-EV-65-000 Rev.1 Engineering Work Plan