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Project n - Unit Doc. Type Engineering Code Serial N Rev. Index


8458U - 32 SP 0610 205 3

COMPANY Job N COMPANY Doc. N Rev


QC2-0007 RC2-32-PROC-EDS-41-220-205 3

RAS LAFFAN OLEFIN PROJECT


Document Attribute Table
Unit N Area Equip. Cat. N Doc. Origin Discipline
32 220 41 ENG PROC
Primary Doc. Type Secondary Doc. Type Turnover system As-Built Class Issue Status
DS EDS 32.220-01 AB IFI
Tag Nos and/or Attachments: 41-E-205

Page
DILUTION STEAM GENERATORS 1/6

Rev. Rev.
0 1 2 3 4 0 1 2 3 4
Page Page

1 X X X X
2 X X X
3 X X X
4 X X X
5 X X
6 X X X X
7

10

11

12

13

14

15

16

17

18

4
3 14/JAN/10 As-Built K.FATET B.PLOIX Y. SIMON
2 22/JUN/06 Re-issue for design K.FATET B.PLOIX Y. SIMON
1 10/MAR/06 Re-issue for design K.FATET O. BRICHE Y. SIMON
0 05/SEP/05 Issue for Design K.FATET O. BRICHE Y. SIMON
Date WRITTEN BY CHECKED BY APPROVED BY
Rev STATUS
DD/MM/YY (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the right margin
Project N - Unit Doc. type Material code Serial N Rev. index

8458U-32 SP 0610 205 3


Company Job N COMPANY Doc. N Rev.

QC2-0007 RC2-32-PROC-EDS-41-220-205 3
PROJECT Rev. Date Made by Checked by Page
0 05/SEP/05 KF OB

Revision
RAS LAFFAN OLEFIN PROJECT
HEAT EXCHANGER - - - -
LOCATION SPECIFICATION SHEET 2 22/JUN/06 KF BP 2/6
3 14/JAN/10 KF BP
RAS LAFFAN QATAR

1 SERVICE OF UNIT: DILUTION STEAM GENERATORS 8 furnaces in operations and 1 in HSSB (8+1 CASE) ITEM N: RCS-32-220-41-E-205
2 SIZE: 1.405 m x 4.9 m TYPE: NEN Vertical SURF/UNIT(Gross): 3340 (6) m 3
3 SHELLS/UNIT: 4 (6) CONNECTED IN 4 (6) PARALLEL 1 SERIES SURF/SHELL(Eff): 801 m 2
4 PERFORMANCE OF ONE UNIT
5 FLUID ALLOCATION SHELL SIDE TUBES SIDE
6 INLET OUTLET INLET OUTLET
7 FLUID NAME MEDIUM PRESSURE STEAM PROCESS WATER/DILUTION STEAM
PROCESS DATA

8 FLUID QUANTITY (TOTAL) kg/h 155 506 2 154 510 3


9 VAPOR kg/h - - - -
10 LIQUID kg/h - - - -
11 STEAM kg/h 155 506 - - 142 628 3
12 WATER kg/h - 155 506 2 154 510 2 011 882 3
13 NON CONDENSABLE kg/h - - - -
14 TEMPERATURE C 260 200 161.9 165.6 3
15 SPECIFIC GRAVITY at T
16 VISCOSITY cP
LIQUID

17 SPECIFIC HEAT kcal/kg.C


18 THERMAL CONDUCTIVITY kcal/h.m.C
CHARACTERISTICS

19 SURFACE TENSION dyn/cm


20 MOLECULAR WEIGHT (NON CONDENSABLE) Water Water
21 MOLECULAR WEIGHT
VAPOR

22 DENSITY kg/m
23 VISCOSITY cP
24 SPECIFIC HEAT kcal/kg.C
25 THERMAL CONDUCTIVITY kcal/h.m.C
26 FLEXIBILITY (5) (5)
27 PARTICULAR PROPERTIES OF FLUID (4) (4)
28 INLET PRESSURE (Gauge) kg/cm_g 15.0 (8)
29 VELOCITY m/s - -
30 PRESSURE DROP (ALLOW / CALC.) kg/cm 0.15 0.08 (7) Thermosyphon (9)
31 FOULING RESISTANCE (Min) h.C.m/kcal 0.000116 0.0003
32 HEAT EXCHANGED 77.77 (5) Gcal/h LMTD (corrected): 35.3 C 3
33 TRANSFER RATE, SERVICE: 963 kcal/h.m.C CLEAN: 1892 kcal/h.m.C 3
34 CONSTRUCTION OF ONE SHELL (3) SKETCH (BUNDLE/NOZZLE ORIENTATION)
35 SHELL SIDE TUBE SIDE
36 DESIGN / TEST PRESSURE kg/cm_g 19.0 + FV
/ CODE 14.2 + FV / CODE
37 DESIGN TEMPERATURE C 355 180
38 N PASSES PER SHELL 1 1
See Page 4/6
39 CORROSION ALLOWANCE mm 1.5 0
40 CONNECTIONS IN See Page 4/6 See Page 4/6
41 SIZE OUT See Page 4/6 See Page 4/6
42 RATING INTERMEDIATE - -
43 TUBE N: 2859 O.D(mm) 19.05 BWG(avg.): 14 LENGTH: 4.88 m PITCH (mm): 23.8 30
44 TUBE MATERIAL: SS THK: 2.11 mm TUBE TYPE: Plain Tube
45 SHELL MATERIAL: CS I.D. (m): - O.D. (m): - SHELL COVER: -
46 CHANNEL OR BONNET: CS CHANNEL COVER: CS
47 TUBESHEET - STATIONARY: SS TUBESHEET - FLOATING: -
48 FLOATING HEAD COVER: - IMPINGEMENT PROTECTION: Yes TYPE: Rectangular Plate Nb CROSSPASS (2) 10
49 BAFFLES - CROSS: Parallel Dble Seg (11) % CUT (DIAM): (12) CENTRAL SPACING (mm): 427 3
50 BAFFLES - LONG.: - SEAL TYPE: - INLET SPACING(mm) (1): 757 (10) 3
51 SUPPORTS - TUBE: - SPACING: - U-BEND ZONE: - TYPE: -
52 BY-PASS SEAL ARRANGEMENT: YesPAIRS N: 2 SEAL RODS: - N: - 3
53 EXPANSION JOINT: Yes (13) TYPE: - TUBE - TUBESHEET JOINT: - 3
54 INLET NOZZLE (kg/m.s): 5015 BUNDLE ENTRANCE (kg/m.s): 3249 BUNDLE EXIT (kg/m.s): 342 3
55 GASKETS - SHELL SIDE: - TUBE SIDE: -
56 FLOATING HEAD: -
57 CODE REQUIREMENTS: ASME Section VIII, Division 1 - API 660 TEMA CLASS: R
58 WEIGHT / SHELL (kg): 23 180 FILLED WITH WATER (kg): 33 570 BUNDLE (kg): - 3
59 REMARKS:
60
61 See Page 6/6
62
63
64
65
66
67
68
Project N - Unit Doc. type Material code Serial N Rev. index

8458U-32 SP 0610 205 3


Company Job N COMPANY Doc. N Rev.

QC2-0007 RC2-32-PROC-EDS-41-220-205 3
PROJECT Rev. Date Made by Checked by Page
0 05/SEP/05 KF OB

Revision
RAS LAFFAN OLEFIN PROJECT
HEAT EXCHANGER - - - -
LOCATION SPECIFICATION SHEET 2 22/JUN/06 KF BP 3/6
3 14/JAN/10 KF BP
RAS LAFFAN QATAR

1 SERVICE OF UNIT: DILUTION STEAM GENERATORS 60% furnaces in operation 40% in HSSB (60%+40% HSSB Case) ITEM N: RCS-32-220-41-E-205
2 SIZE: 1.405 m x 4.9 m TYPE: NEN Vertical SURF/UNIT(Gross): 3340 (6) m 3
3 SHELLS/UNIT: 4 (6) CONNECTED IN 4 (6) PARALLEL 1 SERIES SURF/SHELL(Eff): 801 m 3
4 PERFORMANCE OF ONE UNIT
5 FLUID ALLOCATION SHELL SIDE TUBES SIDE
6 INLET OUTLET INLET OUTLET
7 FLUID NAME MEDIUM PRESSURE STEAM PROCESS WATER/DILUTION STEAM
PROCESS DATA

8 FLUID QUANTITY (TOTAL) kg/h 190 884 2 987 650 3


9 VAPOR kg/h - - - -
10 LIQUID kg/h - - - -
11 STEAM kg/h 190 884 - - 172 089 3
12 WATER kg/h - 190 884 2 987 650 2 815 561 3
13 NON CONDENSABLE kg/h - - - -
14 TEMPERATURE C 260 200 161.9 165.6 3
15 SPECIFIC GRAVITY at T
16 VISCOSITY cP
LIQUID

17 SPECIFIC HEAT kcal/kg.C


18 THERMAL CONDUCTIVITY kcal/h.m.C
CHARACTERISTICS

19 SURFACE TENSION dyn/cm


20 MOLECULAR WEIGHT (NON CONDENSABLE) Water Water
21 MOLECULAR WEIGHT
VAPOR

22 DENSITY kg/m
23 VISCOSITY cP
24 SPECIFIC HEAT kcal/kg.C
25 THERMAL CONDUCTIVITY kcal/h.m.C
26 FLEXIBILITY (5) (5)
27 PARTICULAR PROPERTIES OF FLUID (4) (4)
28 INLET PRESSURE (Gauge) kg/cm_g 15.0 (8)
29 VELOCITY m/s - -
30 PRESSURE DROP (ALLOW / CALC.) kg/cm 0.15 0.07 Thermosyphon (9)
31 FOULING RESISTANCE (Min) h.C.m/kcal 0.000116 0.0003
32 HEAT EXCHANGED 95.46 (5) Gcal/h LMTD (corrected): 35.4 C 3
33 TRANSFER RATE, SERVICE: 842 kcal/h.m.C CLEAN: 1476 kcal/h.m.C 3
34 CONSTRUCTION OF ONE SHELL (3) SKETCH (BUNDLE/NOZZLE ORIENTATION)
35 SHELL SIDE TUBE SIDE
36 DESIGN / TEST PRESSURE kg/cm_g
37 DESIGN TEMPERATURE C
38 N PASSES PER SHELL
39 CORROSION ALLOWANCE mm
40 CONNECTIONS IN
41 SIZE OUT
42 RATING INTERMEDIATE
43 TUBE N: O.D(mm) BWG(avg.): LENGTH: m PITCH (mm):
44 TUBE MATERIAL: THK: mm TUBE TYPE:
45 SHELL MATERIAL: I.D. (m): O.D. (m): SHELL COVER:
46 CHANNEL OR BONNET: CHANNEL COVER:
47 TUBESHEET - STATIONARY: TUBESHEET - FLOATING:
48 FLOATING HEAD COVER: IMPINGEMENT PROTECTION: See Page 2/TYPE:
6 Nb CROSSPASS (2)
49 BAFFLES - CROSS: % CUT (DIAM): CENTRAL SPACING (mm):
50 BAFFLES - LONG.: SEAL TYPE: INLET SPACING(mm) (1):
51 SUPPORTS - TUBE: SPACING: U-BEND ZONE: TYPE:
52 BY-PASS SEAL ARRANGEMENT: PAIRS N: SEAL RODS: N:
53 EXPANSION JOINT: TYPE: TUBE - TUBESHEET JOINT:
54 INLET NOZZLE (kg/m.s): BUNDLE ENTRANCE (kg/m.s): BUNDLE EXIT (kg/m.s):
55 GASKETS - SHELL SIDE: TUBE SIDE:
56 FLOATING HEAD:
57 CODE REQUIREMENTS: TEMA CLASS:
58 WEIGHT / SHELL (kg): FILLED WITH WATER (kg): BUNDLE (kg):
59 REMARKS:
60
61 See Page 6/6
62
63
64
65
66
67
68
Project N - Unit Doc. type Material code Serial N Rev. index

8458U - 32 SP 0610 205 3


Company Job N COMPANY Doc. N Rev.

QC2-0007 RC2-32-PROC-EDS-41-220-205 3
PROJECT Rev. Date Made by Checked by Page
HEAT 0 05/SEP/05 KF OB

Revision
RAS LAFFAN OLEFIN PROJECT
EXCHANGER - - - -
LOCATION SPECIFICATION 2 22/JUN/06 KF BP 4/6
3 14/JAN/10 KF BP
RAS LAFFAN QATAR SHEET
1 SERVICE OF UNITS : DILUTION STEAM GENERATORS ITEM N : RCS-32-220-41-E-205
2
3
4
5
6
7
8
9 Piping for E-205A, E-205B, E-205C, E-205D to be as identical and as symetrical as possible
10
11
12
13
14
Return line to be
15
as short as possible
16
17
Support Plate
18
(14)
19
20 1650 28"
21
ID. 4000
22
MPSteam
23
HLL D-224
24 14"
25
26
1200 NLL
27
LLL
28
29 300 (*)
30
31 Condensate
32 6"
33
34 20"
35
2"(14)
36
(*) Required Liquid Static Head = 4161 mm 3
37
38
E-205A
39
40
41
42
43
44
45
46 Provide a 2" vent on shellside close to the upper tubesheet.
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65 See Note page 6/6
66
68
Project N - Unit Doc. type Equipment N Serial N Rev. index

8458U-32 SP 0610 205 3


COMPANY Job N COMPANY Doc. N Rev.

QC2-0007 RC2-32-PROC-EDS-41-220-205 3
PROJECT Rev. Date Made by Checked by Page
HEAT 0 05/SEP/05 KF OB

Revision
RAS LAFFAN OLEFIN PROJECT
EXCHANGER
LOCATION SPECIFICATION 2 22/JUN/06 KF BP 5/6

RAS LAFFAN QATAR SHEET


1 SERVICE OF UNITS : DILUTION STEAM GENERATORS ITEM N : RCS-32-220-41-E-205
2
3
4
5 OPERATING CASES FOR MECHANICAL DESIGN OF
6
7
8 FIXED TUBESHEET EXCHANGERS
9
10
11
12 PROCESS CONDITIONS MECHANICAL CONDITIONS
13
14 Shellside Tubeside Shellside Tubeside Shellside Tubeside Shell Tubes Tubesheet
15 Temperature Temperature Pressure Pressure Flow Flow Metal Metal Metal Temp.
16 in out in out (Operating) (Operating) Temp. Temp. HOT COLD
17 C C C C kg/cm2 (g) kg/cm2 (g) % normal % normal C C C C
18
19 START
20 Tubeside start-up NOT APPLICABLE
21 END
22
23
24 START Amb (a) Amb (a) 162 162 ATM (8) 0 0 Amb (a) 158.2 161.6 161.6
25 Shellside start-up
26 END 260 200 162 165.7 15.0 (8) 100 100 204.7 187.4 172.3 168.6
27
28
29 START
30 Tubeside shut-down
31 END
32
33
34 START
35 Shellside shut-down
36 END
37
38 NOT APPLICABLE
39 START
40 Tubeside depressurization
41 END
42
43
44 START
45 Shellside depressurization
46 END
47
48
49 Normal operation 260 200 162 165.7 15.0 (8) 100 100 204.7 187.4 172.3 168.6
50
51 NOTES : (a) Minimum ambient temperature : 11C
52
53
54
55
56
57 REMARKS :
58
59
60
61
62
63
See Page 6/6
64
65
66
68
Project N - Unit Doc. type Material code Serial N Rev. index

8458U - 32 SP 0610 205 3


Company Job N COMPANY Doc. N Rev.

QC2-0007 RC2-32-PROC-EDS-41-220-205 3
PROJECT Rev. Date Made by Checked by Page
HEAT 0 05/SEP/05 KF OB

Revision
RAS LAFFAN OLEFIN PROJECT
EXCHANGER 1 10/MAR/06 KF OB
LOCATION SPECIFICATION 2 22/JUN/06 KF BP 6/6
3 14/JAN/10 KF BP
RAS LAFFAN QATAR SHEET
1 SERVICE OF UNITS : DILUTION STEAM GENERATORS ITEM N : RCS-32-220-41-E-205
2
3 REMARKS :
4 (1) Manufacturer to provide vibration analysis.
5
6 (2) Number of crosspasses included inlet aud outlet spacing.
7
8 (3) Shellside insulation: YES (HOT) Tubeside insulation : YES (HOT)
9
10 (4) Particular properties of fluid Shellside : -
11
12 Particular properties of fluid Tubeside : -
13
14
15 (5) No overdesign is considered for the 60% + 40% HSSB Case.
16 Overdesign of 105% is considered on specified duty and flowrate for the 8+1 Case when one shell is isolated
17
18 (6) For the 8+1 Case, 3 out of 4 shells are operating (One shell is isolated).
19 For the 60%+40% HSSB Case, 4 out of 4 shells are operating.
20
21 (7) Calculated pressure drop corresponds to 105% of specified flowrate.
22
23 (8) Operating conditions in steam drum : 165.5C; 6.2 kg/cm_g.
24
25 (9) Liquid static head = 4161 mm at NLL 3
26
27 (10) Provide support plate at inlet nozzle.
28
29 (11) Tube to baffle diametral clearance = 0.4mm
30
31 (12) baffle cut : 30.9% - 29.5% _ 1 row crossed. 3
32
33 (13) Designed By mechanical department according to table page 5/6 and ASME sec VIII div I 3
34
35 (14) A drain of 2" size to be provided on the channel cover at the tubeside inlet of the exchanger.
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
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