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Intelligent compaction
OSCILLATION
Compaction 03
More than 30 years ago, HAMM developed oscillation A brief explanation of vibration and oscillation
and thereby revolutionised compaction technology.
Today, HAMM offers more than 30 machine types The compaction effect of rollers is always due to Two successful principles are employed:
with oscillation drum in all weight classes. Road the weight that acts as a static load on the soil vibration and oscillation. They differ in respect
construction companies all over the world love using as they travel over it. If the drums are caused to of the exciter system used and the resulting
this intelligent technology for asphalt construction vibrate at the same time, the compaction effect direction of force application.
and earth work. This way, HAMM is responding to the increases significantly. This is described as
growing demands on high-quality compaction for the dynamic compaction.
most diverse surfaces and building materials.
With vibration, a rotating unbalance forces the With oscillation, two unbalance shafts rotate The HAMM programme contains oscillation drums for Asphalt compaction is mainly carried out using
drum to undergo a rapid circular motion. This synchronously. The unbalances are offset by tandem rollers and compactors. This means that the tandem rollers. On the models with oscillation, the
results in the bulk of the compaction energy 180. This causes the drum to carry out a rapidly intelligent compaction technology can be employed oscillation drum is normally fitted at the rear. Its
being directed vertically into the soil, achieving alternating forward-backward rotary movement, in both asphalt construction and earth work. All exciter system can simply be activated or deactivated
deep penetration. The drum lifts off the ground with the result that the compaction energy is oscillation drums are manufactured in the HAMM by pressing a button.
after each impact. This means that around 50% directed into the soil tangentially to the front and drum factory using highly wear-resistant steels.
of the time, the drum is not in contact with the rear in the form of shear forces. In contrast to a
ground. vibrating drum, it acts dynamically on the soil all Earth work
the time. Because the drum is always in contact
with the ground, there is also a constant static load For earth work, HAMM has developed the VIO
due to the weight of the machine. drum. It enables oscillation to be employed in
compactors as well. Its unbalance system combines
Machine series with oscillation: two compaction methods in a single drum, enabling
compaction either with vibration or with oscillation.
Tandem rollers Compactors This solution is ideal for earth work, because the
Series HD CompactLine Series H CompactLine VIO drum is able to compact in depth with vibration
Series HD Series H and in the upper layer with oscillation. Switching
Series HD+ Series 3000 between vibration and oscillation is carried out from
Series DV+ the operators platform and can even be done with
the roller in motion.
Applications 05
Oscillation
verdichten.
85%
Vorteile Vorteile Vorteile
Greres Zeitfenster dank Oszillation Mit Oszillationswalzen lassen sich auch moderne
Im Vergleich zur Vibration weniger berfahrten ntig Immer die optimale Verdichtungsenergie arbeitende Baustoffe wie z. B. Splitt-Mastix-Aspha
the benefits
Mehr Flexibilitt
UNCOMPACTED COMPACTED Schnellere Zunahme der Verdichtung Keine Voreinstellungen keine Fehleinstellungen verdichten.
GROUND GROUND
Ausgezeichnete Resultate auch bei niedrigen Asphalt-
temperaturen oder widrigen Witterungsbedingungen
5 7
at a glance
140 C / 284 F 120 C / 248 F 100 C / 212 F 80 C / 176 F 60 C / 140 F
Vorteile
Auch fr schwer verdichtbare Asphalte geeign
C/F
Ideal fr dynamische Verdichtung von Dnnsch
VIBRATION
Enlarged time frame with Oscillation
Ideal fr dynamische Verdichtung in schwingu
empfindlichen Bereichen
OSZILLATION
Greres
Zeitfenster dank
Oszillation
WEICHER HARTER
UNTERGRUND UNTERGRUND
2 Kontinuierlicher Bodenkontakt Keine berverdichtung und Perfekte Verdichtung von Nahtstellen Perfekte Ebenheit
keine Kornzertrmmerung
Ein weiterer Pluspunkt: Im Vergleich zur Vibration werden nur etwa Bei der Vibrationsverdichtung riskiert man bei zu niedrigen Die Naht zwischen zwei Fahrstreifen, z. B. bei der einseitigen Ein weiteres Plus der Oszillation ist die perfekte Ebe
15 % der Erschtterungen in die Umgebung eingeleitet. Damit ist Asphalttemperaturen oder bei berverdichtung eine Zerstrung Erneuerung einer Fahrspur, wird durch Einsatz der Oszillation, ohne
Da keine vertikalen Schlge auf den Untergrund
die effiziente, dynamische Oszillationsverdichtung auch in der Nhe des Materialgefges oder Kornzertrmmerungen. Nicht so bei der Beschdigung der bereits bestehenden Fahrbahn, optimal verdichtet.
einwirken, entstehen keine Wellen oder Unebenheit
von schwingungsempfindlichen Gebuden oder Anlagen und auf Oszillation. Mit jeder weiteren berfahrt steigt die Verdichtung Auch eine Verdichtung der Quernaht (Anschlsse) ist ohne
Mittels Oszillation asphaltierte Fahrbahnen
Brcken problemlos mglich. ganz ohne unerwnschte Nebenwirkungen. Weiteres mglich.
sind deshalb perfekt eben.
1 Rapid increase in compaction 2 Minimal vibration in the surrounding area 3 Self-regulating system 4 Neither over-compaction nor grain crushing 5 More time for asphalt compaction 6 High-quality joint compaction 7 Perfect evenness and initial skid resistance
Vorteile OSZILLATION Vorteile Vorteile Vorteile
Rollers with one oscillation and one vibrating drum Oscillation drums vibrate but neither lift off the ground Compaction with oscillation makes intelligent use With vibration compaction, there is a risk of destroying Asphalt can only be compacted during a specific, Joints with existing asphalt surfaces, such as when Surfaces compacted using oscillation exhibit excellent
Dauernde dynamische Verdichtung Hoher Verdichtungsgrad Optimale und dynamische Optimaler Fahrkomfort
achieve a much faster increase in compaction than nor cause vertical impacts. In contrast to vibrating drums, of physics. The appropriate amplitude is adjusted the material structure or of grain crushing, from a certain material-dependent temperature window. If the asphalt
Geringe Erschtterungen des Umfeldes refurbishing a single traffic Verdichtung
lane, arederbest
Nhtecompacted longitudinal evenness. It comes about
Keine because the
Wellenbildung
Keine berverdichtung
rollers with two vibrating drums. This is because during with oscillation drums only around 15% of the vibration automatically depending on the rigidity of the material level of rigidity. This is not the case with Dynamische
oscillation, has cooled down too much, vibration may result in grain
Verdichtung auch in schwingungs- Intaktes Korngerst using oscillation, that is to say
Keinewithout
Zerstrungdamage to the
des bestehenden drum remains in constant contact with the ground and
both forward and backward movements, the drum is transmitted to the area surrounding the roller. This to be compacted: the more rigid the asphalt or ground, however. Here, the aggregate particles are redistributed
empfindlichen Bereichen crushing or destruction of the granular structure or of cold
Keine Kornzertrmmerung traffic lane. This allows connecting
Belages joints with no impacts occur that could produce irregularities in the
Langlebige Verbindung
directs its compaction force into the ground in the form means that rollers with oscillation drum can also be the lower the amplitude. This adjustment occurs with non-destructively. In this way, oscillation avoids
Ideal fr theaufbonding
dynamische Verdichtung Brcken of the layers. Oscillation, on the other hand, existing asphalt to be compacted to a high standard
Optimal dosierte Verdichtungskraft ground or asphalt. Asphalt compaction with oscillation
Ideal fr dynamische Verdichtung ber Gas- und
of tangential shear forces. In doing so, the drum never used without problems for compaction near vibration- every movement of the drum, that is to say at very short detrimental grain crushing. Neither does any undesirable delivers a non-destructive increaseVIBRATION
in compaction even of quality. is also responsible for a good initial skid resistance,
Wasserleitungen, in der Nhe von Gleisanlagen usw.
lifts off the ground. Instead, the ground is compacted sensitive buildings or installations. This technology intervals and minimal distances, without the need drawing-up of water or bitumen occur with oscillation at lower temperatures. The compaction time window is because the drum rubs off the bitumen from the top
dynamically without interruption. In addition, a static makes the components last longer, the rollers are for an elaborate control system. Operator errors due compaction. Instead, the rigidity, that is to say the thus markedly increased. For this reason, oscillation is surface of the carriageway due to its oscillating movement
load acts constantly on the asphalt or ground. This markedly quieter and work is significantly less tiring for to incorrect settings are thus excluded. Instead, this compaction, increases with every pass. particularly suited to the compaction of thin layers or on HEISS KALT
a plus factor for safety.
promotes a rapid increase in compaction. It speeds roller drivers. principle impresses with its efficient compaction even fast-cooling surfaces such as bridges.
up the compaction process and ensures exceptionally on changing soils.
smooth surfaces.
ADVANTAGES ADVANTAGES
No over-compaction or grain crushing Larger time window
ADVANTAGES ADVANTAGES Intact granular structure Greater flexibility ADVANTAGES ADVANTAGES
Fewer passes Minimal vibration in the area around the machine ADVANTAGES No reloosening Efficient compaction even at low asphalt Optimum, dynamic compaction of the joint High longitudinal evenness
No demixing due to drawing-up temperatures, with fast-cooling thin layers
Constant dynamic compaction Dynamic compaction is also possible in Optimum compaction energy No damage to the cold surface No rippling
of bitumen or water and in adverse weather
Faster increase in compaction vibration-sensitive areas (in towns, Long-lasting joint High initial skid resistance
Operator errors impossible
High degree of compaction on bridges, above supply lines, near railway Greater driving comfort
installations, etc.)
Applications 11
Rollers with oscillation drum are trumps for Joints between new and existing asphalt
good reasons
compaction on bridges. There, they are able to rank among the critical points in carriageway
compact dynamically and efficiently, because refurbishment. Here, oscillation avoids damaging
for oscillation
there is no risk of the compaction work inducing the existing or previously repaired cold
dangerous vibrations at the bridges resonant carriageway. Even the smallest areas can thus be
frequency. Another benefit is the rapid increase compacted durably and to a high standard of
in compaction. This is especially important on quality including the transverse joints at the start
bridges because there the wind cools the asphalt or end of the area.
layers quickly. In addition, tandem rollers with
oscillation compact very efficiently even at lower
asphalt temperatures. Solution for difficult-to-compact asphalts
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