938G

Wheel Loader

Cat 3126 DITA Diesel Engine

Flywheel Power 119 kW 160 hp
Maximum Flywheel Power 128 kW 172 hp
Bucket Capacities 2.1 to 2.8 m3 2.75 to 3.65 yd3
Operating Weight 13 181 kg 29,060 lb
938G Wheel Loader
State-of-the-art design and superior quality allow you to maximize productivity.

Engine Power Train Traction Control System

Cat 3126 DITA Diesel Engine is built
for performance, durability, and
excellent fuel economy, and meets all
current emissions regulations. The 3126
has many heavy-duty features normally
found on larger displacement engines.
pg. 4-5
Automatic power shift transmission
helps provide on-the-go speed and
direction changes, while heavy-duty
axles with enclosed wet-disc brakes are
designed to provide optimum
performance in all kinds of applications
and operating environments.
pg. 6
The optional Caterpillar electronic
system automatically transfers torque to
the wheel with the best traction.
Operates on all four wheels
independently and provides the
maneuverability of an open differential
with the power of limited slip.
pg. 6

Performance you can feel.

Caterpillar design delivers excellent
breakout force, fast cycle times and
precise maneuvering for top all-around
performance.

Reliability you can trust.

Proven components, combined
with easy maintenance
ensure reliability over the
life of the machine.

2
Hydraulics
Powerful and efficient Caterpillar
hydraulics help provide strength and
versatility for various applications,
giving the 938G exceptional lift
capacity and load handling.
pg. 7
Operator Station
Engineered using advanced virtual
reality technology to provide
exceptional vision and operator
comfort. Ergonomically designed for
total machine control in a comfortable,
roomy environment. All control levers,
switches and gauges are positioned to
maximize productivity.
pg. 8-9
Attachments
A wide selection of Caterpillar
attachments add versatility to your
938G Wheel Loader. pg. 12-13
Buckets and Ground Engaging Tools
Choose from three General Purpose
Buckets and three Material Handling
Buckets, plus a variety of specialty
buckets. A variety of Ground Engaging
Tools are available to match virtually
any job condition. pg. 10-11
Serviceability
Easy daily maintenance with ground-
level access through hinged doors to all
major service points. The tilting hood
provides unmatched access to the
engine and cooling components. pg. 14
Total Customer Service
In addition to machine selection, your
Cat Dealer offers a wide range of
services, from purchase options to
operator training, maintenance
programs and parts support.
pg. 15
3
3126 Engine
The six-cylinder, direct injection, turbocharged and aftercooled engine is built for power,
reliability, low maintenance, excellent fuel economy and low emissions.
Powerful performance. The 3126 DITA
Engine develops flywheel power of
119 kW (160 hp), and meets all current
worldwide emissions standards.
The four-stroke cycle design delivers
long power strokes and efficient fuel
combustion with low emissions.
Precisely engineered and stringently
tested to maintain a tradition of
quality.
Profit-boosting performance, heavy-
duty durability and reliability.
Built-in serviceability and excellent
fuel economy.
4
Torque rise. The unit injected fuel Air intake heating (optional on some
system provides a controlled fuel configurations) eases cold starts. When
delivery increase as the engine lugs coolant temperature is above 10 C, the
back from rated speed. This results in air intake heater does not operate. When
increased horsepower above rated below 10 C, the length of the heating
power. A combination of increased period automatically adjusts to the
torque rise and maximum horsepower temperature.
improves response, provides greater
Individual, high-pressure unit injectors
rimpull, more lift force and faster cycle
atomize fuel efficiently for fast
times. The 128 kW (172 hp) maximum
response, increased fuel economy with
flywheel power occurs at 1,700 rpm
low emissions. The radius cone injector
when power is needed during the
nozzle provides excellent contact with
working cycle.
the cylinder head sleeve to ensure
Turbocharger. Waste gate design tightness with the combustion chamber.
enhances performance and engine
Fuel pre-filter and water separator
efficiency, especially at high altitudes,
element combined with two high
by packing more air in the cylinders for
efficiency fuel filters (in series), ensure
excellent combustion.
excellent fuel cleanliness, provide
Jacket water aftercooler reduces extended injector life, fuel system
smoke and emissions by providing durability, and protection.
a cooler, more efficient combustion.
This also extends the life of the piston
rings and bore.

2 4
1 2 Air intake heater*
5
8 8 Large spin-on oil filter
Camshaft roller followers reduce wear
and frictional power losses for
durability and fuel economy. Followers
and pushrods can be replaced without
removing the camshaft.
Two-piece, articulated pistons with
forged steel crown and forged
aluminum skirt provide durability,
lower engine sound levels, enhanced
fuel efficiency with improved thermal
and structural capability. The new
Chrome Ceramic Surface (CCS) ring
package, specifically developed for
high load/high temperature applications,
significantly improves ring and bore
life.
1 Jacket water aftercooler
3 Radius cone injector nozzle
7 4 Camshaft roller followers
3 5 Two-piece piston
New ceramic coated ring package
6 Induction hardened forged
7 crankshaft
7 Series fuel filters with
ecological drain hoses
6
* Optional on some configurations.
Crankshaft is forged and induction Factory remanufactured parts. A large
hardened for long-term durability. It has choice of factory remanufactured parts
seven main journals and eight reduces total repair costs.
counterweights and is dynamically
balanced for smooth operation. The
crankshaft is completely regrindable.
Connecting rods can be removed
through the tops of the cylinders for
servicing ease.
Deep skirt engine block design ensures
rigidity and reduces vibration.
Caterpillar engine oil is formulated to
optimize engine life and performance
and is strongly recommended for use in
Cat diesel engines.
5
Power Train
The Cat power train makes dependable performance a standard feature.
1 Heavy-duty axles and brakes are
designed to last in all kinds of
operating conditions. Planetary final
drives use full-floating bronze
sleeve bearings in the planet gears
and differential pinion. Oil-disc
brakes are adjustment free and fully
enclosed to lock out contaminants.
Patented Duo-Cone Seals between
the axle shafts and housings keep
lubrication in and dirt out.
Oscillating rear axle helps ensure
four-wheel ground contact for
traction and stability, even on
rugged terrain.
Power shift transmission with
automatic shift capability is designed
and built by Caterpillar. The
electronically controlled power shift
transmission allows full-power speed
and directional changes. Fully
modulated shifts increase component
life and productivity, and help reduce
operator fatigue.
Easy maintenance is designed into the
transmission. Built-in pressure taps help
reduce troubleshooting time for
increased machine availability. Oil
sampling valves allow quick, clean
access to the transmission for SOSSM
oil analysis. The daily oil level check is
done from ground level through a well-
protected sight gauge.
6
2 Optional Traction Control System is 2
a state-of-the-art Caterpillar
(A)
electronic system. Sensors (A)
measure axle shaft rotation and
vehicle articulation (B). When a tire
slips, the system applies the service
brake and torque is transferred (B)
through the differential to the wheel
with the better traction, whether
traveling straight ahead or turning.
An energy management system
monitors brake energy and protects
the brake system by automatically
reducing brake pressure as needed.
The system operates on all four
wheels independently, providing the
maneuverability of an open
differential and the power of a
limited slip.
Optional limited-slip differentials and
NoSPIN rear differentials are also
available to deliver traction in poor
underfoot conditions.
Hydraulics
Well-balanced hydraulics deliver precise, low-effort control and trouble-free operation.
Matched hydraulics. Pump flow, large-
bore lift, and tilt cylinders (1) ensure
quick, efficient load handling.
Low-effort hydraulic control. A pilot
control valve enables the operator to
move the control lever with minimum
effort. This reduces operator fatigue,
while providing quick response and
precise control. One lift and one return-
to-dig position may be adjusted on the
loader linkage.
Caterpillar hydraulic oil offers
maximum protection against
mechanical and corrosive wear in all
hydraulic systems. Its high zinc content
reduces wear and extends pump life.
2 Caterpillar XT hoses and couplings
are uniquely designed and tested to
work together as a system for
superior performance.
Hoses are specifically engineered
and manufactured for high
abrasion resistance, excellent
flexibility and easy installation.
XT hose provides extended life,
less downtime and reduced
operating costs.
Caterpillar couplings use O-ring
face seals which provide positive
sealing for reliable leak-free
connections. Reliable
components reduce the risk of
leaks and blown lines, helping
protect the environment.
Pressure taps allow quick diagnosis of
the hydraulic system.
Sampling valves provide easy access to
hydraulic oil for SOS oil analysis.
Smooth, efficient steering. Load
sensing steering maximizes machine
performance by directing power
through the steering system only when
needed. When the machine is not
steering, more engine power is available
to generate rimpull, breakout and lift
forces. Load sensing reduces
horsepower draw by up to 8%, resulting
in increased fuel economy. Large-bore
steering cylinders allow responsive
maneuverability.
Automatic Ride Control. This optional
Caterpillar system uses a nitrogen-oil
accumulator in the hydraulic lift circuit
that acts as a shock absorber. The lift
arm and bucket response to movement
is dampened over rough ground,
reducing fore and aft pitch. Automatic
Ride Control System benefits include
a more controlled ride, less dynamic
stress on structures and components,
reduced tire flexing and greater payload
retention. Collectively these benefits
contribute to improved operator
efficiency, lower operating cost and
enhanced productivity.
7
Operator Station
Comfort and control top-quality operator station will help maximize productivity.

6
2
11 12

12 11 3
13
4
8 8

10

8
The 938G cab is a spacious and
comfortable work environment that
promotes productive operation. The
new cab includes larger windows, better
ergonomics and generous storage areas.
Access/egress is through a new two-
door design. Both doors open fully and
lock flush against the side of the cab.
Doors are available with either fixed or
sliding glass windows. Steps are wide
and angled out for secure footing.
1 Larger windows improve the
viewing area in all directions.
Twelve percent more glass area
(compared to the former model)
opens the operators view for
excellent forward and peripheral
viewing. The stylish, sloping hood
allows the operator a better view to
the rear of the machine. View to the
bucket corners is better, too.
Silicone-bonded windshield and
rear window eliminate pillar
obstructions and improve
serviceability.
2 Automatic shift control allows the
operator to concentrate on the work,
not gear selection. Preset factory
shift points ensure each shift occurs
at optimum torque. A switch allows
the operator to select either
automatic or manual shifting. The
low-effort shift control allows one-
handed shifting for speed or
directional changes.
3 Ergonomic control handle with
transmission kickdown button for
fast, efficient cycles and all day
comfort.
4 Pilot-assisted hydraulic bucket
controls make low-effort operation
possible.
5 Padded, adjustable wrist rest helps
reduce fatigue.
6 Load-sensing, steering system with
flow amplification matches steering
response to application
requirements.
7 Steering console and all the Other options available for the 938G
machines primary gauges can be operators station:
positioned infinitely within the tilt
Sun visor for the front windshield.
range by the operator. With the
stroke of a lever, the entire console Roll-down sun screen for the rear
lifts effortlessly out of the way for window.
easy access or egress. External mirror package.
8 Dual suspended brake pedals serve
Auxiliary lighting package including
brake and transmission neutralizer
cab-mounted flood lights and rear
functions (left pedal only for
bumper mounted work lights.
neutralizer) so the operator can
maintain high engine rpm for full Air conditioning.
hydraulic flow. Payload Control System provides
9 Generous storage space includes: high accuracy, on-the-go weighing.
Lockable compartment for Ride Control allows the selection of
personal items. three different travel modes:
Molded compartments for Off: always off service.
lunchbox, cooler, thermos, cup
On: always in service.
or can.
Auto: system will automatically
10 Parking brake. be actuated when machine
travels at a speed greater than
11 LED warning indicators.
6 mph and will be turned off
12 Improved ventilation for better air below 6 mph.
flow to the operator and windows.
Remote F-N-R Switch
Six repositioned vents throughout
the cab keep air flowing. A large
recirculation filter ensures better air
quality and contributes to operator
comfort.
Radio-ready cab includes a 12-volt
converter (5-amp), speakers, antenna,
all wiring and brackets for
entertainment radio installation.
Seat options include the standard seat
with adjustable fore/aft position, Remote forward, neutral, reverse
seatback angle, lumbar support, bottom control switch is available with all
cushion height, armrest angle and valve/lever combinations.
suspension stiffness. The seat cover is
a combination of durable, breathable 13 Third valve control for actuating the
cloth and vinyl. Also available is the quick coupler pin to retain
optional Cat Contour Series Seat, with attachments, or for controlling the
added back support extension and hydraulic flow when using powered
electrically adjustable air suspension. attachments.
Both seats are equipped with a 76 mm
(3 in) wide, retractable seat belt.
9
Cat Buckets and Ground Engaging Tools
A wide variety of buckets and Ground Engaging Tool combinations maximize
performance in all applications.
1 6 Tip Options
5 4
3
6
1 General Purpose Buckets. Nine
combinations are designed for
excellent loadability and extended
life in a broad range of applications
such as bank loading, excavating,
and stock pile loading. Built to
handle the toughest conditions,
these buckets feature a well-proven,
shell-tine construction design that
resists twisting and distortion. All
buckets feature an integral spill
plate that prevents rear spillage, as
well as bottom wear plates for
greater durability.
2 Bolt-on cutting edge and end bits.
Standard DH-2TM steel, reversible,
for superior strength and wear
life.
Abrasion Resistant Material
(ARM) with impregnated
tungsten carbide for maximum
wear life in low-to-medium
impact applications.
3 New two-bolt corner adapter
securely attached to prevent
shifting.
4 Bolt-on two-strap center adapters.
10
Short Long
Heavy-duty Long Heavy-duty Abrasion
Penetration
2
5 Bolt-on, reversible segments 7 Corner Guard System allows
protect the base edge eliminating maximum flexibility between teeth
scalloping and maintaining a and edge systems providing
smooth work surface. superior protection and performance
for each application.
6 Five tip options are available to
provide the best combination of
wear life, penetration and strength
needed for each application.
Short.
7
- Use in high-impact and pry-out
work such as rock.
- Extremely strong.
Long.
- Use in most general
applications where breakage is
not a problem.
Heavy-duty long.
- Use in general loading and
excavation work.
- Has extended wear life and
greater strength.
Bolt-on Bolt-on Bolt-on teeth and
Heavy-duty abrasion. cutting edges teeth edge segments
- Use when working in sand,
gravel and shot rock. Penetration ability
- Maximum wear material. Impact resistance
Penetration. Wear life/Abrasion protection
- Use in densely compacted Smooth floor maintenance
material such as clay.
- Gives maximum penetration.
- Self-sharpening.
 8
8 Material Handling Buckets. Nine
combinations are designed with a
flat floor for excellent performance,
easier pile penetration, better fill
factors and faster loading cycles in
stock pile applications. Equipped
with bolt-on cutting edges and
corner guards, these buckets provide
excellent load retention. All buckets
have an integral spill plate that
prevents rear spillage, as well as
bottom wear plates for increased
durability.
Many Ground Engaging Tool (G.E.T.) Retention Systems. Two systems are
options are available to help meet the now available standard and heavy-
special needs of each machine and duty. The heavy-duty system eliminates
application. Choosing the right G.E.T. pin walking and the resultant tip loss in
is critical to getting the highest particularly severe loading conditions.
performance and lowest cost-per-ton
from a machine investment. For
a G.E.T. solution designed to match Cat
buckets and machines, consult a Cat
Dealer.
11
Attachments
Add versatility to the machine with a wide range of buckets and attachments
designed for the 938G to optimize operation.

Quick Couplers are now available ex- A complete range of attachments and 2 Multi-purpose buckets. Loading,
factory as a price list attachment. tools is available from Caterpillar dozing, clamping objects or filtering
Horizontal pin-lock design is approved Dealers. the discharge of material are easy
by Caterpillar standards and tasks with multi-purpose buckets.
1 Woodchip buckets are specially
regulations.
designed to load and carry
A complete installation includes woodchips and similar light
hydraulic lines, electrical controls and a materials. Bolt-on cutting edges are
coupler frame. A "coupler ready" (lines standard. Visibility screens help the
and controls only) group is also operator with loading.
available.
The factory quick coupler attachment
features durable steel lines and clean
routings for improved visibility. It is
compatible with two or three valve
machines. The coupler's control valve
uses hydraulic flow from the brake pilot
system. A lockout switch in the cab
prevents accidental disengagement.

12
 5 6
7 8
5 Side-dump buckets permit loaders
to operate in congested worksites
and also dump forward like
conventional buckets.
6 High dump buckets are ideal for
loading stockpiled, light material
into high sided trucks, hoppers in
waste transfer stations or rehandling
fertilizer, coal or grain. Contact
Caterpillar Work Tools (CWTS) for
availability and pricing.
Light material buckets easily haul, load,
dig and pile light material. Increased
capacity over standard buckets.
Other available buckets:
Sand and gravel.
Landfill/refuse.
Rock.
7 Forks. Millyard, logging and lumber
forks are the ideal tools for handling
a variety of materials. The different
configurations (various tine lengths,
top clamps, etc.) are well-matched
to the applications and log size.
Pallet forks are available with a number
of different tine lengths and clamp
options. Swinging tines slide to permit
adjustments in width to accommodate
various sizes of loads.
Other available forks:
Core forks.
8 Hydraulic angle brooms offer a
unique balanced suspension system
which eliminates the need for
supporting wheels.
Snow plows, hydraulically reversible,
angle 35 left or right. This reversing
action is ideal for cleaning applications
on mountain roads, airports, parking
lots, plant facilities, etc.
Material handling arms, designed for
use with the quick coupler, are
constructed of tough rectangular tubing.
Pre-drilled holes in the arm make load
changes possible. Now available with
ex-factory hook and shackle.
Other attachments:
Loader rakes. Use for fast,
economical removal of brush, trees,
stumps and rocks. (Various clamp
options are available.)
Hooks. Convert any brand or type of
pin-on tool or attachment to quick
coupler.
Tire loaders are specially designed to
feed tires to shredder or load trucks.
V-plows.
Reversible plows.
13
Serviceability
Keep machines up and running with easy-to-perform daily maintenance.
Maintenance has never been more
accessible than on G-Series machines.
Fast, easy maintenance at extended
intervals means improved uptime and
greater value.
Lockable, ground level service doors
give quick access to engine oil fill
and dipstick, coolant sight gauge, air
filter indicator, fuel tank fill and
battery disconnect switch. Sight
gauges for hydraulic and transmission
oil levels are also easily viewable
from the ground.
254 liter (67 gallon) fuel tank
provides extra capacity for long work
days.
Grouped remote grease fittings allow
ground level access for lubricating tilt
and steering cylinder pins and rear
axle oscillation bearings.
Caterpillar fluid filters are especially
designed to assure maximum
component life. The unique design
uses non-metallic centertube and
molded end-caps, which fully blend
with media ensuring no internal
leakage.
Cat high efficiency fuel filters feature
cellulose/synthetic blend media that
remove more than 98 percent of
particles that are two microns or
larger, maximizing fuel injector life.
14
Caterpillar Radial Seal air filters do
not require tools to service, reducing
maintenance time. The ultra-high
efficiency primary air filter element
is coated with a fine layer of fibers
that prevent dust particles from
entering the filter media. This results
in more efficient filtration, extended
service intervals, and extended filter
life all contributing to reduced
operating costs.
Caterpillar Extended Life Coolant
allows extended change intervals up
to 6,000 hours.
Maintenance-free batteries are
protected by a built-in battery box in
the left rear frame. These premium
high output Caterpillar batteries are
designed for high cranking power and
maximum protection against
vibration, offering extended service
life in severe earthmoving
applications.
Individual Multi-Row Modular core
reduces time to repair or replace the
radiator.
Electronic Technician provides self
diagnostics of the Traction Control
System, transmission and Payload
Control System to allow effective and
efficient troubleshooting by service
personnel.
Sloped hood, electrically activated, tilts
up for complete access to the engine,
cooling system and other major
components. If needed, the hood can be
removed quickly and easily by
removing three pins and disconnecting
a single harness connector. A built-in
lifting point facilitates easy lift off.
Sampling valves allow quick, clean
access to engine, transmission and
hydraulic oils, and provide the most
representative oil samples for analysis.
SOS oil analysis enables scheduling
of downtime for component repair or
replacement before major problems
occur.
Caterpillar engine, transmission and
hydraulic oils deliver maximum
performance and service life.
Factory remanufactured parts. A large
choice of factory remanufactured parts
and dealer proposed repair options
increases machine availability and
reduces repair cost.
Total Customer Support
Unmatched in the industry.
Customer support agreements. Cat
Dealers offer a wide variety of product
support agreements. Dealers will work
with customers to develop a plan that
best meets specific needs. To protect an
investment, these plans can cover the
entire machine, including attachments.
Selection. Make detailed comparisons
of the machines being considered
before a purchase. How long do
components last? What is the cost of
preventive maintenance? What is the
true cost of lost production? Cat
Dealers can give precise answers to
these questions.
Purchase. Look past initial price. Replacement. Repair, rebuild or
Consider the financing options available replace? Cat Dealers can help evaluate
as well as day-to-day operating costs. the cost involved so customers can
This is also the time to look at dealer make the right choice.
services that can be included in the cost
Product support. Cat Dealers utilize a
of the machine to yield lower
worldwide computer network to find in-
equipment owning and operating costs
stock parts to minimize downtime. Save
over the long run.
money with Cat Remanufactured parts.
Operation. Improving operating Receive the same warranty and
techniques can boost profits. Cat reliability as new products at cost
Dealers have training videotapes, savings of 40 to 70 percent.
literature and other ideas to help
increase productivity.
Maintenance. More and more
equipment buyers are planning for
effective maintenance before buying
equipment. Choose from a wide range
of maintenance services at the time you
purchase a machine. Repair option
programs guarantee the cost of repairs
up front. Diagnostic programs such as
SOS Oil Analysis and Technical
Analysis help avoid unscheduled
repairs.
15
Engine Transmission
Four-stroke cycle, six-cylinder 3126 turbocharged and aftercooled diesel engine. Countershaft power shift transmission
with four speeds forward and three
Ratings* kW hp *Power rating conditions reverse.
based on standard air conditions of
Flywheel
@ 2,200 rpm 119 160 25 C (77 F) and 99 kPa (29.32 in Maximum travel speeds
Maximum flywheel Hg) dry barometer (standard 20.5-R25 XTLA 1 L2 tires)
used 35 API gravity fuel having km/h mph
@ 1,700 rpm 128 172
an LHV of 42 780 kJ/kg Forward 1 7.4 4.6
The following ratings apply at 2,200 (18,390 Btu/lb) when used at 30 C 2 13.4 8.3
rpm when tested under the specified (86 F) [ref. a fuel density of
3 23.4 14.5
standard conditions for the specified 838.9 g/L (7.001 lb/U.S. gal)]
standard: flywheel power advertised is the
4 39.4 24.5
Flywheel power kW hp PS power available when the engine is Reverse 1 7.4 4.6
Caterpillar 119 160 equipped with fan, alternator, air 2 13.4 8.3
ISO 9249 119 160 cleaner, and muffler 3 23.4 14.5
no derating required up to 2300 m
SAE J1349 119 160 Features
(7,500 ft) altitude single lever to control both speed and
EEC 80/1269 119 160
Features direction
DIN 70020 166 direct-injection fuel system with separate control to lock in neutral

individual adjustment-free unit single-stage, single-phase torque

Maximum torque (net) @ 1,200 rpm injectors for cylinders converter
874 Nm 645 lb-ft water jacket aftercooled automatic shift capability
Total torque rise 69% 3-ring aluminum-alloy/forged steel quick gear kickdown button

2-piece articulated pistons, cam- F-37 high energy friction material

Dimensions ground, tapered and cooled by oil provides extended clutch life
Bore 110 mm 4.3 in spray externally mounted controls with

Stroke 127 mm 5.0 in Chrome Ceramic Surface (CSS) ring

quick disconnects for easy diagnostic
Displacement 7.2 liters 439 in3 package, designed for high load/high checks
temperature applications high contact ratio gears are precision

induction-hardened, forged crankshaft

Exhaust emissions ground for quiet operation
uniflow cylinder head design with transmission cooler bypass valve
The 3126 meets the following emissions
requirements: two alloy-steel valves per cylinder
deep-skirted cast cylinder block
EU
tapered connecting rods
US EPA Tier 1
oscillating roller-followers
Japan MOC
direct-electric 24-volt starting and

charging system with two 12-volt,

950 CCA Caterpillar maintenance-
free batteries, heavy-duty starter and
a 50-amp alternator
700 946
645 lb-ft 874 Nm

500 676

Torque 400 541 Torque

(lb-ft) (Nm)

300 405

200 270

100
{ Working
Range } 135

172 hp 128 kW
High Torque Rise
160 hp 119 kW The unit-injected fuel system delivers a controlled increase of fuel as the engine
140 104
lugs back from rated speed. This results in horsepower greater than rated
Power Power
(hp) (kW) power. The combination of increased torque rise and maximum horsepower
120 89
improves response, provides greater rimpull, more lift force and faster cycle
100 75 times. Maximum flywheel power of 128 kW (172 hp) occurs at 1,700 rpm when
1000 1200 1400 1600 1800 2000 2200
power is needed during the working cycle.
Engine rpm

16 938G Wheel Loader specifications

Axles Brakes Final Drives
Fixed front, oscillating rear (13). Meet the following standards: OSHA, Planetary final drives consist of ring
SAE J1473 OCT90, ISO 3450-1996. gears and planetary carrier assemblies.
Features
maximum single-wheel rise and fall: Service brake features Features
420 mm (16.5") full-hydraulic actuated, oil-disc brakes ring gears are pressed in and doweled

conventional differentials, enclosed completely enclosed and sealed to axle housings

brakes and final drives included adjustment-free carrier assemblies include:

threaded nuts to set bearing pre-load
Patented Duo-Cone Seals between
axle shaft and housing
uses SAE 30W (oil change interval:
2,000 hours or one year)
limited slip and NoSPIN differentials
available
Traction Control System available
separate circuits for front and rear planet gears with full-floating
axles bronze sleeve bearings
dual pedal braking system planet shafts
left pedal functions as brake or retaining pins
brake/neutralizer bearings
sun gear shafts
Parking brake features
mechanical, shoe-type brake planetary carriers
mounted on transmission output

pull-cable operated

Loader Hydraulic System

Open-centered, interrupted series system with full-flow filtering. System is completely sealed. Pilot-operated controls.

Implement system, vane-type pump Hydraulic cycle time seconds

Output at 2597 rpm and Raise 6.0
6900 kPa (1,000 psi) Dump 1.4
with SAE 10W oil at 66 C (150 F) 163 liters/min 43 gpm Lower, empty, float down 2.8
Relief valve setting 24 800 kPa 3600 psi Total 10.2
Cylinders, double acting:
lift, bore and stroke 127 x 693 mm 5.0 x 27.25"
Features
Cylinder, double acting: completely enclosed system
tilt, bore and stroke 139.7 x 527 mm 5.5 x 20.75" low effort, pilot-operated controls

full-flow filtering

reusable couplings with O-ring face

Pilot system, variable displacement piston-type pump*
Output at 2,597 rpm and seals
pilot shutoff valve disables bucket
6900 kPa (1,000 psi)
with SAE 10W oil at 66 C (150 F) 102 liters/min 27 gpm functions
tilt-out hydraulic oil cooler is
Working pressure 3000 kPa 435 psi
standard
Caterpillar XT hoses
*Common with steering pump.
pressure taps

Automatic Ride Control system

available

938G Wheel Loader specifications 17

Steering Cab
Full hydraulic power steering. Meets SAE J1511 FEB94 and ISO 5010:1992 Caterpillar cab and Rollover Protective
Structure (ROPS) are standard in North
America, Europe and Japan.
Ratings Features
center-point frame articulation
Minimum turning radius
load sensing hydraulic steering pump Features
(over tire) 5480 mm (18')
meets OSHA and MSHA limits for
front and rear wheels track
Steering angle, each direction 40 operator and sound exposure with
flow-amplified, closed-center,
Hydraulic output at 2597 rpm and 6900 doors and windows closed (according
pressure-compensated system
kPa (1,000 psi) steering-wheel operated metering to ANSI/SAE J1166 MAY90)
102 liters/min (27 gpm) ROPS meets the following criteria:
pump controls flow to steering
Relief valve cylinders SAE J394
setting 22 800 kPa (3,306 psi) full-flow filtering SAE 1040 APR88
adjustable steering column ISO 3471-1:1986
ISO 3471:1994
also meets the following criteria for

Falling Objects Protective Structure:

Tires
Tubeless, nylon, loader-design tires.
Choice of
20.5-25, 12 PR (L-2)
20.5-25, 12 PR (L-3)
20.5-R25 GP-2B 1 (L-3) steel radial
20.5-R25 XTLA 1 (L-2) standard
20.5-R25 XHA 1 (L-3) steel radial
555/70-R25 XLD70 1 (L-3)
low profile
Note:
In certain applications (such as load-and-
carry work) the loaders productive
capabilities might exceed the tires tonnes-
km/h (ton-mph) capabilities. Caterpillar
recommends that you consult a tire
supplier to evaluate all conditions before
selecting a tire model.
SAE J231 JAN81
3449:1992 LEVEL II
Note:
When properly installed and maintained,
the cab offered by Caterpillar when tested
with doors and windows closed according
to ANSI/SAE J1166 MAY90, meets OSHA
and MSHA requirements for operator
sound exposure limits in effect at time of
manufacture. The operator sound pressure
level is 75 dB(A) when measured per ISO
6394 or 86/662/EEC.

Low profile tires will have the following affect on specs:

Width over tires +17 mm +0.7 "

Ground clearance -44 mm -1.7 "
Vertical bucket dimension -44 mm -1.7 "
Service Refill Capacities
Dig depth +44 mm +1.7 "
Reach +80 mm +3.1 " Liters Gallons
Operating weight +20 kg +44 lb Fuel tank (dry fill) 254 67
Straight tip load +15 kg +33 lb Cooling system 48 12.7
Full turn static tip load +13 kg +29 lb Crankcase 20 5.3
Run out speeds -7 % Transmission 30 7.9
Rimpull +9 % Differentials and final drives
Departure angle -3 % front 24 6.3
rear 27 7.1
Hydraulic system
(including tank) 90 23.8
Hydraulic tank 76 20.1

18 938G Wheel Loader specifications

Dimensions
All dimensions are approximate

65

Overall

Height
3845 mm
(12' 7")

Reach

3435 mm

3300 mm 11' 3"
(10' 10") Dump
Clearance
3225 mm
(10' 7")
2360 mm
(7' 9") 46

400 mm
(1' 4")

1510 mm
Dimensions vary

(4' 11") Note: Dimensions listed
with bucket. Refer 1855 mm 3020 mm 750 mm Digging
(2' 6") Depth are for machines
to operating (6' 1") (9' 11")
specifications chart equipped with 20.5 R25
Overall Length
on pages 20-21. XTLA 1 (L-2) tires.

Tread width for all tires 2020 mm (80")

Change in
Ground vertical Bucket Controls
Width over tires clearance dimensions Pilot-operated lift and tilt circuits.
mm inches mm inches mm inches
20.5-25 12 PR (L-2)* 2605 103 424 17 24 0.94 Lift circuit features
four positions: raise, hold, lower and
20.5-25 12 PR (L-3)* 2600 102 378 15 -22 -0.87
float
20.5 R25 GP-2B 1 (L-3) 2595 102 410 16 10 0.39 adjustable automatic kickout from
20.5 R25 XTLA 1 (L-2) 2600 102 400 16 horizontal to full lift
20.5 R25 XHA 1 (L-3) 2595 102 406 16 6 0.24 Tilt circuit features
555/70-R25 XLD70 1 (L-3) 2615 103 356 14 -44 -1.7 three positions: tilt back, hold and

dump
* Specs may vary with tire manufacturer. adjustable automatic bucket positioner

to desired loading angle, eliminates

need for visual spotting
Supplemental Specifications doesnt require visual spotting

Controls
two lever control (standard)

three lever control (optional)

Change in Operating Change in Articulated Static joystick (optional) combines lift and

Weight Tipping Load tilt controls

kg lb kg lb joystick (optional) with auxillary third

Remove cab only, ROPS -198 -430 -191 -420 valve lever
remote F-N-R switch (optional)
20.5-25 12 PR (L-2)* -60 -130 -39 -80
available with all valve/lever
20.5-25 12 PR (L-3)* -85 -180 56 120
combinations
20.5 R25 GP-2B 1 (L-3) 127 280 86 190 lever lockout

20.5 R25 XTLA 1 (L-2)

20.5 R25 XHA 1 (L-3) -170 -370 114 250
555/70-R25 XLD70 1 (L-3) +20 +40 +13 +30

* Specs may vary with tire manufacturer.

Note: Tire options include tires and rims.

938G Wheel Loader specifications 19

Operation Specifications

Material
General Purpose Buckets Handling
Bolt-on Bolt-on Bolt-on
Adapters Adapters Adapters
Bolt-on & Bolt-on Bolt-on & Bolt-on Bolt-on & Bolt-on Bolt-on
Edges Segments Adapters Edges Segments Adapters Edges Segments Adapters Edges
Rated capacity () m3 2.8 2.8 2.7 2.5 2.5 2.3 2.3 2.3 2.1 2.8
yd3 3.65 3.65 3.5 3.25 3.25 3.0 3.0 3.0 2.75 3.65
Struck capacity () m3 2.41 2.41 2.04 2.11 2.11 2.01 1.97 1.97 1.87 2.42
yd3 3.15 3.15 3.02 2.76 2.76 2.63 2.58 2.58 2.45 3.17
Width () mm 2705 2775 2775 2705 2775 2775 2705 2775 2775 2705
ft/in 8' 11" 9' 1" 9' 1" 8' 11" 9' 1" 9' 1" 8' 11" 9' 1" 9' 1" 8' 11"
Dump clearance at full mm 2720 2615 2615 2790 2685 2685 2825 2755 2755 2720
lift and 45 discharge** ft/in 8' 11" 8' 7" 8' 7" 9' 2" 8' 10" 8' 10" 9' 3" 9' 0" 9' 0" 8' 11"
Reach at full lift mm 1055 1160 1160 985 1090 1090 1020 1125 1125 1055
and 45 discharge** ft/in 3' 6" 3' 10" 3' 10" 3' 3" 3' 7" 3' 7" 3' 4" 3' 8" 3' 8" 3' 6"
Reach with lift arms mm 2390 2540 2540 2290 2440 2440 2240 2390 2390 2390
horizontal and bucket level ft/in 7' 10" 8' 4" 8' 4" 7' 6" 8' 0" 8' 0" 7' 4" 7' 10" 7' 10" 7' 10"
Digging depth () mm 50 50 25 50 50 25 50 50 25 50
in 2" 2" 1" 2" 2" 1" 2" 2" 1" 2"
Overall length** mm 7325 7475 7475 7225 7375 7375 7175 7325 7325 7325
ft/in 24' 0" 24' 6" 24' 6" 23' 8" 24' 2" 24' 2" 23' 7" 24' 0" 24' 0" 24' 0"
Overall height with bucket mm 5285 5285 5285 5190 5190 5190 5140 5140 5140 5270
at full raise () ft/in 17' 4" 17' 4" 17' 4" 17' 0" 17' 0" 17' 0" 16' 10" 16' 10" 16' 10" 17' 4"
Loader clearance circle with mm 12 000 12 160 12 160 11 950 12 100 12 100 11 920 12 070 12 070 12 000
bucket in carry position () ft/in 39' 4" 39' 11" 39' 11" 39' 3" 39' 8" 39' 8" 39' 1" 39' 7" 39' 7" 39' 4"
Static tipping load straight* () kg 10 517 10 387 10 586 10 668 10 538 10 742 10 742 10 611 10 642 10 447
lb 23,190 22,900 23,340 23,520 23,230 23,680 23,680 23,390 23,460 23,030
Static tipping load kg 9189 9059 9246 9330 9199 9391 9397 9267 9308 9128
full 40 turn* () lb 20,260 19,970 20,380 20,570 20,280 20,700 20,720 20,430 20,520 20,120
Breakout force*** () kN 110.1 110.1 117.3 120.3 120.3 128.9 126.1 126.1 135.6 110.1
lb 24,770 24,770 26,390 27,060 27,060 29,000 28,370 28,370 30,510 24,770
Operating weight* () kg 13 181 13 289 13 196 13 110 13 218 13 125 13 077 13 185 13 092 13 166
lb 29,060 29,300 29,090 28,900 29,140 28,940 28,830 29,070 28,860 29,030

Specifications and ratings conform to all applicable

standards recommended by the Society of Automotive
Engineers. SAE Standards J732c govern loader ratings
and are denoted in the text by ().
* Static tipping load and operating weight shown are
based on standard machine configuration with sound-
suppression cab and ROPS, 20.5 R25 XTLA 1 (L-2) tires,
full fuel tank, coolant, lubricants and operator.
** Dump clearance, reach and overall length dimensions
for bucket equipped with teeth reflect actual dimensions.
SAE J732C allows dimensions for bucket with teeth to
reflect the dimension using the cutting edge. Caterpillar
Inc. uses actual equipped bucket dimensions.
*** Measured 102 mm (4.0"): behind tip of cutting edge with
bucket hinge pin as pivot point in accordance with SAE
J732C.
**** All buckets shown can be used on the high lift
arrangement. High lift column shows changes in
specifications from standard lift to high lift. Add or
subtract as indicated to or from specifications given for
appropriate bucket to calculate high lift specifications.

20 938G Wheel Loader specifications

 High Lift**** Hook-on Bucket
Arrangement Using Quick Coupler
Bolt-on Bolt-on Bolt-on
Adapters Adapters Adapters
& Bolt-on Bolt-on & Bolt-on Bolt-on & Bolt-on Bolt-on
Segments Adapters Edges Segments Adapters Edges Segments Adapters Edges
2.8 2.7 2.5 2.5 2.3 2.3 2.3 2.1 2.7
3.65 3.5 3.25 3.25 3.0 3.0 3.0 2.75 3.5
2.42 2.32 2.13 2.13 2.03 1.98 1.98 1.89 2.34
3.17 3.04 2.79 2.79 2.66 2.59 2.59 2.47 3.06
2775 2775 2705 2775 2775 2705 2775 2775 2701
9' 1" 9' 1" 8' 11" 9' 1" 9' 1" 8' 11" 9' 1" 9' 1" 8' 10"
2615 2615 2790 2685 2685 2825 2755 2755 +425 2628
8' 7" 8' 7" 9' 2" 8' 10" 8' 10" 9' 3" 9' 0" 9' 0" +17" 8' 7"
1160 1160 985 1090 1090 1020 1125 1125 +68 1367
3' 10" 3' 10" 3' 3" 3' 7" 3' 7" 3' 4" 3' 8" 3' 8" +3" 4' 6"
2540 2540 2290 2440 2440 2240 2390 2390 +375 2381
8' 4" 8' 4" 7' 6" 8' 0" 8' 0" 7' 4" 7' 10" 7' 10" +15" 7' 10"
50 25 50 50 25 50 50 25 +61 133
2" 1" 2" 2" 1" 2" 2" 1" +2" 5"
7475 7475 7225 7375 7375 7175 7325 7325 +470 7438
24' 6" 24' 6" 23' 8" 24' 2" 24' 2" 23' 7" 24' 0" 24' 0" +19" 24' 5"
5270 5270 5175 5175 5175 5130 5130 5130 +364 5156
17' 4" 17' 4" 17' 0" 17' 0" 17' 0" 16' 10" 16' 10" 16' 10" +14" 16' 11"
12 160 12 160 11 950 12 100 12 100 11 920 12 070 12 070 +430 12 094
39' 11" 39' 11" 39' 3" 39' 8" 39' 8" 39' 1" 39' 7" 39' 7" +17" 39' 8"
10 317 10 512 10 617 10 489 10 686 10 703 10 576 10 775 -1370 10 487
22,740 23,170 23,410 23,120 23,560 23,600 23,320 23,750 -3,020 23,120
8998 9182 9287 9159 9345 9368 9241 9429 -1241 9164
19,840 20,240 20,470 20,190 20,600 20,650 20,370 20,790 -2,730 20,203
110.1 117.3 120.3 120.3 128.9 126.1 126.1 135.6 -5.5 106.7
24,770 26,390 27,060 27,060 29,000 28,370 28,370 30,510 -1,230 23,987
13 274 13 181 13 099 13 207 13 114 13 065 13 173 13 080 +162 13 144
29,260 29,060 28,880 29,120 28,910 28,800 29,040 28,840 +350 28,978

Pin-on Bucket Selection Guide

1400 1600 1800 2000 2200 kg/m3
yd3 m3
GP 3.0 2.3

GP 3.25 2.5

GP 3.65 2.8

MH 3.0 2.3

MH 3.25 2.5

MH 3.65 2.8

2250 2500 2750 3000 3250 3500 3750 lb/yd3

Material Density
% = Bucket Fill Factor

115% 100% 95%

938G Wheel Loader specifications 21

Standard Equipment
Standard equipment may vary. Consult a Caterpillar Dealer for specifics.
Electrical
Alternator (50-amp)
Back up alarm
Batteries (heavy duty, maintenance
free, 950 CCA)
Electric starter (heavy duty)
Ignition key start/stop switch
Lighting system, Halogen (six total)
Main disconnect switch
Operator Environment
Cab, pressurized and sound
suppressed, and rollover protective
structure (ROPS)
Cigar lighter and ashtray
Coat hook
Cloth seat, KAB (adjustable backrest,
armrest, lumbar support)
Dome light (cab)
Heater and defroster
Horn, electric (steering wheel mounted)
Implement lever lockout
Instrumentation:
Engine coolant temperature gauge
Fuel level gauge
Hydraulic oil temperature gauge
Transmission oil temperature gauge
Lunch box and beverage holders
Radio-ready cab, includes antenna,
speakers and converter (12 volt 5-
amp)
Rearview mirrors (internal mount)
Seat belt, retractable, 76 mm (3")
wide
Steering column, adjustable angle
22 938G Wheel Loader specifications
Warning indicators (LED): Other Standard Equipment
Coolant temperature Automatic bucket positioner
Electrical system, low voltage Automatic lift, kickout and return to
Engine oil pressure work
Hydraulic oil temperature Bottom guard
Parking brake Counterweight
Primary steering oil pressure Drawbar hitch with pin
Secondary steering oil pressure Extended Life Coolant antifreeze
Service brake oil pressure Fenders, front and rear
Transmission oil temperature Hydraulic diagnostic connectors
Windshield washers/wipers, wet-arm Indicators:
(front and rear), front intermittent Air cleaner service
Coolant level sight gauge
Power Train
Hydraulic oil level sight gauge
Brakes, full hydraulic, enclosed wet-
Loader linkage, sealed Z-bar design
disc
Oil sampling valves for engine,
Cat 3126 DITA Engine, turbocharged
transmission and hydraulic system
and aftercooled
Pilot hydraulic controls
Driveline, extreme service
Steering, load-sensing hydraulic
Fuel filters (primary and secondary)
Tilting hood, non-metallic, one-piece
Fuel priming pump
Vandalism protection caplocks
Fuel/water separator
Multi-row (six) modular radiator
(IMRM)
Precleaner, engine air intake
Radiator cooling fan, hydraulically
driven
Torque converter
Transmission, countershaft automatic
power shift (4F/3R) with fully
automatic speed range control and
quick gear kickdown button
Transmission neutralizer lockout
switch
Optional Equipment
Optional equipment may vary. Consult a Caterpillar Dealer for specifics.
With approximate changes in operating weights.

kg lb kg lb
Air conditioning 73 161 Radio, AM/FM cassette
Auxiliary lighting package 8 18 in fixed mounting or quick
Axle Oil Cooler 190 419 release versions 2 4
Buckets see pages 10-11 Ride Control System 46 102
Cab removed, ROPS remains -198 -437 Roll-down sun screen (rear window) 2 4
Differentials: Seat, air suspension 55 121
NoSPIN (rear only) 2 4 Signal lights, directional 8 18
Limited slip (front and rear) 8 18 Speedometer 1 2
Guard, power train 57 126 Starting aids:
Hydraulic arrangement: Air intake heater 2 4
Three valve 25 55 Engine coolant heater, 120-volt 1 2
Wobble stick 13 29 Ether starting aid 1 2
Hydraulic oil cooling package 3 7 Receptacle, 120-volt, 220-volt 3 7
Lighting system, warning Steering, supplemental 30 66
(rotating beacon) 3 7 Sun visor 1 2
Mirrors, outside mounted 5 11 Traction Control System 73 161
Payload Control System 15 33 Voltage converter, 5-amp,
15-25 amp 3 7

Custom Products Offerings

3rd valve conversions
High ambient packages
High lift arrangement
Removals
Retrofit kits:
3rd valve
Fenders
Payload control system
Ride control
Secondary steering
Wobble stick
Reversible fan
Waste arrangement

938G Wheel Loader specifications 23

938G Wheel Loader

www.CAT.com
1997, 1999, 2001 Caterpillar
Printed in U.S.A.
Featured machines may include additional equipment only for special applications.
AEHQ5221-02 (04-01) See your authorized Caterpillar Dealer for available options.
(Replaces AEHQ5221-01) Materials and specifications are subject to change without notice.