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API RP 1102 Uncased Road Crossing Assessment

Client Pembina
Project Saturn
LSD 12-36-57-23 W5M

Pipeline 6" LACT


Material Z245.1 Grade 359 Cat II

Input Data

Outside diameter D 168.3


Corrosion allowance CA 0
Wall thickness tw 4
Corroded wall thickness 4
Internal diameter Di 160.3
Operating pressure p 9930
Steel grade SMYS 359
Design factor F 0.8
Longitudinal joint factor E 1
Temperature de-rating factor T 1
Installation temperature T1 11
T2 40
Coefficient of thermal expansion 0.0000117
Modulus of elasticity Es 207000
Poisson ratio 0.3
Bored diameter 168.3
Soil type A
Modulus of soil reaction E' 3.4
Resilient modulus Er 34
Soil unit weight 1950
Pavement type
Poisson ratio 0.3
Singel axle load SAL 106800
Tandem axle load TAL 177900
Wheel load WLS 53400
Wheel load WLT 44475
Area load acting ALA 0.093

Burial depth H 1.2

Fatigue (cyclic) stress endurance limits

Circumferential weld fatigue endurance limit SFG 82.74


Longitudinal weld fatigue endurance limit SFL 82.74

Check allowable hoop stress


Hoop stress SHi 204.058
Allowable maximum hoop stress ASHi 287.200

CHECK

Circumferential stress due to soil load

tw/D 0.024
Stiffness factor Khe 1200
H/Bd 0.007
Be 1.35
Bd/D 1
Ee 0.83

Circumferential stress SHe 4.413

Cyclic stress from wheel loads

Impact factor Fi 1.5


Critical axle configuration tandem
Applied design surface pressure w 0.478

Cyclic circumferential stress

Highway stiffnes factor KHh 14


Highway geometry factor GHh 1
Highway pavement type factor R 1.1
Highway axle configuration L 1

Cyclic circumferential stress SHh 11.047

Cyclic longitudinal stress

Highway stiffnes factor KLh 12.5


Highway geometry factor GLh 1.4
Highway pavement type factor R 1.1
Highway axle configuration L 1

Cyclic longitiudinal stress SLh 13.809

Allowable stress

Principal and effective stress

Maximum circumferential stress S1 219.518


Maximum longitudinal stress S2 6.115
Maximum radial stress S3 -9.930

Total effective stress Seff 221.861


Design stress factor Fy 0.9
Allowable effective stress 323.100

CHECK OK

Fatigue (cyclic) stresses

Circumferential weld

SFh 82.74
SLh 11.047

CHECK OK

Longitudinal weld

SFl 82.74
SLh 13.809

CHECK OK
Input
Calculated
From API RP 1102 Tables and Figures

OK
e 359 Cat II WARNING

API RP 1102 ref

mm
mm
mm
mm
mm
kPa
MPa
-
-
-
C
C
C-1 Table A-3
Table A-3
- Table A-3
mm

MPa Table A-1


MPa Table A-2
kgfm-3

N
N
N
N
m2

MPa Table 3
MPa Table 3
MPa
MPa

Figure 3

Figure 4

Figure 5

MPa

Figure 7

MPa

Figure 14
Figure 15
Table 2

MPa

Figure 16
Figure 17
Table 2

MPa

MPa
MPa
MPa

MPa
MPa

MPa
MPa

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