TUTORIAL 3 Solutions

Design of Machine Elements

ME 351 (28/01/17)

b
Sf1 N1
S f 1565 N
0.0928

S f N b S N 2
Sol. 1(a). Use : f2 (Take Sf1, Sf2, N1, N2 from Table:1) [3]
1565 106
0.0928
Se 434
(b). axial MPa. [2]
Se k a kc S e 1(1.3)(434) 564
(d). Use axial MPa
M M Se
M d d 295
3 3
S
d
d
4
I d 32 32 n e
2 2 2 n , n = 2.0)
Now, N-m. ( [5]
Ans.

Sol. 2. Since R/h = 35/5 = 7.0, Use Eq. (4.38), integrate from 0 to , and double it:

[3]
M F
M FR 1 cos R 1 cos Fr F sin r sin
From above Fig. : F , F ,
F MF
F F cos cos MF F 2 R cos 1 cos 2 FR cos 1 cos
F , F [2]
From Eq. (4.38),
FR 2
2 1 cos d
2 FR
cos 2 d
2 FR
cos 1 cos d
1.2 FR
sin 2 d
AEe 0 AE 0 AE 0 AG 0 ;
2 FR 3 R 3 E
0.6
AE 2 e 2 G . [5]

h
e R rn R 0.059
r0
ln
A = 20 mm2, E = 200GPa, G = 75GPa, ri mm. Thus,
2 FR 3 R 3 E 2 F 35 3 35 3 200 10 3
0.6 0.6
AE 2 e 2 G 20 200 10 3 2 0.059 2 75 10 3
;
1
F 20.37
So, 0.049 F , where F is in N. For 1 mm, 0.049 N. [5]
Ans.