DESIGN OF CARBON FILTE

INPUT
OUTPUT

INPUTS
Design Data
Flow rate-US, Gallons 800 US-gpm
181.4 m3/hr
Flow rate-UK, Gallons 672 UK-gpm
Flow rate / Kg-Media 0.22 gpm/Kg-Media
Media in Vessel 50 %
Height 14.00 ft
Vessel Thickness 10 mm
Material Carbon Steel
Material Density 7850 Kg/m3
Density of Media 260 Kg/m3
Wt of Bag 12.5 Kg

Cost Features
Unit Cost of Material 50 Rs / Kg
Unit Fabrication Cost 20 Rs / Kg
Unit Cost of media 260 Rs / Kg
Cost of Gravel 1 Rs / Kg
Unit Cost of Fittings (U-PVC) 3000 Rs / ft

Connections
Inlet / Outlet 6 Inch

OUTPUTS

Filter Specification
Diameter 9.48 ft
Height 14.00 ft
Volume of Vessel 27.97 m3
Media height 7.00 ft
Volume of Media 13.99 m3
Weight of Media 3636 Kg
No of Bags 291 Bags
Weight of Gravel 14545 Kg
Total Fittings Length 199 ft

Pressure Vessel Specifications

Material Carbon Steel
Material Density 7850 Kg/m3
Height 14.00 ft
Diameter 9.48 ft
Vessel Thickness 10 mm
Volume of Vessel 0.387 m3
Wt of Vessel 3042 Kg
Wt of Heads 1255 Kg
Misc. 913 Kg
Total Wt of Vessel 5209 Kg

COSTINGS
Cost of Media 945455 Rs.
Cost of Gravel 14545 Rs.
Cost of Material 260446 Rs.
Cost of Fabrication 104178 Rs.
Cost of Fittings 597133 Rs.
Cost Transportation 39809 Rs.
Cost Micseleneous 19904 Rs.
Total Cost of Filter 1981470 Rs.

Quoted Price 2476838 Rs.

CARBON FILTERS

3024 LPM

4.27 m 168 in 4268 mm

0.01 m

16.12 Kg/ft3

9840 Rs / m

150 mm
 2.89 m 114 in 2890 mm
4.27 m 168 in 4268 mm
987.82 ft3
2.13 m 84 in 2134 mm
493.91 ft3

4.27 m 168 in 4268 mm

2.89 m 114 in 2890 mm
0.01 m
13.67 ft3
Project Ref: AQUASPACE/ENGRO - CARBON-FILTER/016
Client: ENGRO CHEMICALS, DHARKI
DATA SHEET
CARBON FILTER

FEED WATER FLOW RATE 800 GPM

DIAMETER 114 Inch

HEIGHT 168 Inch
THICKNESS 10 mm
MATERIAL OF VESSEL Carbon Steel
TOTAL WT OF VESSEL 5209 Kg
TOTAL COST OF VESSEL 364,624 Rs.
WEIGHT OF MEDIA 3636 Kg
TOTAL COST OF MEDIA 945,455 Rs.
WEIGHT OF GRAVEL 14,545 Kg
TOTAL COST OF GRAVEL 14,545 Rs
SIZE OF FITINGS; U-PVC 6 Inch
TOTAL LENGTH OF FITTINGS 199 ft
TOTAL COST OF FITTINGS 597,133 Rs
TOTAL COST OF TRANSPORTATION 39,809 Rs
MISCELLENOUS COST 19,904 Rs

Total Cost of Carbon Filter 1,981,470 Rs

20% Profit 396,294.05 Rs

Net Cost Carbon Filter 2,377,764 Rs

Prepared By: RIZWAN AHMED KHAN

Date: 22nd August,2005