Beruflich Dokumente
Kultur Dokumente
15B O.SERRA
FUNDAMENTALS OF WELL-LOG INTERPRETATION
2. T H E INTERPRETATION OF LOGGING DATA
16. R.E. CHAPMAN
PETROLEUMGEOLOGY
17A E.C. DONALDSON, G.V. CHILINGARIAN and T.F. YEN
ENHANCED OIL RECOVERY, I
FUNDAMENTALS A N D ANALYSES
18A A.P. SZILAS
PRODUCTION AND TRANSPORT OF OIL AND GAS
A. FLOW MECHANICS A N D PRODUCTION
second completely revised edition
18B A.P. SZILAS
PRODUCTION AND TRANSPORT OF OIL AND GAS
B. GATHERING A N D TRANSPORTATION
second completely revised edition
19A G.V. CHILINGARIAN, J.O. ROBERTSON Jr. and S. KUMAR
SURFACE OPERATIONS IN PETROLEUM PRODUCTION, I
19B G.V. CHILINGARIAN, J.O. ROBERTSON Jr. and S. KUMAR
SURFACE OPERATIONS IN PETROLEUM PRODUCTION, I1
20. A.J. DIKKERS
GEOLOGY IN PETROLEUM PRODUCTION
21. W.F. RAMIREZ
APPLICATION OF OPTIMAL CONTROL THEORY TO ENHANCED OIL RECOVERY
22. E.C. DONALDSON, G.V. CHILINGARIAN and T.F. YEN (Editors)
MICROBIAL ENHANCED OIL RECOVERY
23. J. HAGOORT
FUNDAMENTALS OF GAS RESERVOIR ENGINEERING
24. W. LITTMANN
POLYMER FLOODING
25. N.K. BAIBAKOV and A.R. GARUSHEV
THERMAL METHODS OF PETROLEUM PRODUCTION
Developments in Petroleum Science, 26
hydraulic proppant
fracturing and
gravel packing
DETLEF MADER
Paul-Hindemith-Ring4B
0 - 6 0 5 4 Rodgau 1 (Jiigesheim),F . R . G .
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P r e f a c e
H y d r a u l i c p r o p p a n t f r a c t u r i n g i s a r e l a t i v e l y young t e c h n i q u e o f hydrocarbon
pay s t i m u l a t i o n which has been i n v e n t e d o n l y a b t . 40 y e a r s ago (CLARK 1948,
K H R I S T I A N O V I C H & ZHELTOV 1955) and which e n t e r e d t h e f o c u s o f a t t e n t i o n by r e -
s e r v o i r and t e c h n i c a l e n g i n e e r i n g p a r t i c u l a r l y d u r i n g t h e l a s t t e n y e a r s s i n c e
t h e i n v e n t i o n o f s y n t h e t i c i n t e r m e d i a t e - and h i g h - s t r e n g t h ceramic proppants
t h a t can w i t h s t a n d t h e h i g h c l o s u r e s t r e s s e s e s p e c i a l l y i n deep t i g h t gas-bear-
i n g sandstone pay f o r m a t i o n s (COOKE 1976, 1977). The p o s s i b i l i t y o f now t r e a t -
i n g a l s o h i g h - p r e s s u r e hydrocarbon-bearing i n t e r v a l s where n a t u r a l sand crushes
as a consequence o f e l e v a t e d c l o s u r e s t r e s s t r i g g e r e d c o n s i d e r a b l e expansion o f
h y d r a u l i c p r o p p a n t f r a c t u r i n g s t i m u l a t i o n which c u l m i n a t e d i n v a r i o u s MHF cam-
p a i g n s p r e d o m i n a n t l y i n USA and Europe where up t o 1 M i o . g a l o f f l u i d s and
more than 6 Mio. l b s (3,000 t ) o f proppants have been pumped i n t o l a r g e - s c a l e
f r a c t u r e s w i t h i n a s i n g u l a r jumbo t r e a t m e n t and p r o p p a n t q u a n t i t i e s o f 200 -
500 t p e r j o b a r e q u i t e common i n l a r g e - s c a l e h y d r a u l i c r e s e r v o i r s t i m u l a t i o n .
The f i r s t f i e l d a p p l i c a t i o n o f s i n t e r e d b a u x i t e ( w h i c h was t h e e a r l i e s t a r -
t i f i c i a l high-qua1 i t y p r o p p a n t ) i n Western Europe o n l y d a t e s back almost e x a c t -
l y t e n y e a r s (ERDOEL-ERDGAS AKTUELL 1978 a ) . Since t h a t time, n o t o n l y t h e cumu-
l a t i v e q u a n t i t y o f proppants pumped a n n u a l l y downhole was p r o g r e s s i v e l y i n c r e a -
s i n g , b u t a l s o t h e amount o f t e c h n i c a l l i t e r a t u r e on h y d r a u l i c proppant f r a c t u -
r i n g was e x p o n e n t i a l l y growing. Much hope f o r f u t u r e booming o f hydrocarbon ap-
p r a i s a l and development was based on h y d r a u l i c proppant f r a c t u r i n g o f low-per-
m e a b i l i t y gas and o i l r e s e r v o i r s p r e d o m i n a n t l y d u r i n g t h e l a s t f i v e y e a r s , and
whole e x p l o r a t i o n and a p p r a i s a l d r i l l i n g s t r a t e g y concepts i n p e t r o p h y s i c a l l y
p o o r e r f a c i e s b e l t s o f sedimentary b a s i n s were founded on t h e c e r t a i n t y o f i n -
e v i t a b l e s t i m u l a t i o n b e f o r e w e l l c o m p l e t i o n i n t h e golden y e a r s o f t h e h y d r o c a r -
bon i n d u s t r y i n t h e l a t e 1970's and e a r l y 1980's due t o back-up by a h i g h o i l
p r i c e and a s t r o n g US $. The y e a r o f p u b l i c a t i o n o f t h i s book c e l e b r a t e s t h e
2 5 t h a n n i v e r s a r y o f hydrocarbon e x p l o r a t i o n and h y d r a u l i c f r a c t u r i n g s t i m u l a -
t i o n i n t h e N o r t h Sea w h i c h i s t h e o i l and gas b a s i n w i t h t h e g r e a t e s t p o t e n -
t i a l i n Western Europe, t h e 4 0 t h j u b i l e e o f commercial e x e c u t i o n o f h y d r a u l i c
proppant f r a c t u r i n g t r e a t m e n t s i n t h e o i l and gas w o r l d , and f o r m y s e l f 10
y e a r s p r o f e s s i o n a l e x p e r i e n c e as r e s e r v o i r g e o l o g i s t i n hydrocarbon i n d u s t r y .
In t h i s c r i t i c a l s i t u a t i o n , f o r t u n a t e l y the u n d e r s t a n d i n g o f g e o l o g i c a l mo-
d e l s and r e s e r v o i r e n g i n e e r i n g p r i n c i p l e s a s well a s e x p l o r a t i o n and p r o d u c t i o n
problems of the main g a s - b e a r i n g f o r m a t i o n s with t h e g r e a t e s t p o t e n t i a l of hy-
d r a u l i c f r a c t u r i n g and thus l a r g e s t proppant consumption in Western Europe be-
ing t e r r e s t r i a l s a n d s t o n e s of R o t l i e g e n d , C a r b o n i f e r o u s and B u n t s a n d s t e i n was
enhanced by t h e e x p e r i e n c e which I g o t from my own independent s e d i m e n t o l o g i -
c a l , p e t r o g r a p h i c a l and p a l a e o e c o l o g i c a l r e s e a r c h on c o n t i n e n t a l r e d bed forma-
t i o n s (MADER 1 9 8 5 ) . Valuable improvement of t h e s c i e n t i f i c and t e c h n i c a l know-
ledge was a l s o achieved by i n c o r p o r a t i n g t h e background from my e a r l i e r p r a c t i -
c a l p r o f e s s i o n a l work a s Area P r o d u c t i o n G e o l o g i s t r e s p o n s i b l e f o r an o i l - and
g a s - f i e l d r e g i o n in Germany FRG. Without a l l t h i s e x p e r i e n c e , the n e c e s s a r y
speedy a c q u i s i t i o n of t h e r e q u i r e d knowledge l e v e l would c e r t a i n l y n o t have
been p o s s i b l e .
Design o f my fracbook
Several monographs and t e x t b o o k s on h y d r a u l i c proppant f r a c t u r i n g and r e l a -
t e d r e s e r v o i r s t i m u l a t i o n have a l r e a d y appeared s i n c e t h e i n t r o d u c t i o n o f t h e
t r e a t m e n t t e c h n o l o g y t o t h e e x p l o r a t i o n and p r o d u c t i o n i n d u s t r y . W h i l e t h e c l a s -
s i c a l monograph by HOWARD & FAST (1970 a ) has been t h e s t a n d a r d r e f e r e n c e f o r
more than t h r e e decades s i n c e i t s f i r s t e d i t i o n , i n t h e l a s t y e a r s o t h e r compi-
l a t i o n s have been p r e s e n t e d w h i c h a r e m a i n l y proceedings volumes and r e v i e w c o l -
l e c t i o n s (USATCHOV 1986, ECONOMIOES & NOLTE 1987, GIDLEY 1988). Summaries o f
t e c h n o l o g i c a l advances o f h y d r a u l i c f r a c t u r i n g have n o t o n l y been p u b l i s h e d as
books, b u t a l s o as l o n g e r j o u r n a l a r t i c l e s (VEATCH 1983, VEATCH & M O S C H O V I D I S
1986) and congress l e c t u r e s (FUHRBERG 1983). Most o f these c o m p i l a t i o n s , how-
e v e r , have been w r i t t e n by r e s e r v o i r o r t e c h n i c a l e n g i n e e r s and c o n c e n t r a t e on
aspects of f r a c t u r i n g mechanics, f l u i d rheology, p r e s s u r e e v o l u t i o n , f r a c t u r e
geometry, t r e a t m e n t m o d e l l i n g and s i m u l a t i o n . I n a d d i t i o n , m a r k e t i n g approaches
h i t h e r t o h a v i n g been c a r r i e d o u t by s u p p l y and s e r v i c e companies were c h i e f l y
performed by commercial r e p r e s e n t a t i v e s w i t h f r e q u e n t l y i n s u f f i c i e n t t e c h n i c a l
and s c i e n t i f i c background and above a l l n o t enough u n d e r s t a n d i n g o f t h e p a r t i c u -
l a r pay i n t e r v a l s and t h e i r g e o l o g i c a l and e n g i n e e r i n g c h a r a c t e r i s t i c s .
ganized summary w i t h o u t l o o s i n g t h e r e d l i n e , no d e t a i l e d r e v i e w o f t h e e x t e n -
s i v e s c i e n t i f i c and a p p l i e d l i t e r a t u r e i n f u l l coverage was i n t e n d e d , b u t t h e
compiled o v e r v i e w was i n i t i a l l y scheduled m a i n l y as an enhanced and upgraded ex-
p e r i e n c e r e p o r t d e r i v i n g b a s i c a l l y f r o m my p r o f e s s i o n a l d u t y as M a r k e t i n g Mana-
g e r Proppants r e s p o n s i b l e f o r Western and E a s t e r n Europe and r e s u l t i n g f r o m my
own assessment ' J f t h e demand and s u p p l y s i t u a t i o n o f t h i s m a r k e t . D u r i n g course
o f t h e l i t e r a t u r e research, however, numerous s i g n i f i c a n t a r t i c l e s on v a r i o u s
aspects o f h y d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l p a c k i n g have been encounte-
r e d and e v a l u a t e d which I decided t o p r e s e n t and summarize i n an as much as pos-
s i b l e condensed f o r m and above a l l reworked w i t h my own ideas wherever my know-
ledge p e r m i t t e d , and t o b r i n g t h i s i n t e r w o v e n synopsis t o t h e a t t e n t i o n o f t h e
r e a d e r s h i p . T h a t i s why t h e s i z e o f t h e volume s t a r t e d t o expand p r o g r e s s i v e l y ,
w i t h f i n a l l y o n l y t h e d e a d l i n e f o r p u b l i c a t i o n having been a b l e t o s t o p t h e
growth.
Hierarchical s t r u c t u r e o f the t e x t
The o r g a n i z a t i o n o f t h e t e x t i n a complex s t r u c t u r e r e q u i r e d s u b d i v i s i o n o f
t h e main c h a p t e r s i n t o v a r i o u s h i e r a r c h i c a l o r d e r s o f subchapters, s e c t i o n s and
s u b s e c t i o n s . A s a consequence o f c o m p a r a t i v e l y s m a l l amounts o f i l l u s t r a t i o n s
and t a b l e s b r e a k i n g t h e v a s t d e s e r t o f t h e voluminous t e x t , I have p u t s p e c i a l
emphasis on d e t a i l e d s p l i t t i n g o f t h e t e x t i n t o numerous paragraphs i n a h i e r a r -
c h i c a l manner f o r t h e purpose t o g u i d e t h e r e a d e r e a s i l y t h r o u g h t h e v a r i o u s
c h a p t e r s and t h e whole book. S i x main t e x t c h a p t e r s a r e d i s t i n g u i s h e d compri-
s i n g proppant s e l e c t i o n , m a r k e t i n g and economics, R o t l i e g e n d s t i m u l a t i o n i n Eu-
rope, h y d r a u l i c p r o p p a n t f r a c t u r i n g , g r a v e l p a c k i n g and sand c o n t r o l , and p r o p -
ped f r a c t u r e and g r a v e l pack m o n i t o r i n g . The b e g i n n i n g o f each o r d e r o f s u b d i v i -
s i o n c o n t a i n s a l s o a s h o r t g e n e r a l i n t r o d u c t i o n i n t o t h e v a r i o u s t o p i c s which
are discussed i n the sections o f the h i e r a r c h i c a l l y next i n f e r i o r l e v e l i n o r -
d e r t o connect t h e i n d i v i d u a l p a r t s o f d i f f e r e n t h i e r a r c h i c a l stage and t o l a y
a r e d l i n e t h r o u g h t h e whole t e x t .
book i n c l u d i n g t h e f i r s t t h r e e h i e r a r c h i c a l o r d e r s o f s u b d i v i s i o n , whereas t h e
a s s o c i a t e d t a b l e s o f c o n t e n t s assigned t o each c h a p t e r f o l l o w i n g t h e i n t r o d u c t o -
r y summary p r o v i d e t h e f u l l s p l i t t i n g i n t o s e c t i o n s , and w h i l e s e r v i n g as a de-
t a i l e d l i s t o f t o p i c s , t h e y f u l f i l l a t t h e same t i m e t h e t a s k o f b e i n g a sequen-
t i a l s u b j e c t index by a l l o w i n g t o search f o r a l o t o f key words i n t h e sequence
o f headers and subheaders. F u r t h e r a s s i s t a n c e f o r r a p i d access t o i n f o r m a t i o n
on s p e c i a l t o p i c s i s p r o v i d e d by t h e a l p h a b e t i c a l s u b j e c t i n d e x a t t h e end o f
t h e book.
Emphasis was t h e r e f o r e p u t on p r o p e r r e f e r e n c i n g o f t h e t e x t i n o r d e r t o
e n a b l e t h e r e a d e r t o l o o k f o r f i g u r e s and f u r t h e r g r a p h i c a l i n f o r m a t i o n i n t h e
o r i g i n a l l i t e r a t u r e . Advantage c o u l d be made i n t h i s r e s p e c t o f t h e e x c e l l e n t
s t o r a g e and access s y s t e m o f t h e numerated SPE p a p e r s w h i c h a l l o w s t h e i n t e r e s -
t e d i n d i v i d u a l f a s t and u n c o m p l i c a t e d g r a s p i n g o f t h e a d d i t i o n a l i n f o r m a t i o n b y
h a v i n g an e x t e n s i v e l i b r a r y on s t a n d - b y and c a l l a t h i s d i s p o s i t i o n f o r f a s t
s e r v i c e b y j u s t q u o t i n g SPE p a p e r number and c r e d i t c a r d number. R e a s o n a b l e com-
p i l a t i o n s o f numerous i l l u s t r a t i o n s r e l a t i n g t o m o s t o f t h e d i s c u s s e d t o p i c s
a r e a l s o c o n t a i n e d i n t h e above m e n t i o n e d t e x t b o o k s and monographs as w e l l as
o v e r v i e w j o u r n a l a r t i c l e s . Thus t h e f i g u r e s , t a b l e s and p l a t e s i n t h e p r e s e n t
p r o c e e d i n g s volume were l i m i t e d t o such i l l u s t r a t i o n s w h i c h d e r i v e d f r o m my own
c o n c e p t i o n and p r e s e n t m a t e r i a l and i n f o r m a t i o n t h a t p r e v i o u s l y has n o t been
p u b l i s h e d i n r e l a t e d form, and w h i c h i s n e c e s s a r y t o u n d e r l i n e and t o f u r t h e r
comment t h e a s p e c t s t h a t a r e d i s c u s s e d c h i e f l y f r o m my e x p e r i e n c e and k n o w l e d g e
based o n own i n v e s t i g a t i o n s and r e s e a r c h .
I n o r d e r t o address t h e i n s i d e r p r o p e r l y and s t i l l m a i n t a i n t h e c o n f i d e n c e b a r -
r i e r t o t h e o u t s i d e r , many aspects have been f o r m u l a t e d i n such a way i n t h e
t e x t t h a t t h e i n s i d e r understands what i s expressed, and a l s o t h e o u t s i d e r g e t s
h i s i n f o r m a t i o n , a l t h o u g h access t o c o n f i d e n t i a l m a t e r i a l i s i n h i b i t e d . Respect-
i n g t h e c o n f i d e n c e l e v e l when p r e p a r i n g t h i s summary, however, I w i s h t o ex-
press t h e e x p e c t a t i o n t h a t t h e performed a n a l y s i s w i l l n e v e r t h e l e s s be o f c o n s i -
d e r a b l e importance f o r a l l o w i n g t h e r e a d e r t o g e t a r e a s o n a b l y q u i c k overview
on what i s happening where and when i n t h e s t i m u l a t i o n scenery, and h o p e f u l l y
t h e r e p o r t w i l l a l s o c o n t r i b u t e a l i t t l e b i t t o promote h y d r a u l i c p r o p p a n t f r a c -
t u r i n g and g r a v e l p a c k i n g p a r t i c u l a r l y i n Europe and o t h e r i n t e r n a t i o n a l mar-
k e t s d u r i n g t h e n e x t few y e a r s .
According t o t h e r e l a t i v e u n d e r r e p r e s e n t a t i o n o f i l l u s t r a t i o n s o f any t y p e
w i t h r e s p e c t t o t h e tremendous amount o f t e x t , I c o n s i d e r e d i t t o be i n d i s p e n -
s i b l e t o break t h e t e x t i n t o as much chapters, subchapters, paragraphs and
items ( i n t o t a l a h i e r a r c h i c a l system o f seven h e a d l i n e o r d e r s has been em-
p l o y e d ) as p o s s i b l e , i n o r d e r t o p r o v i d e n o t o n l y a b e t t e r overview on t h e l i s t
o f t o p i c s and t o c o n v e r t almost a l r e a d y t h e t a b l e o f c o n t e n t s i n t o a s e q u e n t i a l
s u b j e c t index o f t h e book ( t h a t i s a s s i s t e d by t h e a l p h a b e t i c a l s u b j e c t index
a t t h e end o f t h e volume), b u t a l s o t o f a c i l i t a t e r e a d i n g o f t h e pages by p r o v i -
d i n g i n t e r r u p t i o n s o f t h e o t h e r w i s e endless c o n t i n u i n g t e x t d e s e r t . F o r t h e p u r -
pose o f keeping t h e r e d l i n e , each c h a p t e r c o n t a i n s a b r i e f o u t l i n e o f t h e con-
t e n t s o f i t s subchapters, and c r o s s r e f e r e n c e s t o o t h e r s e c t i o n s i n t h e book
d i s c u s s i n g r e l a t e d items o r o t h e r aspects o f p a r t i c u l a r s u b j e c t s have been f m -
plemented as o f t e n as p o s s i b l e .
I n a d d i t i o n t o my p r o f e s s i o n a l d u t i e s , I would l i k e t o t a k e a l s o t h i s oppor-
t u n i t y t o acknowledge t h e h e l p which I r e c e i v e d f r o m numerous i n d i v i d u a l s by
welcoming me f o r some t a l k i n g and p r o v i d i n g me w i t h m a t e r i a l , and t o express my
g r a t e f u l n e s s f o r t h e good c o o p e r a t i o n f o r mutual b e n e f i t by r e t u r n i n g my genera-
l i z e d e v a l u a t i o n and i n t e r p r e t a t i o n t o g e t h e r w i t h r e s u l t s f r o m my own i n v e s t i g a -
t i o n s and r e s e a r c h i n t h e form o f t h e p r e s e n t proceedings volume w i t h my v e r y
b e s t compliments, thanks and g r e e t i n g s . I do hope t h a t through t h i s t e c h n i c a l
and m a r k e t i n g r e v i e w and s t a t u s r e p o r t , I can o f f e r some c o n t r i b u t i o n s t o t h e
s o l u t i o n o f v a r i o u s s t i l l open q u e s t i o n s i n o r d e r t o h e l p t o achieve d more
widespread d i s t r i b u t i o n and e s p e c i a l l y c o n s i d e r a b l e expansion o f h y d r a u l i c p r o p -
p a n t f r a c t u r i n g and g r a v e l p a c k i n g i n Western and E a s t e r n Europe i n t h e near f u -
t u r e (when h o p e f u l l y t h e general economical framework i s a g a i n more p r o m i s i n g ;
u n f o r t u n a t e l y I am a f r a i d t h a t e x c e p t o f a few key p o l i t i c a l people nobody has
any p o s s i b i l i t y t o i n f l u e n c e t h e main c o n t r o l l i n g f a c t o r s ) t o t h e s c i e n t i f i c
and commercial b e n e f i t o f a l l o f us t o g e t h e r .
XI I
As f am a l o n e r e s p o n s i b l e f o r a l l t h e c o n t e n t s o f t h e p r e s e n t p r o c e e d i n g s vo-
lume and because I need t o keep u p - t o - d a t e f o r t h e p r e p a r a t i o n o f a r e v i s i o n
f o r an e v e n t u a l second e d i t i o n , I would a p p r e c i a t e t o r e c e i v e t h e comments o f
t h e r e a d e r s h i p s t h r o u g h c r i t i c a l d i s c u s s i o n and complimentary i n f o r m a t i o n . I
would a l s o l i k e t o express my s i n c e r e hope t h a t t h e p r e s e n t book forms a va-
l u a b l e c o n t r i b u t i o n t o t h e p r o g r e s s i v e u n d e r s t a n d i n g and r e a l i z a t i o n o f hydrau-
l i c p r o p p a n t f r a c t u r i n g and g r a v e l p a c k i n g i n v a r i o u s p a r t s o f t h e w o r l d and a
wide spectrum o f hydrocarbon r e s e r v o i r s .
T a b l e o f C o n t e n t s
Preface ................................................................... V
Table o f contents ........................................................ XI11
A b s t r a c t ................................................................ XXI
1. P r o p p a n t S e 1 e c t i o n ..................................... 1
2. H a r k e t i n g a n d E c o n o m i c s ........................... 97
3 . R o t l i e g e n d S t i m u l a t i o n i n E u r o p e ... . 229
4 . H y d r a u l i c P r o p p a n t F r a
4.1. I n t r o d u c t i o n .........................
4.1.1. P o s s i b i l i t i e s o f expanding the h y d r a u l i c proppant f r a c t u -
r i n g m a r k e t i n t h e n e a r f u t u r e ......................
4.1.2. O u t l i n e o f t h e t e c h n i c a l r e v i e w and s t a t u s r e p o r t . . . . . . . . 356
5. G r a v e 1 P a c k in g a n d S a n d C o n t r o 1 .......... 699
6.Propped F r a c t u r e a n d
G r a v e 1 P a c k M o n i t o r i n g ............................ 843
7 . B i b 1 i o g r a p h y ................................................ 959
P r o p p a n t S e l e c t i o n
Proppant t y p e and g r a i n s i z e s e l e c t i o n i s t h e key element o f b o t h h y d r a u l i c
f r a c t u r i n g and g r a v e l p a c k i n g design, because n a t u r a l sand o r s y n t h e t i c p r o p -
p a n t s a r e t h e o n l y m a t e r i a l l e f t i n p l a c e downhole a f t e r t e r m i n a t i o n o f t h e ope-
r a t i o n and a r e t h e c r i t i c a l agents whose performance decides on success o r f a i -
l u r e o f the job.
Aspects r e q u i r i n g c o n s i d e r a t i o n f o r p r o p p a n t s e l e c t i o n a r e s u r f a c e morpholo-
gy and i n t e r n a l m i c r o p o r o s i t y , c r u s h i n g behaviour and c r y s t a l l i n e s t r u c t u r e ,
f r i c t i o n a n g l e and g r a i n shape, f l u i d s a l i n i t y and mechanochemical s t a b i l i t y ,
f l u i d temperature and h o t b r i n e a g g r e s s i v i t y , equipment a b r a s i o n and g r a i n hard-
ness, s p e c i f i c g r a v i t y and f l u i d suspension p r o p e r t i e s , g r a i n s i z e and embed-
ment, m a n u f a c t u r i n g process and p e l l e t composition, c o n d u c t i v i t y d i s c o u n t and
proppant m i x i n g . Computer programs which model investment and revenue f o r va-
r i o u s p r o p p a n t t y p e s and g r a i n s i z e s and g i v e a f o r e c a s t o f t h e expected produc-
t i o n i n c r e a s e and i t s n e t p r e s e n t v a l u e and d i s c o u n t e d cash f l o w a i d i n s t i m u l a -
t i o n p l a n n i n g by p r o v i d i n g c r i t e r i a f o r p r o p p a n t s e l e c t i o n f r o m b o t h t e c h n i c a l
and economical aspects.
XXII
Proppant applications
W h i l e t r a d i t i o n a l l y i n t e r m e d i a t e - s t r e n g t h h i g h - d e n s i t y a l u m i n a s i l i c a t e and
o x i d e p r o p p a n t s as we1 1 as h i g h - s t r e n g t h b a u x i t e p r o p p a n t s have been u t i 1 i z e d
in t h e c u m u l a t i v e l a r g e s t amounts f o r m a s s i v e h y d r a u l i c f r a c t u r i n g o f deep
t i g h t gas r e s e r v o i r s , t h e m a r k e t i s more and more s h i f t i n g t o w a r d s a p p l i c a t i o n
o f i n t e r m e d i a t e - s t r e n g t h l o w - d e n s i t y a l u m i n a s i l i c a t e p r o p p a n t s w h i c h have t h e
a d v a n t a g e s o f a p p r o a c h i n g t h e s p e c i f i c g r a v i t y o f n a t u r a l sand and b e i n g c o n s i -
d e r a b l y c h e a p e r t h a n t h e o t h e r s y n t h e t i c p r o p p a n t t y p e s . As m o s t o f t h e p r e s e n t -
l y s t i m u l a t e d r e s e r v o i r s a r e i n such d e p t h r a n g e s where t h e c l o s u r e s t r e s s r e -
s i s t i v i t y o f alumina s i l i c a t e proppants would be s t i l l s u f f i c i e n t even i n l i g h t
o f maximum p r e s s u r e drawdown d u r i n g l o n g - t e r m f i e l d p r o d u c t i o n , c o n s u m p t i o n o f
t h e l i g h t e s t t y p e of s y n t h e t i c p r o p p a n t s i s e x p e c t e d t o p r o g r e s s i v e l y i n c r e a s e
during the next years. High-strength z i r c o n i a - s i l i c a t e proppants represent a
t e c h n i c a l l y f a v o u r a b l e p r o d u c t i f s t a y i n g r e a s o n a b l y b e l o w i t s s t a b i l i t y bounda-
ry a t which i t instantaneously f a i l s t o dust i n c o n t r a s t t o bauxite-based prop-
p a n t s w h i c h b r e a k i n t o h a l v e s and q u a r t e r s t h a t r e t a i n o f t e n s u f f i c i e n t r e s i -
dual c o n d u c t i v i t y , b u t the elevated p r i c e prevents z i r c o n i a - s i l i c a t e proppants
from a c h i e v i n g a l a r g e r market share. S y n t h e t i c proppants a r e a l s o used o u t s i d e
o f h y d r o c a r b o n e x p l o r a t i o n and e x p l o i t a t i o n e s p e c i a l l y as h e a t - e x c h a n g e p e l l e t s
in c u p o l a f u r n a c e s i n t h e s t e e l f o u n d r y , a l u m i n a and g l a s s i n d u s t r y , as d u s t - a b -
s o r p t i o n o r - f i l t e r i n g p e l l e t s i n t h e gas p u r i f i c a t i o n i n d u s t r y , and f o r f l u i d
and gas f i l t r a t i o n , s h o t - b l a s t i n g and g r i n d i n g , and c o n s t i t u e n t s o f h i g h - s t a b i -
l i t y cements.
M a r k e t i n g a n d E c o n o m i c s
I n t e r m s o f m a r k e t i n g and e c o n o m i c a l a s p e c t s , s i n c e t h e i n v e n t i o n and f i r s t
s u c c e s s f u l f i e l d a p p l i c a t i o n o f s y n t h e t i c s i n t e r e d a l u m i n a o x i d e ( c e r a m i c ) and
f u s e d z i r c o n i a - s i l i c a t e p r o p p a n t s a b t . 10 y e a r s ago, t h e h y d r a u l i c s t i m u l a t i o n
m a r k e t as w e l l as t h e g r a v e l p a c k i n g scene has been r e p e a t e d l y i n f l u e n c e d i n
b o t h p o s i t i v e and n e g a t i v e manner b y changes o f h y d r o c a r b o n p r i c e s , U S $ e x -
change r a t e ( w i t h r e s p e c t t o DM and L ) and p r o p p a n t p r i c e s . V a r i o u s e c o n o m i c a l
i n f l u e n c e s on h y d r a u l i c proppant f r a c t u r i n g a r e o u t l i n e d b y comparing o i l p r i c e
e v o l u t i o n w i t h U S $ exchange r a t e h i s t o r y and p r o p p a n t p r i c e development, w i t h
s p e c i a l comments o f f e r e d o n p r e s e n t and f u t u r e consequences o f t h e 1986 o i l
p r i c e c o l l a p s e f o r t h e f r a c t u r i n g m a r k e t . An o u t l i n e i s a l s o g i v e n on t h e
i m p a c t o f t h e oil p r i c e h i s t o r y on t h e gas m a r k e t and i t s e v o l u t i o n . The m a j o r
c r i s i s o f o i l and gas i n d u s t r y i n e a r l y 1986 h i t t h e h y d r a u l i c f r a c t u r i n g mar-
k e t segment i n Europe much s t r o n g e r t h a n t h a t i n USA, w i t h t h e m o s t i m p o r t a n t
s t i m u l a t i o n m a r k e t d i f f e r e n c e s b e i n g based o n f r e q u e n c y o f d r i l l i n g and s t i m u l a -
tion, s u c c e s s / f a i l u r e r a t i o and c o n s o r t i a 1 s t r u c t u r e , o p e r a t i n g m e n t a l i t y and
t r e a t m e n t c o s t , i n c r e a s e d c a n c e l l a t i o n r a t e s o f j o b s , U S $ exchange r a t e de-
c l i n e , and p r o p p a n t m a r k e t i n g s t r a t e g y .
Impact o f the oil price collapse and the US $ exchange rate drop
The oil p r i c e c o l l a p s e and t h e US $ exchange r a t e d r o p a r e e x p e c t e d t o l e a d
i n f u t u r e t o d e c l i n i n g r e s e r v e s due t o s u s p e n s i o n o f e x p l o r a t i o n and d e v e l o p -
ment ( i n c l u d i n g s t i m u l a t i o n ) , r e g a i n i n g power o f t h e OPEC, and p e r s i s t i n g mar-
k e t u n c e r t a i n t y due t o o f oil p r i c e i n s t a b i l i t y and v o l a t i l i t y . The m o s t s i g n i -
f i c a n t p r e s e n t consequences o f t h e o i l p r i c e c r a s h and t h e U S $ b r e a k a r e chan-
ges i n f r a c t u r i n g s t r a t e g y , r e d u c t i o n o f c a p i t a l e x p e n d i t u r e , stimulation boat
and d r i l l i n g r i g unemployment, and r e s t r u c t u r i n g o f o p e r a t i n g and s e r v i c e compa-
n i e s a l o n g w i t h b u d g e t c u t t i n g and s t a f f l a y o f f . The i m p a c t o f t h e o i l p r i c e
d r o p on t h e gas m a r k e t i s a t l e a s t i n p a r t s o f Europe c o n s i d e r a b l y weakened o r
compensated b y f i r m p l a n n i n g o f gas d e l i v e r y w h i c h i s s e c u r e d b y c o n t r a c t s and
t h u s t h e h y d r a u l i c p r o p p a n t f r a c t u r i n g a c t i v i t y i n t h e S o u t h e r n N o r t h Sea g a s -
f i e l d b e l t i n g o i n g t o become t h e a b s o l u t e h i g h l i g h t o f s t i m u l a t i o n s i n c e t h e
XXIII
b e g i n n i n g o f t r e a t m e n t campaigns i n Europe d e s p i t e t h e u n f a v o u r a b l e economical
framework c o n d i t i o n s , and w i l l a l s o r e p r e s e n t t h e c u l m i n a t i o n o f proppant con-
sumption so f a r i n t h i s area.
R o t l i e g e n d S t i m u l a t i o n i n E u r o p e
R o t l i e g e n d ( a n d t o s u b o r d i n a t e amounts a l s o C a r b o n i f e r o u s and B u n t s a n d s t e i n )
gas r e s e r v o i r s a r e h i g h - p o t e n t i a l examples o f l o w - p e r m e a b i l i t y ( t i g h t ) gas
sands which have c o n s i d e r a b l e economical s i g n i f i c a n c e as gas r e s o u r c e s i n p r e -
s e n t and f u t u r e , and because t h e y r e p r e s e n t t h e c e n t r e o f massive h y d r a u l i c
f r a c t u r i n g (MHF) a c t i v i t y i n Europe and have seen some o r t h e l a r g e s t s t i m u l a -
t i o n o p e r a t i o n s c a r r i e d o u t w i t h alumina o x i d e and s i l i c a t e proppants w o r l d -
wide, t h e y a r e c h a r a c t e r i z e d as a case h i s t o r y i n more d e t a i l . R o t l i e g e n d t i g h t
gas development by massive t r e a t m e n t s i n t h e f a c i e s b e l t between t h e m a r g i n a l
a e o l i a n dune and f l u v i a l b r a i d e d - r i v e r t o s h e e t - f l o o d sandstones and t h e cen-
t r a l p l a y a and l a c u s t r i n e mudstones i n s e v e r a l p a r t s o f t h e N o r t h Sea w i l l be
t h e h i g h l i g h t o f h y d r a u l i c proppant f r a c t u r i n g d u r i n g t h e n e x t f i v e y e a r s i n
Europe and t h u s a l s o t h e c e n t r e o f proppant consumption i n t h i s area.
t i a l , p e r m e a b i l i t y p r e d i c t i o n and e f f e c t i v e p e r m e a b i l i t y , p e r m e a b i l i t y d e t e r i o -
r a t i o n and c l a y m i n e r a l d i s t r i b u t i o n , minimum p r e - f r a c t u r i n g gas p r o d u c t i o n
r a t e and poroperm p r o p e r t i e s , d i f f e r e n c e s between e x p l o r a t i o n and development
w e l l s , s t i m u l a t i o n c o s t and f r a c t u r i n g p o l i c y , p h i l o s o p h y o f o f f - and onshore
e x p l o r a t i o n w e l l f r a c t u r i n g , i m p l i c a t i o n s o f f r a c t u r i n g p h i l o s o p h y on p r o p p a n t
s e l e c t i o n , a p p r a i s a l d r i l l i n g s t r a t e g y concepts and experience, h o r i z o n t a l and
v e r t i c a l d i f f e r e n c e s o f f r a c t u r i n g p o t e n t i a l i n terms o f p e r m e a b i l i t y and gas
composition, w a t e r s e n s i t i v i t y , w a t e r s a t u r a t i o n , gas demand and r e s e r v o i r p e r -
formance.
H y d r a u l i c P r o p p a n t F r a c t u r i n g
The account o f h y d r a u l i c p r o p p a n t f r a c t u r i n g f o c u s s i n g on t e c h n o l o g i c a l p e r -
s p e c t i v e s o f p o t e n t i a l e x t e n s i o n o f t h e s t i m u l a t i o n market i n t h e near f u t u r e
i n c l u d e s i l l u s t r a t i o n o f v a r i o u s aspects o f containment o f f r a c t u r e p r o p a g a t i o n
i n t h i n sandstones, proppant s a t u r a t i o n and c o n d u c t i v i t y improvement w i t h pump-
i n g o f up t o u l t r a - h i g h c o n c e n t r a t i o n s , t a r g e t s o f u n c o n v e n t i o n a l gas s t i m u l a -
t i o n , h y d r a u l i c p r o p p a n t f r a c t u r i n g o f carbonate rocks, h i g h - p e r m e a b i l i t y r e s e r -
v o i r f r a c t u r i n g , geothermal f r a c t u r i n g , m i n i f r a c t u r i n g (mHF) and o t h e r s m a l l -
s c a l e f r a c t u r i n g , o i l - r e s e r v o i r f r a c t u r i n g , communication f r a c t u r i n g and f r a c -
t u r e i n t e r f e r e n c e . f r a c t u r i n s o f d e v i a t e d w e l l s . f r a c u r e damage, and aggres-
s i v e f r a c t u r i n g design.
Chalk fracturing
One m a j o r t a r g e t o f c a r b o n a t e p r o p p a n t f r a c t u r i n g i s t h e C r e t a c e o u s c h a l k
o i l r e s e r v o i r i n t h e N o r t h Sea w h i c h i s i l l u s t r a t e d as a c a s e s t u d y i n more de-
t a i l . The c h a l k r e q u i r e s f r e q u e n t l y c o m b i n a t i o n s o f e i t h e r a c i d and p r o p p a n t
f r a c t u r i n g , o r f r a c t u r i n g and g r a v e l p a c k i n g f o r t e c h n i c a l l y s u c c e s s f u l and e c o -
n o m i c a l l y p r o f i t a b l e s t i m u l a t i o n . W h i l e some c h a l k t y p e s a r e s t a b l e and e x t e n -
s i v e l y n a t u r a l l y f r a c t u r e d , o t h e r c h a l k s a r e s o f t and f l o w i n g as a consequence
o f o v e r p r e s s u r i n g and u n d e r c o m p a c t i o n and b e l o n g t o t h e m o s t c o m p l i c a t e d r e s e r -
v o i r s i n t e r m s o f t e c h n i c a l l y s u c c e s s f u l and e c o n o m i c a l l y p r o f i t a b l e s t i m u l a -
t i o n . S p e c i a l c h a l k f r a c t u r i n g t e c h n i q u e s i n c l u d e t i p s c r e e n o u t , i n t e r f a c e , den-
d r i t i c and w a t e r f r a c t u r i n g .
The c o m b i n a t i o n o f a c i d and p r o p p a n t f r a c t u r i n g i s f u r t h e r s k e t c h e d a l o n g
t h e l i n e s o f v i s c o u s f i n g e r i n g a c i d i z i n g and wormhole g r o w t h , w h i s p e r f r a c t u -
ring, f o r m a t i o n breakdown and c l o s e d f r a c t u r e a c i d i z i n g . The b e s t s o l u t i o n a r e
f r e q u e n t l y s h o r t w i d e p r e c i s e f r a c t u r e s i n f i l l e d by h i g h p r o p p a n t c o n c e n t r a -
t i o n s p l a c e d i n m u l t i l a y e r s . Comments a r e a l s o o f f e r e d on r e s e r v o i r c o m p a c t i o n
and f i e l d s u b s i d e n c e w h i c h i s a m a j o r p r o b l e m accompanying s t i m u l a t i o n and e x -
p l o i t a t i o n o f c h a l k f i e l d s and w h i c h has i n t h e l a s t y e a r s a t t r a c t e d c o n s i d e -
r a b l e a t t e n t i o n t h r o u g h s p e c t a c u l a r p l a t f o r m j a c k u p o p e r a t i o n s . An o u t l i n e o f
s a n d s t o n e a c i d i z i n g i s a l s o p r o v i d e d f o c u s s i n g on r e a c t i o n t y p e s and p e n e t r a -
t i o n d i s t a n c e o f a c i d . S p e c i a l methods f o r e f f e c t i v i t y enhancement a r e d e l a y e d
a c i d r e a c t i o n and i n - s i t u a c i d g e n e r a t i o n .
Geothermal fracturing
Geothermal f r a c t u r i n g i s c h i e f l y c o n f r o n t e d w i t h t h e p r o b l e m o f f l u i d s t a b i -
l i t y i n t h e h o t r e s e r v o i r s . W h i l e h i t h e r t o i n many c a s e s b o t h c o n v e n t i o n a l and
s t e m - i n d u c e d e x p l o s i v e f r a c t u r i n g w i t h o u t i n s e r t i o n of p r o p p a n t s have been ap-
p l i e d as s t i m u l a t i o n t e c h n i q u e s o f g e o t h e r m a l r e s e r v o i r s , improvement o f f l u i d
r e s i s t i v i t y , t e m p o r a r y f o r m a t i o n c o o l i n g b y pumping of l a r g e p r e - p a d and p a d vo-
lumes, a p p l i c a t i o n o f w a t e r as f r a c t u r i n g f l u i d and enhanced p r o p p a n t p l a c e m e n t
t e c h n i q u e s have a l l o w e d t o c o n s i d e r p r o p p a n t f r a c t u r i n g a l s o as a c o m p e t i t i v e
s t i m u l a t i o n technique i n geothermal r e s e r v o i r s . G i a n t - s c a l e w a t e r f r a c t u r i n g en-
compasses t h e h i t h e r t o b y f a r l a r g e s t amounts o f f l u i d pumped d u r i n g c o u r s e o f
an i n d i v i d u a l s t i m u l a t i o n j o b . Communication f r a c t u r i n g c o n n e c t i n g i n j e c t i o n
and p r o d u c t i o n w e l l s i s o f p a r t i c u l a r s i g n i f i c a n c e i n g e o t h e r m a l p a y s i n c o n -
t r a s t t o t h e i r u n d e s i r e d n a t u r e i n o i l - and g a s - b e a r i n g f o r m a t i o n s . Enhancement
o f d r a i n a g e i s a c h i e v e d b y f r a c t u r e s y s t e m e n l a r g e m e n t b y h e a t e x t r a c t i o n as a
consequence o f c o l d w a t e r i n j e c t i o n i n t o h o t d r y r o c k s . N u c l e a r f r a c t u r i n g i s a
p o s s i b i l i t y o f e s p e c i a l l y l a r g e - s c a l e e x p l o s i v e r e s e r v o i r r u b b l i z a t i o n and i s
a b l e t o overcome t h e drawbacks o f more s t a n d a r d e x p l o s i v e f r a c t u r i n g t e c h n i q u e s
c o m p r i s i n g s h o r t f r a c t u r e e x t e n s i o n and i n t e n s i v e m a t r i x p u l v e r i z a t i o n . An o u t -
l i n e i s a l s o g i v e n on s h e a r s t i m u l a t i o n v s . t e n s i l e f r a c t u r i n g .
XXVII
Refracturing
R e f r a c t u r i n g o f a l r e a d y e a r l i e r s t i m u l a t e d b o r e h o l e s and o r i g i n a l f r a c t u r i n g
o f i n f i l l w e l l s i n l a t e stage o f r e s e r v o i r p r e s s u r e d e p l e t i o n and hydrocarbon
e x p l o i t a t i o n is a s u i t a b l e means o f cheap m o b i l i z a t i o n o f a d d i t i o n a l o i l and
gas q u a n t i t i e s , because o l d b o r e h o l e s a r e a l r e a d y c o m p l e t e l y a m o r t i z e d o r w r i t -
t e n - o f f and t h e o r i g i n a l f r a c t u r e r e p r e s e n t s a weakness p l a n e which a l l o w s ea-
s i e r r e o p e n i n g a t l o w e r i n j e c t i o n p r e s s u r e s . Removal o f t h e o l d p r o p p a n t pack-
age has s o f a r n o t t u r n e d o u t t o be a m a j o r problem. R e f r a c t u r i n g c a n d i d a t e
w e l l c h o i c e has t o f o l l o w t h e e x p e r i e n c e o f t h e o r i g i n a l s t i m u l a t i o n j o b , and
p r o p p a n t s e l e c t i o n f o r r e f r a c t u r i n g p a r t i a l l y a l s o depends on t h e aims o f acce-
l e r a t i o n vs. i n c r e a s i n g r e c o v e r a b l e r e s e r v e s . The approach o f r e f r a c t u r i n g can-
d i d a t e c h o i c e i s p a r t i a l l y comparable t o t h a t o f m i n i f r a c t u r e c a l i b r a t i o n t e s t
e v a l u a t i o n . The main advantage o f renewed f r a c t u r i n g f o l l o w i n g an o r i g i n a l
t r e a t m e n t independent f r o m t h e t i m e t h a t has passed i n between b e n e f i t s f r o m r e -
c o v e r y enhancement independent f r o m r e s e r v o i r d e p l e t i o n stage. S p e c i a l methods
a r e combinations between e i t h e r h y d r a u l i c and e x p l o s i v e o r a c i d and p r o p p a n t
fracturing.
Oil-reservoir fracturing
O i l - r e s e r v o i r f r a c t u r i n g i s i n c o n t r a s t t o many cases o f gas-pay zone s t i m u -
l a t i o n c h a r a c t e r i z e d by h i g h e r - p e r m e a b i l i t y r o c k t r e a t i n g w h i c h p u t s emphasis
on achievement o f a s i g n i f i c a n t c o n d u c t i v i t y c o n t r a s t between r e s e r v o i r r o c k ma-
t r i x and proppant package i n t h e f r a c t u r e . The h i g h e r v i s c o s i t y o f many o i l s
f r e q u e n t l y r e q u i r e s t o s e l e c t coarse t o v e r y coarse proppants i n o r d e r t o
achieve t h e necessary c o n d u c t i v i t y and f l o w c a p a c i t y . Most o i l r e s e r v o i r s de-
mand s t i m u l a t i o n by s h o r t wide f r a c t u r e s t h a t a r e i n f i l l e d w i t h p r o p p a n t m u l t i -
l a y e r s and which i n some cases r e p r e s e n t n o t v e r y much more t h a n an enhanced
g r a v e l pack. A s p e c i a l e f f e c t i s t h e p o s s i b i l i t y o f c o m b i n a t i o n o f h o r i z o n t a l
and v e r t i c a l f r a c t u r i n g due t o changing g e o s t r e s s regime by thermal r e s e r v o i r
expansion i n s t e a m - d r i v e enhanced o i l r e c o v e r y o p e r a t i o n s . O t h e r p o s s i b i l i t i e s
o f changing f r a c t u r e o r i e n t a t i o n f r o m v e r t i c a l t o h o r i z o n t a l o r a l t e r i n g f r a c -
t u r e azimuth d i r e c t i o n t o c r e a t e networks o f p e r p e n d i c u l a r c r a c k elements a r e
d i s t u r b i n g impact o f a nearby h y d r a u l i c f r a c t u r e which provokes a s t r e s s h a l o
o r b e l t , and thermal r e s e r v o i r c o n t r a c t i o n by i n j e c t i o n o f c o l d w a t e r d u r i n g se-
condary w a t e r - f l o o d r e c o v e r y . W h i l e f r a c t u r e o r i e n t a t i o n changes f r o m v e r t i c a l
t o h o r i z o n t a l a r e common d u r i n g s t a n d a r d steam-drive o p e r a t i o n , f r a c t u r e a z i -
muth changes can be achieved by staggered steam i n j e c t i o n i n t o o f f - t r e n d w e l l
pairs.
Comnunication fracturing
Communication f r a c t u r i n g w i t h c o n n e c t i o n o f e i t h e r two superimposed r e s e r -
v o i r s t o r e y s separated by a t i g h t b a r r i e r o r two n e i g h b o u r i n g w e l l s is an impor-
XXIX
t a n t a l t e r n a t i v e t o s i d e t r a c k d r i l l i n g i n f i e l d a p p r a i s a l and t o c o n v e n t i o n a l
i n t e r v a l - w i s e f r a c t u r i n g w i t h subsequent commingling o f s e p a r a t e l a y e r s . Connec-
t i o n o f i s o l a t e d sand b o d i e s i n l e n t i c u l a r r e s e r v o i r s by communication f r a c t u -
r i n g l i n k s much more d i s c r e t e sand u n i t s t o t h e b o r e h o l e than c o u l d be achieved
by d r i l l i n g . F r a c t u r e system and w e l l p a t t e r n p l a n n i n g has t o be made a c c o r d i n g
t o c r a c k azimuth as p r e d e t e r m i n e d by t h e i n - s i t u s t r e s s c o n s t e l l a t i o n , and sand
l e n s a x i s o r i e n t a t i o n . D u r i n g c o n n e c t i o n o f separated r e s e r v o i r s t o r e y s and
f i e l d d r a i n a g e o p t i m i z a t i o n s t i m u l a t i o n , c a u t i o n has t o be e x e r c i s e d t h a t unwan-
t e d f r a c t u r e i n t e r f e r e n c e i s n o t s h o r t - c i r c u i t i n g t h e planned d r a i n a g e areas
and t h u s d e t e r i o r a t i n g t h e e f f e c t o f t h e i n d i v i d u a l f r a c t u r e s f o r c h a n n e l l i n g
and d e l i v e r y o f hydrocarbons t o t h e w e l l b o r e s . I n c o n t r a s t t o o i l and gas r e s e r -
v o i r s , f r a c t u r e i n t e r f e r e n c e and b o r e h o l e c o n n e c t i o n i s s i g n i f i c a n t l y enhancing
a c c e s s i b l e pay volume and f l u i d c y c l i n g e f f e c t i v i t y i n geothermal r e s e r v o i r s .
Deviated-well fracturing
F r a c t u r i n g o f d e v i a t e d w e l l s s u f f e r s f r o m t h e drawback o f l i m i t e d communica-
t i o n i n t e r v a l between a h i g h l y - i n c l i n e d o r h o r i z o n t a l b o r e h o l e and a v e r t i c a l
f r a c t u r e i n t e r s e c t i n g i t . The most f a v o u r a b l e c o n s t e l l a t i o n comprises a w e l l -
bore t r a j e c t o r y being o r i e n t e d p a r a l l e l t o the p r i n c i p a l i n - s i t u stress d i r e c -
t i o n which a l l o w s g e n e r a t i o n o f an e x t e n s i v e s i n g u l a r v e r t i c a l f r a c t u r e t h a t
most e f f e c t i v e l y d r a i n s t h e r e s e r v o i r a l o n g t h e h i g h - a n g l e t o h o r i z o n t a l bore-
h o l e p a t h . The o t h e r extreme i s an o r i e n t a t i o n o f t h e w e l l b o r e t r a j e c t o r y p e r -
p e n d i c u l a r l y t o t h e p r i n c i p a l i n - s i t u s t r e s s d i r e c t i o n which p e r m i t s c r e a t i o n
o f m u l t i p l e v e r t i c a l f r a c t u r e s c u t t i n g orthogonal through the highly-deviated
w e l l b o r e l i k e a s e t o f p a r a l l e l s l i c e s . A l l t h e s o l u t i o n s between these two end
members o f a c o n t i n u o u s spectrum s u f f e r f r o m p r o d u c t i v i t y l o s s due t o l i m i t e d
borehole/fracture contact length.
O t h e r f e a t u r e s i n h i g h l y - i n c l i n e d b o r e h o l e s a r e proppant s t r a t i f i c a t i o n and
f l u i d l a y e r i n g , and a l s o an i n c r e a s e d p r o b a b i l i t y o f non-Darcy f l o w . The draw-
back o f l i m i t e d communication i n t e r v a l between w e l l b o r e and f r a c t u r e a p p l i e s
e q u a l l y f o r h i g h l y - d e v i a t e d t o h o r i z o n t a l deep b o r e h o l e s c r o s s i n g g e n t l y - i n c l i -
ned r e s e r v o i r s and s u b v e r t i c a l s h a l l o w w e l l s t r a v e r s i n g s t e e p l y - d i p p i n g pay f o r -
m a t i o n s . The b e s t improvement o f t h e i n d i s p e n s i b l y s i t u a t i o n o f extended-reach
d r i l l i n g f r o m o f f s h o r e p l a t f o r m s i n a s t a r - l i k e p a t t e r n would be achievement o f
a S-shaped b o r e h o l e t r a j e c t o r y w i t h a g a i n decreasing t h e i n c l i n a t i o n p r i o r t o
i n t e r s e c t i n g t h e r e s e r v o i r . An o u t l i n e o f hydrocarbon p r o d u c t i o n and f l o w r e g i -
mes i s a l s o g i v e n .
Fracture damage
F r a c t u r e damage i s t h e w o r s t d e t e r i o r a t i o n o f a s t i m u l a t i o n j o b , and f a c t o r s
l e a d i n g u l t i m a t e l y t o t r e a t m e n t f a i l u r e a r e o u t l i n e d by commenting on p r o p p a n t
s e t t l i n g , p r o p p a n t flowback, p r o p p a n t c r u s h i n g and f l u i d aspects. Proppant s e t t -
l i n g i s i n f l u e n c e d by c l u s t e r e d p r o p p a n t t r a n s p o r t and thus h i n d e r e d segrega-
t i o n o f t h e p a r t i c l e s i n t h e s l u r r y . Proppant t r a p p i n g i n t h e c r a c k can be acce-
l e r a t e d by f o r c e d f r a c t u r e c l o s u r e . The d e c i s i v e n e s s o f p r o p p a n t banking de-
pends on g r a i n s i z e d i s t r i b u t i o n and f l u i d s t r a t i f i c a t i o n i n t h e r e s e r v o i r ,
w i t h d i s t i n c t i o n h a v i n g t o be made between coarsening- and f i n i n g - u p w a r d s c y c l o -
t h e m as w e l l as homogeneous pays and f o r m a t i o n s d i v i d e d by an o i l - w a t e r - c o n -
t a c t i n t o l o w e r and upper p o r t i o n s . Proppant flowback d u r i n g w e l l cleanup can
be avoided above a l l by s t a b i l i z a t i o n o f t h e package by a t a i l o f r e s i n - c o a t e d
proppants which p r o v i d e s an aggregated wedge b l o c k i n g t h e f r a c t u r e mouth. O t h e r
p o s s i b i l i t i e s o f p r o p p a n t flowback c o n t r o l a r e p r e s s u r e d e p l e t i o n a s s i s t a n c e by
c a r e f u l f l u i d p r o d u c t i o n , l i m i t a t i o n o f e x p l o i t a t i o n r a t e s and choke s i z e , and
avoidance o f e x c e s s i v e p r e s s u r e drawdown.
G r a v e l P a c k i n g a n d S a n d C o n t r o l
The s p e c t r u m o f sand c o n t r o l methods encompasses m e c h a n i c a l g r a v e l p a c k i n g ,
c h e m i c a l r e s e r v o i r c o n s o l i d a t i o n and m e c h a n i c a l s t a b l e sand a r c h f o r m a t i o n . Gra-
v e l p a c k i n g i s t h e m o s t commonly a p p l i e d and m o s t r e l i a b l e method o f sand c o n -
t r o l i n w e l l s where w e a k l y - c e m e n t e d o r e v e n l o o s e f r i a b l e sands a r e n o t s u f f i -
c i e n t l y s t a b l e enough t o r e s i s t t o f l u i d f o r c e s d u r i n g h y d r o c a r b o n p r o d u c t i o n .
D i s t i n c t i o n has t o be made between r e s e r v o i r s p r o d u c i n g sand f r o m t h e v e r y be-
g i n n i n g o f h y d r o c a r b o n o f f t a k e , and p a y s where sand s t a r t s t o f l o w i n t o t h e
w e l l b o r e when r i s i n g w a t e r c u t changes f l u i d v i s c o s i t y o r p r o g r e s s i v e e x p l o i t a -
t i o n l e a d s t o d e c l i n i n g p r e s s u r e w h i c h b o t h l o w e r i n t e g r i t y and s u p p o r t o f t h e
g r a i n f a b r i c o f t h e r o c k m a t r i x . Some o v e r p r e s s u r e d and u n d e r c o m p a c t e d c h a l k
o i l r e s e r v o i r s a l s o r e q u i r e g r a v e l packing p a r t i a l l y i n combination w i t h hydrau-
l i c fracturing.
The i n f l u e n c e o f c o m p l e t i o n t y p e on g r a v e l p a c k i n g i s o u t l i n e d by s k e t c h i n g
f e a t u r e s o f i n s i d e g r a v e l p a c k i n g such as s i g n i f i c a n c e o f p e r f o r a t i o n t u n n e l
p l u g g i n g , and open h o l e g r a v e l p a c k i n g such as b o r e h o l e u n d e r r e a m i n g , p o r t c o l -
l a r i m p l e m e n t a t i o n and pack w a s h i n g . F o r m a t i o n damage d u r i n g g r a v e l p a c k i n g i s
i n t r o d u c e d b y t h e p l a c e m e n t o f t h e m a n t l e i t s e l f as w e l l a s b y t r a p p i n g o f
f l u i d - l o s s a d d i t i v e s a t t h e i n t e r f a c e between g r a v e l and r e s e r v o i r w h e r e t h e y
a r e k e p t i n p l a c e b y t h e p a c k . Removal o r f o r m a t i o n damage b y a c i d i z i n g p r i o r
t o g r a v e l p a c k i n g w i t h p a r t i a l u t i l i z a t i o n o f t h e g r a v e l i t s e l f as d i v e r t i n g
a g e n t i s u s u a l l y l e a d i n g t o s a t i s f a c t o r y r e s u l t s , whereas a c i d i z i n g a f t e r ha-
v i n g i n s t a l l e d t h e g r a v e l pack r e s u l t s i n s e l e c t i v e a c i d p e n e t r a t i o n t h r o u g h
t h e p e r m e a b l e g r a v e l i n f i l l i n g t h e p e r f o r a t i o n t u n n e l s as w e l l as t o g r a v e l un-
c o n s o l i d a t i o n and d i s s o l u t i o n and s h o u l d t h e r e f o r e be a v o i d e d whenever p o s -
sible.
P r o p p e d F r a c t u r e a n d
G r a v e l P a c k M o n i t o r i n g
P r o p p e d f r a c t u r e and g r a v e l pack m o n i t o r i n g b y w e l l l o g g i n g , s e i s m i c a l and
o t h e r methods i s n o t o n l y a means o f c h e c k i n g q u a l i t y o f p e r f o r m a n c e o f t h e
s t i m u l a t i o n and s t a b i l i z a t i o n o p e r a t i o n s a f t e r t e r m i n a t i o n o f t h e j o b , b u t i s
a l s o a t e c h n i q u e o f l o n g - t e r m b e h a v i o u r c o n t r o l b y r e p e t i t i o n r u n s and g i v e s
even i m p o r t a n t i m p a c t on f u t u r e p l a n n i n g and d e s i g n o f f r a c t u r i n g t r e a t m e n t s
and g r a v e l pack p l a c e m e n t s b y d e l i v e r i n g d i r e c t i n f o r m a t i o n f r o m t h e s u p e r v i -
s i o n o f e x i s t i n g p r o p p e d f r a c t u r e s and i n s t a l l e d g r a v e l packs, r e s p e c t i v e l y .
R a d i o a c t i v i t y d e t e c t i o n b y c o n v e n t i o n a l s i n g l e - o r d o u b l e - m a r k e r gamma-ray
l o g g i n g o r advanced m u l t i p l e - t r a c e r gamma-tay s p e c t r o s c o p y c a n be p e r f o r m e d
using three d i f f e r e n t types o f sources comprising n a t u r a l l y r a d i o a c t i v e prop-
p a n t s , a r t i f i c i a l l y t a g g e d p r o p p a n t s ( i n c l u d i n g c o a t i n g s and f u l l g r a i n s ) and
s y n t h e t i c m a r k e r s i n t e r m i x e d i n t o f r a c t u r i n g f l u i d o r s l u r r y . Gamma-ray s p e c t r o -
s c o p y i s a b l e t o d i f f e r e n t i a t e between s e v e r a l i n s e r t e d t r a c e r s and t h u s p e r -
m i t s t o d i s t i n g u i s h v a r i o u s f l u i d and p r o p p a n t s t a g e s a s w e l l as s e p e r a t e
layers i n m u l t i p l e - i n t e r v a l treatments i f s e l e c t i v e tagging o f the i n d i v i d u a l
l o t s i s c a r r i e d o u t , and i s t h u s t h e m o s t m a t u r e t e c h n i q u e o f f r a c t u r e h e i g h t
m o n i t o r i n g . C o m b i n a t i o n o f t e m p e r a t u r e and c o n v e n t i o n a l gamma-ray l o g g i n g i s
t h e m o s t p r o f i t a b l e s o l u t i o n f o r c o s t c o n t a i n m e n t i n m u l t i w e l l f i e l d campaigns
b y p r o v i d i n g t h e p o s s i b i l i t y o f m u t u a l c a l i b r a t i o n i n some k e y w e l l s and l a t e r
r u n n i n g o n l y one o f t h e r e g i s t r a t i o n s . Thermal decay t i m e l o g g i n g a l l o w s a l s o
m o n i t o r i n g o f a c i d s t i m u l a t i o n due t o t h e a c i d e f f e c t o n p u l s e d n e u t r o n c a p t u -
r i n g . D i s t i n c t i o n c a n b e made between p r o p p e d f r a c t u r e h e i g h t as r e f l e c t e d b y
gamma-ray l o g g i n g o f p r o p p a n t r a d i o a c t i v i t y , c r e a t e d f r a c t u r e h e i g h t as documen-
t e d b y t e m p e r a t u r e l o g g i n g and gamma-ray m o n i t o r i n g o f f l u i d r a d i o a c t i v i t y , and
X X X I II
l i n g o f gravel a f t e r i n s t a l l a t on c a n be m o n i t o r e d b y t i m e - l a p s e r e p e t i t i o n l o g -
ging. Repair o f detected voids c a n be c a r r i e d o u t b y t h e p h o t o n - v i b r a p a c k com-
b i n a t i o n which allows synthet c improvement o f g r a v e l s e t t l i n g b y v i b r a t i o n and
shaking, w i t h repeated l o g g i n g and e x c i t i n g b e i n g done u n t i l t h e v o i d s i n t h e
pack have d i s a p p e a r e d .
B i b l i o g r a p h y
The e x t e n s i v e l i t e r a t u r e c o m p i l a t i o n i s p r o c e s s e d i n a b i b l i o g r a p h y w h i c h
c o n s i s t s o f t w o p a r t s . The f i r s t s e c t i o n g i v e s a s u b j e c t k e y c l a s s i f i c a t i o n o f
t h e r e f e r e n c e s i n t o v a r i o u s s p e c i a l t o p i c s o f m a i n l y t e c h n i c a l and r e s e r v o i r en-
g i n e e r i n g n a t u r e , and t h e second d i v i s i o n c o n t a i n s t h e r e f e r e n c e l i s t w h i c h i n -
c l u d e s a l l t h e q u o t a t i o n s i n a l p h a b e t i c a l o r d e r o f t h e a u t h o r s names. The m a i n
t o p i c headers i n t h e s u b j e c t key c l a s s i f i c a t i o n a r e overview o f h y d r a u l i c f r a c -
t u r i n g and e c o n o m i c a l framework o f h y d r o c a r b o n d r i l l i n g and s t i m u l a t i o n , f r a c -
t u r e d e s i g n and e v a l u a t i o n , f r a c t u r e f e a t u r e s , p r o p p a n t f e a t u r e s ; technical,
f l u i d and t e m p e r a t u r e f e a t u r e s ; f i e l d c a s e s t u d i e s , s p e c i a l a p p l i c a t i o n s o f hy-
d r a u l i c f r a c t u r i n g , g r a v e l p a c k i n g and sand c o n t r o l , and p e t r o p h y s i c a l e v a l u a -
t i o n f o r h y d r a u l i c f r a c t u r i n g and g r a v e l p a c k i n g d e s i g n . The r e f e r e n c e l i s t con-
t a i n s more t h a n 3,500 q u o t a t i o n s o f p a p e r s on t e c h n i c a l and e c o n o m i c a l a s p e c t s
of h y d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l p a c k i n g as w e l l as a s s o c i a t e d com-
p l e t i o n and s t i m u l a t i o n t e c h n i q u e s .
List of figures
Fig. 1 : F r a c t u r e s u p p o r t b y s p h e r i c a l s t r e s s - r e s i s t a n t p r o p p a n t s . . . . . . . . . 15
Fig. 2 : C e n t r e s of a c t i v i t y i n p a s t and f u t u r e o f h y d r a u l i c p r o p p a n t f r a c -
t u r i n g and g r a v e l p a c k i n g i n E u r o p e . . _ . _ _ . 175
Fig. 3 : Schematical g e o l o g i c a l cross-section o f t h r
c o l u m n w i t h h y d r a u l i c f r a c t u r i n g p o t e n t i a l i n W e s t e r n E u r o p e .... 179
Fig. 4 : C e n t r e s o f m a s s i v e h y d r a u l i c p r o p p a n t f r a c t u r i n g (MHF) in R o t l i e -
gend and C a r b o n i f e r o u s i n Germany FRG ........................... 181
Fig. 5 : D i s t r i b u t i o n o f o i l and gas f i e l d s w i t h h y d r a u l i c p r o p p a n t f r a c -
t u r i n g and g r a v e l p a c k i n g p o t e n t i a l i n Europe . . . . . . . . . . . . . . . . . . . 180
Fig. 6 : C e n t r e s o f m a s s i v e h y d r a u l i c p r o p p a n t f r a c t u r i n g (MHF) i n R o t l i e -
gend and B u n t s a n d s t e i n i n t h e N o r t h Sea . . . . . . . . . . . . . . . . . . . . . . . . . 181
Fig. 7 : Proppant d i s t r i b u t i o n types w i t h i n h y d r a u l i c f r a c t u r e s 185
Fig. 8 : C e n t r e s o f h y d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l pac
t h e N o r t h Sea . . . . . . . . . . . . . 195
Fig. 9 : R o t l i e g e n d and C a r b o n i f e r o u
p r o p p a n t f r a c t u r i n g i n N o r t h w e s t e r n Europe ...................... 239
Fig. 10 : C e n t r e s o f m a s s i v e h y d r a u l i c p r o p p a n t f r a c t u r i n g i n R o t l i e g e n d ,
C a r b o n i f e r o u s and B u n t s a n d s t e i n i n N o r t h Sea and o n s h o r e M i d d l e
Europe .................... ... 239
Fig. 11 : S c h e m a t i c a l g e o l o g i c a l c r o s ari
column w i t h h y d r a u l i c f r a c t u r i n g p o t e n t i a l i n W e s t e r n 243
Fig. 12 : P r o p p a n t d i s t r i b u t i o n t y p e s w i t h i n h y d r a u l i c f r a c t u r e s . . . . . . . . . . 242
xxxv
List o f tables
Tab. 1 : Proppant types and grain sizes and their application in petroleum
reservoir stimulation and other energy industry processes . . . . . . . . 21
Tab. 2 : Mineralogical and chemical composition o f proppants for hydraulic
fracturing and gravel packing .................................... 31
Tab. 3 : Mechanical properties and p r o d u c t i o n / m a n u f a c t u r i n g of proppants
for hydraulic fracturing and gravel packing . . . . . . . . . . . . . . . . . . . 35
Tab. 4 : Significance o f proppants in petroleum reser r stimulation and
other energy industry processes . . . . . . . . . . . . . . . . .
Tab. 5 : Centres of past and future activity of hydraulic
ring in Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Tab. 6 - 9 : Hydraulic proppant fracturing and gravel packing in Europe.
Past and future stimulation potential in important hydrocarbon
fields in selected European countries
Tab. 6 : ................................... 187
Tab. 7 : ................................................. 191
Tab. 8 : Part 3 .............................. ........ 200
Tab. 9 : Part 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Tab. 10 : Lithostratigraphy and palaeoenvironmental evolution of Permian
(Rotliegend) and Triassic (Buntsandstein) in South Oevon/England 332
Tab. 11 : Centres o f past and future activity of gravel packing in Europe . 759
List o f plates
P1. 1 : Angular unconformities and basement folding ..................... 297
P1. 2 : Cross-stratification in aeolian dune sands and fluvial channel
bar deposits .................................................... 301
P1. 3 : Gravel agglomerations and mud drapes in alluvial-fan breccias and
fluvial channel sandstones ...................................... 303
P1. 4 : Natural fractures and sedimentary heterogeneities in fluvial
channel and floodplain sandstones and mudstones . . . . . . . . . . . . . . . . . 307
P1. 5 : Grain-size distribution changes and erosional surfaces in brai-
ded-river channel sandstones and conglomerates . . . . . . . . . . . . . . . . . . 309
P1. 6 : Synsedimentary desiccation fracturing in lacustrine and fluvial
floodplain mudstones and natural propping of cracks . . . . . . . . . . . . . 313
P1. 7 : Lacustrine and floodplain mud drapes in fluvial channel and allu-
vial playa sandstones ........................................... 315
P1. 8 : Natural fractures and sedimentary heterogeneities in cross-stra-
tified aeolian dune and sheet sands as well as fluvial channel
sands ........................................................... 319
P1. 9 : Sedimentary and deformational features of lacustrine mud drapes
in fluvial channel, overbank and alluvial playa sandstones . . . . . . 323
P1. 10 : Root tubes and carbonate concretions in calcrete palaeosols . . . . . 327
P1. 11 : Natural fracture origin and distribution in various reservoir
rocks ........................................................... 329
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1
1 . P r o p p a n t Selection
1.0.Summary a n d a s s o c i a t e d t a b l e o f c o n t e n t s
H y d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l p a c k i n g a c t i v i t y i n Europe i s o f d i f f e -
r e n t s i g n i f i c a n c e i n t h e western and e a s t e r n p a r t s o f t h e area, and has a g a i n
o t h e r emphasis i n t h e USA, due t o g e o l o g i c a l ( m a i n l y sedimentological-petrophy-
s i c a l ) , r e s e r v o i r e n g i n e e r i n g , t e c h n o l o g i c a l , m a r k e t i n g and economical reasons.
The f i v e b a s i c proppant t y p e s which a r e c o m m e r c i a l l y a v a i l a b l e a t t h e moment i n
t h e hydrocarbon s t i m u l a t i o n market f o r d i f f e r e n t p r i c e s a r e n a t u r a l q u a r t z
sand, s y n t h e t i c i n t e r m e d i a t e - s t r e n g t h l o w - d e n s i t y alumina s i l i c a t e ( c e r a m i c )
proppant, i n t e r m e d i a t e - s t r e n g t h h i g h - d e n s i t y alumina o x i d e and s i l i c a t e p r o p -
pant, h i g h - s t r e n g t h h i g h - d e n s i t y b a u x i t e proppant, and h i g h - s t r e n g t h l o w - d e n s i -
t y z i r c o n i a - s i l i c a t e proppant ( t h e d i f f e r e n t m a t e r i a l s a r e l i s t e d i n a sequence
o f i n c r e a s i n g s p e c i f i c g r a v i t y , c l o s u r e s t r e s s r e s i s t i v i t y and p r i c e ) . C a r e f u l
s e l e c t i o n o f t y p e , g r a i n s i z e and t o m i n o r amounts a l s o g r a i n shape o f t h e prop-
p a n t a c c o r d i n g t o c l o s u r e s t r e s s o f t h e r e s e r v o i r , b o t t o m h o l e temperature, com-
p o s i t i o n o f t h e f o r m a t i o n f l u i d s and p e r m e a b i l i t y c o n t r a s t between pay zone and
i n f i l l e d f r a c t u r e a r e e c o n o m i c a l l y e s s e n t i a l due t o t h e f a c t t h a t i n deep gas
w e l l s , proppant c o s t can r e a c h up t o two t h i r d s o f t h e t o t a l massive h y d r a u l i c
f r a c t u r i n g (MHF) expenses. In deep l o w - p e r m e a b i l i t y t i g h t gas r e s e r v o i r f r a c t u -
r i n g , proppant q u a n t i t i e s o f 100 - 500 t a r e f r e q u e n t l y needed and some jumbo
j o b s even r e q u i r e more m a t e r i a l i n t h e range o f 500 - 1,500 t, w i t h some super-
g i a n t t r e a t m e n t s needing even r e c o r d l o t s up t o 3,000 t, and p r o p p a n t c h o i c e i s
t h u s t h e most c r i t i c a l p a r t o f d e s i g n i n g s t i m u l a t i o n o p e r a t i o n s . Since t h e
f i r s t h y d r a u l i c p r o p p a n t f r a c t u r i n g j o b s i n 1947, t h e t e c h n i q u e has e v o l v e d du-
r i n g course o f f o u r decades f r o m small o p e r a t i o n s on s i n g l e - z o n e c o m p l e t i o n s t o
massive t r e a t m e n t s on m u l t i p l e - i n t e r v a l i n s t a l l a t i o n s , w i t h t h e main stages o f
s t i m u l a t i o n f o c u s h a v i n g been f o r m a t i o n damage b r e a k t h r o u g h and s m a l l - s c a l e
sand f r a c t u r i n g i n t h e l a t e 1940's t h r o u g h e a r l y 1970's, t i g h t gas r e s e r v o i r
MHF t r e a t m e n t w i t h p r o g r e s s i v e l y i n c r e a s i n g amounts o f s y n t h e t i c p r o p p a n t s i n
t h e l a t e 1970's t h r o u g h e a r l y 1980's, and h i g h - p e r m e a b i l i t y pay zone s t i m u l a -
t i o n f r o m t h e e a r l y 1980's onwards. The e v o l u t i o n o f h y d r a u l i c f r a c t u r i n g t e c h -
nology i s c h a r a c t e r i z e d by p r o g r e s s i v e l y i n c r e a s i n g proppant q u a n t i t i e s and
c r a c k wing l e n g t h f o r l o w - p e r m e a b i l i t y t i g h t gas r e s e r v o i r s t i m u l a t i o n as w e l l
as s u c c e s s i v e l y r i s i n g proppant c o n c e n t r a t i o n and f r a c t u r e w i d t h i n moderate-
t o h i g h - p e r m e a b i l i t y o i l and gas pay t r e a t m e n t . Since t h e i n n o v a t i o n and inaugu-
r a t i o n o f h y d r a u l i c p r o p p a n t f r a c t u r i n g s h o r t l y a f t e r t h e end o f t h e Second
World War, t o d a t e almost one m i l l i o n j o b s have been c a r r i e d o u t w o r l d w i d e . The
major t e c h n o l o g i c a l b r e a k t h r o u g h has been achieved by i n v e n t i o n and market i n -
t r o d u c t i o n o f i n t e r m e d i a t e - and h i g h - s t r e n g t h s y n t h e t i c proppants i n 1976 which
a l l o w e d h y d r a u l i c s t i m u l a t i o n o f deep h i g h - p r e s s u r e r e s e r v o i r s t h a t were p r i o r
t o a v a i l a b i l i t y o f c l o s u r e - s t r e s s - r e s i s t a n t proppants u n a c c e s s i b l e t o f r a c t u r e
t r e a t m e n t s . W h i l e n a t u r a l q u a r t z sand f a i l s by c r u s h i n g o f t h e g r a i n s a l r e a d y
between 3,000 and 5,000 p s i c l o s u r e s t r e s s which r e s t r i c t s i t s a p p l i c a t i o n t o
r e l a t i v e l y shallow reservoirs, synthetic intermediate-strength low-density alu-
mina s i l i c a t e proppants have almost t h e same s p e c i f i c g r a v i t y as sand, b u t r e -
s i s t t o c l o s u r e s t r e s s e s up t o 8,000 p s i . I n t e r m e d i a t e - s t r e n g t h h i g h - d e n s i t y
alumina o x i d e and s i l i c a t e p r o p p a n t s ( s t a b i l i t y up t o 10,000 p s i ) and h i g h -
s t r e n g t h h i g h - d e n s i t y alumina o x i d e o r l o w - d e n s i t y z i r c o n i a - s i l i c a t e proppants
( r e s i s t a n t up t o 15,000 p s i ) a r e t h e s u i t a b l e m a t e r i a l s f o r i n f i l l i n g o f f r a c t u -
r e s i n deep h i g h - p r e s s u r e r e s e r v o i r s and have i n Europe d u r i n g t h e l a s t t e n
y e a r s been f r e q u e n t l y a p p l i e d i n MHF o p e r a t i o n s i n t i g h t g a s - b e a r i n g R o t l i e -
gend, C a r b o n i f e r o u s and B u n t s a n d s t e i n sandstones i n Germany FRG and N e t h e r l a n d s
onshore as w e l l as B r i t i s h and Dutch Southern N o r t h Sea o f f s h o r e , and i n T e r t i a -
r y sandstones and conglomerates i n Yugoslavia, and have i n t h e USA been used i n
many t i g h t gas sand r e s e r v o i r s i n v a r i o u s h y d r o c a r b o n - p r o s p e c t i v e b a s i n s . Re-
s i n - c o a t i n g o f s y n t h e t i c proppants o r n a t u r a l sand r e s u l t s i n a g g r e g a t i o n o f
t h e i n d i v i d u a l g r a i n s t o a s t a b l e package i n u n c o n s o l i d a t e d r e s e r v o i r s and i s a
s u i t a b l e method f o r h y d r a u l i c f r a c t u r i n g and g r a v e l p a c k i n g o f u n s t a b l e s o f t
o i l - b e a r i n g c h a l k s and sands i n t h e Cretaceous and J u r a s s i c o f t h e Norwegian
2
and s u b o r d i n a t e l y a l s o t h e B r i t i s h N o r t h e r n N o r t h Sea as w e l l as i n C r e t a c e o u s
and T e r t i a r y i n v a r i o u s c o u n t r i e s o n t h e European c o n t i n e n t . D o u b l e r e s i n c o a -
t i n g o f p r o p p a n t g r a i n s w i t h an o u t e r c u r a b l e p e l l i c l e b o n d i n g p a r t i c l e s t o -
g e t h e r and an i n n e r p r e c u r e d f i l m p r o v i d i n g a d d i t i o n a l s t r e n g t h o f t h e m a t e r i a l
combines t h e b e n e f i t s o f a s e l f - c o n s o l i d a t i n g p r o p p a n t w i t h t h e a d v a n t a g e s o f a
h i g h - s t r e n g t h p r o p p a n t by p r o v i d i n g h i g h c l o s u r e s t r e s s r e s i s t i v i t y , permanent
b o n d i n g a b i l i t y and l o w d e n s i t y t o g e t h e r a t r e a s o n a b l e c o s t . T a i l - i n o f r e s i n -
c o a t e d p r o p p a n t s s t a b i l i z e s t h e g r a i n assemblage i n t h e p r o x i m a l p a r t o f t h e
c r a c k and i n h i b i t s f r a c t u r e damage b y e v a c u a t i o n a t i t s m o u t h . T a i l - i n d e s i g n
w i t h a s m a l l e r l o t o f c o a r s e r ( m a i n l y 16/20 o r 12/20) and f r e q u e n t l y h i g h e r - q u a -
l i t y p r o p p a n t s r e p r e s e n t i n g t h e t e r m i n a l s t a g e o f a f r a c t u r e t r e a t m e n t and f o l -
l o w i n g a l a r g e r m a i n q u a n t i t y o f f i n e r ( i n most c a s e s 20/40) and o f t e n l o w e r -
q u a l i t y p r o p p a n t s has t h e a d v a n t a g e o f a s c e r t a i n i n g maximum f r a c t u r e c o n d u c t i v i -
t y i n t h e i m m e d i a t e b o r e h o l e v i c i n i t y where r e s e r v o i r drawdown i s g r e a t e s t b y
h i g h e r p r o p p a n t p e r m e a b i l i t y and c l o s u r e s t r e s s r e s i s t a n c e a t l o w e r o v e r a l l
c o s t , as w e l l as o f f o r m i n g a p s e u d o - g r a v e l pack i n h i b i t i n g p r o p p a n t f l o w b a c k
f r o m f r a c t u r e mouth t o w e l l b o r e and t h u s p r e v e n t i n g s t i m u l a t i o n r e s u l t damage
b y f r a c t u r e e v a c u a t i o n . E x p e r i m e n t a l approaches f o r p o s s i b l e f u t u r e i n n o v a t i o n
o f p r o p p a n t t y p e s o f a g a i n enhanced t e c h n i c a l p e r f o r m a n c e and i m p r o v e d economi-
c a l f e a s i b i l i t y i n o r d e r t o a d j u s t t o t h e i n c r e a s i n g l y d i v e r s i f i e d spectrum o f
a p p l i c a t i o n f o c u s on p r o t o t y p e m a t e r i a l s based on s e v e r a l c e r a m i c o x i d e s , c o r -
d i e r i t e and s i l i c o n c a r b i d e , and l o o k m a i n l y i n t o s p e c i f i c g r a v i t y l o w e r i n g b y
fabrication o f p a r t i a l l y hollow o r p a r t i c l e s with high internal microporosity.
C o n c e r n i n g t h e c u r r e n t l y c o m m e r c i a l l y a v a i l a b l e and f i e l d - e x p e r i e n c e d p r o p p a n t
t y p e s , c r y s t a l l i n e a l u m i n a o x i d e and s i l i c a t e p r o p p a n t s t h a t a r e p r o d u c e d b y
s i n t e r i n g have r o u g h s u r f a c e and more i n t e r n a l m i c r o p o r o s i t y i n c o m p a r i s o n t o
the b r i t t l e glassy z i r c o n i a - s i l i c a t e proppants which are manufactured by f u s i n g
and have smooth s u r f a c e and l e s s i n t e r n a l m i c r o p o r o s i t y . On t h e o t h e r hand, t h e
b r i t t l e glassy z i r c o n i a - s i l i c a t e proppants tend t o f a i l almost suddenly i n a ca-
t a s t r o p h i c manner by b r e a k a g e i n t o t i n y s p l i n t e r s when t h e b o u n d a r y o f c l o s u r e
s t r e s s r e s i s t a n c e i s reached, whereas t h e l e s s b r i t t l e and p a r t i a l l y e v e n d u c -
t i l e c r y s t a l l i n e a l u m i n a o x i d e and s i l i c a t e p r o p p a n t s a r e s p l i t i n t o h a l v e s and
q u a r t e r s i n a more c o n t i n u o u s manner when a p p r o a c h i n g t h e b o u n d a r y o f m e c h a n i -
c a l s t a b i l i t y . V a r i o u s consequences o f t h e d i f f e r e n t m e c h a n i c a l and c h e m i c a l
p r o p e r t i e s o f t h e p r o p p a n t t y p e s o f d i f f e r e n t m i n e r a l o g i c a l c o m p o s i t i o n and c r y -
s t a l l o g r a p h i c a l s t r u c t u r e are discussed along the l i n e s o f r e s i s t i v i t y against
c l o s u r e s t r e s s , t e m p e r a t u r e , and c o m p o s i t i o n o f b r i n e s . The numerous a s p e c t s i n -
f l u e n c i n g p r o p p a n t c h o i c e a r e i l l u s t r a t e d a l o n g t h e l i n e s o f f r i c t i o n a n g l e and
g r a i n shape, f l u i d s a l i n i t y and m e c h a n i c a l s t a b i l i t y , f l u i d t e m p e r a t u r e and h o t
b r i n e a g g r e s s i v i t y , e q u i p m e n t a b r a s i o n and g r a i n h a r d n e s s , s p e c i f i c g r a v i t y and
f l u i d s u s p e n s i o n p r o p e r t i e s , g r a i n s i z e and embedment, and m a n u f a c t u r i n g p r o -
c e s s and p e l l e t c o m p o s i t i o n . P r o p p a n t c o n d u c t i v i t y as measured d u r i n g l a b o r a t o -
r y t e s t i n g has t o be c o n s i d e r a b l y d i s c o u n t e d i n f i e l d a p p l i c a t i o n s as a c o n s e -
quence o f embedment o f b r i t t l e p r o p p a n t s i n t o t h e f o r m a t i o n , p l u g g i n g o f p o r e s
by f r a c t u r i n g g e l r e s i d u e s and f l u i d - l o s s f i l t e r cakes, d i s c o n t i n u i t i e s i n
c r a c k g e o m e t r y , and s t r e s s c o r r o s i o n o f p r o p p a n t s by l e a c h i n g and c r u s h i n g . Em-
bedment i n t o g e l f i l t e r c a k e s on f r a c t u r e w a l l s and p r e c i p i t a t i o n o f g e l r e s i -
dues i n t h e p o r e space a r e t h e m o s t s e r i o u s t y p e s o f p r o p p a n t p e r m e a b i l i t y d e t e -
r i o r a t i o n a p a r t f r o m g r a i n c r u s h i n g . M i x i n g o f p r o p p a n t t y p e s and g r a i n s i z e s
has i n m o s t c a s e s c o n s i d e r a b l e d e l e t e r i o u s e f f e c t s on p r o p p a n t package c o n d u c t i -
v i t y , w h i l e m i x i n g o f d i f f e r e n t g r a i n shapes c a n be b e n e f i c i a l f o r i n c r e a s i n g
the f r i c t i o n angle o f t h e m a t e r i a l . S e l e c t i o n o f propp( t y p e and g r a i n s i z e
has t o be made o n t h e base o f c a l c u l a t i o n o f c o n d u c t i v i t y p e r US $ v s . c o s t o f
t h e h y d r a u l i c f r a c t u r i n g o p e r a t i o n and p a y - o u t by i n c r e a s e d h y d r o c a r b o n p r o d u c -
t i o n d u r i n g a c e r t a i n t i m e , w i t h c o m p u t e r programs f o r t h e e c o n o m i c a l a s s e s s -
ment o f p r o p p a n t c h o i c e , p e r f o r m a n c e p r e d i c t i o n and f e a s i b i l i t y m o d e l l i n g b e i n g
a v a i l a b l e i n t h e m a r k e t . Economical p r o f i t a b i l i t y a n a l y s i s o f h y d r a u l i c p r o p -
p a n t f r a c t u r i n g has t o be based o n n e t p r e s e n t v a l u e c a l c u l a t i o n , w i t h t h e m o s t
i m p o r t a n t v a r i a b l e s i n f l u e n c i n g i n v e s t m e n t r e t u r n b e i n g p r e - and p o s t - f r a c t u r e
h y d r o c a r b o n p r o d u c t i o n r a t e s as w e l l as p r o p p a n t t y p e and q u a n t i t y . The m o s t
important t e c h n i c a l aspects o f proppant s e l e c t i o n are c l o s u r e stress, surface
morphology, c r u s h i n g behaviour, f r i c t i o n angle, f l u i d s a l i n i t y , f l u i d tempera-
3
t u r e , e q u i p m e n t a b r a s i o n and s p e c i f i c g r a v i t y , whereas i n t h e e c o n o m i c a l f e a s i -
b i l i t y e v a l u a t i o n , p r o p p a n t p r i c e has t h e d o m i n a n t r o l e p a r t i c u l a r l y i n l i g h t
o f the currently quite d i f f e r e n t p r i c i n g o f the various materials. I n addition
t o o i l - and g a s - f i e l d a p p l i c a t i o n s o f p r o p p a n t s f o r h y d r a u l i c f r a c t u r i n g and
g r a v e l p a c k i n g , c e r a m i c p r o p p a n t s a r e u s e d i n o t h e r m a r k e t segments as h e a t - e x -
change p e l l e t s i n c u p o l a f u r n a c e s i n s t e e l f o u n d r y , a l u m i n a and g l a s s i n d u s t r y ,
as d u s t a b s o r p t i o n o r f i l t e r i n g p e l l e t s i n t h e gas p u r i f i c a t i o n b r a n c h , f o r
f l u i d and gas f i l t r a t i o n , f o r s h o t b l a s t i n g w i t h h a r d e n i n g o f s t a i n l e s s s t e e l
b y p e e n i n g r a t h e r t h a n c u t t i n g , f o r g r i n d i n g , as c o n s t i t u e n t s o f h i g h - s t a b i l i t y
cements and f o r v a r i o u s o t h e r p u r p o s e s . H y d r a u l i c f r a c t u r i n g i s i n b o t h USA and
Europe a l s o i n t h e f u t u r e r e m a i n i n g t o be t h e m o s t s i g n i f i c a n t a p p l i c a t i o n o f
t h e d i f f e r e n t t y p e s and g r a i n s i z e s o f t h e p r e s e n t l y c o m m e r c i a l l y a v a i l a b l e
p r o p p a n t s , and e x p e r i m e n t a l approaches c a r r i e d o u t i n t h e l a s t y e a r s e v e n sug-
g e s t t h e p o s s i b i l i t y o f d e v e l o p m e n t o f new p r o p p a n t t y p e s o f enhanced t e c h n i c a l
p e r f o r m a n c e and b e t t e r e c o n o m i c a l f e a s i b i l i t y i n c a s e o f a d e q u a t e demand b y t h e
market.
1.2.5. S i g n i f i c a n c e o f advanced s y n t h e t i c c e r a m i c p r o p p a n t s . . . . . . . . . 23
1.2.6. Impact o f resin-coated proppants . . . . . . . . . . . . . . . . . . 23
1 . 2 . 6 . 1 . R e s i n t y p e s and f u n c t i o n . . . . . . . . . . . . . . . . . 24
1.2.6.1.1. R e d u c t i o n o f p o i n t l o a d i n g a t g r a i n con-
tacts .................................. 24
1.2.6.1.2. S p e c i f i c g r a v i t y and p r o p p a n t p r i c e l o -
wering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.2.6.2. R e a c t i o n s o f r e s i n c o a t i n g s t o c l o s u r e s t r e s s and
temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.2.6.2.1. Closure stress ......................... 25
1.2.6.2.2. Temperature . . . ........... . 25
1.2.6.3. D o u b l e r e s i n c o a t i n g combin . . . . . . . . . . . . . . . . . 25
1.2.6.3.1. F u n c t i o n s o f i n n e r p r e c u r e d and o u t e r
curable f i l m s .......................... 26
1.2.6.3.2. P r e s s u r e and t e m p e r a t u r e r e a c t i o n o f r e -
s i n p e l l i c l e s .......................... 26
1.2.7. Possible future innovation . . _ . . . . . . 26
1 . 2 . 7 . 1 . P r o p p a n t p a r t i c l e c o m p o s i t i o n t y p e s . . . . . . . . . . . . . . . . 27
1.2.7.2. Specific gravity lowering . . . . . . . . . . . . . . . . . . . . 27
1.2.7.3. S t r e n g t h r e t a i n m e n t o f h o l l o w s p h e r e s . . . . . . . . . . . . . . 28
1.2.7.4. P r o p p a n t f a b r i c a t i o n methods . . . . . . . . . . . . . . . . . . . . . . . 28
1.2.8. V e r t i c a l vs. horizontal f r a c t u r e o r i e n t a t i o n . . . . . . . . . . . . 28
1 . 2 . 8 . 1 . F r a c t u r e o r i e n t a t i o n and r e s e r v o i r d e p t h . . . . . . . . . . . 29
1 . 2 . 8 . 2 . F r a c t u r e o r i e n t a t i o n and g e o t e c t o n i c a l s e t t i n g . . . . . 2 9
1.2.8.2.1. E x t e n s i o n a l v s . c o m p r e s s i o n a l t e c t o n i c s 29
1.2.8.2.2. Comparative s i g n i f i c a n c e o f h o r i z o n t a l
and v e r t i c a l f r a c t u r e s . . . . . . . . . . . . . . . . . 2 9
u r e i n t e r s e c t i o n and r e s e r v o i r d r a i -
..... ........................... 30
1 . 2 . 8 . 4 . C o e x i s t e n c e and t r a n s i t i o n o f h o r i z o n t a l and v e r t i -
cal fractures ...................................... 30
1 . 4 . 1 0 . 3 . 4 . 1 . W a l l s l i p and m e t a l p i s t o n
v s . f i l t e r c a k e and c o r e
slab ..................... 62
1 . 4 . 1 0 . 3 . 4 . 2 . F r a c t u r e p o r o s i m e t r y . . . . _ 63
1 . 4 . 1 0 . 3 . 5 . Gel f i l t e r c a k e o n f r a c t u r e w a l l . . . . . . . 63
1 . 4 . 1 0 . 3 . 5 . 1 . P r o p p a n t embedment . . . . . . _ 63
1.4.10.3.5.2. Reduction o f e f f e c t i v e
f r a c t u r e w i d t h . . . . . . . . . . . 64
1 . 4 . 1 0 . 3 . 5 . 3 . P r o p p a n t p e r m e a b i l i t y da-
mage by f i l t e r - c a k e b u i l d -
up . . . . . . . . . . . . . . . . . . . . . . . 64
1 . 4 . 1 0 . 3 . 5 . 4 . P r o p p a n t c o n c e n t r a t i o n and
f l u i d t y p e . . . . . . . . . . . . . . . 65
1 . 4 . 1 0 . 3 . 5 . 5 . Gel f i l t e r c a k e s i n f r a c -
t u r i n g and g r a v e l p a c k i n g 65
1 . 4 . 1 0 . 3 . 5 . 6 . Removal o f g e l f i l t e r c a k e
b y combined f l u i d - l o s s ad-
d i t i v e and g e l b r e a k e r . . . 65
1.4.10.3.6. G e l l i n g agent concentration
1 . 4 . 1 0 . 3 . 6 . 1 . G e n e r a l a s p e c t s . . . . . . . . . . 66
1 . 4 . 1 0 . 3 . 6 . 2 . Cleanup f l o w r a t e and c l o -
s u r e s t r e s s . . . . . . . . . . . . . . 66
1 . 4 . 1 0 . 3 . 6 . 3 . P r o p p a n t g r a i n s i z e and
b r e a k e r c o n c e n t r a t i o n . . . _ 67
1 . 4 . 1 0 . 3 . 6 . 4 . Hydrocarbon-based cleanup
f l u i d s f o r proppant pack-
age permeabi 1 it y i m p r o v e -
ment . . . . . . . . . . . . . . . . . . . . . 67
1 . 4 . 1 0 . 4 . Recommended c o n d u c t i v i t y c o r r e c t i o n f a c t o r s _ . . . . . . . 67
1 . 4 . 1 0 . 4 . 1 . I n f l u e n c e o f t e s t i n g e q u i p m e n t _ _ . _ . _ _68 _ _
1 . 4 . 1 0 . 4 . 2 . I m p a c t o f b r i n e c o m p o s i t i o n . . . . . . . . . . . . 68
1 . 4 . 1 0 . 4 . 2 . 1 . C l a y s t a b i l i z a t i o n b y KCl
water i n f i e l d stimulation
a p p l i c a t i o n . . . . . . . . . . . . . . 69
1 . 4 . 1 0 . 4 . 2 . 2 . KC1 s o l u t i o n s as l a b o r a t o -
r y t e s t i n g f l u i d s . . . . . . . . 69
1 . 4 . 1 0 . 4 . 3 . C o n d u c t i v i t y improvement _ _ . . . . . . . . . . . . _ 69
1.4.10.4.3.1. Stimulation treatment
o v e r d e s i g n . . . . . . . . . . . . . . _ 70
1 . 4 . 1 0 . 4 . 3 . 2 . Demand f o r h i g h e r p r o p p a n t
q u a l i t y and s a t u r a t i o n . . . 70
1.4.10.4.4. P r a c t i c ctivity
data . . .......... . . . . . . . . , 71
1.4.10. l e n t f l o w 71
1.4.10.4.4.2. Conductivity necessity f o r
cleanup vs. production . . . 71
1 . 4 . 1 0 . 5 . Performance experience i n longterm f i e l d a p p l i c a t i o n 71
1.4.10.5.1. R o t l i e g e n d a s i n Germany 72
1.4.10.5.2. N o r t h China . . . . . . . . . . . . , 72
1.4.11. Proppant mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
1.4.11.1. Mixing o f proppant types . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
1 . 4 . 1 1 . 1 . 1 . M i x i n g o f n a t u r a l sand and s y n t h e t i c
proppants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
1.4.11.1.1.1. Mixing o f s i n t e r e d bauxite
o r g l a s s beads w i t h sand . 73
1.4.11.1.1.2. Conductivity d e t e r i o r a t i o n
b y p r o p p a n t m i x i n g . . . . . . . 73
1 . 4 . 1 1 . 1 . 2 . M i x i n g o f d i f f e r e n t sand t y p e s . . . . . . . . . 74
1 . 4 . 1 1 . 2 . M i x i n g o f p r o p p a n t g r a i n s i z e s . . . . . _ . . . . . . . . . . . . . . _74
1 . 4 . 1 1 . 2 . 1 . M i x i n g o f c o a r s e p r o p p a n t s and f i n e 100
mesh sand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
1.4.11.2.1.1. A p p l i c a t i o n spectrum o f
7
1.5.2.2.1. O p e r a t i o n a l s t a g e . . . . . . . . . . . . . . . . . . . . . 95
8
1.5.2.2.2. Cleaning stage . . . . . . . . . . . . . . . . . . . . . . . . . 95
1.6. C o n c l u s i o n and o u t l o o k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
1.1. Introduction
H y d r a u l i c p r o p p a n t f r a c t u r i n g o f p r e d o m i n a n t l y l o w - p e r m e a b i l i t y o i l and gas
r e s e r v o i r s has become a w i d e l y a p p l i e d t e c h n o l o g y o f h y d r o c a r b o n p a y s t i m u l a -
t i o n i n order t o increase recoverable reserves, t o accelerate production by i n -
c r e a s i n g r a t e s o r t o even p e r m i t o f f t a k e a t a l l . The p r o m o t i o n o f h y d r a u l i c
p r o p p a n t f r a c t u r i n g t o an o u t s t a n d i n g t e c h n i q u e o f w e l l s t i m u l a t i o n w h i c h a l -
l o w s a c q u i s i t i o n o f enormous gas r e s e r v e s i n h i t h e r t o e c o n o m i c a l l y u n e x p l o i -
t a b l e deep t i g h t gas s a n d s t o n e ( c f . s e c t i o n 4 . 4 . 1 . ) , shale ( c f . section 4 . 4 . 4 . )
and c o a l ( c f . s e c t i o n 4 . 4 . 3 . ) p a y zones t o o k p a r t i c u l a r l y p l a c e d u r i n g t h e p a s t
dozen o f y e a r s s i n c e s y n t h e t i c i n t e r m e d i a t e - and h i g h - s t r e n g t h p r o p p a n t s had
been i n v e n t e d and i n t r o d u c e d t o t h e p e t r o l e u m i n d u s t r y i n l a t e 1 9 7 6 (COOKE
1 9 7 6 ; COOKE, GIDLEY & MUTT1 1 9 7 7 ; ATTEBERRY, TUCKER & R I T Z 1 9 7 9 ; COOKE & GIDLEY
1 9 7 9 ) . The s i g n i f i c a n t and d e c i s i v e i m p a c t o f h i g h - q u a l i t y man-made p r o p p a n t s
on t h e booming o f h y d r a u l i c f r a c t u r i n g i s t h a t t h e y c o u l d w i t h s t a n d h i g h e r c l o -
s u r e s t r e s s e s and t h e r e f o r e a l l o w e d t o p r o c e e d t o h i g h e r - p r e s s u r e d r e s e r v o i r s
i n g r e a t e r d e p t h s t h a n was p r e v i o u s l y p o s s i b l e when o n l y n a t u r a l sand as a p r o p -
p i n g a g e n t was a v a i l a b l e t h a t s t a r t s t o c r u s h a l r e a d y i n m o d e r a t e f o r m a t i o n
d e p t h and t h u s i s u n s u i t a b l e t o s u p p o r t f r a c t u r e s i n deep p r o s p e c t i v e i n t e r v a l s
o f t h e g e o l o g i c a l column.
The f o l l o w i n g i n t r o d u c t o r y r e m a r k s b e g i n w i t h a s h o r t c h a r a c t e r i z a t i o n o f
t i g h t gas r e s e r v o i r s and m a s s i v e h y d r a u l i c p r o p p a n t f r a c t u r i n g (MHF) s t i m u l a -
t i o n w h i c h has t u r n e d o u t d u r i n g t h e l a s t 10 y e a r s t o be t h e m o t o r o f h y d r o c a r -
bon w e l l s t i m u l a t i o n a c t i v i t y and t h e r e f o r e i s t h e k e y t o t h e w h o l e d i s c u s s i o n
o f h y d r a u l i c p r o p p a n t f r a c t u r i n g b y r e p r e s e n t i n g t h e t e c h n i c a l l y and e c o n o m i c a l -
l y m o s t s i g n i f i c a n t a p p l i c a t i o n o f w e l l t r e a t m e n t . MHF s t i m u l a t i o n i s a l s o t h e
p r o c e d u r e where t h e v a r i o u s p r o p e r t i e s o f d i f f e r e n t p r o p p a n t t y p e s have t h e
h i g h e s t s i g n i f i c a n c e i n t e r m s o f t e c h n i c a l p e r f o r m a n c e and e c o n o m i c a l f e a s i b i l i -
t y o f t h e operation. A f t e r a succeeding o u t l i n e o f e v o l u t i o n o f h y d r a u l i c f r a c -
t u r i n g t e c h n o l o g y and o i l p r i c e h i s t o r y as w e l l as i m p o r t a n c e o f p r o p p a n t s e l e c -
t i o n and f o l l o w i n g some comments on s p e c i a l a s p e c t s o f t h e European s t i m u l a t i o n
m a r k e t , t h e o r g a n i z a t i o n o f t h e r e v i e w and s t a t u s r e p o r t i s b r i e f l y s k e t c h e d .
Because t i g h t gas f o r m a t i o n s p r o d u c e p r i m a r i l y o n l y w i t h l o w u n e c o n o m i c a l r a -
t e s , t h e n e c e s s a r y i n c r e a s e o f p r o d u c t i v i t y has t o be s e c o n d a r i l y a c h i e v e d b y
h y d r a u l i c proppant and/or a c i d f r a c t u r i n g ( c f . s e c t i o n 4 . 5 . 1 . ) o r h o r i z o n t a l bo-
r e h o l e d r i l l i n g (SUNG & ERTEKIN 1987; c f . s e c t i o n s 4 . 8 . 6 . 2 . 1 . and 4 . 8 . 6 . 2 . 2 . )
o r a combination o f both. Hydraulic proppant f r a c t u r i n g i s generally considered
t o be t h e most v i a b l e method o f i m p r o v i n g r e c o v e r y i n t i g h t f o r m a t i o n s (ECONOMI-
DES 1987 b ) , and m a x i m i z a t i o n o f t h e e x p l o i t a t i o n e f f e c t i v i t y c a n be a c h i e v e d
by i n s t a l a t i o n o f m u l t i f r a c t u r e systems i n h i g h l y - d e v i a t e d t o h o r i z o n t a l d r a i -
nage we1 s ( c f . s e c t i o n 4 . 8 . 6 . 2 . 4 . ) e s p e c i a l l y i n t h i n r e s e r v o i r s , whereas f o r
t h i c k pay zones, d e e p l y p e n e t r a t i n g n o r m a l f r a c t u r e s e m a n a t i n g f r o m v e r t i c a l
w e l l s a r e s t i l l t h e optimum s t i m u l a t i o n t e c h n i q u e .
T h i s h i g h r a n k o f p r o p p a n t c h o i c e as t h e m o s t c r i t i c a l p o i n t o f h y d r a u l i c
f r a c t u r e t r e a t m e n t d e s i g n (HOLDITCH 1984) f o r t h e d i f f e r e n t a p p l i c a t i o n s i n
o i l , gas and w a t e r r e s e r v o i r management i s t h e r e a s o n f o r t h e n e c e s s i t y o f c a r -
r y i n g o u t a sophisticated m u l t i d i s c i p l i n a r y proppant marketing w i t h i n c l u s i o n
o f g e o l o g i c a l ( m a i n l y sedimentological-petrophysical) and r e s e r v o i r e n g i n e e r i n g
c o n c e p t s i n t o t h e t e c h n i c a l and c o m m e r c i a l m a r k e t i n g s t r a t e g y . P r o p p a n t s e l e c -
t i o n r e q u i r e s t e c h n i c a l and r e s e r v o i r e n g i n e e r i n g recommendations i n v i e w o f
t h e c o m m e r c i a l l y b e s t n e t p r e s e n t v a l u e p e r i n v e s t e d US $ (BRIM 1986, ANDERSON
& PHILLIPS 1987) w h i c h c a n a l s o b e e x p r e s s e d as t h e n e e d o f l o o k i n g f o r a p r o p -
p a n t t o g i v e maximum c o n d u c t i v i t y p e r US $ (NORTON-ALCOA PROPPANTS 1986, STAN-
DARD O I L PROPPANTS 1986; c f . s e c t i o n s 1 . 3 . 4 . and 1 . 4 . 1 2 . ) . The s i g n i f i c a n c e o f
p r o p p a n t c h o i c e i s h i g h l i g h t e d b y t h e f a c t t h a t p a r t i c u l a r l y i n deep w e l l a p p l i -
c a t i o n , t h e t y p e o f p r o p p a n t u s e d c a n make a d i f f e r e n c e between an e c o n o m i c a l
success o r a f a i l u r e o f t h e w h o l e t r e a t m e n t (McDANIEL & WILLINGHAM 1 9 7 8 ) .
I n a d d i t i o n , numerous o t h e r s e d i m e n t o l o g i c a l , p e t r o p h y s i c a l , e n g i n e e r i n g and
t e c h n i c a l f a c t o r s as w e l l as p o i n t s o f f i n a n c e , m e n t a l i t y and i n t e r n a t i o n a l co-
o p e r a t i o n which I have compiled d u r i n g my f o r m e r p r o f e s s i o n a l t a s k as Area O i l
and Gas P r o d u c t i o n G e o l o g i s t as w e l l as d u r i n g my own independent s c i e n t i f i c r e -
search on d e p o s i t i o n a l e n v i r o n m e n t a l m o d e l l i n g , p a l a e o g e o g r a p h i c a l c o n s t e l l a -
t i o n , e c o l o g i c a l m i l i e u e v o l u t i o n and d i a g e n e t i c a l h i s t o r y o f Lower Permian
( R o t l i e g e n d ) and Lower T r i a s s i c ( B u n t s a n d s t e i n ) f l u v i a l , a e o l i a n and l a c u s t r i n e
r e d bed sediments ( p a r t o f which f o r m some o f t h e most i m p o r t a n t n a t u r a l gas r e -
s e r v o i r s onshore M i d d l e Europe and o f f s h o r e i n t h e K o r t h Sea; MADER 1985 a ) and
v i o l e t c a l c r e t e p a l a e o s o l s (MADER 1985 b ) a r e i n c o r p o r a t e d i n t o t h i s summary r e -
p o r t . The main work f o r e s t a b l i s h i n g t h i s c o m p i l a t i o n was c a r r i e d o u t s i n c e I
am an independent c o n s u l t a n t f o r i n t e r n a t i o n a l p e t r o l e u m geology and r e s e r v o i r
engineering.
Fig. 1
S c h e m a t i c a l i l l u s t r a t i o n o f s u p p o r t i n g open h y d r a u l i c a l l y - i n d u c e d f r a c t u r e s i n
sandstone r e s e r v o i r s by i n f i l l i n g t h e c r a c k s w i t h s p h e r i c a l s t r e s s - r e s i s t a n t
p r o p p i n g m a t e r i a l s which keep t h e f r a c t u r e s open and p r e v e n t them f r o m c l o s i n g
once h y d r a u l i c p r e s s u r e e x e r t e d d u r i n g t h e s t i m u l a t i o n j o b subsequently d e c l i -
nes and c l o s u r e s t r e s s o f t h e f o r m a t i o n becomes e f f e c t i v e . T y p i c a l f r a c t u r e sup-
p o r t by p r o p p a n t m u l t i l a y e r s w i t h a p p l i c a t i o n o f p r e f e r e n t i a l l y r o u n d g r a i n s of
c o n s i d e r a b l y l a r g e r g r a i n size t h a n t h a t o f t h e r e s e r v o i r f o r m a t i o n p r o v i d e s
h i g h - c o n d u c t i v i t y d r a i n a g e p a t h s or superhighways t h r o u g h t h e t i g h t pay zone
a l o n g which t h e hydrocarbons can f l o w l i n e a r l y from t h e outward p o i n t s o f t h e
r e s e r v o i r t o t h e b o r e h o l e i n s t e a d o f r a d i a l l y as i n u n d i s t u r b e d pays. Proppant
c l o s u r e s t r e s s r e s i s t i v i t y has t o be such t h a t c r u s h i n g o f s p h e r i c a l p a r t i c l e s
i n t h e f r a c t u r e upon i n c r e a s i n g c l o s u r e s t r e s s w i t h p r o g r e s s i v e r e s e r v o i r d e p l e -
t i o n i s avoided, w i t h t h i s g o a l b e i n g p r e d o m i n a n t l y achieved by a p p l i c a t i o n o f
i n t e r m e d i a t e - and h i g h - s t r e n g t h s y n t h e t i c proppants i n s t e a d of n a t u r a l q u a r t z
sand which has o n l y l i m i t e d p r e s s u r e r e s i s t i v i t y . Another i m p o r t a n t c o n s i d e r a -
t i o n is r e s i s t i v i t y a g a i n s t r e s e r v o i r t e m p e r a t u r e and a g g r e s s i v i t y o f f o r m a t i o n
w a t e r which i n some cases may be s a t u r a t e d b r i n e s . S e l e c t i o n o f t y p e and g r a i n
s i z e o f t h e p r o p p a n t s t o be pumped i n t o t h e c r a c k has t h e r e f o r e a key r o l e i n
h y d r a u l i c f r a c t u r i n g d e s i g n , because i n some l a r g e - s c a l e t r e a t m e n t s , p r o p p a n t
c o s t can r e a c h up t o two t h i r d s o f t h e t o t a l s t i m u l a t i o n j o b expenses.
16
f u t u r e i n n o v a t i o n , and v e r t i c a l v s . h o r i z o n t a l f r a c t u r e o r i e n t a t i o n .
H y d r a u l i c c r a c k s have two w i n g s e x t e n d i n g i n o p p o s i t e d i r e c t i o n s f r o m t h e
w e l l . F r a c t u r i n g o p e r a t i o n s u s u a l l y c o n s i s t o f s u c c e s s i v e pumping o f f o u r d i f -
f e r e n t f l u i d stages w i t h d i f f e r e n t r h e o l o g i c a l p r o p e r t i e s comprising pre-pad,
pad, p r o p p a n t - l a d e n c a r r i e r and d i s p l a c e m e n t (LEE & OANESHY 1985). The w h o l e
s t i m u l a t i o n t r e a t m e n t c a n be d i v i d e d i n t o f o u r phases c o m p r i s i n g f r a c t u r i n g ,
shut-in, c l e a n - u p and p r o d u c t i o n (AHMED, SCHATZ, HOLLAND, JONES & GREENFIELD
1982). Marked advancements have been made i n m a t e r i a l s , e q u i p m e n t and t r e a t i n g
t e c h n i q u e s d u r i n g t h e f o u r decades s i n c e h y d r a u l i c p r o p p a n t f r a c t u r i n g was i n -
t r o d u c e d and f i r s t a p p l i e d (WATERS 1980; c f . s e c t i o n 1 . 2 . 1 . 2 . ) .
l i t y o r h i g h p r e s s u r e d r o p f r o m t h e f l o w p a t t e r n . Large s t i m u l a t i o n t r e a t m e n t s
p r o v i d e a much g r e a t e r s u r f a c e f o r f l u i d o f f t a k e ( o r i n o t h e r cases a l s o i n j e c -
t i o n ; c f . s e c t i o n 4 . 8 . 7 . ) , t h e r e b y i n t e n s i f y i n g a w e l l by a l t e r i n g t h e r e s e r -
v o i r f l o w p a t t e r n f r o m r a d i a l t o l i n e a r ( c f . s e c t i o n 4 . 1 1 . 3 . ) which i s t h e key
r e s u l t o f a f r a c t u r e j o b . H y d r a u l i c proppant s t i m u l a t i o n t e c h n o l o g y r e q u i r e -
ments a r e m u l t i f a c e t t e d and a r e becoming more complex as t h e r e s e r v o i r forma-
t i o n s g e t deeper, h o t t e r and t i g h t e r (VEATCH 1983).
I n a s i m i l a r way as i n t h e e a r l y y e a r s o f h y d r a u l i c proppant f r a c t u r i n g ,
even today many o f t h e s t i m u l a t i o n successes w i t h remarkable p r o d u c t i o n i n c r e a -
ses a r e due t o removal o f s i g n i f i c a n t n e a r - w e l l b o r e damage h a v i n g been p r e s e n t
p r i o r t o t h e t r e a t m e n t (ELY 1988; c f . s e c t i o n 4 . 8 . 3 . ) .
P r i o r t o i n v e n t i o n and m a r k e t i n t r o d u c t i o n o f i n t e r m e d i a t e - and h i g h -
s t r e n g t h p r o p p a n t s , deep gas r e s e r v o i r s t i m u l a t i o n p e r f o r m a n c e w i t h n a t u r a l
sand has been i m p r o v e d b y pumping h i g h c o n c e n t r a t i o n s w i t h t h e h e l p o f h i g h i n -
j e c t i o n r a t e s and h i g h f l u i d v i s c o s i t i e s (HOLDITCH & ELY 1973; CALLANAN, CIPOL-
LA & LEWIS 1983; c f . s e c t i o n 4 . 3 . 2 . 3 . ) . The pump r a t e s and f l u i d v i s c o s i t i e s n e -
c e s s a r y t o pump h i g h sand s a t u r a t i o n s , however, have sometimes been d e t r i m e n t a l
b y c a u s i n g a l a r g e p r e s s u r e d r o p a l o n g t h e f r a c t u r e and p r o m o t i n g e x c e s s i v e
h e i g h t g r o w t h i n t o u n p r o d u c t i v e zones (NOLTE 1 9 8 2 ) .
20
Severe c r u s h i n g o f g l a s s beads a l s o o c c u r s i n h o t w a t e r e n v i r o n m e n t as w e l l
as i n m u l t i l a y e r g r a i n packages (FRACFAX 1988 9 ) . I n a d d i t i o n , g l a s s beads c a n
l o s e much o f t h e i r c o m p r e s s i v e s t r e n g t h i f b e i n g n i c k e d w h i l e m o v i n g t h r o u g h
t h e pumps, and g l a s s beads w h i c h a r e s c r a t c h e d c a n be e a s i e r c r u s h e d t h a n sand
(HOLDITCH 1 9 8 4 ) . M e t a l l i z e d c o a t i n g s c o n s i s t i n g o f b r a s s o r a l u m i n u m o n g l a s s
beads a l s o d i d n o t i m p r o v e t h e s i t u a t i o n . As a consequence o f t h e i r c a t a s t r o p h i -
c a l c o m p l e t e b r i t t l e f a i l u r e i n w a t e r and b r i n e a t e l e v a t e d c l o s u r e s t r e s s and
t e m p e r a t u r e as w e l l as o f t h e i r premium p r i c e , g l a s s beads were l a t e r c o m p l e t e -
l y w i t h d r a w n f r o m t h e m a r k e t i n 1975 (SINCLAIR 1 9 8 0 ) .
Thus a t t h e b o t t o m o f t h e l i n e none o f t h e a f o r e m e n t i o n e d e a r l y - s t a g e s y n t h e -
t i c p r o p p i n g a g e n t s p e r f o r m e d s a t i s f a c t o r i l y f o r usage i n deep h i g h - p r e s s u r e r e -
s e r v o i r f r a c t u r i n g t r e a t m e n t s (COOKE & GIDLEY 1979) and a l l o f them had more
21
-
1 Y P E I G R A I N S I Z E HAPI
IN PETROLEUM RESERVOIR
A P P L I C A T I O N I
I Oil
011 production
production I
Water production and injection I
HYDRAULIC
Shallow g a s production I
FRACTURING Moderately deep a a s production 8
Deep g a s production
production 8
Oil production 8
Water production a n d i n j e c t i o n 8
'ACKING
Steam-drive enhanced o i l recovery
F r a c t u r e fluid-loss a d d i t i v e I
Geothermal w e l l stimulation I
)THEA
Coal seam degasification I
Foundry cupola furnace h e a t transfer
1 Mechanical ggas
a s purification
Tab. 1
22
d i s a d v a n t a g e s such as h i g h p r i c e , h i g h d e n s i t y and l a c k o f s t a b i l i t y w h i c h o v e r -
compensated t h e b e n e f i t s , w i t h t h u s f o r many y e a r s n a t u r a l q u a r t z sand r e m a i n -
i n g t o be t h e o n l y r e a l l y a p p l i c a b l e m a t e r i a l f o r h y d r a u l i c f r a c t u r e s u p p o r t
(HICKEY, BROWN & CRITTENLfEN 1 9 8 1 ) .
WENDORFF 1982, K I M & LOSACANO 1985; MCDANIEL 1986, 1987, 1988; PARKER & McDA-
NIEL 1987, McDANIEL & PARKER 1988; c f . s e c t i o n 1 . 4 . ) . Fused z i r c o n i a - b a s e d p r o p -
pants s u f f e r e d i n t h e e a r l y years from appendix-like subsize t o m i n i - s i z e round
g r a i n s g r o w i n g l i k e noses and h o r n s o u t o f s t a n d a r d - s i z e p a r t i c l e s ( t h e r e b y a l -
r e a d y a p r i o r i i n c l u d i n g q u i t e some f i n e s ) , b u t p r o g r e s s i v e q u a l i t y a m e l i o r a -
t i o n b y o p t i m i z i n g f u s i n g t e m p e r a t u r e s , r e a c t i o n t i m e and r a w - m a t e r i a l p r o c e s s -
i n g has overcome t h i s drawback.
A t e x t r e m e l y h i g h c l o s u r e s t r e s s e s when a t s o r e s i n - c o a t e d m a t e r i a l s a r e f i -
n a l l y cracked o r broken, most fragments a r e s t i l l a t t a c h e d t o t h e tenacious r e -
s i n e n v e l o p e , and m i g r a t i o n o f any f i n e s i s m i n i m i z e d s i n c e t h e r e s i n i s s e c u r e -
l y bonded t o m o s t o f t h e f r a g m e n t s o f t h e s p l i t p a r t i c l e s ( t h i s e f f e c t i s much
l i k e t h a t o f t h e s h a t t e r p r o o f s a f e t y g l a s s used i n c a r w i n d s h i e l d s ; SINCLAIR,
GRAHAM & SINCLAIR 1 9 8 3 ) . W h i l e r e s i n c u r i n g a t h i g h r e s e r v o i r t e m p e r a t u r e s and
p r e s s u r e s i n deep w e l l s does n o t r e q u i r e e x t e r n a l c a t a l y z a t i o n , r e s i n - c o a t e d
proppants are a l s o a p p l i c a b l e i n shallow w e l l s w i t h low formation temperatures
and c l o s u r e s t r e s s e s once c u r i n g i s i n i t i a t e d b y an a c t i v a t o r . D i s t i n c t i o n c a n
t h u s be made between c h e m i c a l r e s i n b o n d i n g a t l o w t e m p e r a t u r e s and t h e r m a l r e -
s i n b o n d i n g a t h i g h t e m p e r a t u r e s above a b t . 150 OF.
1.2.6.2.2. Temperature
H i g h t e m p e r a t u r e s a r e w e l l t o l e r a t e d b y t h e r e s i n c o a t i n g , as i t i s t i g h t l y
a t t a c h e d t o t h e p r o p p a n t s u r f a c e b y a b o n d i n g a g e n t and does n o t come o f f ( S I N -
CLAIR, GRAHAM & SINCLAIR 1 9 8 3 ) . W h i l e h i g h - t e m p e r a t u r e w a t e r o r b r i n e w i l l a t -
t a c k f r e s h s i l i c e o u s s u r f a c e s , t h e r e s i n p e l l i c l e i s n o n - r e a c t i v e t o any r e s e r -
v o i r f l u i d system. T h i c k e r r e s i n f i l m s s u r r o u n d i n g p r o p p a n t g r a i n s l o w e r s p e c i -
f i c g r a v i t y and i n c r e a s e t r a n s p o r t c a p a b i l i t y o f t h e p r o p p a n t s , w i t h p a r t i a l l y
t o t a l s p e c i f i c g r a v i t i e s s i g n i f i c a n t l y l i g h t e r t h a n t h a t o f n a t u r a l sand b e i n g
a c h i e v e d when e n v e l o p i n g sand g r a i n s w i t h r e s i n f i l m s . V a r i a t i o n s i n p r o p p a n t
g r a i n s i z e as w e l l as r e s i n p e l l i c l e t h i c k n e s s c a n be made i n o r d e r t o o p t i m i z e
r e s u l t s o f d i f f e r e n t t y p e s o f t r e a t m e n t s and c a n be t a i l o r e d f o r optimum down-
h o l e performance. T a i l i n g - i n o f resin-coated proppants i n t h e near-wellbore r e -
g i o n i n h i b i t s f r a c t u r e e v a c u a t i o n and c o u p l e s b o r e h o l e and p r o d u c t i v e f o r m a t i o n
( c f . section 4.12.3.3.). P r o p p a n t f l o w b a c k p r e v e n t i o n by r e s i n - c o a t e d t a i l - i n
i s made r e g a r d l e s s o f t y p e o r amount o f m a i n p r o p p a n t u s e d i n t h e f r a c t u r e .
R e s i n - c o a t e d s y n t h e t i c p r o p p a n t s have l o w e r c o n d u c t i v i t i e s t h a n u n c o a t e d
ones when s i m i l a r s i z e d i s t r i b u t i o n s a r e t e s t e d (CUTLER, ENNISS, JONES & SWAN-
SON 1 9 8 5 ) . A l t h o u g h c o n t a i n m e n t o f f i n e s w i t h i n t h e r e s i n p e l l i c l e s i m p r o v e s
c o n d u c t i v i t y , r e s i n envelope deformation under l o a d decreases c o n d u c t i v i t y .
F l o w o f r e s i n f i l m s , p a r t i c l e r e a r r a n g e m e n t , e l a s t i c d e f o r m a t i o n , and p a r t i c l e
c r u s h i n g a l l t e n d t o n a r r o w f r a c t u r e w i d t h as c l o s u r e s t r e s s i s i n c r e a s e d . Re-
s i n - c o a t e d p r o p p a n t s a r e i n l a b o r a t o r y t e s t i n g b e s t e v a l u a t e d as a f u n c t i o n o f
t e m p e r a t u r e because o f t h e p o s s i b l e c r e e p o f t h e p o l y m e r i c p e l l i c l e s .
E x p e r i m e n t a l approaches even l o o k e d i n t o t h e p o s s i b i l i t y o f m a n u f a c t u r i n g
h o l l o w o r p o r o u s p r o p p a n t s i n an a t t e m p t t o r e d u c e s p e c i f i c g r a v i t y o f h i g h - q u a -
l i t y m a t e r i a l b e l o w t h a t o f sand (CUTLER, JONES, SWANSON & CARROLL 1981; CUTLER
& JONES 1982; CUTLER, JONES, E N N I S S & SWARTZ 1 9 8 3 ) , b u t r e v i e w i n g t h e s u i t e of
m a t e r i a l s and p r o d u c t i o n t e c h n i q u e s w h i c h have a l r e a d y been t e s t e d , i t has t o
be d o u b t e d a t t h e moment t h a t i t w o u l d be p o s s i b l e t o d e v e l o p an u l t r a l i g h t syn-
t h e t i c p r o p p a n t w i t h f l u i d s u s p e n s i o n p r o p e r t i e s and c e r t a i n l y s u f f i c i e n t c l o -
s u r e s t r e s s r e s i s t i v i t y even b e t t e r t h a n sand o r l o w - d e n s i t y i n t e r m e d i a t e -
s t r e n g t h a l u m i n a s i l i c a t e p r o p p a n t s a t an a c c e p t a b l e c o s t ( t h e same a p p l i e s f o r
s i m i l a r a p p r o a c h e s of g r a v e l p a c k i n g m a t e r i a l ; c f . s e c t i o n 5 . 3 . 3 . 2 . ) . The f o l l o -
wing discussion o u t l i n e s proppant p a r t i c l e composition types, specific gravity
lowering, s t r e n g t h r e t a i n m e n t o f h o l l o w spheres, and p r o p p a n t f a b r i c a t i o n me-
thods.
I n o r d e r t o meet t h e s p e c i f i c a t i o n f o r l o w g r a v i t y , p r o p p a n t s may be f a b r i c a -
t e d as s o l i d s p h e r e s ( f u l l y d e n s e ) , h o l l o w g l o b u l e s ( f u l l y dense e x c e p t f o r h o l -
l o w c o r e ) , p o r o u s s p h e r e s ( u n i f o r m f i n e l y d i s p e r s e d and i n t e r c o n n e c t e d m i c r o p o -
r o s i t y t h r o u g h o u t t h e b e a d ) , and c o m p o s i t e s o f c e r a m i c and p o l y m e r i c m a t e r i a l s .
F o r f u l l y dense s o l i d s p h e r e s and h o l l o w g l o b u l e s w i t h a s m a l l c e n t e r v o i d , t h e
c o n t a c t zone s t r e s s e s a r e assumed t o be c o n t r o l l i n g , and t h u s t h e c e n t r a l empty
space d e c r e a s e s s p e c i f i c g r a v i t y w i t h o u t a f f e c t i n g f r a c t u r e p r e s s u r e . Once a
c r i t i c a l v o i d s i z e i s exceeded, t h e l i m i t i n g s t r e s s becomes t h a t a t t h e i n s i d e
s u r f a c e , and f u r t h e r i n c r e a s e s i n empty space cliameter t h u s d e c r e a s e f r a c t u r e
pressure.
S p r a y d r y i n g i n t o a f l u i d i z e d bed i s a l s o a v i a b l e method f o r p r o d u c i n g p o -
rous proppants c h a r a c t e r i z e d by disseminated m i c r o p o r o s i t y throughout t h e
g r a i n . L i g h t w e i g h t e x p e r i m e n t a l h o l l o w a l u m i n a p r o p p a n t s have l o w e r c r u s h r e s i s -
t a n c e t h a n b a u x i t e b u t a r e s u b s t a n t i a l l y s t r o n g e r t h a n sand a l t h o u g h l o w e r i n
d e n s i t y , w i t h n o n - c o n c e n t r i c and m u l t i p l e v o i d s w i t h i n i n d i v i d u a l p r o p p a n t s
b e i n g t h e main reasons f o r t h e h i t h e r t o inadequate s t r e n g t h . S e l e c t i o n o f p r o -
p e r s p r a y - d r y i n g p a r a m e t e r s such as d r y e r d e s i g n , n o z z l e t y p e , a d d i t i v e s , tempe-
r a t u r e and f l o w r a t e s a r e i m p o r t a n t f o r o p t i m i z a t i o n o f h o l l o w p r o p p a n t f a b r i c a -
t i o n by spray d r y i n g .
O t h e r i m p o r t a n t p o i n t s w h i c h have t o be c o n s i d e r e d a r e minimum r e s e r v o i r p r o -
p e r t i e s r e q u i r e d f o r e c o n o m i c a l l y p r o f i t a b l e s t i m u l a t i o n s (DIETZEL & ERNST
1987; c f . s e c t i o n 3 . 6 . 1 . 2 . ) . A t t e n t i o n has a l s o t o be p a i d t o t h e q u e s t i o n o f
v e r t i c a l v s . h o r i z o n t a l f r a c t u r e p r o p a g a t i o n d i r e c t i o n . The b r i e f o u t l i n e as
f o l l o w s s k e t c h e s some a s p e c t s o f f r a c t u r e o r i e n t a t i o n and r e s e r v o i r d e p t h as
29
w e l l as g e o t e c t o n i c a l s e t t i n g , b o r e h o l e / f r a c t u r e i n t e r s e c t i o n and r e s e r v o i r
drainage, and c o e x i s t e n c e and t r a n s i t i o n o f h o r i z o n t a l and v e r t i c a l f r a c t u r e s .
t h e r e s e r v o i r r o c k s . A s p e c t s o f h o r i z o n t a l f r a c t u r e s a r e emphasized b y CRAWFORD
& LANDRUM ( 1 9 5 6 ) , WAHL (1956, 1 9 6 5 ) , LANDRUM & CRAWFORD ( 1 9 5 7 ) , MORRISSON & HEN-
DERSON ( 1 9 6 0 ) , HARTSOCK & WARREN ( 1 9 6 1 ) , WAHL & CAMPBELL ( 1 9 6 3 ) , LOWE & HUITT
( 1 9 6 6 ) , SUN ( 1 9 6 9 ) , GRINGARTEN & RAMEY ( 1 9 7 4 ) , ERDLE ( 1 9 8 1 ) and SUNG & ERTEKIN
( 1 9 8 7 ) . EVANS ( 1 9 8 3 ) and EVANS & HOLZHAUSEN ( 1 9 8 3 ) a l s o comment on d e v e l o p m e n t
o f shallow h y d r a u l i c f r a c t u r e s . I d e a l l y , h o r i z o n t a l s t r e s s i s independent from
a z i m u t h i n i s o t r o p i c r o c k s w h i c h , however, a r e h a r d l y d e v e l o p e d i n n a t u r e . In
a n i s o t r o p i c r o c k s w h i c h a r e t h e r e a l cases, c r a c k o r i e n t a t i o n r u n s p e r p e n d i c u -
l a r l y t o t h e l e a s t h o r i z o n t a l s t r e s s (LEICHT 1 9 8 5 ) . I n d u s t r i a l p r a c t i c e h a s
shown t h a t h o r i z o n t a l f r a c t u r e s c o n s t i t u t e a r e l a t i v e l y l o w p e r c e n t a g e o f t h e
s i t u a t i o n s e x p e r i e n c e d t o d a t e (VEATCH 1983) and a r e r a t h e r s p e c i a l c a s e s t h a n
b e i n g more common.
CHEMICAL COMPOSITION OF
I C H E M I S T R Y
rI
P R 0 P P A NTS I N E AMORPHOUS^
-
FOR HYDRAULIC FRACTURING
A N D GRAVEL PACKING 0
D
:,
x
0
P R O P P A N T T Y P E I E
3
2
2 3 m
O
0 3 L
0 "
0
ROVENANCE STRENGTH T Y P E S 5 -
L
v r 0 N
l ow -
latura' quartz sand 98 - l o [
s trengt h
l o w - d e n s i t v a lu m in a
30 -7C 22
strength h ig h - d e n s it y a lu m in a
0 - 7 0 30 - 7 0
o x id e and s i l i c a t e proppants
ynthetic
high- a lu m in a o x id e p r o p p a n t s
strength
zirconia-silicate proppants
Tab. 2
32
H i g h - s t r e n g t h h i g h - d e n s i t y b a u x i t e proppants a r e almost e x c l u s i v e l y c o n s i s t -
i n g o f corundum w i t h l i t t l e q u a n t i t i e s o f m u l l i t e d e r i v i n g f r o m s i n t e r i n g o f
n e a r l y p u r e b a u x i t e ( c f . s e c t i o n 1 . 4 . 9 . 1 . ) . A s a consequence o f c o m p o s i t i o n o f
34
i n t e r l o c k i n g t i n y c r y s t a l s w h i c h g i v e much b e t t e r t o u g h n e s s t h a n a g l a s s y mate-
r i a l and p r o v i d e some d e f o r m a b i l i t y u n d e r l o a d p r i o r t o f a i l u r e and c r u s h i n g ,
the t h r e e l a t t e r proppant types are predominantly breaking i n t o halves, quar-
t e r s and s u c c e s s i v e l y f i n e r f r a g m e n t s when b e i n g s u b j e c t e d t o c l o s u r e s t r e s s e s
beyond 8,000 p s i ( 3 % c r u s h o f i n t e r m e d i a t e - s t r e n g t h l o w - d e n s i t y a l u m i n a s i l i -
cate proppants); 10,000 p s i ( 4 % c r u s h o f i n t e r m e d i a t e - s t r e n g t h h i g h - d e n s i t y
a l u m i n a o x i d e and s i l i c a t e p r o p p a n t s ) ; and 15,000 p s i ( 5 % c r u s h o f h i g h -
s t r e n g t h h i g h - d e n s i t y b a u x i t e p r o p p a n t s ) , w i t h r e a s o n a b l e amounts o f f i n e r
s p l i n t e r s o n l y o r i g i n a t i n g d u r i n g advanced f a i l u r e as a consequence o f e x p o s i -
t i o n t o excessive closure stresses ( c f . section 1 . 4 . 2 . ) . Intermediate-strength
p r o p p a n t s c a n be u s e d u p t o c l o s u r e s t r e s s e s o f 12,000 - 13,000 p s i and s i n c e
higher pressures are n o t occurring t h a t frequently, t h i s proppant type s u i t e
w i l l be i n f o c u s f o r a p p l i c a t i o n d u r i n g t h e coming y e a r s . S i n t e r e d b a u x i t e has
e x c e l l e n t c o n d u c t i v i t y up t o 20,000 p s i ( 1 3 9 MPa) c l o s u r e s t r e s s (CUTLER, EN-
N I S S , JONES & SWANSON 1 9 8 5 ) .
I n c o n t r a s t t o t h e a f o r e m e n t i o n e d b o u n d a r y c l o s u r e s t r e s s e s , ROBINSON, HOL-
D I T C H & WHITEHEAD ( 1 9 8 6 ) c o n c l u d e t h e i r e v a l u a t i o n o f f r a c t u r e damage and i t s
p r e v e n t i o n w i t h recommendation o f maximum a l l o w a b l e c l o s u r e s t r e s s e s o f 4,000
p s i f o r sand, 7,000 p s i f o r i n t e r m e d i a t e - s t r e n g t h p r o p p a n t s and 10,000 p s i f o r
h i g h - s t r e n g t h p r o p p a n t s . In c o m p a r i s o n w i t h m o s t r e s u l t s o f p r o p p a n t t e s t i n g ,
however, t h e v a l u e s f o r t h e l a t t e r two p r o p p a n t t y p e s a r e a s s e s s e d as b e i n g c o n -
s i d e r a b l y t o o p e s s i m i s t i c , b u t c e r t a i n l y when d e s i g n i n g a s u i t a b l e p r o p p a n t
t y p e f o r l o n g p r o d u c t i o n h i s t o r y u p t o 20 - 30 y e a r s , i t s h o u l d be p r e f e r r e d t o
go a b s o l u t e l y on t h e s a f e s i d e and t o b e t t e r s e l e c t a more e x p e n s i v e p r o p p a n t
type t h a t i s r e s i s t i n g t o higher closure stresses r a t h e r than t o r i s k f r a c t u r e
damage due t o p r o p p a n t f a i l u r e u n d e r c o n d i t i o n s o f e x c e s s i v e drawdown i n t h e
l a t e stage o f r e s e r v o i r d e p l e t i o n .
-r
PR 0DUCT I0N/ M A NUFACT UR I NG 4 T Y P
-
E A R E
OF PROPPANTS
FOR HYDRAULIC FRACTURING
A N D GRAVEL PACKING
l P R O P P A N T T Y P E
m
c
._
'ii
a a
2
3 u)
--
LL 3
1 I I LO 8
*
q u a r t z sand
L
Z Y i n aw t h
low-density alumina
-
59 0
43
5,000
I synthetic I
I
oxide and silicate proppants
-
61 12.000
I
15
high- alumina oxide proppants 15,000
1
-
50
12D 0 03
15,000
16
Tab. 3
36
1 . 3 . 3 . 1 . Chemica 1 composition
N a t u r a l q u a r t z sand i s a l m o s t e x c l u s i v e l y c o n s i s t i n g o f SiO2 and t h u s has a
s p e c i f i c g r a v i t y o f 2.62 - 2 . 6 5 g/cm3. S y n t h e t i c i n t e r m e d i a t e - s t r e n g t h l o w - d e n -
s i t y a l u m i n a s i l i c a t e p r o p p a n t s a r e b u i l t u p o f 4 6 . 0 - 5 0 . 0 % SiO2, 4 6 . 0 - 5 1 . 0
% A1203, 0 . 7 - 1.1 % Fe203 and 1 . 5 - 2 . 5 % T i 0 2 , w i t h t h e s p e c i f i c g r a v i t y be-
i n g 2 . 7 0 - 2.75 g/cm3 w h i c h i s o n l y s l i g h t l y more t h a n t h a t o f s a n d . I n t e r m e d i a -
t e - s t r e n g t h h i g h - d e n s i t y a l u m i n a o x i d e and s i l i c a t e p r o p p a n t s a r e composed o f
1 2 . 0 - 1 7 . 0 % SiO2, 7 3 . 0 - 7 8 . 0 % A1203, 4 . 5 - 7 . 0 % Fe203 and 2 . 5 - 4 . 0 %
T i 0 2 , and have a s p e c i f i c g r a v i t y o f 3 . 1 5 - 3 . 2 7 g/cm3 w h i c h i s c o n s i d e r a b l y
h i g h e r t h a n t h a t o f sand and i n t e r m e d i a t e - s t r e n g t h l o w - d e n s i t y a l u m i n a s i l i c a t e
p r o p p a n t s and i s p a r t i a l l y s i m i l a r o r even more e l e v a t e d t h a n t h a t o f h i g h -
s t r e n g t h l o w - d e n s i t y z i r c o n i a - s i l i c a t e p r o p p a n t s , b u t s t i l l much l o w e r t h a n
t h a t o f almost pure bauxite-based high-strength high-density proppants. I n t e r -
m e d i a t e - s t r e n g t h h i g h - d e n s i t y a l u m i n a o x i d e and s i l i c a t e p r o p p a n t s a r e t h u s r e -
presenting a t r a n s i t i o n a l proppant type l i n k i n g several classes o f products
b o t h i n t e r m s o f p h y s i c a l p r o p e r t i e s and p r a c t i c a l a p p l i c a t i o n s w h i c h i s u n d e r -
l i n e d b y t h e f a c t t h a t t h i s proppant t y p e i s t h e h i t h e r t o most f r e q u e n t l y u t i l i -
zed s y n t h e t i c p r o p p a n t f o r o i l and gas r e s e r v o i r h y d r a u l i c s t i m u l a t i o n .
H i g h - s t r e n g t h h i g h - d e n s i t y a l u m i n a o x i d e p r o p p a n t s a r e t y p i c a l l y made up o f
3.0 - 6 . 0 % S i 0 2 , 8 5 . 0 - 9 0 . 0 % A1203, 4 . 0 - 7 . 0 % Fe203 and 3 . 0 - 4 . 0 % Ti02,
w i t h t h e s p e c i f i c g r a v i t y o f 3 . 6 - 3 . 8 g/cm3 b e i n g t h e h i g h e s t o f a l l s y n t h e t i c
proppants. High-strength low-density z i r c o n i a - s i l i c a t e proppants c o n s i s t t y p i -
c a l l y o f 4 4 . 0 % SiO2, 7 . 5 % A1203, 0 . 3 % Fe203, 6 . 5 % T i 0 2 and 4 1 . 5 % Z r 0 2 ,
w i t h i t s s p e c i f i c g r a v i t y o f 3 . 1 5 - 3 . 1 7 b e i n g even l o w e r t h a n t h a t o f some i n -
t e r m e d i a t e - s t r e n g t h h i g h - d e n s i t y a l u m i n a o x i d e and s i l i c a t e p r o p p a n t s ( t h e d a t a
a r e c o m p i l e d f r o m BJ-HUGHES 1982, COMALCO 1983, K I M 1983, SEPR 1983, NORTON-AL-
COA PROPPANTS 1985, BROWN & MUCH 1986, COBB & FARRELL 1986; MESSINA 1986, 1987;
STANDARD OIL PROPPANTS 1 9 8 6 ) .
w i t h i n c r e a s i n g c l o s u r e s t r e s s r e s i s t i v i t y o f t h e p r o p p a n t . C a r e f u l economical
e v a l u a t i o n i s t h e r e f o r e necessary i n e v e r y i n d i v i d u a l case by an assessment o f
c o n d u c t i v i t y p e r US $ ( c f . s e c t i o n 1 . 4 . 1 2 . 2 . ) t h a t i s o b t a i n e d when choosing a
more expensive proppant t y p e o f h i g h e r s t a b i l i t y and t h u s b e t t e r l o n g - t e r m p e r -
formance i n view o f p e r m e a b i l i t y . C o n d u c t i v i t y i s p o t e n t i a l l y accentuated by se-
l e c t i n g a c o a r s e r g r a i n s i z e , compared w i t h i n c r e a s i n g pumping c o s t w i t h r i s i n g
s p e c i f i c g r a v i t y and g r a i n s i z e o f t h e proppant, i n c r e a s i n g s c r e e n o u t r i s k when
u s i n g h e a v i e r and c o a r s e r proppants, and i n c r e a s i n g equipment a b r a s i o n by h a r -
d e r proppants (STEANSON, ELBEL & WENDORFF 1979; HOLDITCH 1984, DOWELL SCHLUMBER-
GER 1985, MONTGOMERY & STEANSON 1985, WESTERN PETROLEUM 1985, HALLIBURTON
1986). Some aspects o f c o n d u c t i v i t y improvement by g r a i n s i z e s e l e c t i o n v s . i n -
c r e a s i n g s c r e e n o u t r i s k and c o m m e r c i a l l y a v a i l a b l e p r o p p a n t g r a i n s i z e s a r e
b r i e f l y o u t l i n e d as f o l l o w s .
1 . 3 . 5 . Grain shapes
I n t h e e a r l y s t a g e o f h i g h - s t r e n g t h p r o p p a n t a p p l i c a t i o n i n deep gas r e s e r -
v o i r f r a c t u r i n g , m a i n l y a n g u l a r p r o p p a n t s were o f f e r e d a t t h e m a r k e t w h i c h were
s i m p l e b y - p r o d u c t s o f a b r a s i v e m a n u f a c t u r i n g (HARBEN 1978; c f . t a b s . 1 and 4 as
w e l l as s e c t i o n 1 . 2 . 4 . ) . I n c r e a s i n g c o n d u c t i v i t y demand b y t h e c u s t o m e r s l a t e r
l e d t o i n t r o d u c t i o n o f p r o g r e s s i v e l y b e t t e r rounded p a r t i c l e s o f b o t h n a t u r a l
q u a r t z sand and s y n t h e t i c a l u m i n a o x i d e and s i l i c a t e p r o p p a n t s . The b e s t r o u n d -
n e s s and s p h e r i c i t y i s p r o v i d e d b y z i r c o n i a - s i l i c a t e p r o p p a n t s w h i c h t o g e t h e r
w i t h t h e i r smooth s u r f a c e a l m o s t r e p r e s e n t i d e a l g l o b u l e s . P r o p p a n t s t r e n g t h i s
g e n e r a l l y a f u n c t i o n o f s p h e r i c i t y f o r a g i v e n s i z e d i s t r i b u t i o n o f t h e same
g r a d e o f m a t e r i a l (STEANSON, ELBEL & WENDORFF 1 9 7 9 ) .
W h i l e d u r i n g t h e l a s t t e n y e a r s l a r g e amounts o f w e l l - r o u n d e d m a t e r i a l have
been consumed f o r h y d r a u l i c s t i m u l a t i o n and g r a v e l p a c k i n g , LARSEN & SMITH
( 1 9 8 5 ) p r e s e n t a r e n a i s s a n c e s t u d y o f a n g u l a r f r a c t u r i n g sand by e m p h a s i z i n g
new c o n d u c t i v i t y f o u n d i n b l e n d s o f a n g u l a r and r o u n d g r a i n s ( c f . s e c t i o n
1.4.11.3.). I n t e r m i x i n g o f a n g u l a r g r a i n s may a l s o be a s u i t a b l e means f o r i n -
c r e a s i n g t h e f r i c t i o n a n g l e o f t h e p r o p p a n t pack t o a v o i d i t s f l o w o u t o f t h e
f r a c t u r e a t t h e mouth o f t h e c r a c k n e a r t h e w e l l b o r e ( c f . s e c t i o n 1 . 4 . 3 . ) as
w e l l as t o i n c r e a s e s t a b i l i t y o f g r a v e l p l u g g i n g p e r f o r a t i o n t u n n e l s ( c f . sec-
tion 5.2.4.). A t lower closure stresses i n shallower reservoirs, angular prop-
p a n t s even t e n d t o have h i g h e r c o n d u c t i v i t i e s t h a n r o u n d ones (WESTERN PETRO-
LEUM 1 9 8 4 ) .
H Y D R A U L I C ) R A V E L O T H E R
PROPPANTS IN F R A C T U R I N G ' A C K I N E ' R E A T M E N T S
-
PETROLEUM RESERVOIR
c
17
2
STIMULATION AND OTHER
L
U
%
5
D
C
z
C
c
U
D
1; -
3
T Y P E 0
n
I P R O P P A N T 0
L
L
s
a 01
L
PROVENANCE STRENGTH T Y P E 6
-
I I
I
:yinath
I
I
quartz sand
.I
I
low-density alumina
Intermediate- silicate proppants
synthetic
strength
L
high-density alumina
oxide and silicate proppants
Tab. 4
40
r i o u s shapes i n c l u d i n g o b l o n g , d o n u t - and p e l l e t - s i z e p a r t i c l e s a p a r t f r o m
r o u n d and a n g u l a r g r a i n s have been t e s t e d , b u t e x c e p t o f r o u n d and a n g u l a r
g r a i n s , no o t h e r p a r t i c l e shape has t u r n e d o u t t o have any b e n e f i t i n t h e h y -
d r a u l i c f r a c t u r i n g p r o p p a n t a p p l i c a t i o n (FRACFAX 1988 9 ) .
I n a d d i t i o n t o t h e d i f f e r e n c e i n t y p e o f f a i l u r e between c r y s t a l l i n e a l u m i n a
o x i d e p r o p p a n t s and g l a s s y z i r c o n i a p r o p p a n t s , s e v e r a l o t h e r c o n c l u s i o n s con-
c e r n i n g p r o p p a n t c h o i c e have emerged w h i c h c o m p r i s e a s p e c t s and consequences o f
s u r f a c e m o r p h o l o g y and i n t e r n a l m i c r o p o r o s i t y , c r u s h i n g b e h a v i o u r and c r y s t a l -
l i n e s t r u c t u r e , f r i c t i o n a n g l e and g r a i n shape, f l u i d s a l i n i t y and mechanoche-
m i c a 1 s t a b i l i t y , f l u i d t e m p e r a t u r e and h o t b r i n e a g g r e s s i v i t y , e q u i p m e n t a b r a -
s i o n and g r a i n h a r d n e s s , s p e c i f i c g r a v i t y and f l u i d s u s p e n s i o n p r o p e r t i e s , and
g r a i n s i z e and embedment. A p a r t f r o m t e c h n i c a l p r o p p a n t s e l e c t i o n , p r o p p a n t
p r i c e i s a l s o a v e r y i m p o r t a n t f a c t o r i n t e r m s o f e c o n o m i c a l e v a l u a t i o n . The
b r i e f a c c o u n t as f o l l o w s a l s o i n c l u d e s comments on m a n u f a c t u r i n g p r o c e s s and
p e l l e t c o m p o s i t i o n , as w e l l as c o n d u c t i v i t y d i s c o u n t and p r o p p a n t m i x i n g . F i n a l -
l y , t h e s i g n i f i c a n c e o f c o m p u t e r programs f o r p r o p p a n t c h o i c e i s o u t l i n e d , and
t h e numerous r e s u l t s a r e summarized i n some g e n e r a l g u i d e l i n e s f o r p r o p p a n t se-
l e c t i o n . V a r i o u s a s p e c t s o f p r o p p a n t c h o i c e a r e a l s o d i s c u s s e d b y RIXE, HOWARD
& FAST ( 1 9 6 3 ) and PHILLIPS & ANDERSON ( 1 9 8 5 ) . The s i g n i f i c a n c e o f p r o p p a n t t e s -
t i n g f o r assessment and improvement o f p r o p p a n t q u a l i t y and f o r r e l i a b l e p r o p -
pant s e l e c t i o n according t o r e s e r v o i r conditions i s b r i e f l y o u t l i n e d i n the i n -
t r o d u c t o r y comments.
& CARROLL 1983; DGMK 1983, 1986; CUTLER, ENNISS, JONES & SWANSON 1985; STIM-LAB
1986, PENNY 1987; PURSELL, HOLDITCH & BLAKELEY 1988) as a consequence o f o r d e r s
o f f r a c t u r i n g customers, as w e l l as by p r o p p a n t manufacturers (HICKEY, BROWN &
CRITTENDEN 1981; NORMAN, CIPOLLA & WEBB 1983; BROWN & MUCH 1986, COBB & FARRELL
1986, COMALCO 1986, STANDARD OIL PROPPANTS 1986, MUCH 1987, MUCH & PENNY 1987),
o i l / g a s p r o d u c t i o n companies (BECQ, ROQUE & SARDA 1984; CHEUNG 1985; ROODHART,
K U I P E R & D A V I E S 1986) and s e r v i c e companies (McDANIEL & WILLINGHAM 1978, WEN-
DORFF 1982, K I M & LOSACANO 1985; McDANIEL 1986, 1987, 1988; PARKER & McDANIEL
1987, McDANIEL & PARKER 1988). C l o s u r e s t r e s s r e s i s t i v i t y t e s t i n g o f n a t u r a l
sand p r i o r t o i n v e n t i o n o f s y n t h e t i c proppants has been c a r r i e d o u t by TUNN
(1971) and SLUSSER & RIECKMANN (1976).
The amount o f i n t e r n a l m i c r o p o r o s i t y i s i n d i c a t e d by t h e t a p d e n s i t y of t h e
material ( c f . section 1.4.7.2.). Interconnected microporosity reaching t o g r a i n
s u r f a c e i s g e n e r a l l y u n d e s i r a b l e because i t p r o v i d e s an i n c r e a s e i n c u m u l a t i v e
p a r t i c l e s u r f a c e area and t h u s b e t t e r p o s s i b i l i t y f o r a t t a c k by a c i d s and ag-
g r e s s i v e f o r m a t i o n b r i n e s (CUTLER, ENNISS, JONES & CARROLL 1983).
b l i t h i n a p a c k e d bed o f p r o p p d n t s p h e r e s f i l l i n g t h e w i d t h o f t h e f r a c t u r e ,
c o m p r e s s i v e f o r c e s t e n d t o a r r a n g e t h e beads i n a c l o s e l y p a c k e d s t r u c t r e (CUT-
LER, JONES, SWANSON & CARROLL 1 9 5 1 ) . The m o s t t y p i c a l i d e a l i z e d p a c k i n g a r r a n g e -
m c n t i s t h e rhombohedra1 one where each q l o b u l a r p a r t i c l e c o n t d c t s t w e l e n e i g h -
b o u r s i n s i x p a i r s o f d i a m e t r i c a l c o n t a c t l o a d i n g s (KNUDSEN 1 9 5 9 ) . Wh l e t h i s
r e g u l a r i t y i s l i k e l y n o t t o be p r e s e r v e d o v e r l o n g d i s t a n c e s , i t i s be1 i e v e d
t h a t t h e l o a d i n g p a t t e r n i s r e p r e s e n t a t i v e o f t h e f o r c e s t r a n s m i t t e d t o each
srlhere.
;r c c r t r a s : t 3 h y d r a u : i c f r d c t u r i r g where p r c p p a r t f l c w b a c k c a n be a s e r i o b s
p r o b l e m and t h u s z i r c o n i a - s i l i c a t e p r o p p a n t s w i t h l o w e r f r i c t i o n a n g l e have a
t r c h n i c a l l y c o m p e t i t i v e d i s a d v d n t a g e w i t h r e s p e c t t o a l u m i n a o x i d e and s i l i c a t e
proppants w i t h h i g h e r f r i c t i o n angle, proppant flowback i s o n l y i n s i g n i f i c a n t
t o n e g l i g i b l e i n gravel packing.
o f repose o f a l l p r e s e n t l y c o m m e r c i a l l y a v a i l a b l e p r o p p i n g m a t e r i a l s s h o u l d be
t o g e t h e r w i t h t h e i r low s p e c i f i c g r a v i t y t h e i d e a l g r a v e l type, b u t u n f o r t u n a t e -
l y t h e y a r e t o o expensive f o r most o f t h e s a n d - c o n t r o l o p e r a t i o n s ( c f . s e c t i o n
5.2.2.3.3.).
Low s a l i n i t i e s do n o t a l l o w s u p e r s a t u r a t i o n t o o c c u r and t h u s t h e r e i s no r e -
p r e c i p i t a t i o n p a r t i a l l y o b s t r u c t i n g o r even c o m p l e t e l y p l u g g i n g t h e p o r e s . Per-
m e a b i l i t y r e d u c t i o n i n h i g h - s a l i n i t y environment i s t r i g g e r e d by b o t h chemical
c o r r o s i o n and mechanical compaction due t o pore space d i m i n u t i o n by changing
t h e p u n c t u a l c o n t a c t s o f t h e i n i t i a l g l o b u l e s i n t o more a r e a l c o n t a c t s o f t h e
s o l u t i o n remnants. F i n a l l y , p r e s s u r e s o l u t i o n a t t h e p u n c t u a l c o n t a c t s a l s o has
i t s influence.
46
Many p r o p p a n t l a b o r a t o r y s t a b i l i t y t e s t s c a n n o t be a c c u r a t e l y compared w i t h
f i e l d c o n d i t i o n s due t o p r e d o m i n a n t a p p l i c a t i o n o f 2 % KC1 s o l u t i o n as e x p e r i -
m e n t a l f l u i d w h i c h matches t h e c o m p o s i t i o n o f p r e p a d and d i s p l a c e m e n t d u r i n g
t h e f r a c t u r i n g t r e a t m e n t ( w h e r e i t i s u s e d as a s t a n d a r d s a f e t y p r e c a u t i o n f o r
m i n i m i z a t i o n o f f o r m a t i o n damage and p r o t e c t i o n o f w a t e r - s e n s i t i v e r e s e r v o i r s
b y c l a y s t a b i l i z a t i o n ; WATERS 1980, SYDANSK 1984; c f . s e c t i o n 1 . 4 . 1 0 . 4 . 2 . ) , but
n o t due t o c o m p o s i t i o n o f a g g r e s s i v e f o r m a t i o n w a t e r s w h i c h become e f f e c t i v e
l a t e r when t h e i n v a s i o n b y t h e i n j e c t e d f l u i d s i s compensated and r e p l a c e d , and
a l s o t h e f r a c t u r e i s f l u s h e d w i t h h i g h - s a l i n i t y f o r m a t i o n b r i n e s . RENSVOLD
( 1 9 8 3 ) e v a l u a t e s t h e s t a b i l i t y o f sand c o n s o l i d a t i o n r e s i n s in h o t b r i n e s . GRA-
HAM, MONAGHAN & OSOBA ( 1 9 5 9 ) d i s c u s s t h e i n f l u e n c e o f p r o p p i n g sand w e t t a b i l i t y
on p r o d u c t i v i t y o f h y d r a u l i c a l l y f r a c t u r e d o i l w e l l s .
but also to respect handling and maintenance questions. The following outline
focusses on erosional behaviour of different proppant types, equipment erosion
by proppants, and proppant damage by equipment.
e r o s i o n i n t h i s c r i t i c a l a r e a . Choke a b r a s i o n c a n be c o n s i d e r a b l y r e d u c e d b y
u s i n g remote-controlled a d j u s t a b l e tungsten c a r b i d e elements f o r w e l l cleanup
(OSBORNE, McLEOD & SCHROEDER 1 9 8 1 ) . Chokes a r e s e t on a s m a l l o p e n i n g u n t i l p r e -
sence o r absence o f s i n t e r e d b a u x i t e g r a i n s d e r i v i n g f r o m p r o p p a n t escape due
t o f r a c t u r e e v a c u a t i o n c a n be d e t e r m i n e d and choke s i z e c a n p o s s i b l y be i n c r e a -
sed. H i g h e a r l y drawdown p r e s s u r e s have t o be a v o i d e d and o n l y g r a d u a l l y i n c r e a -
s i n g choke o p e n i n g i s recommended a s t h e w e l l c l e a n s up and s t a b i l i z e s .
Thus h i g h - s t r e n g t h and w e i g h t b l a s t j o i n t s w i t h g r e a t e r w a l l t h i c k n e s s e s
s h o u l d be u s e d i n t h i s c r i t i c a l a r e a t o w i t h s t a n d e r o s i o n caused b y i m p a c t w i t h
h i g h - v e l o c i t y p r o p p a n t p a r t i c l e s . HOOVER & ADAMS ( 1 9 8 8 ) r e p o r t u t i l i z a t i o n o f a
s t a t i c t u b i n g s t r i n g w h i c h n o t o n l y r e d u c e s f r i c t i o n and v i b r a t i o n t o minimum
l e v e l s , b u t a l s o v i r t u a l l y e l i m i n a t e s e r o s i o n o f t u b u l a r and s t a n d a r d w e l l h e a d
e q u i p m e n t . S i m i l a r e r o s i o n a l and d e s t r u c t i o n a l e f f e c t s as p r o v o k e d b y a b r a s i v e
p r o p p a n t s a r e t r i g g e r e d b y r e s e r v o i r sand f l o w i n g i n t o t h e w e l l i n c a s e o f ab-
sence o r i n s u f f i c i e n c e o f g r a v e l p a c k i n g ( c f . s e c t i o n 5 . 2 . 1 . 3 . ) .
H i g h l y - l i t h i f i e d h a r d r o c k s a r e u s u a l l y more o r l e s s t i g h t and do n o t r e -
q u i r e l a r g e f l o w c a p a c i t i e s w i t h extreme p e r m e a b i l i t y c o n t r a s t s , w i t h t h e b e s t
treatment design being long, n a r r o w , h i g h l y - p a c k e d f r a c t u r e s (CLARK 1 9 8 3 ) ,
whereas s o f t t o m o d e r a t e l y - c o n s o l i d a t e d f o r m a t i o n s a r e b e t t e r s t i m u l a t e d w i t h
s h o r t e r and w i d e r f r a c t u r e s packed b y p r o p p a n t m u l t i l a y e r s . I f composed o f d i s -
c r e t e l e n t i c u l a r sand b o d i e s ( c f . s e c t i o n 3 . 4 . 1 . 1 . 1 . ) t h a t a r e s e p a r a t e d b y mud-
stones, h a r d s a n d s t o n e r e s e r v o i r complexes a l s o s u f f e r f r o m p r o p p a n t embedment
w h i c h o c c u r s i n t h e i n t e r v e n i n g mudstone u n i t s .
P r o p p a n t embedment i s i n f l u e n c e d b y p r o p p a n t c o n c e n t r a t i o n , p r o p p a n t s i z e ,
p r o p p a n t d i s t r i b u t i o n , r o c k t y p e and embedment s u r f a c e , and v a r i a b l e s a f f e c t i n g
f r a c t u r e c l o s u r e a r e c l o s u r e pressure, proppant size, proppant d i s t r i b u t i o n ,
proppant saturation, f o r m a t i o n h a r d n e s s and s u r f a c e t o u g h n e s s (VOLK, RAIHLE,
CARROLL & SPEARS 1981; c f . s e c t i o n 4 . 3 . 3 . ) . The r a t e o f f r a c t u r e c l o s u r e de-
pends on t h e p r o p p a n t amount p e r u n i t a r e a o r t h e p e r c e n t p r o p p a n t m o n o l a y e r .
P r i n c i p a l l y f r a c t u r e c l o s u r e w i t h a 100 % m o n o l a y e r i s t h e same f o r a 50 % mono-
l a y e r a t h a l f t h e c l o s u r e p r e s s u r e and f o r a 25 % m o n o l a y e r a t one q u a r t e r t h e
c l o s u r e p r e s s u r e , r e s p e c t i v e l y . P r o p p a n t embedment i n t o mudstone i s more r d p i d
i n i t i a l l y b u t q u i c k l y becomes l i n e a r l y dependent on c l o s u r e p r e s s u r e , w i t h t h e
t r a n s i t i c n o c c u r r i n s f a s t e r t q a n t h a t f o r s a n d s t c n e e n b e d i e r , t as a consequence
o f t h e f i n e r g r a i n s i t e o f s h a l e s w h i c h o f f e r s s u p p o r t f o r t h e p r o p p a n t soon
a f t e r embedment commences. T h e r e f o r e embedment w i t h a c o m p l e t e m o n o l a y e r i s a c -
t u a l l y l e s s f o r shale, w i t h t h e r a t e o f c l o s u r e o f sandstones dropping a t i n -
creasing pressure u n t i l i t i s less than shale.
A t h i g h c l o s u r e p r e s s u r e s a f t e r s i g n i f i c a n t embedment has o c c u r r e d , t h e r u b b -
l i z e d s a n d s t o n e b e i n g pushed ahead o f t h e embedding p r o p p a n t b e g i n s t o f i l l t h e
p o r e spaces i n t h e r o c k and t o d i s t r i b u t e t h e l o a d more u n i f o r m l y , w i t h t h e
s t r o n g e r s a n d s t o n e m a t r i x u l t i m a t e l y r e s u l t i n g i n a l o w e r p r o p p a n t embedment
r a t e t h a n i s p o s s i b l e w i t h s h a l e . The r a t e o f f r a c t u r e c l o s u r e f o r s a n d s t o n e s
i n c r e a s e s as p r o p p a n t c o v e r a g e d e c r e a s e s , whereas t h a t f o r s h a l e s i s d i r e c t l y
r e l a t e d t o p r o p p a n t c o n t a c t a r e a o r number o f p r o p p a n t p e r u n i t a r e a . S h a l e s
53
propped by a p a r t i a l p r o p p a n t monolayer o f 50 % o r g r e a t e r r e s i s t t o f r a c t u r e
c l o s u r e about as w e l l as r e s e r v o i r sandstones, b u t t h e i n t e r a c t i o n w i t h f r a c t u -
r i n g f l u i d s could s i g n i f i c a n t l y a l t e r the r a t e o f f r a c t u r e closure i n shales.
As proppant coverage drops below 50 % o f a monolayer, t h e r a t e o f f r a c t u r e c l o -
sure i s much more r a p i d than f o r sandstones. A t h i g h e r c l o s u r e s t r e s s e s , f r a c -
t u r e w i d t h i s almost independent o f s u r f a c e roughness. Embedment aspects o f
h i g h - s t r e n g t h proppants i n t o l o w - p e r m e a b i l i t y r e s e r v o i r r o c k s a r e a l s o d i s c u s -
sed by MUCH (1987) and MUCH & PENNY (1987), and proppant embedment v s . c r u s h i n g
i s discussed a l o n g t h e l i n e s o f proppant c o n c e n t r a t i o n i n t h e c a r r i e r f l u i d s i n
s e c t i o n 4.3.
I n t h e c o n t e x t o f p r o d u c t i o n , p a c k a g i n g , h a n d l i n g and d e l i v e r i n g o f p r o p -
p a n t s , an i m p o r t a n t means t o keep s t a n d a r d s p e c i f i c a t i o n s , t o enhance q u a l i t y
m a i n t e n a n c e and t o r e i n f o r c e t h e d e s i g n e d and e x p e c t e d p e r f o r m a n c e l e v e l i s on-
s i t e q u a l i t y c o n t r o l o f f l u i d s and p r o p p a n t s p r i o r t o t h e f r a c t u r i n g j o b (WEN-
DORFF, BURKE & G A R V I S 1979; ROBINSON 1985; SHAH, LEE & JENSEN 1985; HALL & LAR-
K I N 1986).
f a c i e s t y p e . I n r e a l i t y , however, f i r s t o r i g i n a l v a r i a t i o n s i n c l u d e a l s o g r a i n
c o m p o s i t i o n and s t a b i l i t y as a consequence o f d i f f e r e n t palaeogeographical p r o -
venance and second a r t i f i c i a l d i s c r e p a n c i e s a r e i n t r o d u c e d by d i f f e r e n t produc-
t i o n , p r e p a r a t i o n and h a n d l i n g techniques o f t h e v a r i o u s companies. P r i m a r y va-
r i a t i o n s o f g r a i n c o m p o s i t i o n and s t a b i l i t y comprise t h e number o f i n d i v i d u a l
c r y s t a l s b u i l d i n g up q u a r t z sand g r a i n s , w i t h d i s t i n c t i o n h a v i n g t o be made b e t -
ween mono-, o l i g o - and p o l y c r y s t a l l i n e aggregates. As l a r g e r g r a i n boundaries
a r e always p o s s i b l e weakness planes, m o n o c r y s t a l l i n e p a r t i c l e s c o n s i s t i n g o f
t h e rounded and worn fragment o f a s i n g l e q u a r t z c r y s t a l have t h e h i g h e s t s t a b i -
l i t y , whereas o l i g o c r y s t a l l i n e beads b e i n g c o n s t r u c t e d by a few i n t e r l o c k i n g
q u a r t z c r y s t a l s may be s u b j e c t e d t o breakage i n t o h a l v e s o r q u a r t e r s by s l i d i n g
and p a r t i n g a l o n g t h e c o n t a c t p l a n e s u n l e s s t h e g r a i n boundaries a r e s u t u r e d o r
s t y l o l i t h i c i n s t e a d o f concave-convex. P o l y c r y s t a l l i n e q u a r t z aggregates b e i n g
b u i l t up o f numerous t i n y i n t e r l o c k i n g c r y s t a l l i t e s e x h i b i t v e r y h i g h s t a b i l i t y
due t o s i m i l a r p r e s s u r e l o a d r e d i s t r i b u t i o n and p a r t i a l i n t e r n a l e q u a l i z a t i o n
as r e f l e c t e d by m i c r o c r y s t a l l i n e alumina s i l i c a t e and o x i d e p r o p p a n t s . I n c l u -
s i o n s such as bubble b e l t s , mica t r a i n s and r u t i l e needle g i r d l e s i n q u a r t z
g r a i n s may be a d d i t i o n a l sources o f weakness and breakage by s l i d i n g and p a r -
ting.
a s p e c t s i n c l u d i n g l a b o r a t o r y v s . f i e l d c o n d u c t i v i t y d i s c r e p a n c y and i m p a c t o f
experimental techniques, the i m p l i c a t i o n s o f long-term proppant s t a b i l i t y t e s t -
i n g a r e o u t l i n e d , and t h e r e s u l t s a r e t h e n summarized i n recommended c o n d u c t i v i -
t y c o r r e c t i o n f a c t o r s . F i n a l l y , some examples o f p r o p p a n t p e r f o r m a n c e i n l o n g -
term f i e l d a p p l i c a t i o n a r e mentioned.
P o s t - f r a c t u r e o p e r a t i o n performance a n a l y s i s t y p i c a l l y c a l c u l a t e s a c o n d u c t i -
v i t y v a l u e s i g n i f i c a n t l y l o w e r t h a n t h a t p r e d i c t e d b y l a b o r a t o r y measurements
(McDANIEL 1986, 1987, 1988; PARKER & McDANIEL 1 9 8 7 ) . HICKEY, BROWN & CRITTENDEN
( 1 9 8 1 ) a l s o comment t h a t p r o p p a n t p e r f o r m a n c e u n d e r downhole c o n d i t i o n s o f t e n
does n o t d u p l i c a t e t h e r e s u l t s o f l a b o r a t o r y e v a l u a t i o n s . D r a s t i c a l d i f f e r e n c e s
o f c r a c k and p r o p p a n t c o n d u c t i v i t y a r e a l r e a d y e v i d e n t when c o m p a r i n g t h e r e -
s u l t s o f l o n g - t e r m h i g h - t e m p e r a t u r e and s h o r t - t e r m a m b i e n t - t e m p e r a t u r e labora-
t o r y t e s t i n g (COOKE 1973; McDANIEL 1986, 1 9 8 7 ) . A c c u r a t e d e s i g n o f f r a c t u r i n g
t r e a t m e n t s r e q u i r e s c o n d u c t i v i t y measurements a t s i m u l a t e d r e s e r v o i r c o n d i t i o n s
(McDANIEL & PARKER 1 9 8 8 ) . VEATCH ( 1 9 7 7 ) i n t r o d u c e s a c o m p u t e r i z e d method f o r de-
t e r m i n i n g i n - s i t u f r a c t u r e f l o w c a p a c i t y i n l o w - p e r m e a b i l i t y gas-bearing forma-
t i o n s , and VLIS, HAAFKENS, SCHIPPER & V I S S E R ( 1 9 7 5 ) p r e s e n t c r i t e r i a f o r p r o p -
p a n t p l a c e m e n t and f r a c t u r e c o n d u c t i v i t y . Some comments a r e o f f e r e d as f o l l o w s
on p r o p p a n t b e h a v i o u r and r e a c t i o n t o s t r e s s as w e l l as on p r o p p a n t g r a i n s i z e
effects.
1982; CALLANAN, CIPOLLA & LEWIS 1983; NORMAN, CIPOLLA & WEBB 1983; SOLIMAN, VEN-
D I T T O & SLUSHER 1984; R E I N I C K E , BRINKMANN, SCHWARZ & HUENI 1985; L I & ZHU 1986;
McDANIEL 1986, 1987, 1988; ROODHART, KUIPER & DAVIES 1986; PARKER & McDANIEL
1987, MUCH & PENNY 1987, POULSEN & SOLIMAN 1987, MCDANIEL & PARKER 1988).
veal t h a t g e n e r a l l y t h e r e i s a r a p i d c o n d u c t i v i t y d e c l i n e d u r i n g t h e f i r s t few
weeks o f measurement i n t e r v a l f o l l o w e d by l i t t l e o r no f u r t h e r d e c l i n e d u r i n g
t h e remainder o f t h e t e s t p e r i o d . The q u i c k decrease i n t h e f i r s t phase i s i n -
t e r p r e t e d as b e i n g t h e e f f e c t o f proppant c o n s o l i d a t i o n , compaction and r e o r i e n -
t a t i o n , whereas t h e slow f u r t h e r d i m i n u t i o n i n t h e second stage i s t h e conse-
quence o f s t r e s s c o r r o s i o n . COBB & FARRELL (1986) r e p o r t a magnitude o f prop-
p a n t c o n d u c t i v i t y d e c l i n e o f 20 % d u r i n g t h e f i r s t two weeks and l e s s t h a n 5 %
o f a l o n g - t e r m experiment r u n d u r i n g t h e r e m a i n i n g n i n e weeks, i n d i c a t i n g t h a t
s t r e s s c o r r o s i o n and p r e s s u r e d i s s o l u t i o n do n o t s t r o n g l y a f f e c t proppant p e r -
formance a f t e r c o n s o l i d a t i o n o f t h e package was achieved.
D u r i n g h y d r a u l i c p r o p p a n t f r a c t u r i n g t r e a t m e n t s i n l o w - p e r m e a b i l i t y sandsto-
nes, s t i m u l a t i o n f l u i d f i l t r a t e p e n e t r a t e s i n t o t h e r e s e r v o i r f o r m a t i o n w h i l e a
f i l t e r cake i s d e p o s i t e d on t h e c r a c k f a c e . F l u i d f i l t r a t e i n v a s i o n i n t o pay
zone m a t r i x and m i c r o f i s s u r e s causes impairment o f p e r m e a b i l i t y and gas f l o w
due t o w a t e r b l o c k i n g ( c f . s e c t i o n s 3 . 1 1 . 2 . 4 . 2 . and 4 . 8 . 8 . 3 . 1 . 5 . ) , clay swell-
i n g ( c f . s e c t i o n s 3 . 5 . 2 . and 3 . 1 1 . ) and d i s p e r s i o n o f f i n e s o l i d p a r t i c l e s en-
t r a i n e d i n the f i l t r a t e . Strength reduction o f the r e s e r v o i r rock m a t r i x f a b r i c
a d j a c e n t t o t h e crack f a c e may i n i t i a t e c o l l a p s e and/or p l u g g i n g o f t h e f r a c -
t u r e w a l l . F i l t e r cake a c c u m u l a t i o n g i v e s r i s e t o p r o p p a n t embedment i n t o t h e
draped b o r e h o l e w a l l , and d i s p e r s i o n o f f i n e g e l r e s i d u e causes p l u g g i n g o f t h e
pore space o f t h e proppant package i n t h e c r a c k . Proppant c o n d u c t i v i t y i m p a i r -
ment can be provoked by mechanical d e b r i s from t h e c o l l a p s e d f r a c t u r e w a l l ,
f i n e fragments f r o m crushed proppant g r a i n s , and p r e c i p i t a t e s f r o m t h e t r e a t -
60
V a r i o u s c o n c e n t r a t i o n s o f HCl/HF a c i d c a n d i s s o l v e s i g n i f i c a n t amounts o f
t h e p r o p p a n t g r a i n s w h i c h a l s o s e r i o u s l y i m p a i r s c o n d u c t i v i t y (CHEUNG 1985; c f .
s e c t i o n s 4 . 5 . 1 . and 4 . 5 . 5 . ) . H i g h l y - s i l i c e o u s p r o p p a n t t y p e s a l s o s e v e r e l y de-
g r a d e i n b r i n e s a t e l e v a t e d t e m p e r a t u r e s . Mechanism and t e m p e r a t u r e o f p o l y m e r
b r e a k i n g have a l s o an i m p o r t a n t i n f l u e n c e on p r o p p a n t pack f l o w i m p a i r m e n t ,
w i t h d i f f e r e n c e s o f d e g r e e o f damage e x i s t i n g f o r v a r i o u s base f l u i d s (ALMOND &
BLAND 1 9 8 4 ) .
Accurate m o d e l l i n g of a s t i m u l a t i o n t r e a t m e n t i n a t e s t c e l l t h e r e f o r e r e q u i -
r e s heated b r i n e c o n t a i n i n g oxygen as t h e i n i t i a l f l o w i n g medium which e x c l u d e s
use o f s t a i n l e s s s t e e l c e l l s . L a t e r t h e f l o w medium s h o u l d be reduced t o z e r o
62
oxygen brine after some finite amount of time which would model returned frac-
turing fluid and formation brine after the oxygen in the solution has reacted
with the fracturing gels (oxidizers are commonly added as gel breakers). Thus
both oxygen and silica/alumina saturation have to be changed throughout the ex-
periment, with oxygen and silica/alumina concentrations having to be reduced
and increased, respectively, during progression of the test and therefore have
an inverse correlation.
The oxygen-richloxygen-free brine is a very important consideration when eva-
luating resin-coated proppants which are susceptible to oxidation giving quite
different performance results in oxygen-free as opposed to oxygen-rich brines.
Hastelloy cells are the ultimate choice for testing proppants containing dissol-
ved oxygen, because hastelloy is almost inert in an oxygen-containing brine as
long as fluid pH is controlled. CALLANAN, CIPOLLA & LEWIS (1983) document that
exposure to hot brines can reduce proppant conductivity to 5 0 - 75 % . The expo-
sition to hot brine can cause a two- to three-fold permeability reduction in
sand and bauxite proppant packs (COOKE 1973). McDANIEL (1987) concludes that in-
creased temperature environments result in the most stress-intensified corro-
sion effect which weakens the proppant grains and increases the degree of crush-
ing.
p l i c a t i o n o f n a t u r a l sand i s s i g n i f i c a n t l y l o w e r t h a n t h a t r e q u i r e d f o r many
f r a c t u r i n g a p p l i c a t i o n s , w i t h t h e use o f i n t e r m e d i a t e - s t r e n g t h proppants b e i n g
a l r e a d y n e c e s s a r y f r o m c l o s u r e s t r e s s v a l u e s o f 4,000 p s i onwards (McDANIEL &
PARKER 1 9 8 8 ) .
A d d i t i o n a l e f f e c t s a r e generated by d i s p e r s i o n o f f i n e f r a c t u r i n g f l u i d r e -
s i d u e i n t h e p r o p p a n t package and non-Oarcy f l o w ( c f . s e c t i o n 4 . 3 . 3 . 3 . ) i n the
r e s t r i c t e d p o r e space, as w e l l as w a t e r b l o c k i n g ( c f . s e c t i o n s 3 . 1 1 . 2 . 4 . 2 . and
4 . 8 . 8 . 3 . 1 . 5 . ) and c l a y s w e l l i n g ( c f . s e c t i o n s 3 . 5 . 2 . and 3 . 1 1 . 1 . ) i n t h e r e s e r -
v o i r f o r m a t i o n a d j o i n i n g t o t h e f r a c t u r e w a l l s (ROOOHART, K U I P E R & DAVIES
1 9 8 6 ) . I n t e r m s o f r e l a t i v e d e t e r i o r a t i o n e f f e c t , c r o s s l i n k e d g e l s show t h e
h i g h e s t i m p a i r m e n t because o f f o r m a t i o n o f v e r y t h i c k f i l t e r cakes, and b a t c h -
m i x e d g e l l e d o i l s e x h i b i t h i g h e r d e l e t e r i o u s i m p a c t t h a n compared w i t h o n - t h e -
f l y m i x e d s y s t e m s . The l e a s t damaging f r a c t u r i n g f l u i d a p p e a r s t o be t h e p o l y -
mer e m u l s i o n s y s t e m (ROODHART, KUIPER & OAVIES 1 9 8 6 ) . The s i g n i f i c a n c e o f non-
Oarcy f l o w e f f e c t s o n t h e a c c u r a c y o f p r o p p a n t c o n d u c t i v i t y m o d e l l i n g i s a l s o
emphasized b y COOKE ( 1 9 7 3 ) ; EVANS, HUDSON & GREENLEE ( 1 9 8 5 ) ; EVANS & EVANS
( 1 9 8 6 ) ; MALONEY, GALL & RAIBLE ( 1 9 8 7 ) and McDANIEL ( 1 9 8 8 ) .
As p r o p p a n t p e r m e a b i l i t y damage b y c r o s s l i n k e d f l u i d s s u b s t a n t i a l l y depends
on f i l t e r - c a k e b u i l d u p , m i n i m i z a t i o n o f t h e phenomenon c a n be a c h i e v e d b y u s i n g
an e f f e c t i v e v i s c o s i t y b r e a k e r w h i c h i s p a r t i c u l a r l y n e c e s s a r y i n l o w - t e m p e r a -
t u r e shallow formations. While inadequate breakers l e a d t o v i r t u a l l y complete
l o s s o f p r o p p a n t pack c o n d u c t i v i t y , a g g r e s s i v e b r e a k e r s c h e d u l e s on t h e o t h e r
hand c a n p r o v i d e h i g h r e t e n t i o n f a c t o r s i n e x c e s s o f 8 0 %, b u t c a n a l s o g i v e
r i s e t o excessive proppant s e t t l i n g i n the f r a c t u r e before closure, w i t h there-
f o r e a proper balance being required.
65
1.4.10.3.6.1.General aspects
P a r a m e t e r s a f f e c t i n g p r o p p a n t package p e r m e a b i l i t y have t o be d i v i d e d i n t o
p a r a m e t e r s o p e r a t i v e u n d e r a l l c o n d i t i o n s and s u c h a p p l y i n g o n l y when g e l l i n g
a g e n t s a r e p r e s e n t (HAWKINS 1 9 8 8 ) . A d d i t i o n o f f r a c t u r i n g f l u i d s t o t h e p r o p -
p a n t package g r e a t l y c o m p l i c a t e s b o t h e x p e r i m e n t s and a n a l y s i s o f r e s u l t s . F a c -
t o r s i n f l u e n c i n g p r o p p a n t p e r m e a b i l i t y r e d u c t i o n a r e g d l i n g a g e n t t y p e and c o n -
c e n t r a t i o n , t y p e and s t a b i l i t y o f c r o s s l i n k e r , and b r e a k e r c o n t e n t . O t h e r i m p o r -
t a n t g e l l i n g a g e n t p r o p e r t i e s a r e m o l e c u l a r w e i g h t / s i z e and r e s i d u e volume
a f t e r a c t i o n o f a given f r a c t u r i n g f l u i d breaker o r thermal degradation.
F o r m a t i o n o f an i m m o b i l e r e s i d u e a r i s i n g f r o m i n c r e a s i n g g e l l i n g a g e n t s a t u -
r a t i o n due t o f l u i d l o s s and c r a c k c l o s u r e a n d / o r as t h e r e s u l t o f b r e a k i n g me-
chanisms i s a m a j o r s o u r c e o f p e r m e a b i l i t y r e d u c t i o n . As p o l y m e r i c g e l l i n g
a g e n t s w h i c h a r e n o t d e g r a d e d t o s m a l l m o l e c u l a r s i z e do n o t p e n e t r a t e i n t o t h e
m a t r i x o f formations which are t y p i c a l l y candidates f o r f r a c t u r i n g treatments,
t h e g e l l i n g a g e n t i s c o n c e n t r a t e d due t o f l u i d l e a k o f f d u r i n g pumping and f r a c -
t u r e c l o s u r e and a c c u m u l a t e s w i t h i n t h e p r o p p a n t package w i t h a p p r e c i a b l e r i g i -
d i t y . F u r t h e r c o m p l i c a t i o n s may a r i s e due t o f o r m a t i o n o f r e s i d u e s as t h e r e -
s u l t o f chemical o r thermal breaking processes.
p a n t packages c o n t a i n i n g c o n c e n t r a t e d f r a c t u r i n g f l u i d s w i t h o u t b r e a k e r s , and
p e r m e a b i l i t y values a r e o n l y s l i g h t l y improved a f t e r h i g h cleanup f l o w r a t e s .
W i t h i n c r e a s i n g s h u t - i n t i m e a t temperature and under c l o s u r e s t r e s s , b o t h f i -
n a l p e r m e a b i l i t y and p e r m e a b i l i t y r e c o v e r y o f t h e proppant package decrease d r a -
m a t i c a l l y . T h e r e f o r e a minimal s h u t - i n t i m e i s maximizing p r o p p a n t package p e r -
meabi 1 it y .
I n c r e a s i n g c l o s u r e s t r e s s a l s o s u b s t a n t i a l l y reduces p e r m e a b i l i t y o f t h e
proppant assemblage c o n t a i n i n g f r a c t u r i n g f l u i d a l t h o u g h no unusual f l o w p a t -
t e r n i s p r e s e n t and h i g h f l o w r a t e s have o n l y a m a r g i n a l e f f e c t . I n c r e a s i n g g e l -
l i n g agent s a t u r a t i o n r a p i d l y reduces proppant package p e r m e a b i l i t y , w i t h use
o f h i g h e r p r o p p a n t l o a d i n g s i n c r e a s i n g r e t a i n e d proppant assemblage c o n d u c t i v i -
t y . F i l t e r cakes d e p o s i t e d on f r a c t u r e w a l l s have i n c r e a s i n g l y g r e a t e r i n -
f l u e n c e on p e r m e a b i l i t y , w i t h p r o p p a n t c o n c e n t r a t i o n d e c r e a s i n g t o such an
amount t h a t f i l t e r cake t h i c k n e s s becomes a s i g n i f i c a n t f r a c t i o n o f t h e c r o s s -
sectional flow area.
v i t y c o r r e c t i o n f a c t o r s o f 0 . 5 - 0 . 6 f o r i n t e r m e d i a t e - and h i g h - s t r e n g t h p r o p -
p a n t s a r e recommended t o compensate a l l t h e d e t r i m e n t a l e f f e c t s b y t h e m e n t i o -
ned t e s t c o n d i t i o n s when p l a n n i n g f r a c t u r e c o n d u c t i v i t y f o r an a c t u a l s t i m u l a -
t i o n t r e a t m e n t b y r e c a l c u l a t i n g l a b o r a t o r y d a t a t o i n - s i t u downhole c o n d i t i o n s
i n t h e f r a c t u r e d r e s e r v o i r r o c k . MUCH ( 1 9 8 7 ) e v e n r e p o r t s examples where l a b o r a -
t o r y - d e r i v e d p r o p p a n t c o n d u c t i v i t i e s have t o be r e d u c e d b y 85 - 90 % i n o r d e r
t o c o r r e l a t e w i t h h i s t o r y m a t c h c o n d u c t i v i t y v a l u e s f o r t h e r e a s o n s o f damage
b y f r a c t u r i n g f l u i d g e l r e s i d u e , p r o p p a n t embedment, p r o p p a n t c r u s h i n g , and
non-Darcy f l o w i n t h e p r o p p a n t package.
An i m p o r t a n t c r o s s - c h e c k b e f o r e t h e f i n a l o p e r a t i o n i s a m i n i f r a c t u r e c a l i -
b r a t i o n t r e a t m e n t w h i c h c a n v e r i f y t h e c o r r e c t n e s s o f t h e a s s u m p t i o n s and d i s -
c o u n t i n g ( c f . s e c t i o n 4 . 8 . 1 . ) . MONTGOMERY & STEANSON ( 1 9 8 5 ) p u t f o r w a r d t h a t i n
deep w e l l c o m p l e t i o n s , t h e f i n a l recommended c o n d u c t i v i t y needs t o b e t w o t o
t h r e e times h i g h e r than t h e t h e o r e t i c a l l y designed c o n d u c t i v i t y , w i t h t h e r e f o r e
o v e r d e s i g n b e i n g n e c e s s a r y t o f i n a l l y a c c o u n t f o r downhole c o n d i t i o n s and r e -
s u l t s ( c f . s e c t i o n 1 . 4 . 1 0 . 4 . 3 . 1 . ) . F u r t h e r comments o n r e a l i s t i c f r a c t u r e c o n -
d u c t i v i t y o f p r o p p a n t s p a r t i c u l a r l y as a f u n c t i o n o f r e s e r v o i r t e m p e r a t u r e a r e
g i v e n b y McDANIEL (1987, 1 9 8 8 ) , and PENNY ( 1 9 8 7 ) r e p o r t s o n t h e e f f e c t s o f e n v i -
r o n m e n t a l c o n d i t i o n s and s t i m u l a t i o n f l u i d s on l o n g - t e r m p r o p p a n t c o n d u c t i v i t y .
Some a s p e c t s o f i n f l u e n c e o f t e s t i n g e q u i p m e n t , i m p a c t o f b r i n e c o m p o s i t i o n and
c o n d u c t i v i t y improvement a r e b r i e f l y o u t l i n e d as f o l l o w s . Comments a r e a l s o o f -
f e r e d on p r a c t i c a l u s e o f p r o p p a n t c o n d u c t i v i t y d a t a .
As many l a b o r a t o r y p r o p p a n t t e s t s u n d e r d i f f e r e n t c o n d i t i o n s have s u g g e s t e d
t h a t t h e f i n a l i n - s i t u c o n d u c t i v i t y o f t h e p r o p p a n t package w i t h i n t h e f r a c t u r e
c a n be as l o w as a b t . 1 0 % o f t h e o r i g i n a l p r o p p a n t c o n d u c t i v i t y ( L I & ZHU
1 9 8 6 ) , p r o p e r c o m p e n s a t i o n o f t h e d e t e r i o r a t i o n s h o u l d be made b y o v e r d e s i g n i n g
c r a c k c o n d u c t i v i t y i n s u c h a manner t h a t t h e f r a c t u r e f l o w c a p a c i t y w h i c h i s u l -
t i m a t e l y l e f t downhole i s a t l e a s t e q u a l t o t h e e x p e c t a t i o n and t o t h e n e c e s s a -
r y minimum t o e c o n o m i c a l l y f e a s i b l y d r a i n t h e r e s e r v o i r , i f l i o t h i g h e r (ROOD-
HART, KUIPER & O A V I E S 1 9 8 6 ) .
The a p p l i c a t i o n o f r e a l i s t i c and c o r r e c t e d p r o p p a n t c o n d u c t i v i t i e s f o r f r a c -
t u r e s t i m u l a t i o n d e s i g n o f t e n r e s u l t s i n t h e n e c e s s i t y t o choose c o n s i d e r a b l y
h i g h e r - s t r e n g t h proppants and/or h i g h e r proppant s a t u r a t i o n s and/or a l s o l a r g e r
g r a i n s i z e s t h a n o r i g i n a l l y p l a n n e d and e x p e c t e d i n o r d e r t o a d e q u a t e l y d e s i g n
and a c c u r a t e l y model t h e f r a c t u r e o p e r a t i o n (McDANIEL 1 9 8 7 ) . A c c u r a t e d e s i g n o f
f r a c t u r i n g t r e a t m e n t s r e q u i r e s c o n d u c t i v i t y measurements a t s i m u l a t e d r e s e r v o i r
c o n d i t i o n s (McDANIEL & PARKER 1 9 8 8 ) . The c o m p a r i s o n o f s h o r t - t e r m t e s t i n g ,
l o n g - t e r m t e s t i n g w i t h o u t g e l f i l t e r c a k e s and l o n g - t e r m t e s t i n g i n c l u d i n g g e l
f i l t e r c a k e s r e f l e c t s p r o g r e s s i v e c o n d u c t i v i t y d e t e r i o r a t i o n as t h e e x p e r i m e n -
t a l c o n d i t i o n s a r e more and more a p p r o a c h i n g t h e a c t u a l downhole r e s e r v o i r e n v i -
r o n m e n t a l s i t u a t i o n . T h e r e f o r e r e l i a b l e f r a c t u r e c o n d u c t i v i t y m o d e l l i n g and d e -
s i g n has t o b e based on p r o p p a n t t e s t i n g c a r r i e d o u t u n d e r c o n d i t i o n s t h a t a r e
as c l o s e l y as p o s s i b l e a p p r o a c h i n g t h o s e p r e s e n t i n t h e f i e l d .
71
between r e s e r v o i r r o c k s and p r o p p a n t - f i l l e d d r a i n a g e f r a c t u r e i n a s a t i s f a c t o r y
way t o be t h e guarantee f o r l o n g - t e r m gas p r o d u c t i o n a t e c o n o m i c a l l y s u f f i c i e n t
and a p p r e c i a b l e r a t e s ( a s evidenced by numerous C a r b o n i f e r o u s and R o t l i e g e n d
gas w e l l s i n Germany FRG which have been t r e a t e d up t o 10 y e a r s ago and a r e
s t i l l producing a t reasonably f e a s i b l e r a t e s t h a t are n o t s i g n i f i c a n t l y d i f -
f e r e n t f r o m those achieved s h o r t l y a f t e r t h e o p e r a t i o n o r a r e f o l l o w i n g t h e p r e -
d i c t e d n a t u r a l r a t e d e c l i n e w i t h p r o g r e s s i v e d e p l e t i o n ) . Some examples f r o m
N o r t h China a r e a l s o i l l u s t r a t e d .
w i t h r e s p e c t t o p u r e p o p u l a t i o n s o f s y n t h e t i c p r o p p a n t s , o n l y 50 : 50 ( a n d i n
some c a s e s a l s o 75 : 2 5 ) m i x t u r e s have r e l a t i v e l y s l i g h t l y h i g h e r p e r m e a b i l i -
t i e s t h a n sand a l o n e , and a l l t h e o t h e r m i x t u r e s p e r f o r m o n l y e q u a l o r e v e n
worse t h a n homogeneous sand p o p u l a t i o n s (McDANIEL & WILLINGHAM 1978, CLARK
1983). I n mixtures w i t h i n f e r i o r material, the b e t t e r physical p r o p e r t i e s o f a
s u p e r i o r p r o p p a n t t y p e a r e t h u s n o t o f f s e t , and p r o p p a n t s e l e c t i o n t h e r e f o r e
has t o be based o n t h e i n d i v i d u a l c o n d u c t i v i t y and c l o s u r e s t r e s s r e s i s t i v i t y
o f u n i m o d a l homogeneous p r o p p a n t p o p u l a t i o n s .
I n c o n t r a s t t o t h e a f o r e m e n t i o n e d r e s u l t s , DAVIS ( 1 9 7 5 ) r e p o r t s t a i l - i n and
m i x i n g o f g l a s s beads f o r a c h i e v e m e n t o f c o n d u c t i v i t y improvement, h i g h p r o p -
p a n t c o n c e n t r a t i o n , and p r o p p a n t c o s t r e d u c t i o n . F a v o u r a b l e m i x t u r e s r e s u l t i n g
from f i e l d e x p e r i e n c e a r e 7 5 % 20/40 sand and 25 % 1 2 / 2 0 g l a s s beads. M i x i n g
w i t h sand i s a c c o r d i n g t o DAVIS ( 1 9 7 5 ) s u i t a b l e f o r d i m i n i s h i n g g l a s s bead quan-
t i t y and t h u s d e c r e a s i n g p r o p p a n t expenses, and has a c c e p t a b l y good p e r f o r m a n c e
i n t h e f r a c t u r e i n r e s e r v o i r d e p t h ( t h i s c o n c l u s i o n , however, i s c o n t r a d i c t e d
b y t h e r e s u l t s o f McDANIEL & WILLINGHAM 1978 and CLARK 1 9 8 3 ) .
t i o n i n p l u g s e t t i n g f o r h e i g h t g r o w t h l i m i t a t i o n a r e o u t l i n e d as f o l l o w s .
A s a f e t y p r o c e d u r e f o r e f f e c t i v e s e p a r a t i o n i s t h e pumping o f a l a r g e s p a c e r
pad o r c u s h i o n between t h e 100 mesh f l u i d - l o s s c o n t r o l sand and t h e f r a c t u r e
p r o p p a n t s (BLASIO, BAILEY & BERGTHOLD 1985; BARBY & BARBEE 1 9 8 7 ) . 100 mesh sand
has t u r n e d o u t t o be a p a r t i c u l a r l y e f f e c t i v e f l u i d - l e a k o f f s u p e r v i s i o n a d d i -
t i v e i n c a s e o f v e r y s h o r t c r a c k c l o s u r e t i m e s . 70/140 mesh sand has r e p e a t e d l y
p r o v e n t o be l e s s damaging t o f r a c t u r e c o n d u c t i v i t y t h a n s i l i c a f l o u r (LAMBERT,
DOLAN & GALLUS 1 9 8 3 ) . I n c o n t r a s t t o f i n e p a r t i c l e s w h i c h p l u g t h e p r o p p a n t
package i n t e r s t i c e s , l a r g e r p i e c e s o f d e b r i s c a n p o s s i b l y o b s t r u c t t h e p e r f o r a -
t i o n h o l e s (OSBORNE, McLEOO & SCHROEDER 1 9 8 1 ) .
Examples o f s t r o n g p e r m e a b i l i t y r e d u c t i o n b y e x c e s s i v e amounts o f f i n e p a r -
t i c l e s i n v a d i n g t h e p r o p p a n t pack a r e a l s o r e p o r t e d b y ROLL, HIMES, EWERT &
DOERKSEN ( 1 9 8 6 ) who a l s o c o n c l u d e t h a t i n s p i t e o f t h e b e s t e f f o r t s t o d e s i g n
and p e r f o r m h y d r a u l i c f r a c t u r i n g o r g r a v e l p a c k i n g t r e a t m e n t s , e x c e s s i v e f i n e s
g e n e r a t i o n and/or i m m i g r a t i o n can d e f e a t t h e purpose o f t h e o p e r a t i o n ( t h e de-
t r i m e n t a l e f f e c t o f e x c e s s i v e f i n e s i s a l s o emphasized b y PENBERTHY & COPE
1979; SHRYOCK, DUNLOP & MILLHONE 1979 and KRUEGER 1 9 8 6 ) .
In a c i d f r a c t u r i n g , m i c r o p r o p p a n t s a r e a l s o a b l e t o e x t e n d s t i m u l a t e d p r o d u c -
t i o n and i n c r e a s e u l t i m a t e r e c o v e r y by p r e v e n t i n g o f p r e m a t u r e c l o s u r e o r p l u g -
g i n g o f t h e e t c h e d f r a c t u r e morphology, vug spaces, h a i r l i n e s i d e b r a n c h e s and
wormhole f e a t u r e s . I n o r d e r t o a c c e p t p r o p p i n g a g e n t , f r a c t u r e w i d t h m u s t be i n
the range o f 2 . 5 times t h e proppant diameter, w i t h t h e standard proppant g r a i n
s i z e s ( 1 6 / 2 0 and 20/40) f u l f i l l i n g t h i s r e q u i r e m e n t f o r m o s t o f t h e h y d r a u l i c
f r a c t u r e s , w h i l e 100 mesh sand f i t s i n t o t h e h a i r l i n e m i c r o c r a c k s (THOMPSON
1 9 7 7 ) . 100 mesh m i c r o p r o p p a n t c a n be r e g a r d e d as p r e p a c k s t a g e ahead o f t h e
m a i n s t a g e s o f v a r i o u s t r e a t m e n t s c o m p r i s i n g b o t h p r o p p a n t and a c i d f r a c t u r i n g
(MILLER & WAREMBOURG 1 9 7 5 ) .
d e s t r u c t i o n o f some l o t s o f t h e s o l i d p a r t i c u l a t e s which a r e d r i v e n i n t o t h e
c r a c k by t h e c a r r i e r f l u i d s . Such a s p e c i a l case o f d e s i r e d p e r m e a b i l i t y d e t e -
r i o r a t i o n i s f o r example t h e a p p l i c a t i o n o f m i x t u r e s o f v a r i o u s p r o p p a n t g r a i n
s i z e s as buoyant o r s e t t l i n g d i v e r t e r s ( c f . s e c t i o n 4 . 2 . 2 . 4 . ) f o r sealing the
upper o r l o w e r t i p o f a f r a c t u r e e x t e n d i n g f r o m t h e r e s e r v o i r sandstone i n t o
t h e o v e r l y i n g mudstone b a r r i e r and t h e r e b y r e s t r i c t i n g v e r t i c a l upwards o r down-
wards h e i g h t growth o f t h e crack, r e s p e c t i v e l y .
Another t y p e o f p e r m e a b i l i t y d e s t r u c t i o n i s p l u g g i n g o f f o r m a t i o n p e r m e a b i l i -
t y i n t h i e f zones by a c r y l i c epoxy r e s i n systems r e p r e s e n t i n g a s p e c i a l a p p l i c a -
t i o n o f i n - s i t u chemical r e s e r v o i r c o n s o l i d a t i o n (KNAPP & WELBOURN 1978; Z A I -
TOUN, KOHLER & GUERRINI 1989; c f . s e c t i o n 5 . 9 . 1 . 7 . ) .
I f a c e r t a i n percentage o f a n g u l a r g r a i n s i s i n t e r s p e r s e d i n a v e r y round
and s p h e r i c a l sand, however, t h e b e n e f i t o f a h i g h l y porous ;.:gular sand can
c r e a t e a h i g h e r c o n d u c t i v i t y o f t h e m i x t u r e t h a n e i t h e r pure round o r homogene-
ous a n g u l a r g r a i n p o p u l a t i o n s a l o n e possess. The i n c r e a s e d v o i d space o f a com-
b i n a t i o n o f round and a n g u l a r sands overcomes c r u s h i n g s u s c e p t i b i l i t y and en-
hances o v e r a l l proppant performance.
Proppant s e l e c t i o n f o r t h e i n d i v i d u a l a p p l i c a t i o n s a c c o r d i n g t o r e s e r v o i r
c o n d i t i o n s had been t r a d i t i o n a l l y made by t y p e c u r v e a n a l y s i s and e v a l u a t i o n o f
p r o p p a n t c h a r a c t e r i s t i c s . I n t h e l a s t years, s e v e r a l computer programs have ap-
82
p e a r e d on t h e m a r k e t w h i c h a r e based on a t y p e - c u r v e - l i k e a l g o r i t h m (AGARWAL,
CARTER & POLLOCK 1979) and a l l o w f a s t c a l c u l a t i o n o f v a r i o u s c a s e s o f economi-
c a l f e a s i b i l i t y o f p r o p p a n t i n v e s t m e n t v s . p a y o u t b y enhanced a d d i t i o n a l p o s t -
f r a c t u r e h y d r o c a r b o n p r o d u c t i o n (COOKE & GIDLEY 1979, HOLDITCH & LANCASTER
1982, CHENG 1984; COBB 1985, 1986; HALLIBURTON 1985; ANDERSON & PHILLIPS 1986,
1 9 8 7 ) . The p r o g r a m s c a n be r u n i n s m a l l p o r t a b l e c o m p u t e r s f i t t i n g i n t o b r i e f -
c a s e s w h i c h a l l o w c o n v e n i e n t d i s p l a y a t any t i m e and p l a c e and t h u s p e r m i t a i r
t r a v e l l i n g t o c u s t o m e r o f f i c e s and t r e a t m e n t e x e c u t i o n s i t e s . M i c r o c o m p u t e r mo-
d e l s f o r t h e d e s i g n o f h y d r a u l i c f r a c t u r e s a r e a l s o p r e s e n t e d b y CLEARY, KECK &
MEAR ( 1 9 8 3 ) .
F o l l o w i n g d i s c u s s i o n o f some a s p e c t s o f n e t p r e s e n t v a l u e c a l c u l a t i o n , s e v e -
r a l p o i n t s concerning s i g n i f i c a n c e o f t h e o u t p u t f o r economical f e a s i b i l i t y as-
sessment a r e o u t l i n e d . The e c o n o m i c a l i m p o r t a n c e o f p r o p p a n t s e l e c t i o n and f r a c -
t u r e design m o d e l l i n g a r e u n d e r l i n e d by an i n t r o d u c t o r y overview o f general eco-
n o m i c a l c r i t e r i a and t h e i r r e l a t i v e i m p o r t a n c e . Comments a r e a l s o o f f e r e d o n
p r o p p a n t s e l e c t i o n based o n volume v s . w e i g h t .
The m e n t i o n e d t e r m s a r e u s e d t h r o u g h o u t i n d u s t r y f o r e v a l u a t i o n o f t h e econo-
m i c a l v i a b i l i t y o f p r o j e c t s . W h i l e p r e s e n t v a l u e i s u s e d as t h e base c r i t e r i o n
f o r e c o n o m i c a l c o m p a r i s o n s , t h e r e i s no r e a s o n why any g i v e n i t e m o f a s e t o f
c r i t e r i a s h o u l d be more a p p r o p r i a t e t h a n any o t h e r , w i t h t h e c h o i c e o f p o i n t s
f o r m a k i n g e c o n o m i c a l d e c i s i o n s d e p e n d i n g h e a v i l y on t h e f i n a n c i a l g o a l s o f t h e
i n v e s t o r . P r e s e n t v a l u e c a l c u l a t i o n s c a n be based on d i s c r e t i z e d ( i n c r e m e n t a l )
83
o r continuous discount f a c t o r s . I t i s important t o note the s i g n i f i c a n c e o f ear-
l y t i m e cash f l o w due t o a c c e l e r a t i o n on p r e s e n t values as w e l l as d i f f e r e n c e s
r e s u l t i n g f r o m d i f f e r e n t p r o d u c t i o n d e c l i n e performance. N e t p r e s e n t v a l u e i s
t h e u l t i m a t e t e r m used t o i n v e s t i g a t e p r e s e n t v a l u e economics coming f r o m hy-
d r a u l i c f r a c t u r i n g operations.
section 4.8.9.4.)
P r o p p a n t c o s t f a c t o r s w h i c h have t o be examined f o r e c o n o m i c a l f e a s i b i l i t y
o f f r a c t u r e t r e a t m e n t s do n o t o n l y c o m p r i s e p r o p p a n t r e t a i l p r i c e w h i c h i s o n l y
one f a c e t o f t h e o v e r a l l expenses o f u s i n g a s p e c i f i c p r o p p a n t , b u t i n c l u d e
a l s o number o f p r o p p a n t g r a i n s b y u n i t ( v o l u m e p e r pound), a d d i t i o n a l p o l y m e r
l o a d i n g o f t h e f r a c t u r i n g f l u i d t h a t i s necessary t o t r a n s p o r t t h e denser prop-
p a n t , a d d i t i o n a l e q u i p m e n t r e q u i r e d on t h e w e l l h e a d such as s p e c i a l f l o w b a c k ma-
n i f o l d s , and a d d i t i o n a l m a i n t e n a n c e c o s t s t h a t a r e caused b y a b r a s i o n and e r o -
sion (SINCLAIR, GRAHAM & SINCLAIR 1 9 8 3 ) . R e p l a c i n g s i n t e r e d b a u x i t e b y r e s i n -
c o a t e d sand c a n r e s u l t i n a b t . 50 % t o t a l p r o p p a n t expense s a v i n g s due t o b o t h
c h e a p e r pound p r i c e and h i g h e r pound volume o f t h e l a t t e r p r o d u c t ( c f . s e c t i o n s
1 . 2 . 6 . and 1 . 4 . 7 . 2 . ) . The change f r o m a h i g h - d e n s i t y t o a l o w - d e n s i t y p r o p p a n t
e n a b l e s r e d u c t i o n o f p o l y m e r l o a d i n g o f t h e c a r r i e r f l u i d u p t o 30 % w i t h o u t
a f f e c t i n g proppant transport o r s e t t l i n g c h a r a c t e r i s t i c s .
N e g l e c t i n g p r o p p a n t t r a n s p o r t and c o n d u c t i v i t y d i f f e r e n c e s , t a p d e n s i t y ( c f .
section 1.4.7.2.) i s t h e more i m p o r t a n t p a r a m e t e r f o r e c o n o m i c a l e v a l u a t i o n
w i t h r e s p e c t t o s p e c i f i c g r a v i t y , because i t d e t e r m i n e s p r o p p a n t c o s t o n a v o -
lume b a s i s . A g i v e n f r a c t u r e w i l l be f i l l e d b y d i f f e r e n t w e i g h t s f o r p r o p p a n t s
w i t h d i f f e r e n t tap densities, w i t h the lower the tap density, the less weight
i t t a k e s t o f i l l t h e f r a c t u r e . P r o p p a n t p r i c i n g s h o u l d t h e r e f o r e b e compared o n
a volume b a s i s b y m u l t i p l y i n g expenses on a w e i g h t b a s i s b y t a p d e n s i t y t o d e -
t e r m i n e p r i c e p e r volume.
1.4.12.6.Other aspects
An a d d i t i o n a l o r p a r t i a l l y a l s o a l t e r n a t i v e t e c h n i q u e t o c o m p u t e r i z e d f r a c -
t u r e s i m u l a t i o n m o d e l l i n g a r e h a n d - a p p l i e d i n t e g r a l e v a l u a t i o n methods e s p e c i a l -
l y f o r p o s t - t r e a t m e n t p e r f o r m a n c e assessment (BRINKMANN, KRUMER & REINICKE
1980; R E I N I C K E , BRINKMANN, SCHWARZ & HUENI 1 9 8 5 ) . Manual and g r a p h i c a l ways o f
d e s i g n i n g and e v a l u a t i n g f r a c t u r i n g s t i m u l a t i o n o p e r a t i o n s a r e c o m p i l e d i n HAL-
LIBURTON ( 1 9 7 1 ) . Type c u r v e s p r o v i d e f o r many c a s e s a r e l a t i v e l y f a s t and i n e x -
p e n s i v e method as compared t o i t e r a t i v e n u m e r i c a l c o m p u t e r i z e d r e s e r v o i r s i m u l a -
t o r s (VEATCH 1 9 8 6 ) . A s p e c t s o f p r e - f r a c t u r i n g w e l l d e l i v e r a b i l i t y p r e d i c t i o n
a r e a l s o d i s c u s s e d b y S I N H A & FURLONG ( 1 9 7 9 ) . Combined c o m p u t e r f r a c t u r e s i m u -
l a t i o n and t y p e c u r v e m a t c h i n g i s r e p o r t e d b y ROBERTS ( 1 9 8 1 ) and SOLIMAN, VEN-
DITTO & SLUSHER ( 1 9 8 4 ) . VEATCH ( 1 9 7 7 ) p r e s e n t s c o m p u t e r s t u d i e s f o r d e t e r m i n a -
t i o n o f i n - s i t u f r a c t u r e f l o w c a p a c i t y i n l o w - p e r m e a b i l i t y gas r e s e r v o i r s . Some
a s p e c t s o f p r o p p a n t volume m i n i m i z a t i o n and d e s i g n o p t i m i z a t i o n as w e l l as p r o p -
p a n t s e l e c t i o n v s . p a y o u t m a x i m i z a t i o n a r e o u t l i n e d as f o l l o w s .
87
res plunging into the detailed assessments which have been briefly outlined in
the preceding divisions (the proppant application spectrum in oil and gas reser-
voir hydraulic fracturing stimulation is summarized in tabs. 1 and 4). The most
important characteristics of natural sand, intermediate-strength low-density
alumina silicate proppants, intermediate-strength high-density alumina oxide
and silicate proppants, high-strength high-density alumina oxide proppants, and
high-strength low-density zirconia-silicate proppants are briefly sketched as
follows.
Another m a j o r disadvantage o f s i n t e r e d b a u x i t e i s i t s c o n s i d e r a b l e a b r a s i v e -
ness t o t h e t r e a t m e n t equipment ( c f . s e c t i o n 1 . 4 . 6 . ) which f u r t h e r d e t e r i o r a t e s
i t s economical f e a s i b i l i t y . The a p p l i c a t i o n o f s i n t e r e d b a u x i t e t h u s seems now-
adays t o be more o r l e s s l i m i t e d t o deep h i g h - p r e s s u r e r e s e r v o i r f r a c t u r i n g
where a l l t h e o t h e r m a t e r i a l s f a i l ( i n c l u d i n g boundary cases where i t i s essen-
t i a l t o go on t h e a b s o l u t e l y s a f e s i d e f o r u n d i s t u r b e d l o n g - t e r m f i e l d p e r f o r -
mance), and replacement o f l i g h t e r proppants by s i n t e r e d b a u x i t e i n s h a l l o w e r
r e s e r v o i r s can o n l y be achieved by a more t h a n c o m p e t i t i v e p r i c i n g p r o b a b l y
coupled w i t h an i n c e n t i v e f o r s u c c e s s f u l placement downhole i n t h e f r a c t u r e . A
s p e c i a l u t i l i z a t i o n o f s i n t e r e d b a u x i t e i s h y d r a u l i c proppant f r a c t u r i n g and
g r a v e l p a c k i n g i n s t e a m - i n j e c t i o n w e l l s i n enhanced o i l r e c o v e r y p r o j e c t s ( c f .
s e c t i o n s 1 . 4 . 5 . 1 . and 5 . 7 . 1 . ) .
P r o p p a n t s e l e c t i o n s h o u l d g e n e r a l l y f o c u s o n g e t t i n g t h e maximum c o n d u c t i v i -
t y o r t h e optimum n e t p r e s e n t v a l u e p e r i n v e s t e d US $, r e s p e c t i v e l y (BRIM 1986,
ANDERSON & PHILLIPS 1987; c f . s e c t i o n s 1 . 3 . 4 . and 1 . 4 . 1 2 . ) . The second m a j o r
o i l - and g a s - f i e l d a p p l i c a t i o n i s g r a v e l p a c k i n g o f p r i m a r i l y p o o r l y - c e m e n t e d
a n d / o r s e c o n d a r i l y u n s t a b l e , more o r l e s s s h a l l o w o i l - b e a r i n g s a n d s t o n e s and
c h a l k s ( c f . c h a p t e r 5 ) . The b r i e f o u t l i n e as f o l l o w s o f f e r s o n l y a f e w comments
on t h e most i m p o r t a n t b r a n c h e s o f p r o p p a n t a p p l i c a t i o n w i t h p a r t i c u l a r r e f e -
r e n c e t o p r o p p a n t t y p e s and g r a i n s i z e s (more d e t a i l s w i t h s p e c i a l emphasis on
r e s e r v o i r c o m p o s i t i o n and d i s t r i b u t i o n a r e p r e s e n t e d i n c h a p t e r s 2 and 3 ) . D i s -
t i n c t i o n i n t h e s h o r t o v e r v i e w i s made between h i g h - d e n s i t y a l u m i n a o x i d e and
s i l i c a t e p r o p p a n t s , l o w - d e n s i t y a l u m i n a s i l i c a t e p r o p p a n t s and z i r c o n i a - s i l i -
cate proppants.
91
s o c i a t e d n o n - o i l - f i e l d u t i l i z a t i o n s c o m p r i s e m i n e r a l l e a c h i n g and p r o d u c t i o n o f
aqueous s o l u t i o n s b y w e l l s (BARBY & BARBEE 1 9 8 7 ) .
The a p p l i c a t i o n o f h i g h - s t r e n g t h l o w - d e n s i t y z i r c o n i a - s i l i c a t e p r o p p a n t s i s
t h e r e f o r e more o r l e s s l i m i t e d t o some o n s h o r e a r e a s ( i n c l u d i n g MHF t r e a t -
m e n t s ) , b u t i s v e r y d i f f i c u l t t o e c o n o m i c a l l y j u s t i f y o f f s h o r e f o r more t h a n
t a i l - i n j o b s ( a i m i n g i n many c a s e s on t h e p o s s i b i l i t y o f gamma-ray f r a c t u r e
h e i g h t c o n t r o l m o n i t o r i n g by w e l l l o g g i n g o f n a t u r a l proppant r a d i o a c t i c i t y
( c f . s e c t i o n 6 . 2 . 1 . 2 . ) . A t e m p o r a r i l y b e t t e r s i t u a t i o n had a r i s e n i n Europe i n
t h e e a r l y y e a r s o f a v a i l a b i l i t y o f s y n t h e t i c h i g h - s t r e n g t h p r o p p a n t s when a
h i g h o i l p r i c e and a s t r o n g US $ p e r m i t t e d t r e a t m e n t e x e c u t i o n when t e c h n i c a l l y
n e c e s s a r y and n o t when e c o n o m i c a l l y m o s t f e a s i b l e , w i t h i n t h o s e days r e p e a t e d -
l y having occurred t h a t purchase o f z i r c o n i a - s i l i c a t e proppants from t h e l o c a l
s u p p l i e r i n F r a n c e t u r n e d o u t t o be t h e b e t t e r s o l u t i o n a t t h e b o t t o m o f t h e
l i n e t h a t t o w a i t f o r a v a i l a b i l i t y o f s i n t e r e d b a u x i t e o r t o pay t h e a i r
93
f r e i g h t premium t o f l y i n t h e m a t e r i a l f r o m t h e p r o d u c t i o n p l a n t i n t h e USA t o
t h e w e l l s i t e i n Europe. On t h e o t h e r hand, t h e major t e c h n i c a l advantage o f z i r -
c o n i a - s i l i c a t e proppants i s t h e low s p e c i f i c g r a v i t y o f t h a t h i g h - s t r e n g t h mate-
r i a l which i s even lower t h a n t h a t o f some o f t h e i n t e r m e d i a t e - s t r e n g t h h i g h -
d e n s i t y proppants ( c f . s e c t i o n 1 . 3 . 2 . ) .
Heat t r a n s i t i o n i s o p t i m i z e d by c o n t r o l l e d r e m a i n i n g t i m e o f t h e p e l l e t s b e t -
ween t h e d i s t r i b u t i o n d i s k s due t o e x a c t c a l i b r a t i o n o f t h e gas stream. Having
taken up s u f f i c i e n t h e a t d u r i n g t h e i r way downwards, t h e p e l l e t s f i n a l l y pass
v i a a g a s - t i g h t t r a n s i t i o n from t h e upper h o t gas p a r t i n t o t h e lower c o l d a i r
p a r t where t h e y a r e c o o l e d down by t r a n s f e r r i n g t h e i r h e a t t o t h e c o l d wind
( w h i c h i s t h e r e b y heated up and l e a v e s t h e chamber as h o t w i n d g o i n g i n t o t h e
foundry process system) and t h e n a r e l i f t e d t o t h e t o p o f t h e c u p o l a f u r n a c e
where t h e c i r c u i t s t a r t s a g a i n w i t h e n t r y o f t h e p e l l e t s i n t o t h e d i s k tower o f
t h e upper gas p a r t . The heated p e l l e t s f o r m a g a s - t i g h t c l o s u r e between upper
gas p a r t and lower a i r p a r t even a t h i g h d i f f e r e n t i a l p r e s s u r e s . E f f e c t s of
proppant o r p e l l e t t y p e and g r a i n s i z e a r e d i s c u s s e d i n t h e f o l l o w i n g s e c t i o n s .
94
r a t e has t o be r e a d j u s t e d .
I n c o n t r a s t t o t h e d y n a m i c a l s t r e s s i n t h e above d e s c r i b e d g r a v e l - b e d f i l -
t e r , o t h e r systems o p e r a t e w i t h p e l l e t s t h a t a r e s u b j e c t e d t o o n l y s t a t i c a l
stress.
Based on t h e p r e s e n t d i s c u s s i o n o f a s p e c t s o f p r o p p a n t c h o i c e f o r v a r i o u s ap-
p l i c a t i o n s f r o m p r e d o m i n a n t l y t e c h n i c a l p o i n t o f v i e w , a more d e t a i l e d a c c o u n t
o f m a r k e t i n g and e c o n o m i c a l a s p e c t s o f h y d r a u l i c f r a c t u r i n g and g r a v e l p a c k i n g
w i t h d e t a i l e d r e v i e w , s t a t u s , f o r e c a s t and p e r s p e c t i v e s o f s t i m u l a t i o n a c t i v i t y
i n W e s t e r n and E a s t e r n Europe i s g i v e n i n c h a p t e r 2, t e c h n i c a l and m a r k e t i n g a s -
p e c t s o f R o t l i e g e n d and C a r b o n i f e r o u s s t i m u l a t i o n in E u r o p e a r e s k e t c h e d i n sec-
t i o n 3 as a t r a n s i t i o n f r o m t h e e c o n o m i c a l l y i n f l u e n c e d d i v i s i o n s t o t h e t e c h n i -
c a l l y c o n c e n t r a t e d p a r t s , and v a r i o u s t e c h n i c a l and r e s e r v o i r e n g i n e e r i n g p o s s i -
b i l i t i e s o f p r o m o t i n g and e n h a n c i n g t h e f r a c t u r i n g p o t e n t i a l , p a r t i c u l a r l y i n
m a r g i n a l o i l - and g a s - b e a r i n g f o r m a t i o n s , a r e o u t l i n e d i n c h a p t e r 4. S e c t i o n 5
p r e s e n t s an a c c o u n t o f g r a v e l p a c k i n g , and d i v i s i o n 6 summarizes h y d r a u l i c p r o p -
p a n t f r a c t u r i n g and g r a v e l p a c k i n g m o n i t o r i n g b y w e l l l o g g i n g and o t h e r t e c h n i -
ques. The b i b l i o g r a p h y i s c o m p i l e d as s u b j e c t k e y c l a s s i f i c a t i o n and as g e n e r a l
reference l i s t i n chapter 7 .
H y d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l p a c k i n g o f o i l and a a s r e s e r v o i r s
i s c o n s i d e r e d t o be a g r o w i n g b r a n c h o f t h e s t i m u l a t i o n m a r k e t i n E u r o p e and
w i l l a l s o i n t h e f u t u r e r e m a i n t h e m o s t i m p o r t a n t m a r k e t segment o f a p p l i c a t i o n
o f t h e v a r i o u s t y p e s o f c u r r e n t l y c o m m e r c i a l l y m a n u f a c t u r e d and d i s t r i b u t e d
p r o p p a n t t y p e s and g r a i n s i z e s , w i t h t h e l a r g e s t q u a n t i t i e s o f m a t e r i a l b e i n g
c o n t i n u e d t o be consumed b y MHF t r e a t m e n t s o f deep t i g h t gas sands. E x p e r i m e n -
t a l a p p r o a c h e s d u r i n g t h e l a s t y e a r s have e v e n d e m o n s t r a t e d t h a t p r o v i d e d an
a d e q u a t e demand b y t h e m a r k e t , some new p r o p p a n t t y p e s o f enhanced t e c h n i c a l
p e r f o r m a n c e and b e t t e r e c o n o m i c a l f e a s i b i l i t y may be d e v e l o p e d i n t h e coming
y e a r s t o a d j u s t t o an i n c r e a s i n g l y d i v e r s i f i e d s p e c t r u m o f f i e l d a p p l i c a t i o n .
97
2 . M a r k e t i n g a n d E c o n o m i c s
2.0.Summary a n d a s s o c i a t e d t a b l e o f c o n t e n t s
s t r e n g t h p r o p p a n t s in t h e second s t a g e o f t h e t r e a t m e n t f o l l o w i n g i n j e c t i o n o f
l a r g e r amounts o f sand i n t h e f i r s t s t a g e o f t h e o p e r a t i o n seems t o be t h e m o s t
s u i t a b l e t e c h n i c a l and e c o n o m i c a l s t i m u l a t i o n d e s i g n f o r many B r i t i s h S o u t h e r n
N o r t h Sea R o t l i e g e n d r e s e r v o i r s , w i t h t h e a d v a n t a g e s b e i n g c u t t i n g c o s t and in-
c r e a s i n g e f f e c t i v i t y o f h y d r a u l i c f r a c t u r i n g b y m i n i m i z i n g p r o p p a n t expenses
and m a x i m i z i n g c l o s u r e s t r e s s r e s i s t i v i t y i n t h e v i c i n i t y o f t h e w e l l b o r e , r e -
s p e c t i v e l y . The R o t l i e g e n d and C a r b o n i f e r o u s MHF o p e r a t i o n s a r e c a r r i e d o u t
w i t h p r o p p a n t q u a n t i t i e s r a n g i n g f r o m 100 t u p t o 650 t i n t h e l a r g e s t t r e a t -
m e n t s . A p a r t f r o m R o t l i e g e n d and C a r b o n i f e r o u s , B u n t s a n d s t e i n ( L o w e r T r i a s s i c )
gas r e s e r v o i r s a l s o r e q u i r e h y d r a u l i c p r o p p a n t f r a c t u r i n g s t i m u l a t i o n i n p a r t s
o f t h e m e n t i o n e d a r e a s . S m a l l f r a c t u r i n g j o b s w i t h 20 - 70 t o f sand have in
t h e p a s t been m a i n l y done i n s h a l l o w o i l - b e a r i n g C r e t a c e o u s s a n d s t o n e s i n Germa-
n y FRG and N e t h e r l a n d s as w e l l as T e r t i a r y s a n d s t o n e s i n A u s t r i a , C z e c h o s l o v a -
k i a , Y u g o s l a v i a and H u n g a r y . I n t h e N o r w e g i a n and s u b o r d i n a t e l y a l s o B r i t i s h
N o r t h e r n N o r t h Sea, u n s t a b l e o i l - b e a r i n g C r e t a c e o u s c h a l k s and J u r a s s i c s a n d s t o -
nes r e q u i r e g r a v e l p a c k i n g a n d / o r h y d r a u l i c f r a c t u r i n g w i t h i n t e r m e d i a t e -
s t r e n g t h l o w - d e n s i t y p r o p p a n t s a n d / o r sand. P a r t i c u l a r l y s i g n i f i c a n t a r e combi-
n a t i o n s o f h y d r a u l i c f r a c t u r i n g and g r a v e l p a c k i n g w i t h b o t h c o n v e n t i o n a l and
r e s i n - c o a t e d l o w - d e n s i t y i n t e r m e d i a t e - s t r e n g t h p r o p p a n t s i n some s o f t f l o w i n g
c h a l k s i n undercompacted and o v e r p r e s s u r e d r e s e r v o i r s . The d r a m a t i c a l e f f e c t o f
t h e o i l p r i c e d e c l i n e i n l a t e 1 9 8 5 / e a r l y 1986 ( w h i c h had an e v e n more s e v e r e
and t r a g i c a l i m p a c t due t o t h e c o m b i n a t i o n w i t h a s e r i o u s d r o p o f t h e US $ e x -
change r a t e ) was i n Western Europe even a c c e n t u a t e d b y an i n c r e a s e d c a n c e l l a -
t i o n r a t e o f p l a n n e d t r e a t m e n t s due t o s e v e r a l t e c h n i c a l r e a s o n s r e s u l t i n g f r o m
a m i s m a t c h o f p r e d i c t i o n and p e n e t r a t i o n and a l s o due t o p a r t i a l l y l o n g d r i l -
l i n g times e x t e n d i n g over several p e r i o d s w i t h d i f f e r e n t general economical f r a -
mework. P r o p p a n t p r i c e e v o l u t i o n i n t h e l a s t f i v e y e a r s i n c l u d e s t h e 1985 p r o p -
p a n t p r i c e l o w e r i n g and t h e 1987 p r o p p a n t p r i c e i n c r e a s e . I n a d d i t i o n t o p r i c e
r e d u c t i o n s and r i s e s e n a c t e d b y s u p p l y i n g companies, f l u c t u a t i o n s i n U S $ e x -
change r a t e p r o v o k e a l t e r a t i o n s o f c o m p e t i t i v e n e s s o f v a r i o u s p r o p p a n t t y p e s .
As a consequence o f t h e 1985 p r o p p a n t p r i c e c u t and t h e 1986 o i l p r i c e d r o p , a
much h i g h e r - q u a l i t y p r o p p a n t m a t e r i a l i s now a v a i l a b l e i n s i g n i f i c a n t l y l a r g e r
q u a n t i t i e s a t a c o n s i d e r a b l y l o w e r p r i c e t h a n some y e a r s ago, b u t i s s e r i o u s l y
l i m i t e d i n a p p l i c a t i o n due t o a p r e s e n t l y p o o r e c o n o m i c a l framework p a r t i c u l a r -
l y in Europe, whereas some y e a r s ago, a much l o w e r - q u a l i t y p r o p p a n t m a t e r i a l
t h a t was o f f e r e d a t a m a r k e d l y h i g h e r p r i c e t h a n now was v i r t u a l l y u n r e s t r i c t e d
i n d i s t r i b u t i o n due t o a s t r o n g demand e x c e e d i n g t h e p r e v i o u s c a p a c i t i e s o f
s u p p l y . T h e r e f o r e t h e 1986 o i l p r i c e c o l l a p s e c o m p l e t e l y r e v e r s e d t h e s t i m u l a -
t i o n m a r k e t b y c h a n g i n g t h e s i t u a t i o n f r o m good t o e x c e l l e n t f e a s i b i l i t y o f hy-
d r a u l i c f r a c t u r i n g when o n l y i n s u f f i c i e n t amounts o f h i g h e r - q u a l i t y p r o p p a n t s
were a v a i l a b l e a t h i g h p r i c e s t o p o o r a t t r a c t i v i t y o f h y d r a u l i c f r a c t u r i n g when
more t h a n enough p r o p p a n t m a t e r i a l i s a v a i l a b l e a t l o w p r i c e s . The v a r i o u s
p r i c e d r o p s and r i s e s f o r a l u m i n a o x i d e and s i l i c a t e p r o p p a n t s had a l s o s e r i o u s
i m p a c t s o n t h e i r c o m p e t i t i v e power w i t h r e s p e c t t o z i r c o n i a - s i l i c a t e p r o p p a n t s
w h i c h k e p t a l m o s t a l l t n e t i m e t h e i r f o r m e r e l e v a t e d p r i c e p o s i t i o n due t o more
e x p e n s i v e p r o d u c t i o n p r o c e s s , and t h a t a r e i n t e r m s o f r e a l p r i c e i n E u r o p e n o t
i n f l u e n c e d b y v a r i a t i o n s o f t h e US $ exchange r a t e i n e i t h e r d i r e c t i o n . I n c o n -
t r a s t t o W e s t e r n Europe, t h e d i f f e r e n t e c o n o m i c a l s y s t e m in E a s t e r n E u r o p e
l e a d s t o a more o r l e s s i n d e p e n d e n c y f r o m t h e o i l p r i c e s c e n a r i o and a l s o f r o m
t h e US $ exchange r a t e s c e n a r i o w h i c h means t h a t b a s i c a l l y t h e d r i l l i n g and s t i -
m u l a t i o n programmes go ahead r e g a r d l e s s o f g e n e r a l e c o n o m i c a l c r i s e s i n W e s t e r n
Europe and USA. I n E a s t e r n Europe, t h e h y d r a u l i c p r o p p a n t f r a c t u r i n g h i g h l i g h t
i s c u r r e n t l y Y u g o s l a v i a where MHF t r e a t m e n t s f o c u s on deep h o t g a s - and conden-
s a t e - b e a r i n g T e r t i a r y s a n d s t o n e s and c o n g l o m e r a t e s , w i t h p r o p p a n t q u a n t i t i e s
b e i n g needed u p t o 650 t p e r w e l l w h i c h a r e t h u s e x c e e d i n g p a r t i a l l y e v e n t h e
l o t s pumped d u r i n g t h e l a r g e s t o p e r a t i o n s i n Western Europe. The MHF j o b s in Yu-
g o s l a v i a a r e m a i n l y c a r r i e d o u t w i t h s m a l l e r amounts o f i n t e r m e d i a t e - s t r e n g t h
l o w - d e n s i t y p r o p p a n t s i n t h e i n i t i a l s t a g e and l a r g e r volumes o f h i g h - s t r e n g t h
proppants i n t h e main stage o f t h e treatment. I n t h e o t h e r E a s t e r n European
countries, so f a r m a i n l y s m a l l e r f r a c t u r e j o b s w i t h a l m o s t e x c l u s i v e l y sand as
p r o p p i n g a g e n t s in q u a n t i t i e s u p t o 20 - 150 t have been c a r r i e d o u t . M a j o r s t i -
m u l a t i o n campaigns have a l s o been p e r f o r m e d i n T u r k e y . I n t e r m s o f e c o n o m i c a l
99
p r i c e l e v e l and i m p a c t o f
t h e c r a s h . . . . . . . . . . . . . . . 110
2.2.1.1.3. 1987 and 1988 o i l p r i c e weakness . . . . . . 110
2.2.1.1.4. C y c l i c i t i e s during course o f the o i l
p r i c e e v o l u t i o n ....................... 111
2.2.1.1.5. Reasons and e f f e c t s o f t h e 1986 o i l
p r i c e c r a s h ........................... 111
2.2.1.1.5.1. N e t b a c k p r i c i n g and mar-
k e t share s t r a t e g y vs.
f i x e d p r i c i n g and p r o d u c -
t i o n l i m i t a t i o n . . . . . . . . . 111
2.2.1.1.5.2. O i l p r i c e d e f e n s e and
market c o m p a t i b i l i t y vs.
c h a n g i n g p r i c i n g p o l i c y . 112
2.2.1.2. E f f e c t o f o i l p r i c e changes on h y d r o c a r b o n i n d u s t r y 1 1 2
2.2.1.2.1. D r i l l i n g r i g c o u n t .................... 113
2.2.1.2.1.1. 1986 and 1987 . . . . . . . . . . . 113
2.2.1.2.1.2. 1988 _ . . _ _ . . . . _ _ . _ . 114 ..___.
2.2.1.2.2. A r t i f i c i a l and n a t u r a l m a r k e t f o r c e s .. 115
2.2.1.2.2.1. Swing p r o d u c t i o n f o r m a r -
k e t i m b a l a n c e compensa-
t i o n .................... 115
2.2.1.2.2.2. OPEC r e s i d u a l m a r k e t
s h a r e and p r i c e e f f e c t s . 115
2.2.1.2.3. V a r i a b l e s d e t e r m i n i n g o i l p r i c e l e v e l . 116
2.2.1.2.3.1. Coupling o f o i l produc-
t i o n r a t e and p r i c e
n i v e a u . . . . . . . . . . . . . . . . . . 116
2.2.1.2.3.2. Current ideal o i l price
l e v e l . . . . . . . . . . . . . . . . . . . 117
2.2.1.2.3.3. O i l p r o d u c t i o n c o s t s and
o i l s e c t o r dominance . . . . 117
2.2.1.2.3.4. O i l p o l i t i c a l t r i a n g l e USA
- S a u d i a A r a b i a - I r a n . . 118
2.2.1.2.4. M a r k e t f o r c e s and oil p r i c e e v o l u t i o n . 118
2.2.1.2.4.1. 1970 - 1979 . . . . . . . . . . . . . 118
2.2.1.2.4.2. 1979 - 1986 . . . . . . . . . . . . . 119
2.2.1.2.4.3. Market r e g u l a t i o n vs.dis-
2.2.1.2.5. O i l c o n s u m p t i o n and o u t p u t .
2.2.1.2.5.1. OECD demand v s
t i o n and s u b s t i t u t i o n ... 120
2.2.1.2.5.2. OPEC and non-OPEC p r o d u c -
t i o n v s . demand . . . . . . . . . 120
2.2.1.2.6. O t h e r a s p e c t s ......................... 120
2.2.1.3. I m p a c t o f v a r y i n g U S $ exchange r a t e on o i l p r i c e
e v o l u t i o n ......................................... 121
2.2.1.3.1. I m p o r t p r i c e f o r c r u d e o i l i n Germany
FRG ................................... 122
2.2.1.3.2. OPEC o i l s a l e income . . . . . . . . . . . . . . . . . . 122
2.2.1.3.2.1. O i l p r i c e c o n v e n t i o n and
d e f e n s e . . . . . . _ _ . . _ _ . .123 ...
2.2.1.3.2.2. OPEC v s . n o oduc-
tion ...... . . . . . 123
2.2.1.3.2.3. OPEC p r o d u c ing
and o v e r h a n g c a p a c i t y . . . 124
2.2.1.3.3. C u r r e n t v s . c o n s t a n t US $ r a t e c a l c u l a -
t i o n .............
101
2.2.1.5.3.2. Well s e r v i c e e x p e n d i t u r e s
and t o t a l number o f j o b s 142
2.2.1.5.3.3. S e r v i c e c o s t p e r w e l l and
share of recompletions .. 143
2.2.1.5.4. Banking r e l a t i o n s h i p s and i n v e s t m e n t
s t r a t e g i e s ............................ 143
2.2.1.5.4.1. Banking r e l a t i o n s h i p s
2.2.1.5.4.2. Investment s t r a t e g i e s . . . 144
2.2.1.5.4.3. Other a s p e c t s . . . . . . . . . . . 144
2.2.1.6. Oil p r i c e e v o l u t i o n and g a s m a r k e t . . . . . . . . . . . . . . . . 145
2.2.1.6.1. C h a r a c t e r i s t i c f e a t u r e s o f t h e g a s mar-
ket and i t s i n d e p e n d e n c e from the o i l
m a r k e t ................................ 145
2.2.1.6.2. I n f l u e n c e o f the 1986 o i l p r i c e d r o p on
g a s development d r i l l i n g i n North S e a . 146
2.2.1.6.2.1. Gas s u p p l y c o n t r a c t s and
economical s a f e t y . . . . . . . 146
2.2.1.6.2.2. Continuity of gas-f i e l d
development . . . . . . . . . . . . . 147
2.2.1.6.2.3. Government back-up and
supply s e c u r i t y ......... 147
2.2.1.6.2.4. G a s - f i e l d development vs.
g a s p r i c e and demand evo-
lution .................. 148
2.2.1.6.2.5. Disturbance of o i
development . . . . . 148
2.2.1.6.2.6. Gas i m p o r t and c o
f i e l d development . . . . . . . 149
2.2.1.6.3. Significance of the east-west energy
t r a d e i n the European g a s m a r k e t . . . . . . 149
2.2.1.6.3.1. Evolution o
gas market
2.2.1.6.3.2. Supply/dema
2.2.1.6.3.2.1. General
aspects .. 151
2 . 2 . 1 . 6 . 3 . 2 . 2 . Nether-
2.2.1.6.3.2.3. Great
B r i t a i n . . 152
2.2.1.6.3.2.4. Norway . . . 152
2.2.1.6.3.2.5. USSR . . . . . 1 5 3
2.2.1.6.3.2.6. Supply
s e c u r i t y . 154
2.2.1.6.3.2.7. Mutual
b e n e f i t . . 154
103
2.2.1.6.3.3. I n t e r n a t i o n a l cooperation
and c o m p e t i t i v e c h a l l e n g e 155
2.2.1.6.3.4. Market shares and r e s e r v e
d i s t r i b u t i o n ............ 155
2.2.1.6.3.5. Future e v o l u t i o n o f the
N o r t h Sea gas p r o v i n c e . . 156
2.2.1.6.4. E v o l u t i o n a r y t r e n d s o f t h e w o r l d gas
market ................................ 156
2.2.1.6.4.1. Problematic l i n k i n g o f
o i l and gas p r i c e s ...... 157
2.2.1.6.4.2. Energy s u p p l y d i v e r s i f i -
c a t i o n concepts . . . . . . . . . 157
2.2.1.6.4.3. Economical and t e c h n i c a l
t r e n d s .................. 157
2.2.1.6.4.4. O i l s u b s t i t u t i o n by gas . 158
2.2.1.6.4.5. Unconventional gas ex-
p l o i t a t i o n .............. 158
2.2.1.6.4.6. Gas m a r k e t i n g s t r a t e g i e s 159
2.2.2. I n f l u e n c e s o f proppant p r i c e changes ........................ 159
2.2.2.1. 1985 p r o p p a n t p r i c e l o w e r i n g ...................... 160
2.2.2.1.1. M a r k e t i n g c o n s i d e r a t i o n s f o r 1985 p r o p -
p a n t p r i c e l o w e r i n g ................... 160
2.2.2.1.2. S u p e r i m p o s i t i o n by t h e US $ exchange
r a t e drop ............................. 161
2.2.2.1.3. Economical r e s u l t s o f 1985 proppant
p r i c e d e c l i n e ......................... 161
2.2.2.1:3.1. Reversal o f f r a c t u r i n g
p o t e n t i a l and p r o p p a n t
a v a i l a b i l i t y . . . . . . . . . . . . 162
2.2.2.1.3.2. Capital expenditure c u t -
t i n g and s t i m u l a t i o n j o b
suspension . . . . . . . . . . . . . . 162
2.2.2.2. 1987 p r o p p a n t p r i c e i n c r e a s e ...................... 163
2.2.2.2.1. Reasoning f o r renewed p r o p p a n t p r i c e
i n c r e a s e .............................. 163
2.2.2.2.2. Market r e a c t i o n and economical conse-
quences o f t h e 1987 p r o p p a n t p r i c e i n -
crease ................................ 164
2.2.2.3. C o m p e t i t i o n o f v a r i o u s proppant types ............. 164
2.2.2.3.1. I n f l u e n c e o f t h e 1985 p r o p p a n t p r i c e
r e d u c t i o n ............................. 164
2.2.2.3.2. I n f l u e n c e o f t h e 1987 p r o p p a n t p r i c e
i n c r e a s e .............................. 165
2.3. Stimulation market differences between USA and Europe ............... 166
2.3.1. General aspects ............................................. 166
2.3.2. Frequency o f d r i l l i n g and s t i m u l a t i o n ....................... 166
2.3.2.1. Percentages o f f r a c t u r i n g n e c e s s i t y f o r economical
p r o d u c t i o n ........................................ 167
2.3.2.2. Treatment c o s t and s i g n i f i c a n c e o f f r a c t u r i n g i n
w e l l c o m p l e t i o n ................................... 167
2.3.3. S u c c e s s / f a i l u r e r a t i o and c o n s o r t i a 1 s t r u c t u r e . . . . . . . . . . . . . . 167
2.3.4. O p e r a t i n g m e n t a l i t y and t r e a t m e n t c o s t ...................... 168
2.3.4.1. I n t e g r a t i o n o f s t i m u l a t i o n i n t o t h e t o t a l w e l l con-
c e p t .............................................. 168
2.3.4.2. Proppant p r i c e and t r e a t m e n t c o s t . . . . . . . . . . . . . . . . . 169
2.3.5. US $ exchange r a t e d e c l i n e .. .. . . . _ ... . .. .. . . . . .. .. .. . . .. . . .. 169
2.3.6. Proppant m a r k e t i n g s t r a t e g y ................................. 170
2.3.6.1. Lacking c o n t i n u i t y i n marketing a t t e n t i o n ... . .. .. . 170
2.3.6.2. Business shares o f t h e d i f f e r e n t p r o p p a n t companies 171
2.3.6.2.1. Skewed market share r a t i o o f m a j o r
proppant s u p p l i e r s .................... 171
104
2.4.5.1.1. R o l e o f m a j o r s t i m u l a t i o n campaigns i n
t h e European gas development scene . . . . 216
2.4.5.1.2. Cancellation r i s k o f s t i m u l a t i o n jobs . 217
2 . 4 . 5 . 1 . 3 . S e l f - s u f f i c i e n c y o f U n i t e d Kingdom gas
i n d u s t r y .............................. 217
2.4.5.1.4. S i g n i f i c a n c e o f gas development a c t i v i -
t y .........................
2.4.5.2. Dutch Southern N o r t h Sea . . . . . . . . . . . . . . .
2.4.5.3. O t h e r areas ....................................... 219
2.4.5.4. S i g n i f i c a n c e o f f r a c t u r i n g f o r i n c r e a s i n g proven
.................................. 221
t m a r k e t i n g s t r a t e g y ....
2.4.5.5.1. D i r e c t p r o p p a n t s a l e s t o end u
2.4.5.5.1.1. Drawbacks o f s e r v i c e com-
pany s t o c k s . . . . . . . . . . . . . 221
2.4.5.5.1.2. Treatment s e l f p e r f o r m a n c e
i n E a s t e r n Europe . . . . . . . 222
2.4.5.5.2. L i q u i d a t i o n o f s e r v i c e company s t o c k s . 222
2.4.5.5.3. Stand-by s u p p l y by p r o p p a n t companies . 223
2.4.6. E a s t e r n Europe 1987 - 1990 .................................. 223
2 . 4 . 6 . 1 . General aspects ................................... 224
2.4.6.2. Y u g o s l a v i a and Hungary ...................... 224
2.4.6.3. USSR .............................................. 225
2.4.6.3.1. Hydraulic proppant f r a c t u r i n g p o t e n t i a l 225
2.4.6.3.2. I m p o r t vs. domestic m a n u f a c t u r i n g o f
h i g h - s t r e n g t h p r o p p a n t s ............... 225
2.6.4.3.3. Significance o f i n t e n s i f i c a t i o n o f o i l
and gas e x p l o i t a t i o n . . . . . . . . . 226
2.6.4.3.4. P r i o r i t y o f p e t r o l e u m development vs.
o i l p r i c e l e v e l ....................... 226
China .................................
2.4.6.4. . ,. 226
O t h e r E a s t e r n European c o u n t r i e s . . . . . . . . . . . . . . . . . .
2.4.6.5. 227
Southern Europe and N o r t h e r n A f r i c a . . . . . . . . . . . . . . .
2.4.6.6. 227
2.5. Concluding assessment o f p r o p p a n t m a r k e t i n g p o t e n t i a l . . . . . . . . . . . . . . . 228
2.1. Introduction
H y d r a u l i c p r o p p a n t f r a c t u r i n g o f l o w - p e r m e a b i l i t y o i l - and g a s - b e a r i n g forma-
t i o n s i s p a r t i c u l a r l y i n Europe ( b u t a l s o i n many o t h e r p a r t s o f t h e w o r l d ) n o t
o n l y i n f l u e n c e d by t e c h n i c a l and r e s e r v o i r e n g i n e e r i n g aspects, b u t a l s o s t r o n g -
l y depends on m a r k e t i n g , economical and p o l i t i c a l r e l a t i o n s h i p s . I n c o n t r a s t t o
t h e USA, Europe i s n o t o n l y p o l i t i c a l l y a complex aggregate o f c o u n t r i e s speak-
i n g a s u i t e o f d i f f e r e n t languages and h a v i n g a v a r i e t y o f m e n t a l i t i e s , w i t h
t h e m a j o r d i s t i n c t i o n c o n c e r n i n g economical s i t u a t i o n , s t a t u s o f t e c h n o l o g i c a l
development, commercial c a p a c i t y , f i n a n c i a l r e l a t i o n s h i p s , a d m i n i s t r a t i v e p r o c e -
dure and f o r e i g n t r a d e a c t i v i t y h a v i n g t o be made between Western and E a s t e r n
Europe, b u t a l s o i n c l u d e s a wide spectrum o f o i l and gas r e s e r v o i r t y p e s i n
terms o f s t r a t i g r a p h i c a l , t e c t o n i c a l , s e d i m e n t o l o g i c a l , p e t r o p h y s i c a l and e n g i -
n e e r i n g c h a r a c t e r i z a t i o n . An e v a l u a t i o n o f t h e a r e a l h y d r a u l i c f r a c t u r i n g and
g r a v e l p a c k i n g p o t e n t i a l f o r a p p l i c a t i o n of proppants f r o m b o t h t e c h n i c a l and
m a r k e t i n g p o i n t o f view has t o i n t e g r a t e t h e g e n e r a l s i t u a t i o n by comparing t h e
d i f f e r e n t cases and summarizing n o t o n l y s c i e n t i f i c , e n g i n e e r i n g and t e c h n o l o g i -
c a l , b u t a l s o economical and even i d e o l o g i c a l and m e n t a l i t y - r e l a t e d a s p e c t s .
F o l l o w i n g an i n t r o d u c t i o n o f p r o p p a n t t y p e s and g r a i n s i z e s i n c l u d i n g assess-
ment o f t h e most s i g n i f i c a n t aspects o f c o m p o s i t i o n and p r o p e r t i e s as a base
f o r proppant s e l e c t i o n f o r v a r i o u s s p e c i f i c a p p l i c a t i o n s ( c h a p t e r l ) , t h e p r e -
s e n t d i s c u s s i o n g i v e s r e v i e w , s t a t u s and f o r e c a s t o f h y d r a u l i c p r o p p a n t f r a c t u -
r i n g i n Western and E a s t e r n Europe p r e d o m i n a n t l y from m a r k e t i n g and economical
p o i n t s o f view, w i t h emphasis b e i n g p u t on s e v e r a l i m p o r t a n t f a c t o r s c o n t r o l -
l i n g t h e g e n e r a l f e a s i b i l i t y s i t u a t i o n of t h e o i l and gas i n d u s t r y . Comparative
107
e v a l u a t i o n w i t h USA, M i d d l e E a s t and o t h e r p a r t s o f t h e w o r l d i s f r e q u e n t l y p e r -
formed d u r i n g course o f t h e g e n e r a l and r e g i o n a l assessments. The account o f
t e c h n i c a l and m a r k e t i n g aspects o f R o t l i e g e n d and C a r b o n i f e r o u s s t i m u l a t i o n i n
Europe i n d i v i s i o n 3 r e p r e s e n t s an a r e a l case s t u d y and forms a t r a n s i t i o n f r o m
t h e e c o n o m i c a l l y i n f l u e n c e d s e c t i o n s t o t h e p a r t s c o n c e n t r a t i n g on t e c h n i c a l
and r e s e r v o i r e n g i n e e r i n g p o i n t s o f h y d r a u l i c proppant f r a c t u r i n g i n c h a p t e r 4.
D i v i s i o n 5 p r e s e n t s a m a i n l y t e c h n i c a l overview and s u b o r d i n a t e l y a l s o market-
i n g o u t l i n e o f g r a v e l packing. U n i t 6 summarizes f r a c t u r e and g r a v e l pack moni-
t o r i n g . V a r i o u s p o s s i b i l i t i e s o f p r o m o t i o n and enhancement o f r e s e r v o i r s t i m u l a -
t i o n by h y d r a u l i c f r a c t u r i n g and g r a v e l p a c k i n g i n c o n n e c t i o n w i t h a p p l i c a t i o n
o f proppants a r e compiled i n c h a p t e r 4 t h a t i s f o c u s s i n g on t e c h n i c a l and r e s e r -
v o i r e n g i n e e r i n g aspects o f f o r m a t i o n t r e a t m e n t . A c o m p i l a t i o n o f an e x t e n s i v e
b i b l i o g r a p h y w i t h a s u b j e c t key c l a s s i f i c a t i o n i n t o v a r i o u s s p e c i a l t o p i c s and
t h e general r e f e r e n c e l i s t a r e g i v e n i n s e c t i o n 7 .
A f t e r an i n t r o d u c t o r y o u t l i n e o f t h e main economical i n f l u e n c e s on h y d r a u l i c
p r o p p a n t f r a c t u r i n g b e i n g changes o f hydrocarbon p r i c e s and p r o p p a n t p r i c e s and
commenting on t h e m a j o r f l u c t u a t i o n s o f t h e o i l p r i c e i n e i t h e r d i r e c t i o n du-
r i n g t h e l a s t 15 y e a r s ( d i s c u s s e d i n c o m b i n a t i o n w i t h t h e f l u c t u a t i o n s o f t h e
US $ exchange r a t e ) , d i f f e r e n c e s o f t h e s t i m u l a t i o n market between USA and Eu-
r o p e a r e taken as a t o o l t o s k e t c h t h e s p e c i f i c r e a c t i o n s o f b o t h m a r k e t s t o
t h e l a t e 1 9 8 5 / e a r l y 1986 o i l p r i c e drop and t h e r e b y induced m a j o r c r i s i s o f t h e
hydrocarbon p r o d u c t i o n i n d u s t r y . A m a j o r p a r t o f t h e r e p o r t i s devoted t o an
a r e a l m a r k e t i n g assessment o f h y d r a u l i c proppant f r a c t u r i n g i n Western and Eas-
t e r n Europe, w i t h d i s t i n c t i o n b e i n g made between r e v i e w (1977 - 1985), s t a t u s
( 1 9 8 6 / e a r l y 1987) and f o r e c a s t ( l a t e 1987 - 1990 and a l s o f o l l o w i n g y e a r s ) f o r
the i n d i v i d u a l sections o f the market.
A s b o t h p r i c e s a r e v a l i d w o r l d - w i d e i n US $ ( w i t h t h e e x c e p t i o n b e i n g o n l y a
few p r o p p a n t t y p e s t h a t a r e s o l d f o r o t h e r c u r r e n c i e s as w e l l ) , t h e v a r i a t i o n s
o f t h e exchange r a t e o f t h e US $ ( w i t h r e s p e c t t o o t h e r c o n v e r t i b l e g u i d e c u r -
r e n c i e s such as DM and t ) have a l s o an i m p o r t a n t superimposed s i g n i f i c a n c e on
t h e European s t i m u l a t i o n market (comparable t o t h e i r impact on t h e r e l a t i v e o i l
p r i c e e v o l u t i o n i n Europe). V a r i o u s impacts o f hydrocarbon p r i c e changes and
p r o p p a n t p r i c e changes on h y d r a u l i c p r o p p a n t f r a c t u r i n g p o t e n t i a l a r e d i s c u s s e d
as f o l l o w s .
p a r t o f 1988 ( t h e r e c o v e r y o f a b t . 20 - 25 % o f i t s v a l u e h a v i n g t a k e n p l a c e i n
t h e second h a l f o f 1988 has a t t h e bottom o f t h e economical l i n e t o be c l a s s i -
f i e d as b e i n g s t i l l i n s u f f i c i e n t , m a i n l y due t o t h e ongoing u n r e l i a b i l i t y o f
t h e US $ e v o l u t i o n and t h e r e s u l t i n g s t i l l r e t a r d e d r e a d i n e s s f o r i n v e s t m e n t s ,
and was even a l r e a d y p a r t i a l l y a g a i n compensated by a renewed d r o p a t t h e end
o f 1988). An o u t l o o k i s a l s o g i v e n on p o s s i b l e f u t u r e consequences o f t h e 1986
o i l p r i c e c o l l a p s e . F i n a l l y , some comments a r e o f f e r e d on t h e impetus o f t h e
o i l p r i c e e v o l u t i o n f o r t h e gas market,
Many o f t h e a c t u a l problems a r e t h e r e s u l t of t h e o i l p r i c e e v o l u t i o n a f t e r
t h e Second World War (SPATSCHEK 1987). I n t h e booming p e r i o d o f 1950 - 1972,
109
r e a l terms n e a r t h e low l e v e l s j u s t p r i o r t o t h e f i r s t o i l p r i c e e x p l o s i o n i n
1973 (THOMPSON & SINGLETON 1 9 8 8 ) .
I n m i d t o l a t e 1986, t h e average o i l p r i c e ( t h e a c t u a l p r i c e k e p t f l u c t u a -
t i n g w i t h a range o f a few US $ upwards o r downwards) l e f t i t s minimum below U S
$ 10 ( a n average v a l u e o f 6 - 9 US $ was h e l d i n J u l y 1986 a t t h e peak o f t h e
c r i s i s ; McCANN 1988) and g r a d u a l l y approached a n i v e a u o f a b t . US $ 13 - 15
(CROUSE 1987). W i t h no agreement between OPEC and non-OPEC t o r e s t r a i n produc-
t i o n , t h e downward p r e s s u r e on t h e o i l p r i c e became i r r e s i s t i b l e , and f i n a l l y
OPEC was f o r c e d t o f o r m a l l y abandon i t s market share p o l i c y and t o r e v e r t t o
c u t t i n g back i n o u t p u t (McCANN 1988).
2.2.1.4.3.8.).
2 . 2 . 1 . 2 . 1 . 2 . 1988
I n 1988, o v e r a l l w o r l d d r i l l i n g i s r i s i n g a g a i n c o n s i d e r a b l y i n many areas
and i s exceeding t h e l e v e l o f 1986 and p o s s i b l y even t h a t o f 1985 (WORLD O I L
1988 a ) . T o t a l number o f w e l l s d r i l l e d worldwide a r e a b t . 60,100 i n 1986, a b t .
57,100 i n 1987 and a b t . 60,900 i n 1988. By end o f 1987, t o t a l w o r l d o i l r e s e r -
ves have reached a b t . 800 B i l l . b b l , and t o t a l w o r l d gas r e s e r v e s have a t t a i n e d
a b t . 3,860 T c f . I n t h e USA, o i l w e l l c o m p l e t i o n s decreased f r o m a b t . 41,000 in
1984 v i a a b t . 26,000 i n 1985 t o a b t . 17,000 i n 1986, and gas w e l l c o m p l e t i o n s
d i m i n i s h e d f r o m a b t . 15,700 i n 1984 v i a 10,000 i n 1985 t o o n l y 6,500 i n 1986
(MOORE 1986, 1987 b ) . Reviewing o i l p r i c e h i s t o r y w i t h a p r i c e e s c a l a t i o n o f
a b t . 40 % / y e a r on average o v e r a p e r i o d o f s i x y e a r s (1973 - 1979) r e v e a l s t h a t
t h e impetus of t h e o r d e r o f magnitude i n c r e a s e i n p r i c e ( w h i c h was g r e a t l y i n
excess o f t h e i n f l a t i o n r a t e ) caused reduced consumption t h r o u g h buyer c h o i c e ,
c o n s e r v a t i o n , s u b s t i t u t i o n , enhanced e f f i c i e n c y and c o n v e r s i o n t o o t h e r energy
sources, and b r o u g h t on m a j o r i n c r e a s e s i n non-OPEC o i l p r o d u c t i o n c a p a c i t y .
A t t h e b o t t o m o f t h e l i n e , t h e o i l p r i c e i s even e s t a b l i s h e d by t h e r a t e se-
l e c t e d by t h e m a j o r producer o f t h e w o r l d , w i t h t h i s p o s i t i o n h a v i n g changed
f r o m t h e USA t o Saudi A r a b i a i n t h e 1960's. Examining t h e OPEC e f f o r t s t o come
t o an agreement on p r o d u c t i o n r a t e s and p r i c e s , and j u d g i n g t h e r o l e o f Saudi
A r a b i a f r o m t h e i r i n t e r e s t i n b o t h s e c u r i n g n a t i o n a l income and s t r e n g t h e n i n g
t h e i r market l e a d e r s h i p , t h e 1986 o i l p r i c e upheaval cannot be i n t e r p r e t e d as
r e f l e c t i n g t h e c o l l a p s e o f t h e OPEC, b u t r a t h e r was t h e l o g i c a l u n f o l d i n g o f
Saudi A r a b i a ' s p l a n t o b r i n g o i l p r i c e down t o a s u s t a i n a b l e l e v e l . The e f f e c t
o f Saudi A r a b i a ' s i n c r e a s i n g o i l market share s t r a t e g y was plummeting o f t h e
average marker o i l p r i c e f r o m US $ 28 - 30 t o US $ 1 2 - 15, and d u r i n g t h e t i m e
i n t e r v a l o f f r e e market f o r c e s , a 1 % i n c r e a s e i n g l o b a l o i l s u p p l y r e s u l t e d i n
a 12 % d e c l i n e i n average o i l p r i c e (NARAGHI 1988). O t h e r economical aspects o f
o i l p r i c e and i t s changes i n p a s t and f u t u r e a r e d i s c u s s e d by AL-BLEHED (1987),
OOUGHERTY & AL-BLEHED (1987) and LUMSOEN (1988), and t h e c o n s t e l l a t i o n s w i t h i n
t h e OPEC group t h a t l e d t o t h e o i l p r i c e c r a s h a r e e v a l u a t e d by RANDOL ( 1 9 8 6 ) .
117
1970
2.2.1.2.4.1. - 1979
Between 1970 and 1973, world o i l demand i n c r e a s e d by o v e r 8 Mio. b b l / d main-
l y due t o t h e d e c l i n i n g r e a l o i l p r i c e s of the p r e v i o u s two decades (PETROLEUM
REVIEW 1988 c ) . As non-OPEC o i l s u p p l y i n c r e a s e d o n l y m a r g i n a l l y , demand f o r
OPEC o i l i n c r e a s e d s h a r p l y by a l m o s t 7 . 5 M i o . b b l / d . T h e r e f o r e the p r o d u c t i o n
l e v e l came very c l o s e t o OPEC o u t p u t c a p a c i t y and i f t h e s i t u a t i o n had c o n t i -
nued, demand would have by f a r exceeded s u p p l y . T h u s market f o r c e s s e t the
s t a g e f o r the f i r s t o i l p r i c e i n c r e a s e i n l a t e 1973, w i t h OPEC's r o l e having
been i m p o r t a n t i n t i m i n g , b u t p o l i t i c a l f a c t o r s such a s the A r a b - I s r a e l war and
t h e magnitude of p r i c e i n c r e a s e s having been c o n s i d e r a b l y more s i g n i f i c a n t . I n
t h e second p e r i o d , demand f o r o i l d e s p i t e the now r e a s o n a b l y h i g h e r p r i c e con-
tinued t o increase.
c r u c i a l r o l e i n t h e two sharp p r i c e i n c r e a s e s ( c f . s e c t i o n 2 . 2 . 1 . 1 . 1 . ) .
The i m p o r t p r i c e o f c r u d e o i l as w e l l as t h e r e v e n u e s o f d o m e s t i c c r u d e o i l
t h u s were i n 1986 and 1987 more t h a n 60 % l o w e r t h a n i n 1985, w i t h t h e i m p r o v e -
ment o f t h e oil p r i c e l e v e l f r o m 1986 t o 1987 h a v i n g been d u r i n g m o s t o f t h e
t i m e more o r l e s s compensated b y a f u r t h e r weakening o f t h e US $ (EROOL UND KOH-
LE - ERDGAS - PETROCHEMIE 1988). I n 1987, t h e i m p o r t p r i c e f o r c r u d e o i l i n c r e a -
sed t o a b t . 220 - 260 DM/t (ERDUL-ERDGAS-KOHLE 1988 a ) t h r o u g h o u t t h e f i r s t
h a l f o f t h e y e a r due t o t h e i n c r e a s e o f t h e a v e r a g e o i l p r i c e f r o m 8 - 1 2 US $
i n m i d 1986 t o 18 US $ i n l a t e 1986 and e a r l y 1987 ( c f . s e c t i o n s 2 . 2 . 1 . 1 . 2 . and
2 . 2 . 1 . 4 . 3 . 8 . ) , whereas t h e US $ k e p t b e i n g weak and had n o s t r e n g t h e n i n g i n -
f 1uence.
As a consequence o f t h e d i m i n i s h i n g s t r e n g t h o f t h e US $ i n l a t e r 1987, t h e
r e v e n u e f o r d o m e s t i c c r u d e o i l i n Germany FRG f e l l f r o m 200 - 220 DM/t o n ave-
r a g e i n 1986 and 1987 t o 140 D M / t i n l a t e 1 9 8 7 / e a r l y 1988. I n a s i m i l a r way,
t h e n e t o i l b i l l o f Germany FRG was more t h a n h a l v e d f r o m 64.5 B i l l . DM i n 1985
t o 30.8 B i l l . DM i n 1986 i n s p i t e o f i n c r e a s e d n e t o i l i m p o r t s (ERDOL-ERDGAS-
KOHLE NACHRICHTEN 1987 c ) . I m p a c t s o f US $ weakness o n o i l p r i c e and e x p l o r a -
t i o n / d e v e l o p m e n t a c t i v i t y a r e a l s o s k e t c h e d b y QUINLAN (1988).
N e v e r t h e l e s s , t h e a d d i t i o n a l o i l w h i c h c a n b e e x p e c t e d i s l i k e l y t o b e more
t h a n o u t w e i g h e d b y t h e r e d u c t i o n o f o u t p u t i n USA and G r e a t B r i t a i n (PETROLEUM
ENGINEER 1988 c ) where p r o d u c t i o n h a s a l r e a d y peaked and i s i n e v i t a b l y g o i n g
down. T h i s w i l l r e s u l t i n g r o w i n g dependence on i m p o r t e d oil i n a number o f k e y
i n d u s t r i a l c o u n t r i e s . The l o w o i l p r i c e i n 1986 p a r t i c u l a r l y i l l u s t r a t e d t h a t
c a p i t a l e x p e n d i t u r e o n o i l p r o j e c t s i s s e n s i t i v e t o a d e q u a t e c a s h f l o w and
p r i c e p r o s p e c t s . The s i g n i f i c a n c e o f a d d i t i o n a l e x p l o r a t i o n and a p p r a i s a l f o r
p r e v e n t i o n o f a n o t h e r o i l c r i s i s i s a l s o u n d e r l i n e d b y LORBACH ( 1 9 8 8 b ) , and
t h e d i s c r e p a n c y between much o i l and n o t enough e x p l o r a t i o n i s i l l u m i n a t e d b y
STAHMER ( 1 9 7 9 ) .
T o t a l w o r l d e n e r g y demand, however, w i l l s i g n i f i c a n t l y i n c r e a s e u n t i l t h e
y e a r 2000 p r e d o m i n a n t l y due t o r i s i n g c o n s u m p t i o n i n t h e d e v e l o p i n g c o u n t r i e s
b y a d j u s t m e n t o f l i v i n g s t a n d a r d and i n d u s t r i a l g r o w t h (HULTIN 1983, LINDEN
1985, DOUGHERTY & AL-BLEHED 1987, OSMAN 1987, SCHMIDT 1 9 8 7 ) , whereas i n t h e
h i g h l y i n d u s t r i a l i z e d c o u n t r i e s , demand w i l l o n l y more o r l e s s f l u c t u a t e a r o u n d
i t s p r e s e n t l e v e l due t o s t i l l i n c r e a s i n g e f f e c t i v i t y o f e n e r g y c o n s e r v a t i o n ,
p r o c e s s r a t i o n a l i z a t i o n , o i l s u b s t i t u t i o n c h i e f l y b y g a s and o n l y s l i g h t i n d u -
s t r i a l g r o w t h t o s t a g n a t i o n o r e v e n some s h r i n k a g e due t o p r o g r e s s i v e m a r k e t sa-
t u r a t i o n i n many s e c t o r s and b r a n c h e s ( I B G 1 9 8 6 ) .
C u r r e n t w o r l d d a i l y o i l o u t p u t i s a b t . 53.6 - 5 5 . 1 M i o . b b l , o f w h i c h OPEC
a s s o c i a t i o n c o n t r i b u t e s 15.7 - 1 7 . 5 , non-OPEC non-communist g r o u p 2 2 . 4 - 22.7,
and communist b l o c k 1 5 . 0 - 1 7 . 5 . M i o . b b l (BECK 1 9 8 7 ) . D a i l y p r o d u c t i o n o f t h e
USSR w i t h 1 2 . 1 - 12.6 M i o . b b l ( c f . s e c t i o n 2 . 4 . 4 . ) c o n t r a s t s s h a r p l y w i t h t h a t
o f t h e USA o f 8 . 3 - 9 . 1 M i o . b b l and t h e t o t a l demand o f t h e USA o f 1 6 . 2 - 1 6 . 5
M i o . b b l , w i t h i m p o r t t h u s a c c o u n t i n g f o r a b t . 50 % o f t h e USA o i l demand
(MOORE ( 1 9 8 8 d ) . I f e v a l u a t i n g s e p a r a t e l y w i t h OPEC and non-OPEC p r o d u c t i o n
quantities, non-OPEC r e s e r v e s w o u l d l a s t o n l y s t i l l 15 y e a r s , whereas t h e OPEC
p o t e n t i a l i s s t i l l s p a n n i n g a b t . 100 y e a r s . Due t o d e c l i n i n g o u t p u t i n t h e non-
OPEC w o r l d , demand o f OPEC o i l c a n be e x p e c t e d t o r i s e t o a b t . 1 . 3 B i l l . t i n
t h e m i d t o l a t e 1990's w h i c h w o u l d m o s t p r o b a b l y have t h e consequence o f an o i l
p r i c e i n c r e a s e t o a b t . US $ 20 - 30. E s t i m a t i o n s o f f u t u r e o i l demand a r e a l s o
g i v e n b y LORBACH ( 1 9 8 8 a ) , and t e c h n i c a l and p o l i t i c a l a s p e c t s o f p r e v e n t i o n o f
a n o t h e r o i l p r i c e c r i s i s a r e d i s c u s s e d b y LORBACH ( 1 9 8 8 b ) . W o r l d o i l r e s e r v e s
and demand a r e e v a l u a t e d b y LORBACH ( 1 9 8 0 ) and WESTERHAUSEN ( 1 9 8 0 ) . S I N O R
( 1 9 8 6 ) i n v e s t i g a t e s l o n g - t e r m c y c l e s and p r e d i c t i o n o f p e t r o l e u m demand.
The c u r r e n t o i l p r i c e l e v e l does no l o n g e r s u f f i c i e n t l y c o v e r t h e i n c r e a s i n g
e x p l o r a t i o n and p r o d u c t i o n c o s t s , and t h e tendency w i l l be t h a t t h e o i l p r i c e
w i l l r i s e t h e f a s t e r , t h e l o n g e r t h e p r e s e n t unequal expense s i t u a t i o n i s l a s t -
i n g (OEHME 1986). P r e d i c t i o n s o f f u t u r e o i l p r i c e e v o l u t i o n a r e a l s o made by SE-
KERA (1986) and THOMPSON & SINGLETON ( 1 9 8 8 ) . G e o p o l i t i c a l i m p l i c a t i o n s o f
M i d d l e E a s t o i l a r e d i s c u s s e d by KEPLINGER (1986), RANDOL (1986), ALGAR (1987
b ) , MIDDLETON (1987) and ROBERTS (1987), and p o s s i b i l i t i e s o f r e l i a b l e f o r e c a s t
o f f u t u r e o i l p r i c e e v a l u a t i o n a r e assessed by DOUGHERTY ( 1 9 8 7 ) . P o l i t i c a l
aspects o f energy p o l i c y a r e summarized by BARRETT (1986), SCOTT (1986) and
FRANSSEN (1988), and CETRON (1986) o u t 1 i n e s i n t e r n a t i o n a l p o l i t i c a l r i s k s and
energy p r o j e c t investments. The r o l e o f t h e OPEC group i n t h e w o r l d o i l market
i s a l s o h i g h 1 i g h t e d by SAFER (1977) and TEWKSBURY ( 1 9 7 7 ) .
R e s e r v e l i v e s a t t h e b o t t o m o f t h e l i n e c o m p r i s e f o r t h e OECD a b t . 11 y e a r s ,
communist b l o c k a b t . 14 y e a r s , d e v e l o p i n g c o u n t r i e s a b t . 27 y e a r s , OPEC t o t a l
a b t . 104 y e a r s and P e r s i a n G u l f OPEC members a b t . 1 3 1 y e a r s . These r e l a t i o n -
s h i p s r e f l e c t t h a t d e s p i t e i t s c u r r e n t i n a b i l i t y t o d e f e n d an US $ 18 r e f e r e n c e
p r i c e , t h e OPEC g r o u p w i l l r e m a i n i n c o n t r o l o f t h e o i l m a r k e t f o r as l o n g as
t h e non-OPEC w o r l d needs i t s o i l . Temporary a p p a r e n t abandonment o f t h e p r i c e
t a r g e t b y t h e OPEC seems a t l e a s t p a r t i a l l y t o be d e s i g n e d t o g u a r a n t e e t h a t
t h e r e q u i r e m e n t o f OPEC o i l p e r s i s t s and grows.
131
T h i s c o n s t e l l a t i o n o f a n o t h e r downwards tendency, a l t h o u g h c o m p r i s i n g o n l y
d e c l i n e o f t h e r e a l o i l p r i c e o f a few US $ p e r b a r r e l , c r e a t e d a g a i n much un-
c e r t a i n t y i n t h e hydrocarbon e x p l o r a t i o n and p r o d u c t i o n i n d u s t r y and caused n o t
132
2.2.1.5.2.3.Staff layoff
F u r t h e r consequences of a d j u s t m e n t t o t h e r e v i s e d s i t u a t i o n and company
s t r e a m l i n i n g were c u t - b a c k s on g e n e r a l overheads and s t a f f ( B E U D E L L 1986 c )
which r e s u l t e d i n s h r i n k a g e o r c l o s u r e of r e g i o n a l o f f i c e s o r even b u s i n e s s l i -
q u i d a t i o n , g i v i n g r i s e t o s e v e r a l t e r r i b l e world-wide l a y - o f f a c t i o n s a f f e c t i n g
c o n s i d e r a b l e s h a r e s of g e o s c i e n t i s t s , e n g i n e e r s and a d m i n i s t r a t i o n people ( A L -
GAR 1987 b e s t i m a t e s thar. world-wide a b t . a q u a r t e r of a m i l l i o n hydrocarbon i n -
d u s t r y j o b s d i s a p p e a r e d due t o the 1986 o i l p r i c e c r a s h ) . The o i l p r i c e drop i s
t h e main reason why predominantly i n USA, G r e a t B r i t a i n and Germany FRG thou-
sands of g e o l o g i s t s and g e o p h y s i c i s t s a r e unemployed and c a n n o t f i n d a q u a l i -
f i e d j o b a t a l l , and a l s o r e s e r v o i r e n g i n e e r s have run i n t o s e r i o u s problems
concerning working p l a c e and j o b s e c u r i t y . As a consequence of high l a y o f f r a -
t e s , some of t h e o i l and g a s c a p i t a l s even p a r t i a l l y t u r n e d i n t o g h o s t - l i k e c i -
t i e s a s a r e s u l t of empty o f f i c e towers and abandoned l i v i n g d i s t r i c t s due t o
mass exodus of people having become unemployed. One of the w o r l d ' s l a r g e s t o i l
and g a s e x p l o r a t i o n and p r o d u c t i o n c o r p o r a t i o n s a d j u s t e d i t s s t a f f s t e p w i s e t o
the d e c l i n i n g market s i n c e t h e s l i g h t b e g i n n i n g s of t h e r e c e s s i o n by end o f
1981 and u p t o now reduced i t s manpower by a b t . 45 %.
F o r l a r g e r p r o d u c t i o n companies, t h e c r i s i s was a m a t t e r o f s t r e a m l i n i n g by
swing and roundabouts i n c l u d i n g d i v e r s i f i c a t i o n o f cash f l o w o u t s i d e t h e N o r t h
Sea r e g i o n and even i n t o o t h e r i n t e g r a t e d a c t i v i t i e s such as downstream f a c i l i -
t i e s ( w i t h p a r t i a l l y a d d i t i o n a l b e n e f i t coming f r o m s c a l i n g down c a p a c i t i e s i n
m a n u f a c t u r i n g p l a n t s , d i s p o s i n g o f excess p l a n t s and equipment, and w r i t i n g
down i n v e n t o r i e s t o e s t i m a t e d n e t r e a l i z a b l e value; MILLER & NEWLIN 1987), b u t
f o r s m a l l e r independents w i t h o u t downstream p o s s i b i l i t i e s , a t once a b t . 50 % o r
even t w o - t h i r d s o f t h e income was wiped o u t (GRIFFITHS 1986). Aspects o f v e r t i -
c a l i n t e g r a t i o n o f up- and downstream branches as w e l l as c o r p o r a t e t a k e o v e r
f o r i n v e s t m e n t s e c u r i t y and r e s e r v e access a r e o u t l i n e d as f o l l o w s .
2.2.1.5.2.4.2.Corporate takeover f o r
investment security and reserve access
The r e a s o n i n g b e h i n d takeover a c t i o n s i s t h a t a t low o i l p r i c e s , b i g produc-
t i o n companies p r e f e r t o o b t a i n r e s e r v e s by b u y i n g t h e i r c o m p e t i t o r s r a t h e r
t h a n by i n v e s t i n g h e a v i l y i n e x p l o r a t i o n e f f o r t s (OIL DAILY 1988 c ) . Aspects o f
company merging and t a k e o v e r a r e a l s o mentioned by SCHUBERT ( 1 9 8 7 ) . I n some o u t -
140
L e v e r a g e d b u y o u t s i n t h e p e t r o l e u m i n d u s t r y a r e a l s o i l l u s t r a t e d b y PAULUS
(1988). Various aspects o f t h e r e s t r u c t u r i n g i n t h e o i l patch are o u t l i n e d by
MODESITT ( 1 9 8 6 ) and EDGAR ( 1 9 8 7 ) , and p o i n t s o f f i n a n c i n g m e r g e r s and a c q u i s i -
t i o n s a r e commented b y PETRI ( 1 9 8 3 ) and SOBOTKA ( 1 9 8 6 ) . BENTLEY ( 1 9 8 8 ) e v a l u a -
t e s company s t r a t e g i e s i n a c h a n g i n g m a r k e t , and ANDERSON ( 1 9 8 8 ) r e v i e w s t h e r e -
o r i e n t a t i o n o f t h e o i l and gas i n d u s t r y . Examples o f s i g n i f i c a n t c o r p o r a t e
d e a l s i n c l u d i n g t a k e o v e r s and a c q u i s i t i o n s a r e a l s o r e p o r t e d b y CAPEL ( 1 9 8 8 ) ,
w i t h i n t h e N o r t h Sea i n t e r c o m p a n y d e a l i n g g o i n g t o i n c r e a s e and l e a d i n g t o t h e
end r e s u l t o f d e c r e a s i n g number o f s m a l l e r companies.
The m o s t f u n d a m e n t a l c o n c e p t i n v o l v e d in t h e p e t r o l e u m i n d u s t r y t o d a y i s ob-
t a i n i n g s u f f i c i e n t c a s h t o s a t i s f y d e b t o b l i g a t i o n s , d r i l l i n g commitments, and
n e c e s s a r y c a p i t a l e x p e n d i t u r e s , and s t i l l t o be in a p o s i t i o n t o p a r t i c i p a t e i n
sound e c o n o m i c a l a c q u i s i t i o n s and d e v e l o p m e n t p r o j e c t s when o p p o r t u n i t i e s
a r i s e . An i n c r e a s i n g l y i m p o r t a n t a s p e c t t o c o m p e t i n g in t h e e c o n o m i c a l e n v i r o n -
ment s u r r o u n d i n g t o d a y ' s p e t r o l e u m i n d u s t r y i s t h e q u a l i t y o f c a s h management
t h a t an i n d e p e n d e n t p r o d u c e r u s e s . E f f e c t i v e c a s h management systems p r o v i d e e f -
f i c i e n t methods t o g a t h e r and d i s b u r s e cash, f o r e c a s t w o r k i n g c a p i t a l needs o r
cash surpluses, i m p l e m e n t s h o r t - t e r m i n v e s t m e n t and b o r r o i q i n g p o l i c i e s , e s t a -
b l i s h r e p o r t i n g and c o n t r o l l i n g p r o c e d u r e s , and d i r e c t b a n k i n g r e l a t i o n s h i p s .
v i v e d t h e 1986 o i l p r i c e c r a s h f o l l o w s t r a t e g i e s c a l l i n g f o r r e d u c t i o n i n d e b t
and o p e r a t i n g c o s t s , s a l e o f m a r g i n a l leases, and c a u t i o u s approach t o c a p i t a l
spending (WEST 1987). MANCHESTER (1983) o u t l i n e s t h e a p p l i c a t i o n o f p r o j e c t f i -
nancing p r i n c i p l e s t o independents, and WYMAN (1978) g i v e s an overview o f t h e
r o l e o f s m a l l independent producers i n t h e r a p i d l y changing o i l and gas i n d u s -
try.
T h e r e f o r e t h e c o n t i n u i n g o i l p r i c e v o l a t i l i t y has a l s o s e r i o u s impact on r e -
s t r u c t u r i n g o f t h e company managements, w i t h t o p l e v e l r e o r g a n i z a t i o n b e i n g cha-
r a c t e r i z e d by a change f r o m emphasis on t e c h n i c a l s k i l l t o f i n a n c i a l e x p e r i e n c e
and economical u n d e r s t a n d i n g (OIL GAS JOURNAL 1987 9 ) . W h i l e i n t h e e a r l y
1980's d u r i n g t h e d r i l l i n g and c o m p l e t i o n boom a t t i m e s o f h i g h o i l p r i c e and
s t r o n g US $ m a i n l y e n g i n e e r s and g e o l o g i s t s r a n t h e businesses and main d e c i -
s i o n p o t e n t i a l o f t h e c o r p o r a t i o n e x e c u t i v e s was on t e c h n i c a l aspects o f hydro-
carbon r e s e r v e s and ways t o u n l o c k them under a more o r l e s s p r e d i c t a b l e p r i c e
regime, t h e 1986 o i l p r i c e c r a s h has c o m p l e t e l y r e v e r s e d t h i s c o n s t e l l a t i o n . I n
a c o m p e t i t i v e environment o f low o i l p r i c e and weak US $, f i n a n c i a l e x p e r t s and
economical s p e c i a l i s t s a r e now c o n s t i t u t i n g t h e boards o f many c o r p o r a t i o n s , be-
142
On t h e o t h e r hand, d i s a d v a n t a g e s o f v e s s e l t r e a t m e n t s v s . s k i d j o b s a r e p a r -
t i a l l y t i m e - and c o s t - e x p e n s i v e t r a v e l t o / f r o m l o c a t i o n , and bad w e a t h e r c a n
cause an o p e r a t i o n t o be a b o r t e d o r d e l a y e d . A s p e c t s o f N o r t h Sea s t i m u l a t i o n
l o g i s t i c s and r e q u i r e m e n t s a r e o u t l i n e d b y MACADAM ( 1 9 8 4 ) . The s o l u t i o n w h i c h
emerged i n t h e N o r t h Sea i n 1986/1987 f r o m t h e t r e a t m e n t f l e e t o v e r c a p a c i t y d i -
lemma as a consequence o f underdemand, a g g r e s s i v e t o e x a g g e r a t e d c o m p e t i t i o n ,
e s t a b l i s h m e n t o r r e p u t a t i o n and e x p e r i e n c e , and v a r i o u s r e l a t i o n s h i p s was a t
l e a s t t e m p o r a r i l y t h a t due t o p r o p o s a l s u b m i s s i o n and a p p r o v a l u n d e r t h e in-
f l u e n c e o f s e r v i c e companies and o p e r a t o r s , one b o a t c a r r i e d o u t t h e b u l k o f
t h e p r o p p a n t f r a c t u r i n g work, t h e second v e s s e l t o o k c a r e o f t h e m a i n amount o f
t h e a c i d f r a c t u r i n g j o b s , and t h e t h i r d b o a t s p e n t much o f t h e t i m e unemployed
i n t h e h a r b o u r . R e s u l t i n g f r o m t h e d e c r e a s i n g amounts o f o r d e r s and t h e c o n c l u -
s i o n o f b u s i n e s s a t c o n s i d e r a b l y l o w e r r a t e s due t o s t r o n g c o m p e t i t i o n w h i c h
was sometimes e v e n n e a r t h e b r e a k - e v e n p o i n t , a l s o s e r v i c e companies had t o ad-
j u s t t o t h e new s i t u a t i o n b y p e r f o r m a n c e o f a d a p t i v e s h r i n k a g e w h i c h was i n e v i -
t a b l y l i n k e d w i t h o f f i c e r e o r g a n i z a t i o n and d i s m i s s a l o f numerous p e o p l e ( t h e
same a l s o a p p l i e s f o r d r i l l i n g c o n t r a c t o r s ) . S e r v i c e company s t r a t e g i e s f o r s u r -
v i v a l a r e a l s o e v a l u a t e d b y CLARK ( 1 9 8 6 ) .
I n 1987, t h e p r o m i s i n g o u t l o o k f o r h i g h e r a v e r a g e o i l p r i c e s as compared
w i t h t h o s e o f 1986 r e s u l t e d i n l e s s s e v e r e w o r l d - w i d e c a p i t a l c u t t i n g c o m p r i s -
i n g o n l y a b t . 10 - 20 % i n c o n t r a s t t o 25 - 40 % i n 1986 w i t h r e s p e c t t o t h e
o r i g i n a l b u d g e t i n g made i n l a t e 1985, t h e r e b y s l o w i n g down t h e s l i d e i n h y d r o -
c a r b o n e x p l o r a t i o n and d e v e l o p m e n t (BEUDELL 1987 a; some a s p e c t s o f p i c k i n g - u p
o f b u s i n e s s i n 1987 a r e a l s o o u t l i n e d b y QUINLAN 1 9 8 8 ) . I m p o r t a n t i n f l u e n c e s
a r e t h e b e n e f i t o f t h e o i l and gas i n d u s t r y f r o m t h e s h a r p r e d u c t i o n i n c o s t o f
d r i l l i n g , w o r k o v e r , c o m p l e t i o n and s t i m u l a t i o n s e r v i c e s , w i t h l o w e r r a t e s b e i n g
a good r e a s o n f o r b u d g e t d e t e r m i n a t i o n i n t h e l i g h t o f s t a b i l i z a t i o n o f t h e ca-
p i t a l expenditure level.
lopment d r i l l i n g i n t h e n e x t y e a r s p a r t i c u l a r l y i n t h e N o r t h Sea w i l l p r e d o m i -
n a n t l y f o c u s on s e v e r a l r i c h gas p r o v i n c e s w h i c h w i l l s e c u r e s u p p l y u n t i l t h e
y e a r 2000 o r e v e n beyond (FISHMAN 1986; GREGORY 1986, 1987; THOMAS 1986, ALGAR
1987 a, BAND 1987, POTTER 1987; c f . s e c t i o n 2 . 4 . 5 . and 3 . 1 . ) .
2.2.1.6.3.2.2. Netherlands
The N e t h e r l a n d s have h i t h e r t o been t h e p r i n c i p a l gas e x p o r t i n g c o u n t r y t o
Western European markets because o f e a r l y d i s c o v e r y and development o f s i z e a b l e
r e s e r v e s i n t h e g i a n t Groningen f i e l d (JENSEN 1988; c f . f i g . 6 and s e c t i o n
3 . 3 . ) and o t h e r s m a l l e r patches p r o d u c i n g f r o m p a r t i a l l y t i g h t R o t l i e g e n d where
152
2.2.1.6.3.2.3. Great B r i t a i n
Great B r i t a i n which s o f a r has e x p o r t e d gas o n l y i n v e r y l i m i t e d amounts
a l s o needs i n c r e a s i n g amounts o f i t s indigeneous gas p r o d u c t i o n f o r domestic de-
mand, b u t w h i l e i t t e m p o r a r i l y seemed t h a t t h e U n i t e d Kingdom would be f o r c e d
t o c o n t r a c t some q u a n t i t i e s t o be i m p o r t e d f r o m Norway, a t l e a s t i n t e r m i t t e n t
governmental d e c i s i o n t o renounce f r o m i m p o r t and t o expand t h e indigeneous f a -
c i l i t i e s has c o n s i d e r a b l y promoted t h e development p o t e n t i a l i n t h e B r i t i s h Sou-
t h e r n N o r t h Sea as w e l l as t h e p r o s p e c t s o f measuring m a r k e t p e n e t r a t i o n o f na-
t u r a l gas i n t h e U n i t e d Kingdom (KNOTT 1986, OILMAN 1987 a ) . A t t h e moment,
20 - 30 % o f t h e Great B r i t a i n domestic gas s u p p l y i s s t i l l coming f r o m t h e
F r i g g f i e l d (DUFONO & LAFFRONT 1978, GREGORY 1987, MURE 1987) which i s c u t by
t h e b o r d e r l i n e between U n i t e d Kingdom and Norwegian N o r t h Sea s e c t o r s , b u t i n
t h e e a r l y 199O's, d e c l i n i n g d e l i v e r y f r o m F r i g g w i l l be compensated by i n c r e a s -
i n g o u t p u t f r o m Southern N o r t h Sea t i g h t R o t l i e g e n d f i e l d s f o l l o w i n g s t i m u l a -
t i o n o f t h e r e s e r v o i r s by h y d r a u l i c p r o p p a n t f r a c t u r i n g and c o m p l e t i o n d u r i n g
course o f t h e c u r r e n t and coming m a j o r development campaigns ( c f . s e c t i o n s
2.4.5.1.).
2.2.1.4.3.2.4. Norway
Norway has no domestic markets f o r gas and t h e r e f o r e i s a i m i n g on p l a y i n g an
i n c r e a s i n g r o l e i n s a t i s f y i n g f u t u r e Western European gas r e q u i r e m e n t s e s p e c i a l -
l y f o l l o w i n g development o f s e v e r a l l a r g e f i e l d s such as S l e i p n e r and T r o l l
(GRAY 1987) i n t h e l a s t y e a r s and i n t h e n e a r f u t u r e (KNOTT 1986). Norway has
s o f a r d i v i d e d i t s gas e x p o r t s between U n i t e d Kingdom and c o n t i n e n t a l Europe
(JENSEN 1988). The development o f t h e g i a n t gas f i e l d s T r o l l and S l e i p n e r i n
t h e coming y e a r s f a c e s Norway w i t h t h e f a c t t h a t i t s r e s e r v e a d d i t i o n s i n n a t u -
153
2.2.1.5.3.2.5. USSR
The dominant gas e x p o r t i n g c o u n t r y i n whole Europe i s t h e USSR w h i c h h o l d s
c u r r e n t l y a b t . 43 % o f t h e w o r l d ' s proven gas r e s e r v e s and r a n k s f i r s t i n t h e
w o r l d gas p r o d u c t i o n (D'ANDREA 1987; ERDOL UND KOHLE - ERDGAS - PETROCHEMIE
1986, 1987 d; JENSEN 1988, O I L GAS JOURNAL 1988 f ) , and i s t h e l a r g e s t o i l and
gas producer o f t h e w o r l d (CHADWICK, LONG & NISSANKE 1988). The USSR t o t a l gas
r e s e r v e s reached a b t . 1,500 T c f (37,500 B i l l . m3) by end o f 1987 (FUEG 1987) i n
comparison w i t h a b t . 3,860 T c f (96,500 B i l l . m3) worldwide (WORLD OIL 1988 a ) .
Having s u f f i c i e n t p o t e n t i a l and b e i n g f a c e d w i t h u n c e r t a i n t i e s o f t h e f u t u r e
p r o s p e c t s o f o i l p r o d u c t i o n b e i n g adequate t o meet domestic and e x p o r t n e c e s s i -
t i e s , t h e USSR has g i v e n n a t u r a l gas a h i g h p r i o r i t y i n i t s o v e r a l l energy p l a n -
n i n g a c t i v i t i e s ( c f . s e c t i o n 2.4.4.). N a t u r a l gas has p r o v i d e d a reasonable
c h o i c e f o r t h e USSR o f d i v e r s i f y i n g i t s energy s u p p l i e s and i n c o n t r i b u t i n g an
i m p o r t a n t share i n h a r d c u r r e n c y e a r n i n g s e s p e c i a l l y w i t h t h e r e c e n t d e c l i n e i n
exporting other fuels.
BRIERLEY ( 1 9 8 8 ) emphasizes t h e s i g n i f i c a n c e o f g a s as a g l o b a l e n e r g y s o u r -
ce, and GADONNIEUX ( 1 9 8 8 ) i l l u s t r a t e s gas c h a l l e n g e s i n a c o m p e t i t i v e e n v i r o n -
ment. GUNDERMANN ( 1 9 8 2 ) c h a r a c t e r i z e s n a t u r a l gas i n t h e e n e r g y m a r k e t o f t h e
f u t u r e , and ERDOEL-ERDGAS ( 1 9 7 8 ) o u t l i n e s d e v e l o p m e n t o f p r o d u c t i o n and d i s t r i -
b u t i o n as w e l l as s u p p l y s e c u r i t y o f n a t u r a l gas u p t o t h e y e a r 2000 and be-
yond. The summary as f o l l o w s c o n c e n t r a t e s on p r o b l e m a t i c l i n k i n g o f o i l and gas
prices, e n e r g y s u p p l y d i v e r s i f i c a t i o n c o n c e p t s , e c o n o m i c a l and t e c h n i c a l
t r e n d s , o i l s u b s t i t u t i o n b y gas, u n c o n v e n t i o n a l gas e x p l o i t a t i o n , and g a s m a r -
keting strategies.
157
I f massive h y d r a u l i c proppant f r a c t u r i n g i s p r u d e n t l y a p p l i e d , a t o t a l o f
more t h a n 600 T c f (15,000 B i l l . m3) o f t i g h t gas r e s e r v e s a r e w a i t i n g o n a c q u i -
s i t i o n i n t h e USA, w i t h u p t o 4 - 8 T c f (100 - 200 B i l l . m3) p e r y e a r b e i n g
a b l e t o be accessed b y 1990 ( P A I , G A R B I S & HALL 1 9 8 3 ) .
159
Proppant p r i c e e v o l u t i o n i n t h e l a s t f i v e y e a r s i n c l u d e s t h e 1985 p r o p p a n t
p r i c e l o w e r i n g and t h e 1987 p r o p p a n t p r i c e i n c r e a s e . Some s p e c i a l impacts o f
p r o p p a n t p r i c e changes on c o m p e t i t i o n o f v a r i o u s proppant t y p e s a r e a l s o i l l u -
strated.
Thus i n c o m b i n a t i o n w i t h t h e i n s t a l l a t i o n o f new m a n u f a c t u r i n g c a p a c i t i e s by
c o n s t r u c t i o n o f new p l a n t s and e x t e n s i o n o f e x i s t i n g f a c i l i t i e s i n o r d e r t o be
a b l e t o f u l f i l l t h e expected demand when l o w e r i n g t h e p r i c e , t h e t r a d i t i o n a l
m a r k e t i n g concepts were r e v i s e d and some p a r t i e s i n i t i a t e d s e v e r a l p u l s a t o r y
s t e p s o f f a l l i n g p r i c e s f o r alumina o x i d e and s i l i c a t e p r o p p a n t s t o f i n a l l y
a b t . h a l f i t s o r i g i n a l l e v e l i n m i d t o l a t e 1985, which i n c l u d i n g i n f l a t i o n
means even almost r e d u c t i o n t o a b t . a q u a r t e r o f t h e f o r m e r p r i c e , whereas t h e
p r i c e f o r z i r c o n i a - s i l i c a t e p r o p p a n t s was k e p t more o r l e s s a t i t s e l e v a t e d po-
161
Given t h e s c e n a r i o o f h i g h o i l p r i c e s ( i n c o m b i n a t i o n w i t h a h i g h US $ ex-
change r a t e ) i n t h e e a r l y 1980's, t h i s d r a s t i c a l r e d u c t i o n o f p r o p p a n t p r i c e s
( f o r Europe f a v o u r a b l y combined w i t h t h e drop o f t h e US $ exchange r a t e ) c o u l d
r e a l l y have t r i g g e r e d t h e b e g i n n i n g o f t h e g r e a t e s t h y d r a u l i c f r a c t u r i n g cam-
p a i g n which o i l and gas i n d u s t r y had e v e r seen, because p a r t i c u l a r l y i n deep
t i g h t gas r e s e r v o i r s t i m u l a t i o n , t h e p r o p p a n t c o s t may r e a c h up t o two t h i r d s
o f t h e t o t a l expenses o f t h e t r e a t m e n t and an a b t . 50 - 75 % r e d u c t i o n o f p r o p -
p a n t c o s t ( o r more i f i n f l a t i o n and d e c l i n e o f US $ v a l u e a r e p r o p e r l y i n c l u -
ded) would have been q u i t e an a m e l i o r a t i o n o f t h e economical f e a s i b i l i t y o f t h e
whole j o b and would have enabled t h e e x e c u t i o n o f h y d r a u l i c p r o p p a n t f r a c t u r i n g
i n such f o r m a t i o n s o f more o r l e s s m a r g i n a l t y p e where i t s a p p l i c a t i o n was f o r -
m e r l y f a r f r o m b e i n g commercial ( f o r example t h e c u m u l a t i v e c o s t o f a MHF opera-
t i o n i n a R o t l i e g e n d w e l l i n t h e S o h l i n g e n field/Germany FRG i n 1982 where a b t .
550 t o f p r o p p a n t s had been pumped amounted up t o 6 Mio. DM; JOHN 1983, KLOSE &
KRUMER 1983, LEICHT 1985; c f . s e c t i o n s 2.4.1.1. and 3 . 3 . ) .
Coupled w i t h a d r a s t i c a l f a l l o f t h e v a l u e o f t h e US $ which s t a r t e d t o go
down t o r e a c h f o r t h e second t i m e i n t h e post-Second-World-War h i s t o r y a l o w e r
exchange r a t e ( f o r example i n r e l a t i o n t o DM and t ) t h a n e v e r b e f o r e , o i l con-
sumers c o u l d make d o u b l e p r o f i t o f t h e o v e r s u p p l y and p r i c e c o l l a p s e s i t u a t i o n
by b u y i n g a l m o s t u n l i m i t e d q u a n t i t i e s f o r cheap p r i c e s , b u t t h e p r o d u c t i o n
companies were s e r i o u s l y h i t i n a t w o - f o l d manner, w i t h a few s m a l l e r opera-
t i o n s b e i n g now r e l a t i v e l y ( w i t h r e s p e c t t o cash b a c k f l o w ) much more e x p e n s i v e
and t h e r e f o r e much l e s s e c o n o m i c a l l y f e a s i b l e t h a n s e v e r a l l a r g e r j o b s b e f o r e .
Some aspects o f r e v e r s a l o f f r a c t u r i n g p o t e n t i a l and p r o p p a n t a v a i l a b i l i t y as
w e l l as c a p i t a l e x p e n d i t u r e c u t t i n g and s t i m u l a t i o n j o b suspension a r e o u t l i n e d
as f o l l o w s .
The g e n e r a l s i t u a t i o n i s o n l y r e a s o n a b l y a m e l i o r a t i n g i n t h e m a j o r c e n t r e s
o f a c t i v i t y s i n c e a b t . m i d 1987, whereas i n o t h e r common and m a r g i n a l areas,
much o f t h e p r o m i s i n g p i c k i n g - u p was i n l a t e 1987 a g a i n s e r i o u s l y d i s t u r b e d by
t h e c o l l a p s e o f t h e US $ exchange r a t e down t o a l e v e l which had never been r e a -
ched b e f o r e ( c f . s e c t i o n 2.2.1.3.), and i n e a r l y t o m i d 1988 by an a g a i n l i t t l e
s l i d e o f t h e o i l p r i c e which a l t h o u g h b e i n g almost n e g l i g i b l e i n i t s range, ne-
v e r t h e l e s s h i t a v e r y s e n s i b l e i n d u s t r y t h a t i n t e r p r e t e d t h e f l u c t u a t i o n beyond
t h e average v a r i a t i o n s as a market s i g n a l and became again c o n s i d e r a b l y uncer-
t a i n c o n c e r n i n g f u r t h e r i n v e s t m e n t d e c i s i o n s . The s e r i o s i t y o f t h e ongoing c r i -
s i s c o n s t e l l a t i o n i s h i g h l i g h t e d by t h e a l a r m which t h e OPEC group addressed
a l s o t o v a r i o u s non-members f o r a desperate t r i a l t o s t o p f u r t h e r downwards
o r i e n t a t i o n o f t h e o i l p r i c e ( c f . s e c t i o n 2.2.1.4.3.).
Concerning p r o p p a n t p r i c e e v o l u t i o n , p r e p a r a t i o n o f t h e s u p p l y companies f o r
t h e coming b i g demand o f m a t e r i a l d u r i n g course o f t h e R o t l i e g e n d gas f i e l d de-
velopment campaigns i n t h e B r i t i s h Southern N o r t h Sea i n 1987 - 1990 i n Europe
( c f . s e c t i o n s 2.2.1.6.2., 2.4.1.2. and 2.4.5.1.) as w e l l as t h e a d a p t a t i o n t o
t h e w o r l d - w i d e p i c k i n g - u p of h y d r a u l i c proppant f r a c t u r i n g i n c l u d e d more o r
l e s s c a r e f u l l y planned and t i m e d a d j u s t m e n t o f t h e p r o p p a n t p r i c e s t o t h e expec-
t e d m a j o r businesses and p r o f i t s . I n o r d e r t o o p t i m i z e t h e i r n e t r e t u r n d u r i n g
t h i s p r o b a b l y h i s t o r i c a l h i g h l i g h t o f h y d r a u l i c r e s e r v o i r s t i m u l a t i o n i n Europe
as w e l l as m a x i m i z i n g t h e payback w i t h p r o g r e s s i v e l y i m p r o v i n g b u s i n e s s perspec-
t i v e s ( t h e r e b y a l s o p a r t i a l l y compensating t h e income l o s s e s generated by t h e
1985 proppant p r i c e l o w e r i n g w h i c h had n o t t h e expected impact on s a l e s volumes
due t o t h e s h o r t l y a f t e r w a r d s f o l l o w i n g 1986 o i l p r i c e c r a s h ) , some p a r t i e s i n
164
As a consequence o f t h e f a c t t h a t due t o t h e p r i c e c u t s , t h e c o s t f o r a l u m i -
na o x i d e and s i l i c a t e proppants was f i n a l l y o n l y between two t h i r d s and h a l f
t h e p r i c e f o r z i r c o n i a - s i l i c a t e proppants, t h e l a t t e r p r o d u c t g o t almost unmar-
k e t a b l e i n Europe and l o s t c o n s i d e r a b l e shares. T h i s e f f e c t was even accentua-
t e d by t h e s t a r t i n g d e c l i n e o f t h e US $ exchange r a t e which made alumina s i l i c a -
t e and o x i d e proppants i n Europe a g a i n cheaper, and by t e r m i n a t i o n o f governmen-
t a l f i n a n c i a l s u p p o r t f o r m a n u f a c t u r i n g and d i s t r i b u t i o n o f z i r c o n i a - s i l i c a t e
165
A c c o r d i n g t o t h e s i t u a t i o n i n e a r l y t o m i d 1988 when a s l i g h t l y a g a i n s t a -
b i l i z i n g US $ exchange r a t e performed a n o t h e r m i n o r p r i c e r i s e f o r alumina
o x i d e and s i l i c a t e proppants independent f r o m any i n t e n t i o n s o f t h e i r sup-
p l i e r s , t h e p r o d u c e r s o f t h e l a t t e r m a t e r i a l s have t o be warned t h a t a n o t h e r
company-induced p r i c e i n c r e a s e would b r i n g t h e z i r c o n i a - s i l i c a t e p r o p p a n t s back
i n t o t h e i r c o m p e t i t i v e p o s i t i o n w h i c h t h e y had p r i o r t o t h e m i d 1985 p r o p p a n t
p r i c e drops and t h e n t h e expected improvement o f n e t r e t u r n s f o r alumina o x i d e
and s i l i c a t e proppants c o u l d be more t h a n compensated by c o n s i d e r a b l e b u s i n e s s
l o s s e s t o z i r c o n i a - s i l i c a t e p r o p p a n t s ( c f . a l s o s e c t i o n 2.3.6.3.). T h i s danger
i s p a r t i c u l a r l y s e r i o u s because a f u r t h e r r e c o v e r i n g US $ exchange r a t e c o u l d
p r o v i d e an a u t o m a t i c a l p r i c e r i s e f o r alumina o x i d e and s i l i c a t e p r o p p a n t s a t
t h e b o t t o m o f t h e l i n e f o r t h e European customers, w i t h t h e producers o f t h e
l a t t e r m a t e r i a l s h a v i n g no i n f l u e n c e on an i n c r e a s i n g v a l u e o f t h e US $ e x c e p t
o f once a g a i n l o w e r i n g t h e p r o p p a n t p r i c e i n Europe which then, however, would
be c e r t a i n l y a t t h e expense o f c r e d i b i l i t y , c o n f i d e n c e and r e l i a b i l i t y t h a t
t h e y r e c e i v e f r o m t h e i r customers.
As a consequence o f t h e e v e r i n c r e a s i n g development o f l o w - p e r m e a b i l i t y o i l
and gas r e s e r v o i r s , h y d r a u l i c p r o p p a n t f r a c t u r i n g has i n t h e USA a l r e a d y become
one o f t h e most i m p o r t a n t aspects o f w e l l c o m p l e t i o n (WATERS 1980; ROBINSON,
HOLDITCH & WHITEHEAD 1986), whereas i n Europe, i t i s s t i l l a l o n g way t o go t o
t h i s stage, and p r e s e n t l y t h e e v o l u t i o n o f s t i m u l a t i o n i s i n Europe i n many
areas s t i l l a t t h e l e v e l o f performance o n l y i n case o f e x c e p t i o n a l and i n d i s -
p e n s i b l e circumstances, w i t h t h e o n l y e x c e p t i o n p r o b a b l y b e i n g t h e t h o r o u g h l y
planned R o t l i e g e n d development campaigns i n t h e N o r t h Sea i n 1987 - 1990 and be-
yond w h i c h a r e based on t h e c o n c e p t t h a t e n c o u n t e r i n g t h e expected t i g h t f a c i e s
c o u l d mean f r a c t u r i n g almost e v e r y w e l l i n t h e s u i t e o f p r o d u c t i o n d r i l l i n g .
T h e r e f o r e a g a i n a w a r n i n g has t o be i s s u e d t o t h e m a n u f a c t u r e r s o f a l u m i n a
o x i d e and s i l i c a t e p r o p p a n t s t h a t f o l l o w i n g t h e l a t e 1987 p r i c e r i s e and t h e r e -
c o v e r i n g US $ exchange r a t e i n e a r l y 1988, a n o t h e r company-induced p r i c e i n c r e a -
se c o u l d b r i n g t h e z i r c o n i a - s i l i c a t e p r o p p a n t s back i n t o t h e i r f o r m e r c o m p e t i t i -
ve p o s i t i o n w h i c h w o u l d c e r t a i n l y d e s t r o y much o f t h e above s k e t c h e d m a r k e t i n g
c o n c e p t s , w i t h t h e p r o b a b i l i t y b e i n g v e r y h i g h t h a t i n t h i s case, t h e z i r c o n i a -
s i l i c a t e p r o p p a n t s w o u l d a g a i n a c h i e v e a t l e a s t 20 - 30 % m a r k e t s h a r e as compa-
r e d t o t h e i r a l m o s t i n s i g n i f i c a n c e a t t h e moment c o m p r i s i n g n o t more t h a n
5 - 10 % o f t h e w h o l e p r o p p a n t b u s i n e s s ( c f . s e c t i o n 2 . 2 . 2 . 3 . 2 . ) . The w a r n i n g
n o t t o p e r f o r m a n o t h e r a r t i f i c i a l p r i c e r i s e has t o be examined p a r t i c u l a r l y
w i t h r e s p e c t t o p o s s i b l e a u t o m a t i c a l p r i c e i n c r e a s e s f o r t h e European c u s t o m e r s
b y a f u r t h e r r e g a i n i n g US $ exchange r a t e t o w h i c h t h e p r o p p a n t companies have
a b s o l u t e l y no i n f l u e n c e a t a l l .
173
Moscow
Kaliningrade Smolensk
Charkov
0
- 500 krn
Fig. 2
I n 1978, b o t h s i n t e r e d b a u x i t e and z i r c o n i a - s i l i c a t e p r o p p a n t s ( c f . s e c t i o n
1 . 3 . ) were f i r s t used i n massive h y d r a u l i c f r a c t u r i n g o p e r a t i o n s i n Germany FRG
when a b t . 70 t o f s i n t e r e d b a u x i t e and a b t . 140 t o f z i r c o n i a - s i l i c a t e p r o p -
p a n t s were pumped i n t o two d i f f e r e n t C a r b o n i f e r o u s r e s e r v o i r s t o r e y s i n t h e
w e l l Hamwiede Z 2 (ERDOEL-ERDGAS AKTUELL 1978 a ) . The f i r s t s u c c e s s f u l a p p l i c a -
t i o n o f h i g h - s t r e n g t h p r o p p a n t s opened s u i t a b l e p e r s p e c t i v e s f o r t h e economical-
l y f e a s i b l e a c q u i s i t i o n o f R o t l i e g e n d and C a r b o n i f e r o u s t i g h t gas r e s e r v e s , and
a l t h o u g h i n t h e t r a n s i t i o n a l phase o c c a s i o n a l l y s t i l l n a t u r a l sand was used
( w e l l Cappeln Z 4 a was t r e a t e d w i t h 250 t o f sand i n l a t e 1978; ERDOEL-ERDGAS
AKTUELL 1979 a ) , s y n t h e t i c h i g h - s t r e n g t h proppants were a b u n d a n t l y t o e x c l u s i v e -
l y u t i l i z e d i n progressively increasing quantities.
2 . 4 . 1 . 1 . 1 . 1 . 2 . 1978 - 1985
The b i g g e s t t r e a t m e n t s and t h e l a r g e s t number o f massive h y d r a u l i c f r a c t u -
r i n g j o b s i n Europe d u r i n g t h e e a r l i e r p a r t o f t h e p e r i o d 1977 - 1985 have been
c a r r i e d o u t i n Germany FRG (BRINKMANN, FUHRBERG & SCHUBER 1980; BRINKMANN, KRU-
MER & R E I N I C K E 1980; BRINKMANN 1982, GUNDERMANN 1982, SCHWARZ & SCHUBER 1982;
JOHN 1983, 1987; KLOSE & KRUMER 1983, BLEAKLEY 1984, RIECKMANN & PUSCH 1984,
LEICHT 1985; R E I N I C K E , BRINKMANN, SCHWARZ & HUENI 1985; SOMMER 1987, 1988)
where t h e R o t l i e g e n d ( c f . c h a p t e r 3) and C a r b o n i f e r o u s r e s e r v o i r r o c k s ( c f .
f i g . 3 ) a r e i n depths between 3,000 and 6,000 m ( e q u i v a l e n t t o between 9,000
and 18,000 f t ) w i t h b o t t o m h o l e temperatures between 120 and 180 OC (PHILIPP &
R E I N I C K E 1982, JOHN 1983, KLOSE & KRUMER 1983) and t h u s i n almost a l l t h e cases
t h e whole t r e a t m e n t had t o be made w i t h i n t e r m e d i a t e - o r h i g h - s t r e n g t h p r o p -
pants, and o n l y i n a few e x c e p t i o n s a l s o sand had been used ( c f . s e c t i o n
3.3.2.). D e t a i l s o f R o t l i e g e n d and C a r b o n i f e r o u s f r a c t u r e o p e r a t i o n s a r e g i v e n
by KLOSE & KRUMER (1983); R E I N I C K E , BRINKMANN, SCHWARZ & HUENI (1985) and SOM-
MER (1987), and aspects o f i n d i v i d u a l massive h y d r a u l i c f r a c t u r e o p e r a t i o n s a r e
a l s o r e p o r t e d by ERDOEL-ERDGAS AKTUELL (1977, 1980 b ) and SCHRUDER ( 1 9 8 0 ) .
o f c a p i t a l e x p e n d i t u r e e s p e c i a l l y a f f e c t s predominantly development d r i l l i n g
and c o m p l e t i o n , whereas e x p l o r a t i o n and a p p r a i s a l d r i l l i n g c o n t i n u e d t o r u n a t
c o m p a r a t i v e l y h i g h e r l e v e l s i n 1986 and e a r l y 1987, b u t w e r e i n l a t e 1987 and
1988 a l s o p r o g r e s s i v e l y r e d u c e d t o a minimum as a consequence o f p e r s i s t i n g oil
p r i c e and US $ weakness. A p p r a i s a l and d e v e l o p m e n t d r i l l i n g i s c u r r e n t l y o n l y
p e r f o r m e d a t a l e v e l t h a t i s s u f f i c i e n t t o s e c u r e gas d e l i v e r y c o n t r a c t o b l i g a -
t i o n s i n t h e n e a r f u t u r e , and t o i n c r e a s e p r o v e n r e s e r v e s i n o r d e r t o a l l o w
more p r o f i t a b l e gas m a r k e t i n g and t h u s b u s i n e s s c o n s o l i d a t i o n .
Fig. 3
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5 and t a b . 6 ) .
2.4.1.2.2.1. Carboniferous
The C a r b o n i f e r o u s has so f a r i n t h e B r i t i s h Southern N o r t h Sea o n l y i n a few
cases been encountered gas-bearing, as most o f t h e deeper r e s e r v o i r s a r e below
t h e g a s - w a t e r - c o n t a c t which i s s i m i l a r l y as f o r m a t i o n d e p t h r i s i n g f r o m Germany
FRG i n t h e E a s t t o t h e B r i t i s h Southern N o r t h Sea i n t h e West (some more Carbo-
n i f e r o u s d i s c o v e r i e s a r e expected d u r i n g p r o g r e s s i n g e x p l o r a t i o n ; OILMAN 1987
e, VIELVOYE 1987 b, CAPEL 1988, PETROLEUM REVIEW 1988 d ) . I n a d d i t i o n , t h e Car-
b o n i f e r o u s u n d e r l y i n g t h e R o t l i e g e n d ( c f . f i g . 3) has i n many cases been almost
t o t a l l y i g n o r e d so f a r , because t h e m a j o r i t y o f e x p l o r a t i o n and development
w e l l s have been d r i l l e d t o a t a r g e t depth j u s t p e n e t r a t i n g t h e t o p o f t h e Carbo-
n i f e r o u s (OILMAN 1987 e ) as a consequence o f t h e c o m p a r a t i v e l y p o o r r e s e r v o i r
f a c i e s and t h e h i g h g a s - w a t e r - c o n t a c t i n t h i s s t o r e y . The B u n t s a n d s t e i n has i n
some f i e l d s i n t h e B r i t i s h and e s p e c i a l l y t h e Dutch Southern N o r t h Sea a l s o r e -
p e a t e d l y been f r a c t u r e d .
Tab. 5
z
0
m E
CENTRES OF c IT E
z a >
0
0
2a w V
0
a w
LL
w w
7
a
W
PAST AND o a o a w a ul
> > n t
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n >
a t Il- a
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ACTIVITY O F
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n
3
3
Albania D B "
Aust r i a D Matzen. S t o c k e r o u , T r o t n a c h . Z l s t e r s d o r f
Belgium
Bulgaria D Bodorski, Lukurit,Tornak
Czechoslovakia b B 7
Denmark D Dan Gorm
Finland
France D L a c q , Cerneux.Vllle P e r d u e
Germany FRG I Sohlingen. Goldenstedt. H a m w i e d e , R u h l e
Germanv GDR D S o l z w e d e l - P e c k e n s e n , Winkelstedt, Wenze
Greece
Hungary I BI I Barcs Bele2na.Inke.Mako.No~vkaniszo I
Ireland D
Italy D
Fig. 7
Fig. 7
186
Vanguard, Vulcan and West Sole, and i n t h e B u n t s a n d s t e i n Esmond, Forbes and Gor-
don ( c f . f i g s . 6 and 8 as w e l l as t a b . 7 ) . I n t h e Dutch N o r t h Sea, emphasis o f
t h e a c t i v i t y i s i n t h e R o t l i e g e n d i n Ameland, K-12, L-8, L-10 and P-2, whereas
B u n t s a n d s t e i n s t i m u l a t i o n focusses on P-6 and P-8 ( c f . f i g s . 6 and 8 as w e l l as
tab. 8 ) .
g
PORTANT HYDROCARBON '= a
?a,
FIELDS IN SELECTED EU-
ROPEAN COUNTRIES
Adorf
CI v' O r
Alfeld-Elze 0
Cappeln
Ebstorf
Emlichheim
Fehndorf
Frenswegen
Georgsdorf O r
I Goldenstedt I0 I
I Hamburger Sand .1 I
GERMANY
Hamwiede
Houerz
Hildesheimer Wold
Leybucht 0
I Meerdorf 1.1
I Monchsrot .I I
Munsterlager 10 1
FRG
Ruhle
Rutenbrack
Scheerhorn
Sohlingen
I Syke .I I
I Uchte .I I
Uphuser Meer
Vornhorn
Wietingsmoor
Wittorf
Tab. 6
188
SCHMIDT, W A R P I N S K I & COOPER 1980; SWIFT & KUSUBOV 1980, 1981; CUOERMAN 1982,
1986; McHUGH & KEOUGH 1982; KEOUGH, CURRAN & McHUGH 1984; STOLLER 1985; c f .
a l s o s e c t i o n s 4.2.2. and 4 . 8 . 8 . 6 . ) . CHARLES, HUDOCK, U O I C K & HALL (1983) r e p o r t
t a i l o r i n g o f proppants i n o r d e r t o o b t a i n t h e desired conductivity ratio.
S p e c i a l d i v i d e d t r e a t m e n t s o f l e a d - i n o r t a i l - i n c h a r a c t e r comprise pumping
o f f i r s t smaller o r l a r g e r q u a n t i t i e s o f l i g h t intermediate- o r high-strength
proppants and second l a r g e r o r s m a l l e r q u a n t i t i e s o f heavy i n t e r m e d i a t e - o r
h i g h - s t r e n g t h p r o p p a n t s . T h i s concept aims on e n a b l i n g a s a f e r l e a d - i n by t h e
l i g h t p r o p p a n t which has b e t t e r suspension p r o p e r t i e s i n t h e f l u i d and decrea-
ses t h e r i s k o f e a r l y s c r e e n o u t b e f o r e reasonable amounts o f p r o p p a n t s c o u l d be
p l a c e d i n t h e d i s t a l segment o f t h e f r a c t u r e , and on a c h i e v i n g a s t r o n g e r f r a c -
t u r e s u p p o r t by a h i g h e r - q u a l i t y m a t e r i a l i n t h e p r o x i m a l s e c t i o n o f t h e c r a c k
where t h e h i g h e s t c l o s u r e s t r e s s i s e f f e c t i v e and screenout f a i l u r e i n t h e l a -
t e r stage o f t h e o p e r a t i o n would n o t have such a t e r r i b l e e f f e c t , because a t
l e a s t a l r e a d y t h e l i g h t p r o p p a n t has been s u c c e s s f u l l y i n s e r t e d ( t h i s s p e c i a l
combined f r a c t u r i n g s t r a t e g y has been a p p l i e d w i t h g r e a t b e n e f i t i n Yugoslavia;
c f . section 2.4.3.1.).
p a n t t y p e s as t a i l - i n l o t s as a consequence o f d i f f e r e n t p r i c e s o f n a t u r a l
sand, i n t e r m e d i a t e - and h i g h - s t r e n g t h proppants (PA1 & G A R B I S 1983; c f . s e c t i o n
1.3.).
Another disadvantage o f t a i l - i n p r o p p a n t s i z e d i s t r i b u t i o n w i t h i n t h e f r a c -
t u r e d r e s e r v o i r i s t h a t an a c c i d e n t a l unwanted i n t e r m i x i n g o f v a r i o u s s i z e s and
shapes o f p r o p p a n t s ( c f . s e c t i o n 1.4.11.) w i t h i n t h e t r a n s i t i o n zone o f s e v e r a l
pumping stages would l e a d t o i n c r e a s i n g p a c k i n g e f f i c i e n c y o f t h e g r a i n s dlid
p a r t i a l l y a l s o enhanced i n f l o w o f p r o p p a n t p a r t i c l e s i n t o t h e w e l l b o r e (CLARK
1983).
p r o p p a n t g r a i n s a t t h e i n t e r f a c e between b o t h p r o p p a n t s t a g e s and s t o p s f u r t h e r
m i g r a t i o n , t h e r e b y s t a b i l i z i n g t h e p r o p p a n t p o p u l a t i o n i n p l a c e and s e c u r i n g
p e r s i s t e n c e o f h i g h f r a c t u r e c o n d u c t i v i t y . The t a i l - i n o f c o a r s e r g r a i n s r e t a i n -
i n g t h e s m a l l e r p a r t i c l e s i n t h e more d i s t a l p o r t i o n s o f t h e c r a c k i s compa-
r a b l e t o s t o p p i n g movement o f f o r m a t i o n sand b y p e r f o r a t i o n t u n n e l p l u g g i n g
w i t h g r a v e l i n m e c h a n i c a l sand c o n t r o l ( c f . s e c t i o n 5 . 8 . 8 . ) .
C o n c e r n i n g t a i l - i n e f f e c t i v i t y , LI & ZHU ( 1 9 8 6 ) r e p o r t p o o r p e r f o r m a n c e in
m o d e r a t e - t o h i g h - d e p t h o i l r e s e r v o i r s in C h i n a where h i g h - s t r e n g t h b a u x i t e
t a i l - i n s f o l l o w i n g pumping o f sand have n o t p r o v i d e d h i g h e r c o n d u c t i v i t i e s t h a n
u n i f o r m f r a c t u r e packages. The q u a n t i t a t i v e s h a r e o f t h e t a i l w i t h r e s p e c t t o
t h e t o t a l p r o p p a n t l o a d s h o u l d n o t b e s e l e c t e d t o o low, because t h i s c o u l d
cause s t r a t i f i c a t i o n a n d / o r m i x t u r e o f p r o p p a n t s a t t h e w e l l b o r e w h i c h a r e en-
hanced b y p e r m e a b i l i t y and f r a c t u r e g r a d i e n t v a r i a t i o n s (GARBIS, BROWN & MAU-
RITZ 1 9 8 5 ) . A s p e c t s o f R o t l i e g e n d gas r e s e r v o i r f r a c t u r i n g i n t h e B r i t i s h Sou-
t h e r n N o r t h Sea a r e a l s o d i s c u s s e d b y ACHARYA & K I M ( 1 9 8 7 ) , and COULTER & PUR-
V I S ( 1 9 8 0 ) p r e s e n t e x p e r i e n c e o f R o t l i e g e n d and B u n t s a n d s t e i n f r a c t u r i n g i n p a r -
t i a l l y w a t e r - s e n s i t i v e r e s e r v o i r s i n t h e D u t c h S o u t h e r n N o r t h Sea.
HYDRAULIC PROP-
PANT FRACTURING 1
':
:I
0
A N D GRAVEL PACK- >
IT
w
ING IN EUROPE w
m
t IT
I Forbes a
I Gordon
c
Heather
Hutton
GREAT
Indefatigable
I L e m a n Bank
I Morecombe
I Montrose
I Ravenspurn a
Rough
BRITAIN
Tartan
-
Thames a
Thistle
I Valiant 0
I Vanguard a
a
I West S o l e
Brage
Ekofisk, E l d f i s k
Gullfaks
Haltenbanken
Hod
NORWAY
Statfjord
Tommeliten
I Troll
Valhall
Tab. 7
192
vestments by a t a b t . 25 - 40 % ( c f . s e c t i o n 2.2.1.5.2.) by d r a s t i c a l l y r e d u c i n g
o r even t o t a l l y f r e e z i n g t h e d r i l l i n g and s t i m u l a t i o n programmes c h i e f l y w i t h i n
t h e N o r t h Sea (BEUDELL 1986 c, GRIFFITHS 1986, HARBEN 1986, OEHME 1986, VIEL-
VOYE 1986, ALGAR 1987 b; MABRO 1987, 1988). Summarizing f o r Western Europe as a
whole, however, i n d i c a t e s t h a t e x p l o r a t o r y d r i l l i n g was v i r t u a l l y unchanged i n
1986 f r o m i t s 1985 l e v e l , t h e r e b y r e f l e c t i n g p r i m a r i l y t h e h i g h e r i n t e r e s t i n
onshore e x p l o r a t i o n where much l e s s s t i m u l a t i o n p o t e n t i a l e x i s t s (POPESCU &
HODGSHON 1987).
smaller-scale f r a c t u r i n g
gravel packing
M100 km
. *
Fig. 8
196
b e f o r e of t h e p r o d u c t s u i t e and t h e l o g i s t i c a l o r g a n i z a t i o n o f t h e m a j o r p r o p -
p a n t s u p p l i e r s , a l t h o u g h these companies a l s o do have w e l l s t h a t r e q u i r e f r a c t u -
r i n g w i t h i n t e r m e d i a t e - s t r e n g t h proppants i f adequate l a y o u t i s performed. On
t h e o t h e r hand, t h e p r o p p a n t companies so f a r know v e r y l i t t l e o r a l m o s t no-
t h i n g about t h e demand o f s e v e r a l p o t e n t i a l Western and E a s t e r n European coun-
t r i e s . Some examples o f business l o s s t o proppant c o m p e t i t i o n and n a t u r a l sand
a r e mentioned as f o l l o w s .
2.4.2.4.1.1. Yugoslavia
F o l l o w i n g a s m a l l - s c a l e p r e c u r s o r t r e a t m e n t i n Yugoslavia ( c f . s e c t i o n
2.4.2.4.2.1.) which was v e r y s u c c e s s f u l and opened t h e way f o r a b i g MHF cam-
p a i g n i n t h a t c o u n t r y , t h e i n s u f f i c i e n t m a r k e t i n g a t t e n t i o n i n E a s t e r n Europe
by t h e m a j o r p r o p p a n t companies was s e r i o u s l y punished by enormous business
l o s s f o r some o f them i n l a t e 1985 when a f t e r an u n s u c c e s s f u l approach o f va-
r i o u s proppant companies by t h e Yugoslavians f o r a q u o t a t i o n , i n t o t a l 5,400 t
o f proppants were purchased i n almost one l o t f r o m s u p p l y companies w h i c h was
scheduled t o be enough f o r t h e 10 - 12 planned j o b s o f t h e MHF s t i m u l a t i o n cam-
p a i g n t h r o u g h o u t a c o u p l e o f years, and s e v e r a l m a j o r proppant companies were
o n l y awaking by t h i s e v e n t and t o o l a t e r e a l i z i n g t h a t a l s o a t l e a s t p a r t s o f
E a s t e r n Europe have c o n s i d e r a b l e m a r k e t i n g p o t e n t i a l . W h i l e some o f t h e m a j o r
p r o p p a n t companies c o u l d s t i l l s l i p i n t o t h e deal by an unexpected backdoor ap-
proach due t o t h e l i m i t e d d e l i v e r y c a p a c i t y o f one o f t h e c o m p e t i t o r s , o t h e r
p a r t i e s had a b s o l u t e l y no p a r t i c i p a t i o n i n t h i s a c t i o n which p r o b a b l y was t h e
h i s t o r i c a l l y b i g g e s t proppant deal i n one movement i n whole Europe.
Becoming u p s e t a b o u t t h e i n t e n t i o n o f i t s f o r m e r s t a n d a r d s u p p l i e r t o c h a r g e
t h e new h i g h e r p r o p p a n t p r i c e a l r e a d y f o r t h e d e a l t h a t was o b t a i n e d b y t h e s e r -
v i c e company based on o f f e r i n g t h e o l d l o w e r p r i c e , t h e s e r v i c e company made an
agreement w i t h t h e c o m p e t i t i o n w h i c h was w i l l i n g t o l i s t e n and t o u n d e r s t a n d
t h e s p e c i a l r e l a t i o n s h i p s and precommitments and t h e r e f o r e g u a r a n t e e d s t i l l t h e
o l d p r o p p a n t p r i c e f o r t h e w h o l e campaign c o m p r i s i n g s e v e r a l t h o u s a n d s o f t o n s
o f material, t h e s e r v i c e company changed i t s s u p p l i e r o b v i o u s l y n o t o n l y f o r
t h i s one d e a l , b u t was c e r t a i n l y l o o k i n g i n t o l o n g e r - t e r m f r u i t f u l c o o p e r a t i o n
f o r m u t u a l b e n e f i t s i m i l a r t o t h e p r a c t i c e done w i t h t h e c o m p e t i t o r b e f o r e .
Thus as a consequence o f p l a y i n g t h e p r i c e c a r d t o o h i g h due t o l a c k i n g u n d e r -
s t a n d i n g o f t h e m a r k e t r e q u i r e m e n t s and t h e f u t u r e p o t e n t i a l , t h e p r o p p a n t o u t -
l e t i n t o t h e N o r t h Sea was a l m o s t c o m p l e t e l y t a k e n away f r o m t h e f o r m e r sup-
p l i e r and g i v e n t o i t s c o m p e t i t o r , r e s u l t i n g i n s e r i o u s b u s i n e s s l o s s and n e a r -
l y t o t a l l y r e v e r s i n g s e v e r a l y e a r s o f p u r c h a s e s t r a t e g y o f t h e s e r v i c e company
c a r r y i n g o u t most o f t h e h y d r a u l i c proppant s t i m u l a t i o n work.
2.4.2.4.2.1. Yugoslavia
The undersupply o f t h e European market w i t h m a t e r i a l f o r many y e a r s as a r e -
s u l t o f wrong p l a n n i n g , u n r e a l i s t i c approach, i n s u f f i c i e n t a t t e n t i o n and l a c k -
i n g u n d e r s t a n d i n g had i t s consequences s t i l l i n 1985 b e f o r e t h e p r o p p a n t p r i c e
r e d u c t i o n when n e i t h e r p r o d u c t i o n n o r s e r v i c e company were a b l e t o o b t a i n i n t e r -
m e d i a t e - s t r e n g t h proppants f o r a h y d r a u l i c f r a c t u r i n g j o b i n Y u g o s l a v i a ( w h i c h
f o r American p r o p p a n t companies was so f a r a w h i t e p a t c h on t h e s t i m u l a t i o n
map) t h a t p r e c u r s e d t h e MHF campaign i n t h i s c o u n t r y , and as a r e s u l t o f t h e
u n a v a i l a b i l i t y o f t h e d e s i r e d p r o d u c t i n t i m e t h a t was s e l e c t e d as b e i n g s u i -
table, coupled w i t h only l i m i t e d p o s s i b i l i t i e s o f r a p i d d e l i v e r y o f l o c a l prop-
pants, t h e designed f r a c t u r e l e n g t h had t o be reduced and t h e c r a c k had t o be
i n f i l l e d w i t h sand f o l l o w e d by a t a i l - i n o f h i g h - s t r e n g t h proppants r a t h e r t h a n
b e i n g c o m p l e t e l y plugged w i t h i n t e r m e d i a t e - s t r e n g t h proppants as would have
been a p p r o p r i a t e i n t h e g i v e n c l o s u r e s t r e s s regime (ECONOMIDES, CIKES, PFUR-
TER, U D I C K & URODA 1986).
2.4.2.4.2.2. Turkey
Another example o f l o o s i n g b u s i n e s s as a consequence o f l a c k i n g m a r k e t i n g ac-
t i v i t y was t h e purchase o f tremendous amounts o f cheap sand by l o c a l o p e r a t o r s
f o r a m a j o r f r a c t u r i n g campaign i n Turkey where i n t e r m e d i a t e - s t r e n g t h proppants
would have been t e c h n i c a l l y r e q u i r e d a t l e a s t f o r t a i l - i n o p e r a t i o n s . W i t h t h e
background o f a huge sand i n v e n t o r y i n t h e warehouse, however, n e i t h e r p r o p p a n t
n o r s e r v i c e companies had any argument t o c o n v i n c e t h e p r o d u c t i o n company i n
Turkey t o change t h e j o b design, and a l e v e l o f t e c h n i c a l l y sound u n d e r s t a n d i n g
was o n l y reached when t h e sand p i l e had f i n a l l y been c o m p l e t e l y c l e a r e d by pump-
i n g downhole. A p p r o p r i a t e m a r k e t i n g a t t e n t i o n o f t h e area would c e r t a i n l y have
p r e v e n t e d t h e e x c e s s i v e purchase o f sand by t h e l o c a l o p e r a t o r and would have
opened t h e door f o r c o n s i d e r a b l e i n t e r m e d i a t e - s t r e n g t h p r o p p a n t b u s i n e s s i n -
stead o f t h e sand.
W
ING IN EUROPE L %
a
>
-
I-
R O P E A N COUNTRIES pLL 0
o
-
I Matzen O r
I Neusiedel IOlA
Prottes
AU STRl A
I Tratnach IOlA
I Zistersdorf IOIA
Dan A
DENMARK
Gorrn I [A
GDR Salzwedel 0
Barcs 0
I Belezna 1.1
HUNGARY I lnke I. I
1 Mako Irl
Nagykaniszo
Bronte
ITALY
Po Valley
Coevorden
K-12 I01
NETHER-
Kotter
Leeuwarden
LANDS
P-15 ( R i j n ) 0
Tab. 8
201
As a consequence o f l a c k i n g u n d e r s t a n d i n g o f t h e s i t u a t i o n and m i s s i n g o u t -
l o o k c a p a b i l i t y , t h e proppant m a n u f a c t u r e r i n s i s t e d on t h e s t a n d a r d p r i c e f o r
the intermediate-strength l o w - d e n s i t y alumina s i l i c a t e p r o p p a n t s even i n view
o f t h e l a r g e q u a n t i t y t o be f i r m l y o r d e r e d as one l o t and d e s p i t e t h e coopera-
t i o n o f f e r e d by t h e s e r v i c e company i n marking up t h e m a t e r i a l c o n s i d e r a b l y
l e s s t h a n u s u a l t o h e l p b r i d g i n g t h e p r i c e gap c l o s e t o n a t u r a l sand. A t t h e
b o t t o m o f t h e l i n e , t h e proppant s u p p l i e r t h u s p r e f e r r e d t o s e l l o n l y t h e t a i l -
i n q u a n t i t y ( w h i c h amounted t o a b t . one f i f t h o f t h e volume under d i s c u s s i o n
f o r t h e whole j o b s ) a t t h e u s u a l p r i c e r a t h e r t h a n t o d e l i v e r a c o n s i d e r a b l y
l a r g e r l o t f o r a s l i g h t l y reduced p r i c e . T h i s example i l l u s t r a t e s t h a t t h e d i f -
f e r e n c e o f even a c o u p l e o f c e n t s p e r pound i n proppant p r i c e can be s u f f i c i e n t
t o k i l l m a j o r p o s s i b i l i t i e s o f p r o p p a n t p r o m o t i o n i n t o new segments o f a p p l i c a -
t i o n i f l a c k i n g encouragement, u n d e r s t a n d i n g o f t h e t e c h n i c a l n e c e s s i t y , and
f o r e c a s t o f s t i m u l a t i n g f o l l o w - u p a c t i v i t y a r e compensated by r i g o r o u s i n s i s t -
i n g on s t a n d a r d p r i c e .
G A S S I 1985, 1986; BAUK, SECEN, BABIC & SACER 198b; ENERGIEWIRTSCHAFT 1986 b,
GORST 1987) o n t h e Y u g o s l a v i a n s i d e and t o t h e B a r c s - I n k e - M a k o g r o u p on t h e Hun-
g a r i a n s i d e ( c f . f i g . 5 and t a b s . 8 - 9 ) .
2 . 4 . 3 . 2 . USSR
The f i r s t h y d r a u l i c p r o p p a n t f r a c t u r i n g o p e r a t i o n s were a l r e a d y c a r r i e d o u t
i n t h e USSR i n 1952. The t o t a l a n n u a l f r a c t u r i n g a c t i v i t y i n t h e USSR r e a c h e d
i t s peak i n t h e y e a r s 1958 - 1962 w i t h u p t o 1,500 o p e r a t i o n s p e r y e a r , and l a -
t e r d e c l i n e d t o a p l a t e a u - l i k e l e v e l w i t h more o r l e s s 100 t r e a t m e n t s p e r y e a r .
The c e n t r e s o f h i t h e r t o h y d r a u l i c f r a c t u r e o p e r a t i o n p e r f o r m a n c e i n t h e USSR
a r e t h e K r a s n o d a r , V o l g o - U r a l , T a t a r i a ( m a i n l y t h e Romashkinskoe and T u m a i s i
f i e l d s ) , B a s h k i r i a , K u j b y s h e v , Turkmenia, D a g i s t a n and S i b e r i a ( m a i n l y t h e Sa-
l i m s k i and S u r g u t s k o e f i e l d s ) a r e a s . H y d r a u l i c f r a c t u r e s t i m u l a t i o n has been
m a i n l y done i n o i l - p r o d u c t i o n , w a t e r - i n j e c t i o n and w a t e r - d i s p o s a l w e l l s , b u t
s u b o r d i n a t e l y a l s o i n d e g a s i f i c a t i o n w e l l s o f c o a l - b e a r i n g s t r a t a and g e o l o g i -
c a l i n v e s t i g a t i o n w e l l s . MHF t r e a t m e n t s have so f a r n o t been done i n t h e USSR,
and a l s o s m a l l - s c a l e f r a c t u r i n g d i d n o t p l a y a m a j o r r o l e i n w e l l c o m p l e t i o n ,
because p r e f e r e n c e was g i v e n t o d r i l l i n g and f a s t e x p l o i t a t i o n o f e a s i l y a c c e s -
s i b l e and r e c o v e r a b l e r e s e r v e s . The f u l l s i g n i f i c a n c e o f s t i m u l a t i o n was o n l y
l a t e l y b e t t e r r e a l i z e d when o i l p r o d u c t i o n l a g g e d b e h i n d t h e g o a l s o f t h e f i v e -
y e a r p l a n ( c f . s e c t i o n 2.4.4.1.5.) and t h e b e g i n n i n g o f t h e m a j o r w o r l d o i l
p r i c e c r i s i s t o g e t h e r w i t h a d i m i n i s h i n g s t r e n g t h o f t h e US $ gave t h e i m p e t u s
f o r s e r i o u s l o o k i n g i n t o p o s s i b i l i t i e s o f enhanced e x p l o i t a t i o n o f e x i s t i n g c a -
p a c i t i e s (EBEL 1986, ORASIANU 1987; CHADWICK, LONG & NISSANKE 1 9 8 8 ) .
I n N o r t h e r n A f r i c a , h y d r a u l i c proppant f r a c t u r i n g o f l o w - p e r m e a b i l i t y sand-
stones has so f a r m a i n l y been c a r r i e d o u t i n A l g e r i a and i n s u b o r d i n a t e amounts
a l s o i n L i b y a , Egypt, Sudan, Oman, T u n i s i a , Z a i r e , G u l f o f Guinea and Congo,
w i t h i n most cases o n l y sand h a v i n g been pumped, b u t i n t e r m e d i a t e - o r h i g h -
s t r e n g t h proppants a l s o a l r e a d y r e p e a t e d l y having been a p p l i e d . S t i m u l a t i o n i n
t h e f a r t h e r M i d d l e East h i t h e r t o m a i n l y i n c l u d e d I n d i a and P a k i s t a n .
Due t o t h e h i t h e r t o p r e f e r e n t i a l b o t h e x p l o r a t i o n and p r o d u c t i o n d r i l l i n g as
w e l l as c o n v e n t i o n a l c o m p l e t i o n and t e s t i n g w i t h o n l y l i t t l e s t i m u l a t i o n a c t i v i -
ty, t h e E a s t e r n European market i s nowadays s t i l l i n an immature t o submature
stage o f h y d r a u l i c p r o p p a n t f r a c t u r i n g and p a r t i a l l y a l s o g r a v e l p a c k i n g i n con-
t r a s t t o Western Europe w h i c h i s a l r e a d y mature s i n c e many y e a r s , and t o t h e
p a r t i a l l y supermature s i t u a t i o n o f t h e USA e s p e c i a l l y d u r i n g t h e golden age o f
s t i m u l a t i o n i n t h e l a t e 1970's and e a r l y 1980's. As a consequence o f t h e i n t e r -
l o c k i n g r e l a t i o n s h i p between f o r e i g n t r a d e o f f i c e s and more o r l e s s n a t i o n a l hy-
drocarbon p r o d u c t i o n companies as w e l l as v a r i o u s f i n a n c i a l c o m p l i c a t i o n s , nego-
t i a t i o n and c o n c l u s i o n o f business c o n t r a c t s and a p p l i c a t i o n o f t e c h n o l o g y and
m a t e r i a l t a k e much more t i m e i n E a s t e r n Europe t h a n i n Western Europe. Comments
204
a r e o f f e r e d as f o l l o w s on o i l p r i c e and U S $ exchange r a t e , p o l i t i c a l r e s t r i c -
t i o n s i n t h e p a s t , p r e s e n t s t i m u l a t i o n p o t e n t i a l and e c o n o m i c a l r e s t r u c t u r i n g ,
s e l f - s e r v i c i n g t r e a t m e n t p o l i c y , e c o n o m i c a l and f i n a n c i a l a s p e c t s , and r e s e r -
v o i r e n g i n e e r i n g and gas s u p p l y a s p e c t s .
E x p o r t o f o i l and g a s a c c o u n t f o r a b t . 60 - 8 0 % o f c o n v e r t i b l e c u r r e n c y e a r -
n i n g o f t h e USSR and t h e r e f o r e have a n o v e r w h e l m i n g i m p o r t a n c e i n f o r e i g n t r a d e
(STERN 1986, AL-CHALABI 1987, GORST 1 9 8 8 ) . T h i s r e q u i r e m e n t :Jf t h e USSR t o g e t
h a r d c u r r e n c y f r o m h y d r o c a r b o n s a l e and t h e l a r g e gas r e s e r v e s w h i c h a r e s u f f i -
c i e n t f o r e v e n d o u b l i n g t h e s u p p l y q u a n t i t i e s t o Western E u r o p e in t h e n e x t
y e a r s a r e t h e reason t h a t t h e r e i s no b a s i s o f f e a r i n g commercial o r s e c u r i t y
r i s k s o f i m p o r t i n g gas o r o i l f r o m t h e USSR w h i c h has n o i n t e r e s t t o e x e r c i s e
economic l e v e r a g e f o r p o l i t i c a l c o n c e s s i o n s . The USSR e x p o r t e d i n 1987 a b t .
12 % and a b t . 3 1 % o f i t s t o t a l gas and o i l p r o d u c t i o n volume, r e s p e c t i v e l y
( O I L GAS JOURNAL 1988 f ) , w i t h gas and o i l r e p r e s e n t i n g a b t . 1 0 % and a b t . 33 %
o f t h e t o t a l v a l u e o f t h e USSR e x p o r t s , r e s p e c t i v e l y . T o t a l USSR o i l e x p o r t r e a -
ched a r e c o r d h i g h i n 1987 w i t h 3 . 7 M i o . b b l / d ( w i t h t o t a l p r o d u c t i o n a m o u n t i n g
t o 1 2 . 3 - 1 2 . 5 M i o . b b l / d ) , and i t s s i g n i f i c a n c e f o r t h e s t a t e b u d g e t i s r e f l e c -
t e d b y t h e f a c t t h a t e v e n i n 1985 when t h e t o t a l o u t p u t f e l l t o t h e u n p r e c e d e n -
t e d l o w o f 1 1 . 9 M i o . b b l / d , t h e e x p o r t volume a c h i e v e d 3 . 4 Mio. b b l / d w h i c h i s
o n l y s l i g h t l y l e s s t h a n t h a t o f t h e r e c o r d y e a r o f 1987 ( O I L GAS JOURNAL 1987
205
HYDRAULIC PROP-
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FIELDS IN SELECTED EU-
ROPEAN COUNTRtES
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Bodorski 0
BULGARIA Lukuvlt 0
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I Corpothion Foredeed 0 I I0
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Uciech6w-Bogdaj 0
Ujazd 0 0
I Wierzchowice 1.1 1.
0
Zuchl6w
ROMANIA Tertiary B a s i n
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Astrohanskoe 0
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206
A l l t h e a f o r e m e n t i o n e d t e c h n i c a l , e c o n o m i c a l and p o l i t i c a l r e l a t i o n s h i p s , e s -
p e c i a l l y t h e l o w e r o i l p r i c e and t h e weaker U S $ w i t h r e s p e c t t o e a r l i e r y e a r s ,
h i g h l i g h t a g a i n t h e f o r c e l a s t i n g on t h e USSR and p a r t i a l l y a l s o t h e o t h e r Eas-
t e r n European c o u n t r i e s t o i n c r e a s e t h e i r d o m e s t i c o i l and g a s p r o d u c t i o n b y
a l l p o s s i b l e means (OILMAN 1987 c ) , w i t h s t i m u l a t i o n o f r e s e r v o i r s i n e x i s t i n g
f i e l d s b e i n g one o f t h e t o p - p r i o r i t y i t e m s . P a r t i c u l a r e x c e p t i o n s f r o m t h e a f o -
r e m e n t i o n e d s c e n a r i o a r e C z e c h o s l o v a k i a where c o u n t e r t r a d e w i t h t h e USSR i s
s t i l l on a m u t u a l l y s u f f i c i e n t l e v e l , and i n some e x t e n t a l s o t h e GDR w h i c h p r o -
f i t s f r o m s p e c i a l t r a d e a r r a n g e m e n t s w i t h t h e FRG and f r o m p a r t i c u l a r l y c l o s e
r e l a t i o n s h i p s t o t h e USSR, and t a k e s whenever p o s s i b l e a d v a n t a g e o f i t s g e o g r a -
p h i c a l p o s i t i o n a t t h e b o u n d a r y o f t h e two b i g p o l i t i c a l b l o c k s .
2.4.4.1.3. Barter trade vs. hard currency sale o f oil and gas
O i l and gas a r e t h e m a j o r s o u r c e o f h a r d c u r r e n c y f o r t h e USSR (GRIFFITHS
1 9 8 6 ) , and as b o t h o i l p r i c e d r o p and US $ exchange r a t e c o l l a p s e r e s u l t i n l o -
wer n e t r e t u r n s ( c f . s e c t i o n 2 . 2 . 1 . 3 . ) , t h e l o s s e s have t o be compensated b y
s e l l i n g i n c r e a s i n g amounts o f h y d r o c a r b o n s i n Western c o u n t r i e s w h i c h t o g e t h e r
w i t h an i n c r e a s e d d o m e s t i c demand b y e n l a r g i n g t h e i n d u s t r y i n t h e USSR a r e m i s -
s i n g f o r d e l i v e r y i n t o t h e s o c i a l i s t i c s a t e l l i t e s t a t e s on b a r t e r - t r a d e b a s i s .
I n a d d i t i o n , many o f t h e E a s t e r n European c o u n t r i e s v i r t u a l l y f a c e b a n k r u p t c y
and a r e no l o n g e r a b l e t o p u r c h a s e even f r o m t h e USSR w h i c h in t h e p r e s e n t gene-
r a l e c o n o m i c a l s c e n a r i o i n t u r n i s no l o n g e r w i l l i n g t o s u p p l y f r e e o f c h a r g e
o r even o n c r e d i t .
I n s t e a d o f b a r t e r i n g w i t h t h e USSR, t h e s a t e l l i t e c o u n t r i e s a r e t h e i r s e l v e s
more and more f o r c e d t o g e t a c c e s s t o h a r d c u r r e n c y by s e l l i n g w h a t e v e r p o s -
s i b l e i n t h e W e s t e r n w o r l d , and t h e USSR does t h e same w i t h p r o d u c t s f o r m e r l y
d e l i v e r e d on exchange b a s i s t o i t s g r o u p members. On t h e o t h e r hand, however,
t h e USSR has t o m a i n t a i n o i l e x p o r t s t o i t s s a t e l l i t e c o u n t r i e s a t a r e a s o n a b l e
l e v e l f o r b o t h p o l i t i c a l and e c o n o m i c a l r e a s o n s , because t h i s e n a b l e s t h e USSR
t o o b t a i n p r o d u c t s on b a r t e r l e v e l t h a t i t o t h e r w i s e w o u l d have t o p u r c h a s e f o r
US $ on t h e w o r l d m a r k e t , and p e r m i t s t h e s a t e l l i t e s t o a v o i d a f u r t h e r in-
c r e a s e o f t h e i r a l r e a d y tremendous d e b t i n h a r d c u r r e n c y (RIGASSI 1 9 8 5 ) .
r a t i o n w i t h W e s t e r n companies on t h e base o f m u t u a l b e n e f i t . P a r t i c u l a r i n t e -
r e s t o f A m e r i c a n and W e s t e r n European companies aimed o n t h e o f f s h o r e m a r k e t i n
t h e USSR w h i c h has a b t . one f i f t h o f t h e w o r l d ' s e n t i r e c o n t i n e n t a l s h e l v e s ,
b u t has so f a r n o t v e r y much d e v e l o p e d o f f s h o r e a c t i v i t y (COTTRILL 1987; c f .
a l s o section 2.4.4.5.5.).
The economical r e s t r u c t u r i n g r e q u i r i n g i n d i v i d u a l e n t e r p r i s e s t o be s e l f - f i -
nancing i s expected t o be a s u i t a b l e motor f o r energy c o n s e r v a t i o n and r e s e r v e
m a x i m i z a t i o n i n o r d e r t o a v o i d c l o s u r e o f companies f a i l i n g t o show p r o f i t a b l e
o p e r a t i o n (GORST 1988). The main g u i d e l i n e s f o r economical r e s t r u c t u r i n g and ad-
m i n i s t r a t i v e r e o r g a n i z a t i o n a r e i n s t i t u t i o n o f c o s t a c c o u n t i n g as w e l l as p r o -
f i t and l o s s c r i t e r i a i n d e t e r m i n i n g e f f i c i e n c y o f d i f f e r e n t i n d u s t r y branches
(OIL GAS JOURNAL 1987 0 ) . T h i s new s t r u c t u r e c h a r a c t e r i z e d by t r a n s p a r e n c y
( g l a s n o s t ) g i v e s much more f l e x i b i l i t y f o r problem a n a l y s i s and t r e a t m e n t con-
t r a c t c o n c l u s i o n and t h e r e f o r e i s one o f t h e ways t h a t w i l l v e r y much a l l o w t o
expand t h e volume o f w e l l s t i m u l a t i o n i n t h e USSR. D i r e c t n e g o t i a t i o n s w i t h Wes-
t e r n s u p p l y and s e r v i c e companies as w e l l as improved cash f l o w based on own
budgets a r e s i g n i f i c a n t elements o f a c c e l e r a t i o n ( u s k o r e n i e ) o f t h e procedures
which a l l o w much f a s t e r business c o n c l u s i o n than h i t h e r t o ( O I L GAS JOURNAL 1987
P).
f i t f o r i n t e r n a t i o n a l c o o p e r a t i o n and j o i n t e f f o r t s t o m a s t e r a s i t u a t i o n w h i c h
i s c r i t i c a l f o r e i t h e r s i d e and where o n l y combined a c t i o n s w i t h t h e a i m o f
a c h i e v i n g t h e optimum g o a l o f t h e o b j e c t i v e s c a n g i v e r i s e t o t h e e x p e c t e d s u c -
c e s s and o v e r a l l improvement o f t h e i n d i g e n e o u s h y d r o c a r b o n s u p p l y s i t u a t i o n as
w e l l as i n t e r n a t i o n a l c a s h f l o w and h e a l t h y n e s s o f s e r v i c e and s u p p l y i n d u s t r y
(some a s p e c t s o f t h e e c o n o m i c a l r e s t r u c t u r i n g i n t h e USSR a r e a l s o d i s c u s s e d i n
O I L GAS JOURNAL 1987 p ) .
2.4.4.5.5. J o i n t ventures
J o i n t v e n t u r e s a r e o f p a r t i c u l a r i n t e r e s t f o r t h e USSR f o r p r o s p e c t i o n and
a c q u i s i t i o n o f h y d r o c a r b o n r e s e r v e s i n o f f s h o r e a r e a s . Comments a r e o f f e r e d as
f o l l o w s on B a l t i c Sea and o t h e r USSR o f f s h o r e a r e a s .
2.4.4.5.5.1. B a l t i c Sea
The s p e c i a l s i t u a t i o n o f t h e USSR i s a l s o v a l i d f o r t h e j o i n t v e n t u r e e x p l o -
r a t i o n and e x p l o i t a t i o n o f t h e B a l t i c Sea b y USSR, P o l a n d and Germany GDR ( O I L
GAS JOURNAL 1987 b ) , w h i c h i s t h e o n l y c a s e w i t h i n w h o l e E a s t e r n E u r o p e where
even c o o p e r a t i o n w i t h and c o o r d i n a t i o n b y a f o r e i g n t r a d e o f f i c e i s n o t n e c e s s a -
r i l y included i n t o the procedure o f p r a c t i c a l l y almost o n l y d i r e c t n e g o t i a t i o n s
between t h e j o i n t v e n t u r e h y d r o c a r b o n p r o d u c t i o n company and W e s t e r n s u p p l y and
s e r v i c e companies. 25 w e l l s have been d r i l l e d i n t h e B a l t i c Sea s i n c e 1 9 8 1 and
s e v e r a l p r o m i s i n g h y d r o c a r b o n a c c u m u l a t i o n s have been f o u n d (FUEG 1 9 8 8 ) . C o n c l u -
s i o n c a n t h u s be made t h a t more o r l e s s a l l t h e E a s t e r n European c o u n t r i e s have
p o s s i b i l i t i e s o f f i n a n c i n g h y d r a u l i c p r o p p a n t f r a c t u r i n g done w i t h W e s t e r n mate-
r i a l , e q u i p m e n t and s e r v i c e , and t h e o n l y t a s k i s t o a p p r o a c h t h e s e m a r k e t s
w i t h a sound s t r a t e g i c a l c o n c e p t and s u f f i c i e n t p a t i e n c e f o r t h e l o n g n e c e s s a r y
p r e p a r a t i o n o f b u s i n e s s c o n c l u s i o n and j o b e x e c u t i o n , and w i t h t h e m e n t a l i t y o f
u n r e s t r i c t e d c o o p e r a t i o n f o r m u t u a l b e n e f i t w i t h o u t any p r e j u d g e m e n t s .
i n t h e 1990's i s t h e m a j o r c h a l l e n g e f o r t h e o p e r a t i n g companies t o d e v e l o p R o t -
l i e g e n d f i e l d s i n t h e B r i t i s h S o u t h e r n N o r t h Sea ( c f . s e c t i o n 2 . 2 . 1 . 6 . 2 . ) , be-
cause t h e y have an i m p o r t a n t a d v a n t a g e o v e r t h e N o r w e g i a n c o m p e t i t i o n i n t h a t
t h e U n i t e d Kingdom t a x s y s t e m i s f a r more f a v o u r a b l e t h a n t h e h a r s h N o r w e g i a n
t a x r e g i m e , and t h a t d e v e l o p m e n t and p r o d u c t i o n c o s t s a r e i n t h e S o u t h e r n N o r t h
Sea c o n s i d e r a b l y c h e a p e r t h a n i n t h e N o r t h e r n N o r t h Sea.
I n c l u d i n g abundant l a r g e - s c a l e h y d r a u l i c f r a c t u r i n g s t i m u l a t i o n , s u f f i c i e n t
amounts of gas c a n be l i b e r a t e d f r o m t h e R o t l i e g e n d f i e l d b e l t t o meet t h e de-
mand o f b o t h B r i t i s h Gas and d i r e c t i n d u s t r i a l u s e r s (PETROLEUM R E V I E W 1988 d ) .
By e n d o f 1987, t h e S o u t h e r n N o r t h Sea R o t l i e g e n d f i e l d b e l t had c u m u l a t i v e l y
p r o d u c e d a b t . 8 0 T c f (2,000 B i l l . m3) o f gas s i n c e t h e b e g i n n i n g o f o f f t a k e i n
1967. Average d a i l y w i t h d r a w a l and number o f f i e l d s b e i n g d e v e l o p e d i n t h e B r i -
t i s h s e c t o r i s t w i c e as h i g h as i n t h e D u t c h s e c t o r . On t h e o t h e r hand, t h e
v a s t G r o n i n g e n f i e l d o n s h o r e N e t h e r l a n d s p r o d u c e s a l o n e a l m o s t as much as t h e
e n t i r e U n i t e d Kingdom c o n t i n e n t a l s h e l f .
A d d i t i o n a l i n s p i r a t i o n and f e e d - b a c k a r e t h e improvement o f t h e p r o s p e c t s o f
o b t a i n i n g bank f i n a n c e f o r gas developments, as a t l e a s t some banks w a n t t o i n -
c r e a s e l o a n s t h a t a r e backed b y gas w i t h i t s more s t a b l e p r i c e t h a n b y t h e u n r e -
l i a b l e o i l (FISHMAN 1986) where much o f t h e e a r l i e r i n v e s t m e n t s a n d c r e d i t s
have been d e v a l i d a t e d ( c f . s e c t i o n 2 . 2 . 1 . 5 . 4 . ) . A l t h o u g h t h e a r e a i s m a t u r e and
p r o d u c t i o n from t h e major f i e l d s i s i n d e c l i n e , t h e r e i s s t i l l a s u i t e o f smal-
l e r a c c u m u l a t i o n s w h i c h c a n be t i e d i n t o t h e e x i s t i n g i n f r a s t r u c t u r e t o m e e t
and t o compensate t h e p r o j e c t e d U n i t e d Kingdom gas s u p p l y s h o r t f a l l i n t h e n e x t
decade (GREGORY 1 9 8 6 ) .
MANN, FUHRBERG & SCHOBER 1980; BRINKMANN, KRUMER & R E I N I C K E 1980; BRINKMANN
1982, SCHWARZ & SCHUBER 1982; JOHN 1983, 1987; LEICHT 1985; REINICKE, B R I N K -
MANN, SCHWARZ & HUENI 1985; c f . f i g . 4 ) w h i c h w i l l be t r e a t e d w i t h i n t e r m e -
d i a t e - o r h i g h - s t r e n g t h h i g h - d e n s i t y p r o p p a n t s i n a r e s e r v o i r d e p t h between
3,000 and 6,000 m (9,000 - 18,000 f t ; c f . s e c t i o n 2 . 4 . 1 . 1 . ) ,
* p a r t s o f some J u r a s s i c sandstone ( a n d l o c a l l y a l s o c o n g l o m e r a t e ) o i l f i e l d s
i n t h e B r i t i s h and t o s u b o r d i n a t e amounts a l s o Norwegian N o r t h e r n N o r t h Sea
where sand a n d / o r i n t e r m e d i a t e - t o h i g h - s t r e n g t h p r o p p a n t s w i l l be a p p l i e d
( B r e n t Sand group; c f . JOHNSON & KROL 1984; DESPAX, CHARLEZ, CLINKEMAILLE &
ECONOMIDES 1987) i n a r e s e r v o i r d e p t h o f 10,000 - 14,000 f t (3,300 - 4,600 m;
c f . f i g . 8),
2.4.5.4. Significance o f f r a c t u r i n s
f o r increasing proven gas reserves
R o t l i e g e n d f r a c t u r i n g i n Germany FRG has p a r t i c u l a r l y t o be assessed i n view
o f t h e e s t i m a t i o n o f JOHN (1983) t h a t proven gas r e s e r v e s ( i n l a t e 1982) were
120 B i l l . m3, b u t t h e r e m a i n i n g s t i m u l a t i o n p o t e n t i a l was a t t h a t t i m e a t l e a s t
i n t h e range o f 90 - 120 B i l l . m3, i m p l y i n g t h a t consequent s u c c e s s f u l hydrau-
l i c f r a c t u r i n g can - i n case o f v e r i f i c a t i o n o f a l l t h e assumptions - n e a r l y
double t h e h i t h e r t o proven R o t l i e g e n d gas r e s e r v e s ( c f . s e c t i o n 3 . 1 . 2 . ) . REI-
NICKE, BRINKMANN, SCHWARZ & HUENI (1985) a l s o come t o t h e c o n c l u s i o n t h a t a b t .
100 B i l l . m3 o f gas a r e o n l y a b l e t o be accessed by l a r g e - s c a l e h y d r a u l i c p r o p -
p a n t f r a c t u r i n g o f t h e t i g h t pay f o r m a t i o n s , w i t h t h e t o t a l h i t h e r t o proven gas
r e s e r v e s amounting t o a b t . 300 B i l l . m3 ( w i t h t h i s q u a n t i t y , however, i n c l u d i n g
a l s o t h e Z e c h s t e i n carbonate s o u r gas r e s e r v e s ) and a n o t h e r 300 B i l l . m3 b e i n g
p r e d i c t e d f o r f u t u r e d i s c o v e r i e s , w i t h t h u s one t h i r d o f t h i s q u a n t i t y r e a c h i n g
economical p r o d u c t i o n o n l y through MHF s t i m u l a t i o n t r e a t m e n t s ( t h i s matches i n
percentage w i t h t h e s i t u a t i o n i n t h e USA where i t i s e s t i m a t e d t h a t 30 - 35 %
o f t h e r e c o v e r a b l e hydrocarbon r e s e r v e s may be a t t r i b u t e d t o t h e a p p l i c a t i o n o f
h y d r a u l i c f r a c t u r i n g s t i m u l a t i o n ; WATERS 1980).
O f f s h o r e h y d r a u l i c p r o p p a n t f r a c t u r i n g which i s so f a r l i m i t e d t o r i g - , p l a t -
form- and boat-based s t i m u l a t i o n j o b s w i l l be promoted d u r i n g t h e n e x t y e a r s by
t h e t e c h n o l o g i c a l i n n o v a t i o n o f a subsea s t i m u l a t i o n vessel t h a t i s equipped
w i t h a r i s e r and t h a t i s a b l e t o c a r r y o u t o p e r a t i o n s independent f r o m w e l l
heads r e a c h i n g t h e w a t e r surface, t h u s opening t h e p o s s i b i l i t y o f f r a c t u r i n g
a l s o w e l l s w i t h subsea c o m p l e t i o n i n t h e N o r t h Sea (STENA 1986). Some opera-
t i o n s have a l s o a l r e a d y been c a r r i e d o u t f r o m a semisubmersible (HOOD & POWELL
1982).
a t l e a s t i n p a r t s o f t h e European s t i m u l a t i o n m a r k e t c h a n g i n g t o w a r d s d i r e c t
p u r c h a s e o f t h e p r o p p a n t s b y t h e e n d c u s t o m e r s , t h e p r o d u c t i o n companies.
T h i s c o n s t e l l a t i o n w o u l d c e r t a i n l y g i v e much more m a r k e t t r a n s p a r e n c y t o t h e
p r o p p a n t companies t h a n b e f o r e , because i t w o u l d b e now i m m e d i a t e l y e v i d e n t who
i s t h e end u s e r and how much m a t e r i a l he needs f o r w h i c h t y p e o f j o b . The s e r -
v i c e company w o u l d g e t r i d o f t h e r i s k o f s i t t i n g on t h e p r o p p a n t s once an ope-
r a t i o n i s suspended o r c a n c e l l e d , and w o u l d compensate t h e h i t h e r t o m a r k - u p o f
t h e p r o p p a n t p r i c e b y pumping s u r c h a r g e s p e r volume u n i t , t h u s n o t s i g n i f i c a n t -
l y l o s i n g money a t t h e b o t t o m o f t h e l i n e and e a r n i n g p r o f i t a l m o s t e x c l u s i v e l y
t h r o u g h s e r v i c e and own c h e m i c a l s . The p o s s i b i l i t y o f d i r e c t p r o p p a n t p u r c h a s e
f r o m t h e m a n u f a c t u r e r s i n s t e a d o f t a k i n g t h e m a t e r i a l t h r o u g h t h e s e r v i c e compa-
n i e s i s a l s o m e n t i o n e d b y CUTLER, E N N I S S , JONES & CARROLL ( 1 9 8 3 ) .
H a v i n g s i t on t h i s r e s e r v e i n v e n t o r y f o r q u i t e some t i m e a f t e r t h e sudden
o i l p r i c e d r o p , t h e p i c k i n g u p o f t h e a c t i v i t y i n l a t e 1986 and t h r o u g h o u t 1987
was t a k e n b y t h e s e r v i c e companies as a welcomed o c c a s i o n t o l i q u i d a t e t h e i r e x -
c e s s i v e s t o c k s n o t o n l y i n t h e o f f s h o r e bases, b u t a l s o i n warehouses a t s e v e -
r a l p l a c e s on t h e c o n t i n e n t , and t o g e t t h e i n v e n t o r i e s o u t o f t h e i r b o o k s .
T h i s c o u l d be done because t h e e x p e r i e n c e has shown d u r i n g t h e l a s t y e a r s t h a t
m o s t o f t h e o p e r a t i o n s do n o t have t o be c a r r i e d o u t a t once, o r d e c i s i o n and
a p p r o v a l a r e made e a r l y enough t o a l l o w p r o p e r p r e p a r a t i o n i n t e r m s o f m a t e r i a l
a c q u i s i t i o n and s t i m u l a t i o n v e s s e l l o a d i n g , and warehouses o f many s u p p l i e r s i n
s t r a t e g i c a l l y s u i t a b l e l o c a t i o n s i n Europe a l l o w s h i p p i n g o f m a t e r i a l t o a r r i v e
a t t h e b o a t base w i t h i n a c o u p l e o f days. T h a t i s why t h e p r o p p a n t companies
d i d n o t f e e l t h e i m p r o v i n g b u s i n e s s s i t u a t i o n i m m e d i a t e l y b y a jump of t h e sa-
l e s l e v e l , because b y l i q u i d a t i n g t h e i r s t o c k s , t h e s e r v i c e companies c a r r i e d
o u t s e v e r a l j o b s f r o m t h e i r own s u p p l y ( w i t h e v e n some s h o r t - c i r c u i t m a t e r i a l
move between c o m p e t i n g s e r v i c e companies h a v i n g o c c u r r e d f o r t h e p u r p o s e o f
c h e a p e r b u y i n g and f a s t e r i n v e n t o r y l i q u i d a t i o n ) b e f o r e upon c l e a r i n g o f t h e i r
warehouse p u r c h a s i n g new m a t e r i a l f o r t h e f o l l o w i n g o p e r a t i o n .
223
2.4.6.3. USSR
Other a c t i v i t y i n Eastern Europe i s so f a r d i f f i c u l t t o p r e d i c t . C e r t a i n l y
t r a d i t i o n a l sand f r a c t u r i n g w i l l continue i n the USSR w i t h own high-pressure
equipment o f American provenance which has been bought s t i l l b e f o r e t h e sanc-
t i o n s enacted by P r e s i d e n t C a r t e r i n 1978 t h a t have i n the meantime f i n a l l y
been l i f t e d by P r e s i d e n t Reagan i n e a r l y 1987 (ERDUL-ERDGAS-KOHLE NACHRICHTEN
1987 a, LANDERS 1987; c f . s e c t i o n 2.4.4.2.) came i n t o f o r c e . Some aspects o f
h y d r a u l i c proppant f r a c t u r i n g p o t e n t i a l , i m p o r t vs. domestic manufacturing o f
h i g h - s t r e n g t h proppants, s i g n i f i c a n c e o f i n t e n s i f i c a t i o n o f o i l and gas e x p l o i -
t a t i o n , and p r i o r i t y o f petroleum development vs. o i l p r i c e l e v e l are discussed
as f o l l o w s .
2.4.6.4. China
I n a s i m i l a r way as f o r t h e USSR, an i n c r e a s i n g f r a c t u r i n g p o t e n t i a l c a n be
e x p e c t e d i n China, because t h e new C h i n e s e f i v e - y e a r p l a n ( 1 9 8 6 - 1990) a l s o i n -
c l u d e s t h e commitment o f s i g n i f i c a n t l y i n c r e a s i n g d o m e s t i c o i l and g a s p r o d u c -
t i o n (REID 1981, EBEL 1986, ENERGIEWIRTSCHAFT 1986 a, WONG 1 9 8 7 ) , and w h i l e c e r -
t a i n l y much a d d i t i o n a l c a p a c i t y i s e x p e c t e d t o come f r o m s u c c e s s f u l o f f s h o r e e x -
p l o r a t i o n , economical e x p l o i t a t i o n w i l l be i n d i s p e n s i b l y l i n k e d w i t h h y d r a u l i c
proppant f r a c t u r i n g ( a s p e c t s o f f r a c t u r i n g s t i m u l a t i o n i n China a r e discussed
b y L I & ZHU 1986 and PARKER, ADAMS & LIANKUI 1 9 8 6 ) . The m a r k e t p e r s p e c t i v e i s
i n c r e a s i n g , because a r e s t r u c t u r i n g campaign c o m p a r a b l e t o t h a t i n t h e USSR
( c f . s e c t i o n 2 . 4 . 4 . 5 . 4 . ) i s a l s o t a k i n g p l a c e i n C h i n a and i s t o s t r e a m l i n e and
d e c e n t r a l i z e o i l and g a s i n d u s t r y a d m i n i s t r a t i o n and o p e r a t i o n s (KHIN 1 9 8 8 ) .
R e o r g a n i z a t i o n o f energy i n d u s t r y , r e l a x a t i o n o f o f f s h o r e c o n t r a c t terms, con-
s i d e r a b l e o f f s h o r e d i s c o v e r i e s , and e x t e n s i v e o f f s h o r e and o n s h o r e d e v e l o p m e n t s
a r e t h e p r i n c i p a l h i g h l i g h t s o f a c t i v i t y i n C h i n a i n t h e f i r s t h a l f o f 1988,
and i n 1987, d r i l l i n g i n c r e a s e d f o r t h e e i g h t h c o n s e c u t i v e y e a r , m o v i n g C h i n a
i n t o t h e t h i r d r a n k a f t e r USA and USSR i n d r i l l i n g .
H y d r a u l i c p r o p p a n t f r a c t u r i n g p o t e n t i a l can be r e a s o n a b l y assumed i n e v e r y
E a s t e r n European c o u n t r y , b u t t h e o p e r a t i o n s a r e expected t o t a k e i n some s t a -
t e s such as Czechoslovakia, B u l g a r i a and p a r t i c u l a r l y A l b a n i a ( w h i c h has a spe-
c i a l o r g a n i z a t i o n o f f o r e i g n a f f a i r p o l i c y ) s t i l l some t i m e o f p r e p a r a t i o n f o r
v a r i o u s circumstances o f b o t h t e c h n i c a l and a d m i n i s t r a t i v e n a t u r e . The d i s c o v e -
r i e s i n t h e B a l t i c Sea which have so f a r been made m a i n l y i n i t s e a s t e r n p a r t
a r e h i t h e r t o n o t commercial and development would p r e s e n t m a j o r e n v i r o n m e n t a l
hazards (OIL GAS JOURNAL 1987 b ) , w h i l e i n t h e p r o m i s i n g western p a r t r e c e n t l y
t h e g e o l o g i c a l model c o l l a p s e d , and s t r u c t u r a l r e i n t e r p r e t a t i o n and r e t h i n k i n g
i s necessary i n o r d e r t o upgrade t h i s p a r t o f t h e o i l and gas p r o v i n c e .
treatment
3 . R o t l i e g e n d S t i m u l a t i o n i n E u r o p e
3.0.Summary a n d a s s o c i a t e d t a b l e o f c o n t e n t s
from the central playa sand flat and desert lake area. While cross-stratified
aeolian dune sands and horizontal-laminated dry sheet sands represent excellent
reservoirs usually not necessitating permeability improvement by hydraulic prop-
pant fracturing, tight facies units originate by increasing humidity in the de-
positional area of a damp to wet playa sand and mud flat in the Wechselfolge fa-
cies belt, with the finer-grained and poorer-sorted intercalations chiefly dete-
riorating vertical permeability. The main primary-depositional features of per-
meability destruction that are secondarily requiring enhancement of transmissi-
bility by hydraulic proppant fracturing are adhesion of sand and mud during
transitional stages between dry, damp and wet playa and floodplain surfaces as
well as sedimentation of thin mud drapes as a consequence of interdune and over-
bank sandflat flooding by fluvial invasion and atmospherical precipitation. Re-
servoir quality is influenced by facies development and changes as a consequen-
ce of palaeoenvironmental, palaeoclimatological and palaeotectonical history of
the Rotliegend Basin. In some areas, the facies complex succession also re-
flects an evolution of fluvial style including progressive expansion of the al-
luvial braided-river system within the depositional basin as the marginal fan
chains and the associated aeolian dune belt shrink in extension or retreat fur-
ther towards the border of the sedimentary area as a consequence of basin enlar-
gement by stepwise onlap on the fringing highlands with successive infilling of
the trough. Progressive diminution of the degree of braiding of the river sys-
tems as the erosional highlands in the provenance area are denudated, decrea-
sing palaeoslope gradient, declining amount and grain size of clastic material
delivered from the source region, and ceasing transport capacity of the channel
network give rise to enlargement of interstream overbank flats where upon desic-
cation and reasonable persistance of quiet aquatic sedimentary conditions migra-
tion of aeolian dunes and accumulation of aeolian sheet sands from the detritus
deflated from emerged sand and gravel bars in the shallow to moderately deep
braided river channels is becoming more and more widespread, or reversely is di-
minishing in importance in case of successively increasing frequency and exten-
sion of alluvial inundations by flood pulses overtopping the channel banks at
high stage in combination with high ground water level as a consequence of
higher stream discharge and increasing precipitation rates once climatological
conditions are becoming damper and wetter. Apart from the primary depositional
facies zonation controlling together with the diagenetical history predominant-
ly of clay minerals the distribution of petrophysical properties, an anisotropi-
cal arrangement of hydraulic proppant fracturing potential i s also created by
the gas composition within the Rotliegend reservoir rocks. This secondary geo-
chemical zonation originates from the admixture of inert nitrogen to the combus-
tible hydrocarbons in some areas of the Rotliegend Basin, with the nitrogen con-
tent exceeding a certain boundary level no longer permitting commercial exploi-
tation of the gas accumulations. The impact of the gas composition on fractu-
ring potential can be modified or even compensated by economical and administra-
tive aspects of a tertiary political zonation based on domestic hydrocarbon de-
mand vs. supply and financial capacity. The continental-inland arid aeolian and
fluvial Rotliegend is underlain by the Carboniferous terrestrial and marginal-
marine humid fluvial and deltaic grey bed facies belt containing coal seams,
with this formation having acted both as source of the gas during coalification
and as collector by trapping considerable amounts of gas in channel and over-
bank sandstones. Above the Rotliegend and separated by the Zechstein marine eva-
porite cycle sequence including mudstones, carbonates, sulphates and salt, the
Buntsandstein continental-inland arid fluvial, aeolian and lacustrine red bed
complex has also captured gas having migrated from the Carboniferous coal seams
through faults, joints and fissures into the fluvial sheet-sand reservoirs. In
both Rotliegend and Buntsandstein, the primary depositional facies zonation was
in various parts of the basin unfavourably overprinted by secondary tectonical
deformation and subsidence. The high-quality reservoir belt in the southern
part o f the area is still at the surface or within shallow depth and therefore
is not able to retain gas, whereas the moderate- to poor-quality pay zone seam
in the northern part has been buried in several thousands of metres depth where
structural traps are well sealed and allowed the accumulation of large gas
fields. This combination of poor reservoir facies buried in suitable depth for
231
3.8. Philosophy of off- and onshore exploration well fracturing .......... 270
3.8.1. Philosophy of offshore exploration well fracturing .......... 270
3.8.1.1. Well evaluation and fracture design time .......... 271
3.8.1.2. Service boat capacity limit ....................... 271
3.8.2. Philosophy of onshore exploration well fracturing ........... 272
3.8.2.1. Job suspension vs . cost writing-off ............... 272
3.8.2.2. Changing aims of hydraulic fracturing ............. 272
3.9. Implications of fracturing philosophy on proppant selection ......... 273
3.9.1. Exploration strategy and stimulation testing ................ 273
3.9.1.1. Proppant cost containment and tail-in policy ...... 273
3.9.1.2. Proper interpretation of reservoir capacity ....... 274
3.9.2. Field experience and development concepts ................... 274
3.9.2.1. Advantages of intermediate-strength proppant inser-
tion .............................................. 274
3.9.2.2. Retardation of Carboniferous strikes .............. 275
3.9.3. Appraisal drilling strategy concepts and experience ......... 275
3.10. Horizontal and vertical differences of fracturing potential ......... 276
3.10.1. Permeability ................................................ 276
3.10.1.1. Depositional environment and grain size distribu-
234
t i o n .............................................. 277
3.10.1.2. P e r m e a b i l i t y s t r a t i g r a p h y ......................... 277
3.10.1.3. Sedimentary f a c i e s and p r o p p a n t f r a c t u r i n g p o t e n t i a l 278
3.10.1.3.1. Aeolian sediments ..................... 278
3.10.1.3.2. F l u v i a l and a l l u v i a l - f a n d e p o s i t s ..... 278
3.10.1.3.3. L a c u s t r i n e sediments and c a l c r e t e
palaeosols ............................ 279
3.10.1.3.4. Lateral continuity o f reservoir u n i t s . 279
3.10.2. Gas composition ............................................. 280
3.10.2.1. N i t r o g e n c o n t e n t .................................. 280
3.10.2.2. Impact o f economical systems on g a s - f i e l d o p e r a t i o n 281
3.1. Introduction
H y d r a u l i c proppant f r a c t u r i n g i n Western and Eastern Europe i s p r e s e n t l y i n
the s t a t u s o f r e t h i n k i n g and r e c o n s t r u c t i o n . I n Western Europe, t h e major reces-
s i o n o f s t i m u l a t i o n o f o i l - and gas-bearing formations provoked by t h e l a t e
1985/early 1986 o i l p r i c e drop ( c f . s e c t i o n 2.2.1.2.; n e g a t i v e l y accentuated by
the accompanying US $ exchange r a t e f a l l which was p a r t i a l l y r e s p o n s i b l e f o r
the p r o l o n g a t i o n o f t h e unfavourable general economical c o n s t e l l a t i o n u n t i l
l a t e 1987 when the US $ exchange r a t e reached i t s h i s t o r i c a l minimum l e v e l ; c f .
s e c t i o n 2.2.1.3.) f o l l o w i n g the golden y e a r s o f h y d r a u l i c proppant f r a c t u r i n g
i n the l a t e 1 9 7 0 ' s l e a r l y 1980's (VEATCH 1983, GRIFFITHS 1986, OEHME 1986, RUNGE
1986, VEATCH & M O S C H O V I D I S 1986, VIELVOYE 1986, MADER 1987) has p r o v i d e d t h e ne-
c e s s i t y o f r e v i e w i n g and/or r e s c h e d u l i n g and p a r t i a l l y a l s o r e d e s i g n i n g t h e MHF
treatments i n predominantly deep t i g h t Rot1 iegend and Carboniferous gas-bearing
sandstones i n Germany FRG and Netherlands onshore as w e l l as B r i t i s h and Dutch
Southern N o r t h Sea o f f s h o r e .
V a r i o u s aspects o f MHF s t i m u l a t i o n s c a r r i e d o u t i n t h e l a s t y e a r s i n R o t l i e -
gend and C a r b o n i f e r o u s sandstones a r e r e p o r t e d by TUNN (1971); BRINKMANN, FUHR-
BERG & SCHUBER (1980) ; BRINKMANN, KRUMER & R E I N I C K E (1980) ; BRINKMANN (1982),
GUNDERMANN (1982), SCHWARZ & SCHUBER (1982), JOHN (1983, 1987), KLOSE & KRUMER
(1983), BLEAKLEY (1984), RIECKMANN & PUSCH (1984), LEICHT (1985) ; R E I N I C K E ,
BRINKMANN, SCHWARZ & HUENI (1985); STEPHENS & MARTINS (1985), ACHARYA & K I M
(1987), SOMMER (1987, 1988) and TAN, McGOWEN, LEE & SOLIMAN (1988).
Rotliegend a n d C a r b o n i f e r o u s g a s - b e a r l n g s a n d s t o n e
h y d r a u l i c p r o p p a n t f r a c t u r i n g i n N o r t h w e s t e r n Europe
Geofogrcol block m o d e / scheme w i t h o u t scale
/
Fig. 11
S c h e m a t i c a l g e o l o g i c a l c r o s s - s e c t i o n t h r o u g h t h e gas-bearing r e s e r v o i r column
i n Northwest Germany and s u r r o u n d i n g areas. Three t i g h t gas sandstone s t o r e y s
can be d i s t i n g u i s h e d c o m p r i s i n g C a r b o n i f e r o u s , R o t l i e g e n d and B u n t s a n d s t e i n .
The Z e c h s t e i n carbonates c o n t a i n s o u r gas w i t h c o n s i d e r a b l e shares o f t h e ag-
g r e s s i v e and t o x i c hydrogen s u l p h i d e , whereas t h e R o t l i e g e n d i n c l u d e s sweet gas
t h a t o n l y c o n s i s t s o f c o m b u s t i b l e methane and sometimes a l s o o f i n e r t n i t r o g e n .
All t h e gas d e r i v e s f r o m c o a l i f i c a t i o n o f C a r b o n i f e r o u s c o a l seams and has m i -
g r a t e d t h r o u g h t h e cover h o r i z o n sequence a l o n g f a u l t s and f i s s u r e s . C a r b o n i f e -
r o u s and R o t l i e g e n d t i g h t gas sandstones a r e i n many cases c a n d i d a t e s f o r
large-scale h y d r a u l i c p r o p p a n t f r a c t u r i n g s t i m u l a t i o n , whereas t h e Buntsand-
s t e i n r e q u i r e s o n l y o c c a s i o n a l l y s y n t h e t i c p e r m e a b i l i t y improvement. The gas-wa-
ter-contacts i n t h e d i f f e r e n t reservoir l e v e l s are frequently d i f f e r e n t , with
t h e r e b y each o f t h e u n i t s r e p r e s e n t i n g a s e p a r a t e pay s t o r e y .
Fig. 12
Fig. I1
244
3.2.1.3. Stratigraphy
Concerning R o t l i e g e n d s t r a t i g r a p h y i n M i d d l e Europe ( S o u t h e r n Permian Basin;
ZIEGLER 1982), d i s t i n c t i o n has t o be made between Germany FRG, N e t h e r l a n d s and
B r i t i s h Southern N o r t h Sea.
t r i a l i n t r o d u c t i o n o f h y d r a u l i c p r o p p a n t f r a c t u r i n g ; c f . s e c t i o n 1 . 2 . ) was t h e
b r e a k t h r o u g h f o r t h e b e g i n n i n g o f i n t e n s e e x p l o r a t i o n i n B r i t i s h N o r t h Sea, Ger-
many FRG, D u t c h N o r t h Sea, German N o r t h Sea and o t h e r a r e a s .
The r e s e r v o i r s a r e v e r y s t r e s s - s e n s i t i v e due t o c l o s i n g o f s m a l l c a p i l l a r i e s
o r c r a c k s when c o n f i n i n g p r e s s u r e i s a p p l i e d . Many o f t h e microvugs i n v e r y
t i g h t rocks are p a r t i a l l y o r completely f i l l e d w i t h authigenic c l a y minerals
( c f . s e c t i o n 3.5.1.1.). N o n - p o r e - f i l l i n g c l a y s a r e a l s o p r e s e n t as d e t r i t a l
s h a l e c l a s t s and as a l t e r a t i o n p r o d u c t s o f v o l c a n i c and o t h e r r o c k fragments
(MADER 1981, 1982, 1983 c ) . B l a n k e t sandstone r e s e r v o i r s a r e i n some cases
h i g h e r i n percentage o f q u a r t z and t e n d t o become t i g h t a t s l i g h t l y g r e a t e r
depths t h a n l e n t i c u l a r sandstones. W h i l e p a r t i a l l y p r i m a r y p o r o s i t y i s p r e s e r -
ved, c o n s i d e r a b l e amounts o f secondary p o r o s i t y a r e a l s o developed i n many
t i g h t gas sands (AL-SHAIEB & WALKER 1986; LAW, POLLASTRO & K E I G H I N 1986). Diage-
n e t i c c o m p l e x i t y i s f r e q u e n t l y a f u n c t i o n o f d e p o s i t i o n a l environment as w e l l
as b u r i a l and thermal h i s t o r y o f t h e b a s i n .
LEY 1984, ALBERTSEN 1985; R E I N I C K E , BRINKMANN, SCHWARZ & HUENI 1985). Some as-
p e c t s o f a b s o l u t e p e r m e a b i l i t y l e v e l s and p e r m e a b i l i t y c r e a t i o n a r e i l l u s t r a t e d
as f o l l o w s .
E f f e c t i v e p e r m e a b i l i t i e s o f R o t l i e g e n d and C a r b o n i f e r o u s sandstones a r e a l s o
s t u d i e d by RIECKMANN ( 1 9 7 1 ) . GOGGIN, CHANDLER, KOCUREK & LAKE (1986) o u t l i n e
p e r m e a b i l i t y p a t t e r n s o f a e o l i a n d e p o s i t s . V e r t i c a l p e r m e a b i l i t y can be r e l a t e d
t o a known d i s t r i b u t i o n o f l a t e r a l p e r m e a b i l i t y by a method o f s h a l e management
i n f i e l d - s c a l e models i n c l u d i n g t h e g e n e r a t i o n o f a p a t t e r n o f d e t e r m i n i s t i c a l -
l y and s t o c h a s t i c a l l y d i s t r i b u t e d s h a l e s (HALDORSEN & LAKE 1984).
A p a r t from p e t r o p h y s i c a l e f f e c t s r e l a t e d t o d i a g e n e t i c a l c l a y m i n e r a l a u t h i -
genesis and t r a n s f o r m a t i o n , p e r m e a b i l i t y i s i n f l u e n c e d by s e d i m e n t o l o g i c a l and
p e t r o g r a p h i c a l c o m p l i c a t i o n s p a r t i c u l a r l y i n conglomerates where v a r y i n g d i s t r i -
b u t i o n o f g r a v e l c l a s t s o f d i f f e r e n t s i z e , frequency, shape and c o m p o s i t i o n i n -
t r o d u c e f u r t h e r a n i s o t r o p y and inhomogeneity f a c t o r s i n t o t h e r e s e r v o i r r o c k be-
yond t h e c o n t r o l e x e r t e d by sand g r a i n s and mud p a r t i c l e s and t h e i r o r i g i n a l na-
t u r e and secondary a l t e r a t i o n ( c f . p l a t e s 111/5-8, V/1-4, V I / 4 and V I I / 5 i n sec-
t i o n 3.13.).
Most o f t h e r e s e r v o i r f o r m a t i o n s r e g a i n up t o 70 - 80 % o f t h e i n i t i a l l y un-
damaged p e r m e a b i l i t y o r o r i g i n a l p r o d u c t i v i t y a f t e r b e i n g s u b j e c t e d t o t r e a t -
ment f l u i d s (DERBY & SMITH 1979). I n t i g h t gas pays, p e r m e a b i l i t y r e d u c t i o n due
t o f r a c t u r i n g f l u i d i n v a s i o n does n o t a p p r e c i a b l y a f f e c t p r o d u c t i v i t y due t o
t h e i n s i g n i f i c a n t p r e s s u r e d r o p a c r o s s t h e invaded zone as compared t o t h e p r e s -
s u r e drop f r o m r e s e r v o i r t o w e l l b o r e (PARROT & LONG 1979). R e s t o r a t i o n o f gas
p e r m e a b i l i t y by removing h i g h f l u i d s a t u r a t i o n s a d j a c e n t t o t h e f r a c t u r e f a c e
can a l s o be achieved by gas c y c l i n g (BRANAGAN, COTNER & GETTMAN 1981; ZAHNER &
CRAFTON 1985). R e l i a b l e r e s e r v o i r p e r m e a b i l i t y d e t e r m i n a t i o n i s e s s e n t i a l f o r
p r e v e n t i n g c o s t l y d e s i g n o f MHF t r e a t m e n t s (JONES & OWENS 1980). POOLLEN
(1957), HOLDITCH (1979) and SOLIMAN & HUNT (1983) a l s o assume temporary permea-
b i l i t y damage, whereas o t h e r s have p u t f o r w a r d arguments i n favour- o f permanent
p r o d u c t i v i t y damage.
E f f e c t s o f p o r e - b l o c k i n g mechanisms on f o r m a t i o n damage a r e a l s o r e p o r t e d by
WOJTANOWICZ, KRILOV & LANGLINAIS (1987), and MUECKE (1978), GAUTIER & R I C E
(1981), SHARMA & YORTSOS (1986) and PRIISHOLM, NIELSEN & HASLUNO (1987) comment
on f i n e s m i g r a t i o n , b l o c k i n g and c l a y s w e l l i n g as main r e s e r v o i r d e t e r i o r a t i o n
mechanisms. POTTER & DIBBLE (1983) p r e s e n t f o r m a t i o n damage by c o l l o i d p l u g -
g i n g . R e s t r i c t e d p o r e c o n n e c t i o n s a r e a l s o i n d i c a t e d by h i g h c a p i l l a r y p r e s s u -
res i n r e l a t i o n t o t o t a l p o r o s i t y . V e r t i c a l permeability i s p a r t i a l l y very l i m i -
ted, r e s u l t i n g i n d i r e c t i o n a l p e r m e a b i l i t y a n i s o t r o p y up t o 80 % ( c f . s e c t i o n
4 . 2 . 4 . 2 . ) . PALLATT, WILSON & McHARDY (1984) d i s c u s s t h e r e l a t i o n s h i p between
p e r m e a b i l i t y and morphology o f d i a g e n e t i c c l a y m i n e r a l s . Aspects o f m i g r a t i o n
o f f i n e s and c l a y m i n e r a l s i n t h e m a t r i x o f p a r t i a l l y w a t e r - s e n s i t i v e sandsto-
nes a r e a l s o d i s c u s s e d by GABRIEL & INAMDAR (1983); SHARMA, YORTSOS & HANDY
(1985) and SHARMA & YORTSOS ( 1 9 8 6 ) . COULTER & PURVIS (1980) a n a l y z e c l a y mine-
r a l s i n t h e R o t l i e g e n d o f t h e Dutch N o r t h Sea f o r t h e purpose o f f r a c t u r e f l u i d
c o m p a t i b i l i t y determination.
SIMONS (1985), RAIBLE & GALL (1985), TSAY & FANG (1986) and KUCHUK ( 1 9 8 7 ) . The
i n t e r p r e t a t i o n o f w i r e l i n e l o g s i n l o w - p o r o s i t y and - p e r m e a b i l i t y t i g h t gas
sandstones i s c o m p l i c a t e d by time-dependent r e s i s t i v i t y changes due t o deep f i l -
t r a t e i n v a s i o n (KUUSKRAA & HAAS 1988). C o r r e c t i d e n t i f i c a t i o n o f d r i l l i n g
f l u i d - f l u s h e d i n t e r v a l s t h a t have h i g h gas s a t u r a t i o n which t r a d i t i o n a l l o g eva-
l u a t i o n would r e a d as w a t e r - b e a r i n g , a c c u r a t e p r e d i c t i o n o f i r r e d u c i b l e w a t e r
s a t u r a t i o n , and p e r m e a b i l i t y c a l c u l a t i o n can be performed w i t h an i n t e g r a t e d
l o g a n a l y s i s system. Some aspects o f p o r o s i t y e v a l u a t i o n and deep f i l t r a t e i n v a -
s i o n i n t i g h t gas sands a r e i l l u s t r a t e d as f o l l o w s .
I n case o f doubt, i t i s f r e q u e n t l y p r e f e r r e d t o s h u t - i n t h e w e l l s o r t o p e r -
form a g a i n l o n g e r p r o d u c t i o n t e s t s and p r e s s u r e b u i l d - u p measurements r a t h e r
t h a n t o c a r r y o u t t h e s t i m u l a t i o n j o b s s t r a i g h t away, o r even t o c o l l e c t f u r -
t h e r i n f o r m a t i o n on r e s e r v o i r c o m p o s i t i o n and b e h a v i o u r by p e r f o r m i n g a s m a l l -
s c a l e o r m i n i a t u r e ( o r even m i c r o - ) t r e a t m e n t p r i o r t o a l a t e r f u l l - s c a l e o r
even jumbo j o b . A more advanced r e s u l t o f t h i s changing c o n c e p t i s t h a t even
w e l l s which f o r m e r l y were d r i l l e d w i t h t h e f i r m pre-spud knowledge t h a t f r a c t u -
r i n g would be i n e v i t a b l e , a r e nowadays o f t e n postponed i n o r d e r t o a w a i t a b e t -
t e r g e n e r a l hydrocarbon p r i c e s c e n a r i o (and i n Europe a l s o a s t r o n g e r US $ e x -
change r a t e s c e n a r i o ) o r a r e even f o r t h e t i m e b e i n g t o t a l l y removed f r o m t h e
d r i l l i n g budget d e s p i t e t h e i r p a r t i a l l y h i g h rank i n a p p r a i s a l d r i l l i n g s t r a t e -
gy s t u d i e s . Some aspects o f p r e - f r a c t u r i n g economical f e a s i b i l i t y e s t i m a t i o n
and d i f f e r e n c e s between e x p l o r a t i o n and development w e l l s a r e o u t l i n e d as f o l -
lows.
E s t i m a t i n g t h e c o s t of a h y d r a u l i c p r o p p a n t f r a c t u r i n g t r e a t m e n t t o be i n
t h e range o f 5 - 20 % (onshore) o r 10 - 40 % ( o f f s h o r e ) o f t h e t o t a l d r i l l i n g
expenses (depending on r e s e r v o i r depth, thickness o f the hydrocarbon-bearing
section, s t i m u l a t i o n j o b d e s i g n and t r e a t m e n t performance), i n f o r m e r y e a r s an
a p p a r e n t l y d r y t i g h t h o l e was much more o f t e n s t i l l s u b j e c t e d t o a f i n a l t r i a l
t o c o n v e r t i t i n t o an economical producer by means o f s t i m u l a t i o n b e f o r e p l u g -
g i n g and abandoning an expensive o f f s h o r e w e l l and p r o b a b l y b u r y i n g hopes i n
s m a l l e r s p o t s o r l a r g e r patches o f t h e f a c i e s b e l t o r hydrocarbon p l a y ( f o r com-
p a r i s o n , a f r a c t u r i n g t r e a t m e n t can account f o r 5 - 50 % o f t h e t o t a l w e l l c o s t
i n t h e USA; P A I , G A R B I S & HALL 1983; ROBINSON, HOLDITCH & LEE 1983; VEATCH
1983; GARBIS, BROWN & M A U R I T Z 1985; ROBINSON, HOLDITCH & WHITEHEAD 1986; c f .
s e c t i o n 2 . 3 . ) . The f o l l o w i n g d i s c u s s i o n focusses on aspects o f f r a c t u r i n g p o l i -
cy, p r i c i n g s c e n a r i o and f r a c t u r i n g t r e a t m e n t sequence s t r a t e g y .
I n j e c t i o n r a t e s a r e o f t e n l i m i t e d by w e l l c o n f i g u r a t i o n and f r i c t i o n l o s s ,
w i t h t h e main i n f l u e n c i n g f a c t o r s b e i n g r a t e , horsepower and government r e g u l a -
t i o n s . I n t h e m a i n l y h i g h l y - d e v i a t e d t o even o c c a s i o n a l l y almost h o r i z o n t a l
w e l l s , t h e l o n g e r b o r e h o l e s l i m i t r a t e and p r e s s u r e o f f r a c t u r i n g b y s e r v i c e
boats. The t h r e e p u r p o s e - b u i l t s t i m u l a t i o n v e s s e l s (COOPER & MARSHALL 1984, OFF-
SHORE ENGINEER 1984; c f . s e c t i o n 2.2.1.5.3.) c u r r e n t l y operating i n the North
Sea a r e a l l comparable i n c a p a c i t y o f j o b performance such as pumping power and
m a t e r i a l s t o r a g e f a c i l i t i e s (FOX 1985, OILMAN 1985 b; c f . s e c t i o n 3 . 7 . 1 . 1 . ) ,
w i t h t h e r e f o r e b o a t employment h a v i n g been a c r i t i c a l c o m p e t i t i v e f a c t o r d u r i n g
t h e w o r s t t i m e of t h e c r i s i s f o l l o w i n g t h e 1986 o i l p r i c e c r a s h ( c f . s e c t i o n
2.2.1.3.2.2.). N o r t h Sea s t i m u l a t i o n l o g i s t i c s and r e q u i r e m e n t s a r e o u t l i n e d by
MACADAM ( 1 9 8 4 ) .
272
A l t h o u g h t h e a p p l i c a t i o n o f h i g h - q u a l i t y p r o p p a n t s i n e x p l o r a t i o n and a p p r a i -
s a l w e l l f r a c t u r i n g i s f a r from b e i n g a g u a r a n t e e f o r f a v o u r a b l e r e s u l t s due t o
many g e o l o g i c a l and e n g i n e e r i n g f a c t o r s c o n t r i b u t i n g t o o v e r a l l r e s e r v o i r p e r -
formance, t h e p o s s i b i l i t y t h a t a p o o r f o r m a t i o n w i l l p r o d u c e a t a p p r e c i a b l y
h i g h r a t e s a f t e r s t i m u l a t i o n c a n be m a x i m i z e d b y c h o o s i n g t h e optimum p r o p p i n g
m a t e r i a l . Much money c a n b e l o s t i f based o n f a l s e o r i n s u f f i c i e n t i n f o r m a t i o n
d e c i s i o n i s made t h a t t h e p a t c h i s u n c o m m e r c i a l , and a f o r t u n e c a n be g a i n e d i n
case o f reasonable r e s u l t s from a p r o p e r l y designed t r e a t m e n t .
T h i s a p p l i e s p a r t i c u l a r l y f o r onshore gas e x p l o r a t i o n i n t h e R o t l i e g e n d i n
Germany FRG where t h e p r e s e n t f o c u s i s on a c q u i s i t i o n o f p e t r o p h y s i c a l l y w e l l -
developed i n t e r v a l s o f t h e Schneverdingen-Sandstein ( c f . s e c t i o n 3.2.1.3.) in
synsedimentary graben systems which do n o t r e q u i r e f r a c t u r i n g s t i m u l a t i o n and
t h a t p e r m i t t o w i t h d r a w l a r g e q u a n t i t i e s o f gas o v e r l o n g e r p e r i o d s o f t i m e be-
f o r e upon d e p l e t i o n o f t h e h i g h - p e r m e a b i l i t y Schneverdingen-Sandstein t h e o v e r -
l y i n g l o w - p e r m e a b i l i t y c o n t i n u o u s l y - e x t e n d i n g Hauptsandstein has t o be prepared
276
f o r p r o d u c t i o n by l a r g e - s c a l e h y d r a u l i c proppant f r a c t u r i n g . The o f f s h o r e p l a n -
n i n g , however, can p a r t i a l l y n o t r e a c t so q u i c k l y , because c o n t r a c t i n g o f p l a t -
forms f o r development d r i l l i n g and p r i o r t o t h a t s e l l i n g o f t h e proven and
p a r t s o f t h e unproven gas r e s e r v e s r e s u l t i n t h e n e c e s s i t y o f keeping more o r
l e s s t h e e s t a b l i s h e d a p p r a i s a l d r i l l i n g s t r a t e g y concept almost i r r e s p e c t i v e o f
economical d e t e r i o r a t i o n s i n t h e meantime( c f . s e c t i o n 2.2.1.6.2.).
3.10.1. Permeabi 1i ty
The R o t l i e g e n d i n Germany FRG i s s t r a t i g r a p h i c a l l y d i v i d e d i n t o t h r e e r e s e r -
v o i r s t o r e y s (BRADEL & DRAXLER 1982, PHILIPP & R E I N I C K E 1982, KLOSE & KRUMER
1983; HEDEMANN, MASCHEK, PAULUS & PLEIN 1984; GRALLA 1988; c f . s e c t i o n
3.2.1.3.) w i t h d i f f e r e n t p r i m a r y p e t r o p h y s i c a l p o t e n t i a l and/or secondary r e s e r -
v o i r e n g i n e e r i n g r e q u i r e m e n t f o r h y d r a u l i c p r o p p a n t f r a c t u r i n g . The c o m p o s i t i o n
o f t h e c o n t i n e n t a l succession o f t h r e e d i f f e r e n t palaeoenvironmental and p e t r o -
p h y s i c a l complexes o f s t r a t i g r a p h i c a l importance i s p a r t i c u l a r l y w e l l - d e v e l o p e d
i n t h e Weser-Elbe f a c i e s p r o v i n c e (GRALLA 1988) o r E a s t Hannover a r e a (HEDE-
MANN, MASCHEK, PAULUS & PLEIN 1984).
A p a r t f r o m s w e l l i n g and m i g r a t i n g c l a y s , f o r m a t i o n s e n s i t i v i t y problems i n -
c l u d e e m u l s i f y i n g tendencies w i t h f o r m a t i o n f l u i d s , c a p i l l a r y b l o c k s and s k i n
damage caused by f l u i d r e s i d u e (DEYSARKAR, DAWSON & ACHARYA 1987). Water s e n s i -
t i v i t y e f f e c t s o f c l a y m i n e r a l s i n p e t r o l e u m r e s e r v o i r sands a r e a l s o d i s c u s s e d
by DODD, CONLEY & BARNES (1955), HEWITT (1963) and GAUTIER & R I C E ( 1 9 8 1 ) .
c a r b o n d i o x i d e i n o r d e r t o c r e a t e a d e n s e r foam and c o n s e q u e n t l y l o w e r s u r f a c e
t r e a t i n g p r e s s u r e s . M e t h a n o l n a y be u s e d i n h i g h c o n c e n t r a t i o n s in t h e aqueous
phase t o make t h e foam much l e s s damaging and even e a s i e r t o c l e a n u p f r o m wa-
t e r - s e n s i t i v e f o r m a t i o n s (ECONOMIDES 1 9 8 6 ) .
3.11.2.4.1. F r a c t u r i n g f l u i d r e t e n t ion
Energized f l u i d s a r e a l s o s u i t a b l e s o l u t i o n s f o r s u c c e s s f u l s t i m u l a t i o n of
f o r m a t i o n s t h a t a r e c h a r a c t e r i z e d by poor load r e c o v e r y due t o high f l u i d r e t e n -
t i o n a s a consequence of abnormally high c a p i l l a r y f o r c e s , u n d e r s a t u r a t e d reser-
v o i r and p r e s e n c e of m i g r a t i n g c l a y p a r t i c l e s (PA1 & GARBIS 1 9 8 3 ) . The a d d i t i o n
of carbon d i o x i d e o r n i t r o g e n g a s p r o v i d e s energy t o enhance f l u i d r e c o v e r y and
d e c r e a s e s the volume of l i q u i d t o be r e c o v e r e d . Foam has a b u i l t - i n g a s l i f t
advantage when t h e well i s opened a f t e r f r a c t u r i n g which i s p a r t i c u l a r l y d e s i -
r a b l e i n low-pressure w e l l s (JENNINGS & DARDEN 1 9 7 9 ) . N i t h l a r g e volumes of
f l u i d used, t h e n i t r o g e n i n t h e l e a d i n g edge of the t r e a t m e n t may d i s s i p a t e
i n t o n a t u r a l f r a c t u r e s and t h e f u l l advantage of t h e gas a s s i s t may n o t be e v i -
Gent .
As t h e f u l l p o t e n t i a l of g a s w e l l s could n o t be a t t a i n e d i f t h e aqueous
t r e a t i n g f l u i d i s n o t r e c o v e r e d , e i t h e r w a t e r r e c o v e r y a i d s have t o be u t i l i z e d
o r non-aqueous media have t o be chosen f o r the s t i m u l a t i o n o p e r a t i o n (McMECHAN
& CONWAY 1 9 8 3 ) . F l u i d recovery a i d a d d i t i v e s i n c r e a s e t h e c o n t a c t a n g l e which
reduces c a p i l l a r y p r e s s u r e and thus d i m i n i s h e s t h e amount of aqueous f l u i d
which imbibes i n t o t h e r e s e r v o i r r o c k . F r a c t u r e flow c a p a c i t y i n low-permeabili-
t y r e s e r v o i r s a l s o needs t o be s i g n i f i c a n t l y h i g h e r f o r p r o p e r r e t u r n of stimu-
l a t i o n f l u i d than r e q u i r e d f o r optimum gas p r o d u c t i o n . Apparent high f l u i d l o s s
and f l u i d r e t e n t i o n a r e s i g n i f i c a n t c o n t r i b u t o r s t o s c r e e n o u t f a i l u r e r i s k and
t o poor p o s t - f r a c t u r i n g hydrocarbon p r o d u c t i o n .
3.11.2.4.2. Water b l o c k i n g
Poor gas p r o d u c t i o n from t i g h t r e s e r v o i r r o c k s f o l l o w i n g a w a t e r - b a s e d f r a c -
t u r i n g t r e a t m e n t i s o f t e n a t t r i b u t e d t o w a t e r b l o c k i n g of f r a c t u r e a n d / o r forma-
t i o n ( H O L D I T C H 1979, ABRAMS & VINEGAR 1985; c f . a l s o s e c t i o n 4 . 8 . 8 . 3 . 1 . 5 . ) . \.la-
t e r b l o c k i n g o c c u r s i f the drawdown p r e s s u r e g r a d i e n t i n the f o r m a t i o n n e a r the
f r a c t u r e f a c e does n o t exceed the rock c a p i l l a r y p r e s s u r e s u f f i c i e n t l y f o r g a s
f l o w . blater b l o c k i n g i s g e n e r a l l y n o t a s e r i o u s problem i n most t i g h t pay zones
because drawdown p r e s s u r e and w a t e r n o b i l i t y a r e u s u a l l y high enough f o r e f f i -
c i e n t d i s p l a c e m e n t o f f r a c t u r e f l u i d from the f o r m a t i o n , b u t may develop i f re-
s e r v o i r p r e s s u r e g r a d i e n t s in t h e n e a r f r a c t u r e f a c e r e g i o n a r e low o r i f f l u i d
m o b i l i t i e s a r e c o n s i d e r a b l y reduced by f o r m a t i o n damage. T h e b e s t s o l u t i o n f o r
minimizing o r even a v o i d i n g of w a t e r b l o c k i n g i s u t i l i z a t i o n of o n l y p a r t i a l l y
aqueous o r even rion-aqueous s t i m u l a t i o n media such a s foam, e n e r g i z e d f l u i d s ,
n i t r o g e n o r carbon d i o x i d e . Other p o s s i b i l i t i e s of reducing w a t e r b l o c k i n g and
b r i n e i m b i b i t i o n i s d i m i n i s h i n g w a t e r - w e t t i n g of t h e rock s u r f a c e by an a l c o -
h o l / s u r f a c t a n t package which l e a d s t o s u f f i c i e n t lowering of the c a p i l l a r y pres-
sure and i n c r e a s i n g w a t e r m o b i l i t y d u r i n g g a s d i s p l a c e m e n t due to s u r f a c e ten-
sion reduction.
F r a c t u r i n g f l u i d r e t e n t i o n i s o f t e n caused by d e t r i t a l o r a u t h i g e n i c c l a y
m i n e r a l s . b u t can a l s o be the r e s u l t of abnormally high c a p i l l a r y f o r c e s , under-
s a t u r a t e d c o n d i t i o n of the f o r m a t i o n , and p r e s e n c e of m i g r a t i n g c l a y p a r t i c l e s
(PA1 & GARBIS 1983 b ) . F l u i d r e t e n t i o n problems can be s i g n i f i c a n t l y reduced by
employing s a n d s t o n e w a t e r - w e t t i n g s u r f a c t a n t s i n c o n j u n c t i o n w i t h l a r g e volumes
of n i t r o g e n o r carbon d i o x i d e g a s . The a p p l i c a t i o n of u l t r a low s u r f a c e t e n s i o n
f l u o r o s u r f a c t a n t s improves l o a d recovery f i g u r e s , and the a d d i t i o n of g a s p r o -
v i d e s energy t o enhance f l u i d r e c o v e r y and d e c r e a s e s t h e volume of l i q u i d re-
q u i r e d t o s t i m u l a t e , thus r e d u c i n g t h e amount of l i q u i d t o be r e c o v e r e d .
289
Aspects o f w a t e r - s e n s i t i v e hydrophobic o i l - b e a r i n g f o r m a t i o n s a r e d i s c u s s e d
by KOHLHAAS (1982), and w a t e r s e n s i t i v i t y o f sandstones i s e v a l u a t e d by WALDORF
(1965), VELEY (1979), KHILAR & FOGLER (1983), O R T I Z & McLANE (1984) and KHILAR,
FOGLER & AHLUWALIA ( 1 9 8 3 ) . Another method i s c o m b i n a t i o n o f f r a c t u r i n g f l u i d i n -
s e r t i o n w i t h HC1 pumping i n w a t e r - s e n s i t i v e r e s e r v o i r s (GWINN & McMANUS 1977).
3.12.1. Water s a t u r a t i o n
F u r t h e r problems o f c o m p l e t i o n and p r o d u c t i o n i n o f f s h o r e and onshore R o t l i e -
gend (and p a r t i a l l y a l s o C a r b o n i f e r o u s ) gas f i e l d s which a f f e c t t h e h y d r a u l i c
p r o p p a n t f r a c t u r i n g p o t e n t i a l a r e i n c r e a s i n g w a t e r s a t u r a t i o n w i t h d e c l i r i i n g ma-
c r o - o r m i c r o - p o r o s i t i e s between sand g r a i n s o r c l a y m i n e r a l p a r t i c l e s , respec-
tively, t h a t may c r e a t e a b e t t e r r e l a t i v e p e r m e a b i l i t y f o r w a t e r than f o r gas.
Another drawback i s a h i g h g a s - w a t e r - c o n t a c t which bears t h e danger o f f r a c t u -
r i n g i n t o t h e w a t e r - b e a r i n g s e c t i o n of t h e r e s e r v o i r column u n l e s s t h e c r a c k
p r o p a g a t i o n can be s u c c e s s f u l l y c o n t a i n e d i n v e r t i c a l d i r e c t i o n p a r t i c u l a r l y i n
s h a l l o w s t r u c t u r e s w i t h low c l o s u r e h e i g h t (SIMONSON, ABOU-SAYED & CLIFTON
1978; MARPINSKI, SCHMIDT & NORTHROP 1980; TEUFEL & CLARK 1981, EEKELEN 1982;
W A R P I N S K I , CLARK, SCHMIDT & HUDDLE 1982). C o m p l i c a t i o n s a r e a l s o imposed by t h e
n e c e s s i t y o f f r a c t u r i n 9 o n l y i n some t h i n n e r sands h i g h e r up i n t h e g r o s s pay
i n t e r v a l where s t i m u l a t i o n has t o be postponed u n t i l d e p l e t i o n o f t h i c k e r sands
i n t h e l o w e r p a r t s o f t h e r e s e r v o i r column t h a t can be produced w i t h o u t t r e a t -
ment i s reached ( w i t h these t h i n sandstones i n most cases n o t j u s t i f y i n g t h e
d r i l l i n g o f s e p a r a t e w e l l s , b u t o n l y a l l o w i n g t o w a i t u n t i l successive r e t r e a t
towards t h e t o p o f t h e g a s - b e a r i n g s e c t i o n a r r i v e s a t t h e upper s t o r e y s f o l l o w -
i n g d e p l e t i o n , p l u g g i n g and abandonment o f t h e l o w e r l a y e r s ) .
293
The sequence o f 11 p h o t o g r a p h i c p l a t e s w i t h i n t o t a l 88 f i g u r e s a l s o r e p r e -
s e n t s an a d d i t i o n a l s o u r c e o f f i g u r e d and w r i t t e n i n f o r m a t i o n o n d e p o s i t i o n a l
e n v i r o n m e n t a l e v o l u t i o n o f f l u v i a l , a e o l i a n and l a c u s t r i n e s e d i m e n t s as w e l l as
c a l c r e t e p a l a e o s o l s i n R o t l i e g e n d and B u n t s a n d s t e i n i n c o m b i n a t i o n w i t h t h e il-
l u s t r a t i o n base o f 204 and 117 f i g u r e s o n 20 c o l o u r and 16 b l a c k - a n d - w h i t e pho-
t o g r a p h i c p l a t e s , r e s p e c t i v e l y , i n MADER (1985 a ) , and 262 f i g u r e s on 32 b l a c k -
a n d - w h i t e p h o t o g r a p h i c p l a t e s i n MADER (1985 b ) . F o l l o w i n g a s h o r t g e n e r a l i n -
t r o d u c t i o n o f the s i g n i f i c a n c e of t h e i l l u s t r a t e d f e a t u r e s f o r r e s e r v o i r evalua-
t i o n and u n d e r s t a n d i n g as w e l l as assessment o f f r a c t u r i n g r e q u i r e m e n t and p r e -
d i c t i o n o f e v o l u t i o n o f c r a c k m o r p h o l o g y and g e o m e t r y , t h e e x p l a n a t i o n s t o t h e
p h o t o g r a p h i c p l a t e s f o c u s on a n g u l a r u n c o n f o r m i t i e s and basement f o l d i n g ,
cross-stratification in a e o l i a n dune sands and f l u v i a l c h a n n e l b a r d e p o s i t s ,
g r a v e l a g g l o m e r a t i o n s and mud d r a p e s i n a l l u v i a l - f a n b r e c c i a s and f l u v i a l chan-
n e l s a n d s t o n e s , n a t u r a l f r a c t u r e s and s e d i m e n t a r y h e t e r o g e n e i t i e s i n f l u v i a l
c h a n n e l and f l o o d p l a i n s a n d s t o n e s and mudstones, g r a i n - s i z e d i s t r i b u t i o n chan-
ges and e r o s i o n a l s u r f a c e s i n b r a i d e d - r i v e r c h a n n e l s a n d s t o n e s and c o n g l o m e r a -
t e s , s y n s e d i m e n t a r y d e s i c c a t i o n f r a c t u r i n g i n l a c u s t r i n e and f l u v i a l f l o o d p l a i n
mudstones and n a t u r a l p r o p p i n g o f c r a c k s , l a c u s t r i n e and f l o o d p l a i n mud d r a p e s
i n f l u v i a l c h a n n e l and a l l u v i a l p l a y a s a n d s t o n e s , n a t u r a l f r a c t u r e s and sedimen-
t a r y h e t e r o g e n e i t i e s i n c r o s s - s t r a t i f i e d a e o l i a n dune and s h e e t sands as w e l l
as f l u v i a l c h a n n e l sands, s e d i m e n t a r y and d e f o r m a t i o n a l f e a t u r e s of l a c u s t r i n e
mud d r a p e s i n f l u v i a l c h a n n e l , o v e r b a n k and a l l u v i a l p l a y a s a n d s t o n e s , r o o t t u -
b e s and c a r b o n a t e c o n c r e t i o n s i n c a l c r e t e p a l a e o s o l s , and n a t u r a l f r a c t u r e o r i -
g i n and d i s t r i b u t i o n in v a r i o u s r e s e r v o i r r o c k s .
3.13.0. Introduction
The e l e v e n p h o t o g r a p h i c p l a t e s assembled t o g e t h e r w i t h d e t a i l e d e x p l a n a t i o n s
i n t h i s s e c t i o n i l l u s t r a t e v a r i o u s aspects o f o r i g i n , d i s t r i b u t i o n , propaga-
t i o n , and p l u g g i n g o f n a t u r a l f r a c t u r e s as w e l l as f o r m a t i o n , m o r p h o l o g i c a l f e a -
t u r e s and f u n c t i o n o f f l o w b a r r i e r s and f r a c t u r e p r o p a g a t i o n o b s t a c l e s o f r e s e r -
v o i r h e t e r o g e n e i t i e s i n p r e d o m i n a n t l y R o t l i e g e n d and B u n t s a n d s t e i n in s e v e r a l
a r e a s o f c o n t i n e n t a l r e d bed b a s i n s i n E u r o p e .
P l a t e V I i n s e c t i o n 3.13.6. p r e s e n t s synsedimentary d e s i c c a t i o n s h r i n k a g e
f r a c t u r i n g i n l a c u s t r i n e and f l u v i a l f l o o d p l a i n muddy d e p o s i t s as a source o f
p r i m a r y n a t u r a l c r a c k s i n r e s e r v o i r r o c k s and a d j o i n i n g b a r r i e r s as w e l l as an
example o f n a t u r a l p r o p p i n g o f f r a c t u r e s w i t h h i g h - c o n d u c t i v i t y sandy m a t e r i a l .
P l a t e V I I i n s e c t i o n 3.13.7. discusses d i s t r i b u t i o n o f l a c u s t r i n e mud drapes
and f l u v i a l f l o o d p l a i n mud l a y e r s i n f l u v i a l channel and a l l u v i a l p l a y a sandsto-
nes and t h e i r i m p a c t on r e s e r v o i r h e t e r o g e n e i t y by c o m p r i s i n g f l u i d f l o w b a r -
r i e r s and o b s t a c l e s o f f r a c t u r e p r o p a g a t i o n l e a d i n g t o d e f l e c t i o n , stoppage and
a b s o r p t i o n o f e x t e n d i n g c r a c k s . P l a t e V I I I i n s e c t i o n 3.13.8. analyzes d i s t r i b u -
t i o n o f n a t u r a l f r a c t u r e s i n h o r i z o n t a l - l a m i n a t e d and c r o s s - s t r a t i f i e d a e o l i a n
dune and sheet sands as w e l l as f l u v i a l channel sands and s i g n i f i c a n c e o f s e d i -
mentary bedding s t r u c t u r e s f o r r e s e r v o i r h e t e r o g e n e i t y i n c l u d i n g c h i e f l y hydrau-
l i c communication and c o n t i n u i t y o r i n t e r r u p t i o n o f f r a c t u r e p r o p a g a t i o n . P l a t e
I X i n s e c t i o n 3.13.9. focusses on d i s t r i b u t i o n o f sedimentary and d e f o r m a t i o n a l
f e a t u r e s o f l a c u s t r i n e mud drapes and l e n s e s i n f l u v i a l channel and overbank
sandstones as w e l l as sandy p l a y a d e p o s i t s and examines t h e i r impact on propaga-
t i o n , i n t e r r u p t i o n , d e f l e c t i o n and a b s o r p t i o n o f n a t u r a l and induced f r a c t u r e s
i n sandstones as w e l l as t h e i r s i g n i f i c a n c e f o r r e s e r v o i r h e t e r o g e n e i t y and an-
i s o t r o p y i n c l u d i n g above a l l h y d r a u l i c communication problems around t h e f l o w
b a r r i e r s . P l a t e X i n s e c t i o n 3.13.10. i n v e s t i g a t e s t h e importance o f r o o t t u -
bes and carbonate c o n c r e t i o n s i n c a l c r e t e p a l a e o s o l s f o r d e t e r i o r a t i o n o f p r i -
mary d e p o s i t i o n a l r e s e r v o i r p r o p e r t i e s by secondary pedogenic o v e r p r i n t i n g . P l a -
t e X I i n s e c t i o n 3.13.11. g i v e s an overview o f n a t u r a l f r a c t u r i n g due t o s e d i -
mentary d e s i c c a t i o n shrinkage, p l a n t r o o t p r o p a g a t i o n i n p a l a e o s o l s , v o l c a n i c
c o o l i n g c o n t r a c t i o n and t e c t o n i c a l e x t e n s i o n , and d i s t r i b u t i o n o f n a t u r a l
j o i n t s i n s e l e c t e d r o c k monuments.
The f o l l o w i n g s e c t i o n s c o n t a i n i n g t h e p h o t o g r a p h i c p l a t e s a r e each o r g a n i z e d
i n a t h r e e - f o l d manner. The d i v i s i o n s b e g i n w i t h a g e n e r a l i n t r o d u c t o r y o v e r -
view o f t h e t o p i c s i l l u s t r a t e d i n t h e f i g u r e s and d i s c u s s e d i n t h e explana-
t i o n s , w i t h t h e general comments a l s o summarizing t h e s i g n i f i c a n c e o f t h e p r e -
sented s t r u c t u r e s f o r p r o p a g a t i o n o f n a t u r a l and h y d r a u l i c f r a c t u r e s . The main
p a r t o f t h e s e c t i o n s c o n s i s t s o f t h e d e t a i l e d e x p l a n a t i o n s o f t h e f i g u r e s assem-
b l e d on t h e p h o t o g r a p h i c p l a t e s . The f i n a l d i v i s i o n p r o v i d e s s h o r t i n f o r m a t i o n
on g e o l o g i c a l f o r m a t i o n s and o u t c r o p l o c a l i t i e s o f t h e p r e s e n t e d examples i n o r -
d e r t o enable t h e i n t e r e s t e d r e a d e r t o p l u n g e i n t o f u r t h e r d e t a i l s and t o exami-
ne t h e p r o f i l e s i n t h e quoted r o c k monuments and q u a r r i e s i n t h e f i e l d .
b u t i o n o f n a t u r a l f r a c t u r e s and h e t e r o g e n e i t i e s i n t h e r e s e r v o i r complex. F o l -
l o w i n g d i s c u s s i o n o f some general aspects, e x p l a n a t i o n s o f t h e i l l u s t r a t i o n s on
p l a t e I a r e g i v e n , and g e o l o g i c a l f o r m a t i o n s and o u t c r o p l o c a l i t i e s o f t h e p r e -
sented examples a r e quoted.
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b u t c a n a l s o g i v e r i s e t o b r a n c h i n g and s t r a n d i n g o f t h e a r t i f i c i a l l y - i n d u c e d
c r a c k s ( c f . s e c t i o n 4.2.3.4.) as w e l l as b a l l o o n i n g and p r o l o n g a t i o n o f n a t u r a l
f r a c t u r e s by f o l l o w i n g t h e p r e - e x i s t i n g j o i n t f a b r i c .
7 : S i m i l a r l y as s t r a t i g r a p h i c a l and t e c t o n i c a l u n c o n f o r m i t i e s , s e d i m e n t a r y
wedges o f i n t e r c a l a t e d beds c r e a t e changes o f m a t e r i a l p r o p e r t i e s and o r i e n t a -
t i o n o f geometrical f a b r i c w i t h i n l i t h o l o g i c a l complexes (cf. section
4.2.4.3.). The m o s t common i n t e r c a l a t e d wedges and l e n s e s i n c o n t i n e n t a l r e d
bed sequences such as R o t l i e g e n d and B u n t s a n d s t e i n a r e f l u v i a l c h a n n e l i n f i l -
l i n g s w h i c h l a t e r a l l y d i e o u t i n muddy a n d / o r sandy a l l u v i a l o v e r b a n k p l a i n de-
p o s i t s o r a e o l i a n dune sands. The e r o s i o n a l f e a t u r e s a r e t h e r e s u l t o f f l u v i a l
s t r e a m c o u r s e s c u t t i n g t h r o u g h a l l u v i a l f l o o d p l a i n s and a e o l i a n dune f i e l d s as
a consequence o f l a t e r a l m i g r a t i o n and v e r t i c a l i n c i s i o n , and i n f i l l i n g o c c u r -
r e d b y s u b s e q u e n t p l u g g i n g o f t h e w a t e r c o u r s e s w i t h w a n i n g f l o w e n e r g y upon
abandonment o f t h e d r a i n a g e c h a n n e l s , w i t h g r a i n s i z e o f t h e s e d i m e n t s r e f l e c t -
ing c u r r e n t v e l o c i t y and w a t e r d e p t h i n t h e a g g r a d i n g s t r e a m . F l u v i a l c h a n n e l
p l u g s o f sandy a n d / o r c o n g l o m e r a t i c c o m p o s i t i o n a r e a l s o i m p o r t a n t l e n t i c u l a r
h y d r o c a r b o n r e s e r v o i r s w h i c h i n c a s e of c o n s i d e r a b l e p e r m e a b i l i t y c o n t r a s t b e t -
ween i s o l a t e d c h a n n e l and s u r r o u n d i n g and s e p a r a t i n g f l o o d p l a i n o r i n t e r d u n e de-
p o s i t s have t o be c o n n e c t e d t o e a c h o t h e r and t o t h e w e l l b o r e b y c o m m u n i c a t i o n
f r a c t u r i n g ( c f . section 4.10.2.1.).
L a r g e - s c a l e t a b u l a r c r o s s - s t r a t i f i c a t i o n g e n e r a l l y t e s t i f i e s t o downwind o r
downcurrent m i g r a t i o n o f a e o l i a n dunes and f l u v i a l sand b a r s w i t h more o r l e s s
s t r a i g h t c r e s t , whereas trough-shaped forms g i v e evidence o f sinuous c r e s t s o f
t h e d e p o s i t i o n a l sand b o d i e s . The o r i g i n o f h i g h s e t s r e f l e c t s s t r o n g winds o r
c u r r e n t s , abundant s u p p l y o f sand, m o d e r a t e l y deep channels o f t h e b r a i d e d r i -
v e r system o r i n f i l l i n g o f depressions on t h e landscape by windblown sand, and
s t a b l e sedimentary and e r o s i o n a l c o n d i t i o n s o v e r some t i m e . The d o m i n a n t l y o b l i -
que i n t e r n a l f a b r i c a l s o has i t s impact on t h e d i r e c t i o n o f p r o p a g a t i o n o f hy-
d r a u l i c a l l y - i n d u c e d f r a c t u r e s which c o u l d be a t t e n u a t e d and/or d e f l e c t e d i f t h e
c r o s s - s t r a t i f i c a t i o n planes a r e accentuated by opening o f b e d d i n g - p a r a l l e l n a t u -
r a l c r a c k s i n more l i t h i f i e d sandstones, whereas t h e l a m i n a t i o n developed i n
more l o o s e sands has i n some cases o n l y n e g l i g i b l e impact on p e n e t r a t i o n o f hy-
draulic fractures.
v e l o p e d b e d d i n g - p a r a l l e l n a t u r a l c r a c k s o f n a r r o w e r o r w i d e r o p e n i n g . Such f o r -
mations e x h i b i t r e s e r v o i r h e t e r o g e n e i t y i n terms o f o r i e n t a t i o n o f d e p o s i t i o n a l
l a m i n a t i o n as w e l l as i n l i g h t o f d i r e c t i o n a l d i s t r i b u t i o n o f n a t u r a l f r a c t u -
r e s . Propagation o f h y d r a u l i c a l l y induced f r a c t u r e s i s considerably i n f l u e n c e d
b y t h e v a r i o u s g e o m e t r i c a l c o n s t e l l a t i o n s o f t h e n a t u r a l c r a c k s y s t e m composed
o f v e r t i c a l j o i n t s , h o r i z o n t a l b e d d i n g p l a n e f r a c t u r e s and o b l i q u e c r o s s - s t r a t i -
f i c a t i o n c r a c k s . In c a s e o f s u f f i c i e n t m a t r i x p e r m e a b i l i t y , large-scale
c r o s s - b e d d e d a e o l i a n dune sands a r e t h e t o p q u a l i t y o f gas r e s e r v o i r s i n t h e
R o t l i e g e n d i n M i d d l e Europe and do n o t r e q u i r e s t i m u l a t i o n f o r a c h i e v e m e n t o f
e c o n o m i c a l o f f t a k e r a t e s ( c f . s e c t i o n s 3 . 2 . 1 . 1 . and 3 . 1 0 . 1 . ) , w i t h n a t u r a l f r a c -
t u r e p e r m e a b i l i t y even i m p r o v i n g p r o d u c t i v i t y o f t h e h o r i z o n s g i v e n a s u f f i -
c i e n t d i s t a n c e f r o m t h e g a s - w a t e r - c o n t a c t . I f such t h i c k a e o l i a n dune sands,
however, a r e i n t e n s e l y l i t h i f i e d and t h u s m a t r i x p e r m e a b i l i t y i s l a r g e l y d e s t r o -
yed, f e a s i b l e p r o d u c t i o n can o n l y be o b t a i n e d a f t e r m a s s i v e h y d r a u l i c p r o p p a n t
f r a c t u r i n g w i t h c o n n e c t i o n o f t i g h t m a t r i x and n a t u r a l c r a c k s y s t e m b y a l o n g
synthetic fracture t o the wellbore.
4 : Trough-shaped l a r g e - s c a l e c r o s s - s t r a t i f i c a t i o n s e t s i n a e o l i a n o r f l u -
v i a l s a n d s t o n e s t e s t i f y t o m i g r a t i o n o f s i n u o u s - c r e s t e d w i n d - d r i v e n dunes o r wa-
t e r - m o v e d sand b a r s a t t h e b o t t o m o f s h a l l o w t o m o d e r a t e l y deep b r a i d e d r i v e r
c h a n n e l s . The c u r v a t u r e o f t h e c r o s s - s t r a t i f i c a t i o n laminae presents another
c o m p l i c a t i o n o f r e s e r v o i r h e t e r o g e n e i t y e s p e c i a l l y i n terms o f rock mechanical
b e h a v i o u r o f p r o p a g a t i n g h y d r a u l i c a l l y i n d u c e d f r a c t u r e s . The t r o u g h - s h a p e d
u n i t s have t h e e f f e c t o f d i v e r g i n g o r c o n v e r g i n g p r o p a g a t i n g f r a c t u r e b u n d l e s
and t h u s s p l i t t i n g o r m e r g i n g o f m a j o r f r a c t u r e b r a n c h e s ( c f . section
4.2.3.4.).
5 - 6 : W h i l e t h e g r a i n - s i z e d i s t r i b u t i o n i n many l a r g e - s c a l e c r o s s - s t r a t i -
f i c a t i o n s e t s in f l u v i a l and a e o l i a n s a n d s t o n e s i s more o r l e s s c o n s t a n t and
the sediments a r e w e l l - s o r t e d w i t h l i t t l e shares o f f i n e r f r a c t i o n s , o t h e r
u n i t s d i s p l a y c o n s i d e r a b l e i n t e r n a l h e t e r o g e n e i t i e s w h i c h a r e d e v e l o p e d as t h i n
f i n e - s a n d y a n d / o r muddy d r a p e s on c r o s s - b e d d i n g p l a n e s i n f l u v i a l s a n d s t o n e s
( 5 ) o r f i n e r - g r a i n e d w i n d r i p p l e l a m i n a e i n t e r f e r i n g and i n t e r t o n g u i n g w i t h
c o a r s e r - g r a i n e d g r a i n f l o w and g r a i n f a l l l a m i n a e a t t h e base o f a e o l i a n dunes
( 6 ) . Such g r a i n - s i z e v a r i a t i o n s p r i m a r i l y a f f e c t r e s e r v o i r f l o w p a t t e r n s and
t r i g g e r i n t e r r u p t i o n o f p a y zone c o n t i n u i t y and c o m m u n i c a t i o n , b u t s e c o n d a r i l y
a l s o c r e a t e elements i n f l u e n c i n g t h e d i r e c t i o n o f propagation o f h y d r a u l i c a l l y -
i n d u c e d f r a c t u r e s . An abundance o f such f i n e r - g r a i n e d l a m i n a e a l s o c o n s i d e r a b l y
deteriorates reservoir permeability i n spite o f high porosity i n the coarser
l a y e r s , and t h e r e f o r e a e o l i a n and p l a y a s e d i m e n t s h a v i n g o r i g i n a t e d u n d e r f r e -
q u e n t l y f l u c t u a t i n g c o n d i t i o n s w i t h changing moistness o f t h e surface a r e the
t o p candidates f o r massive h y d r a u l i c proppant f r a c t u r i n g i n o r d e r t o enable eco-
n o m i c a l l y f e a s i b l e gas p r o d u c t i o n ( c f . s e c t i o n 3 . 1 0 . 1 . ) .
7 - 8 : I s o l a t e d l e n t i c u l a r f l u v i a l sand b o d i e s o f p r i m a r y - d e p o s i t i o n a l (7)
o r secondary-erosional (8) o r i g i n represent separated r e s e r v o i r u n i t s which are
o n l y v e r y l i m i t e d o r even n o t a t a l l i n c o n t a c t w i t h o t h e r p a y zone u n i t s . The
c o m p o s i t i o n o f r e s e r v o i r s o f l e n t i c u l a r o r c h a n n e l i z e d sand b o d i e s n e c e s s i t a t e s
c a r e f u l e c o n o m i c a l e v a l u a t i o n w h e t h e r b o r e h o l e s and h y d r a u l i c f r a c t u r e s c a n g e t
access t o s u f f i c i e n t h y d r o c a r b o n volumes t o j u s t i f y t h e enormous c a p i t a l expen-
d i t u r e by reasonably q u i c k payout o f t h e o p e r a t i o n , o r whether t h e drainage r e -
g i o n o f w e l l and f r a c t u r e i s t o o s m a l l t o a c h i e v e a m o r t i z a t i o n o f t h e i n v e s t -
ment f r o m a d d i t i o n a l h y d r o c a r b o n o f f t a k e . Fundamental d i s t i n c t i o n has t h u s t o
be made between l e n t i c u l a r and s h e e t r e s e r v o i r s t o r e y s f o r e c o n o m i c a l l y b a c k -
ing-up t h e investment f o r h y d r a u l i c f r a c t u r e s t i m u l a t i o n by a c q u i s i t i n g s u f f i -
c i e n t newly c r e a t e d i n t e r n a l r e s e r v o i r surface i n o r d e r t o e x p l o i t t h e expected
enhanced h y d r o c a r b o n r a t e s . I s o l a t e d l e n t i c u l a r sand b o d i e s t h a t a r e s e p a r a t e d
b y b l a n k e t - t y p e b a r r i e r s a l s o have t o be c o n n e c t e d t o e a c h o t h e r and t o t h e
w e l l b o r e by c o m m u n i c a t i o n f r a c t u r i n g ( c f . s e c t i o n 4 . 1 0 . 2 . 1 . ) i n o r d e r t o a l l o w
economically f e a s i b l e hydrocarbon o f f t a k e r a t e s i n case o f presence o f s u f f i -
c i e n t reserves.
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c h a n n e l s o r even u n c o n f i n e d s h e e t f l o o d s i n u n d a t i n g o v e r b a n k f l a t s . D i v e r s i o n
o f c u r r e n t s b y d e f l e c t i o n a r o u n d l a r g e sand b a r s , c u t t i n g - o f f o f some w a t e r c o u r -
ses f r o m t h e a c t i v e s y s t e m and s h e l t e r i n g o f p o o l s in i n t e r - o r i n t r a b a r d e p r e s -
s i o n s d u r i n g l o w water,,level i n t h e d r a i n a g e p a t h s e n a b l e s c o v e r i n g o f sandy
b e d f o r m s w i t h t h i n mudstone d r a p e s i n q u i e t w a t e r a l l o w i n g s u s p e n s i o n s e t t l i n g .
Subsequent r e s u m i n g o f h i g h - e n e r g y f l u v i a l c h a n n e l d e p o s i t i o n w i t h r e t u r n i n g
f l o o d s t a g e r e s u l t s i n b u r i a l o f t h e mud d r a p e s b y s a n d s t o n e b l a n k e t s and l e n -
ses t h e r e b y i n c o r p o r a t i n g t h e p r o o f s o f t e m p o r a r y q u i e t c o n d i t i o n s i n t o t h e de-
p o s i t i o n a l record ( c f . section 4.2.4.1.1.). The s h a r p b o u n d a r i e s o f s a n d s t o n e s
and mudstones a r e t h e r e a s o n f o r p r o n o u n c e d r o c k m e c h a n i c a l p r o p e r t y c o n t r a s t s
w h i c h g i v e r i s e t o a t t e n u a t i o n and d e f l e c t i o n o f h y d r a u l i c a l l y p r o p a g a t i n g
f r a c t u r e s e s p e c i a l l y i n case o f g r e a t e r t h i c k n e s s o f t h e mudstone i n t e r v e n t i o n s
( c f . a l s o p l a t e s V I I / 5 - 6 and I X ) .
5 - 8 : G r a v e l c o n c e n t r a t i o n s i n a l l u v i a l - f a n and f l u v i a l c h a n n e l s a n d s t o n e s
a r e r e s e r v o i r h e t e r o g e n e i t i e s w h i c h a r e p a r t i a l l y i n c r e a s i n g p a y zone q u a l i t y
by i n t r o d u c i n g h i g h e r p e r m e a b i l i t y , b u t on t h e o t h e r hand a l s o t r i g g e r inhomo-
g e n e i t y o f f l o w as w e l l as changes i n r o c k m e c h a n i c a l p r o p e r t i e s . As h y d r a u l i c
f r a c t u r i n g in c o n g l o m e r a t e s r e q u i r e s p a r t i c u l a r l y s o p h i s t i c a t e d s u p e r v i s i o n and
c a r e f u l planning f o r successfully propping cracks crossing gravel c l a s t s o f
various size, c o n g l o m e r a t e s and g r a v e l - b e a r i n g s a n d s t o n e s w i t h i r r e g u l a r d i s -
t r i b u t i o n o f c l a s t s may be t h e m o s t c o m p l i c a t e d p a y zones to p r o p e r l y t r e a t b y
hydraulic stimulation. Traversing o f the various gravel concentrations requires
f r e q u e n t l y h i g h e r pressures than necessary f o r c r o s s i n g c l e a n sandstones which
may a t t h e s u r f a c e p a r t i a l l y be i n t e r p r e t e d as i n d i c a t i n g a p p r o a c h i n g o f s c r e e n -
o u t t e r m i n a t i o n o f t h e j o b ( c f . sections 4.2.3.2.4. and 4 . 2 . 3 . 5 . ) . This i s
e s p e c i a l l y v a l i d i n l i g h t o f t h e d i f f i c u l t l a t e r a l and v e r t i c a l m o d e l l i n g o f
i s o l a t e d g r a v e l e n r i c h m e n t s i n p o c k e t s , l e n s e s , c h a n n e l s and s c o u r h o l e s , in
c o n t r a s t t o r e a s o n a b l e p r e d i c t i o n and assessment o f g r a v e l d i s t r i b u t i o n in
continuous conglomerate horizons.
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have t o be e x p e c t e d t o o c c u r a l s o i n r e s e r v o i r r o c k s t h a t a r e s u b j e c t e d t o hy-
d r a u l i c p r o p p a n t f r a c t u r i n g . The l i t h o f a c i e s e l e m e n t s g i v e e v i d e n c e o f e r o s i o -
n a l d e s t r u c t i o n o f p a r t s o f t h e e a r l i e r g e n e r a t e d d e p o s i t s and r e w o r k i n g o f i s o -
l a t e d c l a s t s i n s u b s e q u e n t s e d i m e n t s ( c f . a l s o p l a t e X / 7 ) . Such i n t e r c a l a t i o n s
have an i m p o r t a n t i m p a c t on p r o p a g a t i o n o f h y d r a u l i c f r a c t u r e s w h i c h a r e r e q u i -
r i n g h i g h e r p r e s s u r e t o c r o s s t h e m a s s i v e i n t e r v e n t i o n s and m i g h t a l s o be de-
f l e c t e d o r a t t e n u a t e d ( c f . s e c t i o n s 4 . 2 . 3 . 4 . and 4 . 2 . 4 . 1 . ) .
5 - 8 : I r r e g u l a r e r o s i o n a l b o u n d a r i e s between d e p o s i t s o f d i f f e r e n t l i t h o l o -
g i c a l c o m p o s i t i o n document h i g h - e n e r g y e v e n t s d u r i n g f o r m a t i o n o f t h e r o c k s
w h i c h r e p e a t e d l y t e r m i n a t e d phases o f r a t h e r u n d i s t u r b e d a g g r a d a t i o n o f sedimen-
t a r y s u b e n v i r o n m e n t s . The r e l i e f w i t h p o s i t i v e r e l i c t i c p i l l a r s and n e g a t i v e
s c o u r e d h o l e s i s t h e e x p r e s s i o n o f t h e dynamics o f c u r r e n t s f l o w i n g a l o n g t h e
b o t t o m o f s h a l l o w t o m o d e r a t e l y deep b r a i d e d r i v e r c h a n n e l s a t h i g h f l o o d s t a -
ges when e r o s i o n a l i n c i s i o n i n t o t h e s u b s t r a t u m i s p a r t i c u l a r l y p o w e r f u l . The
i r r e g u l a r shape o f t h e e r o s i o n a l b o u n d a r i e s t o g e t h e r w i t h t h e c h a n g i n g l i t h o -
l o g y o f t h e r o c k s a t b o t h s i d e s o f t h e b o r d e r r e p r e s e n t marked d i f f e r e n c e s o f
m a t e r i a l p r o p e r t i e s w h i c h g i v e r i s e t o c o n s i d e r a b l e i n f l u e n c e on t h e p r o p a g a -
tion o f hydraulic fractures crossing such interbeddings (cf. section
4.2.3.4.).
I n c o n t r a s t t o p r o p p a n t packages i n h y d r a u l i c a l l y - i n d u c e d f r a c t u r e s , how-
ever, p r o g r e s s i v e b u r i a l d i a g e n e s i s i n t h e sedimentary column c o n t a i n i n g t h e
s y n g e n e t i c n a t u r a l c r a c k i n f i l l i n g s o f t e n l e a d s t o enhanced cementation o f t h e
c o a r s e r m a t e r i a l p l u g g i n g t h e s h r i n k a g e c r a c k s as a consequence o f t h e i r b e t t e r
t r a n s m i s s i b i l i t y f o r p o r e s o l u t i o n s and t h e r e f o r e d e s t r u c t i o n o f p o r o s i t y and
p e r m e a b i l i t y , and thus i n advanced p o s t s e d i m e n t a r y h i s t o r y , t h e r o l e o f t h e i n -
f i l l e d n a t u r a l c r a c k systems i s c o n v e r t e d f r o m d r a i n a g e p a t h s t o f l o w b a r r i e r s .
Another e f f e c t comparable t o h y d r a u l i c f r a c t u r e p r o p p i n g i s t h e i n h i b i t i o n o f
c l o s u r e o f t h e c r a c k by t h e p l u g g i n g sand o r g r a v e l . A l t h o u g h t h e r e i s no p r e s -
s u r e necessary t o keep t h e s h r i n k a g e c r a c k s open s h o r t l y a f t e r f o r m a t i o n due t o
c o n t r a c t i o n o f t h e d e p o s i t i o n a l m a t e r i a l upon t r a n s f o r m a t i o n f r o m wet v i a damp
t o d r y s t a t e , t h e p r o p p i n g w i t h sand o r g r a v e l p r e v e n t s c l o s u r e d u r i n g l a t e r bu-
r i a l d i a g e n e s i s by compressive l a t e r a l f o r c e s . The n a t u r a l s h r i n k a g e c r a c k sys-
tems a r e p a l a e o e n v i r o n m e n t a l l y s i g n i f i c a n t i n d i c a t o r s o f i n t e r r u p t i o n o f s e d i -
m e n t a t i o n and s u b a e r i a l o r s h a l l o w subaquatic exposure o f d e p o s i t i o n a l s u r f a c e s
where t h e c r a c k s a r e formed. A s most o f t h e p o l y g o n a l n a t u r a l f r a c t u r e systems
o r i g i n a t e by s u b a e r i a l d e s i c c a t i o n , these sedimentary s t r u c t u r e s a r e a d e c i s i v e
i n d i c a t o r o f a t l e a s t temporary t e r r e s t r i a l c o n d i t i o n s d u r i n g f o r m a t i o n o f t h e
s t r a t a and t h e r e f o r e a l l o w a l s o some c o n c l u s i o n s c o n c e r n i n g n o t o n l y t h e palaeo-
environmental s i t u a t i o n , b u t a l s o t h e g e o t e c t o n i c a l p o s i t i o n o f t h e beds.
w i t h sand d u r i n g subsequently c o n t i n u i n g s e d i m e n t a t i o n f o l l o w i n g t h e d e s i c c a -
t i o n e v e n t t e m p o r a r i l y i n t e r r u p t i n g d e p o s i t i o n props t h e f r a c t u r e s w i t h c o a r s e r
m a t e r i a l , b u t d u r i n g compaction, t h e mud l a y e r s a r e c o n s i d e r a b l y s e t t l i n g espe-
c i a l l y i f h a v i n g g r e a t e r t h i c k n e s s and t h e r e f o r e t h e sand wedges i n f i l l i n g t h e
n a t u r a l f r a c t u r e s a r e deformed i n a p l a s t i c manner.
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314
r e d c o a r s e r s a n d s t o n e s i s t h e c l e a r e s t e x p r e s s i o n o f h i g h e r p e r m e a b i l i t y and
therefore p r e f e r e n t i a l pore water f l u x during course o f the diagenetical evolu-
t i o n . B l e a c h i n g o f t h e c o a r s e r l a y e r s , however, i s o f t e n a s s o c i a t e d w i t h more
i n t e n s e c e m e n t a t i o n , and t h e r e f o r e t h e p r i m a r i l y s u p e r i o r r e s e r v o i r q u a l i t y due
t o h i g h e r p e r m e a b i l i t y i s in many c a s e s s e c o n d a r i l y r e v e r s e d and f i n e r - g r a i n e d
s a n d s t o n e s may a c t u a l l y have b e t t e r f l o w c o n d i t i o n s . C o m p l e t e l y i s o l a t e d
c h a n n e l i z e d sand b o d i e s o f f a v o u r a b l e p e t r o p h y s i c a l p r o p e r t i e s c a n be l a t e r a l l y
connected t o comparable l i t h o f a c i e s u n i t s by communication f r a c t u r i n g ( c f .
s e c t i o n 4.10.2.1.) i n order t o a l i g n various separated hydrocarbon r e s e r v o i r
s e c t i o n s t o one l o n g d r a i n a g e p a t h and t o a l l o w e c o n o m i c a l l y f e a s i b l e w i t h d r a -
w a l t h r o u g h t h e we1 1b o r e .
2 : P a t c h e s and s p o t s o f c a r b o n a t e cement c o n c e n t r a t i o n a r e h i g h l i g h t e d b y
l i g h t c o l o u r i n t h e u s u a l l y d a r k s a n d s t o n e s w i t h o u t c a r b o n a t e cement. The i r r e -
g u l a r d i s t r i b u t i o n o f t h e p o r e cement i n a more o r l e s s homogeneous d e t r i t a l ma-
t r i x i s a l s o a prominent element o f r e s e r v o i r heterogeneity. P r e d i c t i o n o f c a r -
b o n a t e cement d i s t r i b u t i o n i s f r e q u e n t l y q u i t e c o m p l i c a t e d , because c a r b o n a t e
i s i n a d d i t i o n t o i t s p r i m a r y c o n c e n t r a t i o n s u b j e c t t o abundant m o b i l i z a t i o n
and r e p r e c i p i t a t i o n d u r i n g c o u r s e o f t h e w h o l e d i a g e n e t i c a l e v o l u t i o n o f t h e r e -
s e r v o i r r o c k s . C a r b o n a t e cement c h i e f l y i n t r o d u c e s f l o w b a r r i e r s i n t o t h e o t h e r -
w i s e c o m m u n i c a t i n g s e d i m e n t s ( c f . s e c t i o n 4 . 2 . 4 . 1 . ) , whereas d e f l e c t i o n o f p r o -
p a g a t i n g h y d r a u l i c f r a c t u r e s i s l e s s p r e v a l e n t as a consequence o f o n l y m i n o r
changes in m e c h a n i c a l p r o p e r t i e s ( c f . s e c t i o n 4 . 2 . 3 . 2 . 4 . ) .
5 - 6 : T h i n mudstone d r a p e s o f s h e e t - l i k e o r l e n t i c u l a r g e o m e t r y i n t e r c a -
l a t e d i n t o t h i c k e r c o n g l o m e r a t e s and s a n d s t o n e s i l l u s t r a t e r a p i d l y f l u c t u a t i n g
s e d i m e n t a r y c o n d i t i o n s in s h a l l o w t o m o d e r a t e l y deep b r a i d e d - r i v e r c h a n n e l s
f r o m h i g h - e n e r g y c u r r e n t s w i t h h i g h v e l o c i t y and c o n s i d e r a b l e e r o s i o n a l and
d e p o s i t i o n a l p o t e n t i a l t o l o w - e n e r g y f l o w o r even q u i e t w a t e r w i t h p o s s i b i l i -
t i e s o f s u s p e n s i o n s e t t l i n g o f mud i n p r o t e c t e d p a t c h e s o f w a t e r c o u r s e s and l a -
k e s . The s h a r p b o u n d a r i e s between t h e d e p o s i t i o n a l u n i t s u n d e r l i n e t h e q u i c k
changes o f p a l a e o e n v i r o n m e n t a l c o n d i t i o n s and a l s o document p r o n o u n c e d d i f f e r e n -
ces in r o c k m e c h a n i c a l p r o p e r t i e s w h i c h have s i g n i f i c a n t i n f l u e n c e on p r o p a g a -
t i n g h y d r a u l i c a l l y - i n d u c e d f r a c t u r e s . C r o s s i n g o f such l i t h o l o g y c o n t r a s t s b y
p e n e t r a t i n g h y d r a u l i c f r a c t u r e s i s i n e v i t a b l y l i n k e d w i t h a t t e n u a t i o n and de-
f l e c t i o n o f t h e s y n t h e t i c a l l y i n d u c e d c r a c k s , and h i g h e r p r e s s u r e s n e c e s s a r y t o
p e r m i t f u r t h e r f r a c t u r e e x t e n s i o n beyond t h e o b s t a c l e s c a n a t t h e s u r f a c e i n e x -
t r e m e c a s e s e v e n m i m i c k submature s c r e e n o u t t e r m i n a t i o n o f t h e j o b ( c f . sec-
317
t i o n s 4.2.2.2.3. and 6 . 2 . 4 . 2 . 1 . ) .
7 : A f t e r d e p o s i t i o n , g r a i n - s i z e d i s t r i b u t i o n and p e r m e a b i l i t y o f f l u v i a l
sandstones and conglomerates can be m o d i f i e d and d e t e r i o r a t e d i n terms o f commu-
n i c a t i o n and f l o w p o s s i b i l i t i e s by sediment-feeding organisms which d i g h o r i z o n -
t a l and v e r t i c a l burrows and tubes i n t o t h e d e p o s i t s exposed a t t h e b o t t o m o f
t h e s h a l l o w w a t e r b o d i e s . B i o g e n i c r e w o r k i n g o f t h e sediment m a t r i x by d w e l l i n g
worms r e s u l t s i n g r a i n - s i z e d i m i n u t i o n , more t i g h t e r p a c k i n g o f t h e framework
of t h e g r a i n s , and i n s e r t i o n o f f i n e - g r a i n e d m a t e r i a l , w i t h a l l these e f f e c t s
h a v i n g n e g a t i v e impact on r e s e r v o i r q u a l i t y . As no m a j o r changes i n r o c k mecha-
n i c a l p r o p e r t i e s a r e i n t r o d u c e d , b i o t u r b a t i o n o f f l u v i a l sandstones has ge-
n e r a l l y h a r d l y any i n f l u e n c e on p r o p a g a t i o n o f h y d r a u l i c f r a c t u r e s , b u t has i m -
p o r t a n t consequences f o r r e s e r v o i r communication and i n case o f abundant d i s t r i -
b u t i o n can be t h e reason o f r e q u i r e m e n t o f h y d r a u l i c p r o p p a n t s t i m u l a t i o n .
8 : C a l c r e t e pedogenesis w i t h g r o w t h o f n o d u l a r carbonate c o n c r e t i o n s p r e -
d o m i n a n t l y i n overbank mudstones, b u t t o s u b o r d i n a t e amounts a l s o i n f l u v i a l
channel sandstones and r a r e l y even i n a e o l i a n dune sands, i s a common f e a t u r e
o r p o s t s e d i m e n t a r y t r a n s f o r m a t i o n i n c o n t i n e n t a l sequences w h i c h o r i g i n a t e d un-
d e r s e m i - a r i d p a l a e o c l i m a t o l o g i c a l c o n d i t i o n s . The d i f f e r e n t t y p e s o f d i s t r i b u -
t i o n o f pedogenic carbonates which c h i e f l y comprise autochthonous c o n c e n t r a t i o n
o f g l a e b u l e s ( c f . a l s o p l a t e X/4 and 6 ) and a g g l o m e r a t i o n o f reworked fragments
o f carbonate c o n c r e t i o n s i n b r e c c i a s ( c f . p l a t e V/3 - 4) r e p r e s e n t s conside-
r a b l e r e s e r v o i r h e t e r o g e n e i t y i n p a r t s o f t h e s e r i e s . As a consequence o f t h e
predominant c o n c e n t r a t i o n o f pedogenic carbonate c o n c r e t i o n s i n overbank mudsto-
nes, c a l c r e t e p a l a e o s o l f o r m a t i o n has f r e q u e n t l y o n l y m i n o r impact on r e s e r v o i r
communication, b u t i s o f c o n s i d e r a b l e s i g n i f i c a n c e f o r h y d r a u l i c f r a c t u r e propa-
g a t i o n due t o i n t r o d u c t i o n o f changes o f r o c k mechanical p r o p e r t i e s l e a d i n g t o
a t t e n u a t i o n and d e f l e c t i o n o f p e n e t r a t i n g c r a c k s ( c f . s e c t i o n s 4.2.3.2.4. and
4.2.3.4.).
3 : S m a l l - s c a l e i n t e r b e d d i n g o f l i g h t f l u v i a l c h a n n e l o r s h e e t f l o o d sand-
s t o n e s and d a r k a l l u v i a l o v e r b a n k p l a i n mudstones a l s o r e p r e s e n t a c o n s i d e r a b l y
h e t e r o g e n e o u s p i l e o f c o n t i n e n t a l s e d i m e n t s . The f l u v i a l s a n d s t o n e s o r i g i n a t e d
b y m i g r a t i o n o f b a r s and r i p p l e s a l o n g t h e f l o o r o f s h a l l o w t o m o d e r a t e l y deep
r i v e r c o u r s e s o r a c r o s s i n t e r c h a n n e l f l a t s i n u n d a t e d b y s h e e t f l o o d s and a r e se-
p a r a t e d b y a l l u v i a l t o p s t r a t u m mudstones w h i c h were l a i d down i n s h a l l o w l a k e s
and ponds i n t h e o v e r b a n k f l a t between t h e s t r e a m s . R e s e r v o i r h e t e r o g e n e i t y i s
c r e a t e d b y d i f f e r e n t t h i c k n e s s and s p a c i n g o f s a n d s t o n e s and mudstones as w e l l
as r e s t r i c t i o n o f n a t u r a l f r a c t u r e s t o t h e s a n d s t o n e s where s p a c i n g , s i z e and
319
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320
opening o f t h e c r a c k s depends on t h i c k n e s s and l i t h i f i c a t i o n o f t h e sandstones.
Such sequences a l s o serve as models f o r i l l u s t r a t i o n o f t h e e f f e c t i v i t y o f
l a r g e v e r t i c a l f r a c t u r e s f o r v e r t i c a l c o n n e c t i o n and commingling o f t h e i n d i v i -
dual l a y e r s w i t h h i g h r e s e r v o i r q u a l i t y across t h e s e p a r a t i n g t i g h t b a r r i e r s
and t h e r e f o r e a l l o w i n g o f j o i n t p r o d u c t i o n o f a l o n g sequence i n s t e a d o f d r a i n -
i n g o n l y a l i m i t e d i n t e r v a l ( c f . s e c t i o n 4.10.). I n t e r b e d d e d sequences o f sand-
stones o f d i f f e r e n t o r i g i n and r e s e r v o i r q u a l i t y as w e l l as sandstones and mud-
stones a r e q u i t e common i n R o t l i e g e n d and B u n t s a n d s t e i n o f M i d d l e Europe and
t h e r e f o r e have t o be expected t o o c c u r a l s o i n many g a s - b e a r i n g s e c t i o n s o f t h e
g e o l o g i c a l column.
6 - 7 : Channelized f l u v i a l sandstone b o d i e s i n t e r c a l a t e d i n t o a l l u v i a l o v e r -
bank mudstones ( c f . a l s o p l a t e s I/7, II/7 - 8, III/4 and V/3 - 4) a r e document-
i n g l i m i t e d l a t e r a l extension o f h i g h - q u a l i t y r e s e r v o i r f a c i e s w i t h i n continen-
t a l sequences which can be v e r y i m p o r t a n t f o r p l a n n i n g o f w e l l spacing and s t i -
m u l a t i o n p a t t e r n s . I n c o n t r a s t t o c o n t i n u o u s s h e e t - t y p e sediments, lenticular
d e p o s i t s i m p l y r e s t r i c t e d r e s e r v o i r communication b o t h p r i o r t o and a f t e r hy-
d r a u l i c f r a c t u r e s t i m u l a t i o n ( c f . s e c t i o n 3.4.1.1.), because w i t h i n a p i l e o f
i s o l a t e d sandstone l e n s e s d i s p e r s e d w i t h i n mudstone successions, a l a r g e v e r t i -
c a l f r a c t u r e cannot connect a l l o f them as a consequence o f l i m i t e d d r a i n a g e
path extension w i t h respect t o the three-dimensional d i s t r i b u t i o n o f the i s o l a -
t e d r e s e r v o i r u n i t s . An improved s o l u t i o n c o u l d be a l t e r e d - s t r e s s network f r a c -
t u r i n g ( c f . s e c t i o n 4.9.4.1.3.)o r m u l t i p l e f r a c t u r e p r o p a g a t i o n i n a c r o s s - o r
s t a r - l i k e p a t t e r n ( c f . s e c t i o n 4 . 2 . 2 . ) i n o r d e r t o c r e a t e s e v e r a l d r a i n a g e ave-
nues which i n t o t a l i n t e r s e c t a l a r g e r number o f i s o l a t e d sand b o d i e s and con-
n e c t them t o t h e w e l l b o r e . Such pay zone columns r e q u i r e c a r e f u l economical eva-
l u a t i o n w i t h r e s p e c t t o t h e p o s s i b i l i t y o f achievement o f s u f f i c i e n t p r o d u c t i o n
r a t e s and access t o enough r e s e r v e s t o j u s t i f y expensive t r e a t m e n t s . The i r r e g u -
l a r morphology o f t h e e r o s i o n a l boundaries o f f l u v i a l channels as w e l l as t h e
d e p o s i t i o n a l shape o f o t h e r l e n t i c u l a r sand b o d i e s p r o v i d e s p o s s i b i l i t i e s o f d i -
vergence o r convergence o f p r o p a g a t i n g h y d r a u l i c f r a c t u r e s , w i t h s p l i t t i n g and
merging o f bundles b e i n g e f f e c t s a d d i t i o n a l t o a t t e n u a t i o n and d e f l e c t i o n ( c f .
s e c t i o n 4.2.3.4.).
p a r t s o f t h e c h a n n e l n e t w o r k f r o m t h e a c t i v e p a t t e r n and p r o t e c t i o n o f some
p o o l s and ponds i n i n t e r b a r and i n t r a b a r d e p r e s s i o n s b y d e f l e c t i o n o f c u r r e n t s
a r o u n d t h e sand b o d i e s . I n t e r c a l a t i o n o f sand s t r e a k s i n t o t h e mud l a y e r s and
lenses g i v e s evidence o f c l o s e coexistence o f d e p o s i t i o n a l subenvironments w i t h
d i f f e r e n t t r a n s p o r t c a p a c i t y and m a t e r i a l s u p p l y , w i t h h i g h e r - e n e r g y p u l s e s o f
f l o o d w a t e r d e l i v e r i n g m i n o r amounts o f sand a l s o t o s i t e s o f mud s e t t l i n g i n
q u i e t water.
7 : A n o t h e r form of p l a s t i c r e a c t i o n i s r e l a t e d t o a c t i v i t y o f t h e mudstones
t h e i r s e l v e s . W h i l e l o a d i n g of s t i l l w a t e r - s a t u r a t e d mudstones b y t h i n n e r sand-
Plate IX
324
l y i n g t h e p e d o g e n i c a l l y t r a n s f o r m e d mudstones a r e f r e q u e n t l y bleached by i r o n
o x i d e removal a f t e r d e p o s i t i o n due t o c i r c u a t i o n o f a g g r e s s i v e s o i l f l u i d s as
w e l l as due t o p r e f e r e n t i a l p o r e w a t e r f l u x a ong t h e h i g h - p e r m e a b i l i t y l a y e r s .
The s i g n i f i c a n c e f o r a t t e n u a t i o n and d e f l e c i o n o f propagating h y d r a u l i c f r a c -
t u r e s i s c o n t r o l l e d by amount and g e o m e t r i c a l o r i e n t a t i o n o f t h e c a r b o n a t e con-
c r e t i o n s i n as w e l l as t h i c k n e s s o f t h e p a l a e o s o l p r o f i l e o r f r e q u e n c y and
t h i c k n e s s o f i n t e r c a l a t e d sandstone beds.
Plate X
328
3 : S l i d i n g f a u l t s of p a r t i a l l y s y n g e n e t i c o r i g i n i n v o l c a n i c t u f f beds il-
l u s t r a t e c o m p l i c a t e d morphology n o t o n l y i n c l u d i n g s t r a i g h t even planes, b u t
a l s o c o m p r i s i n g c u r v e d and i r r e g u l a r s u r f a c e s . The p r o p a g a t i o n o f t h e f a u l t s i s
s i m i l a r l y as t h a t o f h y d r a u l i c f r a c t u r e s c o n t r o l l e d by m a t e r i a l p r o p e r t y d i f f e -
rences between a d j o i n i n g l a y e r s o f t h e r o c k column, w i t h l i t h o l o g i c a l c o n t r a s t s
between n e i g h b o u r i n g beds r e s u l t i n g i n d e f l e c t i o n and m o d i f i c a t i o n o f t h e pene-
t r a t i n g c r a c k ( c f . s e c t i o n s 4.2.3.4. and 4 . 2 . 3 . 2 . 4 . ) . W h i l e some p a r t s o f t h e
f a u l t are i n f i l l e d w i t h fine-grained sediment d e b r i s which i s moved a l o n g
and/or across t h e f a u l t plane, o t h e r s e c t i o n s s t a y open. The d i f f e r e n t s t a t u s
o f n a t u r a l p l u g g i n g o r p r o p p i n g o f f a u l t s g i v e s evidence o f complex c o n d u c t i v i -
t y d i s t r i b u t i o n o f h y d r a u l i c f r a c t u r e s p r o p a g a t i n g t h r o u g h heterogeneous r o c k
piles.
Plate XI
330
5 - 6 : V o l c a n i c l a v a s a r e c h a r a c t e r i z e d by p o l y g o n a l columnar j o i n t p a t t e r n
o r i g i n a t i n g f r o m c o o l i n g o f t h e f l o w s and p i p e i n f i l l i n g s and s h r i n k a g e c r a c k -
i n g o f t h e m a t r i x upon c o n t r a c t i o n d u r i n g s o l i d i f i c a t i o n . A l t h o u g h t h e n a t u r a l
c o o l i n g f r a c t u r e system o f v o l c a n i c r o c k s seems t o be a v e r y homogeneous c r a c k
network, h e t e r o g e n e i t y i s i n t r o d u c e d by v a r y i n g column d i a m e t e r as a conse-
quence o f f l o w t h i c k n e s s , c u r r e n t z o n a t i o n , p i p e d i a m e t e r and morphology o f
p i p e w a l l . W h i l e t h e columnar j o i n t s a r e almost p a r a l l e l t o each o t h e r i n e x t e n -
s i v e l a v a f l o w s of l i m i t e d t h i c k n e s s , p i p e i n f i l l i n g s a r e c h a r a c t e r i z e d by a r a -
d i a l - s y m m e t r i c a l o r i e n t a t i o n o f d i v e r g i n g o r c o n v e r g i n g columns, w i t h t h e i n d i -
v i d u a l columns a l l d e v e l o p i n g normal t o t h e c o o l i n g s u r f a c e . I n t h i c k e r l a v a
f l o w s , t h e l o w e r and upper p a r t a r e h i g h l i g h t e d by l a r g e r column d i a m e t e r ( 5 ) ,
whereas the m i d d l e s e c t i o n e x h i b i t s s m a l l e r column d i a m e t e r accompanied by some
c u r v a t u r e s i n p a r t s o f t h e c r a c k system ( 6 ) . Columnar j o i n t i n g o f v o l c a n i c l a -
vas as a consequence o f c o o l i n g s h r i n k a g e i s one o f t h e most n a r r o w l y - s p a c e d
and more r e g u l a r l y developed n a t u r a l c r a c k systems and would be a v e r y s u i t a b l e
s u p p o r t f o r h y d r a u l i c f r a c t u r e s and t h e i r e f f e c t i v i t y once t h e v o l c a n i c r o c k s
are happening t o be gas-bearing.
8 : F o s s i l i z e d v e r t i c a l r o o t tubes i n c a l c r e t e p a l a e o s o l s i n t h e Upper
B u n t s a n d s t e i n a r e another element o r r e s e r v o i r h e t e r o g e n e i t y i n t e r r e s t r i a l r e d
bed sandstones ( c f . a l s o p l a t e X / 1 - 5 ) . A l t h o u g h t h e s u r r o u n d i n g f o r m a t i o n
rock m a t r i x has t o a l a r g e e x t e n t n o t y e t been m o d i f i e d i n submature p a l a e o -
sols, the concentration o f blue t o v i o l e t spots t e s t i f i e s t o i r o n oxide authige-
n e s i s t o g e t h e r w i t h c l a y m i n e r a l neoformation ( c f . MAOER 1983 c ) , and t h e pedo-
t u r b a t i o n i n and around t h e r o o t tubes a l s o g i v e s r i s e t o t h e i r i n f i l l i n g w i t h
l e s s permeable m a t e r i a l . T h e r e f o r e f o s s i l i z e d r o o t tubes i n submature p a l a e o -
s o l s a r e pronounced f l o w b a r r i e r s and i n case o f o c c u r r i n g as l a r g e bundles,
t h e y can even a c t as elements d e f l e c t i n g and/or a t t e n u a t i n g m i g r a t i n g h y d r a u l i c
f r a c t u r e s . P r o p a g a t i o n p r e s s u r e o f r o o t s as a consequence o f p l a n t growth and
enlargement o f r o o t tubes i n l a t e r a l and v e r t i c a l d i r e c t i o n g i v e s r i s e t o spe-
c i a l types o f n a t u r a l f r a c t u r e s i n t h e p a l a e o s o l h o r i z o n s . Concerning d r a i n a g e
o f m i g r a t i n g s o l u t i o n s , t h e r o o t tube channel systems have comparable morpho-
l o g y and f u n c t i o n t o rows o f p e r f o r a t i o n t u n n e l s t h a t a r e i n f i l l e d w i t h p a c k i n g
g r a v e l i n mechanical sand c o n t r o l ( c f . s e c t i o n 5.6.1.).
LOWER
TRIASSIC
UPPER
w
PERMIAN w
N
LOWER
PERMIAN
Tab. 10
Stratigraphy and sedimentology of the New Red Sandstone (Permian Rotliegend and Triassic Buntsandstein) in South Devon
(England). Stratigraphic subdivision and lithofacies log are not in scale to the thickness of the sequences. The New Red
Sandstone in South Devon is an extraordinarily well-developed example of continental red bed facies complexes in Rotlie-
gend and Buntsandstein and is characterized by an intertonguing of different sedimentary environments in time and space.
333
4 . H y d r a u l i c P r o p p a n t F r a c t u r i n g
4.0.Summary a n d a s s o c i a t e d t a b l e o f c o n t e n t s
4.2.3.2.5. P r e m a t u r e s c r e e n o u t t e r m i n a t i o n . . . . . . . 394
4.2.3.2.5.1. Gel d e g r a d a t i o n . . . . . . 395
4.2.3.2.5.2. Insufficient fracture
width ....... 395
4.2.3.2.5.3. I m p a c t of 100 mes
l e a d - i n s t a g e s .......... 396
4.2.3.2.6. S t r e s s d i f f e r e n c e s and c o n t a i n m e n t 396
4.2.3.2.6.1. F l u i d breakthrough vs .
i n j e c t i o n pressure .. 396
4.2.3.2.6.2. P r o p p a n t b r i d g i n g vs .
barrier stability 397
4.2.3.2.6.3. O t h e r a s p e c t s . . . . . . . . . . . 397
4.2.3.3. Shear s l i p p a g e and t e n s i l e f a i l u r e . . . . . . . . . 397
4.2.3.3.1. J o i n t d e f o r m a t i o n p r i n c i p l e s . . . . . . . . . . 397
4.2.3.3.2. I n f l u e n c e o f f l u i d v i s c o s i t y . . . . . . . . . . 398
4.2.3.4. Influence o f geological discontinuities ....... 398
4.2.3.4.1. F r a c t u r e b r a n c h i n g .................... 399
4.2.3.4.1.1. F r a c t u r e s t r a n d i n g and
m e a n d e r i n g . . . . . . . . . . . . . . 399
4.2.3.4.1.2. Factors influencing crack
b r a n c h i n g . . . . . . . . . . . . . . . 399
4.2.3.4.2. I m p a c t o f f a u l t s and j o i n t s . . . . . . . . . . . 400
4.2.3.4.3. I n t e r a c t i o n between h y d r a u l i c f r a c t u r e s
and g e o l o g i c a l d i s c o n t i n u i t i e s . . . . . . . . 400
4.2.3.4.4. Shear s l i p p a g e vs . t e n s i l e f a i l u r e .... 400
4.2.3.4.5. Consequences f o r f r a c t u r e m o r p h o l o g y . . 4 0 1
4.2.3.5. F r a c t u r e p r o p a g a t i o n and p r e s s u r e e v o l u t i o n . . . . . . . 401
4.2.3.6. F i e l d e x p e r i e n c e o f r e q u i r e d s e a l t h i c k n e s s . . . . . . . 402
4.2.4. R e s e r v o i r h e t e r o g e n e i t y and a n i s o t r o p y ...................... 402
4 . 2 . 4 . 1 . S e d i m e n t o l o q i c a l a s p e c t s .............. ....... 402
4.2.4.1.1. - I n t e r - and i n t r a - s a n d b o d y g e o m e t r y ... 403
4.2.4.1.1.1. Sand body c o u p i i n g and
s e p a r a t i o n . . . . . . . . . . . . . . 403
4.2.4.1.1.2. Reservoir heterogeneity
and t r e a t m e n t s i z e . . . . . . 403
4.2.4.1.1.3. R o l e o f mud d r a p e s . . . . . . 404
4.2.4.1.2. M a t r i x and f r a c t u r e a n i s o t r o p y . . . . . . . . 404
4.2.4.1.2.1. Blanket vs . l e n t i c u l a r
sand b o d i e s . . . . . . . . . . . . . 404
4.2.4.1.2.2. I n t e r f e r e n c e and p u l s e
t e s t i n g . . . . . . . . . . . . . . . . . 405
4.2.4.1.2.3. T r a c e r a n a l y s i s . . . . . . . . . 405
4.2.4.1.2.4. Impact o f t h e n a t u r a l
f r a c t u r e s y s t e m . . . . . . . . . 405
4.2.4.1.2.5. O t h e r a s p e c t s . . . . . . . . . . . 406
4.2.4.2 P e t r o p h y s i c a l a s p e c t s ............................. 406
4.2.4.2.1. P e r m e a b i l i t y a n i s o t r o p y . . . . . . . . . . . . . . . 407
4.2.4.2.2. I n t e r s e c t i o n o f n a t u r a l f r a c t u r e s y s t e m 407
4.2.4.3 Rock m e c h a n i c a l a s p e c t s ........................... 408
4.2.4.3.1. F r a c t u r e extension across m a t e r i a l d i s -
c o n t i n u i t i e s .......................... 408
4.2.4.3.1.1. Fracture deflection a t
b o u n d i n g p l a n e s . . . . . . . . . 408
4.2.4.3.1.2. Material property d i f f e -
r e n c e s .................. 409
4.2.4.3.1.3. I n t e r f a c e s h e a r s t r e n g t h 409
4.2.4.3.2. O t h e r f e a t u r e s ........................ 409
4.2.5. C o m b i n a t i o n o f h y d r a u l i c f r a c t u r i n g and g r a v e l p a c k i n g . . . . . . 410
4.2.6. E c o n o m i c a l s i g n i f i c a n c e ..................................... 411
l i n k i n g ................. 444
4.3.4.3.4.2. Rheological d i f f e r e n c e s
o f f r a c t u r i n g f l u i d stage 445
4.3.4.3.4.3. Impact o f shear d u r i n g
m i x i n g and pumping ...... 446
4.3.4.4. F l u i d heat c a p a c i t y and r e s e r v o i r temperature ..... 446
4.3.4.4.1. General aspects ....................... 446
4.3.4.4.1.1. Temperature s e n s i t i v i t y
of fracturing f l u i d vis-
c o s i t y .................. 447
4.3.4.4.1.2. Temperature d i f f e r e n c e
between f o r m a t i o n and
stimulation f l u i d s ...... 447
4.3.4.4.2. Heat blockage and f o r m a t i o n c o o l i n g ... 447
4.3.4.4.2.1. F l u i d rheology and prop-
pant g r a i n s i z e ......... 447
4.3.4.4.2.2. Enlargement o f pre-pad
and pad s i z e ............ 448
4.3.4.4.2.3. Changing temperature and
f l u i d v i s c o s i t y ......... 449
4.3.4.4.3. Primary and secondary g e l l a n t s ........ 449
4.3.4.4.4. F r a c t u r i n g f l u i d v i s c o s i t y improvement 450
4.3.4.5. F l u i d v i s c o e l a s t i c i t y ............................. 450
4.3.4.6. F l u i d l e a k o f f containment ......................... 451
4.3.4.6.0. Types and impact o f f l u i d l o s s ........ 451
4.3.4.6.1. P o s s i b i l i t i e s o f f l u i d l o s s c o n t r o l ... 452
4.3.4.6.1.1. General aspects ......... 452
4.3.4.6.1.2. Drawbacks o f h i g h f l u i d
l e a k o f f r a t e s ........... 452
4.3.4.6.1.3. S o l i d p a r t i c l e s i z e vs.
pore t h r o a t diameter .... 453
4.3.4.6.1.4. F l u i d uptake s a t u r a t i o n
by pre-pad and pad stages 453
4.3.4.6.1.5. F l u i d v i s c o s i t y vs. l e a k -
o f f ..................... 454
4.3.4.6.2. N a t u r a l f r a c t u r e s and p a r t i c u l a t e addi-
t i v e s ................................. 454
4.3.4.6.2.1. Liquid fluid-loss additi-
ves ..................... 455
4.3.4.6.2.2. Solid fluid-loss additi-
ves ..................... 455
4.3.4.6.2.3. Foams and r e s i n s ........ 457
4.3.4.6.2.4. Impact o f f r a c t u r e geome-
t r y and morphology ...... 457
4.3.4.6.3. Mushroom-type f r a c t u r e s and f l u i d e f f i -
ciency ................................ 458
4.3.4.6.4. Combined f l u i d - l o s s c o n t r o l a d d i t i v e
and gel breaker ....................... 458
4.3.4.6.4.1. Proppant p e r m e a b i l i t y r e -
tainment due t o secondary
f i l t e r cake d i s s o l u t i o n . 458
4.3.4.6.4.2. Polyester concentration
and f i l t e r cake resorp-
t i o n .................... 459
4.3.4.6.4.3. Degradable p o l y e s t e r vs.
100 mesh sand ........... 459
4.3.5. U l t r a - h i g h f r a c t u r e c o n d u c t i v i t y achievement ................ 460
4.3.5.1. E x t r a o r d i n a r i l y l a r g e proppant g r a i n s i z e s ........ 460
4.3.5.1.1. Advantages ............................ 460
4.3.5.1.2. Drawbacks ............................. 461
4.3.5.2. M i x i n g o f round and angular proppant g r a i n s ....... 461
4.3.6. Uniform vs. changing f r a c t u r e c o n d u c t i v i t y .................. 462
342
s i s f o r o v e r p r e s s u r e c a l i b r a t e d f r a c t u r e d e s i g n . . . 564
4.8.2.6.1. L a y o u t and p u r p o s e o f c o n v e n t i o n a l m i -
c r o f r a c t u r e s and m i n i f r a c t u r e s . . . . . . . . 565
4.8.2.6.2. M o d i f i e d m i c r o f r a c t u r e s and m i n i f r a c -
t u r e p r o c e d u r e s ....................... 565
4.8.2.6.2.1. Reopening, p r o p a g a t i o n ,
s h u t - i n and f l o w b a c k c y c -
l e s ..................... 566
4.8.2.6.2.2. Global vs. l o c a l p r e s s u r e
d e c l i n e match . . . . . . . . . . . 566
4.8.2.6.3. D e s i g n p a r a m e t e r s f o r optimum m i c r o -
and m i n i f r a c t u r e .. ................ 567
4.8.2.6.3.1. Test d r a t e s and v i s -
c o s i t i e s . . . . . . . . . . . . . . . . 567
4.8.2.6.3.2. S h u t - i n t i m e and f l o w b a c k
r a t e .................... 567
4.8.3. F o r m a t i o n damage a r o u n d t h e w e l l b o r e . . . . . . . . . . . . . .
4.8.3.1. O r i g i n o f f o r m a t i o n damage ........................ 568
4.8.3.1.1. Formation exposure d u r i n g w e l l opera-
t i o n .................................. 568
4.8.3.1.2. F l u i d l o s s i n t o t h e r e s e r v o i r . . . . . . . . . 569
4.8.3.2. Types o f f o r m a t i o n damage ......................... 569
4.8.3.3. F o r m a t i o n damage b r e a k t h r o u g h b y m i n i f r a c t u r i n g . . . 570
4.8.3.3.1. Small p r o p p a n t v o l s f o r plugging of
short cracks ..... . . . . . . . . . . . . . . . . . . 570
4.8.3.3.2. Damage h a l o b r e a k a by s h o r t high-con-
d u c t i v i t y f r a c t u r e s . . . . . . . . . . . . . . . . . . . 570
4.8.3.4. F o r m a t i o n damage removal b y a c i d i z i n g . . . . . . . . . 571
4.8.4. F i e l d e x p e r i m e n t s and mHF v s . MHF ........................... 571
4.8.4.1. F r a c t u r i n g expenses v s . e f f e c t i v i t y . . . . . . . . . . . . . . . 571
4.8.4.2. F l u i d l e a k o f f v s . w a t e r b l o c k i n g . . . . . . . . . . . . . . . . . . 572
4.8.4.3. O t h e r a s p e c t s ..................................... 572
4.8.5. P i l o t s t i m u l a t i o n o f m a r g i n a l r e s e r v o i r s .................... 573
4.8.5.1. A r e a l d i s t r i b u t i o n o f p o t e n t i a l r e s e r v o i r s . . . . . . . . 573
4.8.5.2. A p p l i c a t i o n o f resin-coated proppants i n unstable
p a y zones ......................................... 573
4.8.5.2.1. P r o p p a n t wedge s t a b i l i z a t i o n and embed-
ment p r e v e n t i o n ....................... 574
4.8.5.2.2. T a i l - i n propping f o r flowback i n h i b i -
tion ........ . . . . . . . . . . . . . . . 574
4.8.5.3. T i p screenout f r a c t u r i n g . . . . . . . . . . . . . . . 574
4.8.5.3.1. P r i n c i p l e s .. , , . . . . . . . . . . . . . 574
4.8.5.3.2. A p p l i c a t i o n s .......................... 575
4.8.5.4. D i r t y s a n d s t o n e s t i m u l a t i o n ....................... 575
4.8.6. H o r i z o n t a l w e l l o r d r a i n h o l e d r i l l i n g and f r a c t u r i n g . . . . . . . . 575
4.8.6.1. H o r i z o n t a l h o l e d r i l l i n g .......................... 576
4.8.6.1.0. H i s t o r i c a l develop atus o f
horizontal wells . . . . . . . . . . . 576
4.8.6.1.1. M a i n t a r g e t s o f h o r i z o n t a l w e l l s . . . . . . 576
4.8.6.1.2. H o r i z o n t a l w e l l s v s . d r a i n h o l e s . . . . . . . 577
4.8.6.1.2.1. Radius f o r b o r e h o l e t r a -
j e c t o r y t u r n i n g . . . . . . . . . 577
4.8.6.1.2.2. Drainhole d r i l l i n g appli-
c a t i o n s . . . . . . . . . . . . . . . . . 578
4.8.6.1.3. H o r i z o n t a l w e l l s vs. extended-reach
d r i l l i n g .............................. 578
4.8.6.1.3.1. Horizontal displacement
and t o t a l a c c e s s i b l e a r e a 578
4.8.6.1.3.2. Extended- v s . l i m i t e d -
r e a c h d r i l l i n g . . . . . . . . . . 578
4.8.6.1.4. I n v e r t e d d r i l l i n g ..................... 579
4.8.6.1.5. S i g n i f i c a n c e f o r r e s e r v o i r d r a i n a g e . . . 579
349
4.8.6.1.5.1. Communication p a t h b e t -
ween we1 1 b o r e t r a j e c t o r y
and r e s e r v o i r . . . . . . . . . . . 579
4.8.6.1.5.2. Improved n a t u r a l f r a c t u r e
i n t e r s e c t i o n ............ 580
4.8.6.1.5.3. Choke e f f e c t on v e r t i c a l
fractures ............... 580
4.8.6.1.5.4. D i s t a n c e f r o m f l u i d con-
tacts ................... 581
4.8.6.1.5.5. Reduction o f coning . . . . . 581
4.8.6.1.5.6. S e l e c t i o n o f d r a i n a g e and
injection direction ..... 582
4.8.6.1.5.7. R e s e r v o i r geometry and
n a t u r a l crack d i s t r i b u -
t i o n .................... 582
4.8.6.1.5.8. Wellbore i n s t a b i l i t y . . . . 582
4.8.6.1 6. H o r i z o n t a l h o l e c o m p l e t i o n and s t i m u l a -
t i o n .................................. 583
4.8.6.1 7 . O t h e r aspects ......................... 583
4.8.6.2. H o r i z o n a1 h o l e f r a c t u r i n g ........................ 584
4.8.6.2 1. H o r i z o n t a l h o l e d r i l l i n q v s . f r a c t u r i n q 584
4.8.6.2.1.1. A l t e r n a t i c e o r combina-
t i o n ....................
~
584
4.8.6.2.1.2. T i g h t gas r e s e r v o i r d r a i -
nage .................... 585
4.8.6.2.1.3. I d e n t i c a l exposed s u r f a -
ces i n c o a l seams ....... 585
4.8.6.2.1.4. S i n g l e - vs. m u l t i p l e -
l a y e r r e s e r v o i r s . . . . . . . . 586
4.8.6.2.1.5. Orientation t o natural
f r a c t u r e s and p e r m e a b i l i -
t y a n i s o t r o p i e s ......... 587
4.8.6.2.2 Horizontal hole d r i l l i n g i n combination
w i t h f r a c t u r i n g ....................... 587
4.8.6.2.2.1. R e s e r v o i r t h i c k n e s s and
p e r m e a b i l i t y . . . . . . . . . . . . 587
4.8.6.2.2.2. Wellbore angle buildup
technology and s l a n t h o l e 588
4.8.6.2.3 P r e p e r f o r a t e d l i n e r c o m p l e t i o n and
p r o p p a n t requirements . . . . . . . . . . . . . . . . . 588
4.8.6.2.4 Mu1 t i p l e v e r t i c a l f r a c t u r i n g o f
h i g h l y i n c l i n e d b o r e h o l e s ............. 588
4.8.6.2.4.1. Sets o f p a r a l l e l f r a c t u r e
p l a n e s . . . . . . . . . . . . . . . . . . 589
4.8.6.2.4.2. Natural f r a c t u r e i n t e r -
s e c t i o n . . . . . . . . . . . . . . . . . 590
4.8.6.2.4.3. M u l t i p l e - vs. l i m i t e d - e n -
t r y f r a c t u r i n g . . . . . . . . . . 590
4.8.6.2.4.4. F r a c t u r e morphology and
o r i e n t a t i o n . . . . . . . . . . . . . 590
4.8.6.2.4.5. Influence o f i n j e c t i o n
r a t e s . . . . . . . . . . . . . . . . . . . 591
4.8.7. Uptake c a p a c i t y enhancement o f i n j e c t i o n w e l l s . . . . . . . . . . . . . . 592
4.8.7.1. O i l - f i e l d w a t e r - i n j e c t i o n w e l l s . . . . . . . . . . . . . . . . . . . 592
4.8.7.1.1. C o n t r o l 1ed r a c t u r i n g ................. 592
4.8.7.1.1.1 General aspects . . . . . . . . . 592
4.8.7.1.1.2 Proppant s i z e and r e s e r -
v o i r p r e s s u r e . . . . . . . . . . . 593
4.8.7.1.1.3 Decreasing i n - s i t u s t r e s s
by c o l d w a t e r i n j e c t i o n . 593
4.8.7.1.1.4 Sweep e f f i c i e n c y vs. i n -
j e c t i v i t y . . . . . . . . . . . . . . . 594
350
4.8.7.1.2. Accidental f r a c t u r i n g . .
4 . 8 . 7 . 1 . 2 . 1 . Fluid brea
sweep e f f i c i e n c y . . . . . . . . 595
4 . 8 . 7 . 1 . 2 . 2 . Open cracks above f r a c -
ture pressure a n d non-
proppant hydraulic stimu-
l a t i o n . . . . . . . . . . . . . . . . . . 595
4 . 8 . 7 . 1 . 2 . 3 . Other aspects . . . . . . .
4 . 8 . 7 . 2 . Waste-liquid disposal wells . . . . . . . . . . . . . . . . . . .
4 . 8 . 7 . 2 . 1 . Safe removal of waste l i q u i d s by under-
ground disposal ....................... 596
4 . 8 . 7 . 2 . 2 . P r o p p a n t v s . non-proppant disposal
f r a c t u r i n g ............................ 596
4.8.8. Combination of n a t u r a l and a r t i f i c i a l f r a c t u r e s . .
4 . 8 . 8 . 1 . F r act u r e i n t er f er en ce a n d superimposition . . . . . . . . . 597
4 . 8 . 8 . 1 . 1 . Di s t r i b u t i o n of n a t u r a l f r a c t u r e s . . . . . 598
4 . 8 . 8 . 1 . 1 . 1 . S t r e s s diffe re nc e s a n d
depositional environment 598
4 . 8 . 8 . 1 . 1 . 2 . Reservoir permeability
and communication . . . . . . . 598
4 . 8 . 8 . 1 . 2 . Generation of natural f r
4.8.8.1.2.1. Impact of r e s e r v o i r hete-
rogenei t i e s . . .
4 . 8 . 8 . 1 . 2 . 2 . Fra c ture s
thickness
4 . 8 . 8 . 1 . 2 . 3 . Fra c ture m
a n d s t r e s s s e n s i t i v i t y . . 599
4.8.8.1.3. I n t er act i o n between natural and hydrau-
l i c f r a c t u r e s ......................
4 . 8 . 8 . 1 . 3 . 1 . General aspects . . . . . .
4 . 8 . 8 . 1 . 3 . 2 . O rie nta tion of na tura l
a n d hydraulic f r a c t u r e s . 601
4 . 8 . 8 . 1 . 3 . 3 . Relationship between a n -
c i e n t a n d actual s t r e s s
system . . . . . . . . . . . . . . 602
4 . 8 . 8 . 1 . 4 . I n t e r f r a c t u r e communication
4 . 8 . 8 . 1 . 4 . 1 . Permeabil
4.8.8.1.4.2. Stress se n siti
4 . 8 . 8 . 2 . F r act u r e divergence . . . . . . . . . . . . . . .
4 . 8 . 8 . 3 . Temporary natural f r a c t u r e damage .
4 . 8 . 8 . 3 . 1 . I n t e r a c t i o n s between na
a n d s t i mu l ation f l u i d s
4.8.8.3.1.1. Natural c
4 . 8 . 8 . 3 . 1 . 2 . Dual f l u i d leakoff . . . . . . 605
4 . 8 . 8 . 3 . 1 . 3 . Ca pilla ry forc e s . 606
4.8.8.3.1.4. Impact of breaker s 607
4 . 8 . 8 . 3 . 1 . 5 . Water blocking . . . . . . . . . . 607
4 . 8 . 8 . 3 . 2 . Fluid l o s s ............................ 607
4 . 8 . 8 . 3 . 2 . 1 . Breakdown f r a c t u r i n g p r o -
cedures . . . . . . . . . 608
4 . 8 . 8 . 3 . 2 . 2 . Ca pilla ry pressure a n d
surfa c e tension . . . . . . . . . 609
4 . 8 . 8 . 3 . 2 . 3 . Dual leakoff behaviour . . 609
4 . 8 . 8 . 3 . 3 . Limited f r a c t u r e interconnectedness . . . 612
4 . 8 . 8 . 3 . 4 . Elevated treatment pressure . . . . . . . . . . . 612
4 . 8 . 8 . 3 . 5 . S t r e s s - s e n s i t i v i t y behaviour a n d aspe-
r i t y shearing . . . . . . . . . . . . . . . . . . . . . . . . 613
4 . 8 . 8 . 4 . Dendritic f r a c t u r i n g technique . . . . . . . . . . . . . . . . . . . 614
4 . 8 . 8 . 4 . 1 . Connection of natural a n d hydrau i c
f r a c t u r e s ...................... . . . . . . 614
4 . 8 . 8 . 4 . 1 . 1 . Diverting sta ge s . . . . . . . 614
4 . 8 . 8 . 4 . 1 . 2 . Reverse-f 1 ow p u l se stimu-
351
l a t i o n . . . . . . . . . . . . . . . . . . 615
4.8.8.4.2. Shear s l i p p a g e vs . t e n s i l e f a i l u r e . . . . 615
4.8.8.5. T a i l o r e d p u l s e l o a d i n g ............................ 616
4.8.8.6. Proppant p l u g g i n g o f n a t u r a l f r a c t u r e s . . . . . . . . . . . . 616
4.8.8.6.1. P r o d u c t i o n a c c e l e r a t i o n by p r o p p i n g o f
n a t u r a l c r a c k s ........................ 616
4.8.8.6.2. F r e s h r e s e r v o i r volume a c q u i s i t i o n and
r e c o v e r y enhancement by a r t i f i c i a l
f r a c t u r i n g ............................ 617
4.8.8.6.3. N a t u r a l p r o p p i n g o f sedimentary s h r i n -
kage c r a c k s ........................... 618
4.8.8.7. O t h e r aspects ..................................... 618
4.8.9. L a t e - s t a g e r e f r a c t u r i n g o f o l d w e l l s ........................ 619
4.8.9.0. General r e f r a c t u r i n g s i g n i f i c a n c e . . . . . . . . . . . . . . . . . 619
4.8.9.1. R e f r a c t u r i n g c a n d i d a t e w e l l c h o i c e . . . . . . . . . . . . . . . . 619
4.8.9.1.1. Well performance a f t e r o r i g i n a l s t i m u -
l a t i o n t r e a t m e n t ...................... 620
4.8.9.1.1.1. General aspects . . . . . . . . . 620
4.8.9.1.1.2. Success vs . f a i l u r e o f
o r i g i n a l f r a c t u r e j o b ... 621
4.8.9.1.2. Comparable approach o f r e f r a c t u r i n g
c a n d i d a t e s e l e c t i o n and m i n i f r a c t u r e
c a l i b r a t i o n t e s t e v a l u a t i o n . . . . . . . . . . . 621
4.8.9.2. A r e a l d i s t r i b u t i o n o f p o t e n t i a l r e s e r v o i r s ........ 622
4.8.9.3. M o b i l i z a t i o n o f a d d i t i o n a l hydrocarbon r e s e r v e s . . . 622
4.8.9.3.1. A m e l i o r a t e d f e a s i b i l i t y due t o w e l l
a m o r t i z a t i o n .......................... 622
4.8.9.3.2. P r o d u c t i o n d e c l i n e o f f s e t t i n g . . . . . . . . . 623
4.8.9.3.3. E a s i e r t e c h n i c a l t r e a t m e n t performance
by presence o f weakness p l a n e . . . . . . . . . 623
4.8.9.3.4. Recovery enhancement independent f r o m
r e s e r v o i r d e p l e t i o n stage . . . . . . . . . . . . . 624
4.8.9.3.5. Reservoir types s u i t a b l e f o r r e f r a c t u -
r i n g .................................. 624
4.8.9.4 Proppant s e l e c t i o n f o r r e f r a c t u r i n g ............... 624
4.8.9.4.1. S y n t h e t i c proppants vs . n a t u r a l sand . . 625
4.8.9.4.2. R e s e r v o i r p r e s s u r e vs . p r o p p a n t concen-
t r a t i o n ............................... 625
4.8.9.5 F r a c t u r e r e o p e n i n g and proppant placement d u r i n g
r e f r a c t u r i n g ...................................... 626
4.8.9.5.1. I n c r e a s i n g f r a c t u r e w i d t h and p r o p p a n t
c o n c e n t r a t i o n ......................... 626
4.8.9.5.1.1. Arrangement o f p r i m a r y
and secondary p r o p p a n t
l o a d .................... 626
4.8.9.5.1.2. Refracturing treatment
s i z e .................... 627
4.8.9.5.1.3. P r e s s u r e and s t r e s s d i s -
t r i b u t i o n . . . . . . . . . . . . . . . 627
4.8.9.5.1.4. P e r f o r a t e d i n t e r v a l con-
f i g u r a t i o n . . . . . . . . . . . . . . 627
4.8.9.5.2. P o s s i b i l i t i e s o f r e i n j e c t i o n complica-
t i o n s ................................. 627
4.8.9.6 . Combination o f h y d r a u l i c and e x p l o s i v e f r a c t u r i n g . 628
4.8.10. Combination o f a c i d and p r o p p a n t f r a c t u r i n g . . . . . . . . . . . . . . . . . 628
4.8.10.1. Proppant d i s s o l u t i o n .............................. 629
4.8.10.2. Treatment schedule and a c i d improvement . . . . . . . . . . . 629
4.8.10.2.1. J o i n t o r separated o p e r a t i o n . . . . . . . . . . 629
4.8.10.2.2. A c i d g e l l i n g and c r o s s l i n k i n g . . . . . . . . . 630
4.8.10.2.3. Succession o f stages . . . . . . . . . . . . . . . . . . 630
4.8.10.3. S p e c i a l a p p l i c a t i o n s .............................. 630
4.8.11. F r a c t u r e l e n g t h and h e i g h t o p t i m i z a t i o n ..................... 631
352
4 . 8 . 1 1 . 1 . R e s e r v o i r p e r m e a b i l i t y and w e l l s p a c i n g v s . f r a c -
ture l e n g t h ....................................... 631
4 . 8 . 1 1 . 1 . 1 . Long and s h o r t f r a c t u r e s i n low- and
h i g h - p e r m e a b i l i t y r e s e r v o i r s . . . . . . . . . . 631
4.8.11.1.1.1. Reservoir permeability
and f r a c t u r e l e n g t h . . . . 632
4.8.11.1.1.2. N e a r - w e l l b o r e damage
zone b y p a s s . . . . . . . . . . . . 632
4.8.11.1.1.3. Fracture flow capacity
and l e n g t h o p t i m i z a t i o n 632
4 . 8 . 1 1 . 1 . 2 . R e s e r v o i r and f r a c t u r e p a r a m e t e r s vs.
economical a s p e c t s ...........
4.8.11.1.2.1. Fracture penetr
n e t pay t h i c k n e s s ..
4.8.11.1.2.2. Other a s p e c t s . . . . . . . . . . 6 3 3
4 . 8 . 1 1 . 1 . 3 . P r e s s u r e d e c l i n e and f l u i d f l o w p a t t e r n 634
4 . 8 . 1 1 . 1 . 4 . F r a c t u r e e x t e n s i o n v s . r e s e r v o i r s h a p e 634
4 . 8 . 1 1 . 2 . F r a c t u r e c o n d u c t i v i t y vs. f r a c t u r e l e n g t h . . . . . . . . . 635
4 . 8 . 1 1 . 2 . 1 . Impact o f p r o p p a n t t y p e . . . . .
4 . 8 . 1 1 . 2 . 2 . F r a c t u r e f l o w c a p a c i t y o p t i m i z a t i o n . . . 636
4 . 8 . 1 1 . 2 . 3 . F r a c t u r e p r o d u c t i v i t y and f l u i d f l o w
p a t t e r n ............................... 636
4 . 8 . 1 1 . 2 . 4 . A c c e l e r a t i o n v s . u l t i m a t e r e c o v e r y en-
enhancement ........................... 637
4 . 8 . 1 1 . 2 . 5 . C r e a t e d , propped and e f f e c t i v e f r a c t u r e
l e n g t h ................................ 637
4 . 8 . 1 1 . 3 . F r a c t u r e f l o w c a p a c i t y vs. p r o p p a n t d i s t r i b u t i o n . . 637
4 . 8 . 1 1 . 4 . Net p r e s e n t v a l u e o p t i m i z a t i o n .................... 638
4 . 8 . 1 1 . 5 . F i e l d examples .................................... 639
4.8.11.6, Fracture height . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
4.9.4.1.3.2. S t r u c t u r a l c o n t r o l vs .
s t r e s s c o n t r o l .......... 650
4.9.4.2. Combination o f h o r i z o n t a l and v e r t i c a l f r a c t u r i n g . 651
4.9.4.2.1. F r a c t u r e c r e a t i o n ..................... 651
4.9.4.2.1.1. Thermal r e s e r v o i r expan-
s i o n and i n c r e a s i n g c l o -
s u r e s t r e s s ............. 651
4.9.4.2.1.2. H o r i z o n t a l f r a c t u r e s and
h o r i z o n t a l vs . v e r t i c a l
w e l l s ................... 651
4.9.4.2.1.3. M u l t i p l e h o r i z o n t a l and
v e r t i c a l f r a c t u r e propa-
g a t i o n .................. 652
4.9.4.2.1.4. Combination o f h y d r a u l i c
and e x p l o s i v e f r a c t u r i n g 653
4.9.4.2.2. F r a c t u r e management ................... 653
4.9.4.2.3. F r a c t u r e d e t e r m i n a t i o n ................ 654
4.9.4.2.3.1. F r a c t u r e g r a d i e n t vs .
overburden s t r e s s g r a -
d i e n t ................... 654
4.9.4.2.3.2. R e s e r v o i r expansion and
changing i n - s i t u s t r e s s . 655
4.9.4.3. Changes o f f r a c t u r e azimuth o r i e n t a t i o n ........... 655
4.9.4.3.1. On-trend and o f f - t r e n d w e l l p a t t e r n s .. 656
4.9.4.3.2. Staggered steam i n j e c t i o n i n t o o f f -
t r e n d w e l l p a i r s ...................... 656
4.9.4.3.3. Mechanisms o f f r a c t u r e azimuth o r i e n t a -
t i o n changes .......................... 656
4.9.5. C o l d w a t e r i n j e c t i o n e f f e c t s on h y d r a u l i c f r a c t u r i n g ........ 657
4.9.5.1. I n - s i t u s t r e s s and f r a c t u r e p r e s s u r e r e d u c t i o n .... 657
4.9.5.2. R e s e r v o i r temperature and f r a c t u r e g r a d i e n t reduc-
t i o n .............................................. 658
4.9.5.3. F o r m a t i o n p a r t i n g and s t r e s s r e d u c t i o n a t f r a c t u r e
t i p ............................................... 658
4.9.5.4. P r i m a r y and secondary f r a c t u r e s ................... 659
4.9.5.5. R e s e r v o i r pressure, i n j e c t i v i t y and f r a c t u r e l e n g t h 659
t e r f e r e n c e avoidance
4.10.5.1.3. L e n t i c u l a r t i g h t gas
4.10.5.1.4. Steam-drive o p e r a t i o n . . . . . . . . . . . . . . . . . 667
4.10.5.2. Geothermal r e s e r v o i r s ............................. 668
v a r i a t i o n ............................. 683
4.12.2.5.2. S l u r r y s e d i m e n t a t i o n and p r o p p a n t c l u s -
t e r f o r m a t i o n ......................... 683
4.12.3. P r o p p a n t f l o w b a c k ........................................... 683
4 . 1 2 . 3 . 1 . W e l l c l e a n u D ......... ............................. 684
4 . 1 2 . 3 . 1 . 1 . F r a c t u r e c o s u r e and p r o p p a n t t r a p p i n g 684
4 . 1 2 . 3 . 1 . 1 1. P r e s s u r e d e p l e t i o n and
f l u i d l e a k o f f ........... 684
4.12.3.1.1 2 . Pressure d e c l i n e a s s i s -
tance by c o n t r o l l e d f l u i d
p r o d u c t i o n . . . . . . . . . . . . . . 685
4 . 1 2 . 3 . 1 . 2 . P r o p p a n t f owback c o n t r o l and d i m i n u -
t i o n ..... ............................ 685
4.12.3.1.2.1. F l u i d f l o w v e l o c i t y and
p r e s s u r e d r o p ........... 685
4.12.3.1.2.2. F l u i d v i s c o s i t y and w e l l
c l e a n u p ................. 686
4 . 1 2 . 3 . 1 . 3 . E f f e c t s . o f f r a c t u r i n g f l u i d and c a p i l -
l a r y p r e s s u r e o n w e l l c l e a n u p ......... 686
4.12.3.1.3.1. Dimensionless f r a c t u r e
c o n d u c t i v i t y . . . . . . . . . . . . 687
4.12.3.1.3.2. C a p i l l a r y p r e s s u r e . . . . . . 687
4.12.3.2. P r o p p a n t g r a i n s i z e ............................... 687
4 . 1 2 . 3 . 3 . R e s i n - c o a t e d p r o p p a n t t a i l - i n ..................... 688
4.12.3.3.1. F r a c t u r i n g o p e r a t i o n f a i l u r e by prop-
p a n t f l o w b a c k ......................... 688
4.12.3.3.2. Package s t a b i l i t y improvement b y r e s i n -
c o a t e d p r o p p a n t s ...................... 689
4.12.3.3.2.1. P r o p p a n t f l o w b a c k c o n t r o l 689
4 . 1 2 . 3 . 3 . 2 . 2 . T a i l - i n l e n g t h and a d d i -
t i o n a l gravel packing
s t a b i l i z a t i o n . . . . . . . . . . . 689
4.12.3.4. Foam and e n e r g i z e d f r a c t u r i n g f l u i d s .............. 690
4 . 1 2 . 3 . 5 . S h u t - i n t i m e a d j u s t m e n t ........................... 691
4.12.4. P r o p p a n t c r u s h i n g ........................................... 691
4 . 1 2 . 4 . 1 . P r o p p a n t shock l o a d i n g ............................ 691
4 . 1 2 . 4 . 1 . 1 . B o t t o m h o l e f l o w i n g p r e s s u r e and choke
s i z e .................................. 691
4 . 1 2 . 4 . 1 . 2 . S t r e s s c o r r o s i o n c r a c k i n g . . . . . . . . . . . . . 692
4.12.4.2. P r e s s u r e drawdown and h y d r o c a r b o n p r o d u c t i o n r a t e s 692
4.12.4.2.1. Careful slow s t a r t i n g o f w e l l produc-
t i o n a f t e r hydraulic fracturing o r gra-
v e l p a c k i n g ........................... 692
4 . 1 2 . 4 . 2 . 2 . E f f e c t o f c r u s h i n g on c o n d u c t i v i t y o f
sand and b a u x i t e ...................... 693
4.12.4.2.3. F r a c t u r e c o n d u c t i v i t y degradation vs .
r e s i d u a l p r e s e r v a t i o n . . . . . . . . . . . . . . . . . 694
4.12.4.2.4. P r o p p a n t c r u s h i n g and c l o s u r e s t r e s s
r e s i s t i v i t y i n t e r v a l s . . . . . . . . . . . . . . . . . 694
4.12.4.3. P r o d u c t i o n c y c l i n g b y r e p e a t e d w e l l s h u t - i n . . . . . . . 694
4.12.4.3.1. Irrecoverable fracture conductivity di-
m i n u t i o n .............................. 695
4 . 1 2 . 4 . 3 . 2 . C o m b i n a t i o n o f p r o p p a n t embedment and
c r u s h i n g .............................. 695
4 . 1 2 . 4 . 3 . 3 . I m p a c t o f s h u t - i n t i m e . . . . . . . . . . . . . . . . 696
4.12.5. F l u i d a s p e c t s ............................................... 696
4.1. Introduction
As a consequence o f t h e p o i n t s d i s c u s s e d i n t h e p r e c e d i n g e c o n o m i c a l l y - o r i e n -
ted chapters, the r e l a t i v e l y retarded s i t u a t i o n i n the hydraulic proppant f r a c -
t u r i n g and g r a v e l p a c k i n g scenery i n Europe and o t h e r i n t e r n a t i o n a l markets
( w i t h r e s p e c t t o t h e USA where a c t i v i t y i s g e n e r a l l y on a h i g h e r l e v e l ) a f t e r
t h e o i l p r i c e drop i n 1986 ( c f . s e c t i o n 2 . 2 . 1 . 1 . 2 . ; p a r t i a l l y l a s t i n g u n t i l
1987 and s t i l l n o t f u l l y r e c o v e r e d i n 1988 i n some areas, a l s o as a consequence
o f i t s a c c e n t u a t i o n by t h e accompanying and f o l l o w i n g US $ exchange r a t e c o l l a p -
se up t o i t s h i s t o r i c a l minimum l e v e l ; c f . s e c t i o n 2 . 2 . 1 . 3 . ) s h o u l d be t a k e n by
b o t h s e r v i c e and p r o p p a n t companies as a c h a l l e n g i n g o p p o r t u n i t y t o u n d e r s t a n d
t h e l e s s o n and n o t t o r e p e a t t h e m i s t a k e s o f t h e p a s t , b u t t o l a y now p a t i e n t l y
t h e necessary groundwork i n h i t h e r t o i n s u f f i c i e n t l y a t t e n d e d markets f o r n e a r -
f u t u r e development o r even booming by h e l p i n g t o i n t r o d u c e and t o promote va-
r i o u s t e c h n o l o g i c a l p o s s i b i l i t i e s ( i n c o r p o r a t e d i n t o sound m a r k e t i n g concepts)
o f enhancing t h e g e n e r a l s t i m u l a t i o n p o t e n t i a l and t h u s a t t h e b o t t o m o f t h e
l i n e o i l and gas s u p p l y . A f t e r b r i e f l y s k e t c h i n g and c h a r a c t e r i z i n g p o s s i b i l i -
t i e s o f expanding t h e h y d r a u l i c p r o p p a n t f r a c t u r i n g market i n t h e near f u t u r e ,
an o u t l i n e o f t h e t e c h n i c a l r e v i e w i s g i v e n .
The c o n v e n t i o n a l o r m o d i f i e d l i m i t e d - e n t r y t e c h n i q u e ( c f . s e c t i o n 4 . 2 . 2 . 2 . )
using b a l l sealers o f f e r s the best p o s s i b i l i t i e s o f d i v e r t i n g s t i m u l a t i o n t r e a t -
ments o f new w e l l c o m p l e t i o n s (HARRISON 1971). S i n g l e - s t a g e m u l t i p l e - z o n e s t i m u -
l a t i o n i s a l s o d i s c u s s e d by EASON ( 1 9 8 5 ) . S e l e c t i v e f r a c t u r i n g w i t h s e a l i n g
b a l l s as d i v e r t i n g m a t e r i a l s i s a d j u s t i n g t h e r e q u i r e m e n t o f zones w i t h d i f f e -
r e n t f r a c t u r e p r e s s u r e c a p a c i t y and i n c r e a s i n g t h e coverage o f propped f r a c t u r e
w i t h i n a l o n g p e r f o r a t i o n i n t e r v a l ( L I & ZHU 1986). The d i s c u s s i o n as f o l l o w s
focusses on advantages and drawbacks o f b a l l s e a l e r s , i n j e c t i o n r a t e vs. t r e a t -
ment s t a g i n g , f l o a t i n g and s i n k i n g b a l l s e a l e r s , t r e a t m e n t sequence i n m u l t i -
l a y e r r e s e r v o i r s , and i n s e r t i o n and removal o f b l o c k i n g m a t e r i a l s . Some com-
ments a r e a l s o o f f e r e d on wax-based p e l l e t s .
i s c a r r i e d o u t ( r o c k s a l t has a l s o e x c e l l e n t c h a r a c t e r i s t i c s as f l u i d - l o s s a d d i -
t i v e f o r t e m p o r a r y h a i r l i n e c r a c k p l u g g i n g f o l l o w e d b y d i s s o l u t i o n and t h u s
e l i m i n a t i o n o f any b l o c k i n g e f f e c t s ; c f . s e c t i o n s 1 . 4 . 1 1 . 2 . and 4 . 8 . 8 . 3 . ) .
W h i l e t r a d i t i o n a l l y p e r f o r a t i o n breakdown p r i o r t o s t i m u l a t i o n t r e a t m e n t s
was p e r f o r m e d b y b a l l and c u p s e a l e r s , t e m p o r a r y b l o c k i n g a g e n t s , o t h e r d i v e r t -
i n g means (HARRISON 1 9 7 1 g i v e s a h i s t o r i c a l r e v i e w o f d i v e r t i n g a g e n t s ) , and
h i g h f l u i d i n j e c t i o n r a t e s , SCOTT ( 1 9 8 6 ) p r e s e n t s p r e c i s i o n p e r f o r a t i o n b r e a k -
down b y u s i n g a h o o k - w a l l s t r a d d l e p a c k e r t h a t i s o p e r a t e d w i t h m i n i m a l p r e s -
s u r e and pumping r a t e t o h e l p p r e v e n t c r a c k e x t e n s i o n o r p r o l o n g a t i o n i n t o un-
w a n t e d gas- o r w a t e r - b e a r i n g zones o r h o r i z o n s . M u l t i p l e f r a c t u r i n g w i t h i n one
w e l l can i n c l u d e c r e a t i o n o f a s i n g l e f r a c t u r e each i n e v e r y p a y h o r i z o n o r c a n
c o m p r i s e f o r m a t i o n o f s e v e r a l c r a c k s w i t h i n one r e s e r v o i r l e v e l . I n t h e l a t t e r
case, t h e m u l t i p l e s y s t e m c o n s i s t s o f p r i m a r y and a u x i l i a r y f r a c t u r e s w i t h
u s u a l l y f o u r - t o e i g h t - w i n g r a d i a l f r a c t u r e s (CHOO & WU 1987; c f . a l s o s e c t i o n s
4.2.2.1.3. and 4 . 7 . 3 . ) . I n c h a l k f r a c t u r i n g , c r o s s l i n k e d p o l y m e r s a r e o c c a s i o -
n a l l y u t i l i z e d as d i v e r t i n g a g e n t s ( H I L L , CLEMENT & WARD 1977; c f . s e c t i o n
4.5.4.).
T a i l o r e d p u l s e l o a d i n g i s an i n t e r m e d i a t e s t r a i n r a t e r o c k f r a c t u r i n g p r o -
c e s s g e n e r a t i n g m u l t i p l e c r a c k n e t w o r k s w h i c h have a h i g h e r p r o b a b i l i t y o f i n -
t e r s e c t i n g f a r - f i e l d n a t u r a l f r a c t u r e s t h a n c r a c k s c r e a t e d b y e x p l o s i v e o r con-
365
4.2.2.1.3.3.3.Other aspects
A s u i t e o f f a c t o r s c o n t r o l s o r i g i n o f m u l t i p l e c r a c k s by t a i l o r e d p u l s e l o a d -
i n g (SWIFT & KUSUBOV 1981). T h r e s h o l d breakdown p r e s s u r e i n c r e a s e s p r o p o r t i o n a -
t e l y w i t h l o a d i n g r a t e , and t h e o n s e t l o a d i n g r a t e f o r m u l t i p l e f r a c t u r i n g de-
366
c r e a s e s w i t h i n c r e a s i n g w a t e r c o n t e n t . Crack number i n c r e a s e s w i t h l o a d i n g r a t e
above t h e o n s e t l o a d i n g r a t e . I f f l u i d i n t r u s i o n i s p r e v e n t e d , o n l y a f e w f r a c -
t u r e s o c c u r r e g a r d l e s s o f l o a d i n g r a t e and c o n f i n e m e n t c o n d i t i o n s . The m u l t i p l e
f r a c t u r i n g process a t i n t e r m e d i a t e l o a d i n g r a t e s i s governed b y f l u i d d i f f u s i o n
through t h e porous s o l i d coupled t o t h e s t r u c t u r a l deformation o f the s o l i d .
The mechanism r e s p o n s i b l e f o r m u l t i p l e f r a c t u r i n g a p p e a r s t o b e t h e e f f e c t o f
t r a n s i e n t pore pressure buildup i n the near v i c i n i t y o f the wellbore r e s u l t i n g
f r o m t h e d i f f u s i v e i n t r u s i o n o f t h e b o r e h o l e f l u i d . B r i t t l e f r a c t u r i n g f o r un-
d e r s t a n d i n g o f h i g h - e n e r g y g a s s t i m u l a t i o n i s d i s c u s s e d b y KRUGMAN ( 1 9 8 6 ) .
T a i l o r e d p u l s e loading i s a p o s s i b i l i t y t o c r e a t e m u l t i p l e f r a c t u r e s o f maxi-
mum l e n g t h b y c o n t r o l l i n g t h e i n c r e a s e r a t e and t h e r e f o r e p r e v e n t i n g f o r m a t i o n
o f a p r e s s u r e s t r e s s cage w h i c h i s common i n s t a n d a r d e x p l o s i v e f r a c t u r i n g
(FOURNEY, HOLLOWAY & SIMHA 1 9 8 4 ) . When d e t o n a t i n g o r d i n a r y e x p l o s i v e s , t h e p r e s -
s u r e r i s e r a t e s w i t h i n t h e b o r e h o l e a r e t o o r a p i d and c r e a t e a s t r e s s cage b y
p l a s t i c deformation o f t h e r o c k i n t h e w e l l b o r e v i c i n i t y . A f t e r t h e passage o f
o u t g o i n g s t r e s s waves, t h e e x p l o s i v e l o a d i n g r e s u l t s i n a c o m p r e s s i v e r e s i d u a l
s t r e s s w h i c h p r e v e n t s t h e h i g h - p r e s s u r e gases f r o m e n t e r i n g t h e n e w l y - f o r m e d
f r a c t u r e s , t h e r e b y l e a d i n g t o much s h o r t e r f r a c t u r e s t h a n d e s i r e d and a l s o i n h i -
b i t i n g t h e f r e e f l o w o f gas o r o i l back i n t o t h e w e l l b o r e . T a i l o r e d p u l s e l o a d -
i n g b y p r o p e l l a n t s (SCHMIDT, WARPINSKI & COOPER 1980) o r stemming (FOURNEY, BAR-
KER & HOLLOWAY 1981; FOURNEY, HOLLOWAY & SIMHA 1984; YOUNG, BARKER & CLARK
1 9 8 4 ) , however, c a n s u c c e s s f u l l y c r e a t e s u f f i c i e n t l y l o n g m u l t i p l e f r a c t u r e s .
W h i l e p r o p e l l a n t a p p l i c a t i o n i s q u i t e e x p e n s i v e and t h e r a t e o f d e f l a g r a t i o n
o f p r o p e l l a n t s depends s t r o n g l y o n c o n f i n e m e n t and t h e r e f o r e o n p r e s s u r e , stem-
induced f r a c t u r i n g works w i t h highly-decoupled conventional e x p l o s i v e charges
t h a t a r e l o c a t e d a t t h e b o t t o m o f a b o r e h o l e t h a t has been d r i l l e d t o a d e p t h
beyond t h e pay zone. The w e l l i s c l o s e d o f f w i t h a p a c k e r o r p e d a l b a s k e t l o c a -
t e d a t t h e t o p o f t h e p a y zone, and s e v e r a l m e t r e s o f c r u s h e d g r a v e l a r e u s e d
t o e n s u r e t h a t t h e stemming column w i l l b r i d g e i n t h e h o l e when t h e e x p l o s i v e
d e t o n a t e s . Upon f i r i n g , a i r shock and d e t o n a t i o n p r o d u c t s p r o p a g a t e upwards i n
t h e b o r e h o l e and when t h e y r e a c h t h e stemming, shock r e f l e c t i n g c r e a t e s a seve-
r a l - f o l d p r e s s u r e i n c r e a s e o f f a v o u r a b l e m a g n i t u d e and r a t e . The absence o f
367
M o d e l l i n g simultaneous p r o p a g a t i o n o f a s e r i e s o f h y d r a u l i c a l l y - i n d u c e d f r a c -
t u r e s t h u s r e v e a l s t h a t t h e e l a s t i c i n t e r a c t i o n between c o l l i n e a r c r a c k s g i v e s
r i s e t o l a r g e r f r a c t u r e w i d t h s o r l o w e r apparent s t i f f n e s s e s , whereas f o r p a r a l -
l e l cracks, t h e r e s u l t s a r e r e v e r s e , and t h e r e f o r e i n d i v i d u a l f r a c t u r e s a r e i n -
v a r i a b l y s h o r t e r i n t h e f i r s t case. I n a s e r i e s o f f r a c t u r e s o r i g i n a t i n g f r o m
d i f f e r e n t i n t e r v a l s , t h e v a r i o u s i n d i v i d u a l c r a c k s grow i n d e p e n d e n t l y f r o m each
o t h e r and even a r e n o t knowing t h e e x i s t e n c e o f t h e i r neighbours. Q u a l i t a t i v e
e s t i m a t e s o f f r a c t u r e geometries can be made c o r r e s p o n d i n g t o i n c r e m e n t a l i n -
j e c t i o n pressures, and t h e knowledge o f s t r e s s d i s t r i b u t i o n s p r e v a i l i n g w i t h i n
t h e p e r f o r a t i o n i n t e r v a l s i s e s s e n t i a l f o r an a c c u r a t e p r e d i c t i o n o f f r a c t u r e
sizes.
m u l t i p l e h y d r a u l i c f r a c t u r e s i n s h a l e gas r e s e r v o i r s t r a v e r s e d by a h o r i z o n t a l
b o r e h o l e . M u l t i p l e h y d r a u l i c c r a c k s can be induced f r o m a h o r i z o n t a l b o r e h o l e
d u r i n g a s i n g l e pumping event, b u t f r a c t u r e p r o p a g a t i o n i s s t r o n g l y i n f l u e n c e d
by t h e n a t u r a l c r a c k system. Low i n j e c t i o n r a t e s d u r i n g a h y d r a u l i c f r a c t u r i n g
o p e r a t i o n a l l o w e x t e n s i o n o f n a t u r a l j o i n t s w i t h a low-angle r e l a t i o n s h i p t o
t h e p r i n c i p a l s t r e s s o r i e n t a t i o n , whereas h i g h e r i n j e c t i o n r a t e s g e n e r a l l y r e -
s u l t i n i n d u c i n g f r a c t u r e s c o n t r o l l e d by t h e s t r e s s f i e l d . WANNER, CHESNUT &
COX (1979) p o i n t o u t t h a t i n t h i c k gross r e s e r v o i r s e c t i o n s where numerous t h i n
sands a r e d i s t r i b u t e d which f o r m o n l y a f r a c t i o n o f t h e t o t a l n e t pay i n d i c a t e d
by l o g s , t h e key t o s u c c e s s f u l e x p l o i t a t i o n o f these t h i n sands l i e s i n t h e use
o f r e l a t i v e l y s m a l l d i s c r e t e f r a c t u r e t r e a t m e n t s f o r each sand r a t h e r t h a n mas-
s i v e f r a c t u r i n g o f a t h i c k gross s e c t i o n ( c f . a l s o KNUTSON & WARD 1977).
p e r f o r a t i o n s t o pass a f i n i t e volume o f l i q u i d a t a g i v e n d i f f e r e n t i a l p r e s s u r e
(EASON 1 9 8 5 ) . Each p e r f o r a t i o n a c t s as a choke d i v e r t i n g f l u i d t o each s u c c e s s i -
ve one. W i t h i n c r e a s i n g i n j e c t i o n r a t e , a l l p e r f o r a t i o n s w i l l e v e n t u a l l y t a k e
up f l u i d a t maximum c a p a c i t y i f a s u f f i c i e n t p r e s s u r e d i f f e r e n t i a l i s h o l d
across t h e p e r f o r a t i o n s . The f o l l o w i n g overview p r e s e n t s some aspects o f s i m u l -
taneous f l u i d e n t r y i n t o m u l t i p l e zones, p r e s s u r e d r o p across t h e p e r f o r a t i o n s ,
i n f l u e n c e o f screenouts, and f l u i d d i s t r i b u t i o n and p e r f o r a t i o n arrangement.
O t h e r l i m i t e d - e n t r y t r e a t m e n t s f a i l because c r a c k d e s i g n assumes t h a t a
s i n g l e f r a c t u r e w i l l be generated across t h e e n t i r e completed i n t e r v a l , whereas
i n r e a l i t y a m u l t i f r a c t u r e system o r i g i n a t e s c o n s i s t i n g o f independent c r a c k s
w i t h i n the i n d i v i d u a l horizons i f s u f f i c i e n t l y t h i c k b a r r i e r s separate the sto-
reys, w i t h each f r a c t u r e h a v i n g t o r e c e i v e enough f l u i d i n o r d e r t o p r e v e n t p r e -
mature s c r e e n o u t t e r m i n a t i o n o f t h e j o b ( c f . s e c t i o n 4.2.2.2.3.). The more i n d e -
pendent c r a c k s o r i g i n a t e across t h e completed segment, t h e more a c c u r a t e f l u i d
d i s t r i b u t i o n has t o be f o r t h e purpose o f a v o i d i n g screenout f a i l u r e . Some com-
ments on f l u i d volume and p e r f o r a t i o n number as w e l l as shear d e g r a d a t i o n and
f l u i d v i s c o s i t y a r e o f f e r e d as f o l l o w s .
370
a r e f r e q u e n t l y provoked by t h e s p i k e s i n s t a i r s t e p p r o p p a n t schedules, w i t h
smooth ramping schedules b r i n g i n g i n h i g h e r proppant c o n c e n t r a t i o n s i n t o t h e
f r a c t u r e w i t h l e s s screenout r i s k ( c f . s e c t i o n 4 . 3 . 3 . 5 . ) .
L i m i t e d - e n t r y t e c h n i q u e o f t e n a s c e r t a i n s t h a t t h e number o f open p e r f o r a -
t i o n s matches t r e a t i n g r a t e which can be achieved (CONWAY & H A R R I S 1982). I f
t o o many p e r f o r a t i o n s e x i s t o v e r a l a r g e i n t e r v a l i n a m u l t i p l e - e n t r y design,
then t o o many o f t h e p e r f o r a t i o n s may serve o n l y as f l u i d t h i e f zones which can
cause t o o s h o r t f r a c t u r e l e n g t h due t o p r e s s u r e d i s s i p a t i o n o r can even provoke
premature s c r e e n o u t t e r m i n a t i o n . On t h e o t h e r hand, i f o n l y a few o f t h e p e r f o -
r a t i o n s t h a t have been s h o t a r e open, then h i g h t r e a t i n g p r e s s u r e s may r e s u l t
which i n t u r n can g i v e r i s e t o screenout f a i l u r e o r non-optimum p r o p p a n t p l a c e -
ment. L i m i t e d - e n t r y p e r f o r a t i n g i s o f t e n combined w i t h s e p a r a t e a c i d b a l l - o u t
i n o r d e r t o open t h e p e r f o r a t i o n s (WEBSTER 1977).
Shales a r e no a b s o l u t e b a r r i e r s t o f r a c t u r e m i g r a t i o n , b u t a r e o n l y e f f i -
c i e n t i n c o n t a i n i n g c r a c k s i f a c e r t a i n c r i t i c a l s t r e s s c o n t r a s t i s n o t under-
passed (AHMED 1988; c f . s e c t i o n s 4.2.2.5.3. and 4 . 2 . 3 . 2 . 2 . ) . Weakly-bonded i n -
t e r f a c e s a t s h a l l o w d e p t h may s t o p f r a c t u r e growth (DANESHY 1978), and a l s o
372
l i n g o i l price.
A l t h o u g h i n j e c t i n g a t a h i g h e r r a t e y i e l d s a more e f f e c t i v e t r e a t m e n t , i t i s
o f t e n n e c e s s a r y t o keep t h e o p e r a t i o n a l p r e s s u r e s b e l o w f o r m a t i o n c r i t i c a l p r e s -
s u r e d u r i n g t h e j o b i n o r d e r t o m a x i m i z e l a t e r a l g r o w t h and t o c o n t r o l v e r t i c a l
p r o p a g a t i o n o f t h e f r a c t u r e (MENG & BROWN 1 9 8 7 ) . F o r d e t e r m i n a t i o n o f t h e m a x i -
mum a l l o w a b l e pumping r a t e , p i p e f r i c t i o n p r e s s u r e , shear degradation o f t h e
f r a c t u r i n g f l u i d , and s u r f a c e t r e a t i n g p r e s s u r e have a l s o t o be c o n s i d e r e d . The
d i s c u s s i o n as f o l l o w s f o c u s s e s o n d e c r e a s i n g pumping r a t e and t o t a l j o b s i z e ,
p r e s s u r e g r o w t h and s c r e e n o u t t e r m i n a t i o n , f r a c t u r e h e i g h t and f l u i d d i s t r i b u -
t i o n , and t u b u l a r e n l a r g e m e n t and horsepower d i m i n u t i o n .
375
p e r i m e n t s on f r a c t u r e p r o p a g a t i o n and l i m i t i n g e f f e c t s a r e c a r r i e d o u t by MEO-
LIN & MASSE ( 1 9 8 4 ) .
V e r t i c a l p r o p a g a t i o n o f t h e f r a c t u r e can be l i m i t e d by r e d u c i n g f l u i d p r e s -
s u r e which i s much b e t t e r achieved by m i n i m i z i n g f l u i d v i s c o s i t y t h a n by l o w e r -
i n g pumping r a t e s (SIMONSON, ABOU-SAYEO & CLIFTON 1978). Lower f l u i d v i s c o s i -
t i e s a r e p o s s i b l e t o be a p p l i e d i n c o n n e c t i o n w i t h l i g h t e r proppants, w i t h a l -
most i d e n t i c a l t r a n s p o r t c o n d i t i o n s b e i n g p r o v i d e d f o r l i g h t p r o p p a n t s by low-
v i s c o s i t y f l u i d s and f o r heavy p r o p p a n t s by h i g h - v i s c o s i t y f l u i d s ( t h e same ap-
p l i e s f o r placement o f g r a v e l by s a n d - c o n t r o l c a r r i e r f l u i d s ; c f . section
5 . 3 . 3 . ) . The p o s s i b i l i t y o f r e d u c i n g f l u i d p r e s s u r e by f l u i d v i s c o s i t y f o r f r a c -
t u r e containment by v a r i a t i o n o f p r o p p a n t w e i g h t i s t h e g r e a t e s t advantage o f
l o w - d e n s i t y i n t e r m e d i a t e - s t r e n g t h proppants (CUTLER, ENNISS, JONES & CARROLL
1983).
The p u r p o s e o f t h i s s p e c i a l t r e a t m e n t i s t o e x c l u d e f r a c t u r e g r o w t h i n t o t h e
l o w e r w a t e r - p r o d u c i n g i n t e r v a l o f t h e g a s - b e a r i n g p a y f o r m a t i o n due t o i t s c l o -
se p o s i t i o n t o t h e g a s - w a t e r - c o n t a c t i n a d o w n s t r u c t u r a l s i t u a t i o n , o r i f c r e a -
t i o n o f t h e c r a c k c a n n o t be p r e v e n t e d , t h e d e n s i t y - c o n t r o l l e d f r a c t u r i n g f l u i d
sequence aims on e x c l u s i o n o f p r o p p i n g o f t h e l o w e r s e c t i o n o f t h e c r a c k , t h e r e -
b y p r o v o k i n g i t s c l o s u r e and r e h e a l i n g a f t e r t e r m i n a t i o n o f t h e j o b and t h u s
g u a r a n t e i n g t h a t gas e x p l o i t a t i o n f r o m t h e p r o p p e d u p p e r s e c t i o n o f t h e f r a c t u -
r e w i l l n o t be d i s t u r b e d b y w a t e r p r o d u c t i o n f r o m t h e l o w e r i n t e r v a l . Comments
on v e r t i c a l f r a c t u r e p r o p a g a t i o n c o n t a i n m e n t by c o n t r o l l i n g s t i m u l a t i o n f l u i d
d e n s i t y as w e l l as pumping r a t e s and p r e s s u r e a r e a l s o g i v e n b y KOZIK, BAILEY &
HOLDITCH ( 1 9 7 9 ) .
D i f f e r e n c e s i n l i t h o l o g i c a l f o r m a t i o n p r o p e r t i e s have d e c i s i v e i m p a c t o n d i f -
ferences i n f r a c t u r e pressure capacity ( n e t pressure i n the f r a c t u r e ) i n d i f f e -
r e n t r e s e r v o i r s w h i c h r e p r e s e n t d i f f e r e n c e s i n minimum i n - s i t u s t r e s s between
b o t h t r e a t e d zone and b a r r i e r l a y e r . S e l e c t i o n o f t h e r i g h t p e r f o r a t i o n i n t e r -
v a l c a n advance t o t h e k e y e l e m e n t o f f r a c t u r e h e i g h t c o n t a i n m e n t u n d e r c e r t a i n
fracture-pressure capacities according t o the d i s t r i b u t i o n o f i n - s i t u stress i n
t h e zones.
r e s e r v o i r . P r e f e r e n t i a l downward g r o w t h o f h y d r a u l i c f r a c t u r e s i s a l s o r e p o r t e d
by WARPINSKI, BRANAGAN, SATTLER, CIPOLLA, LORENZ & THORNE 1988).
ty f l o w block.
S i n c e t h i s a r t i f i c i a l b a r r i e r does n o t a l l o w f l u i d p r e s s u r e t o r e a c h t h e up-
p e r b o u n d i n g l a y e r , t r e a t i n g p r e s s u r e c a n be i n c r e a s e d w i t h o u t t h e r i s k o f ha-
v i n g upward f r a c t u r e p r o p a g a t i o n . The p a r t i c l e s o f t h e b u o y a n t d i v e r t e r m u s t b e
s m a l l enough s o t h a t o n l y n e g l i g i b l e m e c h a n i c a l damage o c c u r s d u r i n g t h e pump-
i n g operation, and m u s t be l a r g e enough so t h a t t h e d i v e r t e r w i l l n o t be c a r -
r i e d i n t o t h e p r o p p a n t bed b y p r o d u c t i o n f l u i d s and r e d u c e t h e a v a i l a b l e f r a c t u -
re c o n d u c t i v i t y by invasion o f the i n t e r p r o p p a n t p o r o s i t y ( c f . s e c t i o n
1.4.11.2.1.). The r i s i n g r a t e o f t h e d i v e r t e r d e c r e a s e s w i t h i n c r e a s i n g c a r r i e r
f l u i d v i s c o s i t y . I n o r d e r t o be e f f e c t i v e , t h e b u o y a n t d i v e r t e r has t o b e i n t r o -
duced i n t h e p r e p a d s t a g e f o r r a p i d d e p o s i t i o n o f t h e m a j o r p o r t i o n o f t h e
b l o c k i n g a d d i t i v e n e a r t h e w e l l b o r e , as f r a c t u r e h e i g h t i s g r e a t e s t i n t h e imme-
d i a t e s u r r o u n d i n g s o f t h e b o r e h o l e , because t h e h y d r a u l i c p r e s s u r e i n t h e v e r y
v i c i n i t y o f t h e w e l l b o r e i s g r e a t e r t h a n a t any o t h e r p o i n t a l o n g t h e l e n g t h o f
the fracture.
v e r t i c a l f r a c t u r e e x t e n s i o n i s a l s o a r r e s t e d because t h e p l u g does n o t a l l o w
t h e a c t i v e f l u i d p r e s s u r e i n t h e main p o r t i o n o f t h e c r a c k t o r e a c h t h e h e i g h t
extremities.
The i n d i c a t e d changes i n f l u i d v i s c o s i t y do n o t o n l y m i n i m i z e u l t i m a t e f r a c -
t u r e h e i g h t , b u t a l s o enhance f l u i d displacement down and a l o n g t h e c r a c k
through m o b i l i t y analogy. The h i g h e r v i s c o s i t y o f t h e p l u g - c a r r y i n g stage w i t h
r e s p e c t t o t h e pad p r o v i d e s a f a v o u r a b l e m o b i l i t y c o n d i t i o n f o r d i s p l a c i n g t h e
pad down t h e f r a c t u r e w i t h o u t b r e a k t h r o u g h o f f l o w - b l o c k i n g m a t e r i a l . The lower
v i s c o s i t y o f t h e p r o p p a n t - t r a n s p o r t i n g f l u i d r e l a t i v e t o t h e p l u g stage g i v e s
an u n f a v o u r a b l e m o b i l i t y c o n d i t i o n f o r d i s p l a c i n g t h e buoyant d i v e r t e r down t h e
c r a c k and enhances p r o p p a n t b r e a k t h r o u g h which maximizes t h e amount o f f l o w
b l o c k m a t e r i a l b e i n g d i s p l a c e d v e r t i c a l l y i n t o t h e s h a l e s and m i n i m i z e s t h e
q u a n t i t y o f i t moved towards t h e l a t e r a l f r a c t u r e t i p . SETTARI (1985) a l s o con-
c l u d e s t h a t a proppant bank a t t h e f r a c t u r e bottom o r buoyant proppants concen-
t r a t e d a t t h e f r a c t u r e t o p can p r o v i d e e f f e c t i v e b a r r i e r s t o v e r t i c a l c r a c k p r o -
pagation.
c r a c k commences w i t h t h e i n t e r v a l s a v e r a g i n g t h e l e a s t f r a c t u r e g r a d i e n t pressu-
r e , and o t h e r h o r i z o n s p r e f e r e n t i a l l y open up and propagate as t h e w e l l b o r e
pumping p r e s s u r e i n c r e a s e s . P o s t s t i m u l a t i o n p r o d u c t i o n h i s t o r y surveys o f t e n r e -
veal t h a t s m a l l e r f r a c t u r e l e n g t h s a r e t y p i c a l l y a s s o c i a t e d w i t h pay zones e x h i -
b i t i n g t h e h i g h e s t f r a c t u r e g r a d i e n t pressure, l e a d i n g t o i n e f f i c i e n t deple-
t i o n , whereas l o w - s t r e s s e d i n t e r v a l s g i v e r i s e t o h i g h c r a c k c o n d u c t i v i t y which
i s o f t e n more t h a n i s r e q u i r e d t o d r a i n t h e s u r r o u n d i n g r e s e r v o i r , and t r e a t -
ments i n i t i a t e d i n s t r u c t u r a l l y deep l o w - s t r e s s e d s t o r e y s may e a s i l y m i g r a t e
i n t o a nearby a q u i f e r . H y d r a u l i c f r a c t u r e p r o p a g a t i o n f r o m one o r s e v e r a l
p o i n t s depends on comparison o f f r a c t u r e g r a d i e n t p r e s s u r e and r o c k mechanical
p r o p e r t i e s between source and s u r r o u n d i n g p o i n t s . As t h e c r a c k grows, t h e hydro-
s t a t i c f l u i d g r a d i e n t begins t o a f f e c t t h e p r e s s u r e a t e v e r y p o i n t on t h e f r a c -
t u r e t i p which i n t u r n a f f e c t s f r a c t u r e p r o p a g a t i o n .
I f p r e s s u r e p o t e n t i a l w i t h i n t h e c r a c k t i p s and s t r e s s p o t e n t i a l w i t h i n t h e
s u r r o u n d i n g r o c k can be d e f i n e d , p r e d i c t i o n of f r a c t u r e p r o p a g a t i o n w i t h i n c r e a -
s i n g t r e a t m e n t volume and p r e s s u r e w i t h i n t h e crack i s p o s s i b l e . F r a c t u r e propa-
g a t i o n a t v a r i o u s m u l t i p l e s t o r e y s can t h e r e f o r e be c o n t r o l l e d by maneuvering
t h e p r e s s u r e a t i n t e r v a l face, by s e l e c t i v e l y p o s i t i o n i n g t h e p e r f o r a t i o n s , and
by u s i n g necessary s t a g i n g and p a c k o f f r e q u i r e m e n t s . The m u l t i p l e - z o n e f r a c t u -
r i n g p r o g n o s i s t e c h n i q u e (AHMED, NEWBERRY & CANNON 1985) combines s o n i c wave-
f o r m a n a l y s i s w i t h b u l k volume e v a l u a t i o n and l i n e a r f r a c t u r e mechanics w i t h
t r e a t m e n t f l u i d d e n s i t y i n o r d e r t o y i e l d an a c c u r a t e f r a c t u r e g r a d i e n t p r e s -
s u r e d i s t r i b u t i o n i n and around t h e hydrocarbon-bearing i n t e r v a l s and t o p r o -
duce an e x a c t p r e d i c t i o n o f crack m i g r a t i o n b e h a v i o u r i n r e l a t i o n t o bottomhole
treatment pressure ( c f . also section 6.2.5.). Fracture height migrates a t the
w e l l b o r e w i t h i n c r e a s e s i n t r e a t m e n t p r e s s u r e above t h e average f r a c t u r e g r a -
d i e n t p r e s s u r e o f t h e p e r f o r a t e d zone. F r a c t u r e p r e s s u r e g r a d i e n t i s a f u n c t i o n
p r i m a r i l y o f overburden s t r e s s g r a d i e n t , pore p r e s s u r e g r a d i e n t , and r a t i o o f
h o r i z o n t a l t o v e r t i c a l s t r e s s (EATON 1969).
i f s u f f i c i e n t p r e s s u r e d i f f e r e n c e s cannot be c r e a t e d by p l a c i n g fewer p e r f o -
r a t i o n s i n t h e t o p h o r i z o n and i n c r e m e n t a l p e r f o r a t i o n s i n t h e b o t t o m s e c t i o n ,
then each p o r t i o n s h o u l d be t r e a t e d s e p a r a t e l y i n o r d e r t o c r e a t e s u f f i c i e n t l y
l o n g f r a c t u r e s i n b o t h zones. Excessive f r a c t u r e p r e s s u r e s have t o be avoided,
because t h i s may l e a d t o f l u i d l o s s i n t o boundary l i t h o l o g i e s between t h e pay
sand i n t e r v a l s which can t r i g g e r premature screenout f a i l u r e o f t h e j o b ( c f .
section 6.2.4.2.1.). Some comments on f r a c t u r e o r i e n t a t i o n and movement as w e l l
as i n - s i t u s t r e s s d i f f e r e n c e s w i t h f a c i e s t y p e a r e o f f e r e d as f o l l o w s .
4.2.2.5.3.2. I n - s i t u s t r e s s d i f f e r e n c e s w i t h f a c i e s type
The reason f o r v e r t i c a l f r a c t u r a b i l i t y d i f f e r e n c e s w i t h some r e s e r v o i r zones
opening up e a r l i e r than o t h e r s and r e s t r i c t i o n s o f c o n n e c t i v i t y o f superimposed
pay s e c t i o n s through i n t e r v e n i n g b a r r i e r h o r i z o n s a r e d i f f e r e n c e s o f i n - s i t u
s t r e s s e s w i t h d e p o s i t i o n a l environment and l i t h o l o g y (NORTHROP 1988; c f . sec-
t i o n 4.2.2.3.1.3. and 4.2.3.2.2.). Large c o n t r a s t s o f i n - s i t u s t r e s s magnitude
between r e s e r v o i r and b a r r e n r o c k s i m p l y a s t r o n g tendency f o r f r a c t u r e c o n t a i n -
ment and v e r y h i g h p r e s s u r e s a r e r e q u i r e d t o break t h r o u g h n o n - r e s e r v o i r l i t h o -
l o g i e s . W h i l e t h e h o r i z o n t a l s t r e s s e s i n mudstones a r e e s s e n t i a l l y i s o t r o p i c
and on average s l i g h t l y below t h e overburden value, h o r i z o n t a l s t r e s s e s i n sand-
stones and s i l t s t o n e s a r e a n i s o t r o p i c and have a f a i r l y c o n s i s t e n t o r i e n t a t i o n
r e f l e c t i n g a c l o c k w i s e r o t a t i o n o f t h e maximum h o r i z o n t a l s t r e s s d i r e c t i o n w i t h
depth as a consequence o f s t r e s s e s a s s o c i a t e d w i t h t h e l a r g e t o p o g r a p h i c r e l i e f
superimposed on t h e r e g i o n a l s t r e s s f i e l d o f t h e b a s i n (CLARK 1983; c f . a l s o
s e c t i o n 4.2.3.2.2.1.).
As a r e s u l t o f d i f f e r e n t i n - s i t u s t r e s s e s i n d i f f e r e n t l i t h o l o g i e s , hydrau-
l i c f r a c t u r e s do n o t e a s i l y break o u t o f a l o w - s t r e s s sandstone, t r a v e r s e t h e
h i g h - s t r e s s c o n f i n i n g r o c k s and i n t e r s e c t a n o t h e r sandstone (NORTHROP 1988).
T h e r e f o r e i n t e r s e c t i o n , p r o p p i n g and d r a i n a g e o f a l a r g e number o f remote and
i s o l a t e d r e s e r v o i r u n i t s such as sandstone lenses and r i b b o n s which a r e n o t con-
n e c t e d t o t h e w e l l b o r e a r e n o t f e a s i b l e i n t h e presence o f l a r g e s t r e s s con-
t r a s t s , b u t w i l l o n l y pay o f f i n case o f s m a l l s t r e s s c o n t r a s t s . G R I (1988) r e -
p o r t s dense carbonates a l t e r n a t i n g w i t h t i g h t gas sandstones, w i t h t h e carbona-
t e s b e i n g e f f i c i e n t b a r r i e r s t o v e r t i c a l f r a c t u r e growth due t o t h e i r h i g h e r
i n - s i t u stress.
4 . 2 . 2 . 6 . S e l e c t i v e proppan t p lacernent
BARBER & THEMIG (1985) p r e s e n t v a r i o u s p o s s i b i l i t i e s o f o p t i m i z a t i o n o f t h e
r e s u l t s o f f r a c t u r i n g t r e a t m e n t s by e f f e c t i v e l y l i m i t i n g downward f r a c t u r e
growth i n t o t h e w a t e r - b e a r i n g s e c t i o n o f t h e r e s e r v o i r . Many d e p o s i t i o n a l sand
bodies a r e c h a r a c t e r i z e d by f i n i n g - u p w a r d s g r a i n s i z e d i s t r i b u t i o n w i t h i n t h e
environmental cyclothems ( c f . p l a t e s III/l - 2, IV/5, V/1 - 4, VII/3 and
I X / 1 - 4 ) which r e f l e c t d e c r e a s i n g energy d u r i n g course o f a g g r a d a t i o n o f t h e
m i l i e u f e a t u r e s ( s u c h as f o r example f l u v i a l channel and overbank f a c i e s sequen-
ces) t h a t g i v e s r i s e t o d e c r e a s i n g p e r m e a b i l i t y f r o m b o t t o m t o t o p o f t h e s e d i -
mentary package. D i a g e n e t i c a l cementation and m i n e r a l a u t h i g e n e s i s o f t e n p r e -
f e r s t h e f i n e r - g r a i n e d upper p o r t i o n s o f t h e pay which c o n s e q u e n t l y become
q u i t e t i g h t i n c o n t r a s t t o the coarser-grained lower p a r t s o f the r e s e r v o i r
t h a t a r e l e f t w i t h b e t t e r p e r m e a b i l i t i e s due t o weaker p o s t d e p o s i t i o n a l l i t h i f i -
c a t i o n . Subsequent f l u i d s t r a t i f i c a t i o n a f t e r hydrocarbon i m m i g r a t i o n f r e q u e n t -
l y r e s u l t s i n an o i l - w a t e r - c o n t a c t c r o s s i n g t h e d e p o s i t i o n a l sand body and sepa-
r a t i n g o i l i n t h e upper l o w - p e r m e a b i l i t y s e c t i o n f r o m w a t e r i n t h e l o w e r h i g h -
p e r m e a b i l i t y s t o r e y o f t h e p r o s p e c t i v e column.
385
F l u i d d e n s i t y c o n t r o l , however, c a n o n l y g i v e r i s e t o d i f f e r e n t v e r t i c a l i n -
t e r v a l s w i t h i n t h e f r a c t u r e and v e r t i c a l p r o p p a n t z o n i n g , whereas p l a c e m e n t o f
h o r i z o n t a l l y d i f f e r i n g proppant types and/or g r a i n s i z e s r e s u l t i n g i n l a t e r a l
coexistence o f proppant p i l l a r s ( c f . section 4.3.3.2.) o f d i f f e r e n t composition
has t o be a c h i e v e d by pumping a l t e r n a t i n g l o t s o f f l u i d s w i t h more o r l e s s s i m i -
l a r v i s c o s i t y t o a v o i d o v e r - o r u n d e r r u n n i n g , and b e i n g s a t u r a t e d w i t h o r w i t h -
o u t p r o p p a n t s i f c r e a t i o n o f d i s c r e t e p r o p p a n t p i l l a r s s e p a r a t e d b y open c o -
lumns i s d e s i r e d , o r c o n t a i n i n g s u c c e s s i v e l o t s o f p r o p p a n t s o f d i f f e r e n t t y p e
and/or g r a i n s i z e i n case h o r i z o n t a l zoning o f proppants i n t h e f r a c t u r e w i t h
t a i l a n d / o r head b e i n g o f d i f f e r e n t c o m p o s i t i o n t h a n t h e m a i n body i s w a n t e d .
387
When t h e s t r e s s i n t e n s i t y f a c t o r a t t h e t i p r e a c h e s i t s c r i t i c a l v a ue, t h e
h y d r a u l i c f r a c t u r e becomes u n s t a b l e and b e g i n s t o move t o w a r d s t h e d r e c t i o n
where t h e s t r e s s i n t e n s i t y f a c t o r has t h e h i g h e s t v a l u e (LU & YEN 1985 . A f t e r
r e f e r r i n q t o t e r m i n o l o q y and n o m e n c l a t u r e , v a r i o u s f a c t o r s c o n t r o l l i n q racture
p r o p a g a t i o n a r e b r i e f l y r e v i e w e d as f o l l o w s . An o u t l i n e o f t h e t w o d i f f e r e n t
p r o c e s s e s o f s h e a r s l i p p a g e and t e n s i l e f a i l u r e o f r o c k s c r e a t i n g open j o i n t s
i s g i v e n , t h e i n f l u e n c e o f g e o l o g i c a l d i s c o n t i n u i t i e s i s s k e t c h e d , comments a r e
o f f e r e d on f r a c t u r e p r o p a g a t i o n and p r e s s u r e e v o l u t i o n , and a f i e l d example o f
r e q u i r e d seal thickness f o r successful containment o f a large-scale f r a c t u r e i s
reported.
F r a c t u r e p r o p a g a t i o n c o n c e r n i s a l s o a m a t t e r o f t r e a t m e n t s c a l e and r e s e r -
v o i r t h i c k n e s s , w i t h v e r t i c a l f r a c t u r e g r o w t h i n a t h i c k f o r m a t i o n and a s m a l l -
s i z e j o b n o t b e i n g so s e r i o u s as t h a t o c c u r r i n g i n a l a r g e - s i z e j o b i n a t h i n
f o r m a t i o n ( L I & ZHU 1 9 8 6 ) .
389
The d e n s i t y o f n a t u r a l f r a c t u r e s i s i n v e r s e l y p r o p o r t i o n a l t o t h i c k n e s s ,
w i t h t h e t h i n n e s t l a y e r b e i n g t h e most c o n d u c t i v e due t o narrow j o i n t spacing,
b u t on t h e o t h e r hand n o t c o n t a i n i n g t h e b u l k o f p r o d u c i b l e gas which i s concen-
t r a t e d i n t h i c k e r beds t h a t a r e c o m p a r a t i v e l y l e s s c o n d u c t i v e as a consequence
o f wide c r a c k spacing. I n t h e absence o f m a t e r i a l p r o p e r t y d i f f e r e n c e s , t h e m i -
nimum h o r i z o n t a l s t r e s s d i f f e r e n c e s between pay zone and a d j a c e n t l a y e r s con-
t r o l t h e degree o f v e r t i c a l m i g r a t i o n o f a h y d r a u l i c f r a c t u r e (BEGNAUD & CLAI-
BORNE 1985). LERCHE & NARR (1984) e s t i m a t e subsurface c r a c k d e n s i t y i n c o r e and
d i s c u s s e f f e c t s o f v a r i a b l e f r a c t u r e spacing, and YEW & LODDE (1983) analyze
p r o p a g a t i o n o f h y d r a u l i c a l l y - i n d u c e d c r a c k s i n a l a y e r e d medium.
p r o p e r t y o f t h e medium, o r m i g r a t i o n o f t h e c r a c k i n t o t h e d i r e c t i o n a t which
t h e s t r e s s i n t e n s i t y f a c t o r has t h e h i g h e s t v a l u e (LU & YEW 1985). Upward o r
downward movement o f t h e f r a c t u r e can be decided m e r e l y by comparing t h e r e l a -
t i v e magnitude o f t h e c a l c u l a t e d s t r e s s i n t e n s i t y f a c t o r a t t h e c r a c k t i p s . Ma-
t e r i a l i n t e r f a c e s o r d i s c o n t i n u i t i e s have v e r y small e f f e c t s on t h e s t r e s s i n -
t e n s i t y f a c t o r when t h e f r a c t u r e i s s i t u a t e d f a r f r o m t h e bounding p l a n e s . The
r e l a t i v e magnitude o f t h e s t r e s s i n t e n s i t y f a c t o r a t t h e c r a c k t i p s can be used
t o i n d i c a t e t h e d i r e c t i o n o f f r a c t u r e movement. F r a c t u r e p r e s s u r e g r a d i e n t i s a
f u n c t i o n o f overburden s t r e s s g r a d i e n t , p o r e p r e s s u r e g r a d i e n t , and r a t i o o f ho-
r i z o n t a l t o v e r t i c a l s t r e s s (EATON 1969).
Rock f a i l u r e i n h y d r a u l i c f r a c t u r i n g o c c u r s a t t h e l e a d i n g edge o f t h e i n d u -
ced c r a c k (SLUSSER & RIECKMANN 1976). I f e l a s t i c d e f o r m a t i o n and b r i t t l e f a i l u -
r e t a k e place, f r a c t u r e e x t e n s i o n r e q u i r e s e s s e n t i a l l y no i n c r e a s e i n p r e s s u r e
a t t h e c r a c k t i p s . W i t h i n c r e a s i n g r o c k p l a s t i c i t y , t h e f o r m a t i o n tends t o b a l -
l o o n b e f o r e b r e a k i n g a t t h e f r a c t u r e t i p , t h u s r e q u i r i n g h i g h e r p r e s s u r e s t o ex-
t e n d t h e c r a c k . The i n c r e a s e i n a p p l i e d p r e s s u r e causes an i n c r e a s e i n f r a c t u r e
w i d t h and by m a t e r i a l b a l a n c e c o n s i d e r a t i o n s a s h o r t e r c r a c k l e n g t h . An i n -
crease i n i n j e c t i o n p r e s s u r e a t a c o n s t a n t r a t e t o g e t h e r w i t h an i n c r e a s e i n i n -
stantaneous s h u t - i n p r e s s u r e d u r i n g t h e t r e a t m e n t may i n d i c a t e t h a t t h e forma-
t i o n i s behaving i n a p l a s t i c manner. Comments a r e o f f e r e d as f o l l o w s on d i s t r i -
b u t i o n o f p l a s t i c i t y zones i n t h e r e s e r v o i r , p l a s t i c i t y vs. n o n - l i n e a r e l a s t i c i -
t y , and p l a s t i c i t y e f f e c t s on h y d r a u l i c f r a c t u r i n g .
P l a s t i c i t y i n s h a l e s p l a y s an i m p o r t a n t r o l e i n c o n t r o l l i n g f r a c t u r e h e i g h t .
F r a c t u r e t r e a t m e n t s a r e f r e q u e n t l y c a r r i e d o u t i n b r i t t l e sandstone o r carbona-
t e i n t e r v a l s bounded by s o f t s h a l e s which a r e l i k e l y t o be v e r y p l a s t i c . F r a c t u -
r e s i n i t i a t e d i n b r i t t l e sandstones o r carbonates w i t h p l a s t i c s h a l e boundaries
t e n d t o be c o n f i n e d t h e r e by p r o p a g a t i n g p r e s s u r e c o n s i d e r a t i o n s r e g a r d l e s s o f
other effects.
On t h e o t h e r hand, s h o r t e r f r a c t u r e l e n g t h i s a d e t r i m e n t a l e f f e c t o f r e s e r -
394
v o i r p l a s t i c i t y . P r o d u c t i v i t y improvements o b t a i n e d b y f r a c t u r i n g i n c r e a s e gene-
r a l l y w i t h p r o p p e d c r a c k l e n g t h p r o v i d e d t h e c r a c k has a d e q u a t e c o n d u c t i v i t y . A
s h o r t e r f r a c t u r e l e n g t h f o r a g i v e n s i z e s t i m u l a t i o n o p e r a t i o n , however, may r e -
s u l t i n s i g n i f i c a n t l y l e s s p r o d u c t i o n improvement and c o u l d t u r n t h e a n t i c i p a -
t e d s u c c e s s f u l j o b i n t o an u n e x p e c t e d e c o n o m i c a l f a i l u r e . I n c r e a s i n g t r e a t i n g
p r e s s u r e s a r e a l s o an u n f a v o u r a b l e drawback, because h i g h e r b o t t o m - h o l e i n j e c -
t i o n p r e s s u r e s r e q u i r e d f o r f r a c t u r i n g o f t h e more p l a s t i c f o r m a t i o n s w i l l a l s o
r e q u i r e c o r r e s p o n d i n g l y h i g h e r s u r f a c e i n j e c t i o n p r e s s u r e . As a r e s u l t , i n j e c -
t i o n r a t e s and p r e s s u r e s f o r deep t i g h t gas f r a c t u r i n g may be l i m i t e d b y t h e sa-
f e t y p r e s s u r e r a t i n g s on w e l l h e a d and t u b u l a r goods.
A l t h o u g h t h e h y d r a u l i c f r a c t u r e c a n n o t d i r e c t l y c r o s s n a t u r a l j o i n t s due t o
m a t e r i a l d i s c o n t i n u i t y , i t c a n e n c i r c l e t h e f l a w and t h u s m a i n t a i n i t s c o n t i n u i -
t y i f i t s d i m e n s i o n s a r e much l a r g e r t h a n t h a t o f t h e d e f e c t . I f t h e p l a n e o f
weakness i s so l a r g e t h a t i t c a n n o t be e n c i r c l e d b y t h e h y d r a u l i c f r a c t u r e , the
c r a c k may i n t e r s e c t t h e f l a w and m a i n t a i n i t s o r i g i n a l d i r e c t i o n , o r t h e h y d r a u -
l i c f r a c t u r e may r e o r i e n t i t s e l f and p r o p a g a t e a l o n g t h e weakness p l a n e . Once
t h e h y d r a u l i c c r a c k has e s t a b l i s h e d i t s o r i e n t a t i o n , i t i s u n l i k e l y f o r i t t o
u n d e r g o d r a s t i c a l r e o r i e n t a t i o n , because i t t a k e s l e s s f l u i d p r e s s u r e t o c o n t i -
nue t h e f r a c t u r e i n t h e same p l a n e t h a n t o s t a r t a new one i n a s u b s t a n t i a l l y
d i f f e r e n t direction. I n severely naturally fractured reservoirs w i t h very high
j o i n t permeabilities, i t i s d i f f i c u l t t o predict hydraulic crack propagation
due t o t h e m u t u a l i n t e r f e r e n c e o f t h e many f l a w s , b u t t h i s r e l a t i o n s h i p does
n o t s e r i o u s l y j e o p a r d i z e t h e v a l i d i t y o f h y d r a u l i c f r a c t u r e e x t e n s i o n model-
ling, since intensively naturally jointed formations are highly productive with-
o u t r e q u i r i n g h y d r a u l i c s t i m u l a t i o n f o r h y d r o c a r b o n o f f t a k e enhancement (DANE-
SHY 1974; c f . s e c t i o n 4 . 8 . 8 . ) .
an unwanted drawback by b e i n g an e a r l y f a i l u r e n o t c o r r e s p o n d i n g t o t h e t r e a t -
ment p l a n . Screenout o r i g i n a t e s by f r a c t u r i n g m a t e r i a l becoming s t u c k i n t h e
c r a c k by p r o p p a n t b r i d g i n g and/or f l u i d s t i c k i n g due t o e x c e s s i v e c a r r i e r v i s c o -
s i t y o r s l u r r y d e h y d r a t i o n . F r a c t u r e blockage by proppant b r i d g i n g t a k e s p l a c e
i f c r a c k w i d t h i s s m a l l e r than a t l e a s t 2 . 5 t o 3 t i m e s t h e proppant g r a i n diame-
t e r (BEN NACEUR 1987; c f . s e c t i o n s 1.4.11.2.1. and 4.8.8.3.2.3.). Fluid stick-
i n g o r i g i n a t e s f r o m development o f f r i c t i o n between p a r t i c l e s and f r a c t u r e
w a l l s i f t h e proppant s l u r r y i s s u b j e c t e d t o s u f f i c i e n t f l u i d l o s s t o a l l o w t h e
suspended p r o p p a n t g r a i n s t o come i n t o c o n t a c t , w i t h t h e r e s u l t a n t s o l i d mass
o f c l u s t e r e d proppants becoming immobile and f o r m i n g an o b s t a c l e i n t h e c r a c k .
A c c e l e r a t e d s l u r r y d e h y d r a t i o n by leakage i n t o n a t u r a l f r a c t u r e s and f i s s u r e s
i s a v e r y s e r i o u s reason l e a d i n g t o s c r e e n o u t f a i l u r e ( c f . s e c t i o n s 4.2.2.2.3.,
4.2.3.5.3. and 6 . 2 . 4 . 2 . 1 . ) . The o u t l i n e as f o l l o w s focusses on aspects o f g e l
degradation, i n s u f f i c i e n t f r a c t u r e w i d t h , and impact o f 100 mesh sand l e a d - i n
stages.
Pressure growth c o m p r i s i n g a b n o r m a l l y l a r g e i n c r e a s e s i n t r e a t i n g p r e s s u r e
l e a d s t o premature s c r e e n o u t t e r m i n a t i o n ( c f . s e c t i o n s 4.2.2.2.3., 4.2.3.2.5.
and 6.2.4.2.1.) and t h e r e f o r e has adverse i n f l u e n c e s on f r a c t u r e e f f e c t i v e n e s s
(MEDLIN & FITCH 1983). The most i m p o r t a n t reason f o r p r e s s u r e growth i s f r a c -
t u r e b r a n c h i n g a t r e s e r v o i r h e t e r o g e n e i t i e s o r n a t u r a l cracks, w i t h t h e m o s t
prominent response t o p r e s s u r e growth b e i n g a l a r g e i n c r e a s e i n e f f e c t i v e f r a c -
t u r e w i d t h . F r a c t u r e b r a n c h i n g i s c o n s i d e r a b l y a l t e r i n g t h e normal mechanics o f
c r a c k p r o p a g a t i o n . F r a c t u r e growth no l o n g e r c o n s i s t s o f a s i m p l e opening o f
t h e c r a c k f a c e s a g a i n s t t h e minimum e a r t h s t r e s s , b u t s l i p m o t i o n i s i n t r o d u c e d
a l o n g many o f t h e branch faces which generates f r i c t i o n t h a t i n c r e a s e s t h e ener-
gy needed t o s u s t a i n c r a c k growth.
F r a c t u r e b r a n c h i n g i s a f u n c t i o n o f pumping r a t e , w i t h low i n j e c t i o n r a t e s
m i n i m i z i n g o r even t o t a l l y suppressing c r a c k s p l i t t i n g . Extremely h i g h p r o p u l -
s i o n r a t e s such as o c c u r r i n g d u r i n g e x p l o s i v e f r a c t u r i n g ( c f . s e c t i o n 4.7.3.)
on t h e o t h e r hand g i v e r i s e t o immediate p r o p a g a t i o n o f a complex network o f
branched s m a l l c r a c k s and may c o m p l e t e l y i n h i b i t f o r m a t i o n o f a s i n g u l a r main
f r a c t u r e stem. Pressure growth produces o n l y l i t t l e v e r t i c a l f r a c t u r e e x t e n s i o n
and i n d i c a t e s t h a t crack h e i g h t seems t o be c o n t r o l l e d more by p e r f o r a t e d i n t e r -
v a l l e n g t h t h a n by p r e s s u r e b e h a v i o u r . F r a c t u r e s g e n e r a l l y appear t o remain
w e l l contained w i t h i n perforated i n t e r v a l s i n s p i t e o f l a r g e pressure increa-
ses.
400
A l t h o u g h g e o l o g i c a l d i s c o n t i n u i t i e s may c o n s i d e r a b l y a l t e r f r a c t u r e geome-
t r y , t h e i r e f f e c t on proppant t r a n s p o r t may even be more severe. F o r c i n g sand
through such f e a t u r e s as narrow m u l t i s t r a n d f r a c t u r e s o r o f f s e t s w i l l be much
more d i f f i c u l t than t h r o u g h a w i d e r s i n g u l a r h y d r a u l i c f r a c t u r e . The conse-
quence w i l l c e r t a i n l y be h i g h e r f r a c t u r i n g p r e s s u r e s and q u i t e o f t e n s c r e e n o u t
can o c c u r . When l o c a l s m a l l screenouts s t a r t t o t a k e p l a c e i n some branches o f
t h e c r a c k system, t h e i n c r e a s i n g frequency o f these e v e n t s can u l t i m a t e l y p r o -
voke a complete screenout o f t h e h y d r a u l i c f r a c t u r e complex.
j o i n t s , t h e r e s u l t w i l l p r o b a b l y be c a t a s t r o p h i c l e a k o f f . The s i t u a t i o n f o r mul-
t i p l e zones o f f r a c t u r i n g i s even more complex. Good j o i n t p e r m e a b i l i t y may
l e a d t o s u f f i c i e n t f l u i d and p r e s s u r e i n t h e j o i n t t o a l l o w f l a w s t o a c t i v a t e
and f o r m a m u l t i s t r a n d system. I n a d d i t i o n , shear s l i p p a g e - i f o c c u r r i n g - may
enhance t h e p e r m e a b i l i t y , a l l o w more f l u i d t o e n t e r t h e s u b s i d i a r y s t r a n d s and
t r i g g e r the o r i g i n o f a wider i n t e r v a l o f f r a c t u r i n g .
F r a c t u r e p r e s s u r e m o d e l l i n g i s p a r t i c u l a r l y s i g n i f i c a n t f o r h e i g h t growth
analysis through formations w i t h v a r i a b l e h o r i z o n t a l stress i n d i f f e r e n t sto-
r e y s . H o r i z o n t a l s t r e s s e s i n mudstones a r e g e n e r a l l y h i g h e r t h a n i n sandstones.
402
As f r a c t u r e s t i f f n e s s i s i n v e r s e l y p r o p o r t i o n a l t o i n i t i a l zone h e i g h t ( w h i c h
i n i d e a l c a s e s r e p r e s e n t s g r o s s t h i c k n e s s o f t h e r e s e r v o i r i n t e r v a l t o be f r a c -
t u r e d ) and n e t p r e s s u r e i s a l s o a p p r o x i m a t e l y dependent i n t h e same manner, n e t
p r e s s u r e i s h i g h e r i n s m a l l e r h o r i z o n s t h a n t h a t i n l a r g e r s e c t i o n s . The r e s u l -
t a n t height o f the smaller i n t e r v a l i s generally greater than t h a t o f the l a r -
g e r s e c t i o n , whereas t h e a v e r a g e w i d t h o f t h e s m a l l e r zone i s u s u a l l y l e s s t h a n
t h a t o f t h e l a r g e r segment. As a consequence o f n e g l i g i b l e f l u i d loss i n bound-
i n g mudstones, f r a c t u r e p e n e t r a t i o n f o r s m a l l e r sandstone i n t e r v a l s i s p r i n c i -
p a l l y g r e a t e r t h a n t h a t f o r l o n g e r r e s e r v o i r zones w i t h t h e same volume o f i n -
jected f l u i d .
I n o r d e r t o i m p r o v e h y d r a u l i c f r a c t u r i n g t e c h n o l o g y and t r e a t m e n t e f f i c i e n -
c y , i t i s e s s e n t i a l t o b e t t e r u n d e r s t a n d t h e o p e r a t i o n p r o c e s s e s and t h u s g e t
enhanced knowledge o f g e o m e t r y and f a c i e s d i s t r i b u t i o n o f t h e r e s e r v o i r when hy-
d r a u l i c f r a c t u r i n g i s c a r r i e d o u t (HOLDITCH, ROBINSON & WHITEHEAD 1987; HOL-
DITCH, ROBINSON, WHITEHEAD & ELY 1 9 8 7 ) . V a r i o u s s e d i m e n t o l o g i c a l , p e t r o p h y s i c a l
and r o c k m e c h a n i c a l a s p e c t s a r e d i s c u s s e d as f o l l o w s , and numerous d e p o s i t i o n a l
and t e c t o n i c a l f e a t u r e s a r e i l l u s t r a t e d on p l a t e s I - X I ( c f . s e c t i o n 3 . 1 3 . ) .
4.10.) is a s u i t a b l e s o l u t i o n , i f t e c h n i c a l l y p o s s i b l e under t h e g i v e n c i r c u m -
stances.
t h e p r o p a g a t i n g f r a c t u r e c o u l d be d e f l e c t e d , s p l i t i n t o s e v e r a l branches o r
even a l r e a d y be c o m p l e t e l y stopped by m i n o r l i t h o f a c i e s f e a t u r e s as enumerated
above.
L e n t i c u l a r non-continuous o r semi-communicated f o r m a t i o n s a r e c h a r a c t e r i z e d
by EVANS & CARROLL (1981), PETERSON & KOHOUT (1983), LORENZ (1985); SATTLER,
RAIBLE & GALL (1985); XUE (1986); BRANAGAN, CIPOLLA, LEE & YAN (1987), EVANS &
UBANI (1987) and UBANI & RAY (1988). Blanket-geometry t i g h t gas sands and t h e i r
l a t e r a l v a r i a b i l i t y a r e reviewed by FINLEY & O'SHEA (1983), LORENZ (1983), FIN-
LEY (1986) and GELLAND, TAYLOR, TESSMAN & LARNER (1986). TYLER & FINLEY (1988)
comment on r e s e r v o i r a r c h i t e c t u r e i n heterogeneous pay complexes. MARTIN, EVANS
& RAPER (1988) document p r e d i c t i o n and m o d e l l i n g o f sand-body c o n n e c t i v i t y . AN-
DERSON (1982) u t i l i z e s r e p e a t f o r m a t i o n t e s t e r and d i p m e t e r f o r d e f i n i t i o n o f
r e s e r v o i r h e t e r o g e n e i t y and a n i s o t r o p y .
405
4.2.4.1.2.3. Tracer a n a l y s i s
ROBINSON, TESTER & BROWN ( 1 9 8 4 ) d i s c u s s r e s e r v o i r a n a l y s i s and s i z i n g by i n -
e r t and c h e m i c a l l y r e a c t i n g t r a c e r s . WAGNER ( 1 9 7 7 ) r e v i e w s t r a c e r a p p l i c a t i o n
f o r d i a g n o s i n g i n t e r w e l l r e s e r v o i r h e t e r o g e n e i t i e s . D'HOOGE, SHEELY & W I L L I A M S
( 1 9 8 7 ) comment on i n t e r w e l l t r a c e r a n a l y s i s o f m u l t i p a y d i s c o n t i n u o u s r e s e r -
v o i r s w i t h up t o f o u r t r a c e r s f o r m o n i t o r i n g o f d i f f e r e n t i a l f l u i d movement,
and o t h e r aspects o f t r a c e r and p r e s s u r e t e s t a n a l y s i s f o r c h a r a c t e r i z a t i o n o f
a r e a l l y heterogeneous r e s e r v o i r s a r e covered by MISHRA, BRIGHAM & ORR ( 1 9 8 8 ) .
McLENNAN, ROEGIERS & MARX (1983) r e p o r t p o i n t s c o n c e r n i n g i n t e r a c t i o n between
g e o l o g i c a l c o n d i t i o n s , t r e a t m e n t c h a r a c t e r i s t i c s and p r o d u c t i o n . T A R I Q , ICHARA
& AYESTARAN ( 1 9 8 5 ) and ICHARA & CANNON ( 1 9 8 7 ) i n v e s t i g a t e t h e e f f e c t o f p e r f o r a -
t i o n l e n g t h , d e n s i t y and phasing a n g l e v a r i a t i o n s on t h e performance o f h e t e r o -
geneous r e s e r v o i r s t h a t a r e c h a r a c t e r i z e d by s h a l e - l a m i n a t i o n and cross-bed-
d i n g . L I G H T ( 1 9 8 3 ) o u t l i n e s t h e e f f e c t of l a t e r a l a n i s o t r o p y on f l o o d p a t t e r n
dimensions and o r i e n t a t i o n . O t h e r aspects o f t r a c e r t e s t i n g i n heterogeneous
f o r m a t i o n s a r e d i s c u s s e d by SEETHARAM & DEANS ( 1 9 8 6 ) .
NORTHROP ( 1 9 8 8 ) p r o v i d e s a d e t a i l e d c h a r a c t e r i z a t i o n o f a h e t e r o g e n e o u s and
anisotropic n a t u r a l l y f r a c t u r e d r e s e r v o i r t h a t i s subjected t o hydraulic f r a c t u -
r i n g s t i m u l a t i o n . A s y n e r g i s t i c approach i n c l u d i n g v a r i o u s techniques i s neces-
s a r y t o a c c u r a t e l y d e s c r i b e t h e p a y s e c t i o n g e o m e t r y . The d e p o s i t i o n a l e n v i r o n -
ment c o n t r o l s r e s e r v o i r m o r p h o l o g y , s i z e , i n t e r n a l s t r u c t u r e and n a t u r a l f r a c t u -
r i n g . W h i l e i n m a r i n e b l a n k e t s a n d s t o n e s t h e a z i m u t h o f t h e f r a c t u r e p l a n e has
no i n f l u e n c e , t h e a n g l e between f r a c t u r e p l a n e and c h a n n e l d i r e c t i o n i s v e r y i m -
p o r t a n t i n f l u v i a l l e n t i c u l a r o r r i b b o n s a n d s t o n e s and c a n r e s u l t i n w e l l o v e r
an o r d e r o f m a g n i t u d e d i f f e r e n c e i n t h e a r e a o f i n t e r s e c t e d p a y ( c f . a l s o sec-
t i o n 4.10.2.).
I n t e r m s o f m a t r i x h e t e r o g e n e i t y , t h e success o f f r a c t u r i n g t r e a t m e n t de-
pends on d i s t i n c t i o n o f t h e m a j o r r e s e r v o i r r o c k t y p e s and s e l e c t i v e i n v e s t i g a -
t i o n o f f l u i d c o m p a t i b i l i t y i n o r d e r t o e l i m i n a t e f a i l u r e c a u s e s due t o e x c e s s i -
ve f l u i d s e n s i t i v i t y (SIMON, KAUL & CULBERTSON 1 9 7 7 ) . The d e g r e e o f f l u i d s e n s i -
t i v i t y i s g e n e r a l l y r e l a t e d t o r o c k t y p e , p e r m e a b i l i t y and p o r o s i t y , w i t h t h e
h i g h e r - p e r m e a b i l i t y c l e a n e r sandstones b e i n g r e l a t i v e l y i n s e n s i t i v e t o t h e
t r e a t m e n t f l u i d used. N a t u r a l l y f r a c t u r e d r e s e r v o i r s can be r e g a r d e d as d o u b l e -
p o r o s i t y m e d i a c o n s i s t i n g o f i s o t r o p i c h e t e r o g e n e o u s p r i m a r y r o c k m a t r i x and
a n i s o t r o p i c h e t e r o g e n e o u s s e c o n d a r y f r a c t u r e s y s t e m (NAKORNTHAP & EVANS 1 9 8 6 ) .
O t h e r f e a t u r e s o f r e s e r v o i r h e t e r o g e n e i t y a r e d i s c u s s e d b y KAMAL ( 1 9 7 7 ) , LAM-
BERT ( 1 9 8 1 ) ; ARYA, HEWETT, LARSON & LAKE ( 1 9 8 5 ) and LEE & OKUYIGA ( 1 9 8 6 ) . H I R A -
S A K I , MORROW & WILLHITE ( 1 9 8 4 ) e s t i m a t e r e s e r v o i r h e t e r o g e n e i t y f r o m w a t e r f l o o d
performance.
can a l s o o r i g i n a t e d u r i n g d i a g e n e t i c a l h i s t o r y by d i f f e r e n t i a l m o b i l i z a t i o n
and/or p r e c i p i t a t i o n o f framework g r a i n s and/or cements. Aspects o f p e r m e a b i l i -
t y a n i s o t r o p y as w e l l as i n t e r s e c t i o n o f n a t u r a l f r a c t u r e systems a r e b r i e f l y
c h a r a c t e r i z e d as f o l l o w s .
c o s i t y f r a c t u r i n g f l u i d s and/or h i g h i n j e c t i o n r a t e s .
4.2.4.3.1.2. M a t e r i a l property d i f f e r e n c e s
The r o c k mechanical r e s u l t s show t h a t containment o f f r a c t u r e p r o p a g a t i o n by
boundary h o r i z o n s w i t h s i g n i f i c a n t l y d i f f e r e n t m a t e r i a l p r o p e r t i e s can be suc-
c e s s f u l l y achieved i n case o f c o n t r o l l e d pumping r a t e s and a d j u s t e d t r e a t m e n t
design. T h i s c o n c l u s i o n f r o m t h e e x p e r i m e n t a l i n v e s t i g a t i o n s i s c o n f i r m e d by
t h e examples o f f i e l d a p p l i c a t i o n ( c f . s e c t i o n 4.2.2.3.) where t h e goal o f con-
t a i n i n g f r a c t u r e e x t e n s i o n t o t h i n r e s e r v o i r h o r i z o n s has been s u c c e s s f u l l y r e a -
ched ( c f . KOHLHAAS 1982; CONWAY, McGOWEN, GUNDERSON & K I N G 1985). BIOT, MEDLIN
& MASSE (1983) p o i n t o u t t h a t based on t h e e l a s t i c i t y concept, s u r f a c e energy
and shear modulus d i f f e r e n c e s c o u l d a l s o l e a d t o f r a c t u r e confinement i n a
l a y e r between d i s s i m i l a r m a t e r i a l s . I n c o r p o r a t i n g p l a s t i c i t y and s u r f a c e energy
i n t o f r a c t u r e p r o p a g a t i o n m o d e l l i n g , MEDLIN & MASSE (1986) conclude t h a t p l a s t i -
c i t y e f f e c t s i n s h a l e s a r e more i m p o r t a n t i n c o n t r o l l i n g f r a c t u r e h e i g h t than
any o t h e r phenomena ( c f . s e c t i o n 4 . 2 . 3 . 2 . 3 . ) . A f r a c t u r e generated i n a b r i t t l e
sandstone o r l i m e s t o n e l a y e r bounded by p l a s t i c shales i s l i k e l y t o be c o n t a i -
ned because o f p r o p a g a t i n g p r e s s u r e d i f f e r e n c e s between p l a s t i c and b r i t t l e ho-
r i z o n s ( c f . a l s o s e c t i o n s 4.2.2.5.3. and 4 . 2 . 3 . 2 . 2 . ) .
Once r e s i n - c o a t e d m a t e r i a l s become n e c e s s a r y f o r h y d r a u l i c f r a c t u r i n g a n d / o r
g r a v e l p a c k i n g (SINCLAIR & GRAHAM 1977, 1978; CONSTIEN & MAYER 1978, SAUNDERS &
McKENZIE 1979, KANAT 1980; UNDERDOWN, DAY & SPARLIN 1980; POPE, WILES & PIERCE
1 9 8 7 ) , p r o p p a n t p r i c e i s a l w a y s a c r i t i c a l f a c t o r due t o t h e more e x p e n s i v e ma-
t e r i a l , and m a r k e t i n g a c t i v i t y h a s t o t a k e n o t i c e o f t h e need o f s p e c i a l i n t r o -
d u c t o r y o f f e r s f o r promoting p i l o t treatments. Main t a r g e t s f o r t h e approJch i n
t h i s c o n t e x t a r e m a r g i n a l c h a l k s , s h e l l - d e b r i s and s a n d - s t r e a k interLL.:,:iions
i n t o mudstones i n many o f t h e a f o r e m e n t i o n e d g e o l o g i c a l f o r m a t i o n s and g e o g r a -
p h i c a l a r e a s ( c f . s e c t i o n s 4 . 2 . 1 . and 5 . 5 . 4 . ) t h a t a r e m e c h a n i c a l l y o r c h e m i c a l -
l y i n s u f f i c i e n t l y s t a b l e t o a l l o w c o n v e n t i o n a l s t i m u l a t i o n , and l o o s e p u r e o r
muddy sands a l t e r n a t i n g w i t h mudstones i n a s a n d w i c h - t y p e manner. A s p e c t s o f
c o m b i n a t i o n o f h y d r a u l i c f r a c t u r i n g and g r a v e l p a c k i n g a r e a l s o d i s c u s s e d b y
POOLLEN & MALONE ( 1 9 5 9 ) , SPARLIN & COPELAND ( 1 9 7 2 ) and SOLUM (1986; c f . sec-
t i o n s 4 . 5 . 4 . 3 . and 5 . 3 . 3 . ) .
411
4 . 3 . 1 . 2 . Significance o f h i g h proppant s a t u r a t i o n
The method o f p r o g r e s s i v e l y r i s i n g p r o p p a n t c o n c e n t r a t i o n d u r i n g t h e j o b
w i t h f i n a l l y r e a c h i n g u l t r a - h i g h s a t u r a t i o n s (COULTER & WELLS 1972, DOMSELAAR &
V I S S E R 1974, SCHOLS & VISSER 1974, WATERS 1980; SHAH, SMITH & DONALDSON 1983;
GREGORCZYK, PAULS, HOLTMYER, VENDITTO & CHISHOLM 1984; DUNANO & SOUCEMARIANADIN
1985; PAULS, VENDITTO, CHISHOLM, HOLTMYER & GREGORCZYK 1985) i n t h e t e r m i n a l
p a r t o f t h e t r e a t m e n t a l l o w s b e t t e r i n f i l l i n g o f t h e f r a c t u r e s and t h e r e f o r e
p e r m i t s a l s o t o i n c r e a s e c r a c k w i d t h t h u s i m p r o v i n g f r a c t u r e f l o w c a p a c i t y , and
t o optimize t a i l - i n p o l i c i e s ( c f . s e c t i o n 2.4.1.2.3.) by using d i f f e r e n t prop-
p a n t t y p e s and g r a i n s i z e s i n t h e sequence o f s t e p s o f t h e p r o c e d u r e . I m p r o v a l
o f t h e r e s u l t o f t h e s t i m u l a t i o n j o b by i n c r e a s i n g p r o p p a n t s a t u r a t i o n s i s con-
s i d e r e d t o be one o f t h e m o s t i m p o r t a n t t o o l s o f p r o m o t i o n and e c o n o m i c a l l y f e a -
413
s i b l e o p e r a t i o n o f h y d r a u l i c f r a c t u r i n g o f deep t i g h t R o t l i e g e n d and C a r b o n i f e -
r o u s gas w e l l s i n Europe w i t h i n t h e n e x t y e a r s ( c f . s e c t i o n s 2.4.1. and 3 . 3 . ) .
The more complete f r a c t u r e f i l l u p by h i g h p r o p p a n t c o n c e n t r a t i o n s l e a d s t o grea-
t e r s u s t a i n e d f r a c t u r e f l o w c a p a c i t y and h i g h e r proppant c r u s h i n g r e s i s t a n c e
( c f . s e c t i o n 4.12.4.) which u l t i m a t e l y g i v e r i s e t o a p o t e n t i a l l y h i g h e r s u s t a i -
ned p r o d u c t i o n i n c r e a s e a f t e r t h e s t i m u l a t i o n (ILSENG & CORTEZ 1985).
High p r o p p a n t c o n c e n t r a t i o n s p l u g g i n g w i d e r f r a c t u r e s a r e b e n e f i c i a l i n s o f t
r o c k s because o n l y t h e o u t e r p r o p p a n t l a y e r s a r e s u b j e c t e d t o embedment and t h e
i n n e r l a y e r s remain u n a f f e c t e d , and i n h a r d r o c k s due t o a g r e a t e r number o f
c o n t a c t p o i n t s o f t h e i n c r e a s e d amount o f p a r t i c l e s m i n i m i z i n g f r a c t u r e f l o w ca-
p a c i t y d e t e r i o r a t i o n by g r a i n c r u s h i n g i n h i g h e r c l o s u r e s t r e s s regimes which
i s l i m i t e d t o p a r t s o f t h e o u t e r l a y e r s . C o n d u c t i v i t y o f f r a c t u r e s i n f i l l e d by
p r o p p a n t m u l t i l a y e r s i s much l e s s depending on r e s e r v o i r r o c k hardness t h a n
t h a t o f those plugged by p r o p p a n t monolayers o r even p a r t i a l monolayers (DARIN
& H U I T T 1960, COOKE 1973). Wide f r a c t u r e s and h i g h p r o p p a n t c o n c e n t r a t i o n s r e -
s u l t i n g i n a m u l t i l a y e r package a r e a l s o t h e b e s t s o l u t i o n f o r s t i m u l a t i o n o f
s o f t t i g h t c h a l k f o r m a t i o n s i n t h e N o r t h Sea (HARTLEY & BOSMA 1985; TANSOE,
K I N G & HOLMAN 1986; c f . s e c t i o n 4 . 5 . 4 . ) .
S p e c i a l a p p l i c a t i o n s comprise h i g h p r o p p a n t s a t u r a t i o n s i n v e r y s m a l l s t i m u -
l a t i o n j o b s which a r e p l a c e d c l o s e t o t h e w e l l b o r e i n o r d e r t o overcome forma-
t i o n damage o r t o s u c c e s s f u l l y t r e a t u n c o n s o l i d a t e d f o r m a t i o n s w i t h h i g h p r e s s u -
r e drawdown ( i n t h e l a t t e r case, t h e i n s e r t i o n o f r e s i n - c o a t e d p r o p p a n t s has
a l s o proven t o be u s e f u l ; c f . s e c t i o n 4 . 1 2 . 3 . 3 . ) . S h o r t h i g h - c o n d u c t i v i t y f r a c -
t u r e s which a r e c h a r a c t e r i z e d by m u l t i l a y e r p r o p p i n g a r e a common means o f s t i -
m u l a t i n g m o d e r a t e - p e r m e a b i l i t y sandstone o i l r e s e r v o i r s f o r b o t h o i l p r o d u c t i o n
and w a t e r i n j e c t i o n ( c f . s e c t i o n s 4.5.1. and 4.6.), w i t h t h e necessary h i g h con-
d u c t i v i t y b e i n g achieved by b o t h h i g h c o n c e n t r a t i o n and g r a i n s i z e o f t h e p r o p -
p a n t s (BRITT 1985, B R I T T & BENNETT 1985, BRITT & LARSEN 1986), and have a l s o
s i g n i f i c a n t a p p l i c a t i o n i n c h a l k o i l pay zones ( c f . s e c t i o n s 4.3.5. and
4.5.4.).
Aspects o f c o n d u c t i v i t y c o n t r a s t enhancement by m u l t i l a y e r p r o p p i n g o f w i d e r
f r a c t u r e s a r e a l s o d i s c u s s e d by MARPLE, RULEY, WORLEY & FREEMAN ( 1 9 8 7 ) , w i t h
t h e p a r t i c u l a r advantages o f h i g h e r p r o p p a n t c o n c e n t r a t i o n s w i t h i n t h e f r a c t u r e
b e i n g more complete c r a c k f i l l u p , h i g h e r f r a c t u r e f l o w c a p a c i t y , l e s s proppant
c r u s h i n g and improved proppant pack t o l e r a n c e t o f i n e s . High p r o p p a n t s a t u r a -
t i o n s r e q u i r e s e l e c t i o n o f a f r a c t u r i n g f l u i d which w i l l have maximum v i s c o s i t y
and proppant t r a n s p o r t p r o p e r t i e s once o u t s i d e t h e p e r f o r a t i o n s ( c f . s e c t i o n
4 . 3 . 4 . 2 . ) , and i t i s a l s o i m p e r a t i v e t h a t f l u i d l o s s w i t h i n t h e f r a c t u r e i s
h e l d a t a minimum ( c f . s e c t i o n 4 . 3 . 4 . 6 . ) .
I n e r t i a l gas f l o w i n a h y d r a u l i c f r a c t u r e i s s u b s t a n t i a l l y a f f e c t i n g t h e
shape o f t h e p r e s s u r e b u i l d u p c u r v e (HOLDITCH & MORSE 1976) s i n c e i n e r t i a l f l o w
e f f e c t s do n o t always q u i c k l y d i s s i p a t e when t h e w e l l i s s h u t i n . F r a c t u r e con-
d u c t i v i t y can be c o n s i d e r a b l y a f f e c t e d by t h e d e v i a t i o n f r o m Darcy f l o w a t h i g h
c u r r e n t r a t e s (COOKE 1973), w i t h t h e a d d i t i o n a l p r e s s u r e drop p r o v o k i n g a reduc-
t i o n o f e f f e c t i v e f r a c t u r e c o n d u c t i v i t y by more than a f a c t o r o f 3 (DAVIES &
K U I P E R 1988; c f . s e c t i o n 1 . 4 . 1 0 . 4 . ) . Under such c o n d i t i o n s , Forchheimer's equa-
t i o n r a t h e r t h a n Darcy's law has t o be used f o r c o r r e c t p r e s s u r e g r a d i e n t e s t i -
m a t i o n near t h e w e l l b o r e and c o n s e q u e n t l y f l o w b e h a v i o u r o f t h e h y d r a u l i c a l l y
f r a c t u r e d w e l l f o r h i g h - v e l o c i t y environments (EZEUDEMBAH & DRANCHUK 1982, PE-
REZ & KELKAR 1988; PURSELL, HOLDITCH & BLAKELEY 1 9 8 8 ) . Some aspects o f p r o p p a n t
t y p e and g r a i n s i z e , s h e a r i n g o f polymer f l u i d s , h i g h l y - d e v i a t e d w e l l s and se-
condary f r a c t u r e n a r r o w i n g a r e i l l u s t r a t e d as f o l l o w s .
i n s h o r t e r f l u i d stages ( c f . s e c t i o n 6 . 2 . 4 . 3 . ) .
On t h e o t h e r hand, continuous-mix t e c h n o l o g y p r o v i d e s a d d i t i o n a l f l e x i b i l i t y
t o f r a c t u r i n g t r e a t m e n t s e s p e c i a l l y i n case o f v e r y l a r g e j o b s (CONSTIEN, BRAN-
NON & BANNISTER 1988). F l u i d v i s c o s i t y can be r a i s e d o r lowered t o accommodate
apparent v i s c o s i t y i n c r e a s e s caused by p r o p p a n t and r a p i d changes i n p r o p p a n t
c o n c e n t r a t i o n and polymer s a t u r a t i o n can be a d j u s t e d i n response t o downhole
p r e s s u r e changes, w i t h t h i s f l e x i b i l i t y economizing m a t e r i a l s and i n c r e a s i n g
j o b c o n t r o l ( c f . section 6.2.4.3.). F r a c t u r i n g f l u i d s are normally prepared
u s i n g a c o m b i n a t i o n o f b a t c h and continuous-mix processes. B a t c h m i x i n g con-
s i s t s o f f o r m u l a t i n g s e v e r a l components o f t h e f r a c t u r i n g f l u i d i n l a r g e t a n k s
p r i o r t o t h e t r e a t m e n t , and once t h e o p e r a t i o n s t a r t s , t h e r e m a i n i n g components
such as c r o s s l i n k i n g agents, degradants and proppants a r e c o n t i n u o u s l y metered
i n t o t h e f l u i d stream t o produce t h e f i n a l f l u i d c o m p o s i t i o n .
D e s i r a b l e f e a t u r e s o f s t i m u l a t i o n f l u i d s f o r most h y d r a u l i c t r e a t m e n t s i n -
c l u d e low f l u i d l o s s i n o r d e r t o o b t a i n t h e designed p e n e t r a t i o n w i t h minimum
f l u i d volumes, s u f f i c i e n t e f f e c t i v e v i s c o s i t y t o c r e a t e t h e necessary f r a c t u r e
w i d t h as w e l l as t o t r a n s p o r t and d i s t r i b u t e t h e proppants i n t h e f r a c t u r e as
r e q u i r e d , no e x c e s s i v e f r i c t i o n i n t h e crack, good temperature s t a b i l i t y f o r
the p a r t i c u l a r r e s e r v o i r t o be t r e a t e d , good shear s t a b i l i t y , minimal damaging
e f f e c t s on f o r m a t i o n p e r m e a b i l i t y , minimal p l u g g i n g e f f e c t s on f r a c t u r e conduc-
tivity, low f r i c t i o n - l o s s b e h a v i o u r i n t h e p i p e , w e t t a b i l i t y t o l e a v e f o r m a t i o n
and p r o p p a n t package water-wet (DERBY & SMITH 1979; GARBIS, BROWN & MAURITZ
1985), low pH t o p r e v e n t c l a y s w e l l i n g , minimum i n s o l u b l e r e s i d u e l e a v i n g , good
p o s t - t r e a t m e n t b r e a k i n g c h a r a c t e r i s t i c s and s h o r t b r e a k i n g time, good p o s t - o p e -
r a t i o n c l e a n - u p and flowback behaviour, and low c o s t . W h i l e some f r a c t u r i n g
f l u i d s e x h i b i t a Newtonian f l o w b e h a v i o u r , o t h e r s a r e non-Newtonian b u t essen-
t i a l l y behave as power- aw f l u i d s , and t h e c r o s s l i n k e d polymers commonly used
f o r MHF t r e a t m e n t s a r e ver complex non-power-law f l u i d s . Many Newtonian f l u i d s
degrade w i t h time, and e l e v a t e d temperature and/or shear a c c e l e r a t e degrada-
tion.
T r a n s p o r t o f proppants n h i g h e r s a t u r a t i o n s by t h e c a r r i e r f l u i d s i s accom-
p l i s h e d by i n c r e a s i n g t h e v i s c o s i t y by adding w a t e r - s o l u b l e polymers t o t h e wa-
t e r phase and c r o s s l i n k i n q them w i t h a metal i o n t h e r e b y f o r m i n q c h e l a t e comple-
xes ' (COOKE 1975; AHMED, J\BOU-SAYED & JONES 1979; ALMOND & BLANo 1984, K I M & ' LO-
SACANO 1985, ACHARYA 1987; c f . s e c t i o n 4 . 3 . 4 . 3 . ) . The f o l l o w i n g d i s c u s s i o n f o -
cusses on some aspects o f f l u i d breakdown, r e s i d u e c o n c e n t r a t i o n , g e l f i l t e r
cake on f r a c t u r e w a l l , and p o s s i b i l i t i e s o f f r a c t u r i n g f l u i d improvement.
C r o s s l i n k e d f l u i d s l e a v e more r e s i d u e p l u g g i n g t h e p o r o s i t y o f t h e p r o p p a n t
package than polymer emulsion f l u i d s (DAVIES & KUIPER 1988). W h i l e polymer emul-
s i o n f l u i d s r e s u l t i n a p r o p p a n t package t h a t i s v i r t u a l l y r e s i d u e - f r e e , c r o s s -
l i n k e d f l u i d s produce a p r o p p a n t package c o n t a i n i n g a l o t o f f i b r o u s m a t e r i a l
between t h e g r a i n s which a r e t h e n g l u e d t o g e t h e r .
428
L o c a l v a r i a t i o n s i n p r o p p a n t and r e s i d u e s a t u r a t i o n s i n a c r a c k can e x p l a i n
why f r a c t u r i n g t r e a t m e n t s can be s u c c e s s f u l u s i n g s t i m u l a t i o n f l u i d s t h a t d r a s -
t i c a l l y decrease c r a c k c o n d u c t i v i t y a t normal s a t u r a t i o n o f i n j e c t e d p r o p p a n t s .
E f f e c t s o f t r e a t m e n t f l u i d v e l o c i t y on f l u i d - l o s s agent performance a r e i n v e s t i -
g a t e d by HALL & DOLLARHIDE ( 1 9 6 4 ) . GALL & RAIBLE (1985) r e p o r t on m o l e c u l a r
s i z e s t u d i e s o f degraded f r a c t u r i n g f l u i d polymers. I n case o f problems w i t h
t h e o r i g i n a l b r e a k e r c o n c e n t r a t i o n and o p e r a t i o n a l i m p o s s i b i l i t y t o w a i t f o r
complete thermal breakage, r e m e d i a l b r e a k e r t r e a t m e n t s by i n j e c t i n g b r e a k e r so-
l u t i o n s i n f i l l i n g t h e f r a c t u r e p o r o s i t y w i t h excess can be c a r r i e d o u t i n o r d e r
t o ensure f r a c t u r e c o n d u c t i v i t y (WARPINSKI, BRANAGAN, SATTLER, LORENZ, NOR-
THROP, MANN & FROHNE 1985; c f . s e c t i o n 4.12.2.3.).
Loss o f s t i m u l a t i o n f l u i d t o t h e f o r m a t i o n a d j a c e n t t o t h e f r a c t u r e f a c e
c r e a t e s a zone o f immobile f r a c t u r i n g l i q u i d and reduces gas f l o w t h r o u g h t h e
f o r m a t i o n f a c e due t o d i m i n u t i o n o f r e l a t i v e gas p e r m e a b i l i t y , and i n a d d i t i o n
t o t h a t , s t i m u l a t i o n f l u i d s l e a v e b e h i n d s o l i d and l i q u i d r e s i d u e s . R e d u c t i o n
o f m a t r i x p e r m e a b i l i t y by f r a c t u r i n g f l u i d i s provoked by s w e l l i n g o f c l a y mine-
r a l s and subsequent s o f t e n i n g o f t h e f r a c t u r e f a c e which l e a d s t o p r o p p a n t em-
bedment ( c f . s e c t i o n 4.3.3.). Comparative e v a l u a t i o n o f d i f f e r e n t t r e a t m e n t
f l u i d s has r e v e a l e d t h a t foam i s t h e most f a v o u r a b l e and s u c c e s s f u l f r a c t u r i n g
medium ( c f . s e c t i o n 3.11.2.) and t h a t d i f f e r e n t s t i m u l a t i o n f l u i d s cause va-
r i o u s amounts and i n t e n s i t i e s o f damage and i n t e r a c t d i f f e r e n t l y w i t h s p e c i f i c
l i t h o l o g i e s by l e a v i n g d i f f e r e n t s o l i d and l i q u i d r e s i d u e s . T h e r e f o r e r e d u c t i o n
o f f r a c t u r e c o n d u c t i v i t y depends on t h e c o m b i n a t i o n o f t r e a t m e n t f l u i d and r e -
s e r v o i r f o r m a t i o n and t h e i r mutual c o m p a t i b i l i t y .
D i m i n u t i o n o f f r a c t u r e c o n d u c t i v i t y w i t h s t r e s s i s p r i n c i p a l l y due t o prop-
p a n t p a c k i n g d e n s i t y . C o n d u c t i v i t y damage o f f r a c t u r e s plugged w i t h f u l l mono-
l a y e r s o r m u l t i l a y e r s i s l e s s pronounced than t h a t o f p a r t i a l p r o p p a n t mono-
l a y e r s . The most i m p o r t a n t reasons f o r f r a c t u r e c o n d u c t i v i t y d i m i n u t i o n a t i n -
s i t u c o n d i t i o n s a r e p r o p p a n t packing, p r o p p a n t embedment due t o f r a c t u r e f a c e
softening, proppant crushing, residues from s t i m u l a t i o n f l u i d s , release o f f i -
nes f r o m f r a c t u r e face, and c l a y f l o c c u l a t i o n around p r o p p a n t embedment s i t e s
( c f . s e c t i o n 1.4.10.).
S i m i l a r l y as g e l f i l t e r cakes on f o r m a t i o n s u r f a c e s a t f r a c t u r e w a l l s d e t e -
r i o r a t e c r a c k c o n d u c t i v i t y by p r o p p a n t embedment, g e l s u r f a c e f i l t r a t i o n f r o m
polymer s o l u t i o n s d u r i n g g r a v e l p a c k i n g c r e a t e s a l o w - p e r m e a b i l i t y drape on t h e
r e s e r v o i r f a c e which upon r a p i d b u i l d u p dominates system b e h a v i o u r (TORREST &
MARCANO 1986) and i n h i b i t s f u r t h e r f l u i d l e a k o f f i n t o t h e pay m a t r i x , t h e r e b y
h a v i n g d e l e t e r i o u s e f f e c t s on g r a v e l placement and thus q u a l i t y and performance
o f mechanical sand c o n t r o l ( c f . s e c t i o n s 1.4.10.3.5.3. and 5 . 3 . 1 . 1 . 2 . 2 . ) .
l a b l e f o r f l u i d flowback a f t e r t h e end o f t h e s t i m u l a t i o n t r e a t m e n t i s l i m i t e d .
I n l o w - p e r m e a b i l i t y f o r m a t i o n s , l e a k o f f c o e f f i c i e n t s f o r some foams can be l o -
wer than those o f c r o s s l i n k e d aqueous f r a c t u r i n g f l u i d s (VEATCH & M O S C H O V I D I S
1986).
Shearing o f g e l l e d f l u i d s i s p r e d o m i n a n t l y o c c u r r i n g a t t h e p e r f o r a t i o n s i n
l i m i t e d - e n t r y c o n s t e l l a t i o n s (HOEL 1988; c f . s e c t i o n 4 . 2 . 2 . 2 . ) . Crosslinked
f l u i d s h a v i n g undergone shear e x h i b i t l o w e r v i s c o s i t y which r e n d e r s them u n a b l e
t o c a r r y and p l a c e h i g h e r p r o p p a n t c o n c e n t r a t i o n s , b u t a l l o w s deeper p r o p p a n t
p e n e t r a t i o n w i t h l e s s h e i g h t growth t h a t r e s u l t s i n c o n n e c t i o n o f more n e t pay
t o t h e w e l l b o r e (HOEL 1988). Ifa h i g h e r - v i s c o s i t y f l u i d were pumped i n an a t -
433
4.3.4.2.2.2.Gel degradation
The s t r u c t u r e o f most f r a c t u r i n g g e l s tends t o degrade and l o s e i t s p r o p p a n t
t r a n s p o r t a b i l i t y t o some degree w i t h b o t h i n c r e a s i n g temperature and t i m e
(POULSEN & LEE 1984). A l t h o u g h some g e l s r e q u i r e e l e v a t e d temperatures t o a t -
t a i n t h e i r maximum degree o f c r o s s l i n k i n g , these f l u i d s a l s o degrade w i t h s u f f i -
c i e n t temperature and t i m e ( c f . s e c t i o n 4 . 3 . 4 . 3 . ) . Since temperature and p r e -
sence t i m e o f t h e f l u i d i n t h e f r a c t u r e b o t h i n c r e a s e w i t h d i s t a n c e f r o m t h e
wellbore, i t f o l l o w s t h a t the c l o s e r the f l u i d i s t o the crack t i p , the less
p r o p p a n t - c a r r y i n g a b i l i t y i t has, w i t h t h e r e f o r e a t t h e f r a c t u r e t i p most e a s i -
l y proppant b r i d g i n g and b l o c k i n g o c c u r r i n g which provokes premature o r subma-
t u r e s t i m u l a t i o n j o b t e r m i n a t i o n by s c r e e n o u t .
t u r e t r e a t m e n t t e r m i n a t i o n by s c r e e n o u t ( c f . s e c t i o n 4 . 2 . 2 . 2 . 3 . ) . The w o r s t
case i s t h e c o m b i n a t i o n o f h i g h f l u i d l o s s and s e r i o u s w i d t h r e d u c t i o n caused
by u n c o n t r o l l e d h e i g h t growth which can provoke proppant b r i d g i n g f a i r l y c l o s e
t o t h e w e l l b o r e t h a t can r e s u l t i n s c r e e n o u t f a i l u r e a t a v e r y e a r l y stage o f
t h e t r e a t m e n t . V i s c o s i t y i n c r e a s e o f t h e f l u i d c o u l d compensate f o r t h e w i d t h
l o s s f r o m h e i g h t growth and h e l p p r e v e n t i n g submature s c r e e n o u t f a i l u r e ( c f .
s e c t i o n s 4.2.3.2.5. and 6 . 2 . 4 . 2 . 1 . ) . F i e l d e x p e r i e n c e r e v e a l s t h a t ramped p o l y -
mer l o a d i n g j o b s have much h i g h e r p r e s s u r e f a l l o f f r a t e s a f t e r shutdown t h a n
c o n v e n t i o n a l c o n s t a n t polymer l o a d i n g o p e r a t i o n s .
O p t i m i z a t i o n of t h e h y d r a u l i c s t i m u l a t i o n o p e r a t i o n t h u s r e q u i r e s c a l i b r a -
t i o n o f t h e model w i t h t h e f i e l d n e t c r a c k p r o p a g a t i o n p r e s s u r e which r e s u l t s
i n s h o r t e r p r e d i c t e d l e n g t h t h a t i s more c o n s i s t e n t w i t h t h e p r o d u c t i v e respon-
se o f t h e w e l l . Overpressure c a l i b r a t e d d e s i g n enables t o p e r f o r m more aggres-
s i v e t r e a t m e n t s w i t h s m a l l e r pad and l a r g e r amount and s a t u r a t i o n o f p r o p p a n t s
t h a n w i t h c o n v e n t i o n a l models and p e r m i t s t o s i g n i f i c a n t l y d i m i n i s h t h e r i s k o f
premature s c r e e n o u t t e r m i n a t i o n ( c f . s e c t i o n s 4.2.2.2.3., 4.2.3.2.5. and
6.2.4.2.1.). The necessary d a t a f o r o v e r p r e s s u r e c a l i b r a t e d s t i m u l a t i o n d e s i g n
a r e measured d u r i n g m i n i - and m i c r o f r a c t u r e f i e l d t e s t s (SHLYAPOBERSKY 1988;
SHLYAPOBERSKY, WALHAUG, SHEFFIELD & HUCKABEE 1988; c f . s e c t i o n 4 . 8 . 2 . 6 . ) .
C r e a t i o n o f a s e t o f m u l t i p l e p a r a l l e l f r a c t u r e s ( c f . s e c t i o n 4.8.6.2.4.) in-
s t e a d o f a s i n g l e dominant c r a c k i s u n l i k e l y t o be a reason f o r h i g h e r n e t f r a c -
t u r e p r o p a g a t i o n pressures, as many s u c c e s s f u l t r e a t m e n t s have been pumped w i t h
moderate n e t c r a c k p r o p a g a t i o n p r e s s u r e s w i t h h i g h p r o p p a n t s a t u r a t i o n s and a
v i s c o u s s l u r r y . D u r i n g f l u i d i n j e c t i o n , b o t h f r i c t i o n a l and f r a c t u r e toughness
e f f e c t s a r e p r e s e n t and d i f f i c u l t t o separate, whereas s h o r t l y a f t e r s h u t - i n
when t h e c r a c k remains open and n e a r l y ceases t o propagate w i t h f l u i d r e d i s t r i -
b u t i o n and p r e s s u r e i n s t a b i l i z a t i o n , t h e f r i c t i o n a l e f f e c t s a r e minimized, and
t h e n e t f r a c t u r e p r e s s u r e a t t h i s moment r e p r e s e n t i n g t h e o v e r p r e s s u r e can t h e n
be p r i m a r i l y a t t r i b u t e d t o apparent f r a c t u r e toughness (SHLYAPOBERSKY 1987).
v e n t i o n a l approaches.
f e r e n t l i g a n d s can be u t i l i z e d f o r f a s t e r o r slower c r o s s l i n k i n g o f t h e f l u i d .
Delayed c r o s s l i n k i n g systems a r e f o r m u l a t e d t o a c t i v a t e a f t e r t h e f l u i d has
been pumped down t h e t u b u l a r s and through t h e p e r f o r a t i o n s and has been one o f
t h e r e c e n t s i g n i f i c a n t improvements i n f r a c t u r i n g f l u i d t e c h n o l o g y (VEATCH &
M O S C H O V I D I S 1986).
The o n l y disadvantage o f c r o s s l i n k e d f r a c t u r i n g f l u i d s i s t h e i r u n s a t i s f a c t o -
r y f l u i d c o m p a t i b i l i t y (NORTON & HOFFMAN 1982), because many j o b s u s i n g c r o s s -
l i n k e d g e l s r e s u l t i n moderate t o severe w a t e r blockage problems ( c f . s e c t i o n
3.11.2.4.2.). While a d d i t i o n o f n i t r o g e n t o the crosslinked gel helps recover-
i n g t h e t r e a t i n g f l u i d , t h e w a t e r blockage problems s t i l l o c c u r d e s p i t e p r e -
sence o f n i t r o g e n and use o f s u r f a c t a n t s . Water blockage, however, a l s o o c c u r s
w i t h a p p l i c a t i o n o f n o n - c r o s s l i n k e d water-based g e l s . An unusual s p e c i a l a p p l i -
c a t i o n o f c r o s s l i n k i n g i s c o n n e c t i o n o f an a c r y l i c r e s i n and a l i q u i d epoxy r e -
s i n f o r d e s t r u c t i o n o f r e s e r v o i r p e r m e a b i l i t y by p l u g g i n g o f t h i e f zones (KNAPP
& WELBDURN 1978; ZAITOUN, KOHLER & G U E R R I N I 1989; c f . s e c t i o n 5 . 9 . 1 . 7 . ) .
4.3.4.3.1.3.Viscosity relationships
The v i s c o s i t y o f delayed c r o s s l i n k e d f r a c t u r i n g f l u i d s i s a f u n c t i o n o f f l o w
geometry, c r i t i c a l s t r e s s and t i m e as w e l l as shear and thermal h i s t o r i e s ( C A -
MERON, GARDNER & VEATCH 1988). The s t r e s s - t r a n s f o r m a t i o n p r o p e r t y o f d e l a y e d
c r o s s l i n k e d g e l s i s t h e r e s u l t o f g e l breaking-down and m i g r a t i n g i n t o t h e low-
v i s c o s i t y f l u i d a t t h e w a l l s , and p o s s i b l y shear-induced f l o c c u l a t i o n and secon-
d a r y f l o w s . I n l o w - s t r e s s s t a t e where t h e g e l shows v e r y low apparent v i s c o s i t y
because of w a l l s l i p , p e r f e c t p r o p p a n t t r a n s p o r t may be p o s s i b l e s i n c e t h e b u l k
f l u i d i s c o m p l e t e l y g e l l e d . Delayed c r o s s l i n k e d g e l s a r e g e n e r a l l y c h a r a c t e r i -
zed by non-homogeneous f l o w (CAMERON 1988). D e l a y i n g c r o s s l i n k i n g u n t i l a f t e r
exposure t o h i g h shear i n c r e a s e s g e l v i s c o s i t y (PRUDHOMME, ELLIS, CONSTIEN &
KNOLL 1988). The r h e o l o g y o f c r o s s l i n k e d g e l s i s determined by t h e s t r u c t u r e o f
t h e g e l network which i n t u r n i s c o n t r o l l e d by c r o s s l i n k e r r e a c t i o n k i n e t i c s
and f l o w c o n d i t i o n s d u r i n g c r o s s l i n k i n g . I n f a s t c r o s s l i n k i n g systems where t h e
c r o s s l i n k i n g process i s r a p i d enough t h a t t h e g e l s t r u c t u r e i s e s t a b l i s h e d du-
439
f r i c t i o n p r e s s u r e and achieve h i g h e r v i s c o s i t y p r i o r t o e n t r a n c e i n t o t h e f r a c -
t u r e d r e s e r v o i r i n o r d e r t o be a b l e t o suspend and t r a n s p o r t h i g h p r o p p a n t con-
c e n t r a t i o n s as w e l l as t o l i m i t f l u i d l o s s , d u a l - v i s c o s i t y g r a v e l pack f l u i d s
have h i g h e r v i s c o s i t y a t t h e s u r f a c e f o r a m e l i o r a t i n g m i x i n g and pumping o f t h e
s l u r r y and l o w e r v i s c o s i t y downhole i n o r d e r t o f a c i l i t a t e t h e necessary h i g h
f l u i d - l o s s r a t e s t o achieve a t i g h t pack.
T h e r e f o r e e a r l y t i m e v i s c o s i t y and r e t a i n e d v i s c o s i t y a r e e q u a l l y i m p o r t a n t
t o i n s u r e success o f a f r a c t u r i n g t r e a t m e n t . Delayed c r o s s l i n k i n g c o n s i d e r a b l y
enhances f l u i d v i s c o s i t y and enables t o i n c r e a s e p r o p p a n t c o n c e n t r a t i o n up t o
20 l b s / g a l f l u i d a t t h e s u r f a c e ( t r a n s l a t i n g t o up t o 7 l b s / f t 2 o r 35 kg/m2 i n
the fracture; SHAH, SMITH & DONALDSON 1983; c f . s e c t i o n 4 . 3 . 1 . 1 . ) o r even more
o v e r l o n g pumping t i m e s (GREGORCZYK, PAULS, HOLTMYER, CHISHOLM & VENOITTO
1984). Aspects o f f r i c t i o n p r e s s u r e l o w e r i n g , screenout r a t e r e d u c t i o n , f r i c -
t i o n p r e s s u r e v s . f r a c t u r e h e i g h t growth, f l u i d v i s c o s i t y and p r o p p a n t suspen-
s i o n improvement, and f r a c t u r e c l o s u r e and b r e a k e r a c t i o n a r e b r i e f l y d i s c u s s e d
as f o l l o w s .
The v i s c o s i t y o b t a i n e d f r o m c r o s s l i n k e d f l u i d s i s p r o g r e s s i v e l y reduced by
t i m e and i n t e n s i t y o f shear t o w h i c h t h e f l u i d i s exposed, and p r e h e a t i n g o f
f l u i d s f o r t h e purpose o f t u b i n g c o n t r a c t i o n m i n i m i z a t i o n i n c r e a s e s c r o s s l i n k -
i n g r a t e and shear d e g r a d a t i o n o f f l u i d v i s c o s i t y (McMECHAN & CONWAY 1983). De-
layed crosslinked f l u i d s w i t h c o n t r o l l a b l e c r o s s l i n k i n g time are n o t subjected
t o t h e h i g h shear c o n d i t i o n s f o u n d i n t h e t u b u l a r goods, and t h e r h e o l o g y i s
much more i n s e n s i t i v e t o t r e a t i n g f l u i d temperature (CONWAY & H A R R I S 1982). The
use o f temperature-delayed c r o s s l i n k e d f l u i d s r e s u l t s i n l o w e r and more c o n s i s -
t e n t f r i c t i o n pressures w i t h respect t o conventional organometallic c r o s s l i n -
k e r s and base l i n e a r - g e l l e d f l u i d s , and an e x c e l l e n t f r i c t i o n p r e s s u r e t o l e -
rance and compensation range even l e a d s t o absence o r n e g l i g i b i l i t y o f f r i c t i o n
p r e s s u r e r i s e upon a d d i t i o n o f proppants up t o c o n s i d e r a b l y h i g h c o n c e n t r a t i o n s
(WALSER 1985).
I f f r a c t u r e height g r e a t l y exceeds prospective inte rva l thic kne ss, the stimu-
l a t i o n treatment l o s es e f f e c t i v e n e s s by wasting f r a c t u r i n g f l u i d a n d proppant
upon unproductive rock. P r o p p a n t embedment in gel f i l t e r cakes i s a s i g n i f i c a n t
c o n t r i b u t i o n t o proppant conductivity damage, with higher gel loadings causing
g r e a t e r c o n d u c t i v i t y d e t e r i o r a t i o n than lower gel s a t u r a t i o n s ( c f . se c tions
1 . 4 . 1 0 . 3 . 5 . a n d 4 . 3 . 4 . 1 . 4 . ) . I t i s t h er ef o re necessary t o e s t a b l i s h a balance
between too l i t t l e a n d too much v i s c o s i t y t o optimize proppant placement in the
crack, w i t h the design goal being minimum v i s c o s i t y a n d f l u i d - l o s s control f o r
accurate proppant i n s t a l l a t i o n .
WATTERS ( 1 9 8 6 ) . F i e l d e x p e r i e n c e w i t h delayed c r o s s l i n k e d g e l s i s r e p o r t e d by
PEARSON, LYNCH, SCHMIDT & McCASLIN ( 1 9 8 8 ) . D e s p i t e c o n s i d e r a b l e p r o g r e s s made
i n r e c e n t years, r h e o l o g i c a l c h a r a c t e r i z a t i o n o f c r o s s l i n k e d f r a c t u r i n g f l u i d s
remains a d i f f i c u l t and e l u s i v e c h a l l e n g e (VEATCH & M O S C H O V I D I S 1986).
On t h e o t h e r hand, i f b r e a k e r a c t i o n s i g n i f i c a n t l y i n c r e a s e s f l u i d l o s s du-
r i n g c l o s u r e , then f r a c t u r e c l o s u r e t i m e may be reduced and may a s s i s t i n t r a p -
p i n g proppants between t h e c r a c k w a l l s i n a f a v o u r a b l e d i s t r i b u t i o n . I n some ca-
ses, t h e a d d i t i o n o f b r e a k e r s d e s t r o y s w a l l l e a k o f f c o n t r o l and t r a n s f o r m s i t
i n t o v i s c o s i t y c o n t r o l . Base g e l v i s c o s i t y d i c t a t e s performance o f c r o s s l i n k e d
fluids, and p a r t i a l l y broken g e l s p e r f o r m s l i g h t l y p o o r e r t h a n would be expec-
t e d due t o t h e i r base g e l v i s c o s i t y (CONWAY & HARRIS 1982).
C r o s s l i n k e d f r a c t u r i n g f l u i d s i n c r e a s e f r i c t i o n drop t h r o u g h t u b i n g w h i c h i s
f u r t h e r i n c r e a s e d b y t h e presence o f proppants due t o a b r a s i o n (PAI, GARBIS &
HALL 1983). Employment o f delayed c r o s s l i n k e r s which p r e v e n t c r o s s l i n k i n g o f
f l u i d u n t i l i t reaches t u b i n g b o t t o m lowers t h e t r e a t i n g p r e s s u r e and enables
t o save c o n s i d e r a b l e expenses o f horsepower, as w e l l as t o make t h e e n t i r e ope-
444
F i e l d a p p l i c a t i o n o f h i g h - s t r e n g t h c r o s s l i n k e d a c i d g e l systems i s d i s c u s s e d
by COULTER, H A R R I S & KLEBENOW (1980); PABLEY, EWING & CALLAWAY (1982); PABLEY &
HOLCOMB (1982), McLANE & SCOTT (1983) and PA1 & G A R B I S (1983 b ) . MOLON & FOX
(1983) and BAILEY & WICKHAM (1984) o u t l i n e enhancement o f f r a c t u r e p e n e t r a t i o n
and p r o d u c t i v i t y by a c i d g e l l i n g . Temperature s t a b i l i t y o f a c i d g e l l i n g p o l y -
mers i s i n v e s t i g a t e d by NORMAN, CONWAY & WILSON (1981) and FOX, O'MARA, BURNS &
JOHNSON ( 1 9 8 9 ) . I n a comparable way as f o r f r a c t u r i n g f l u i d s , extended thermal
s t a b i l i t y o f a c i d can be achieved f o r a c i d i z i n g u t i l i z a t i o n , w i t h b u f f e r regu-
l a t i o n o f h y d r o f l u o r i c a c i d p e r m i t t i n g sandstone a c i d i z i n g up t o 550 OF (280
oC) r e s e r v o i r temperature (SCHEUERMAN 1988; c f . s e c t i o n s 4 . 4 . 5 . 1 . and 4 . 5 . 5 . ) .
As c r o s s l i n k e d f r a c t u r i n g f l u i d s a r e s h e a r - h i s t o r y d e p e n d e n t ( c f . s e c t i o n
4.3.4.2.1.), t h e y do n o t p o s s e s s u n i q u e r h e o l o g i c a l c h a r a c t e r i s t i c s (CONWAY &
H A R R I S 1 9 8 2 ) . The r h e o l o g i c a l p r o p e r t i e s a r e a d d i t i o n a l l y i n f l u e n c e d b y t h e va-
r i a b l e c o n d i t i o n s e n c o u n t e r e d d u r i n g t h e t r e a t m e n t such as t u b i n g s i z e , pumping
r a t e , s u r f a c e f l u i d t e m p e r a t u r e and p i p e r e s i d e n c e t i m e .
Ramped v i s c o s i t y procedures by c o n t i n u o u s m i x i n g b e n e f i t f r o m c o s t s a v i n g by
reduced polymer l o a d i n g and improved f r a c t u r e c o n d u c t i v i t y by l e s s p r o p p a n t
package damage due t o d i m i n i s h e d polymer l o a d i n g s , w i t h t h e l o w e r g e l c o n c e n t r a -
t i o n a l s o r e q u i r i n g l e s s b r e a k e r near t h e w e l l b o r e . Ramped polymer l o a d i n g p r o -
cedures, however, can o n l y compensate t h e maximum t i m e and temperature which a
f l u i d experiences, w i t h c o n s t a n t v i s c o s i t y b e i n g achieved o n l y u n t i l n e a r t h e
end o f t h e o p e r a t i o n . H i g h - t e m p e r a t u r e r e s e r v o i r f r a c t u r i n g f r e q u e n t l y r e q u i r e s
v i s c o s i t y s t a b i l i z a t i o n of t h e s t i m u l a t i o n f l u i d (THOMAS & ROOT 1979; c f . sec-
t i o n 4.7.4.2.).
h o l e v i s c o s i t y w h i c h c o n v e n t i o n a l l y m i x e d f l u i d s p r o v i d e i s much l e s s t h a n ne-
cessary, b u t i f more p r i m a r y g e l l a n t and a c t i v a t o r a r e added b y s u r f a c e b a t c h
m i x i n g , t h e h i g h v i s c o s i t y o f t h e s e f l u i d s r e n d e r s them d i f f i c u l t b o t h t o
h a n d l e w i t h s u r f a c e e q u i p m e n t and t o m i x w i t h s o l i d m a t e r i a l s such as f l u i d -
l o s s a d d i t i v e s and p r o p p a n t s , e s p e c i a l l y c o n c e r n i n g h i g h c o n c e n t r a t i o n s o f t h e
latter.
4.3.4.6.1.1.General aspects
P o l y m e r and c r o s s l i n k e r t y p e s have a p r o n o u n c e d e f f e c t o n f l u i d l e a k o f f beha-
v i o u r (McGOWEN & McDANIEL 1 9 8 8 ) . Lower r e s i d u e p o l y m e r s e x h i b i t h i g h e r l e v e l s
o f f l u i d l o s s , whereas c r o s s l i n k e r t y p e i n f l u e n c e s c r o s s l i n k e d f l u i d l e a k o f f .
A d d i t i o n o f p r o p p a n t s o f t e n seems t o have n o a l t e r i n g i m p a c t o n f l u i d - l o s s beha-
v i o u r o f c r o s s l i n k e d g e l s , and a l s o t h e f i l t e r c a k e s d e p o s i t e d o n t h e f r a c t u r e
w a l l s do n o t e x h i b i t any s i g n s o f e r o s i o n w h i c h may have r e s u l t e d f r o m i n c l u -
s i o n o f proppant t o the flow.
Pumping r a t e o b v i o u s l y compensates f o r f l u i d l e a k o f f i n t o t h e f o r m a t i o n i f
h i g h enough and f e a s i b l e (VEATCH 1986), b u t does u s u a l l y n o t compete e c o n o m i c a l -
l y w i t h f l u i d - l o s s a d d i t i v e s t o overcome l e a k o f f . H i g h i n j e c t i o n r a t e s o f s u i -
t a b l e f l u i d s c a n o f f s e t f l u i d l o s s and e n s u r e adequate p r o p p a n t t r a n s p o r t w i t h -
i n t h e f r a c t u r e (NORTON & HOFFMAN 1 9 8 2 ) . I n l o w l e a k o f f s i t u a t i o n s , optimum r a -
t e s a r e g e n e r a l l y d o m i n a t e d b y f r i c t i o n l o s s b e h a v i o u r and h y d r a u l i c h o r s e p o w e r
c o s t s , whereas i n h i g h l e a k o f f c a s e s where volume r e q u i r e m e n t s a r e a f f e c t e d b y
pumping r a t e s , f r a c t u r i n g m a t e r i a l expenses e n t e r t h e p i c t u r e . D i s t i n c t i o n c a n
be made between s t o r a g e - d o m i n a t e d o r l o w f l u i d - l o s s f r a c t u r i n g , and f l u i d - l e a k -
o f f - d o m i n a t e d o r h i g h f l u i d - l o s s f r a c t u r i n g (SMITH 1 9 8 1 ) . Drawbacks o f h i g h
f l u i d l e a k o f f r a t e s as w e l l as a s p e c t s o f s o l i d p a r t i c l e s i z e v s . p o r e t h r o a t
d i a m e t e r , f l u i d u p t a k e s a t u r a t i o n o f t h e f o r m a t i o n by p r e - p a d and p a d s t a g e s ,
and f l u i d v i s c o s i t y v s . l e a k o f f a r e d i s c u s s e d as f o l l o w s .
L e a k o f f r a t e s o f unbroken f r a c t u r i n g f l u i d s a r e g e n e r a l l y h i g h e r t h a n those
o f broken ones because w a t e r i s squeezed out, b u t polymer p a r t i c l e s cannot
b u i l d a f i l t e r cake, and t h e r e f o r e o n l y w a t e r l e a k s o f f . W h i l e unbroken f l u i d
cannot f o r m f i l t e r cakes a t t h e f r a c t u r e w a l l , broken p a r t i c l e s can m i g r a t e and
c o v e r t h e c r a c k boundary w i t h a f i l t e r cake which i s then l i m i t i n g f u r t h e r l o s s
by r a t e r e d u c t i o n . Absence o f a f i l t e r cake p r i o r t o f l u i d b r e a k i n g as w e l l as
m a t r i x s a t u r a t i o n w i t h w a t e r o r b r i n e a f t e r i n i t i a l l e a k o f f a r e t h e reasons f o r
much h i g h e r f l u i d l o s s i n t h e e a r l y stage p r i o r t o b r e a k i n g t h a n i n t h e l a t e
stage a f t e r b r e a k i n g . BENNY & FORD (1985) emphasize t h e i n f l u e n c e o f downhole
c o n d i t i o n s on t h e l e a k o f f p r o p e r t i e s o f f r a c t u r i n g f l u i d s . Another e f f e c t o f
f l u i d l o s s i n t o t h e n e a r - f r a c t u r e p o r e space can be f l u c t u a t i o n s i n c l o s u r e
s t r e s s r e p r e s e n t i n g b a c k s t r e s s (WARPINSKI, BRANAGAN, SATTLER, CORENZ, NORTHROP,
MANN & FROHNE 1985).
Experimental r e s e a r c h r e v e a l s t h a t t h e p o s s i b i l i t y o f p l u g g i n g a propped
f r a c t u r e i s c o n t r o l l e d by p a r t i c l e s i z e d i s t r i b u t i o n i n r e l a t i o n t o p o r e s i z e
d i s t r i b u t i o n . Residue-forming m a t e r i a l i n t h e g e l s generate a p a r t i c l e s i z e d i s -
t r i b u t i o n t h a t even i n low c o n c e n t r a t i o n s w i l l s e v e r e l y damage f r a c t u r e conduc-
t i v i t y . Proppants s t a r t c r u s h i n g o r a t l e a s t r e l e a s i n g f i n e s i m m e d i a t e l y upon
a p p l i c a t i o n o f overburden pressure, and f i n e s adhere t o t h e proppants which
upon l i b e r a t i o n i n a f r a c t u r i n g f l u i d may a c t as a f l u i d - l o s s a d d i t i v e . P a r t i c -
l e s i z e d i s t r i b u t i o n s used t o g e n e r a t e f r a c t u r i n g f l u i d s i n w a t e r may be s u f f i -
c i e n t l y h i g h enough t o c o n t r i b u t e t o b o t h f o r m a t i o n and f r a c t u r e p l u g g i n g .
I n e n e r g i z e d f r a c t u r i n g t r e a t m e n t s , t h e pre-pad aims on e s t a b l i s h m e n t o f a
f i l t e r cake on t h e f r a c t u r e f a c e i n o r d e r t o m i n i m i z e l e a k o f f o f c r o s s l i n k e d
c a r r i e r f l u i d , t h e r e b y r e d u c i n g t h e tendency o f premature s c r e e n o u t f a i l u r e
( c f . s e c t i o n s 4.2.3.2.5. and 6 . 2 . 4 . 2 . 1 . ) , as w e l l as c o o l i n g down t h e f o r m a t i o n
t o decrease v i s c o s i t y l o s s o f t h e p r o p p a n t - l a d e n f l u i d , c o n d i t i o n t h e r e s e r v o i r
t o m i n i m i z e c l a y s w e l l i n g and sloughing, and r e d u c i n g c l e a n - u p t i m e by a d d i t i o n
o f carbon d i o x i d e o r n i t r o g e n gas (PA1 & G A R B I S 1983; c f . s e c t i o n 3 . 1 1 . 2 . 2 . ) .
The c h a r a c t e r i s t i c s o f a p a r t i c u l a r f o r m a t i o n d i c t a t e t h e s e l e c t i o n o f
f l u i d - l o s s a d d i t i v e s t h a t a r e r e q u i r e d t o achieve t h e necessary l e a k o f f con-
t r o l . P a r t i c u l a t e a d d i t i v e s such as 100 mesh sand, s i l i c a f l o u r , c a l c i u m carbo-
nate o r o i l - s o l u b l e r e s i n grains are essential f o r containing l e a k o f f t o high-
p e r m e a b i l i t y r e s e r v o i r s t r e a k s (above a b t . 5 md p e r m e a b i l i t y ) and n a t u r a l f r a c -
t u r e s , whereas l i q u i d hydrocarbon a d d i t i v e s f u n c t i o n w e l l i n l o w - p e r m e a b i l i t y
m a t r i x c c n t r o l (PENNY, CONWAY & LEE 1984; SMITH 1 9 8 7 ) . Hydrocarbon phases mixed
w i t h s i l i c a f l o u r o r o t h e r f i n e - g r a i n e d p a r t i c u l a t e s and a s u r f a c t a n t can a l s o
s i g n i f i c a n t l y reduce f l u i d l o s s (GULBIS 1983, ROODHART 1983; ZIGRYE, WHITFILL &
SIEVERT 1983; PENNY, CONWAY & LEE 1984; H A R R I S & PENNY 1985, FORD & PENNY
1988). An overview o f f r a c t u r i n g f l u i d a d d i t i v e s i s g i v e n by H A R R I S ( 1 9 8 8 ) . WIL-
LIAMSON & ALLENSON (1989) i n t r o d u c e a nondamaging p a r t i c u l a t e f l u i d - l o s s a d d i -
t i v e . The d i s c u s s i o n as f o l l o w s focusses on l i q u i d and s o l i d f l u i d - l e a k o f f
455
A c c e l e r a t e d l e a k o f f m o d e l l i n g p r o v i d e s a l s o a p l a u s i b l e damage mechanism f o r
foams when l i t t l e g e l and s m a l l l i q u i d volumes a r e i n j e c t e d (WARPINSKI 1988 a;
WARPINSKI, BRANAGAN, SATTLER, CIPOLLA, LORENZ & THORNE 1988; c f . s e c t i o n s
4.8.8.3.1.2. and 4 . 8 . 8 . 3 . 2 . 3 . ) . I f h i g h f l u i d - l o s s r a t e s o c c u r due t o opening
o f n a t u r a l f r a c t u r e s w i t h i n t h e r e s e r v o i r r o c k s , l e a k o f f o f t h e t o t a l foam sys-
tem i n t o t h e c r a c k s has t o be expected. D u r i n g p o s t - f r a c t u r e cleanup, t h e n a t u -
r a l c r a c k s c l o s e and p r o d u c t i o n o f t h e l i q u i d s t r a p p e d w i t h i n t h e j o i n t s would
be n e a r l y i m p o s s i b l e , w i t h g e l and l i q u i d s w i t h i n t h e n a t u r a l f r a c t u r e s t h e n
457
Successful h y d r a u l i c p r o p p a n t f r a c t u r i n g a l s o r e q u i r e s c a r e f u l e v a l u a t i o n o f
t h e main r e s e r v o i r r o c k t y p e s i n heterogeneous f o r m a t i o n s , w i t h t h e c l a s s i f i c a -
t i o n o f f l u i d c o m p a t i b i l i t y a i m i n g on e l i m i n a t i o n o f p o s s i b l e f a i l u r e reasons
due t o e x c e s s i v e f l u i d s e n s i t i v i t y o f some l a y e r s o f t h e pay s t o r e y complex ( S I -
MON, KAUL & CULBERTSON 1977) w i t h l e a k o f f c h a r a c t e r i s t i c s a g a i n b e i n g one o f
t h e most i m p o r t a n t parameters. A summary o f f r a c t u r i n g f l u i d l o s s i s g i v e n by
POULSEN ( 1 9 8 8 ) .
458
F l u i d e f f i c i e n c y i s t h e f r a c t i o n o f t h e i n j e c t e d volume t h a t i s i n t h e c r a c k
a t t h e t i m e i n j e c t i o n s t o p s , and t h e r e m a i n i n g f r a c t i o n i s l o s t t o t h e f o r m a -
t i o n b y f l u i d l o s s (NOLTE 1984 a ) . Because f l u i d e f f i c i e n c y c a n b e d e t e r m i n e d
f o r a s t i m u l a t i o n t r e a t m e n t i n d e p e n d e n t o f any f r a c t u r e model, t h e p r o s p e c t a r i -
ses t h a t t h e e f f i c i e n c y f o r a c a l i b r a t i o n o p e r a t i o n s h o u l d be u s e d t o d e s i g n a
s u b s e q u e n t s t i m u l a t i o n j o b i n c l u d i n g pad s i z e and optimum p r o p p a n t s c h e d u l e com-
p l e t e l y w i t h o u t t h e need f o r a model and such a s s o c i a t e d p a r a m e t e r s as h e i g h t ,
l o s s c o e f f i c i e n t and v i s c o s i t y . T h i s w o u l d be e s p e c i a l l y d e s i r a b l e f o r t r e a t -
ments i n new p r o s p e c t a r e a s where l i t t l e i f any i n f o r m a t i o n may b e a v a i l a b l e t o
d e t e r m i n e w h a t model o r a s s o c i a t e d p a r a m e t e r s a r e a p p r o p r i a t e . F l u i d e f f i c i e n c y
c a n be d e t e r m i n e d f r o m p r e s s u r e - d e c l i n e a n a l y s i s f o r a m i n i f r a c t u r e c a l i b r a t i o n
treatment performed b e f o r e t h e actual s t i m u l a t i o n j o b which provides i n f e r r e d
v a l u e s o f f l u i d - l o s s c o e f f i c i e n t and f r a c t u r e w i d t h and o e n e t r a t i o n .
The h i g h - a c i d - c o n t e n t d e g r a d a t i o n p r o d u c t b r e a k s t h e l i n e a r a n d / o r c r o s s l i n -
k e d g e l u s e d i n t h e f r a c t u r i n g f l u i d and e f f e c t i v e l y c l e a n s t h e p r o p p a n t p a c k -
age w h i c h s i g n i f i c a n t l y i n c r e a s e s f r a c t u r e c o n d u c t i v i t y , w i t h t h e p o l y m e r b r e a k -
down b e i n g m a i n l y a consequence o f d e c r e a s i n g pH caused b y t h e d e g r a d e d p a r t s
o f t h e o r g a n i c a c i d p a r t i c u l a t e s and t a k i n g p l a c e b y backbone c l e a v a g e (TYSSEE
& VETTER 1 9 8 1 ) . T h e r e f o r e s e c o n d a r y f i l t e r c a k e d i s s o l u t i o n r e i n s t a l l s p r i m a r y
proppant permeability which thus i s r e t a i n e d i n the l a t e r stage o f t h e t r e a t -
m e n t i n c o n t r a s t t o c o n v e n t i o n a l o p e r a t i o n s where g e l f i l t e r c a k e p r e c i p i t a t i o n
d e s t r o y s p r o p p a n t pack p e r m e a b i l i t y b y embedment. Replacement o f t h e common s i -
l i c a f l o u r as f l u i d - l o s s a d d i t i v e b y t h e p o l y e s t e r c a n r e s u l t i n more t h a n
459
The p a r t i c u l a t e p o l y e s t e r i s c o n c e n t r a t e d and r e t a i n e d i n t h e g e l f i l t e r
cake as t h e f l u i d s l e a k s o f f i n t o t h e f o r m a t i o n , w i t h f i l t e r cake cleanup t h u s
b e i n g much more e f f i c i e n t w i t h a combined f l u i d - l o s s c o n t r o l a d d i t i v e and g e l
breaker, because c o n v e n t i o n a l w a t e r - s o l u b l e g e l b r e a k e r s l e a k o f f i n t o t h e r e -
s e r v o i r m a t r i x more e a s i l y . The s i g n i f i c a n c e o f f l u i d - l o s s c o n t r o l i s u n d e r l i -
ned by t h e f a c t t h a t f r a c t u r i n g f l u i d s must have a minimum l e a k o f f w h i l e t r a n s -
p o r t i n g proppants i n o r d e r t o achieve an e f f e c t i v e t r e a t m e n t .
F l u i d s c o n t a i n i n g p o l y e s t e r a d d i t i v e s can r e t a i n a l l o f t h e i n i t i a l proppant
p e r m e a b i l i t y , whereas t h e s i l i c a f l o u r g e l b r e a k e r system may o n l y l e a v e
10 - 15 % o f o r i g i n a l p r o p p a n t p e r m e a b i l i t y even w i t h excess b r e a k e r c o n c e n t r a -
t i o n i n t h e s l u r r y volume ( c f . s e c t i o n s 1.4.10. and 4 . 1 2 . 1 . 1 . ) . This i n d i c a t e s
t h a t i n o r d e r t o e f f e c t i v e l y break r e s i d u a l g e l s i n f r a c t u r e systems, i t i s i m -
p o r t a n t t o p l a c e t h e g e l b r e a k e r s p r o p e r l y i n t h e f i l t e r cake. C o n v e n t i o n a l s i -
l i c a f l o u r / g e l b r e a k e r systems can o n l y approach t h e e f f e c t i v i t y o f t h e newly
i n t r o d u c e d p o l y e s t e r a d d i t i v e i f a b t . 5 % d i e s e l i s added t o t h e m i x t u r e , b u t
i n any case t h e p o l y e s t e r i s s t i l l s l i g h t l y b e t t e r p e r f o r m i n g . A d d i t i o n o f 5 %
d i e s e l t o t h e p o l y e s t e r m i x t u r e , however, d r a s t i c a l l y reduces and d e l a y s a c t i v i -
t y and e f f e c t i v i t y o f t h e l a t t e r .
The g a i n i n f l u i d d e n s i t y w i t h i n c r e a s e d p r o p p a n t c o n c e n t r a t i o n s h o u l d cause
a s i g n i f i c a n t n e t r e d u c t i o n i n pumping p r e s s u r e , w i t h t h e absence o f p r e s s u r e
decrease thus e a r l y i n d i c a t i , n g a premature screenout. I n terms o f proppant f l o w -
back, t h e l a r g e r t h e p r o p p a n t g r a i n s i z e , t h e more s t a b l e i s t h e package i n t h e
f r a c t u r e and p r o p p a n t back p r o d u c t i o n i s r e d u c e d u n l e s s c o a r s e a b r a s i v e p r o p -
p a n t s e r o d e t h e f r a c t u r e f a c e a t t h e w e l l b o r e upon e n t r y o r l a r g e - v o l u m e a c i d i -
z i n g a n n i h i l a t e s t h e f r a c t u r e mouth. Some a d v a n t a g e s and drawbacks o f u l t r a -
h i g h f r a c t u r e c o n d u c t i v i t y achievement w i t h e x t r a o r d i n a r i l y l a r g e proppant
g r a i n s i z e s a r e summarized as f o l l o w s .
4.3.5.1.1. Advantages
I n terms o f c o n d u c t i v i t y maximization, 6/10 i n t e r m e d i a t e - s t r e n g t h proppants
a t 1 l b / f t 2 ( 5 kg/m2; c f . s e c t i o n 4 . 3 . 1 . 1 . ) c o n c e n t r a t i o n d i s p l a y g r e a t e r c o n -
d u c t i v i t y t h a n 8 / 1 2 p a r t i c l e s a t 2 l b / f t 2 ( 1 0 kg/m2) s a t u r a t i o n , w i t h t h u s o n l y
h a l f t h e volume o f 6 / 1 0 p r o p p a n t s b e i n g needed t o a c h i e v e more c o n d u c t i v i t y
t h a n w i t h 8 / 1 2 p r o p p a n t s (BARBY & BARBEE 1 9 8 7 ) . The l o w e r c o n c e n t r a t i o n o f 6 / 1 0
p r o p p a n t s w o u l d be e a s i e r o n t h e pumping e q u i p m e n t , l e a v e l e s s p r o p p a n t i n t h e
f r a c t u r e mouth n e a r t h e w e l l b o r e t h a t c o u l d be s u b j e c t e d t o f l o w b a c k , and d e l i -
ver the equivalent production r a t e a t lower costs. A general g u i d e l i n e f o r f r a c -
t u r e design i s t h a t i f a f o r m a t i o n can accept h i g h e r s a t u r a t i o n s o f s m a l l e r
proppants, i t i s a l s o p o s s i b l e t o place lower concentrations o f l a r g e r prop-
p a n t s . Examples o f f i e l d a p p l i c a t i o n o f 8 / 1 2 mesh p r o p p a n t s i n o i l r e s e r v o i r s
461
F r a c t u r e f l o w c a p a c i t y and t h u s p r o p p a n t c o n d u c t i v i t y l a y o u t s h o u l d be done
based on t h e a p p l i c a t i o n o f a c o n d u c t i v i t y c o r r e c t i o n f a c t o r o f 0.5 i n o r d e r t o
account f o r t h e performance d i f f e r e n c e o f proppants i n l a b o r a t o r y and f i e l d
(POULSEN & SOLIMAN 1987; c f . s e c t i o n 1.4.10.3.). Improvement o f f r a c t u r e f l o w
c a p a c i t y can be achieved by i n c r e a s i n g t h e maximum a l l o w a b l e p r o p p a n t c o n c e n t r a -
t i o n and/or by choosing a h i g h e r c o n d u c t i v i t y p r o p p a n t t y p e and/or g r a i n s i z e .
F a i l u r e o f r e c o g n i t i o n o f t h e d i f f e r e n c e s between apparent and e f f e c t i v e prop-
p a n t c o n d u c t i v i t y r e s u l t i n underdesign o f t h e f r a c t u r i n g t r e a t m e n t . L a r g e r
g r a i n s i z e s o f h i g h e r - q u a l i t y p r o p p a n t t y p e s p r o v i d e g r e a t e r f r a c t u r e f l o w capa-
c i t y t h a t would n o t be as a f f e c t e d by f o r m a t i o n f i n e s which a r e r e l e a s e d as
s m a l l e r l o w e r - q u a l i t y proppants a r e c r u s h i n g due t o i n c r e a s i n g c l o s u r e p r e s s u r e
(CROSS & SHELDON 1977).
4.3.5.1.2. Drawbacks
Drawbacks o f e x t r a o r d i n a r i l y l a r g e p r o p p a n t g r a i n s i z e s a r e c r u s h i n g and em-
bedment ( c f . s e c t i o n 4.3.5.1.). Closure stress a f f e c t s f i r s t coarser grains o f
a g i v e n t y p e o f proppants due t o t h e l a r g e r s u r f a c e o f a t t a c k and t h u s c r u s h i n g
o f l a r g e r p a r t i c l e s b e g i n s e a r l i e r as compared t o s m a l l e r g r a i n s , and embedment
i n s o f t f o r m a t i o n s a l s o s t a r t s w i t h c o a r s e r p a r t i c l e s due t o t h e i r l o w e r q u a n t i -
t y and l e s s dense package w i t h r e s p e c t t o f i n e r g r a i n s . N e t p r e s e n t v a l u e
( b e i n g d e f i n e d as e x t r a hydrocarbon revenue by s t i m u l a t i o n minus t r e a t m e n t
c o s t ; c f . s e c t i o n s 1.4.12.1. and 4.8.11.4.) r i s e s w i t h increasing proppant
g r a i n s i z e , p r o p p a n t c o n c e n t r a t i o n and f r a c t u r e h a l f - l e n g t h . L a r g e r p r o p p a n t
g r a i n s i z e , however, r e q u i r e s m u l t i l a y e r p r o p p i n g i n o r d e r t o s u f f i c i e n t l y de-
crease d e t e r i o r a t i o n by embedment. I n narrower f r a c t u r e s , a b e t t e r package p e r -
m e a b i l i t y can be achieved w i t h s m a l l e r p r o p p a n t g r a i n s . O t h e r d i f f i c u l t i e s w i t h
l a r g e - d i a m e t e r p r o p p a n t g r a i n s a r e p a r t i c l e b r i d g i n g i n p e r f o r a t i o n s and f r a c -
t u r e r e s u l t i n g i n s c r e e n o u t f a i l u r e o f t h e j o b ( c f . s e c t i o n s 5.6. and
6 . 2 . 4 . 2 . 1 . ) . NIEMEYER & REINART (1986) document comparative j o b d e s i g n e v a l u a -
t i o n which e x h i b i t s s i g n i f i c a n t l y h i g h e r s c r e e n o u t r a t e s f o r 12/20 mesh w i t h r e -
s p e c t t o 20/40 mesh proppants under t h e same w e l l c o n d i t i o n s .
O t h e r p o s s i b i l i t i e s o f maximizing f r a c t u r e c o n d u c t i v i t y a r e p r o p p a n t banking
and p r o p p a n t p i l l a r i n g i n c l u d i n g c r e a t i o n o f h o r i z o n t a l and v e r t i c a l open f l o w
channels within the fracture, r e s p e c t i v e l y ( c f . s e c t i o n s 4.2.2.4. and
462
Unconventional gas p r o s p e c t s a r e m a i n l y c h a r a c t e r i z e d by m a j o r g e o l o g i c a l
and e n g i n e e r i n g c h a l l e n g e s t h a t need t o be f a c e d i n t r a n s l a t i n g these p o t e n t i a l
r e s o u r c e s i n t o e c o n o m i c a l l y proven r e s e r v e s (KUUSKRAA & HAAS 1988). Improved ad-
vances i n geosciences, s t r a t e g i c a l w e l l placement, and enhanced h y d r a u l i c p r o p -
p a n t f r a c t u r i n g technology a r e r e q u i r e d t o overcome t h e n a t u r a l g e o l o g i c a l d i s -
c o n t i n u i t i e s and p e r m e a b i l i t y b a r r i e r s impeding t h e a b i l i t y o f t r a d i t i o n a l i n -
f i l l d r i l l i n g t o r e c o v e r t h e u n c o n v e n t i o n a l gas r e s o u r c e s . The f o l l o w i n g d i s c u s -
s i o n i n c l u d e s h y d r a u l i c proppant f r a c t u r i n g aspects o f t i g h t gas sandstones,
geopressured r e s e r v o i r s , c o a l seams, s h a l e s and h i g h - t e m p e r a t u r e r e s e r v o i r s .
Some comments a r e a l s o o f f e r e d on gas condensate r e s e r v o i r s .
R e s e r v o i r e n g i n e e r i n g a s p e c t s of g e o p r e s s u r e d f o r m a t i o n s a r e a l s o d i s c u s s e d
b y T I M K O & FERTL ( 1 9 7 1 ) , ISOKRARI & KNAPP ( 1 9 7 6 ) ; KNAPP, ISOKRARI, GARG & PRIT-
CHETT ( 1 9 7 7 ) ; LAW & SPENCER ( 1 9 8 1 ) , McPEEK ( 1 9 8 1 ) , QUITZAU & BASSIOUNI ( 1 9 8 1 ) ,
SPENCER & LAW ( 1 9 8 1 ) ; DOHERTY, RANDOLPH, ROGERS & POONAWALA ( 1 9 8 2 ) ; QUONG, OWEN
& LOCKE ( 1 9 8 2 ) ; ROBINSON, HOLDITCH & LEE ( 1 9 8 3 ) ; ANDERSON, PETERSON & PARIS1
(1984); LAW ( 1 9 8 4 ) , MCMULLAN & BASSIOUNI ( 1 9 8 4 ) , ENGINEER (19851, LAW & OICKIN-
SON ( 1 9 8 5 ) , SOOKPRASONG & ELBEL ( 1 9 8 5 ) , BEGLAND & WHITEHEAD ( 1 9 8 6 ) ; LAW; POLLAS-
TRO & KEIGHIN ( 1 9 8 6 ) ; PRASAD ( 1 9 8 6 ) ; WERES, JUN & TSAO ( 1 9 8 6 ) ; CHARPENTIER, LAW
& PRENSKY ( 1 9 8 7 ) ; IRELAND & ROBINSON ( 1 9 8 7 ) , POSTON & CHEN ( 1 9 8 7 ) , PRASAD
( 1 9 8 7 ) and FERTL & LEACH ( 1 9 8 8 ) . Case s t u d i e s o f h y d r a u l i c p r o p p a n t f r a c t u r i n g
i n g e o p r e s s u r e d r e s e r v o i r s a r e c a r r i e d o u t b y DOSCHER & A Z A R I ( 1 9 8 0 ) and ROBIN-
SON, HOLDITCH & LEE ( 1 9 8 3 ) . A r e v i e w o f t e c h n o l o g y and economics o f methane p r o -
d u c t i o n f r o m g e o p r e s s u r e d a q u i f e r s i s g i v e n b y DOSCHER, OSBORNE, RHEE, COX &
KUUSKRAA ( 1 9 7 9 ) , and DOSCHER & A Z A R I ( 1 9 8 0 ) a n a l y z e t h e e f f e c t o f c r i t i c a l gas
s a t u r a t i o n on methane p r o d u c t i v i t y . GEER & COOK ( 1 9 7 8 ) d i s c u s s c r e a t i o n , augmen-
t a t i o n and e x p l o i t a t i o n o f h y d r o c a r b o n p o r e - v o l u m e s a t u r a t i o n i n g e o p r e s s u r e d
a q u i f e r s , and MATTHEWS ( 1 9 8 1 ) r e v i e w s p o s s i b i l i t i e s o f e n h a n c i n g gas p r o d u c t i o n
f r o m g e o p r e s s u r e d a q u i f e r s . Some comments o n g e o t e c t o n i c a l s e t t i n g , p o r o p e r m
p r o p e r t i e s , b a l l - o u t t r e a t m e n t s and o t h e r s o u r c e s o f deep gas a r e o f f e r e d as
f01 1 ows .
4.4.2.2. Poroperm p r o p e r t i e s
Geopressured gas r e s e r v o i r s a r e o f t e n c h a r a c t e r i z e d by h i g h secondary p o r o s i -
t i e s (BERG & HABECK 1982). The i n f l u e n c e o f i n c r e a s i n g f o r m a t i o n temperature
w i t h b u r i a l causes t h e t r a n s f o r m a t i o n o f s m e c t i t e t o i l l i t e whereby w a t e r i s r e -
l e a s e d t h a t causes i n c r e a s i n g p o r e p r e s s u r e due t o i t s entrapment ( c f . s e c t i o n
3 . 5 . 1 . ) . Aquathermal p r e s s u r i n g o r i g i n a t e s f r o m thermal expansion o f i n t e r s t i -
t i a l w a t e r w i t h d e p t h o f b u r i a l . D u r i n g normal b u r i a l , d e w a t e r i n g o f t h e s e d i -
mentary s e c t i o n i s unequal as a consequence o f r e s t r i c t e d d r a i n a g e i n geopressu-
r e d r e s e r v o i r s t h a t a r e surrounded by impervious p e r m e a b i l i t y b a r r i e r s . Genera-
t i o n o f o i l and gas f r o m o r g a n i c m a t e r i a l f u r t h e r i n c r e a s e s t h e f l u i d volume.
Secondary p o r o s i t y i s c r e a t e d by d i s s o l u t i o n o f m i n e r a l cements by t h e f l o w o f
w a t e r f r o m h i g h - p r e s s u r e zones t o low-pressure patches. The p r e s s u r e response
i n geopressured gas r e s e r v o i r s i s a d e q u a t e l y e x p l a i n e d i n a changing p o r e com-
p r e s s i b i l i t y s c e n a r i o (POSTON & CHEN 1987).
I n a b n o r m a l l y p r e s s u r e d w e l l s , p r o d u c t i o n r a t e and f l o w i n g t u b i n g p r e s s u r e
d e c l i n e r a p i d l y f o l l o w i n g h y d r a u l i c f r a c t u r e s t i m u l a t i o n t r e a t m e n t s (SOOKPRA-
SONG & ELBEL 1985). G e n e r a l l y t h e p r o d u c t i o n r a t e d e c l i n e depends on many f a c -
t o r s such as f o r m a t i o n p e r m e a b i l i t y , f r a c t u r e l e n g t h , f r a c t u r e c o n d u c t i v i t y , r e -
s e r v o i r p r e s s u r e and r e s e r v o i r s i z e . I n deep h i g h - p r e s s u r e l o w - p e r m e a b i l i t y
w e l l s , c l o s u r e s t r e s s can p l a y an i m p o r t a n t r o l e on t h e r a t e o f d e c l i n e i n p r o -
d u c t i o n when l a r g e r a p i d p r e s s u r e drawdown i s r e q u i r e d f o r economical o f f t a k e
r a t e s ( c f . s e c t i o n s 1.2.1.1. and 4 . 1 2 . 4 . ) . The economical s i g n i f i c a n c e o f r e c o -
v e r y o f gas d i s s o l v e d i n geopressured b r i n e s i s a l s o s t r e s s e d by LINDEN ( 1 9 8 5 ) .
P r o d u c t i o n o f t h e gas d i s s o l v e d a t bubble p o i n t p r e s s u r e can be s t i m u l a t e d by
b o t h f r a c t u r i n g and a c i d i z i n g a i m i n g on c r e a t i o n o f a h i g h - p e r m e a b i l i t y zone
around t h e w e l l b o r e (DOSCHER & A Z A R I 1980). Excess p r e s s u r e s o f i s o l a t e d sand
l e n s e s w i t h i n s h a l e s r e p r e s e n t i n g l i m i t a t i o n s o f r e s e r v o i r c o n n e c t i o n a r e con-
t r o l l e d by g e o l o g i c a l and p e t r o p h y s i c a l f a c t o r s (OZKAYA 1987). Flowback and
cleanup o f f r a c t u r i n g f l u i d s i n geopressured r e s e r v o i r s i s g e n e r a l l y n o t a p r o -
blem due t o t h e a b n o r m a l l y h i g h p o r e p r e s s u r e s (ROBINSON, HOLDITCH & LEE 1983).
Deeply p e n e t r a t i n g h y d r a u l i c f r a c t u r e s can s t i m u l a t e h i g h e r p r o d u c t i v i t y i n
l o w e r - p e r m e a b i l i t y c o a l s a s i n o t h e r t i g h t f o r m a t i o n s ( c f . s e c t i o n 4 . 8 . 1 1 . ) . Be-
c a u s e of the need t o q u i c k l y drop r e s e r v o i r p r e s s u r e t h r o u g h o u t the pay and the
b e n e f i t of a c c e l e r a t i n g t h e dewatering p r o c e s s , high f r a c t u r e c o n d u c t i v i t y i s
paramount e s p e c i a l l y i n the moderate p e r m e a b i l i t y of s h a l l o w c o a l s . F r a c t u r e
s t i m u l a t i o n s p r o v i d e b e t t e r a c c e s s t o the c o a l r e s e r v o i r than can be o b t a i n e d
by p e r f o r a t i n g a l o n e . While open-hole c o m p l e t i o n s should a d e q u a t e l y a c c e s s t h e
i n d i v i d u a l c o a l l a y e r s , p e r f o r a t i n g of c a s e d w e l l s may n o t s u f f i c i e n t l y a c c e s s
the a l t e r n a t i n g s t r u c t u r e of t h i n l a y e r s of c l e a t e d c o a l and n o n - c l e a t e d c a r b o -
naceous s h a l e . H y d r a u l i c f r a c t u r i n g can h e l p t o r e a c h beyond t h e w e l l b o r e t o
c o n t a c t c o a l d e p o s i t s t h a t t h e b o r e h o l e may n o t a c t u a l l y p e n e t r a t e ( c f . s e c t i o n
4.10.2.1.).
f e c t i v e i n c o n t a c t i n g h i g h e r p e r m e a b i l i t y j o i n t s i n t h e f o r m a t i o n t h a t may n o t
n o r m a l l y be accessed by v e r t i c a l f r a c t u r e s . Because o f t h e i r r a d i a l growth, how-
ever, h o r i z o n t a l f r a c t u r e s a r e c o n s i d e r a b l y s h o r t e r t h a n c o n f i n e d v e r t i c a l f r a c -
t u r e s f o r t h e same t r e a t m e n t volumes and t h e r e f o r e w i l l n o t be as e f f e c t i v e i n
c o n s i s t e n t l y i n c r e a s i n g p r o d u c t i o n as l o n g h i g h - c o n d u c t i v i t y v e r t i c a l f r a c t u -
res.
compensates f o r t h e a d d i t i o n a l c o s t o f t h e s e t r e a t m e n t s
4.4.3.4.2.2.Limited-entry stimulation
The l i m i t e d - e n t r y s t i m u l a t i o n t e c h n i q u e a p p l i e s f o r s i m u l t a n e o u s t r e a t m e n t
o f m u l t i p l e zones b y e n g i n e e r i n g p l a c e m e n t , s i z e and number o f c a s i n g p e r f o r a -
t i o n s w h i c h s e r v e as p r e s s u r e chokes t h a t c o n t r o l t h e r a t e o f f l u i d i n j e c t i o n
i n t o e a c h t a r g e t e d zone (SCHRAUFNAGEL & LAMBERT 1988; c f . s e c t i o n 4 . 2 . 2 . 2 . ) .
P r o p p a n t a b r a s i o n l e a d s t o p e r f o r a t i o n d i a m e t e r g r o w t h and c o n s e q u e n t l y p r e s -
475
i n s h a l l o w r e s e r v o i r depth, i n d i v i d u a l h o r i z o n t a l f r a c t u r e s w i t h i n t h e sepa-
r a t e c o a l seams have t o be c r e a t e d by u s i n g e i t h e r l i m i t e d - e n t r y methods ( c f .
s e c t i o n 4.2.2.2.) o r mechanical d i v e r s i o n ( c f . s e c t i o n 4 . 2 . 2 . 1 . ) . L i n e a r f l u i d s
w i t h a moderate pad volume s h o u l d be a p p l i e d and t h e bottomhole t r e a t i n g p r e s -
s u r e s h o u l d be i n excess o f 1 p s i / f t . Complex m u l t i p l e f r a c t u r e systems may be
generated i f bottomhole p r e s s u r e s i n c r e a s e s u b s t a n t i a l l y d u r i n g t h e j o b .
o f t h e j o b as t h e f r a c t u r e c o n t i n u e s t o grow v e r t i c a l l y . F r a c t u r e p r o p a g a t i o n
g r a d i e n t s s h o u l d be l e s s t h a n 1 p s i / f t , and pad volumes o f a b t . 30 - 35 % a r e
a p p r o p r i a t e . V i s c o u s s h e a r - s t a b l e d e l a y e d c r o s s l i n k e d f l u i d s o r foams s h o u l d be
u s e d t o p r o v i d e a d e q u a t e p r o p p a n t t r a n s p o r t and t o m i n i m i z e p r o p p a n t s e t t l i n g .
Due t o s t r e s s c o n c e n t r a t i o n s n e a r t h e f r a c t u r e t i p , s l i p c a n o c c u r t h a t
t e n d s t o a b s o r b e n e r g y w h i c h o t h e r w i s e w o u l d be u s e d t o p r o p a g a t e t h e c r a c k . As
a consequence o f t h e h i g h f l u i d l e a k o f f t h a t c a n t a k e p l a c e i n c l e a t e d c o a l ,
backstresses can increase d u r i n g t h e j o b which a l s o r a i s e s i n j e c t i o n p r e s s u r e
through p o r o e l a s t i c e f f e c t s ( c f . section 4.4.3.8.3.). I f l a r g e volumes o f c o a l
f i n e s a r e g e n e r a t e d , t h e y c a n c o n c e n t r a t e a t t h e f r a c t u r e t i p and p l u g i t t h e r e -
by i n h i b i t i n g f u r t h e r p r o p a g a t i o n and i n c r e a s i n g t h e o p e r a t i n g p r e s s u r e ( c f .
s e c t i o n s 4.2.2.7. and 4 . 4 . 3 . 3 . ) . Coal f i n e s may a l s o r e m a i n e n t r a i n e d i n t h e
f l u i d and t h u s cause i n c r e a s i n g a p p a r e n t v i s c o s i t y w h i c h a l s o may g i v e r i s e t o
e l e v a t e d i n j e c t i o n p r e s s u r e (JONES e t a l . 1 9 8 7 ) . S e v e r a l p a r a l l e l f r a c t u r e s
a l s o have c o n s i d e r a b l e i m p a c t on t r e a t i n g p r e s s u r e and c r a c k w i d t h (JEFFREY,
VANDAMME, HINKEL & HORNER 1 9 8 7 ) .
As e x c e s s p r e s s u r e r i s e s due t o complex f r a c t u r e g e o m e t r y ( c f . s e c t i o n
4.4.3.8.3.), a v e r t i c a l component may be i n i t i a t e d i n t o t h e b o u n d a r y l a y e r s a t
a weakness p o i n t a t t h e b o r d e r i n t e r f a c e . I f t h i s happens, f l u i d e s c a p i n g t o
t h e b o u n d a r y l a y e r c o u l d cause t h e f r a c t u r e s i n t h e c o a l seam t o d e c r e a s e i n
w i d t h w h i c h c o u l d l e a d t o s c r e e n o u t i f h i g h p r o p p a n t c o n c e n t r a t i o n s a r e pumped
when v e r t i c a l e x c e s s p r o p a g a t i o n s t a r t s (cf. sections 4.2.3.5.3. and
6.2.4.2.1.). I f the sharp drop i n t r e a t i n g pressure i n d i c a t i n g h e i g h t growth
o u t o f zone o c c u r s n e a r t h e end o f t h e j o b , i n c r e a s i n g pumping r a t e may p r o v i d e
the necessary f r a c t u r e w i d t h r e q u i r e d t o f i n i s h the job. I f t h e pressure drop,
however, t a k e s p l a c e e a r l i e r i n t h e o p e r a t i o n , r e i n i t i a t i n g t h e p a d and pumping
o f f l u i d w i t h o u t p r o p p a n t u n t i l s u f f i c i e n t f r a c t u r e w i d t h i s o b t a i n e d may be
n e c e s s a r y p r i o r t o c o n t i n u i n g t h e p r o p p a n t s t a g e s o f t h e t r e a t m e n t . I f t h e pad
i s reinitiated, a l a r g e enough p a d volume m u s t be pumped t o d e v e l o p a f r a c t u r e
t h a t i s s u f f i c i e n t l y w i d e t o a c c e p t p r o p p a n t b e f o r e s t a r t i n g back w i t h p r o p p a n t
insertion.
477
A l l c o a l d e p o s i t s c o n t a i n methane, a l t h o u g h t h e c o n c e n t r a t i o n s v a r y f r o m
seam t o seam and sometimes even change w i t h i n t h e same seam (DOE 1984). U n l i k e
o i l and gas w e l l s where w a t e r h e l p s t o push t h e hydrocarbons t o t h e s u r f a c e ,
t h e w a t e r i n c o a l seams h i n d e r s t h e gas f r o m moving t o t h e w e l l s and t h u s f i r s t
t h e w a t e r has t o be pumped o u t b e f o r e the gas can be d r a i n e d o f f ( c f . s e c t i o n
4.4.3.1.). I n a d d i t i o n , n a t u r a l p r e s s u r e s a r e r e l a t i v e l y low i n a c o a l seam,
f o r c i n g t h e gas t o be e i t h e r used o n - s i t e o r compressed i n o r d e r t o enable f l o w
through a l o n g e r - d i s t a n c e p i p e l i n e . Coal seams can i n p l a c e s be o v e r p r e s s u r e d
and w a t e r - s a t u r a t e d and can possess h i g h s t r u c t u r a l l y enhanced p e r m e a b i l i t y
(McBANE & JEU 1988). A t t e m p t s t o produce n a t u r a l gas f r o m c o a l seams u s u a l l y en-
c o u n t e r s i g n i f i c a n t volumes o f w a t e r which must be removed i n o r d e r t o reduce
r e s e r v o i r p r e s s u r e and hence a l l o w d e s o r p t i o n o f methane f r o m t h e c o a l (WAY
1988). Deeper c o a l seams have o v e r a l l l o w e r p e r m e a b i l i t i e s t h a n s h a l l o w e r ones,
b u t a r e n e v e r t h e l e s s d e s i r a b l e and e c o n o m i c a l l y a t t r a c t i v e t a r g e t s because o f
t h e i r h i g h e r rank and h i g h e r gas c o n t e n t (McKEE, BUMB & KOENIG 1986; SCHRAUFNA-
GEL & LAMBERT 1988). A comparative e v a l u a t i o n o f h y d r a u l i c f r a c t u r i n g t e c h n i -
ques f o r c o a l seams i s c a r r i e d o u t by LOGAN, ERWIN & McBANE ( 1 9 8 8 ) .
4.4.3.8.1. Sandstones
Where c o a l seams a r e a d j a c e n t t o sandstone, h y d r a u l i c f r a c t u r e growth occurs
i n b o t h sandstone and c o a l , and s t i m u l a t i o n p r e s s u r e s a r e l e s s than 1.1 p s i / f t .
L i n e a r f r a c t u r i n g f l u i d s can be used e f f e c t i v e l y t o p l a c e proppants i n t h e c o a l
seam i f t h e sandstone o v e r l i e s t h e c o a l (JEU, LOGAN & McBANE 1988). I f t h e sand-
stone i s s i t u a t e d beneath t h e c o a l seam, i n many cases s u c c e s s f u l s t i m u l a t i o n
can be achieved by p e r f o r a t i n g t h e sandstone i n t e r v a l and p r o p a g a t i n g t h e hy-
d r a u l i c c r a c k f r o m t h e sandstone upwards i n t o t h e c o a l seam. T h i s upwards f r a c -
t u r i n g t e c h n i q u e has t h e advantage t h a t t h e g u i d i n g sandstone p e r m i t s a l o n g e r
f r a c t u r e e x t e n s i o n deeper i n t o t h e r e s e r v o i r than would be p o s s i b l e w i t h i n t h e
c o a l seam a l o n e and a l s o enables i n s e r t i o n o f l a r g e r q u a n t i t i e s and h i g h e r con-
c e n t r a t i o n s o f proppants which a t l e a s t i n p a r t s o f t h e c r e a t e d c r a c k r e a c h
a l s o t h e c o a l seam ( s i m i l a r u p h o l e f r a c t u r i n g i s performed i n c h a l k sequences,
w i t h t h e c r a c k b e i n g i n i t i a t e d i n a more competent h o r i z o n u n d e r l y i n g s o f t and
c o l l a p s i n g s t o r e y s where most o f t h e hydrocarbon r e s e r v e s a r e c o n t a i n e d ; c f .
section 4.5.4.3.2.).
4.4.3.8.2. Shales
Much h i g h e r t r e a t i n g p r e s s u r e s o c c u r when c o a l i s bounded by shale, w i t h t h e
f r a c t u r e s b e i n g p r i m a r i l y c o n t a i n e d t o t h e c o a l and t h e h i g h o p e r a t i o n a l p r e s s u -
r e s h a v i n g r e s u l t e d i n p a r t f r o m a complex f r a c t u r e geometry (JEU, LOGAN &
McBANE 1988). H i g h - s t r e n g t h c a s i n g i s u s e f u l i n accommodating t h e h i g h e r t r e a t -
i n g p r e s s u r e s and a l l o w s l a r g e r j o b s t o be pumped where many o p e r a t i o n s had t o
be t e r m i n a t e d p r e m a t u r e l y when t h e b u r s t s t r e n g t h o f t h e t u b u l a r s was reached.
H i g h e r i n j e c t i o n r a t e s and s o l i d f l u i d - l o s s m a t e r i a l c r e a t e s u f f i c i e n t w i d t h i n
t h e complex geometry and t h e r e b y i n c r e a s e t h e l i k e l i h o o d o f a s u c c e s s f u l t r e a t -
ment.
P o s s i b l e mechanisms f o r a b n o r m a l l y h i g h t r e a t i n g p r e s s u r e s a r e unusual f r a c -
t u r e h e i g h t containment, m u l t i p l e p a r a l l e l f r a c t u r e s ( c f . s e c t i o n 4 . 8 . 6 . 2 . 4 . ) ,
i n t e r a c t i o n r e s u l t i n g f r o m l e a k o f f i n f l a t i o n o f c o a l c l e a t s (sometimes r e f e r r e d
t o as p o r o e l a s t i c o r b a c k s t r e s s e f f e c t s ) , c o a l f i n e s i n c r e a s i n g f l u i d v i s c o s i -
ty, c o a l f i n e s s c r e e n i n g o f f t h e f r a c t u r e t i p r e g i o n due t o c o a l f a i l u r e , p l a s -
t i c c o a l d e f o r m a t i o n a t t h e w e l l b o r e , p a r t i a l blockage o f t h e f r a c t u r e a t t h e
b o r e h o l e due t o c o a l f a i l u r e ( c f . s e c t i o n s 4.2.2.7. and 4.4.3.3.), and i n c r e a -
ses i n e f f e c t i v e f r a c t u r e toughness due t o f r a c t u r e s p l i t t i n g n e a r t h e t i p r e -
gion.
4.4.4. Shales
I n a d d i t i o n t o c o a l seam t r e a t m e n t and t i g h t sandstone s t i m u l a t i o n , s i g n i f i -
c a n t c o n t r i b u t i o n s o f u n c o n v e n t i o n a l gas a r e f u r t h e r d e r i v i n g f r o m s h a l e f r a c t u -
r i n g (SCHRIDER, OVERBEY, KOMAR & P A S I N I 1977; SCHRIDER & WISE 1980; SWARTZ & AH-
ME0 1982; CHEN, ALAM, VOZNIAK & BLANTON 1984). Shales have a v e r y low m a t r i x
p e r m e a b i l i t y ( 0 . 1 - 10 m i c r o d a r c y ) and t h e r e f o r e an e x t e n s i v e n a t u r a l o r synthe-
t i c f r a c t u r e system i s r e q u i r e d i n t h e r e s e r v o i r t o move economical q u a n t i t i e s
o f gas t o a w e l l b o r e (SOEDER 1 9 8 8 ) . Shales a r e r o c k s made up o f c l a y - t o s i l t -
s i z e d p a r t i c l e s independent f r o m p e t r o g r a p h i c a l c o m p o s i t i o n t h a t a r e l a m i n a t e d
o r f i s s i l e o r both, w i t h t h e term s h a l e t h u s n o t i m p l y i n g t h a t t h e r o c k has a
s i g n i f i c a n t c o n t e n t o f c l a y m i n e r a l s (HENSEL 1 9 8 8 ) . F o l l o w i n g an o u t l i n e o f r e -
s e r v o i r p r o p e r t i e s and p r o d u c t i o n mechanisms, aspects o f non-proppant f r a c t u -
r i n g , p r o p p a n t f r a c t u r i n g , e f f e c t i v i t y o f p r o p p a n t vs. n i t r o g e n f r a c t u r i n g , spe-
c i a l f e a t u r e s o f s h a l e gas r e s e r v o i r s and e x p l o s i v e f r a c t u r i n g a r e d i s c u s s e d .
DOE (1983 a); GATENS, LEE & R A H I M (1985); KOZIAR (1985); KUUSKRAA, SEDWICK
& YOST (1985); LEE & GATENS (1985); HAZLETT, LEE, NARAHARA & GATENS (1986); KEM-
PER, FRANKIE, MOODY & JOHNSTON (1986); WITT (1986); GATENS, LEE, LANE, WATSON,
STANLEY & LANCASTER (1987) and GUIDRY, GRAHAM, LANCASTER & CURTIS (1987) pre-
sent reviews on e v a l u a t i o n , completion and t e s t i n g o f the p r o d u c t i o n p o t e n t i a l
o f Devonian shales. LINDEN (1985) u n d e r l i n e s the r o l e which shale gas p l a y s i n
the gas supply d i v e r s i f i c a t i o n concepts o f the near f u t u r e ( c f . s e c t i o n
2.2.1.6.4.). A systematical approach f o r economical development o f shale gas
resources i s documented by AMERI, AMINIAN, MILLER, D O R I C I C H & YOST (1985). Pro-
blems o f l o g i n t e r p r e t a t i o n i n shale gas r e s e r v o i r s are summarized by CAMPBELL
& TRUMAN (1986); McBANE, CAMPBELL & TRUMAN (1986); G R I (1987 b ) and VANORSDALE
(1987), w i t h t r a d i t i o n a l l o g e v a l u a t i o n having d i f f i c u l t i e s i n d i s t i n g u i s h i n g
between apparent and e f f e c t i v e p o r o s i t y (KUUSKRAA & HAAS 1988).
Aspects o f i n t e r f e r e n c e o f n a t u r a l and h y d r a u l i c a l l y - i n d u c e d f r a c t u r e s i n
shales are a l s o discussed by P A S I N I & OVERBEY (1969) and BLANTON (1982). P o r o s i -
t y and p e r m e a b i l i t y o f gas shales are evaluated by SOEDER (1988). Aspects o f
shale w e l l s t i m u l a t i o n by h y d r a u l i c f r a c t u r i n g are o u t l i n e d by FOSTER (1975),
TILLMAN (1983); OUTTON, BEMIS, JOHNSON & WHITE (1984); SHAW, GATENS, LANCASTER,
LEE, AVARY & TERRY (1986); LANCASTER, GUIDRY, GRAHAM, CURTIS, SHAW & BLAKE
(1987); KUUSKRAA, KELAFANT & HORNER (1988); LAYNE & SIRIWARDANE (1988) and NEA-
R I N G & STARTZMAN (1988). Shale r e f r a c t u r i n g i s o u t l i n e d by GUIDRY, GRAHAM, CUR-
T I S , SHAW & BLAKE (1987). D i s t i n c t i o n has t o be made between non-proppant and
proppant h y d r a u l i c f r a c t u r i n g as w e l l as e x p l o s i v e f r a c t u r i n g .
482
N i t r o g e n i s a l s o a s u i t a b l e medium f o r p e r f o r m i n g m i c r o f r a c t u r i n g breakdown
treatments ( c f . s e c t i o n 4.8.2.2.) i n o r d e r t o minimize n a t u r a l f r a c t u r e system
damage i n s h a l e s and t i g h t s a n d s t o n e s (BRANAGAN & WILMER 1 9 8 8 ) . S e v e r a l t e c h n i -
ques c a n be a p p l i e d i n c l u d i n g h y d r a u l i c n i t r o g e n f r a c t u r i n g u s i n g s u r f a c e pump
t r u c k s , p e r f o r a t i n g w i t h an u n d e r b a l a n c e d n i t r o g e n column, h i g h - p r e s s u r e n i t r o -
483
Gas p r o d u c t i o n i n s h a l e r e s e r v o i r s i s f r e q u e n t l y a s s o c i a t e d w i t h i n t e r v a l s
h a v i n g up t o 4 % h i g h e r p o r o s i t y and p e r m e a b i l i t y than t h e u s u a l s h a l e s e c t i o n ,
h a v i n g a s u b s t a n t i a l p o r t i o n o f t h e p o r o s i t y f i l l e d w i t h hydrocarbons ( t h e f r e e
gas s a t u r a t i o n i s g r e a t e r than a b t . 2 % o f t h e b u l k volume) and h a v i n g a r e l a t i -
v e l y h i g h kerogen c o n t e n t ( g r e a t e r than 2 . 5 % ) . The f o l l o w i n g d i s c u s s i o n f o c u s -
ses on comparative s u p e r i o r i t y o f p r o p p a n t f r a c t u r i n g as w e l l as c o m b i n a t i o n o f
gas and foam-proppant f r a c t u r i n g .
d r a u l i c a l l y f r a c t u r e d . On t h e o t h e r hand, BRANDENBURG ( 1 9 8 8 ) c o n c l u d e s t h a t i n
a number o f i n s t a n c e s , h y d r a u l i c f r a c t u r i n g f r o m v e r t i c a l w e l l s a p p e a r s t o o f -
f e r t h e b e s t o p p o r t u n i t y t o e x t r a c t gas r e s e r v e s f r o m s h a l e s i n an e c o n o m i c a l l y
e f f i c i e n t manner.
Horizontal wells crossing multiple natural fractures i n the reservoir are re-
q u i r e d i n l o w - p e r m e a b i l i t y f o r m a t i o n s s u c h as s h a l e s i n o r d e r t o i n c r e a s e n a t u -
r a l gas r e c o v e r y and t o r e d u c e t h e r i s k o f d r i l l i n g a d r y h o l e (LAYNE & S I R I W A R -
DANE 1 9 8 8 ) . Pumping o f h i g h - p r e s s u r e f l u i d down t h r o u g h t u b i n g and a n n u l u s g i -
ves r i s e t o e n l a r g e m e n t o f numerous n a t u r a l j o i n t s i n t h e s h a l e sequence i n t e r -
sected by the horizontal w e l l ( c f . section 4.8.6.2.). Fracture containment i n
v e r t i c a l d i r e c t i o n promotes e x t e n s i v e f l u i d p e n e t r a t i o n throughout t h e f r a c t u r e
n e t w o r k and e n a b l e s i n d u c t i o n o f h i g h l y e l o n g a t e d e q u i v a l e n t c r a c k s t h r o u g h
more t h a n a s i n g l e n a t u r a l j o i n t o r i e n t a t i o n ( a n e q u i v a l e n t f r a c t u r e h a s t h e
same c r a c k volume e x t e n d e d i n t o t h e r e s e r v o i r and does n o t f o l l o w a s i n g l e d i -
r e c t i o n o f maximum p r i n c i p a l s t r e s s ) . I n p a y zones w i t h numerous f r a c t u r e i n t e r -
sections, l o w a n g l e s o f i n d u c e d c r a c k approach, and l o w r a t i o s o f maximum and
minimum h o r i z o n t a l s t r e s s e s , i n t e r c o n n e c t i o n o f n a t u r a l and h y d r a u l i c f r a c t u r e s
w i t h m u t u a l f l u i d p e n e t r a t i o n has a v e r y h i g h p o t e n t i a l o f o c c u r r e n c e (BLANTON
1 9 8 6 ) . I n t e r s e c t i o n and p e n e t r a t i o n o f f l u i d s i n a n a t u r a l f r a c t u r e t e n d s t o i m -
pede p r o p a g a t i o n i n t h e same o r i e n t a t i o n and may d i v e r t t h e f l u i d back t o t h e
wellbore. Horizontal w e l l s i n combination w i t h hydraulic f r a c t u r i n g are a l s o
significant instruments f o r gas d r a i n a g e f r o m c o a l seams ( c f . s e c t i o n
4.4.3.6.).
H y d r a u l i c p r o p p a n t f r a c t u r i n g o f s h a l e gas r e s e r v o i r s i n v a r i o u s s c a l e s f r e -
q u e n t l y had t h e s u r p r i s i n g r e s u l t t h a t p e r f o r m a n c e o f t h e w e l l s a f t e r t h e s t i m u -
l a t i o n j o b s was n o t a p p r e c i a b l y b e t t e r t h a n t h a t a f t e r s t r a i g h t n i t r o g e n f r a c t u -
r e t r e a t m e n t s w h i c h d i d l i t t l e more t h a n e s t a b l i s h c o m m u n i c a t i o n between b o r e -
h o l e and r e s e r v o i r . I n a d d i t i o n , w e l l p e r f o r m a n c e a f t e r s m a l l n i t r o g e n b r e a k -
down j o b s was o f t e n s i m i l a r t o t h a t seen a f t e r f u l l - s c a l e n i t r o g e n s t i m u l a t i o n s
(SHAW, GATENS, LANCASTER, LEE, AVARY & TERRY 1986; LANCASTER, G U I O R Y , GRAHAM,
CURTIS, SHAW & BLAKE 1 9 8 7 ) . U n s a t i s f a c t o r y s t i m u l a t i o n r e s u l t s f a l l i n g c o n s i d e -
r a b l y b e h i n d t h e e x p e c t a t i o n s a r e a l s o r e p o r t e d b y LANCASTER ( 1 9 8 8 ) . A f t e r d i s -
c u s s i o n o f some g e n e r a l a s p e c t s , a f e w p o i n t s o f l i q u i d r e t e n t i o n and w e l l
c l e a n u p , and f e a s i b i l i t y o f MHF t r e a t m e n t s a r e i n v e s t i g a t e d as f o l l o w s .
4 . 4 . 4 . 4 . 1 . General aspects
The gas r e s e r v o i r s a r e l o w - p r e s s u r e and l o w - p e r m e a b i l i t y l a y e r s w h i c h a r e
d i s t r i b u t e d v e r t i c a l l y w i t h i n t h e s h a l e s e c t i o n , t h e r e b y m a k i n g c o m p l e t i o n s me-
c h a n i c a l l y d i f f i c u l t . S t r e s s c o n t r a s t s between p r o d u c t i v e i n t e r v a l s and p o t e n -
t i a l s t i m u l a t i o n b a r r i e r s a p p e a r t o be m i n i m a l ( c f . s e c t i o n s 4 . 2 . 2 . 3 . 1 . and
4.2.3.2.2.), w i t h t h u s v e r t i c a l f r a c t u r e g r o w t h c o n t a i n m e n t b e i n g an i m p o r t a n t
p l a c e m e n t c o n s i d e r a t i o n . As a consequence o f l o w b o t t o m h o l e p r e s s u r e and l o w
permeability, s h a l e gas r e s e r v o i r s s h o u l d g e n e r a l l y r e s p o n d v e r y w e l l t o t h e
l a r g e increase i n permeable s u r f a c e area a v a i l a b l e f o r f l o w t h a t can be achie-
ved w i t h p r o p e r l y c o n d u c t e d f r a c t u r e t r e a t m e n t s (ZUBER, LEE & GATENS 1987; ELY
1 9 8 8 ) . U n s a t i s f a c t o r y r e s u l t s o f many h i t h e r t o p e r f o r m e d h y d r a u l i c p r o p p a n t
487
R e d u c t i o n o f f l u i d r e t e n t i o n t i m e can a l s o be o b t a i n e d by i n t r o d u c i n g s u r f a c -
t a n t s which a r e f o r m u l a t e d so t h a t minimal l i q u i d a b s o r p t i o n occurs, t h e r e b y a l -
l o w i n g t o enhance flowback o f low s u r f a c e t e n s i o n f l u i d s . An accompanying mea-
s u r e can be t r e a t i n g o f t h e proppants w i t h n o n - w e t t i n g s u r f a c t a n t s i n o r d e r t o
enhance c o n d u c t i v i t y o f t h e p r o p p a n t package. Because o f t h e low p e r m e a b i l i t y
o f t h e s h a l e gas r e s e r v o i r and i t s i n h e r e n t low l e a k o f f impact t o p r o p e r l y de-
s i g n e d f r a c t u r i n g f l u i d s , c r a c k c l o s u r e may n o t occur f o r many hours i f f l u i d
flowback i s n o t i n i t i a t e d by pumping o r v a l v e opening t o a r t i f i c i a l l y a c c e l e -
r a t e f r a c t u r e c l o s u r e o r i s n o t enhanced by e n e r g i z i n g components o r foams. As
foam i s an e x c e l l e n t p r o p p a n t t r a n s p o r t medium, b u t n o t a p e r f e c t p r o p p a n t sus-
pension f l u i d , t h e r e i s a p o s s i b i l i t y t h a t s i g n i f i c a n t p r o p p a n t s e t t l i n g o c c u r s
u n l e s s t h e w e l l i s i m m e d i a t e l y f l o w e d back.
Massive h y d r a u l i c f r a c t u r e e v a l u a t i o n by s i m u l a t i o n r e v e a l s t h a t i f t h e f r a c -
t u r e s were w e l l c o n t a i n e d , propped f r a c t u r e h a l f - l e n g t h s up t o 1,000 f t .
(330 m) o r more c o u l d have been o b t a i n e d , and i f t h e c r a c k s were u n c o n f i n e d ,
h a l f - l e n g t h s o f 500 f t (165 m) o r more c o u l d have been achieved, w i t h t h u s l o n g
propped f r a c t u r e s h a v i n g been c r e a t e d r e g a r d l e s s o f e x i s t e n c e o f good b a r r i e r s
t o v e r t i c a l h e i g h t growth. I n t e r z o n e communication b e h i n d t h e p i p e i n d i c a t e s
t h a t s i g n i f i c a n t v e r t i c a l h e i g h t growth has o c c u r r e d .
On t h e o t h e r hand, h i g h - e f f i c i e n c y f r a c t u r i n g f l u i d s f o r l o w - t e m p e r a t u r e r e -
s e r v o i r r o c k s a r e r e p o r t e d by ALMOND & G A R V I N ( 1 9 8 5 ) . Experimental e v a l u a t i o n
o f thermal s t a b i l i t y o f f r a c t u r i n g f l u i d s i s c a r r i e d o u t by LESCARBOURA, SIFFER-
MAN & WAHL ( 1 9 8 4 ) . V a r i o u s aspects o f f r a c t u r i n g f l u i d s e l e c t i o n and performan-
ce e x p e r i e n c e a r e d i s c u s s e d by BLASIO, BAILEY & BERGTHOLD (1985); SOLIMAN &
HUNT (1985) and ROODHART & D A V I E S ( 1 9 8 7 ) . H i g h - q u a l i t y water-based f r a c t u r i n g
f l u i d s a r e a l s o d e s c r i b e d by CHEN, CHEN & ZI ( 1 9 8 2 ) . H i g h - t e m p e r a t u r e e f f e c t s
o f proppants, f l u i d s and equipment a r e a l s o s i g n i f i c a n t f o r geothermal r e s e r -
v o i r s t i m u l a t i o n ( c f . section 4.7.).
490
Time-temperature s t a b i l i t y o f c r o s s l i n k e d s t i m u l a t i o n f l u i d s i s i n v e s t i g a t e d
by CONWAY, PAULS & H A R R I S (1980) and H A R R I S & REIDENBACH ( 1 9 8 4 ) . I n c r e a s i n g
h i g h - t e m p e r a t u r e performance o f f r a c t u r i n g f l u i d s i s m a i n l y achieved by redu-
c i n g t h e r a t e o f v i s c o s i t y l o s s w h i c h r e s u l t s i n more e f f e c t i v e p r o p p a n t t r a n s -
p o r t and a l l o w s t o r e p l a c e t h e flammable methanol (ELBEL & THOMAS 1 9 8 0 ) . The
f l e x i b i l i t y o f f o r m u l a t i n g o i l - b a s e d f r a c t u r i n g f l u i d s t o meet b o t h s u r f a c e and
downhole c o n d i t i o n s i n h i g h - t e m p e r a t u r e r e s e r v o i r s i n terms o f v i s c o s i t y and
h a n d l i n g by a d d i t i o n o f secondary g e l l a n t s and/or a c t i v a t o r s t o a p r i m a r y base
g e l on t h e f l y downstream o f t h e b l e n d e r i s i n v e s t i g a t e d by BURNHAM, H A R R I S &
McDANIEL (1978) and PAULS, VENDITTO, HOLTMYER & GREGORCZYK ( 1 9 8 5 ) . The use o f
v i s c o s i t y ' s t a b i l i z e r s i n h i g h - t e m p e r a t u r e f r a c t u r i n g i s e v a l u a t e d by THOMAS &
ROOT ( 1 9 7 9 ) .
I n a d d i t i o n t o t h e aforementioned t y p e s o f u n c o n v e n t i o n a l gas d e p o s i t s , n a t u -
r a l gas may a l s o be t r a p p e d i n i c e - l i k e c r y s t a l s below t h e p e r m a f r o s t o r be-
n e a t h t h e s e a f l o o r , a l t h o u g h t h e p o t e n t i a l o f such c o n c e n t r a t i o n s i s s t i l l un-
determined (DOE 1984). Such methane h y d r a t e s were f i r s t i d e n t i f i e d i n t h e
1930's when t h e y formed i n n a t u r a l gas p i p e l i n e s t h a t were b u i l t i n c o l d c l i m a -
t e s . Methane h y d r a t e s have i n t h e r e c e n t decades been proven t o o c c u r n a t u r a l l y
i n b o t h onshore and o f f s h o r e d e p o s i t s and may i n cases even f o r m a n a t u r a l s e a l
o v e r more c o n v e n t i o n a l g a s - b e a r i n g s t r a t a . Aspects o f n a t u r a l gas h y d r a t e s a r e
a l s o d i s c u s s e d by GODBOLE ( 1 9 8 5 ) .
492
E x t r a o r d i n a r y h i g h amounts o f s o l u b l e m i n e r a l s can a l s o g i v e r i s e t o i n c r e a -
se o f secondary s o l u t i o n p e r m e a b i l i t y beyond i t s p r i m a r y l e v e l , w i t h c a u t i o n ,
however, h a v i n g t o be e x e r c i s e d t h a t e x c e s s i v e m a t r i x d i s s o l u t i o n does n o t l e a d
t o rock framework c o l l a p s e and d e s t r u c t i o n o f t h e s t i m u l a t i o n e f f e c t ( c f . sec-
t i o n 4.5.5.4.2.). A c i d f r a c t u r i n g i s a p p l i e d i n o r d e r t o improve low f o r m a t i o n
p e r m e a b i l i t y i n sandstones and carbonates beyond i t s p r i m a r y amount by c r e a t i o n
o f a c o n d u c t i v e c r a c k a t i n j e c t i o n p r e s s u r e s above f r a c t u r e g r a d i e n t . Flow p a t -
t e r n i s e s s e n t i a l l y through t h e h y d r a u l i c a l l y - g e n e r a t e d c r a c k , a l t h o u g h much o f
t h e f l u i d does l e a k o f f i n t o t h e m a t r i x a l o n g t h e f r a c t u r e f a c e s . HUCKABEE
(1988) p r e s e n t s a comparative e v a l u a t i o n o f t e c h n i c a l and economical e f f e c t i v i -
t y o f p r o p p a n t f r a c t u r i n g , m a t r i x f r a c t u r i n g , and s i n g l e - and m u l t i p l e - s t a g e ma-
t r i x a c i d i z i n g f o r a case example. Some aspects o f removal o f f o r m a t i o n damage,
a u t o - p r o p p i n g o f rugged f r a c t u r e w a l l s a f t e r e t c h i n g , f r a c t u r e c o n d u c t i v i t y vs.
f r a c t u r e l e n g t h , and double f r a c t u r i n g i n r e s e r v o i r s w i t h h a i r l i n e c r a c k s a r e
i l l u s t r a t e d as f o l l o w s .
F o r m a t i o n damage r e m o v a l and p e r m e a b i l i t y r e s t o r a t i o n d u r i n g m a t r i x a c i d i -
z i n g i s a c h i e v e d b y e i t h e r d i s s o l v i n g t h e damaging m a t e r i a l i t s e l f o r p a r t s o f
t h e r o c k i n w h i c h t h e damage e x i s t s (DOWELL SCHLUMBERGER 1988 d ) , w i t h t h e l a t -
t e r method b e i n g m o s t e f f e c t i v e i n c a r b o n a t e r e s e r v o i r s w i t h a c i d s o l u b i l i t i e s
g r e a t e r t h a n 50 % . A l t h o u g h f r a c t u r i n g p r e s s u r e s h o u l d g e n e r a l l y n o t be e x c e e -
ded, i t may b e n e c e s s a r y t o c r e a t e an i n t e r m i t t e n t f r a c t u r e i n o r d e r t o open
t h e p e r f o r a t i o n s a f t e r w h i c h p r e s s u r e c a n be r e d u c e d t o s u c h an e x t e n t t h a t t h e
f r a c t u r e c l o s e s again, t h e r e b y r e i n s t a l l i n g m a t r i x f l o w p a t t e r n ( s i m i l a r l y as
i n g r a v e l p a c k i n g ; c f . s e c t i o n s 5 . 6 . 4 . and 5 . 6 . 6 . ) . I n s a n d s t o n e a c i d i z i n g p e r -
f o r m e d w i t h a c o m b i n a t i o n o f h y d r o c h l o r i c a c i d and h y d r o f l u o r i c a c i d ( c f . sec-
t i o n 4.5.5.), a s p e a r h e a d o f h y d r o c h l o r i c a c i d s h o u l d be i n j e c t e d t o r e a c t w i t h
c a r b o n a t e s b e f o r e i n t r o d u c t i o n o f t h e HCl/HF m i x t u r e i f t h e r o c k c o n t a i n s a b t .
5 - 10 % c a r b o n a t e s . I n c a s e o f c a r b o n a t e c o n t e n t s above 20 %, hydrofluoric
a c i d i s p r o b a b l y n o t needed a t a l l e x c e p t f o r g i v i n g e n t r y t h r o u g h t h e c l a y da-
mage m a n t l e a r o u n d t h e b o r e h o l e .
I n a d d i t i o n t o o r as an a l t e r n a t i v e o f l a r g e - s c a l e m a t r i x a c i d i z i n g t r e a t -
ments, s m a l l volume o p e r a t i o n s c a n b e c a r r i e d o u t b y s p o t t i n g a c i d a c r o s s t h e
p e r f o r a t i o n s o r o p e n - h o l e i n t e r v a l and a l l o w i n g i t t o soak (HUCKABEE 1 9 8 8 ) . F u r -
t h e r a c i d volumes c a n be squeezed i n t o t h e r e s e r v o i r . These t e c h n i q u e s c a n a l s o
be combined o r c a n a l t e r n a t e w i t h p r o p p a n t f r a c t u r i n g on v a r i o u s s c a l e ( c f . s e c -
t i o n s 4.5.1.6.2. and 4 . 5 . 4 . 2 . ) .
A l t h o u g h f r a c t u r e f l o w c a p a c i t y r e s u l t i n g f r o m a c i d r e a c t i o n i s g e n e r a l l y ve-
r y h i g h , i t may b e c o n s i d e r a b l y d e c r e a s e d when r o c k embedment s t r e n g t h a n d / o r
r o c k s o l u b i l i t y a r e l o w o r c l o s u r e s t r e s s i s h i g h (NIERODE & KRUK 1 9 7 3 ) . The
m a i n a d v a n t a g e o f a c i d f r a c t u r i n g i s deep c r a c k p e n e t r a t i o n i n t o c a r b o n a t e r e -
s e r v o i r s w i t h l o w - c o s t f l u i d s and a c i d r e p l a c i n g e x p e n s i v e p r o p p a n t s (HENDRICK-
SON & CAMERON 1 9 6 8 ) . A c i d f r a c t u r i n g i s t h e r e f o r e v e r y e c o n o m i c a l , because i n e x -
p e n s i v e s t i m u l a t i o n f l u i d s a r e u s e d t o c r e a t e t h e c r a c k a r e a and t o p r o p a g a t e
i t t o f i n a l p e n e t r a t i o n i n c l u d i n g u n d e r t a k i n g measures a g a i n s t f l u i d l o s s , and
t h e n much s m a l l e r q u a n t i t i e s o f a c i d a r e f o l l o w i n g i n t h e second s t a g e o f t h e
495
W h i l e normal f l u i d - l o s s agents do n o t r e s t r i c t f l o w i n t o t h e h a i r l i n e f r a c t u -
r e s , v i s c o u s pad stages a l t e r n a t i n g w i t h a c i d stages a r e p u t a g a i n s t and i n t o
h a i r l i n e c r a c k s as soon as t h e y b e g i n t o comprise t h e main source o f l e a k o f f ,
t h e r e b y c o n t r o l l i n g and subsequently r e d u c i n g f l o w i n t o t h e i n t e r s e c t i n g e n l a r -
ged h a i r l i n e f r a c t u r e s which a l l o w s t h e a c i d t o r e a c h degree o f p e n e t r a t i o n and
f o l d s o f i n c r e a s e as designed. Even more e f f e c t i v e f l u i d l e a k o f f c o n t r o l can be
achieved by b r i d g i n g t h e h a i r l i n e c r a c k s w i t h 100 mesh sand t h a t i s suspended
i n t h e pad f l u i d ( c f . a l s o MILLER & WAREMBOURG 1975; COULTER, CROWE, BARRETT &
MILLER 1976; WARPINSKI 1988 a; c f . s e c t i o n s 4.8.8.3.1.2. and 4 . 8 . 8 . 3 . 2 . 3 . ) . An
a l t e r n a t i v e s o l i d f l u i d - l o s s agent t o 100 mesh sand i s f i n e s a l t o f 30/60 and/
o r 80/120 mesh g r a i n s i z e which i s b e t t e r than s i l i c a because i t packs t o lower
p e r m e a b i l i t i e s i n h a i r l i n e c r a c k s under p r e s s u r e and subsequently d i s s o l v e s
a g a i n o u t o f t h e f r a c t u r e s , t h e r e b y a l l o w i n g them t o s t a y open and t o c o n t r i b u -
t e t o p r o d u c t i o n (SCHRIETER & SHAW 1978; c f . s e c t i o n s 1.4.11.2.1.2. and
5 . 1 1 . 4 . 2 . ) . S a l t a d d i t i v e a l s o a v o i d s pump and equipment a b r a s i o n caused by s i -
1i c a .
496
I n r e s e r v o i r r o c k s c o n t a i n i n g abundant d e t r i t a l and/or d i a g e n e t i c a l i r o n -
b e a r i n g m i n e r a l s such as s i d e r i t e , a n k e r i t e , h e m a t i t e , l i m o n i t e and p y r i t e , h y -
d r o c h l o r i c a c i d d i s s o l v e s t h e i r o n compounds w h i c h c a n r e p r e c i p i t a t e as t h e
a c i d c o m p l e t e l y spends on t h e c a r b o n a t e p h a s e s . I r o n compound p r e c i p i t a t i o n t h e -
r e f o r e has t o b e p r e v e n t e d o r c o n t r o l l e d b y i r o n - s e q u e s t e r i n g o r - c o m p l e x i n g
a g e n t s i n t h e a c i d (McLEOD 1 9 8 4 ) .
4.5.1.1.4.2.Compatibility of iron-
sequestering and -comlexing agents
SMITH, CROWE & NOLAN ( 1 9 6 8 ) p r e s e n t a c o m p a r a t i v e p e r f o r m a n c e e v a l u a t i o n o f
v a r i o u s i r o n - s e q u e s t e r i n g o r - c o m p l e x i n g a g e n t s , w i t h a l l o f them, however, ha-
v i n g t o b e c a u t i o u s l y a p p l i e d , as t h e r e i s p r i n c i p a l l y n o i r o n - c o n t r o l a d d i t i v e
t h a t can economically p r e v e n t i r o n p r e c i p i t a t i o n w i t h o u t danger o f agent p r e c i -
p i t a t i o n i f i r o n i s n o t f o u n d downhole i n t h e e x p e c t e d q u a n t i t y , and i n some c a -
ses, t h e i r o n even keeps t h e s e q u e s t e r i n g a d d i t i v e i n s o l u t i o n i n s p e n t a c i d . A
s i m i l a r e f f e c t as i r o n p r e c i p i t a t i o n f o l l o w i n g a c i d i z i n g i s i r o n c o l l o i d p l u g -
g i n g i n s a n d s t o n e m a t r i x (POTTER & D I B B L E 1 9 8 5 ) . F l o c c u l a t i o n a n d / o r c o a g u l a -
499
A c i d emulsions p r o v i d e e x c e l l e n t improvements a f t e r t r e a t m e n t i n s h a l l o w r e -
s e r v o i r s where c l o s u r e s t r e s s e s a r e low and f r a c t u r e c o n d u c t i v i t y i s h i g h , as
t h e crack s t a y s more o r l e s s open, whereas i n deeper r e s e r v o i r s , unpropped f r a c -
t u r e s a r e c o n s i d e r a b l y damaged by c l o s u r e and t h u s reasonable a m e l i o r a t i o n can
be o n l y o b t a i n e d by s u p p o r t i n g t h e c r a c k s w i t h p r e f e r a b l y l a r g e proppants i n o r -
d e r t o g e t maximum c o n d u c t i v i t y o f t h e propped d r a i n a g e p a t h t h a t would s t i l l
be s u f f i c i e n t l y h i g h e r t h a n a p a r t i a l l y c l o s e d u n f i l l e d f r a c t u r e . W h i l e a u t o -
p r o p p i n g o f f r a c t u r e w a l l s ( c f . s e c t i o n s 4.5.1.1.1.2. and 4.5.1.5.) can be
s t i l l q u i t e e f f e c t i v e i n s h a l l o w pay depth, c r u s h i n g o f broken r o c k fragments
c a u s i n g s e l f - p r o p p i n g i n deep r e s e r v o i r s i s a s i g n i f i c a n t f a c t o r o f c o n d u c t i v i -
t y damage i n f r a c t u r e s c r e a t e d by a c i d and n o t plugged by h i g h - q u a l i t y synthe-
t i c proppants.
( t h i s problem c o u l d be c o r r e c t e d by a p p l y i n g b a l a n c e - d e n s i t y f l u i d s ; FREDRICK-
SON & BROADOUS 1976; c f . s e c t i o n 4 . 2 . 2 . 6 . ) , and second t h e poor f l u i d - l o s s con-
t r o l o f h y d r o c h l o r i c a c i d a l l o w e d i t t o wormhole through t h e pad and d e s t r o y e f -
f e c t (NOVOTNY 1976). NIERODE & KRUK (1973) a l s o comment on a c i d f l u i d - l o s s a d d i -
t i v e s and a c i d i z e d f r a c t u r e c o n d u c t i v i t y . The use o f a l t e r n a t i n g stages o f a c i d
and n o n - a c i d f l u i d ( c f . s e c t i o n 4.5.1.6.2.) containing particulate f l u i d - l o s s
a d d i t i v e s can be e f f e c t i v e i n c o n t r o l l i n g f l u i d l e a k o f f t o t h e f o r m a t i o n (PAR-
KER, AOAMS & LIANKUI 1986). Viscous a c i d a l l o w s b u l k d i s p l a c e m e n t o f f l u i d down
t h e f r a c t u r e i n o r d e r t o promote e x p o s i t i o n o f t h e e n t i r e c r a c k t o a c i d , w i t h
r e t a r d a t i o n o f a c i d r e a c t i o n r a t e b e i n g an a d d i t i o n a l b e n e f i t ( a s p e c t s o f a c i d
f l u i d - l o s s c o n t r o l are also discussed i n section 4.5.1.6.).
F u r t h e r advantages a r e t h e a b i l i t y t o i n h i b i t c l a y s w e l l i n g i n w a t e r - s e n s i t i -
ve r e s e r v o i r s , and t h e r e f o r e t h e h i g h - s t r e n g t h c r o s s l i n k e d a c i d system can even
compete w i t h foam f r a c t u r i n g f l u i d s and e m u l s i f i e d a c i d s a l s o because o f super-
i o r proppant t r a n s p o r t c a p a c i t y . F l u i d - l o s s c o n t r o l e q u a l l i n g o r exceeding t h a t
achieved by c r o s s l i n k e d water-based f l u i d s ensure deep p e n e t r a t i o n o f l i v e
a c i d , and an e x t r e m e l y r e t a r d e d r e a c t i o n r a t e a l l o w s i n many cases t h e c r o s s l i n -
ked a c i d t o be p l a c e d i n t o t h e f o r m a t i o n w i t h l i t t l e o r no decrease i n a c i d
s t r e n g t h . C o n t r o l l e d b r e a k o u t e f f e c t i v e l y a l l o w s t h e a c i d t o spend as t h e f l u i d
i s moving back toward t h e w e l l b o r e d u r i n g cleanup ( c f . a l s o s e c t i o n s 3.11.3.
and 4 . 3 . 4 . 3 . ) .
a r e a p p l i e d , w i t h g e l l e d a c i d b e i n g i n s e r t e d f i r s t f o r t h e purpose o f f l u i d -
l e a k o f f c o n t r o l and l i v e a c i d p e n e t r a t i o n a m e l i o r a t i o n , and n o n - g e l l e d a c i d
b e i n g pumped b e h i n d t h e g e l l e d a c i d t o promote f i n g e r i n g o f t h e t h i n f l u i d
t h r o u g h t h e more v i s c o u s f l u i d ( c f . s e c t i o n 4.5.4.2.1.) and enhancement o f a
d i f f e r e n t i a l e t c h and d i s s o l u t i o n p a t t e r n on t h e f r a c t u r e face. L i g h t l y g e l l i n g
o f a c i d i s o c c a s i o n a l l y c a r r i e d o u t i n o r d e r t o enhance wormhole p e n e t r a t i o n
( c f . s e c t i o n 4.5.1.6.3.) and t o p r o v i d e s u f f i c i e n t r e s i d u a l v i s c o s i t y f o r f i n e s
suspension and removal. As a consequence o f i t s i n c r e a s e d v i s c o s i t y , g e l l e d
a c i d has c o n s i d e r a b l y reduced f l u i d l o s s and a l s o i n h i b i t s m i g r a t i o n o f i o n s
which r e t a r d s r e a c t i o n r a t e . V i s c o s i t y i s r e t a i n e d a f t e r a c i d spending which a l -
lows i n s o l u b l e m a t e r i a l s t o remain suspended and t o be r e t u r n e d w i t h flowback.
F u r t h e r r e d u c t i o n of l e a k o f f and r e a c t i o n r a t e c a n b e o b t a i n e d b y v a r i o u s vo-
lumes o f g e l l e d w a t e r p r e f l u s h , w i t h t h i n n e r g e l T e d f l u i d s b e i n g d e s i g n e d as
c o o l d o w n and l e a k o f f m o d i f i e r s , whereas t h i c k e r f l u i d s i n j e c t e d ahead o f t h e
a c i d a r e u s e d as f l u i d l o s s m o d i f i e r s and p r e s e n t a t h i c k f l u i d t h r o u g h w h i c h
t h e a c i d can f i n g e r ( c f . s e c t i o n 4 . 5 . 4 . 2 . 1 . ) . A n o t h e r method o f i n c r e a s i n g a c i d
p e n e t r a t i o n i s using a l t e r n a t i n g stages o f c r o s s l i n k e d polymer f l u i d f o l l o w e d
by a c i d ( c f . s e c t i o n 4 . 5 . 1 . 6 . 2 . ) . Reduction o f surface t e n s i o n by mutual s o l -
v e n t s and e l i m i n a t i o n o f w a t e r b l o c k i n g ( c f . s e c t i o n 3 . 1 1 . 2 . 4 . 2 . ) a l s o improves
a c i d p e n e t r a t i o n and i n c r e a s e s c l e a n - u p (HARMS, SMITH, KING & POSEY 1 9 8 8 ) . AL-
MOND, BRADY & UNDERDOWN ( 1 9 8 8 ) d i s c u s s m o n i t o r i n g o f a c i d p e n e t r a t i o n d e p t h and
s p e n d i n g r a t e by r e t u r n f l u i d a n a l y s i s .
A c i d r e t a r d i n g a g e n t s d e p o s i t h y d r o p h o b i c f i l m s on c a r b o n a t e s u r f a c e s , o r
a r e f o a m i n g a d d i t i v e s w h i c h s t a b i l i z e a c a r b o n d i o x i d e foam b a r r i e r on t h e r o c k
s u r f a c e (CROWE, McGOWAN & BARANET 1 9 8 8 ) . D i s t i n c t i o n can be made between chemi-
c a l r e t a r d e r s , e m u l s i o n s , foams, g e l l e d a c i d ( c f . s e c t i o n s 4 . 3 . 4 . 3 . 1 . 4 . and
4.5.1.2.3.) and o r g a n i c a c i d s . T e c h n i q u e s i n v o l v i n g i n j e c t i o n o f p a d f l u i d s t o
c o o l t h e f r a c t u r e faces ( c f . s e c t i o n 4.3.4.6.1.4.) and t o d e p o s i t a p r o t e c t i v e
503
F l u i d - l o s s m a t e r i a l s and g e l l i n g agents b e i n g a c i d t h i c k e n i n g a d d i t i v e s ( c f .
s e c t i o n 4.3.4.3.4.1. and 4 . 5 . 1 . 2 . 3 . ) a l s o t e n d t o reduce t h e r e a c t i o n o f hydro-
c h l o r i c a c i d by f i l m development on r o c k s u r f a c e s and r e s t r i c t i o n o f d i f f u s i o n
(CROWE, MARTIN & MICHAELIS 1981). DAVIS, MANCILLAS & MELNYK (1965) p r e s e n t a
procedure u s i n g a d d i t i v e s i n a spearhead f l u i d ahead o f t h e a c i d j o b i n o r d e r
t o c r e a t e new f r a c t u r e s . The s p e c i a l l y compounded a d d i t i v e s a r e o n l y s l o w l y d i s -
p e r s i b l e i n a c i d , and t h e i r presence on exposed f o r m a t i o n and f r a c t u r e s u r f a c e s
504
as a t h i n s e a l i n g f i l m i n h i b i t s and postpones a c i d r e a c t i o n u n t i l t h e e n t i r e
t r e a t m e n t volume has e n t e r e d t h e r e s e r v o i r .
The r e a c t i o n r a t e o f a c i d on s o l i d carbonate s u r f a c e s i s a l s o a f f e c t e d by
c o n f i n i n g p r e s s u r e (CROWE, McGOWAN & BARANET 1988), w i t h d i s s o l u t i o n r a t e s a t
l o w e r p r e s s u r e s b e i n g much h i g h e r due t o s u r f a c e a g i t a t i o n by carbon d i o x i d e
bubbles, b u t i n c r e a s i n g p r e s s u r e s r e d u c i n g r e a c t i o n r a t e . The impact o f v a r i o u s
r e t a r d i n g agents on temperature s e n s i t i v i t y o f a c i d r e a c t i o n r a t e s i s v e r y d i f -
f e r e n t . Aspects o f a c i d r e t a r d a t i o n a r e a l s o d i s c u s s e d by KNOX, LASATER & DILL
(1964), NIERODE & KRUK (1973), GDANSKI (1985) and CROWE, McGOWEN & BARANET
(1988).
t i v i t y p r o p p a n t s , s u p p o r t of t h e f r a c t u r e by i r r e g u l a r n a t u r a l c a r b o n a t e f r a g -
ments t h a t a r e s u b j e c t t o c o n s i d e r a b l e c r u s h i n g due t o t h e i r u n s u i t a b i l i t y t o
w i t h s t a n d the c l o s u r e s t r e s s represents patchy flow o b s t r u c t i o n r a t h e r than ame-
l i o r a t i o n , w i t h f r a c t u r e auto-propping by b r e a k i n g and c o l l a p s i n g c a r b o n a t e p a r -
t i c l e s t h e r e f o r e being e s p e c i a l l y i n g r e a t e r r e s e r v o i r d e p t h h i g h l y u n d e s i -
r a b l e . G e n e r a l l y , e t c h e d flow c h a n n e l s c r e a t e d by a c i d f r a c t u r i n g can have s i g -
n i f i c a n t l y lower c o n d u c t i v i t y than propped c r a c k s because of t h e much h i g h e r l i -
k e l i h o o d of the open unsupported f r a c t u r e t o c l o s e due t o f o r m a t i o n c o l l a p s e
(ECONOMIDES 1987 b ) .
In h i g h - p e r m e a b i l i t y r e s e r v o i r s w i t h low f r a c t u r e c o n d u c t i v i t y , g a s break-
through o c c u r s e a r l y i n time and n e a r t h e w e l l b o r e which r e d u c e s f r a c t u r e e f f e c -
t i v i t y f o r g a s p r o d u c t i o n (SOLIMAN & H U N T 1 9 8 6 ) . T h i s drawback can be overcome
by d e s i g n i n g a h i g h e r c r a c k c o n d u c t i v i t y by implementing p r o p p a n t s of l a r g e r
g r a i n s i z e and b e t t e r q u a l i t y ( c f . s e c t i o n s 4 . 3 . 5 . and 4 . 6 . 1 . ) . AL-TAMIMI & EL-
MZEIN (1987) comment on s t i m u l a t i o n t e c h n i q u e s of t i g h t m u l t i l a y e r e d carbona-
t e s . Another combination method r e l a t e d t o a c i d and proppant f r a c t u r i n g i s che-
mical f r a c t u r e - s q u e e z e t r e a t m e n t (TINSLEY, LASATER & KNOX 1 9 6 7 ) .
4.5.1.6. Acid f l u i d - l o s s c o n t r o l
Acid f l u i d l o s s i s e x t r e m e l y d i f f i c u l t t o c o n t r o l and i s g e n e r a l l y c o n s i d e -
red t o be the major f a c t o r l i m i t i n g the e f f e c t i v e n e s s of a c i d f r a c t u r i n g t r e a t -
ments (CROWE, HUTCHINSON & TRITTIPO 1 9 8 7 ) . Chemical e r o s i o n of c r a c k f a c e s and
development of wormholes a r e l a r g e l y r e s p o n s i b l e f o r t h e reduced e f f i c i e n c y of
a c i d f r a c t u r i n g . The c r e a t i o n of a c i d wormholes i n c r e a s e s t h e e f f e c t i v e a r e a
from which l e a k o f f o c c u r s thus r e d u c i n g the h y d r a u l i c e f f i c i e n c y of t h e a c i d .
Once wormholes form, most a c i d f l u i d l o s s o r i g i n a t e s from these wormholes r a -
t h e r than p e n e t r a t i n g uniformly i n t o t h e f r a c t u r e f a c e ( c f . s e c t i o n s 4 . 5 . 1 . 2 . 1 .
and 4 . 5 . 1 . 6 . 3 . ) . A f t e r an i n t r o d u c t o r y o u t l i n e of a c i d r e a c t i o n s d u r i n g f r a c t u -
r i n g , some comments a r e o f f e r e d on a l t e r n a t i n g a c i d and g e l l e d w a t e r s t a g e s ,
wormhole growth and a c i d f l u i d l o s s , and p o s s i b i l i t i e s f o r improving a c i d
fluid-loss control.
The maximum e f f e c t i v i t y d i s t a n c e o b t a i n a b l e by a c i d f r a c t u r i n g i s l i m i t e d by
e i t h e r spending o r f l u i d l e a k o f f . I f t h e a c i d spends t o o r a p i d l y , t h e e t c h e d
p o r t i o n of t h e c r a c k w i l l be r a t h e r s h o r t . I f a c i d f l u i d - l o s s c h a r a c t e r i s t i c s
a r e poor, e x c e s s i v e l e a k o f f w i l l t e r m i n a t e f r a c t u r e growth. I n many a c i d f r a c t u -
r i n g t r e a t m e n t s , o p e r a t i n g p r e s s u r e c o n t i n u a l l y d e c l i n e s and e v e n t u a l l y f a l l s
below a l e v e l r e q u i r e d t o propagate t h e c r a c k . I n some cases, t r e a t i n g p r e s s u r e
never reaches a l e v e l s u f f i c i e n t t o i n i t i a t e a h y d r a u l i c f r a c t u r e , i n d i c a t i n g
t h a t t h e a c i d i s expended i n a m a t r i x s t i m u l a t i o n o f t h e n e a r - w e l l b o r e r e g i o n .
C o n t r o l o f f l u i d l o s s d u r i n g a c i d f r a c t u r i n g i n carbonate f o r m a t i o n s p r e -
s e n t s problems which a r e unique t o r e a c t i v e f l u i d s , because most f l u i d - l e a k o f f
a d d i t i v e s and g e l l i n g agents used i n n o n r e a c t i v e aqueous f r a c t u r i n g f l u i d s a r e
c h e m i c a l l y u n s t a b l e i n t h e a g g r e s s i v e a c i d . I n a d d i t i o n , a c i d f l o w a l o n g carbo-
n a t e c r a c k s u r f a c e s produces c o n s t a n t chemical e r o s i o n , t h u s making i t d i f f i -
c u l t f o r w a l l - b u i l d i n g f l u i d s t o d e p o s i t an e f f e c t i v e f i l t e r cake. A c i d tends
a l s o t o s e l e c t i v e l y e n l a r g e p o r e s and n a t u r a l f r a c t u r e s r e s u l t i n g i n wormhole
c r e a t i o n and channel g e n e r a t i o n p e r p e n d i c u l a r l y t o t h e c r a c k face, w i t h these
phenomena g r e a t l y i n c r e a s i n g t h e e f f e c t i v e s u r f a c e area f r o m which l e a k o f f oc-
c u r s and g e n e r a l l y b e i n g b e l i e v e d t o a d v e r s e l y a f f e c t f l u i d l o s s .
c a u s i n g t h e spent a c i d t o r e v e r t t o a t h i n f l u i d which a i d s i n r e c o v e r y a f t e r
the treatment.
T h i s h i g h - p o r o s i t y , b u t l o w - p e r m e a b i l i t y and l o w - s t a b i l i t y f o r m a t i o n c o n t a i n s
c o n s i d e r a b l e o i l and o c c a s i o n a l l y a l s o gas r e s e r v e s . W h i l e t h e c h a l k i n some
deeper f i e l d s i s more c o n s o l i d a t e d and s u f f i c i e n t l y n a t u r a l l y f r a c t u r e d t o have
o n l y t o be t r e a t e d b y a c i d i z i n g , t h e c h a l k i n o t h e r s h a l l o w e r f i e l d s i s s o f t
and f l o w i n g and i n t h e s e cases i n e v i t a b l y has t o be approached b y s o p h i s t i c a t e d
b o t h h y d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l p a c k i n g f o r t h e a c h i e v e m e n t o f
economically f e a s i b l e production rates (various stimulation-related aspects o f
c h a l k r e s e r v o i r s a r e d i s c u s s e d b y MANCILLAS, MATSON & Z I A R A 1976; Z I A R A , MANCIL-
LAS & MATSON 1977; VLIS, DUNS & FERNANDEZ-LUQUE 1979; BARK & THOMAS 1980, NEW-
MAN 1981, BETZ 1982; SIMON, COULTER, K I N G & HOLMAN 1982; WATTS 1983, BREWSTER &
DANGERFIELD 1984, PEETERS & HARTLEY 1984, GISTAU 1985, HARTLEY & BOSMA 1985;
BREWSTER, DANGERFIELD & FARRELL 1986; JOHNSON & RHETT 1986; TANSOE, K I N G & HOL-
MAN 1986; SMITH, MILLER & HAGA 1987; FARRELL 1988, HOWES 1988, SNOW & HOUGH
1988).
U n s t a b l e c h a l k i s p r o b a b l y t h e w o r s t r e s e r v o i r t y p e t o handle i n terms o f
c o m p l e t i o n and s t i m u l a t i o n i n N o r t h Sea and o t h e r a r e a s . The m a i n o i l - p r o d u c i n g
c h a l k f i e l d s i n t h e Norwegian and D a n i s h N o r t h Sea a r e E k o f i s k (BARK & THOMAS
1980, 1981; OFFSHORE ENGINEER 1985 b, PEKOT & GERSIB 1987, SNOW & HOUGH 1988),
E l d f isk ( M I C H A U D 1 9 8 7 ) , B a l m o r a l , Hod ( NORBURY 1987), T o r (D 'HEUR 1 9 8 7 ) , Dan
and V a l h a l l (TANSOE, K I N G & HOLMAN 1986; LEONARD & MUNNS 1987; ATTARD, MATHES &
MOWER 1988; BISHLAWI & PENG 1988; RUDDY, ANDERSEN, PATTILLD & FOGED 1 9 8 8 ) , whe-
r e a s o t h e r f i e l d s such as T r o l l and Tommeliten (D'HEUR & PEKOT 1987) s t i l l have
t o be d e v e l o p e d . A s p e c t s o f p e t r o p h y s i c a l p r o p e r t i e s and p r o d u c t i v e n e s s , combi-
n a t i o n o f a c i d and p r o p p a n t f r a c t u r i n g , c o m b i n a t i o n o f h y d r a u l i c f r a c t u r i n g and
g r a v e l p a c k i n g , s p e c i a l c h a l k f r a c t u r i n g t e c h n i q u e s , and w a t e r i m b i b i t i o n and
o i l r e c o v e r y o f u n s t a b l e s o f t f l o w i n g c h a l k a r e d i s c u s s e d as f o l l o w s . Some com-
ments a r e a l s o o f f e r e d on h o r i z o n t a l w e l l d r i l l i n g .
p a n t s ( c f . s e c t i o n 4.3.3.) and d e t e r i o r a t i o n o f c o n d u c t i v i t y , e v e n l y e t c h i n g by
a c i d r e s u l t i n g i n low c r a c k c o n d u c t i v i t y when t h e p r e s s u r e i s r e l e a s e d and an
unpropped f r a c t u r e c l o s e s , and l a c k o f s i g n i f i c a n t c r a c k b a r r i e r s l e a d i n g t o r a -
d i a l f r a c t u r e development w i t h o u t containment (KING & HOLMAN 1982). As a conse-
quence o f t h e s o f t n e s s , any r i d g e s l e f t a f t e r a c i d i z a t i o n c o l l a p s e under t h e
s t r e s s e s imposed by p r o d u c t i o n u n l e s s t h e y a r e m u l t i - l a y e r propped (BLANTON
1981; SIMON, COULTER, K I N G & HOLMAN 1982). Some r o c k mechanical c h a r a c t e r i s t i c s
o f N o r t h Sea r e s e r v o i r s a r e a l s o i n v e s t i g a t e d by HOLT, INGSOY & MIKKELSEN
( 1 9 8 7 ) . Aspects o f s t r a t i g r a p h y , p e t r o g r a p h y and p e t r o p h y s i c s , and n a t u r a l f r a c -
t u r e types a r e b r i e f l y summarized as f o l l o w s . Comments a r e a l s o o f f e r e d on p r i -
mary c h a l k p r o p e r t i e s and s t i m u l a t i o n response as w e l l as secondary f i e l d s u b s i -
dence.
4.5.4.1.2. Stratigraphy
N o r t h Sea c h a l k (HARPER & SHAW 1974) e x h i b i t s d i f f e r e n c e s i n p e t r o p h y s i c a l
p r o p e r t i e s i n s t r a t i g r a p h i c a l succession (TANSOE, K I N G & HOLMAN 1986) by b e i n g
a m u l t i s t o r e y r e s e r v o i r w i t h d i s t i n c t t h i c k n e s s , p o r o s i t y , p e r m e a b i l i t y and wa-
t e r s a t u r a t i o n t r e n d s w i t h i n each l a y e r (BREWSTER, DANGERFIELD & FARRELL 1986).
D i s t i n c t i o n can be made between Hod, T o r and E k o f i s k f o r m a t i o n s , and i n some
f i e l d s , even a f r a c t u r e s t r a t i g r a p h y can be e s t a b l i s h e d .
P r o d u c t i v i t y d e c l i n e o f chalk r e s e r v o i r s f o l l o w i n g f r a c t u r i n g and/or a c i d i -
z i n g i s p a r t i a l l y due t o two-phase f l o w and c o n d e n s a t e d r o p o u t . The m a j o r i t y o f
t h e o u t p u t l o s s i s a consequence o f t o t a l f a i l u r e and p l a s t i c f l o w o f t h e
chalk, s t a b l e creep flow, crushing o f the f r a c t u r e face, b r i t t l e f a i l u r e , break-
i n g o f f o f f i n e s on t h e c r a c k f a c e t h e r e b y c l o g g i n g u p t h e f r a c t u r e , and s l i p -
page a l o n g t h e j o i n t w a l l o f t h e c h a l k . As e f f e c t i v e s t r e s s e s i n c r e a s e , c h a l k
u n d e r g o e s c r e e p f a i l u r e and p o r e c o l l a p s e , and as t h i s f a i l u r e o c c u r s o n t h e
f r a c t u r e f a c e , t h e c r a c k l o s e s some m e c h a n i c a l s t r e n g t h and may c l o s e . F i n e s ha-
v i n g been c h i p p e d o f f t h e c r a c k w a l l and h a v i n g f i l l e d up t h e c o n d u c t i v e chan-
n e l a r e t h e most i m p o r t a n t reason f o r c o n d u c t i v i t y r e d u c t i o n .
chalk f i e l d s .
I n o v e r p r e s s u r e d and u n d e r s a t u r a t e d c h a l k s , d e p l e t i o n o f r e s e r v o i r p r e s s u r e
w i t h f i e l d development causes l a r g e changes i n n e t s t r e s s e s on t h e f o r m a t i o n
which r e s u l t i n p l a s t i c d e f o r m a t i o n and compaction (RUDDY, ANDERSON, PATTILLO,
BISHLAWI & FOGED 1988). The e f f e c t s o f r o c k compaction m a n i f e s t themselves i n
two i m p o r t a n t ways b e i n g s i g n i f i c a n t c o n t r i b u t i o n t o r e s e r v o i r energy i n f o r m
o f l i t h i c d r i v e , and p a r t i a l t r a n s f e r o f t h i s compaction through t h e overburden
l e a d i n g t o m u d l i n e subsidence. The l i t h i c d r i v e process r e s u l t i n g f r o m r o c k com-
p a c t i o n p r o v i d e s a s i g n i f i c a n t p a r t o f t h e hydrocarbon r e c o v e r y f r o m overpressu-
r e d and u n d e r s a t u r a t e d c h a l k s , w i t h r o c k c o m p r e s s i b i l i t y and i t s v a r i a t i o n w i t h
p o r e p r e s s u r e b e i n g one o f t h e most i m p o r t a n t parameters i n r e s e r v o i r model-
l i n g . Aspects o f r e s e r v o i r compaction and f i e l d subsidence due t o p o r e c o l l a p s e
i n c h a l k f o r m a t i o n s a r e a l s o d i s c u s s e d by SMITS, WAAL & KOOTEN ( 1 9 8 8 ) . BLANTON
(1981) emphasizes t h e unusual d u c t i l e b e h a v i o u r o f t h e c h a l k which g e n e r a l l y
h i n d e r s o r i n h i b i t s t h e f r a c t u r i n g process. The t r a n s i t i o n f r o m p o s i t i v e t o ne-
g a t i v e d i l a t a n c y w i t h increasing c o n f i n i n g pressure r e f l e c t s a t r a n s i t i o n from
m i c r o c r a c k i n g t o pore c o l l a p s e .
(1988), EWING & RUSSELL (1988), GRADER & O'MEARA (1988), KOSSACK & OPDAL
(1988), ODEH & COHEN (1988); EWING, RUSSELL & YOUNG (1989); KU, H I R S H & TAYLOR
(1989) and MILLER, MOISSIS & WHEELER (1989). The d i s c u s s i o n as f o l l o w s focusses
on whisper f r a c t u r i n g , and v i s c o s i t y c o n t r a s t and d e n s i t y d i f f e r e n c e required
f o r fingering.
C h a l k f r a c t u r i n g p r o v i d e s f l o w avenues f r o m t h e c o l l a p s i n g m a t r i x t o t h e
w e l l b o r e i f proppant c o n c e n t r a t i o n i s i n excess o f 2 l b s / f t 2 i n o r d e r t o a v o i d
embedment i m p a i r m e n t (SIMON, COULTER, K I N G & HOLMAN 1 9 8 2 ) . O i l - b a s e d f l u i d s a r e
s u g g e s t e d f o r s t i m u l a t i n g c h a l k i n t e r v a l s w i t h h i g h o i l s a t u r a t i o n , because
t h e y do n o t c o n t r i b u t e t o c h a l k r e s e r v o i r s l o s i n g s t r e n g t h n e a r l y as much as
w a t e r - b a s e d f l u i d s w h i c h p r o v o k e f l u i d phase and v i s c o s i t y changes t h a t u l t i -
m a t e l y c o u l d g i v e r i s e t o m a t r i x framework c o l l a p s e i n a s i m i l a r way as r e s e r -
v o i r d e p l e t i o n leads t o f i e l d subsidence.
519
G r e a t e r f r a c t u r e l e n g t h s t h a n can be a t t a i n e d w i t h a c i d a r e o n l y r e q u i r e d i n
t h e l o w - p e r m e a b i l i t y r e s e r v o i r p o r t i o n s , whereas optimum f r a c t u r e l e n g t h s i n
t h e moderate- t o h i g h - p e r m e a b i l i t y l o w - n a t u r a l c r a c k areas a r e a l s o o b t a i n a b l e
w i t h a c i d s . Thus a t t h e bottom o f t h e l i n e , a c i d f r a c t u r i n g may be s u p e r i o r i n
moderate- t o h i g h - p e r m e a b i l i t y r e g i o n s , whereas p r o p p a n t f r a c t u r i n g i s p r e f e r e n -
t i a l i n l o w - p e r m e a b i l i t y areas o f t h e c h a l k o i l f i e l d s . Proppant s t i m u l a t i o n
s h o u l d be c a r r i e d o u t w i t h moderate c o n c e n t r a t i o n and w i t h p o s s i b l y some a c i d
ahead o f t h e p r o p p a n t l o t t o e t c h t h e n a t u r a l f r a c t u r e s depending on c h a l k cha-
r a c t e r i s t i c s . P s e u d o l i m i t e d - e n t r y a c i d f r a c t u r i n g ( w h i s p e r f r a c t u r i n g ; c f . sec-
t i o n 4.5.4.2.1.1.) has t u r n e d o u t t o be t h e most s u i t a b l e s t i m u l a t i o n t e c h n i q u e
f o r the chalk r e s e r v o i r s i n the Ekofisk f i e l d .
The spectrum o f c h a l k a c i d s t i m u l a t i o n a l s o i n c l u d e s c l o s e d f r a c t u r e a c i d i -
z i n g c o m p r i s i n g opening o f t h e c r a c k by t h e pad f o l l o w e d by p e r m i t t i n g i t t o
c l o s e and t o s t a y p a r t i a l l y open by a u t o - p r o p p i n g ( c f . s e c t i o n s 4.5.1.1.1.2.
and 4 . 5 . 1 . 5 . ) , w i t h t h e n t h e a c i d b e i n g i n j e c t e d i n t o t h e p a r t i a l l y open c r a c k
below f r a c t u r e p r e s s u r e and e t c h i n g much more s e l e c t i v e l y . There i s , however,
t h e r i s k t h a t t h e a c i d may r e a c t q u i c k l y i n t h e n e a r - w e l l b o r e r e g i o n and equa-
l i z e t h e uneven r i d g e s , t h e r e b y d e c r e a s i n g r a t h e r t h a n i n c r e a s i n g f r a c t u r e con-
d u c t i v i t y o r even c o n t r i b u t i n g t o c a s i n g f a i l u r e s . I n o r d e r t o a v o i d c a s i n g c o l -
l a p s e by l a r g e c a v i t i e s f o r m i n g i m m e d i a t e l y around t h e b o r e h o l e , i t i s necessa-
r y t o maximize a c i d v e l o c i t y i n t h e n e a r - w e l l b o r e r e g i o n so as t o p l a c e t h e
a c i d f a r o u t i n t o t h e f o r m a t i o n and m i n i m i z e e x c e s s i v e n e a r - w e l l b o r e e t c h i n g .
The o n l y p o s s i b l e c o m p l e t i o n t e c h n i q u e f o r economical p r o d u c t i o n o f t h e T o r
F o r m a t i o n i n t h e V a l h a l l f i e l d i s h y d r a u l i c p r o p p a n t f r a c t u r i n g f o l l o w e d by g r a -
v e l packing, w i t h b o t h t r e a t m e n t s b e i n g c a r r i e d o u t w i t h r e s i n - c o a t e d alumina
s i l i c a t e proppants i n most stages ( o n l y t h e h y d r a u l i c f r a c t u r i n g j o b i s i n i t i a -
t e d w i t h c o n v e n t i o n a l alumina s i l i c a t e proppants f o r c o s t c o n t a i n m e n t purpo-
s e s ) . As above c e r t a i n c o n f i n i n g s t r e s s e s t h e Tor F o r m a t i o n f a i l s by e n t e r i n g
mass f l o w o r p l a s t i c f l o w mode i n s t e a d o f m i g r a t i o n o f i n d i v i d u a l p a r t i c l e s and
because t h e presence of w a t e r r e s u l t s i n more r a p i d f a i l u r e o f t h e c h a l k a t l o -
wer n e t c o n f i n i n g pressures, wide f r a c t u r e s w i t h h i g h p r o p p a n t c o n c e n t r a t i o n s
t h a t a r e aggregated t o g e t h e r by r e s i n f i l m bonding ( c f . s e c t i o n 1 . 2 . 6 . ) a r e i n -
d i s p e n s i b l e t o p r o v i d e s t a b l e f l o w c a p a c i t y a t h i g h drawdowns, and an a d d i t i o -
n a l g r a v e l pack m a n t l e guarantees s a t i s f a c t o r y and r e l i a b l e c o n s o l i d a t i o n o f
t h e c h a l k r e s e r v o i r i n t h e immediate v i c i n i t y o f t h e w e l l b o r e .
52 1
W h i l e t i p s c r e e n o u t i s c h a r a c t e r i z e d by p l u g g i n g o f t h e f r a c t u r e f r o n t w i t h
proppants o r s o l i d f l u i d - l o s s a d d i t i v e s , r a p i d f l u i d l e a k o f f o f p r o p p a n t - l a d e n
stages and c o r r e s p o n d i n g i n c r e a s i n g p r o p p a n t c o n c e n t r a t i o n s i n t h e s l u r r y w i t h -
i n t h e f r a c t u r e g i v e r i s e t o d e h y d r a t i o n screenout (WARPINSKI, BRANAGAN, SATT-
LER, CIPOLLA, LORENZ & THORNE 1988; c f . s e c t i o n s 4.2.3.5.3. and 6 . 2 . 4 . 2 . 1 . ) .
T i p screenout f r a c t u r i n g i s e s p e c i a l l y s u i t a b l e f o r t h e c h a l k i n t h e V a l h a l l
f i e l d which i s s o f t e r , more w a t e r - s e n s i t i v e , and more l i k e l y t o undergo p l a s t i c
d e f o r m a t i o n t h a n t h e c h a l k i n t h e E k o f i s k f i e l d (SMITH, MILLER & HAGA 1987; AT-
TARO, MATHES & MOWER 1 9 8 8 ) . I n o r d e r t o o b t a i n h i g h p r o p p a n t s a t u r a t i o n s and t o
h e l p r e s t r a i n t h e c h a l k f r o m f l o w i n g i n on t h e propped f r a c t u r e , an engineered
s c r e e n o u t i s provoked, r e s u l t i n g i n h i g h e r p r e s s u r e s w i t h i n t h e f r a c t u r e w h i c h
cause t h e crack t o widen. As t h e s c r e e n o u t c o n t i n u e s , t h e w i d e r f r a c t u r e i s
packed f u l l o f proppant, t h e r e b y g i v i n g r i s e t o a l a r g e w e l l - p a c k e d c r a c k (SNOW
& HOUGH 1988).
p o r o s i t y c o n t r i b u t i o n ( c f . s e c t i o n 4 . 5 . 4 . 1 . 4 . ) . As t h e n a t u r a l c h a l k f r a c t u r e s
a r e o f t e n o n l y p a r t i a l l y c o n d u c t i v e and can be plugged beyond r e p a i r by d r i l -
l i n g mud and cement, and can a l s o be i n h e r e n t l y f i l l e d w i t h c a l c i t e and s a l t ,
d e n d r i t i c hydraulic f r a c t u r i n g i s a s u i t a b l e s t i m u l a t i o n technique. D e n d r i t i c
h y d r a u l i c f r a c t u r i n g u t i l i z e s l a r g e volumes o f l i g h t l y g e l l e d f r e s h w a t e r pum-
ped down t h e c a s i n g a t h i g h v e l o c i t y ( c f . a l s o s e c t i o n 4 . 8 . 8 . 4 . ) . The t h i n
f l u i d w i t h i t s h i g h l e a k o f f r a t e seeks f i n e h a i r l i n e c r a c k s r a t h e r t h a n propaga-
t i n g and w i d e n i n g m a j o r f r a c t u r e s as more v i s c o u s f l u i d s would do. Small q u a n t i -
t i e s o f p r o p p a n t s a r e used as a b a n k - b r i d g i n g medium.
Since t h e t h i n f l u i d i s n o t a p e r f e c t t r a n s p o r t system, t h e p r o p p a n t s a r e
banked i n t h e f r a c t u r e s r e p r e s e n t i n g h i g h e r - v e l o c i t y streams u n t i l v e l o c i t y i s
no l o n g e r adequate t o t r a n s p o r t t h e p r o p p a n t s . A t t h i s p o i n t , t h e p r o p p a n t s a c t
t o c r e a t e a h i g h e r p r e s s u r e d i f f e r e n t i a l a l o n g exposed c r a c k f a c e s t h a t subse-
q u e n t l y p e r m i t s f l u i d and p r o p p a n t s t o be c a r r i e d i n t o o t h e r f r a c t u r e s as t h e y
open. The process i s c o n t i n u e d u n t i l f u r t h e r d i v e r s i o n w i t h i n t h e f o r m a t i o n i s
no l o n g e r p o s s i b l e w i t h proppants alone. A t t h i s stage, temporary d i v e r t i n g
agents such as r o c k s a l t a r e i n t r o d u c e d ( c f . s e c t i o n 4 . 2 . 2 . 1 . 1 . ) . I t i s n o t un-
usual t h a t more t h a n one temporary p l u g i s r e q u i r e d f o r d i v e r s i o n , and s e v e r a l
may be u t i l i z e d t h r o u g h o u t t h e t r e a t m e n t ( c f . s e c t i o n 6.2.1.3.4.5.). Since the
purpose o f temporary p l u g s i s t o achieve d i v e r s i o n away f r o m t h e w e l l b o r e , r e l a -
t i v e l y small-volume p l u g s a r e u t i l i z e d , and t h e procedure i s r e p e a t e d i n stages
u n t i l changes i n bottomhole p r e s s u r e i n d i c a t e e x c e s s i v e f r a c t u r e growth.
4.5.4.5.2.Water fracturing
Water i m b i b i t i o n t o g e t h e r w i t h c r e a t i o n o f a m i n i f r a c t u r e i s a l s o t h e reason
why s m a l l - s c a l e w a t e r f r a c t u r i n g i n d e p l e t e d c h a l k o i l f i e l d s by pumping w a t e r
downhole w i t h a p r e s s u r e exceeding f o r m a t i o n t e n s i l e s t r e s s and p r o d u c i n g i t
back f r o m t h e same b o r e h o l e t o g e t h e r w i t h i n c r e m e n t a l o i l i s a c o m p a r a t i v e l y
simple, cheap and e f f e c t i v e s t i m u l a t i o n t e c h n i q u e (JOURNAL PETROLEUM TECHNOLOGY
1987). Such s m a l l - s c a l e w a t e r f r a c t u r i n g can be p r i n c i p a l l y compared w i t h
steam-soak h u f f and p u f f t r e a t m e n t s and b a s i c a l l y c l e a n s up t h e w e l l b o r e and
i t s immediate v i c i n i t y , d i s s o l v e s and removes p a r t i c l e s t h a t a r e p l u g g i n g t h e
f o r m a t i o n , breaks through n e a r - b o r e h o l e damage haloes and d i s p l a c e s t h e o i l .
I n j e c t i o n o f w a t e r a t s u p e r c r i t i c a l p r e s s u r e s g i v e s r i s e t o opening o f e i t h e r
s i n g u l a r o r m u l t i p l e f r a c t u r e s i n c l u d i n g a t l e a s t p a r t i a l enlargement o f p r e -
e x i s t i n g n a t u r a l c r a c k s , and p e n e t r a t i o n o f t h e w a t e r i n t o b o t h t h e a r t i f i c i a l
f r a c t u r e and n a t u r a l c r a c k systems. The enlargement o f t h e r e s e r v o i r s u r f a c e ac-
c e s s i b l e t o t h e i n j e c t e d w a t e r i s t h e reason f o r an a m e l i o r a t e d d r a i n a g e a r e a
f o r o i l , w i t h t h e r e f o r e i n c r e a s e d amounts o f o i l f l o w i n g t o t h e w e l l once pump-
i n g o f w a t e r i s stopped and b a c k - p r o d u c t i o n o f t h e i n j e c t e d f l u i d i n combina-
tion with o i l offtake starts.
I n c o n t r a s t t o m a i n l y s m a l l - s c a l e w a t e r f r a c t u r i n g i n carbonates and p a r t i c u -
l a r l y c h a l k , l a r g e - s c a l e non-proppant w a t e r f r a c t u r i n g i s f r e q u e n t l y c a r r i e d
o u t i n geothermal r e s e r v o i r s where o f t e n v a r i o u s f r a c t u r i n g f l u i d s a r e no l o n -
g e r s t a b l e due t o h i g h r e s e r v o i r temperature ( c f . s e c t i o n 4 . 7 . 3 . 5 . ) . Water f r a c -
t u r i n g i s a l s o o f c o n s i d e r a b l e s i g n i f i c a n c e i n c o a l seams ( c f . s e c t i o n
4.4.3.4.1.).
r i z o n t a l w e l l c o u l d y i e l d a p r o d u c t i v i t y equal t o a s u c c e s s f u l l y propped v e r t i -
c a l l y f r a c t u r e d d e v i a t e d w e l l , whereas i n s t a l l a t i o n c o s t o f t h e l a t t e r b o r e h o l e
i s h i g h e r (ANDERSEN, HANSEN & FJELDGAARD 1988). While t h e p r o d u c t i v i t y i n d e x i m -
provement f o r a m a t r i x - a c i d i z e d h o r i z o n t a l w e l l compared w i t h an o p t i m a l l y f r a c -
tured v e r t i c a l w e l l i s o n l y marginal, a matrix-acidized h o r i z o n t a l w e l l could
be b e n e f i c i a l i n m u l t i p h a s e f l u i d r e s e r v o i r s because b r e a k t h r o u g h o f gas and/or
w a t e r i s delayed as a r e s u l t o f drawdown r e d u c t i o n .
f a c t o r s of j o b f e a s i b i l i t y , a c i d c o n c e n t r a t i o n has t o be c a r e f u l l y s e l e c t e d a c -
c o r d i n g t o f o r m a t i o n c h a r a c t e r i s t i c s , because the h i g h e r r e a c t i o n r a t e of more
c o n c e n t r a t e d a c i d a l s o g i v e s r i s e t o i n c r e a s e d s w e l l i n g , detachment and migra-
t i o n of s e n s i t i v e c l a y m i n e r a l s and thus d e t e r i o r a t i o n of p e r m e a b i l i t y by plug-
g i n g of pore t h r o a t s ( G I D L E Y 1 9 7 1 ) . B u f f e r r e g u l a t i o n of h y d r o f l u o r i c a c i d
e n a b l e s e x t e n s i o n of thermal s t a b i l i t y and a p p l i c a t i o n f o r s a n d s t o n e a c i d i z i n g
u p t o 550 OF (280 oC; SCHEUERMAN 1 9 8 8 ) .
4 . 5 . 5 . 3 . 4 . Water blocking
Sandstone m a t r i x a c i d i z i n g o f t e n s u f f e r s from very slow c l e a n - u p of s p e n t
a c i d a s a r e s u l t o f w a t e r b l o c k i n g i n t h e c r i t i c a l m a t r i x s u r r o u n d i n g the w e l l -
bore (McLEOD & COULTER 1966; McLEOD, McGINTY & SMITH 1966; c f . s e c t i o n
3 . 1 1 . 2 . 4 . 2 . ) . Addition of a l c o h o l t o the a c i d can o f t e n p r e v e n t the w a t e r - b l o c k -
ing problem t h e r e b y speeding u p s p e n t a c i d c l e a n - u p . Although w a t e r b l o c k i n g
can occur in c l e a n w e l l - c o n s o l i d a t e d s a n d s t o n e , i t i s more l i k e l y t o be p r e s e n t
t o g e t h e r w i t h o t h e r forms o f d r a i n a g e such a s p a r t i c l e b l o c k s o r rock w e t t a b i l i -
t y changes. Water b l o c k i n g i s most s e v e r e i n heterogeneous s a n d s t o n e f o r m a t i o n s
p a r t i c u l a r l y w h e n high- and l o w - p e r m e a b i l i t y l a y e r s a l t e r n a t e such a s i n many
cross-bedded sediments ( c f . p l a t e I I / 5 - 6 ) . Alcohol a d d i t i v e s a r e s u c c e s s f u l
i n water-block removal i n both m a t r i x a c i d i z i n g and h y d r a u l i c f r a c t u r i n g .
T h e most c r i t i c a l f a c t o r s f o r s u c c e s s f u l s a n d s t o n e m a t r i x a c i d i z i n g a r e mud
a c i d volume and t r e a t i n g pressure (GIDLEY, RYAN & MAYHILL 1 9 7 6 ) . The p o o r e s t
j o b r e s p o n s e o c c u r s when a c i d i s i n j e c t e d a t p r e s s u r e s exceeding f o r m a t i o n f r a c -
ture g r a d i e n t , because the a c i d i s then o n l y c h a n n e l l i n g along t h e c r a c k and
does n o t a d e q u a t e l y flow through the s a n d s t o n e m a t r i x .
u n i f o r m i n c r e a s e i n s t i m u l a t i o n success w i t h i n c r e a s i n g p e r m e a b i l i t y . O i l w e l l s
e x p e r i e n c e maximum i n response as a f u n c t i o n o f t h e amount o f a c i d used. T r e a t -
ment success does n o t appear t o i n c r e a s e u n i f o r m l y w i t h f o r m a t i o n p e r m e a b i l i t y ,
and t h e a f t e r f l u s h - t o - a c i d volume r a t i o does n o t a f f e c t b u i l d u p u n i f o r m l y . Re-
s u l t s on o i l w e l l s seem t o be more s i t e - s p e c i f i c and t o be more i n f l u e n c e d by
t h e n a t u r e o f t h e r e s e r v o i r f l u i d s . Water i n j e c t i o n w e l l s sometimes show t h e
odd response o f h a v i n g t h e g r e a t e s t b u i l d u p t o t h e l e a s t a c i d j o b .
The n e c e s s i t y o f l a r g e r p r o p p a n t g r a i n s i z e s f o r e f f e c t i v e s t i m u l a t i o n o f mo-
d e r a t e - t o h i g h - p e r m e a b i l i t y r e s e r v o i r s i s n o t o n l y t h e consequence o f t h e r e -
q u i r e m e n t t o p r o v i d e a d e q u a t e f l o w c a p a c i t y , b u t i s a l s o due t o t h e need t o r e -
s i s t embedment i n t o t h e f r e q u e n t l y s o f t t o p o o r l y c o n s o l i d a t e d f o r m a t i o n s
(CLARK 1983; c f . s e c t i o n 4 . 9 . 2 . ) .
F r a c t u r e p e r m e a b i l i t y and t h u s c o n d u c t i v i t y c a n be enhanced b y t a i l - i n p r o p -
p a n t p l a c e m e n t ( c f . s e c t i o n s 2 . 4 . 1 . 2 . 3 . and 4 . 1 2 . 3 . 3 . ) . Ultra-high conductivity
f r a c t u r e s t i m u l a t i o n by predominantly g r a i n - s i z e modelling o f s y n t h e t i c prop-
p a n t s i s a l s o d i s c u s s e d by BARBY & BARBEE ( 1 9 8 7 ) . M o d e r a t e - t o h i g h - p e r m e a b i l i -
t y r e s e r v o i r s c a n o f t e n a l r e a d y be s u c c e s s f u l l y s t i m u l a t e d b y m i c r o f r a c t u r i n g
o r m i n i f r a c t u r i n g (CRAMER & SONGER 1988; c f . s e c t i o n 4 . 8 . 1 . ) .
f l o o d and n e c e s s i t a t e i n j e c t i o n o f s i g n i f i c a n t l y l a r g e r w a t e r volumes t o a c h i e -
ve a g i v e n o i l r e c o v e r y . I f r e s e r v o i r s a r e bounded by r o c k l a y e r s n o t o f f e r i n g
s u f f i c i e n t r e s t r i c t i o n t o v e r t i c a l c r a c k h e i g h t growth, f r a c t u r e communication
i n t o a q u i f e r s , gas caps o r o t h e r p r o d u c t i v e zones as a consequence o f a l a r g e -
s c a l e u n c o n t r o l l e d t r e a t m e n t may cause severe r e s e r v o i r d i s r u p t i o n .
l u r e ( c f . s e c t i o n 5 . 6 . 1 . ) . The f r a c t u r e c o n d u c t i v i t y improvement b e n e f i t o f
h i g h e r - q u a l i t y proppants has t o be e v a l u a t e d a g a i n s t t h e a n t i c i p a t e d incremen-
t a l p r o d u c t i o n r e t u r n i n o r d e r t o determine i f t h e use o f h i g h e r c o s t / h i g h e r
performance r e l a t i o n s h i p i s w a r r a n t e d .
T e c t o n i c a l doming can s u b j e c t t h e s t r a t a i n v a r i o u s p a r t s o f a g e o l o g i c a l p i -
l e t o d i f f e r e n t s t r e s s e s (MOORE & NIELSON 1986). I n t h e upper p o r t i o n s o f t h e
dome, t h e r o c k s a r e under t e n s i o n , r e s u l t i n g i n normal f a u l t i n g and open j o i n t s
a l o n g t h e c r e s t a l p a r t o f t h e s t r u c t u r e . The upper t e n s i o n a l zone i s s e p a r a t e d
by t h e n e u t r a l p l a n e f r o m t h e l o w e r compressional zone where c o n j u g a t e shears
a r e p r e s e n t and t h e j o i n t s a r e more o r l e s s c l o s e d . P r i m a r y e x p l o r a t i o n below
t h e d e p t h o f t h e n e u t r a l p l a n e i s n o n - p r o d u c t i v e due t o l a c k o f p e r m e a b i l i t y
and t h u s l a r g e - s c a l e h y d r a u l i c f r a c t u r i n g i s necessary t o make advantage o f t h e
h i g h e r r e s e r v o i r temperature i n g r e a t e r depth.
on t h e f l u i d f l o w p a t t e r n i s i n some cases i l l u s t r a t e d by t h e c o i n c i d e n c e o f
t h e thermal and t o p o g r a p h i c a l d i v i d e s e p a r a t i n g areas o f d i f f e r e n t temperature
and f l u i d t y p e .
I n a d d i t i o n , t h e p e r m e a b i l i t y around a detonated c a v i t y f o l l o w i n g e x p l o s i v e
f r a c t u r i n g decreases e x p o n e n t i a l l y w i t h d i s t a n c e , w i t h t h e e f f e c t t h u s b e i n g
h a r d l y h i g h e r than t h a t o b t a i n e d by h y d r a u l i c p r o p p a n t f r a c t u r i n g , i f n o t even
i n f e r i o r i n r e s u l t . The s t i m u l a t i o n e f f e c t f r e q u e n t l y s u f f e r e d f r o m o n l y v e r y
l i m i t e d p o s s i b i l i t i e s t o c o n t r o l q u a n t i t y and s i z e o f t h e p r o p a g a t i n g f r a c t u -
res, as w e l l as f r o m c o n s i d e r a b l e c o n d u c t i v i t y d e t e r i o r a t i o n b y e x c e s s i v e rubb-
l i z a t i o n o f t h e r e s e r v o i r r o c k i n t h e c e n t r a l p a r t o f t h e f r a c t u r e d zone around
t h e b o r e h o l e . Some aspects o f f o r m a t i o n damage removal i n v a r i o u s r e s e r v o i r
t y p e s as w e l l as s h o r t f r a c t u r e e x t e n s i o n and r e s e r v o i r r o c k r u b b l i z a t i o n a r e
b r i e f l y o u t l i n e d as f o l l o w s .
gases a s they r e f l e c t off the s o l i d stem a f t e r moving u p through the open bore-
hole s e c t i o n between the explosive charge and the gravel p l u g (FOURNEY, BARKER
& HOLLOWAY 1981; FOURNEY, HOLLOWAY & S I M H A 1984; YOUNG, BARKER & CLARK 1 9 8 4 ) .
4.7.3.3.1. C o n t r o l l e d o r i g i n o f l i m i t e d m u l t i p l e f r a c t u r e system
The m a i n advantage of the stem-induced explosive f r a c t u r i n g technique i s i t s
c o n t r o l l e d performance with o r i g i n of only two s e t s of ra dia l cracks propaga-
tin g i n roughly orthogonal d i r e c t i o n s as v isua liz e d by borehole t e l e v i s i o n a n d
photography (YOUNG, BARKER & CLARK 1984; c f . se c tion 6 . 2 . 1 . 9 . 3 . ) . The f a c t t h a t
m u l t i p l e f r a c t u r i n g by stem-induced explosive detonation i s so lim ite d s p a t i a l -
l y and does not exceed four orthogonal f r a c t u r e s even in c lose proximity t o the
primary charge a t t e s t s t o the b en ef i ci al e f f e c t s of energy source decoupl ing
a n d i s the main di f f er en ce t o conventional explosive f r a c t u r i n g where a whole
bundle of closely-spaced or even almost merged multiple f r a c t u r e s in a frequent-
l y s t a r - l i k e p a t t e r n ( c f . p l a t e I V / 1 ) i s cr ea te d which together with rubbliz a -
t i o n v i r t u a l l y destroys the r e s e r v o i r f a b r i c in c o n t r a s t t o smooth i n t e r s e c t i o n
of an i n t a c t formation matrix by d i s c r e t e perpendicular f r a c t u r e s .
4.7.3.3.2. V e r t i c a l f r a c t u r e o r i e n t a t i o n
regardless o f geostress s t a t e
proach o f f e r s t h e p o s s i b i l i t y o f f r a c t u r i n g w i t h o u t s i g n i f i c a n t w e l l b o r e damage
a zone w i t h much more e x p l o s i v e gas energy than c o u l d be p l a c e d i n t h a t r e s e r -
v o i r l e v e l d i r e c t l y by e i t h e r decoupled e x p l o s i v e charges o r c o n t r o l l e d - b u r n -
r a t e p r o p e l l a n t s . The o n l y l i m i t a t i o n o f t h e stem-induced f r a c t u r i n g t e c h n i q u e
i s t h e a v a i l a b i l i t y o f an expendable r a t h o l e f o r placement o f t h e p r i m a r y e x p l o -
s i v e charge.
4.7.3.4.1. Principles
F r a c t u r e s r e s u l t i n g f r o m underground n u c l e a r e x p l o s i o n s d i f f e r f r o m those
c r e a t e d by h y d r a u l i c s t i m u l a t i o n i n b o t h number o f f r a c t u r e s generated and pene-
t r a t i o n d e p t h i n t o t h e m a t r i x around t h e w e l l b o r e (HOUARD & FAST 1970 a ) . N u -
c l e a r e x p l o s i o n s a r e expected t o generate a c a v i t y o f 100 - 300 f t ( 3 0 - 100 m)
diameter, w i t h numerous f r a c t u r e s r a d i a t i n g f r o m i t t h u s f o r m i n g a high-permea-
b i l i t y zone and c o n s i d e r a b l y e n l a r g i n g t h e e f f e c t i v e w e l l b o r e r a d i u s . Upon d e t o -
n a t i o n o f t h e n u c l e a r device, a c a v i t y i s generated as a r e s u l t o f v a p o r i z a t i o n
o f r o c k s and s a t u r a t i n g f l u i d s . The gases c o n t a i n e d w i t h i n t h e c a v i t y a r e i n i -
t i a l l y a t e x t r e m e l y h i g h p r e s s u r e and temperature. Compaction o f t h e r o c k i n
t h e l o w e r hemisphere c o u p l e d w i t h upward and l a t e r a l r o c k movement r e s u l t s i n a
s p h e r o i d c a v i t y . The gas p r e s s u r e t e m p o r a r i l y supports t h e overburden t h u s p r e -
544
I n areas where h y d r a u l i c f r a c t u r i n g i s e f f e c t i v e , n u c l e a r e x p l o s i o n s c a n n o t
compete because o f h i g h c o s t s , b u t s u b s t a n t i a l volumes o f hydrocarbons a r e i n
p l a c e i n r e s e r v o i r s t h a t do n o t y i e l d t o p r e s e n t h y d r a u l i c f r a c t u r i n g t e c h n i -
ques, and these pay zones may t h e r e f o r e by p o t e n t i a l s i t e s f o r n u c l e a r e x p l o -
s ive s t i m u l a t i on.
A p r o b a b l e f u r t h e r a p p l i c a t i o n f o r n u c l e a r f r a c t u r i n g a r e massive o i l s h a l e s
i n Colorado/USA and s u r r o u n d i n g s which can be r e t o r t e d i n p l a c e (HOWARD & FAST
1970 a ) . The o i l i s removed i n l i q u i d o r gaseous f o r m f r o m t h e c a v i t y c r e a t e d
by n u c l e a r e x p l o s i o n , t h e r e b y e l i m i n a t i n g t h e need t o mine t h e s h a l e r o c k and
t o process i t through a r e t o r t t o e x t r a c t t h e hydrocarbons (HOWARD & FAST 1970
a).
4.7.4. Proppant f r a c t u r i n g
H y d r a u l i c f r a c t u r i n g s t i m u l a t i o n o f geothermal w e l l s p r e s e n t s c h a l l e n g i n g
problems due t o f o r m a t i o n temperatures i n t h e range 300 - 600 OF which r e q u i r e
c a r e f u l e v a l u a t i o n o f t h e b e h a v i o u r o f f l u i d s , proppants and equipment i n t h i s
h o s t i l e h o t b r i n e environment (CAMPBELL, HANOLD, SINCLAIR & VETTER 1981; c f .
s e c t i o n 4.4.5.). I n o r d e r t o a v o i d p o s s i b l e damage t o t h e p r o d u c i n g h o r i z o n ,
h i g h - t e m p e r a t u r e chemical c o m p a t i b i l i t y between i n - s i t u and i n s e r t e d m a t e r i a l s
must be v e r i f i e d . The most s i g n i f i c a n t p o i n t i s t h a t i n geothermal w e l l s , t h e
r e q u i r e d t e c h n i q u e s must be capable o f b r i n g i n g about t h e p r o d u c t i o n o f v e r y
l a r g e amounts o f f l u i d s . T h i s n e c e s s i t y f o r h i g h f l o w r a t e s r e p r e s e n t s a s i g n i -
f i c a n t d e p a r t u r e f r o m c o n v e n t i o n a l p e t r o l e u m w e l l s t i m u l a t i o n and demands t h e
c r e a t i o n o f v e r y h i g h n e a r - w e l l b o r e p e r m e a b i l i t y and/or f r a c t u r e s w i t h v e r y
h i g h f l o w c o n d u c t i v i t y . H y d r a u l i c s t i m u l a t i o n t r e a t m e n t s i n geothermal f i e l d s
may be c a r r i e d o u t i n f o r m a t i o n s which produce e i t h e r h o t w a t e r o r steam f r o m
b o t h m a t r i x p e r m e a b i l i t y and f r o m n a t u r a l f r a c t u r e systems.
I n t e r e s t i n g t a r g e t s f o r h y d r a u l i c f r a c t u r e s t i m u l a t i o n a r e geothermal w e l l s
t h a t do n o t i n t e r s e c t nearby m a j o r n a t u r a l c r a c k systems, which can b e n e f i t
f r o m t h e e s t a b l i s h m e n t o f h i g h - c o n d u c t i v i t y l i n e a r f l o w channels t o improve
f l o w capacity from surrounding l o c a l i z e d regions o f low-permeability formation,
which s u f f e r e d f r o m a r t i f i c i a l damage d u r i n g d r i l l i n g , c o m p l e t i o n o r workover
o p e r a t i o n s i n c l u d i n g mud o r cement i n v a s i o n , and t h a t r e q u i r e p e r i o d i c a l reme-
d i a l t r e a t m e n t as a r e s u l t o f f l u i d - p r o d u c t i o n - r e l a t e d damage. I f f r a c t u r e s t i -
m u l a t i o n can d i m i n u i s h o r e l i m i n a t e t h e need f o r new w e l l o r s i d e t r a c k d r i l l i n g
i n t h e aforementioned s i t u a t i o n s , t h e p o t e n t i a l f o r i m p r o v i n g geothermal deve-
lopment economics and e x t e n d i n g t h e r e s o u r c e base i s c e r t a i n l y s u b s t a n t i a l .
Some aspects o f proppants, f l u i d s and t r e a t m e n t s i n geothermal r e s e r v o i r s t i m u -
l a t i o n a r e b r i e f l y sketched as f o l l o w s .
As a l s o i n h y d r a u l i c f r a c t u r i n g o f c r y s t a l l i n e r o c k s and t i g h t sedimentary
f o r m a t i o n s t h e s e l f - p r o p p i n g ( c f . s e c t i o n s 4.5.1.1.1.2. and 4 . 5 . 1 . 5 . 1 . ) o f some
p i l o t f r a c t u r e s has n o t t u r n e d o u t t o be s a t i s f a c t o r i l y e f f e c t i v e and n a t u r a l
c r a c k s o f b o t h sandstone and carbonate f o r m a t i o n s have a l s o n o t shown t o be s u f -
f i c i e n t pathways, t h e a p p l i c a t i o n o f proppants f o r s u p p o r t i n g t h e c r a c k s w i l l
become more and more i m p o r t a n t w i t h t h e p r o g r e s s o f geothermal energy e x p l o i t a -
t i o n i n t h e near f u t u r e . F i e l d examples o f communication f r a c t u r i n g between two
u e l l s i n geothermal r e s e r v o i r s a r e r e p o r t e d by ALBRIGHT & PEARSON ( 1 9 8 0 ) , PEAR-
SON ( 1 9 8 1 ) ; BATCHELOR, B A R I A & HEARN (1983); SARDA (1984), TALEBI & CORNET
(1985), BAME & FEHLER (1986) and ROBERTS & CRAMPIN ( 1 9 8 6 ) .
The f i r s t t y p e comprises c r e a t i o n o f o n l y a s i n g l e j o i n t i f f r i c t i o n a l r e s i s -
tance t o shear s l i p p a g e i s low and maximum d i l a t a n c y ( c f . s e c t i o n 4.8.1.3.1.)
due t o shear i s l a r g e . The second t y p e i n c l u d e s m u l t i p l e j o i n t s t i m u l a t i o n c o r -
responding t o h i g h shear r e s i s t a n c e o r small d i l a t a n c y . Shear s l i p p a g e a l o n g
t h e j o i n t s i s accompanied by s h e a r - s t r e s s drops, and t h e i n t e r a c t i o n o f these
s t r e s s drops w i t h t h e a c t i n g e a r t h s t r e s s e s r e s u l t s i n opening o f j o i n t s more
p e r p e n d i c u l a r t o t h e maximum s t r e s s , w i t h t h u s a d e n d r i t i c o r branched j o i n t
p a t t e r n o r i g i n a t i n g . T h i s d e n d r i t i c s t i m u l a t i o n f a b r i c c o n s i s t i n g o f mu1 t i p l e
branches has i m p o r t a n t i m p l i c a t i o n s i n r e s e r v o i r e n g i n e e r i n g , because volume
d r a i n a g e i s more e f f i c i e n t than a r e a l d r a i n a g e .
V a r i o u s aspects o f m i n i f r a c t u r i n g and o t h e r s m a l l - s c a l e f r a c t u r i n g i n c l u d i n g
p r e - t r e a t m e n t p r e s s u r e breakdown t e s t and f r a c t u r e parameter d e t e r m i n a t i o n , f o r -
m a t i o n damage around t h e w e l l b o r e , f i e l d experiments and mHF vs. MHF, p i l o t s t i -
m u l a t i o n o f m a r g i n a l w s e r v o i r s , h o r i z o n t a l w e l l o r d r a i n h o l e d r i l l i n g and f r a c -
t u r i n g , u p t a k e c a p a c i t y enhancement o f i n j e c t i o n w e l l s , c o m b i n a t i o n o f n a t u r a l
and a r t i f i c i a l f r a c t u r e s , l a t e - s t a g e r e f r a c t u r i n g o f o l d w e l l s , and c o m b i n a t i o n
o f a c i d and p r o p p a n t f r a c t u r i n g and o t h e r aspects a r e b r i e f l y sketched as f o l -
lows. Comments a r e a l s o o f f e r e d on o p t i m i z a t i o n o f f r a c t u r e l e n g t h and h e i g h t
which a r e some o f t h e key parameters f o r t r e a t m e n t d e s i g n . The d i s c u s s i o n i s i n -
troduced by a s h o r t o v e r v i e w o f c h a r a c t e r i s t i c f e a t u r e s and d e f i n i t i o n s o f mini-
f r a c t u r e , m i c r o f r a c t u r e and MHF o p e r a t i o n s .
While most t i g h t gas sands are deep, compacted and normal- t o overpressured,
o c c a s i o n a l l y a l s o shallow o r underpressured t i g h t gas sands occur (RICE & SHURR
1978; NYDEGGER, R I C E & BROWN 1979; BROWN & CRAFTON 1981, GAUTIER & R I C E 1981;
KUKAL, BIDDISON, HILL, MONSON & SIMONS 1983). D i s t i n c t i o n has a l s o t o be made
between b l a n k e t - t y p e and l e n t i c u l a r t i g h t gas sands, w i t h the l a t t e r category
o f l o w - p e r m e a b i l i t y r e s e r v o i r s b e i n g w i d e l y d i s t r i b u t e d i n t h e Greater Green R i -
ver, Piceance, Wind R i v e r and U i n t a basins (WARPINSKI, BRANAGAN, SATTLER, LO-
RENZ, NORTHROP, MANN & FROHNE 1985). Other aspects o f t i g h t gas sand formations
and basins a r e discussed i n s e c t i o n 3.4.1.
554
D u r i n g h y d r a u l i c f r a c t u r i n g s t i m u l a t i o n , numerous t i n y c r a c k s f o r m as t h e
r o c k approaches i t s b r e a k i n g p o i n t due t o t h e a p p l i e d pressure, and d i l a t a n c y
then c o n t i n u e s t o occur along t h e l e a d i n g edge o f t h e c r a c k as i t p r o g r e s s e s
outward i n t o t h e f o r m a t i o n . D i l a t a n c y d u r i n g h y d r a u l i c f r a c t u r i n g i s t h e reason
f o r premature screenout i n v e r y l o w - p e r m e a b i l i t y r e s e r v o i r s ( c f . s e c t i o n s
4.2.3.5.3. and 6 . 2 . 4 . 2 . 1 . ) , f a i l u r e of t h e f r a c t u r e t o p e n e t r a t e t h e designed
l e n g t h ( c f . s e c t i o n 4 . 8 . 1 1 . ) , and f a i l u r e o f w e l l p r o d u c t i v i t y t o a c h i e v e p r e -
d i c t e d f o l d s o f i n c r e a s e . The e x p l a n a t i o n i s t h a t a p o r t i o n o f t h e s t i m u l a t i o n
f l u i d l e a k s o f f i n t o t h e numerous t i n y c r a c k s and t h e encountered n a t u r a l f r a c -
t u r e s , w i t h t h e f l u i d h a v i n g been l o s t t o o r i g i n a l and a r t i f i c i a l h a i r l i n e f i s -
sures n o t b e i n g a v a i l a b l e f o r h y d r a u l i c f r a c t u r e e x t e n s i o n ( t h i s secondary
f l u i d l e a k o f f i n t o n a t u r a l and s y n t h e t i c h a i r l i n e c r a c k s i s a l s o d i s c u s s e d by
WARPINSKI 1988 a; c f . s e c t i o n 4 . 8 . 8 . 3 . 2 . 3 . ) .
F i e l d e x p e r i e n c e has r e v e a l e d t h a t t h e optimum s i z i n g o f m i n i - m a s s i v e f r a c t u -
r e j o b s i s a b t . 10,000 - 50,000 l b s o f 100 mesh sand, 50,000 - 100,000 l b s o f
20/40 proppants, f a c u l t a t i v e l y up t o 10,000 l b s o f 16/20 o r 10120 proppants,
and 20,000 - 50,000 g a l o f g e l l e d w a t e r o r o t h e r f r a c t u r i n g f l u i d . Thus t h e
f l u i d volume i s w i t h i n t h e range o f c o n v e n t i o n a l m i n i f r a c t u r e s , whereas t h e
p r o p p a n t q u a n t i t y i s a l r e a d y approaching t h e lower boundary o f massive s t i m u l a -
t i o n t r e a t m e n t s , and t h e b r i d g e f r o m mere c a l i b r a t i o n t e s t t o r e a l r e s e r v o i r i m -
provement i s b u i l t by i n c o r p o r a t i n g t h e 100 mesh sand stage which i s a m a j o r
element o f performance a m e l i o r a t i o n .
A p p l i c a b i l i t y and r e l i a b i l i t y o f m i n i f r a c t u r i n g a n a l y s i s has i n t h e l a s t
y e a r s been f a c i l i t a t e d s i g n i f i c a n t l y by i n t r o d u c t i o n o f computerized vans e q u i p -
ped w i t h s p e c i a l hardware t o more a c c u r a t e l y m o n i t o r p r e s s u r e d e c l i n e and deve-
lopment o f adequate s o f t w a r e ( c f . s e c t i o n 6 . 2 . 4 . 3 . ) . Aspects o f m i n i f r a c t u r e as-
sessment a r e a l s o d i s c u s s e d by LEE (1986) and SOLIMAN ( 1 9 8 6 ) . An a d d i t i o n a l
technique o f f o r m a t i o n e v a l u a t i o n i s p r e s s u r e d e c l i n e a n a l y s i s (NOLTE 1979, NOL-
TE & SMITH 1981) which g i v e s optimum r e s u l t s i n c o m b i n a t i o n w i t h m i n i f r a c t u r e
i n t e r p r e t a t i o n . Some p o i n t s o f m i c r o f r a c t u r e breakdown procedures, p r e s s u r e ana-
l y s i s and d e s i g n i n p u t d a t a c o l l e c t i o n , s i z e and s i g n i f i c a n c e o f m i n i f r a c t u -
r i n g , and p r o p p a n t v s . non-proppant m i n i f r a c t u r i n g a r e o u t l i n e d as f o l l o w s .
r a t e t e s t i s p a r t i c u l a r l y b e n e f i c i a l f o r d e t e r m i n a t i o n o f t h e maximum i n j e c t i o n
r a t e t h a t c a n be pumped u n d e r m a t r i x c o n d i t i o n s . A s p e c t s o f s t e p - r a t e t e s t s a r e
a l s o d i s c u s s e d b y FELSENTHAL ( 1 9 7 4 ) , ALLEN & BAZA ( 1 9 8 0 ) , BENNETT & CLARK
( 1 9 8 5 ) ; WAREMBOURG, KLINGENSMITH, HOOGES & ERDLE ( 1 9 8 5 ) ; PALMER & VEATCH ( 1 9 8 7 )
and SINGH, AGARWAL & KRASE ( 1 9 8 8 ) . S t e p - r a t e t e s t i n g i s t h e p r i m a r y m e t h o d t o
d e f i n e t h e maximum s a f e i n j e c t i o n p r e s s u r e w i t h o u t f r a c t u r i n g t h e r e s e r v o i r
rock, being t h e formation o r f r a c t u r e p a r t i n g pressure which i n i t i a t e s a crack
i n an u n f r a c t u r e d w e l l and e x t e n d s an e x i s t i n g c r a c k i n a f r a c t u r e d w e l l .
4.8.2.3.1.1.2. Two-step-rate t e s t
S I N G H & AGARWAL ( 1 9 8 8 ) p r e s e n t t h e t w o - s t e p - r a t e t e s t as an advanced p r o c e d u -
r e f o r d e t e r m i n i n g f o r m a t i o n p a r t i n g p r e s s u r e . Compared t o a c o n v e n t i o n a l s t e p -
r a t e t e s t w h i c h c o n s i s t s o f s e v e r a l ( u s u a l l y seven o r more) c o n s t a n t - r a t e i n j e c -
t i o n steps o f equal duration, t h e two-step-rate t e s t r e q u i r e s o n l y two con-
s t a n t - r a t e s t e p s d u r i n g w h i c h p r e s s u r e s a r e measured c o n t i n u o u s l y . The two-
s t e p - r a t e t e s t has p o t e n t i a l f o r a l a r g e - s c a l e u s e because o f t i m e and c o s t sa-
v i n g s as compared t o c o n v e n t i o n a l s t e p - r a t e t e s t s . The t w o - s t e p - r a t e t e s t c a n
be r u n i n a t l e a s t f o u r d i f f e r e n t modes. The f i r s t mode c o m p r i s e s s h u t - i n o f
the i n j e c t i o n w e l l f o r t h e f i r s t step f o l l o w e d by i n j e c t i o n a t a constant r a t e
f o r t h e second s t e p t o e x c e e d f o r m a t i o n o r f r a c t u r e p a r t i n g p r e s s u r e . The se-
c o n d mode i n c l u d e s t h e w e l l b e i n g o n s t a b i l i z e d l o w - r a t e i n j e c t i o n , w i t h t h e
f i r s t s t e p c o n s i s t i n g o f t h e i n j e c t i o n r a t e b e i n g stepped up t o a c o n s t a n t va-
l u e b e l o w f o r m a t i o n o r f r a c t u r e p a r t i n g p r e s s u r e , and o n l y t h e second s t e p e x -
c e e d i n g t h e l a t t e r v a l u e . The t h i r d mode r e p r e s e n t s r e d u c t i o n o f i n j e c t i o n r a t e
t o a l o w e r c o n s t a n t r a t e f o r t h e f i r s t s t e p and i n c r e a s e t o a h i g h e r c o n s t a n t
r a t e f o r t h e second s t e p . I n t h e f o u r t h mode, t h e w e l l i s s t a b i l i z e d a t s h u t - i n
c o n d i t i o n s , w i t h t h e t e s t b e i n g composed o f two c o n s t a n t - r a t e i n j e c t i o n s t e p s
w i t h progressively increasing rate.
A l l t h e f o u r d i f f e r e n t modes a r e c h a r a c t e r i z e d b y t h e p r e s s u r e s a t t a i n e d f o r
the e n t i r e d u r a t i o n o f t h e f i r s t s t e p b e i n g below f r a c t u r e o r f o r m a t i o n pres-
s u r e , and t h e i n j e c t i o n r a t e f o r t h e second s t e p b e i n g chosen such t h a t t h e i n -
j e c t i o n p r e s s u r e exceeds t h e f o r m a t i o n o r f r a c t u r e p a r t i n g p r e s s u r e d u r i n g t h i s
s t e p . I t i s i m p o r t a n t t h a t i n j e c t i o n r a t e s a r e s t a b l e and c o n s t a n t b e f o r e and
d u r i n g e a c h s t e p and t h e t i m e - r a t e - p r e s s u r e d a t a a r e r e c o r d e d a c c u r a t e l y o n a
c o n t i n u o u s b a s i s d u r i n g t h e s t e p s . The r e s u l t s a r e a n a l y z e d b y m u l t i p l e - r a t e su-
p e r p o s i t i o n m e t h o d s . The t e s t s h o u l d be d e s i g n e d such t h a t t h e d u r a t i o n o f t h e
f i r s t s t e p i s l o n g enough t o b e o u t o f w e l l b o r e s t o r a g e e f f e c t s o r a t l e a s t
l o n g enough f o r t h e p r e s s u r e d a t a t o be o u t o f t h e e n t i r e w e l l b o r e s t o r a g e domi-
n a t e d f l o w p e r i o d . The d u r a t i o n o f t h e f i r s t s t e p c a n a l s o be d e s i g n e d based on
t h e time t o reach t h e r a d i a l / p s e u d o - r a d i a l f l o w regime ( c f . s e c t i o n 4.11.3.),
o r f o r a f r a c t u r e d w e l l i t can be l i m i t e d t o t h e end o f t h e l i n e a r f l o w regime.
I f t h e f i r s t s t e p c o n s i s t s o f a s h u t - i n o r a r e d u c e d r a t e i n j e c t i o n p e r i o d (com-
p r i s i n g t h e f i r s t o r t h i r d modes), e q u a l - t i m e s t e p s i z e c a n be u s e d f o r t h e
f i r s t and second s t e p s . I f t h e i n j e c t i o n r a t e i s i n c r e a s e d f o r e a c h s u b s e q u e n t
s t e p ( i n c l u d i n g t h e second o r f o u r t h modes), t h e f i r s t s t e p s h o u l d be t w i c e as
l o n g as t h e second s t e p .
4.8.2.3.1.2. Pump-in/flow-back t e s t
The p u m p - i n / f l o w - b a c k t e s t i s a p p l i e d t o determine t h e l e a s t p r i n c i p a l
s t r e s s o r c l o s u r e p r e s s u r e o f t h e f o r m a t i o n and i s p e r f o r m e d b y i n j e c t i n g a vo-
lume o f f l u i d ( n o r m a l l y w a t e r ) a t f r a c t u r i n g r a t e s f o l l o w e d b y f l o w i n g back t h e
w e l l a t a c o n s t a n t r a t e u n t i l c l o s u r e has been d e t e c t e d (TAN, McGOWEN, LEE & SO-
LIMAN 1 9 8 8 ) . C l o s u r e p r e s s u r e i s t h e f l u i d p r e s s u r e r e q u i r e d t o i n i t i a t e open-
i n g o f an e x i s t i n g f r a c t u r e , and i s e q u i v a l e n t t o and c o u n t e r a c t s s t r e s s i n t h e
r o c k p e r p e n d i c u l a r t o t h e c r a c k p l a n e . C l o s u r e p r e s s u r e may be e q u a l o r l e s s
t h a n breakdown p r e s s u r e r e q u i r e d t o i n i t i a t e an e x i s t i n g f r a c t u r e , b u t w i l l a l -
ways be l e s s t h a n t h e f r a c t u r e e x t e n s i o n p r e s s u r e . I f t h e f l o w b a c k i s w i t h i n
559
t h e c o r r e c t range, c l o s u r e p r e s s u r e i s i n d i c a t e d by t h e i n f l e c t i o n p o i n t o r
change i n c u r v a t u r e f r o m concave t o convex on t h e p r e s s u r e vs. t i m e p l o t ( c f .
s e c t i o n 6 . 2 . 4 . 2 . ) , w i t h t h e i n f l e c t i o n p o i n t b e i n g caused by t r a n s i t i o n f r o m li-
near t o r a d i a l f l o w as t h e f r a c t u r e c l o s e s ( c f . s e c t i o n 4 . 1 1 . 3 . ) . C l o s u r e p r e s -
sure can be c o n f i r m e d by t h e p r e s s u r e t h a t rebounds f r o m a s h u t - i n a f t e r t h e
flowback p e r i o d , and r e p e t i t i o n o f t h e pump-in/flow-back t e s t u s i n g d i f f e r e n t
flowback r a t e s g i v e s a more r e l i a b l e value.
4.8.2.3.1.3.Pump-in/shut-in test
The p u m p - i n / s h u t - i n t e s t i s p r o b a b l y t h e most common m i n i f r a c t u r i n g t e s t
used and comprises i n j e c t i o n o f t h e s t i m u l a t i o n f l u i d chosen f o r use i n t h e
main t r e a t m e n t a t t h e designed r a t e f o r t h e b i g j o b f o r a s p e c i f i c time, w i t h
then t h e w e l l b e i n g s h u t - i n f o r p r e s s u r e d e c l i n e m o n i t o r i n g (TAN, McGOWEN, LEE
& SOLIMAN 1988). I n f o r m a t i o n s w i t h h i g h l e a k o f f o r f r a c t u r e growth i n t o
h i g h e r - s t r e s s zones, c l o s u r e p r e s s u r e determined f r o m p r e s s u r e d e c l i n e d a t a may
be more a p p r o p r i a t e t h a n t h a t measured f r o m pump-in/flow-back t e s t s . During
shut-in, t h e p r e s s u r e d e c l i n e approaches a l i n e a r r e l a t i o n w i t h t h e square r o o t
o f t i m e f r o m s h u t - i n , w i t h t h e i n f l e c t i o n o r change o f s l o p e f r o m t h e l i n e a r de-
c l i n e i n d i c a t i n g c l o s u r e . I d e n t i f i c a t i o n o f t h e c o r r e c t s t r a i g h t l i n e may be en-
hanced by u t i l i z a t i o n o f a d d i t i o n a l p l o t s .
E s t i m a t i o n o f f r a c t u r i n g g r a d i e n t and i n j e c t i o n r a t e can a l s o be o b t a i n e d b y
a c o m b i n a t i o n o f m i n i f r a c t u r e dummy t r e a t m e n t and b a l l - o u t o p e r a t i o n (OSBDRNE,
McLEOD & SCHROEDER 1981; c f . s e c t i o n 4.4.2.3.). SHELLEY & McGOblEN (1986) docu-
ment how pump-in t e s t c o r r e l a t i o n s can be used f o r proppant placement p r e d i c -
t i o n s . CASTILLO (1987) and WAREMBOURG (1988) o u t l i n e f r a c t u r e h e i g h t determina-
t i o n f r o m pump-in c a l i b r a t i o n t r e a t m e n t s .
was h i t h e r t o c a r r i e d o u t i n u n i f o r m r e s e r v o i r s , M O S C H O V I D I S ( 1 9 8 7 ) p r e s e n t s an
i n t e r p r e t a t i o n n o f m i n i f r a c t u r e s i n i t i a t e d near o r a t t h e i n t e r f a c e o f two f o r -
m a t i o n s o f d i f f e r e n t l e a k o f f c h a r a c t e r i s t i c s and m e c h a n i c a l p r o p e r t i e s and pene-
t r a t i n g both sedimentary l a y e r s ( c f . s e c t i o n 4.5.4.4.2.). D i s t i n c t i o n c a n be
made between h i g h - e f f i c i e n c y ( s t o r a g e - d o m i n a t e d ) m i n i f r a c t u r e s where t h e c r a c k
a r e a i s p r o p o r t i o n a l t o pumping t i m e , and l o w - e f f i c i e n c y ( l e a k o f f - d o m i n a t e d ) m i -
n i f r a c t u r e s where t h e c r a c k a r e a i s p r o p o r t i o n a l t o t h e s q u a r e r o o t o f pumping
t i m e . F r a c t u r i n g t r e a t m e n t s i n i t i a t e d n e a r o r a t t h e i n t e r f a c e o f two f o r m a -
t i o n s have been a p p l i e d i n N o r t h Sea c h a l k o i l f i e l d s t o o b t a i n r e l a t i v e l y
stable w e l l completions. S i m i l a r i n t e r f a c e - i n s e r t i n g f r a c t u r i n g i s s i g n i f i c a n t
i n c o a l - s e a m s t i m u l a t i o n , w i t h an u n d e r l y i n g s a n d s t o n e g u i d i n g t h e c r a c k t h a t
e x t e n d s upwards i n t o t h e c o a l seam ( c f . s e c t i o n 4 . 4 . 3 . 8 . 1 . ) .
When h y d r a u l i c f r a c t u r i n g o p e r a t i o n s a r e c o n d u c t e d i n t h i c k r e s e r v o i r s e c -
t i o n s , i t i s common f o r t h e p e r f o r a t e d i n t e r v a l t o be l o n g b u t y e t s t i l l s i g n i -
f i c a n t l y s h o r t e r t h a n t h e d i s t a n c e between r e l i a b l e b a r r i e r s t o c r a c k p r o p a s a -
t i o n , o r t h e h e i g h t o f t h e c r e a t e d f r a c t u r e i s o f t h e same o r d e r as t h e p e r f o r a -
t e d s e c t i o n , w i t h c r a c k p r o p a g a t i o n b e i n g u n a f f e c t e d b y c o n f i n i n g s t r a t a (MAR-
TINS & HARPER 1 9 8 5 ) . U n d e r such c i r c u m s t a n c e s , f r a c t u r e shape changes c o n t i n u -
o u s l y as i t e v o l v e s f r o m t h e p e r f o r a t e d i n t e r v a l , t h u s c o m p l i c a t i n g i n t e r p r e t a -
t i o n o f p r e s s u r e d e c l i n e d a t a measured d u r i n g p r e - s t i m u l a t i o n m i n i f r a c t u r i n g
t e s t s . A s u i t a b l e a p p r o a c h i s t o model t h e f r a c t u r e as h a v i n g e v o l v e d as a se-
r i e s o f confocal ellipses.
I n - s i t u s t r e s s d i r e c t i o n and m a g n i t u d e d e t e r m i n a t i o n i s a l s o e s s e n t i a l f o r
p l a n n i n g and d e s i g n o f w e l l p a t t e r n and s p a c i n g i n o r d e r t o p r e v e n t f r a c t u r e i n -
t e r f e r e n c e ( c f . s e c t i o n 4.10.5.) o r even m a n i p u l a t i o n s o f t h e p r e s s u r e regime
i n o r d e r t o change t h e p r e f e r e n t i a l d i r e c t i o n o f f r a c t u r e e x t e n s i o n ( c f . sec-
561
P r o p p a n t m i n i f r a c t u r i n g and s u b s e q u e n t p r e s s u r e drawdown t e s t i n g c a n t h e r e -
f o r e a l s o s e r v e as f i e l d e x p e r i m e n t s i n v e s t i g a t i n g t h e s u i t a b i l i t y o f v a r i o u s
p r o p p a n t t y p e s f o r p l u g g i n g o f m a s s i v e h y d r a u l i c f r a c t u r e s , because t h e s h o r t
563
m i n i f r a c t u r e s happen t o be s i t u a t e d i n t h e zone o f g r e a t e s t c l o s u r e s t r e s s sen-
s i t i v i t y w i t h i n t h e p r e s s u r e d e p l e t i o n cone s u r r o u n d i n g t h e w e l l b o r e . The f o l -
l o w i n g o u t l i n e d i s c u s s e s some p o i n t s o f e f f e c t i v i t y d i f f e r e n c e , comparative as-
sessment and s h o r t p r e c i s e propped m i n i f r a c t u r e s .
4.8.2.5.2. C m a r a t i v e assessment
R e l a t i v e l y s o f t r o c k s e x p e r i e n c e more shear displacements l e a d i n g t o i n c r e a -
s i n g f r a c t u r e c o n d u c t i v i t y t h a n s t i f f e r r o c k s , and h i g h s t r e s s d i f f e r e n c e s f a -
vour r e l a t i v e l y h i g h shear displacements (HARPER, HAGAN & MARTINS 1985). The
d i s t a n c e f o r which p r o p a g a t i o n i n t h e w e l l b o r e p l a n e occurs r a t h e r than c u r v i n g
i n t o a p r i n c i p a l p l a n e m i g h t be maximized by h i g h pumping r a t e s d u r i n g t h e f r a c -
t u r i n g t r e a t m e n t . The s m a l l - s c a l e shear displacements a r e l i k e l y t o a r i s e when
c r a c k s i n i t i a t e f r o m w e l l b o r e s i n c l i n e d t o p r i n c i p a l s t r e s s planes w i t h m i n o r
d e v i a t i o n s o f t h e b o r e h o l e f r o m t h e p r i n c i p a l s t r e s s planes b e i n g commonplace,
because i t i s h i g h l y improbable t h a t a w e l l b o r e w i l l be d r i l l e d p r e c i s e l y i n a
p r i n c i p a l s t r e s s p l a n e . PEMPER, FLECKER, McWHIRTER & OLIVER (1988) r e p o r t non-
p r o p p a n t f r a c t u r i n g i n o r d e r t o i n c r e a s e n a t u r a l gas p r o d u c t i o n by a p p l y i n g
f l u i d p r e s s u r e f o r enhancing communication between n a t u r a l c r a c k s .
The e v a l u a t i o n o f e a r l i e r r e p o r t s on p r o p p a n t - f r e e f r a c t u r i n g t r e a t m e n t s
(GHAURI 1980, LAMBERT & TREVIS 1980; MAHONEY, STUBBS, SCHWERER & OOBSCHA 1980;
FREEMAN, ABEL & K I M 1981) l e a d s HARPER, HAGAN & MARTINS (1985) t o t h e c o n c l u -
s i o n t h a t a t l e a s t s h o r t - t e r m improvement o f w e l l p r o d u c t i v i t y i n low-permeabi-
l i t y r e s e r v o i r s can be achieved by s t i m u l a t i o n w i t h o u t proppants, even i n w e l l s
w i t h o u t s k i n damage o r w i t h o u t t h e p o t e n t i a l f o r access t o n a t u r a l f r a c t u r e s o r
more permeable zones c l o s e t o t h e w e l l b o r e . Whenever comparisons a r e a v a i l a b l e ,
however, non-proppant f r a c t u r i n g has been c l e a r l y l e s s e f f e c t i v e than propped
t r e a t m e n t s . Aspects o f unpropped m i n i f r a c t u r i n g a r e a l s o mentioned by BRANAGAN,
CIPOLLA, LEE & WILMER (1985); BRITT & LARSEN (1986); BRANAGAN, CIPOLLA, LEE &
YAN (1987); HOLDITCH, ROBINSON & WHITEHEAD (1987) and HOLDITCH, ROBINSON, WHITE-
HEAD & ELY ( 1 9 8 7 ) . O t h e r t y p e s o f non-proppant f r a c t u r i n g a r e n i t r o g e n s t i m u l a -
t i o n o f s h a l e s (ABEL 1982; c f . s e c t i o n 4.4.4.2.) and w a t e r f r a c t u r i n g o f geo-
thermal ( c f . s e c t i o n 4.1.3.5.) and c h a l k ( c f . s e c t i o n 4 . 5 . 4 . 5 . 2 . ) r e s e r v o i r s as
w e l l as w a s t e - l i q u i d d i s p o s a l w e l l s t i m u l a t i o n ( c f . s e c t i o n 4 . 8 . 7 . 2 . 2 . ) .
564
D i s c r e p a n c i e s between n e t f r a c t u r e p r e s s u r e s p r e d i c t e d by c o n v e n t i o n a l mo-
d e l s and those measured i n t h e f i e l d a r e t h e consequence o f t h e assumption o f
t h e c l a s s i c a l models t h a t t h e apparent f r a c t u r e toughness o f t h e f o r m a t i o n r o c k
i s a m a t e r i a l c o n s t a n t , whereas i n r e a l i t y i t i s a scale-dependent parameter
( c f . section 4.3.4.2.3.3.). T h e r e f o r e apparent f r a c t u r e toughness must be d e t e r -
mined f r o m f i e l d measurements i n s t e a d o f l a b o r a t o r y e v a l u a t i o n s , and f r a c t u r e
p r e s s u r e d e c l i n e a n a l y s i s has t o i n c l u d e t h e e f f e c t o f f i e l d apparent f r a c t u r e
toughness (SHLYAPOBERSKY 1987).
D u r i n g t h e f i r s t i n j e c t i o n a t a r a t e s u f f i c i e n t t o c r e a t e a s i n g l e dominant
f r a c t u r e , t h e f o r m a t i o n i s broken down f o r t h e purpose o f i n i t i a t i n g a s i n g l e
dominant c r a c k f r o m t h e b o r e h o l e . I n l o w - p e r m e a b i l i t y pays, i n j e c t i o n r a t e i s
n o r m a l l y much l a r g e r t h a n f i l t r a t i o n r a t e , whereas i n moderate- t o high-permea-
566
b i l i t y r e s e r v o i r s and n a t u r a l l y f r a c t u r e d sequences, i n j e c t i o n r a t e h a s t o be
much g r e a t e r t h a n maximum l e a k o f f r a t e . F o l l o w i n g t h e breakdown, a s e r i e s o f r e -
opening, propagation, s h u t - i n and f l o w b a c k c y c l e s c a n b e c o n d u c t e d . Some a s -
p e c t s o f r e o p e n i n g , p r o p a g a t i o n , s h u t - i n and f l o w b a c k c y c l e s as w e l l as g l o b a l
v s . l o c a l p r e s s u r e d e c l i n e match a r e d i s c u s s e d as f o l l o w s .
Because v i s c o u s f r i c t i o n a l p r e s s u r e s c a n b e v e r y h i g h e v e n f o r l o w - v i s c o s i t y
f l u i d s pumped a t s m a l l r a t e s as a consequence o f s m a l l f r a c t u r e a p e r t u r e and am-
p l i f i c a t i o n o f t h e e f f e c t b y w a v i n e s s and r o u g h n e s s o f t h e r e a l c r a c k s u r f a c e ,
and s i n c e t h e p r e s s u r e measured a t t h e b o r e h o l e may d i f f e r s i g n i f i c a n t l y f r o m
t h e a v e r a g e p r e s s u r e i n t h e f r a c t u r e , and c r a c k o p e n i n g and c l o s u r e p r e s s u r e de-
t e r m i n e d f r o m r e o p e n i n g and f l o w b a c k p r o c e d u r e s may be v e r y s e n s i t i v e t o f l o w
r a t e s , t h e f r a c t u r e s h o u l d be s i z e d l a r g e enough, b u t n o t t o o l a r g e t o r i s k
b r e a k i n g i n t o a d j a c e n t t e s t i n t e r v a l s . The a c c u r a t e d e s i g n o f t h e i n j e c t e d vo-
lume f o r c r e a t i n g a c r a c k o f d e s i r e d d i m e n s i o n w h i c h i s c o n f i n e d i n t h e t e s t e d
zone has t o a c c o u n t f o r t h e f i e l d - d e t e r m i n e d o v e r p r e s s u r e and t h e c o r r e s p o n d i n g
a p p a r e n t f r a c t u r e t o u g h n e s s as w e l l a s f o r t h e l e a k o f f c o e f f i c i e n t .
The d i s t i n c t f l o w b a c k p r e s s u r e c h a r a c t e r i s due t o t h e i n c r e a s e o f f r i c t i o -
n a l p r e s s u r e i n t h e f r a c t u r e a n d / o r t h e d e c r e a s e o f c r a c k c o m p l i a n c e d u r i n g con-
tinuous f r a c t u r e aperture r e d u c t i o n before complete mechanical c l o s u r e occurs.
Crack r e o p e n i n g a t a c o n s t a n t l o w r a t e may i d e n t i f y an u p p e r bound e s t i m a t e f o r
t h e minimum i n - s i t u s t r e s s . As d u r i n g i n j e c t i o n i n t o t h e f r a c t u r e t h e measured
b o t t o m - h o l e p r e s s u r e i s h i g h e r t h a n t h e p r e s s u r e i n t h e c r a c k because o f v i s -
c o u s f r i c t i o n a l l o s s e s , t h e f r a c t u r e r e o p e n i n g p r e s s u r e g i v e s an u p p e r l i m i t
f o r t h e minimum i n - s i t u s t r e s s . A g l o b a l p r e s s u r e m a t c h a n a l y s i s o f t h e e x t e n -
ded f a l l o f f t e s t can a l s o be u s e d t o d e t e r m i n e minimum i n - s i t u s t r e s s o r f r a c -
t u r e c l o s u r e p r e s s u r e and t o t a l l e a k o f f c o e f f i c i e n t i n more objective and r e -
l i a b l e manner t h a n w i t h c o n v e n t i o n a l t e c h n i q u e s (SHLYAPOBERSKY 1 9 8 8 ) .
567
Excessive f l u i d l e a k o f f i n t o t h e m o d e r a t e - p e r m e a b i l i t y m a t r i x i s compensated
by pumping a l a r g e pad c o m p r i s i n g more t h a n h a l f o f t h e t o t a l j o b volume ( c f .
s e c t i o n 4.3.4.6.1.4.) and a d d i t i o n o f s i l i c a f l o u r and 100 mesh sand ( c f . sec-
t i o n s 1.4.11.2.1. and 4 . 8 . 8 . 3 . 2 . 3 . ) . M i n i f r a c t u r i n g w i t h r e d u c t i o n o f b o t h i n -
j e c t i o n r a t e and t o t a l q u a n t i t y o f t h e t r e a t m e n t p e r m i t s s u c c e s s f u l c r a c k
h e i g h t l i m i t a t i o n and p r e v e n t s v e r t i c a l f r a c t u r e b r e a k t h r o u g h i n t o a d j o i n i n g
o t h e r pay zones i n cases where s e a l t h i c k n e s s i s i n s u f f i c i e n t t o c o n t a i n a s t a n -
d a r d - s i z e j o b and f r a c t u r e e m i g r a t i o n i s c o n s i d e r e d t o be u n d e s i r a b l e due t o
o t h e r f l u i d and p r e s s u r e regimes i n t h e o v e r l y i n g n e x t r e s e r v o i r s t o r e y . As-
p e c t s o f w e l l s t i m u l a t i o n and s c a l e i n h i b i t o r s aiming on p r e v e n t i o n o f forma-
571
H y d r a u l i c proppant m i n i f r a c t u r i n g i s s i g n i f i c a n t p r e d o m i n a n t l y f o r unconven-
t i o n a l r e s e r v o i r s where m i n i f r a c t u r e s can a l s o be regarded as f i e l d experiments
t o g e t r e l i a b l e i n f o r m a t i o n upon which then e s p e c i a l l y designed s t i m u l a t i o n p r o -
j e c t s c o u l d be based on. The p o p u l a r i z a t i o n o f cheap m i n i f r a c t u r e s i s t h u s assu-
med t o be a v e r y i m p o r t a n t t o o l f o r p r o m o t i o n o f s t i m u l a t i o n by h y d r a u l i c prop-
p a n t f r a c t u r i n g d u r i n g t h e n e x t years, because t h e economical f e a s i b i l i t y of
s m a l l e r t r e a t m e n t s i s much b e t t e r than t h a t o f l a r g e r j o b s and much expenses
can be saved i f t h e m i n i f r a c t u r e l e a d s a l r e a d y t o an a c c e p t a b l e s o l u t i o n i n
terms o f i n c r e a s e o f p r o d u c t i o n r a t e a t l e a s t f o r a c e r t a i n t i m e .
572
S u i t a b l e t a r g e t f o r m a t i o n s f o r such p i l o t m i n i f r a c t u r i n g o f m a r g i n a l r e s e r -
v o i r s i n Europe a r e m a i n l y M i d d l e J u r a s s i c and Lower Cretaceous sandstones, Up-
p e r J u r a s s i c o r Lower Cretaceous carbonate s h e l l l a y e r s i n mudstone sequences,
and Upper Cretaceous and p a r t i a l l y a l s o Lower T e r t i a r y c h a l k i n Germany FRG and
t h e N e t h e r l a n d s ; J u r a s s i c sandstones and Upper Cretaceous t o Lower T e r t i a r y
c h a l k i n p a r t s o f t h e Norwegian and B r i t i s h N o r t h e r n N o r t h Sea; and T e r t i a r y
sandstones i n A u s t r i a ( c f . DOLAK & PERNTHANER 1976, KRULL 1984; KREUTZER 1985,
1986; BRKUER 1987), B u l g a r i a , Czechoslovakia ( c f . THON 1985), I t a l y , Hungary
and Y u g o s l a v i a ( c f . D R A G I C E V I C , M A R I N O V I C , STANKOVIC, BATUSIC & NIKOLIC 1983).
R e q u i r e d p r o p p a n t q u a n t i t i e s f o r such s m a l l - s c a l e j o b s may be as low as
6 - 12 t, b u t may a l s o comprise h i g h e r o r even a l s o l o w e r volumes i n case o f
problems t o meet t h e average f i g u r e s (DOLAK & PERNTHANER 1 9 7 6 ) .
4.8.5.2.1. Proppant wedge stabi 1 izat ion and embedment prevent ion
W h i l e i n many s o f t t o m o d e r a t e l y - c e m e n t e d f o r m a t i o n s , t h e c h o i c e o f a p r o p -
p a n t w i t h a l a r g e r d i a m e t e r i s a l r e a d y enough f o r s a t i s f a c t o r i l y l i m i t i n g p r o p -
p a n t embedment, o t h e r r o c k t y p e s l i k e t h e above enumerated ones have t o r e c e i v e
an a r t i f i c i a l s t a b i l i z a t i o n a t l e a s t w i t h i n t h e f r a c t u r e i n f i l l wedge a n d / o r
t h e g r a v e l pack m a n t l e b y s t i c k i n g t o g e t h e r o f r e s i n - c o a t e d g r a i n s ( c f . s e c t i o n
4.12.3.3.). Thermal s t a b i l i t y o f r e s i n - c o a t e d p r o p p a n t s and t h e i r c o n s o l i d a t i o n
p r o p e r t i e s a r e i n v e s t i g a t e d b y RENSVOLD ( 1 9 8 3 ) .
R e s i n c o a t i n g c a n be c a r r i e d o u t f o r any c o m m e r c i a l l y a v a i l a b l e p r o p p a n t b y
a d d i n g a t h i n p e l l i c l e o f p h e n o l i c r e s i n t o t h e i n d i v i d u a l g r a i n s (POPE, WILES
& P I E R C E 1 9 8 7 ) . When t e m p e r a t u r e s i n e x c e s s o f 140 OF and c l o s u r e s t r e s s a r e ap-
p l i e d t o the curable resin-coated proppants i n the r e s e r v o i r formation, the re-
s i n s o f t e n s , s t a r t s t o c u r e and c h e m i c a l l y bonds t o g e t h e r t o g e n e r a t e a c o n s o l i -
d a t e d p e r m e a b l e package ( c f . s e c t i o n 1 . 2 . 6 . ) .
4.8.5.3.1. Principles
The d e s i g n i s based on i n t e n t i o n a l l y s c r e e n i n g o u t t h e t i p o f t h e f r a c t u r e
w i t h p r o p p a n t s and t h e n c o n t i n u i n g t o pump s l u r r y t o i n c r e a s e c r a c k w i d t h and
t o pack t h e f r a c t u r e w i t h p r o p p a n t m u l t i l a y e r s i n o r d e r t o o b t a i n h i g h c o n d u c t i -
v i t y (SMITH, M I L L E R & HAGA 1 9 8 7 ) . Because t h i s i n v o l v e s s e v e r e r i s k o f prema-
t u r e screenout ( c f . s e c t i o n 6.2.4.2.1.) and as f a i l u r e t o a c h i e v e t i p s c r e e n o u t
w i l l not y i e l d the desired stimulation, i t i s indispensible t o perform special
p r e f a c t u r e t e s t s i n o r d e r t o e x a c t l y determine design v a r i a b l e s ( p a r t i c u l a r l y
f l u i d leakoff coefficient).
T i p s c r e e n o u t f r a c t u r i n g c a n a l s o be p e r f o r m e d i n m u l t i f r a c t u r e systems w i t h
f o r example p e r f o r a t i n g t h e l o w e r i n t e r v a l and c a r r y i n g o u t a t i p s c r e e n o u t
575
f r a c t u r i n g t r e a t m e n t t o c r e a t e a h i g h - c o n d u c t i v i t y c o n d u i t f r o m t h e upper zone
t o t h e p e r f o r a t i o n s (SMITH, MILLER & HAGA 1987; i n t e r f a c e f r a c t u r i n g ; c f . sec-
t i o n 4.5.4.4.2.). As widely-propped c r a c k s a r e necessary t o m a i n t a i n f r a c t u r e
c o n d u c t i v i t y i n s o f t f o r m a t i o n s , c o n d u c t i v i t y l o s s r e s u l t i n g f r o m p r o p p a n t em-
bedment i n t o weak u n s t a b l e r e s e r v o i r s would make t h e f l o w c o n d u i t f r o m t h e up-
p e r i n t e r v a l t o t h e p e r f o r a t i o n s i n e f f e c t i v e . Aspects o f p e r f o r a t i n g i n one
zone and f r a c t u r i n g i n t o another h o r i z o n a r e a l s o d i s c u s s e d by HOLM (1975); AH-
MED, WILSON & STRAWN (1983) and ATTARD, MATHES & MOWER ( 1 9 8 8 ) .
4.8.5.3.2. Applications
T i p screenout f r a c t u r i n g has t h e drawback o f s i g n i f i c a n t p r e s s u r e drop and
l o s s o f p r o d u c t i v i t y through t h e crack which m i g h t o c c u r a t h i g h hydrocarbon
o f f t a k e r a t e s (SMITH, MILLER & HAGA 1 9 8 7 ) . I f t i p screenout f r a c t u r i n g i s n o t
s u c c e s s f u l l y executed, hydrocarbon p r o d u c t i o n r a t e s r e a c h a p o i n t where f u r t h e r
w e l l h e a d p r e s s u r e r e d u c t i o n has v e r y l i t t l e o r no e f f e c t on w e l l performance.
I n o r d e r t o e l i m i n a t e t h i s c h o k i n g e f f e c t , f r a c t u r e c o n d u c t i v i t y has t o be i n -
creased and/or d i s t a n c e between upper zone and p e r f o r a t i o n s has t o be decrea-
sed. I n c r e a s i n g f r a c t u r e c o n d u c t i v i t y can be achieved by r e d e s i g n i n g t h e opera-
t i o n s such as t o r e f l e c t t r i p l e o r quadruple w i d t h i n s t e a d o f p r i m a r y double-
w i d t h design p h i l o s o p h y , a l o n g w i t h i n c r e a s i n g maximum proppant c o n c e n t r a t i o n .
I n a d d i t i o n , d e t r i m e n t a l p r e s s u r e drops through t h e c r a c k can be avoided by c a r -
r y i n g out a m u l t i f r a c t u r e completion instead o f a s i n g l e s t i m u l a t i o n job. M u l t i -
f r a c t u r e c o m p l e t i o n may be executed as separate t i p screenout o p e r a t i o n s i n d i s -
c r e t e l a y e r s which a r e l a t e r commingled ( c f . s e c t i o n 4.10.1.1.), o r as j o i n t
m u l t i p l e f r a c t u r i n g i n c l u d i n g c r e a t i o n o f communication pathways between t h e
v e r t i c a l l y superimposed r e s e r v o i r s t o r e y s i f necessary and d e s i r a b l e ( c f . sec-
t i o n 4.10.1.2.). T i p screenout f r a c t u r i n g i s a p a r t i c u l a r l y s u i t a b l e technique
i n w a t e r - s e n s i t i v e s o f t f o r m a t i o n s where a c i d i z i n g cannot be done ( c f . a l s o sec-
t i o n 4.5.4.3.1.).
M i n i f r a c t u r i n g i s a l s o c o n s i d e r e d t o be a s u i t a b l e p i l o t s t i m u l a t i o n means
f o r t h e s u c c e s s f u l approach o f o t h e r u n c o n v e n t i o n a l t a r g e t s such as geopressu-
r e d r e s e r v o i r s , c o a l seams, s h a l e s and h i g h - t e m p e r a t u r e r e s e r v o i r s ( c f . a l s o
s e c t i o n 4.4.).
Extended-reach d r i l l i n g i s g e n e r a l l y c a r r i e d o u t w i t h i n c l i n a t i o n a n g l e s b e t -
ween 60 and 90 d e g r e e s and u s u a l l y aims a t h o r i z o n t a l d i s p l a c e m e n t s i n e x c e s s
of 2 m i l e s (HOWES 1 9 8 8 ) . The reason f o r e x t e n d e d - r e a c h d r i l l i n g i s t o a c c e s s re-
mote t a r g e t s from a c e n t r a l p o i n t thus reducing t h e number of h i g h - c o s t p l a t -
forms o r subsea w e l l s t h a t a r e n e c e s s a r y f o r development of the f i e l d u s u a l l y
u p t o 50 % o r i n extreme c a s e s even up t o 75 % . I f d r i l l i n g from a p l a t f o r m i s
i n c r e a s e d from a maximum a n g l e of h o l e i n c l i n a t i o n from 40 t o 80 d e g r e e s , the
t o t a l a c c e s s i b l e a r e a i s r i s i n g by a f a c t o r of 30 ( M O O R E 1987 a ) . Extended-
r e a c h d r i l l i n g i n f i e l d a p p r a i s a l i s i l l u s t r a t e d by LOCKE, JOHNSON & JEWKES
(1988).
4.8.6,1.4*Inverted drilling
A s p e c i a l t y p e o f h i g h - a n g l e t o h o r i z o n t a l d r i l l i n g i s i n v e r t e d d r i l l i n g and
c o m p l e t i o n (PETZET 1988) which i n v o l v e s c r e a t i o n o f b o r e h o l e t r a j e c t o r i e s i n ex-
cess o f 90 degrees. I n v e r t e d w e l l s s t a r t v e r t i c a l l y and then g r a d u a l l y b u i l d up
an i n c l i n a t i o n up t o 90 degrees which i s t h e n i n t h e t e r m i n a l phase exceeded up
t o a b t . 100 - 110 degrees by t u r n i n g a g a i n upwards, t h u s p r o p a g a t i n g i n i n v e r s e
d i r e c t i o n i n t h e f i n a l stage. I n v e r t e d d r i l l i n g may l e a v e a g r e a t e r d i s t a n c e o r
s t a n d o f f between t h e g a s - o i l - c o n t a c t i n a r e s e r v o i r and t h e p e r f o r a t i o n s which
extends l o n g - t e r m w e l l p r o d u c t i v i t y and p r a c t i c a l l y e l i m i n a t e s gas c h a n n e l l i n g .
Examples o f i n v e r t e d d r i l l i n g w i t h t e r m i n a l angles i n excess o f 90 degrees a r e
a l s o r e p o r t e d by GREENER, SAUVAGEAU & PASTERNACK (1988), and STEENBOCK & MOL-
LER-LINK (1987) p r e s e n t a l t e r n a t i v e d r a i n h o l e d r i l l i n g w i t h an a r t i c u l a t e d
s p r i n g f o r i n v e r t e d d r i l l i n g up t o 110 degrees h o l e i n c l i n a t i o n . Examples o f i n -
v e r t e d d r i l l i n g w i t h f i n a l angles o f a b t . 100 degrees a r e a l s o documented by
WESTERN OIL WORLD ( 1 9 8 8 ) .
section 4.11.1.2.2.).
As t h e s k i n e f f e c t i s e q u a l t o z e r o when t h e w e l l i s v e r t i c a l o r i n c l i n e d
a l o n g t h e f r a c t u r e d i r e c t i o n , d e v i a t e d h o l e s s h o u l d be p r e f e r e n t i a l l y d r i l l e d
such t h a t t h e y a r e t u r n e d v e r t i c a l l y downward f o r t h e i n t e r s e c t i o n o f t h e r e s e r -
v o i r i n order t o minimize contact s k i n e f f e c t ( c f . a l s o section 4.8.6.1.3.). In
terms o f r e s e r v o i r e x p l o i t a t i o n , t h e performance o f a f r a c t u r e d h o r i z o n t a l w e l l
w h i c h has been d r i l l e d a l o n g t h e c r a c k p l a n e c a n n o t be b e t t e r t h a n t h a t o f a
f r a c t u r e d v e r t i c a l h o l e , whereas h o r i z o n t a l w e l l p r o d u c t i v i t y c a n s u b s t a n t i a l l y
b e n e f i t v i a m u l t i p l e f r a c t u r e completion despite the occurring s k i n e f f e c t s i n
t h e l a t t e r case i n comparison t o almost zero s k i n i n t h e former c o n s t e l l a t i o n .
581
I f c o n i n g i s i n e v i t a b l e , h o r i z o n t a l w e l l s s t i l l p r o v i d e improved sweep e f f i -
c i e n c y , because t h e shape o f c o n v e n t i o n a l cones i n v e r t i c a l b o r e h o l e s r e s u l t s
i n l e s s displacement o f hydrocarbons towards t h e producer t h a n t h e tent-shaped
cone which i s c h a r a c t e r i s t i c f o r h o r i z o n t a l w e l l s . The r a t i o o f v e r t i c a l t o ho-
r i z o n t a l permeability i s very important i n delaying water breakthrough i n h o r i -
z o n t a l b o r e h o l e s (GIGER 1986).
P a r t i c u l a r l y f e a s i b l e a p p l i c a t i o n s o f h o r i z o n t a l w e l l s a r e t h i n o i l zones
which a r e sandwiched between gas cap and a q u i f e r where p r o d u c t i o n r a t e s i n v e r -
t i c a l b o r e h o l e s a r e s e v e r e l y l i m i t e d by gas and w a t e r c o n i n g (FANTOFT, KROGH &
POLLEN 1988; GILHUUS 1988). The main advantages o f h o r i z o n t a l w e l l s i n such a
s e t t i n g a r e l o w e r f l u i d v e l o c i t i e s n e a r t h e w e l l b o r e due t o l o n g e r p r o d u c i n g
s e c t i o n and l o n g e r d i s t a n c e t o f l u i d c o n t a c t s , whereas a p o t e n t i a l disadvantage
i s t h e i n a b i l i t y t o s h i f t t h e v e r t i c a l d e p t h o f t h e p r o d u c i n g i n t e r v a l t o com-
pensate f o r movements o f t h e phase c o n t a c t s . H o r i z o n t a l b o r e h o l e s l o c a t e d c l o s e
enough t o t h e g a s - o i l - c o n t a c t would have e a r l y gas breakthrough r a t h e r t h a n wa-
t e r breakthrough, and f o l l o w i n g r e c o m p l e t i o n f o r gas, p r o d u c t i o n can c o n t i n u e
w i t h l i t t l e o r no w a t e r c u t .
The h o r i z o n t a l w e l l has t o p e n e t r a t e a l l p e r m e a b i l i t y b a r r i e r s i n o r d e r t o
ensure h i g h l a y e r sweep e f f i c i e n c y and maximum o i l r e c o v e r y . While v e r t i c a l
w e l l p r o d u c t i v i t y i s l i m i t e d by r e s e r v o i r t h i c k n e s s , h o r i z o n t a l w e l l e x p l o i t a b i -
l i t y can be improved by i n c r e a s i n g i t s l e n g t h (MACDONALD 1988). Water break-
t h r o u g h can be delayed by p l a c i n g t h e s t a n d o f f o f t h e h o r i z o n t a l s e c t i o n above
t h e o i l - w a t e r c o n t a c t as g r e a t as p o s s i b l e (GIGER 1986). Another a p p l i c a t i o n o f
h o r i z o n t a l w e l l s o r drainholes i s connection o f v e r t i c a l shafts o r h o r i z o n t a l
g a l l e r y systems t o improve t h e e f f e c t i v i t y o f o i l m i n i n g (BEST, CORDELL & HAS-
TON 1987; ERDUL-ERDGAS-KOHLE 1988 b, MOORE 1988 c ) . T h i s t e c h n i q u e aims on g r a -
v i t y d r a i n a g e o f heavy o i l sands v i a h o r i z o n t a l w e l l s emanating f r o m t h e under-
ground t u n n e l system.
582
An i m p o r t a n t a p p l i c a t i o n o f both h o r i z o n t a l w e l l s and v e r t i c a l h y d r a u l i c
f r a c t u r e s i s p e n e t r a t i o n of i s o l a t e d sand b o d i e s of l e n t i c u l a r geometry (MACDO-
N A L D 1 9 8 8 ) . The a m e l i o r a t i o n of r e s e r v o i r c o n t i n u i t y w i t h i n t e r s e c t i o n of more
sand b o d i e s p r o v i d e s a c c e s s t o l a r g e r hydrocarbon volumes ( c f . s e c t i o n
4.10.2.1.).
r i n g d u r i n g d r i l l i n g i n c r e a s e s . Optimum mud w e i g h t f o r w e l l b o r e s t a b i l i t y i n
h i g h l y - i n c l i n e d t o h o r i z o n t a l h o l e s ranges between b o r e h o l e c o l l a p s e p r e s s u r e
g r a d i e n t r e p r e s e n t i n g t h e l o w e r l i m i t and f o r m a t i o n f r a c t u r e g r a d i e n t b e i n g t h e
upper boundary. Aspects o f i n s t a b i l i t y o f h i g h l y - d e v i a t e d t o h o r i z o n t a l w e l l s
a r e a l s o d i s c u s s e d by BRADLEY (1979); HOTTMAN, SMITH & PURCELL (1979); AADN0Y &
CHENEVERT ( 1 9 8 7 ) , H S I A O (1987), MAURY & SAUZAY (1987) and YEW & LI ( 1 9 8 7 ) .
A s p e c t a c u l a r h i g h l y - d e v i a t e d t o h o r i z o n t a l d r i l l i n g o p e r a t i o n f o r t h e Grand
Canyon w a t e r l i n e p r o j e c t i s p r e s e n t e d by LATTIMORE, CARDEN & FISCHER ( 1 9 8 7 ) .
HERNANDEZ & CADE (1988) d i s c u s s s c r e e n i n g c r i t e r i a f o r h o r i z o n t a l w e l l s . A more
s o p h i s t i c a t e d technique i s s h o r t - r a d i u s l a t e r a l d r i l l i n g where v a r i o u s s h o r t ho-
r i z o n t a l r a d i a l h o l e s a r e made f r o m a v e r t i c a l w e l l b o r e ( D I C K I N S O N & D I C K I N S O N
1985, PENDLETON & RAMESH 1985; DICKINSON, ANDERSON & D I C K I N S O N 1986; PARSONS &
FINCHER 1987). The b u i l d i n g - u p o f t h e h i g h i n c l i n a t i o n a n g l e up t o f i n a l l y h o r i -
z o n t a l p o s i t i o n can i n s h a l l o w depths be supported by s l a n t d r i l l i n g r i g s w i t h
mast i n c l i n a t i o n s o f 30 - 45 degrees which a l l o w s t o access t a r g e t s t h a t c o u l d
n o t be reached by c o n v e n t i o n a l d i r e c t i o n a l d r i l l i n g (LOXAM 1982, BLEAKLEY 1985,
MOORE 1987 a, EDWARDS & STRELKOV 1988, HOWES 1987). REHM (1987) r e p o r t s h o r i z o n -
584
4.8.6.2.1.1.Alternative or combination
W h i l e i n most h y d r a u l i c f r a c t u r i n g s t i m u l a t i o n j o b s i t i s d i f f i c u l t t o ob-
t a i n i n f i n i t e c r a c k c o n d u c t i v i t y which even decreases over time, a h o r i z o n t a l
b o r e h o l e o f f e r s an a l m o s t permanent i n f i n i t e - c o n d u c t i v i t y f l u i d f l o w p a t h . I n
a d d i t i o n , i n r e s e r v o i r s where t h e b o t t o m w a t e r o r t o p gas cap r e n d e r s f r a c t u -
r i n g d i f f i c u l t , a h o r i z o n t a l w e l l o f f e r s an a l t e r n a t i v e t o o b t a i n h i g h produc-
t i o n r a t e s w i t h o u t gas o r w a t e r coning. A h o r i z o n t a l w e l l t h e r e f o r e p r o v i d e s a
v i a b l e c o m p l e t i o n o p t i o n and w i l l compete w i t h h y d r a u l i c f r a c t u r i n g i n t h e f u -
t u r e (JOSH1 1987 a ) .
As t h e c o s t o f s t i m u l a t i o n i s u s u a l l y o n l y a f r a c t i o n o f t h e d r i l l i n g expen-
ses ( c f . s e c t i o n s 2.3.4. and 3 . 7 . ) , h o r i z o n t a l o r d r a i n h o l e w e l l s s h o u l d n o t be
regarded as an a l t e r n a t i v e t o h y d r a u l i c f r a c t u r i n g (VICANEK 1985), b u t emphasis
s h o u l d be p u t on optimum r e s e r v o i r d e p l e t i o n by a c o m b i n a t i o n o f h o r i z o n t a l o r
d r a i n h o l e d r i l l i n g and s t i m u l a t i o n e s p e c i a l l y f o r t h e enhancement o f p r o d u c t i o n
f r o m l o w - p e r m e a b i l i t y pay f o r m a t i o n s . SUNG & ERTEKIN (1987) g i v e a performance
comparison o f v e r t i c a l and h o r i z o n t a l f r a c t u r e s and h o r i z o n t a l b o r e h o l e s i n
l o w - p e r m e a b i l i t y r e s e r v o i r s . Aspects o f l o w - p e r m e a b i l i t y r e s e r v o i r development
w i t h h o r i z o n t a l w e l l s a r e a l s o d i s c u s s e d by GIGER ( 1 9 8 7 ) . DUDA & KUTSKA (1988)
s t u d y gas p r o d u c t i o n f r o m t i g h t sandstone r e s e r v o i r s v i a h o r i z o n t a l b o r e h o l e s
585
by s i m u l a t i o n r u n s .
Extended e f f e c t i v e f r a c t u r e l e n g t h by l i n k i n g o f n a t u r a l c r a c k s b y t h e hy-
d r a u l i c f r a c t u r e g i v e s r i s e t o p r o l o n g e d b i l i n e a r f l o w ( c f . s e c t i o n 4.11.3.),
w i t h then f r a c t u r e d s e c t i o n c o n d u c t i v i t y h a v i n g o n l y a minimal e f f e c t on p r e s -
s u r e response d u r i n g t h i s f l o w p e r i o d . H o r i z o n t a l d r i l l i n g as s i d e t r a c k s o u t o f
e x i s t i n g v e r t i c a l h o l e s can i n some cases a l s o be c o m p a r a t i v e l y more f e a s i b l e
a t t h e b o t t o m o f t h e l i n e than r e m e d i a l g r a v e l p a c k i n g (MURPHY 1988). H o r i z o n -
t a l b o r e h o l e s o f optimum l e n g t h can o c c a s i o n a l l y produce a b t . t w i c e as much gas
as a v e r t i c a l w e l l i n c o m b i n a t i o n w i t h a v e r t i c a l h y d r a u l i c f r a c t u r e i n b l a n k e t
sandstones, whereas i n l e n t i c u l a r sands, t h e l a r g e r i n t e r s e c t i o n p l a n e o f t h e
h y d r a u l i c f r a c t u r e may be more p r o f i t a b l e t h a n t h e l i m i t e d t r a j e c t o r y o f t h e ho-
r i z o n t a l b o r e h o l e (DUDA & KUMAR 1988). I n t h e case o f an i d e a l i z e d v e r t i c a l i s o -
t r o p i c medium, h o r i z o n t a l w e l l s appear t o be p r e f e r a b l e t o v e r t i c a l w e l l s i n a l -
most a l l cases, whereas f o r reasonable v e r t i c a l a n i s o t r o p y and low p e r m e a b i l i -
ty, even an extended-reach h o r i z o n t a l w e l l does n o t o u t p e r f o r m a v e r t i c a l w e l l
i n t e r s e c t e d by a v e r t i c a l h y d r a u l i c f r a c t u r e (MUKHERJEE & ECONOMIDES 1988).
s t r e s s o r f a c e c l e a t d i r e c t i o n and t h e r e f o r e may n o t a d e q u a t e l y a c c e s s an a n i s o -
t r o p i c r e s e r v o i r , and a h o r i z o n t a l b o r e h o l e p l a c e d p e r p e n d i c u l a r t o t h e f a c e
c l e a t s r e p r e s e n t i n g t h e maximum p e r m e a b i l i t y d i r e c t i o n may b e a more e f f e c t i v e
s t i m u l a t i o n t e c h n i q u e due t o p r o v i d i n g maximum access t o p r i m a r y f l o w c h a n n e l s .
Short- and medium-radius directional d r i l l i n g techniques ( c f . section
4.8.6.1.2.) a r e f r e q u e n t l y used t o s u c c e s s f u l l y p l a c e h o r i z o n t a l d r a i n h o l e s
i n t o c o a l seams. H o r i z o n t a l b o r e h o l e s d r i l l e d p e r p e n d i c u l a r l y t o t h e f a c e c l e a t
d i r e c t i o n p r o v i d e t h e h i g h e s t gas p r o d u c t i o n p o t e n t i a l (ERTEKIN, SUNG & SCHWE-
RER 1 9 8 6 ) .
C o m p a r a t i v e m o d e l l i n g based on i d e n t i c a l exposed s u r f a c e a r e a s r e v e a l s t h a t
h y d r a u l i c f r a c t u r e s i n i t i a l l y p r o d u c e gas a t h i g h e r r a t e s t h a n h o r i z o n t a l b o r e -
h o l e s , because t h e d i s t a n c e f o r t h e gas t o t r a v e l i s s h o r t e r i n a f u l l y c o n t a i -
ned c r a c k t h a n i n t h e h o r i z o n t a l w e l l . I n l a t e r e x p l o i t a t i o n , d e p l e t i o n o f t h e
c l e a t s y s t e m and movement o f p r e s s u r e t r a n s i e n t s t o d i s t a n c e s f a r t h e r away f r o m
v e r t i c a l f r a c t u r e and h o r i z o n t a l b o r e h o l e r e s u l t s i n w e l l b o r e l e n g t h becoming
t h e g o v e r n i n g p a r a m e t e r and t h e h o r i z o n t a l b o r e h o l e t h e n p e r f o r m i n g b e t t e r t h a n
t h e v e r t i c a l f r a c t u r e , w i t h t h e d i f f e r e n c e i n gas p r o d u c t i o n r a t e s b e f o r e and
a f t e r c r o s s o v e r a l s o r i s i n g w i t h i n c r e a s i n g c o a l seam t h i c k n e s s .
V e r t i c a l p e r m e a b i l i t y d i s t r i b u t i o n has c o n s i d e r a b l e i m p a c t on p r o d u c t i v i t y
a u g m e n t a t i o n t h r o u g h h o r i z o n t a l w e l l s , w i t h l o w and h i g h v e r t i c a l p e r m e a b i l i t y
r e d u c i n g and e n h a n c i n g h o r i z o n t a l b o r e h o l e p r o d u c t i v i t y , r e s p e c t i v e l y . A h o r i -
z o n t a l w e l l r e p l a c e s more v e r t i c a l b o r e h o l e i n a t h i n - l a y e r r e s e r v o i r t h a n i n a
t h i c k - b e d p a y zone, whereas in c o n t r a s t t o h o r i z o n t a l w e l l s , s l a n t b o r e h o l e s
( c f . s e c t i o n 4.8.6.2.2.2.) a r e more p r o d u c t i v e i n t h i c k r e s e r v o i r s t h a n i n t h i n
p a y zones. Thus m a x i m i z a t i o n o f h y d r o c a r b o n p r o d u c t i o n c a n b e p e r f o r m e d b y se-
l e c t i o n between v e r t i c a l , s l a n t and h o r i z o n t a l w e l l s d e p e n d i n g on r e s e r v o i r
t h i c k n e s s and a n i s o t r o p y .
587
& LESS1 ( 1 9 8 8 ) .
Comparison o f d i f f e r e n t f r a c t u r e o p e r a t i o n designs i n h o r i z o n t a l w e l l s t r a -
v e r s i n g s h a l e gas r e s e r v o i r s i n d i c a t e s t h a t carbon d i o x i d e s t i m u l a t i o n can be
more than f o u r t i m e s b e t t e r than n i t r o g e n f r a c t u r i n g i n i t i a l l y and can l a s t
t w i c e as l o n g p r i o r t o c r a c k c l o s u r e ( c f . s e c t i o n 4 . 4 . 4 . 2 . ) . The d e n s i t y con-
t r a s t between n i t r o g e n and carbon d i o x i d e may have caused t h e p r o p a g a t i o n o f
more and w i d e r f r a c t u r e s w i t h carbon d i o x i d e r e s u l t i n g i n h i g h improvement r a -
t i o s . Proppants a r e d e f i n i t e l y r e q u i r e d f o r f r a c t u r i n g o f l o w - s t r e s s s h a l e gas
r e s e r v o i r s t o s u s t a i n gas p r o d u c t i o n beyond b a s e l i n e c o n d i t i o n s .
4 . 8 . 7 . 1 . 1 . 1 . General aspects
An a r t i f i c i a l f r a c t u r i n g o p e r a t i o n o f s m a l l e r o r l a r g e r s i z e performed i n a l -
ready n a t u r a l l y j o i n t e d r e s e r v o i r s can a l s o c o n s i d e r a b l y enhance t h e c o n d u c t i v i -
t y o f t h e l a t t e r and can be t e c h n i c a l l y handled much e a s i e r by j u s t e n l a r g i n g
and p r o p p i n g t h e a l r e a d y e x i s t i n g zones o f weakness ( a s p e c t s o f n a t u r a l l y f r a c -
t u r e d r e s e r v o i r s a r e d i s c u s s e d by P I N E & BATCHELOR 1982, RUMFlEL 1985, BLANTON
1986; GATENS, OLAREWAJU & LEE 1986; GUEVARA & TYLER 1986, HARRISON & TILOEN
1986, NELSON 1986; TANSOE, K I N G & HOLMAN 1986; RUMMEL, HEUSER, MULLER & OTTO
1987; c f . s e c t i o n 4 . 8 . 8 . ) . Comments on h y d r a u l i c f r a c t u r i n g o f i n j e c t i o n w e l l s
a r e g i v e n by RILEY (1959), JONES (1960), HOWELL & THOMAS (1978), ILSENG & COR-
TEZ (1985), K O N I N G ( 1 9 8 5 ) , KONING & N I K O (1985), PERKINS & GONZALEZ (1985);
B I O T , MASSE & MEDLIN (1986); CHEN ( 1 9 8 6 ) , R E V I E R E & WU (1986), HOLZHAUSEN &
EGAN (1987) and WILLIAMS, SHERRARD & LIN ( 1 9 8 7 ) .
As a consequence o f i n j e c t i o n w e l l f r a c t u r i n g , i n j e c t i o n r a t e may be i n c r e a -
sed a t a n e a r - c o n s t a n t i n j e c t i o n pressure, o r i f necessary i n j e c t i o n p r e s s u r e
may be reduced w h i l e a c o n s t a n t i n j e c t i o n r a t e i s m a i n t a i n e d (GUERREDO 1958, PO-
WELL & JOHNSTON 1960, HARTSOCK & SLOBOD 1961). W i t h i n c r e a s i n g w a t e r i n p u t , t h e
593
I n j e c t i o n o f c o o l w a t e r can r e d u c e e a r t h s t r e s s e s a r o u n d u p t a k e w e l l s c o n s i -
d e r a b l y , c a u s i n g them t o f r a c t u r e a t p r e s s u r e s s u b s t a n t i a l l y l o w e r t h a n w o u l d
be e x p e c t e d i n t h e absence o f t h e t h e r m o e l a s t i c e f f e c t (PERKINS & GONZALEZ
1 9 8 5 ) . Depending on t h e shape o f t h e c o o l r e g i o n and t h e d i f f e r e n c e between m i -
nimum and maximum i n - s i t u h o r i z o n t a l e a r t h s t r e s s e s , m i n o r f r a c t u r e s p e r p e n d i c u -
l a r t o t h e m a i n f r a c t u r e e v e n t u a l l y open, t h u s c r e a t i n g a j o i n t e d s y s t e m o f p r i -
mary and s e c o n d a r y f r a c t u r e s ( c f . a l s o s e c t i o n 4 . 9 . 5 . ) .
In a d d i t i o n t o o r as an a l t e r n a t i v e o f h y d r a u l i c p r o p p a n t f r a c t u r i n g , s e l e c -
t i v e a c i d i z i n g o f sandstone r e s e r v o i r s i n i n j e c t i o n w e l l s can d i s c r e t e l y stimu-
l a t e i n e f f e c t i v e i n t e r v a l s and s i g n i f i c a n t l y i m p r o v e i n j e c t i v i t y p r o f i l e s (EL-
LENBERGER & ASELTINE 1976; c f . s e c t i o n 4 . 5 . 3 . ) . S t i m u l a t i o n o f w a t e r i n j e c t i o n
w e l l s i s a l s o d i s c u s s e d b y CLEMENTZ ( 1 9 8 2 ) .
A c c i d e n t a l i n j e c t i o n - w e l l f r a c t u r i n g may l e a d t o p r e m a t u r e b r e a k t h r o u g h o f
i n j e c t e d f l u i d s , p o o r sweep e f f i c i e n c y , r e d u c e d r e c o v e r y and l o s s o f c o s t l y i n -
j e c t i o n f l u i d s (SINGH & AGARWAL 1 9 8 8 ) . I n some r e s e r v o i r s , f r a c t u r i n g i s n o t r e -
commended a t a l l , because r a d i a l f l o w has a more f a v o u r a b l e i m p a c t o n w a t e r -
f l o o d performance than t h e l i n e a r f l o w paths which u s u a l l y r e s u l t f r o m f r a c t u -
r i n g (SLOAT 1988; c f . s e c t i o n 4 . 1 1 . 3 . ) . Aspects o f a c c i d e n t a l i n j e c t i o n - w e l l
f r a c t u r i n g by i n j e c t i o n pressure exceeding formation o r f r a c t u r e p a r t i n g pres-
s u r e ( f r a c t u r e e x t e n s i o n / p r o p a g a t i o n p r e s s u r e ) a r e a l s o d i s c u s s e d b y DICKEY &
ANDRESEN ( 1 9 4 5 ) , JONES ( 1 9 6 0 ) , IIILLIAMS ( 1 9 7 7 ) ; HAGOORT, WEATHERHILL & SETTARI
( 1 9 8 0 ) ; HAGOORT ( 1 9 8 1 ) , KONING & N I K O ( 1 9 8 5 ) ; TANG; L I U & J I A N G ( 1 9 8 6 ) and PRA-
DO, KRUYSDIJK, NIKO, SANCEVIC & RODRIGUEZ ( 1 9 8 8 ) .
f r a c t u r e pressure.
P r i o r t o i n t r o d u c t i o n o f h y d r a u l i c f r a c t u r i n g t o t h e hydrocarbon i n d u s t r y so-
me 40 y e a r s ago, a c c i d e n t a l f r a c t u r i n g as a consequence o f i n j e c t i o n p r e s s u r e s
exceeding f o r m a t i o n f r a c t u r e g r a d i e n t o c c u r r e d d u r i n g a c i d i z i n g (HOWARD & FAST
1970 a ) , w a t e r i n j e c t i o n (GREBE 1943, DICKEY & ANDERSON 1945, YUSTER & CALHOUN
1945) and squeeze cementing (TORREY 1940, REISTLE 1945, TEPLITZ & HASSEBROEK
1946, HOWARD & FAST 1950) as r e f l e c t e d by acceptance o f c o n s i d e r a b l y l a r g e r vo-
lumes by t h e w e l l than p r e d e t e r m i n e d by r e s e r v o i r e v a l u a t i o n and c a l c u l a t i o n .
F o r m a t i o n l i f t i n g and p r e s s u r e p a r t i n g r e s u l t e d i n much h i g h e r u p t a k e c a p a c i t y
o f t h e pay than u s u a l .
I t i s t h e r e f o r e assumed t h a t h y d r a u l i c p r o p p a n t f r a c t u r i n g o f underground
w a s t e - l i q u i d d i s p o s a l w e l l s w i l l change f r o m b e i n g u n c o n v e n t i o n a l t o more o r
l e s s p o p u l a r i n l i g h t o f t h e i n c r e a s i n g need of s a f e c l e a r a n c e o f v a r i o u s
f l u i d s i n t h e near f u t u r e when c o n v e n t i o n a l i n j e c t i o n c a p a c i t i e s a r e approach-
i n g e x h a u s t i o n ( t h i s a p p l i e s p a r t i c u l a r l y f o r waste l i q u i d s t h a t cannot be d i s -
posed i n t o a q u i f e r s s u r r o u n d i n g p r o d u c i n g o i l and gas f i e l d s w i t h o u t r i s k i n g t o
d e t e r i o r a t e t h e hydrocarbon q u a l i t y o r t o s e r i o u s l y d i s t u r b o i l and gas d r a i -
nage). F r a c t u r e containment i n v e r t i c a l d i r e c t i o n i s i n t h i s s p e c i a l a p p l i c a -
t i o n o f p a r t i c u l a r s i g n i f i c a n c e f o r t h e reason o f e n v i r o n m e n t a l and r e s e r v o i r
e n g i n e e r i n g s a f e t y ( c f . s e c t i o n 4 . 2 . 2 . ) . Aspects o f so f a r common p r a c t i c e s o f
d i s p o s a l o f excess w a t e r a r e d i s c u s s e d by SPRINGER & MOLLER ( 1 9 8 5 ) , and econorni-
c a l q u e s t i o n s o f d i s p o s a l methods f o r N o r t h Sea o i l and gas f i e l d s a r e s t u d i e d
by FISHMAN ( 1 9 8 6 ) . WILSON & K I S E R (1987) a l s o comment on aspects o f hazardous
w a s t e - l i q u i d d i s p o s a l by i n j e c t i o n i n t o subsurface f o r m a t i o n s , and SUN & MONGAN
(1974), DOSCHER & EL-ARAB1 (1983) and McBANE & JEU (1988) r e p o r t examples o f
waste w a t e r d i s p o s a l a t p r e s s u r e s above f r a c t u r e g r a d i e n t o r breakdown p r e s -
sure.
A c c o r d i n g t o t h e s t r e s s s e n s i t i v i t y o f t h e r e s e r v o i r , p r o d u c t i o n c a n be e s -
s e n t i a l l y s h u t o f f b y r e d u c i n g f o r m a t i o n p r e s s u r e w h i c h e f f e c t i v e l y squeezes
t h e c r a c k s c l o s e d , whereas c o n v e r s e l y h i g h - p r e s s u r e gas i n j e c t i o n g i v e s r i s e t o
d r a m a t i c a l l y i n c r e a s e d p a y p e r m e a b i l i t y due t o j o i n t o p e n i n g (RANDOLPH, SOEDER
& CHOWDIAH 1984; NORTHROP & FROHNE 1 9 8 8 ) . O t h e r n a t u r a l f r a c t u r e s w h i c h a p p e a r
t o be d i s c o n t i n u o u s o n c o r e s c a l e a r e b e l i e v e d t o enhance m a t r i x p e r m e a b i l i t y
and i n c r e a s e p e r m e a b i l i t y a n i s o t r o p y r a t h e r t h a n a c t i n t h e manner o f c r a c k s as-
s o c i a t e d w i t h t h e d u a l - p o r o s i t y s y s t e m (BELFIELD 1 9 8 8 ) .
4.8.8.1.3.1.General aspects
?lost t i g h t r e s e r v o i r s are n a t u r a l l y fissured, w i t h the cracks e i t h e r being
v e r y s m a l l and i r r e l e v a n t t o f l o w t h u s r e d u c i n g t h e pay t o a homogeneous and li-
k e l y i s o t r o p i c medium, o r w i t h p r o d u c t i o n b e i n g s i g n i f i c a n t l y a f f e c t e d b y i n t e r -
s e c t i o n o f w e l l b o r e and c r a c k s i n m a s s i v e n a t u r a l l y j o i n t e d f o r m a t i o n s (BEN NA-
601
4.8.8.1.3.2.1.Cross-cutting and
multiple branching of induced fractures
I f t h e n a t u r a l j o i n t s a r e more widely-spaced, t h e h y d r a u l i c f r a c t u r e may p r o -
pagate as a s i n g l e f r a c t u r e b u t i n t e r a c t w i t h n a t u r a l c r a c k s one by one as i t
approaches them, w i t h o f f s e t t i n g and b r a n c h i n g o f t h e h y d r a u l i c f r a c t u r e r e s u l t -
i n g f r o m such i n t e r a c t i o n s (JEFFREY, VANDAMME & ROEGIERS 1987; c f . s e c t i o n
4 . 2 . 4 . 3 . ) . S l i p o c c u r r i n g on weakness p l a n e s a f t e r t h e h y d r a u l i c f r a c t u r e c r o s -
ses them l e a d s t o a r e d u c t i o n i n c r a c k w i d t h a t t h e s i t e o f o f f s e t which may
cause p r o p p a n t b r i d g i n g .
4.8.8.1.3.3.Relationship between
ancient and actual stress system
The combination of impacts of depositional environment, natural c ra c ks, a n d
i n - s i t u s t r e s s e s places c o n s t r a i n t s on the ef fe c tive ne ss of hydraulic f r a c t u -
ring as a means of s t i mu l at i n g n a t u r a l l y j o i n te d re se rvoirs (NORTHROP 1988, NOR-
THROP & FROHNE 1988). I f p al aeo s t r es s s t a t e having c re a te d the n a t u r a l crack
system a n d actual s t r e s s s t a t e g u i d i n g the o r i g i n of hydraulic f r a c t u r e s have
the same o r i e n t a t i o n , the hydraulic f r a c t u r e w i l l p a r a l l e l the natural j o i n t s
and thus i n t e r s e c t r e l a t i v e l y few of the more conductive pa ths, w i t h thus short
hydraulic f r a c t u r e s perpendicular t o the n a t u r a l crack d i r e c t i o n being j u s t as
e f f e c t i v e as a much l ar g er hydraulic f r a c t u r e which p a r a l l e l s the n a t u r a l j o i n t
system (BRANAGAN, C I P O L L A , L E E & CHEN 1987). Ac c e ssibility of gas re se rve s i n
such n a t u r a l l y cracked r e s e r v o i r s t h er ef o r e sometimes even renders a r t i f i c i a l
a l t e r a t i o n of the s t r e s s s t a t e f e a s i b l e i n order t o t r i g g e r hydraulic f r a c t u r e
propagation perpendicular t o the n a t u r a l j o i n t system (WARPINSKI & BRANAGAN
1988; c f . s e c t i o n 4 . 9 . 4 . 1 . 3 . 1 . ) .
H i g h t r e a t m e n t p r e s s u r e s d u r i n g h y d r a u l i c s t i m u l a t i o n o f such n a t u r a l l y j o i n -
t e d r e s e r v o i r s i n d i c a t e complex f r a c t u r i n g due t o i n t e r a c t i o n w i t h t h e p r e -
e x i s t i n g c r a c k s . Decreasing f l o w r a t e and average f o r m a t i o n c a p a c i t y o f t h e na-
t u r a l l y j o i n t e d pay d e s p i t e t h e presence o f a new a r t i f i c i a l h i g h - c o n d u c t i v i t y
f r a c t u r e r e f l e c t s damage o f t h e p r e - e x i s t i n g c r a c k s h a v i n g been i n t e r s e c t e d by
the hydraulic f r a c t u r e ( c f . section 4.8.8.3.).
Thus a c o m b i n a t i o n o f n a t u r a l and a r t i f i c i a l f r a c t u r i n g s h o u l d p r e f e r e n t i a l -
l y aim on enlargement o f t h e n a t u r a l c r a c k s p a r a l l e l t o t h e n r a t h e r than crea-
t i o n o f an independent system o f s y n t h e t i c f i s s u r e s p e r p e n d i c u l a r o r o b l i q u e t o
them, thus i m p l y i n g t h a t p r e - f r a c t u r i n g d e t e r m i n a t i o n o f t h e g e o s t r e s s f i e l d by
w e l l b o r e b r e a k o u t e l o n g a t i o n i n t e r p r e t a t i o n ( c f . s e c t i o n 6.2.1.8.1.) and p r o -
b a b l y a l s o n a t u r a l c r a c k m o n i t o r i n g by b o r e h o l e t e l e v i s i o n (FLECKENSTEIN 1984,
CLERKE & AKKEREN 1986, DARILEK 1986; c f . s e c t i o n s 6.2.1.9. and 6.2.1.10.1.) to
be necessary f o r optimum d e s i g n and performance o f a r t i f i c i a l h y d r a u l i c f r a c t u -
r i n g i n a n a t u r a l l y c r a c k e d o r j o i n t e d r e s e r v o i r . Aspects o f i n t e r a c t i o n b e t -
ween p r e - e x i s t i n g ( p r i m a r y ) and h y d r a u l i c a l l y - i n d u c e d (secondary) f r a c t u r e s a r e
a l s o discussed by BLANTON ( 1 9 8 2 ) . HOUZE, HORNE & RAMEY (1984); LANCASTER & GA-
TENS (1986), MURPHY & FEHLER (1986); BRANAGAN, CIPOLLA, LEE & CHEN (1987) and
BEN NACEUR & ECONOMIDES (1988) a l s o comment on h y d r a u l i c f r a c t u r i n g o f n a t u r a l -
l y j o i n t e d f o r m a t i o n s . I n terms o f o r i e n t a t i o n o f n a t u r a l f r a c t u r e s w i t h i n t h e
g e o s t r e s s f i e l d , DULA (1981) comments on c o r r e l a t i o n between d e f o r m a t i o n l a m e l -
l a e m i c r o f r a c t u r e s , m a c r o f r a c t u r e s and i n - s i t u s t r e s s measurements.
604
c u r r i n g d u r i n g screenouts ( c f . s e c t i o n 6 . 2 . 4 . 2 . 1 . ) suggest t h a t t h e n a t u r a l
f r a c t u r e s open up under such h i g h t r e a t i n g , p r e s s u r e s o r t h a t s t i m u l a t i o n g e l i s
f o r c e d i n t o them o r b o t h . F r a c t u r i n g f l u i d once f o r c e d i n t o t h e narrow n a t u r a l
c r a c k s would be d i f f i c u l t t o r e c o v e r a t e x i s t i n g r e s e r v o i r p r e s s u r e .
As i n s t a l l a t i o n o f a c o n d u c t i v e h y d r a u l i c f r a c t u r e i s o f t e n accompanied b y
diminution o f flow capacity o f the natural j o i n t s that are i n contact w i t h the
induced crack, e f f e c t i v e n e s s o f h y d r a u l i c f r a c t u r e s t i m u l a t i o n i n t i g h t l e n t i c u -
l a r n a t u r a l l y j o i n t e d gas sands i s dependent on p r e s e r v i n g t h e f l o w c a p a c i t y o f
t h e e x i s t i n g n a t u r a l f r a c t u r e systems (BRANAGAN, CIPOLLA, LEE & bJILNER 1 9 8 5 ) .
607
The b e s t s o l u t i o n t o a v o i d w a t e r b l o c k i n g i s p e r f o r m i n g t h e s t i m u l a t i o n ope-
r a t i o n w i t h o n l y p a r t i a l l y aqueous o r even non-aqueous t r e a t m e n t media such as
foam, e n e r g i z e d f l u i d s , n i t r o g e n o r carbon d i o x i d e ( c f . s e c t i o n s 3.11. and
4.8.8.3.2.1.). P r e v e n t i o n can a l s o be made by adding a s u r f a c t a n t t o t r e a t i n g
f l u i d s which i m p a r t s low s u r f a c e t e n s i o n and changes t h e a n g l e a t which f l u i d
contacts the rock face.
d i e n t (CANSON 1985; c f . s e c t i o n 4 . 8 . 8 . 6 . ) . P a r t i a l p l u g g i n g o f t h e n a t u r a l f r a c -
t u r e system i s achieved by b l i n d d r i l l i n g o r i n s e r t i o n o f b r i d g i n g s o l i d s i n t o
t h e f l u i d stream i n o r d e r t o c o n t r o l t h e b o r e h o l e and t o a l l o w f u r t h e r d r i l l i n g
p r o g r e s s , o r even by r e p e a t e d cementing o f t h e i n t e r v a l s t a k i n g up e x c e s s i v e
amounts o f mud. P e n e t r a t i o n o f a low-pressure n a t u r a l l y f r a c t u r e d r o c k i n t e r v a l
i s u s u a l l y s i g n a l e d by a sudden l o s s o f r e t u r n s a t a h i g h r a t e accompanied by a
n o t a b l e i n c r e a s e i n r o t a r y t o r q u e and r e l a t i v e d r i l l i n g roughness w h i c h a r e a
consequence o f c r o s s i n g openings t h a t a r e l a r g e enough f o r b i t t e e t h t o f a l l
i n t o o r hang up i n . Some aspects o f breakdown f r a c t u r i n g procedures, c a p i l l a r y
p r e s s u r e and s u r f a c e t e n s i o n , and dual l e a k o f f b e h a v i o u r a r e o u t l i n e d as f o l -
lows.
4.8.8.3.2.1.2.Non-aqueous techniques
for avoiding of water blocking
Non-aqueous m i c r o f r a c t u r i n g breakdown t r e a t m e n t s a v o i d i n g w a t e r b l o c k i n g com-
p r i s e h y d r a u l i c n i t r o g e n f r a c t u r i n g u s i n g s u r f a c e pump t r u c k s , p e r f o r a t i n g w i t h
an underbalanced n i t r o g e n column, h i g h - p r e s s u r e n i t r o g e n impulse p e r f o r a t i n g / m i -
c r o f r a c t u r i n g , n i t r o g e n impulse i n j e c t i o n u s i n g a t u b i n g pump-out p l u g , and t a i -
l o r e d pulse explosive f r a c t u r i n g .
N i t r o g e n impulse perforating/microfracturing s i m u l t a n e o u s l y p e r f o r a t e s t h e
w e l l and c r e a t e s c r a c k s t h a t e x t e n d f r o m t h e b o r e h o l e and i n t e r s e c t t h e n a t u r a l
j o i n t system i n t h e w e l l b o r e v i c i n i t y . Dynamically, n i t r o g e n impulse f r a c t u r i n g
i s more e x p l o s i v e r a t h e r than i n j e c t i v e , as t h e compressional energy s t o r e d i n
t h e h i g h - p r e s s u r e n i t r o g e n column i s almost i n s t a n t a n e o u s l y r e l e a s e d i n t o t h e
p e r f o r a t i o n s i n t h e moment when t h e y a r e c r e a t e d . T a i l o r e d p u l s e e x p l o s i v e
breakdown procedure ( c f . s e c t i o n 4 . 2 . 2 . 1 . 3 . 3 . ) e n t a i l s t h e use o f a r e l a t i v e l y
slow b u r n i n g p r o p e l l a n t designed t o c r e a t e a m u l t i p l e s e t o f f r a c t u r e s r a d i a -
t i n g l i k e spokes f r o m t h e p e r f o r a t e d w e l l b o r e . I n o r d e r t o c r e a t e t h e c o r r e c t
environment f o r t h e t a i l o r e d p u l s e e x p l o s i v e t o p r o p e r l y i n i t i a t e m u l t i p l e f r a c -
t u r e s , a f l u i d w i t h a d e n s i t y about t h a t of w a t e r b u t c o n s i d e r a b l y i n excess o f
most a v a i l a b l e gases i s r e q u i r e d as tamping medium i n t h e c a s i n g , w i t h l i q u i d
carbon d i o x i d e b e i n g an i d e a l w e l l b o r e tamping f l u i d . P u l s e d e x p l o s i v e s can be
609
Another i m p o r t a n t e f f e c t m i n i m i z i n g w a t e r damage i s t h a t u l t r a - l o w s u r f a c e
t e n s i o n p r o v i d e d by t h e s u r f a c t a n t s h e l p s r e d u c i n g c a p i l l a r y i m b i b i t i o n o f i n -
j e c t e d w a t e r i n t o t h e f o r m a t i o n a t t h e f r a c t u r e f a c e (PHILLIPS & WILSON 1984
a ) , and m i n i m i z a t i o n o f c a p i l l a r y i m b i b i t i o n o f t h e i n i t i a l l e a k o f f f l u i d i s
achieved by adding methanol t o t h e pre-pad and pad stages ( c f . s e c t i o n
3 . 1 1 . 4 . ) . R e s e r v o i r s w i t h low c l o s u r e s t r e s s and g r e a t e r development o f n a t u r a l
f r a c t u r e s r e q u i r e an e n e r g i z e d system f o r improved r e t u r n o f s t i m u l a t i o n
f l u i d s , w i t h up t o 40 % n i t r o g e n w i t h i n delayed c r o s s l i n k e d f l u i d s f o r m i n g a
s t a b l e foam s t r u c t u r e i n s i d e t h e f l u i d and s u p p l y i n g adequate energy f o r t h e r e -
t u r n o f l o a d w a t e r (EASON 1985; c f . s e c t i o n 3.11.2.).
D i m i n u t i o n o f f l u i d l o s s d u r i n g t h e p r o p p a n t - l a d e n main f r a c t u r i n g t r e a t m e n t
stages can be s i m i l a r l y as f o r r e s e r v o i r c o o l i n g be achieved by f o r m a t i o n s a t u -
r a t i o n w i t h l a r g e amounts o f f l u i d due t o pre-pad and pad enlargement ( c f . sec-
t i o n 4.3.4.6.1.4.), w i t h t h e cheap and s i m p l e pre-pad and pad f l u i d s b e i n g sa-
c r i f i c e d t o save t h e expensive and complex main s t a g e f l u i d s . The purpose o f
r u n n i n g e x t r e m e l y l a r g e pads i s t o a l l o w ample l e a k o f f i n t o n a t u r a l f r a c t u r e s
and m a t r i x i n o r d e r t o b l o c k t h e p r e - e x i s t i n g c r a c k s and t o a v o i d f u r t h e r f l u i d
l o s s i n t o t h e t e c t o n i c a l and sedimentary d i s c o n t i n u i t y p l a n e s and f i s s u r e s du-
r i n g t h e p r o p p a n t - l a d e n main t r e a t m e n t stages. I n e x c e p t i o n a l cases, t h e pad
stage can comprise up t o 60 - 80 % o f t h e whole t r e a t m e n t q u a n t i t y (TAN, McGO-
WEN, LEE & SOLIMAN 1988).
A s e x c e s s i v e f r a c t u r e h e i g h t g r o w t h c a n b e e x c l u d e d due t o s i m i l a r c o m p l i a n -
ces o f a l l t h e r o c k s i n t h e i n v e s t i g a t e d i n t e r v a l o f t h e case s t u d i e s , high
l e a k o f f i s t h e l i k e l y candidate f o r t h i s behaviour, although the pressure d e c l i -
ne p a t t e r n has i n v a r i a b l y y i e l d e d a l o w f l u i d - l o s s c o e f f i c i e n t even a t e a r l y t i -
mes. Thus an a c c e l e r a t e d l e a k o f f above a t h r e s h o l d p r e s s u r e t a k e s p l a c e t h r o u g h
t h e n a t u r a l f r a c t u r e system. Some a s p e c t s o f mechanisms o f p r i m a r y and seconda-
r y f l u i d l o s s , i n s e r t i o n o f 100 mesh sand, i m p a c t on r e s e r v o i r s t i m u l a t i o n , 100
mesh sand v s . o t h e r f l u i d - l o s s a d d i t i v e s , h i g h - q u a l i t y 100 mesh m i c r o p r o p p a n t s ,
and d e g r a d a b l e f l u i d - l e a k o f f a d d i t i v e s a r e o u t l i n e d as f o l l o w s .
I n c a s e o f r e c o g n i t i o n o f t h e p r o b l e m b e i n g f l u i d l e a k o f f and n o t f r a c t u r e
h e i g h t g r o w t h , complex s t i m u l a t i o n o r some o t h e r p r o c e s s , f l u i d - l o s s c o n t r o l
m u s t be e f f e c t e d t h r o u g h some a d d i t i v e o r change i n t h e t r e a t m e n t s c h e d u l e t o
keep i n j e c t i o n p r e s s u r e b e l o w t h r e s h o l d v a l u e . A s i t has t u r n e d o u t t o be impos-
s i b l e t o l o w e r t h e pumping p r e s s u r e s i g n i f i c a n t l y and s t i l l t r a n s p o r t r e a s o -
n a b l e amounts and c o n c e n t r a t i o n s o f p r o p p a n t s , l e a k o f f a d d i t i v e s have t o be se-
l e c t e d which are n o t e n t i r e l y plugging the n a t u r a l f r a c t u r e s t h a t represent t h e
p r i m a r y p r o d u c t i o n p a t h s . 100 mesh sand i s an optimum a d d i t i v e , because i t b r i d -
ges o f f e x c e s s i v e f l u i d l e a k o f f , b u t a l s o l e a v e s p r o p p e d c o n d u c t i v e f l o w p a t h s
f o r s u b s e q u e n t p r o d u c t i o n ( c f . a l s o s e c t i o n s 1 . 4 . 1 1 . 2 . 1 . and 4 . 8 . 8 . 3 . 1 . 2 . ) .
f r a c t u r e i n t e r s e c t s s u b p a r a l l e l c r a c k s t h a t a r e d e v i a t e d a t some angle, i t i s
l i k e l y t h a t some o r many o f these n a t u r a l j o i n t s open up and i n i t i a t e secondary
h y d r a u l i c f r a c t u r e s t r a n d s , g i v i n g r i s e t o a wide zone o f f r a c t u r i n g . The e x t r a
t o r t u o s i t y and a d d i t i o n a l w a l l s u r f a c e s o f t h e many c r a c k s t r a n d s i n c r e a s e
f l u i d f r i c t i o n and t h u s g i v e r i s e t o c o n s i d e r a b l y h i g h e r i n j e c t i o n p r e s s u r e s .
The damage o f t h e n a t u r a l f r a c t u r e system i s a s e l f - d r i v e n mechanism which tem-
p o r a r i l y i m p a i r s p r o d u c t i v i t y by e l i m i n a t i n g t h e most f a v o u r a b l e d e p l e t i o n me-
chanism of t h e t i g h t gas sands.
The h i g h e r t r e a t m e n t p r e s s u r e s t r i g g e r e d by i n c r e a s i n g f r i c t i o n i n t h e n a t u -
r a l j o i n t system r e s u l t i n g r e a t e r f l u i d l e a k o f f i n t o t h e n a t u r a l f r a c t u r e s ,
l a r g e r shear s t r e s s e s and h i g h e r p o r e p r e s s u r e s t o induce shear s l i p p a g e , and
g r e a t e r e f f e c t i v e propped w i d t h s t o e l e v a t e proppant-induced s t r e s s e s . I n c r e a -
s i n g o p e r a t i n g p r e s s u r e i n response t o t h e presence o f t h e n a t u r a l f r a c t u r e sys-
tem g i v e s a l s o r i s e t o i n c r e a s i n g d e t e r i o r a t i o n . The damage s c e n a r i o i s most ea-
s i l y seen f o r small h y d r a u l i c f r a c t u r e s . L a r g e r t r e a t m e n t s c o n t a c t more e x t e n -
s i v e m a t r i x areas and t h u s l o s t p r o d u c t i o n through t h e n a t u r a l f r a c t u r e s i s com-
pensated somewhat by i n c r e a s e d m a t r i x f l o w . W i t h s m a l l jobs, productivity loss
i s a c l e a r signal o f deleterious operation.
S t r e s s - s e n s i t i v i t y problems o r i g i n a t e i f t h e propped h y d r a u l i c f r a c t u r e i m -
p a r t s a l a r g e s t r e s s on a d j a c e n t n a t u r a l c r a c k s thus r e d u c i n g t h e i r e f f e c t i v e
w i d t h s . As t h i s s t r e s s cannot be g r e a t e r t h a n t h e t r e a t m e n t i n j e c t i o n p r e s s u r e
above c l o s u r e s t r e s s , t h i s mechanism may n o t e n t i r e l y s h u t down f l o w i n t h e na-
t u r a l f r a c t u r e s , b u t may a l s o a c t i n c o n c e r t w i t h g e l o r c a p i l l a r y p r e s s u r e p r o -
blems ( c f . s e c t i o n 4.8.8.3.1.5.). A s p e r i t y - s h e a r i n g a l o n g n a t u r a l f r a c t u r e s and
t h e r e s u l t a n t c l o s u r e and t r a p p i n g o f f i n e s , g e l s o r w a t e r i s caused by f l u i d
l e a k o f f and/or induced t r e a t m e n t s t r e s s e s , w i t h unknown parameters b e i n g e x t e n t
o f t h e shear s l i p p a g e r e g i o n and amount o f c l o s u r e r e p r e s e n t i n g damage s e v e r i -
t y . Aspects o f temporary n a t u r a l f r a c t u r e d e t e r i o r a t i o n a r e a l s o d i s c u s s e d by
BRANAGAN, CIPOLLA, LEE & YAN (1987).
614
C o n v e n t i o n a l f r a c t u r i n g o p e r a t i o n s i n v a r i o u s f o r m a t i o n s s u f f e r f r o m t h e be-
h a v i o u r o f t h e p r o p p a n t wedge i n t h e c r a c k as a f i l l e r c a u s i n g t h e s o l u b i l i z e d
m i n e r a l s i n t h e r e t u r n t r e a t m e n t f l u i d s t o r e p r e c i p i t a t e s a l t and c a l c i t e w i t h -
i n t h e p r o p p a n t package, w i t h c e m e n t a t i o n b e i n g p o s s i b l e t o t h e p o i n t t h a t
f l u i d f l o w i s s e v e r e l y r e s t r i c t e d and a r e s e r v o i r o f l i m i t e d e x t e n s i o n and r a -
p i d d e p l e t i o n i s m i m i c k e d b y t h e l o w b o t t o m h o l e f r a c t u r i n g p r e s s u r e . In s u c h
situations, h y d r o c h l o r i c a c i d u t i l i z e d i n the d e n d r i t i c s t i m u l a t i o n process
w i t h h i g h f l u i d v e l o c i t y has s u c c e s s f u l l y h e l p e d i n removal o f t h i s damage.
Some p o i n t s o f d i v e r t i n g s t a g e s and r e v e r s e - f l o w p u l s e s t i m u l a t i o n a r e s k e t c h e d
as f o l l o w s .
4.8.8.4.1.1.Diverting stages
P a s t a t t e m p t s a t l i m i t e d e n t r y and s e l e c t i v e p e r f o r a t i n g ( c f . s e c t i o n
4.2.2.2.) i n c l u d i n g t h e use o f b a l l s e a l e r s ( c f . s e c t i o n 4 . 2 . 2 . 1 . 1 . ) have p r o -
ven t o be i n e f f e c t i v e i n a m e l i o r a t i n g z o n a l c o v e r a g e , because r e g a r d l e s s o f
f l u i d c o n t r o l i n s i d e o r d i r e c t l y behind the pipe, t h e i n t e r c o n n e c t i n g f r a c t u r e
n e t w o r k r e s u l t e d i n o n l y t h e w e l l - d e v e l o p e d p o r t i o n s o f t h e p a y zone a c c e p t i n g
m o s t o f t h e t r e a t i n g f l u i d ( K I E L 1977; LOPUS, SEIFERT & S C H E I N 1 9 8 7 ) . The den-
d r i t i c f r a c t u r i n g t e c h n i q u e p r o v i d e s d i v e r t i n g s t a g e s u s i n g a g e l l e d f l u i d con-
t a i n i n g r o c k s a l t and p r o p p a n t s pumped a t s u f f i c i e n t r a t e s t o a c h i e v e d i v e r s i o n
away f r o m t h e b o r e h o l e . S m a l l v a r i a t i o n s i n s u r f a c e and b o t t o m - h o l e t r e a t i n g
p r e s s u r e s d u r i n g t h e d i v e r t i n g s t a g e s a r e t h e consequence o f l o w g r a d i e n t s i n
many n a t u r a l l y f r a c t u r e d f o r m a t i o n s , w i t h t h e r e f o r e t h e m a g n i t u d e o f p r e s s u r e
changes r e q u i r e d f o r good d i v e r s i o n b e i n g l o w and o f t e n a p p e a r i n g i n s i g n i f i -
cant.
I f c o n t i n u e d pumping p e r m i t s t h e r a t e t o be i n c r e a s e d w i t h no s i g n i f i c a n t
r i s e i n s u r f a c e o p e r a t i o n pressure, t h i s c o u l d i n d i c a t e a change in i n j e c t i v i t y
because o f reduced d i v e r s i o n e f f e c t i v e n e s s o r t h e r e s u l t o f pumping i n t o p r e -
v i o u s l y untreated f r a c t u r e s c r e a t i n g less flow r e s t r i c t i o n . I f the slope o f the
p r e s s u r e versus t i m e graph f o r t h e v a r i o u s s t i m u l a t i o n stages u s u a l l y shows a
p o s i t i v e t r e n d , t h i s r e f l e c t s r e s t r i c t i o n o r r e s i s t a n c e t o f l o w caused by t h e
new f r a c t u r e e n t r y , o r t h a t t h e c a r r i e r f l u i d has m i n i m a l l y e f f i c i e n t p r o p p a n t
t r a n s p o r t c a p a b i l i t i e s l e a d i n g t o f o r m a t i o n o f a sand bank t h a t , as i t b u i l d s ,
w i l l a c t t o c r e a t e p r e s s u r e d i f f e r e n t i a l across t h e c r a c k c a u s i n g f l u i d t o en-
t e r o t h e r secondary f r a c t u r e s . Aspects o f d e n d r i t i c s t i m u l a t i o n o f n a t u r a l l y
j o i n t e d r e s e r v o i r s a r e a l s o d i s c u s s e d by HANNAH (1976) and HUBBARD & PIERSON
( 1 9 8 6 ) . A p p l i c a t i o n o f r o c k s a l t as d i v e r t i n g agent f o r s t i m u l a t i o n b l o c k s t a -
ges i s a l s o r e p o r t e d by HUCKABEE (1988).
system. O n l y h y d r a u l i c f r a c t u r i n g can g i v e r i s e t o s u b s t a n t i a l p r o d u c t i v i t y i m -
provement by exposing f r e s h surfaces and g e n e r a t i n g new i n t e r s e c t i o n s through
t h e t i g h t m a t r i x a l o n g w h i c h h i t h e r t o i n a c c e s s i b l e r e s e r v e s can be a c q u i r e d ,
w i t h t h e n n a t u r a l c r a c k s t h a t a r e c r o s s e d b y t h e induced f r a c t u r e and t h u s t i e d
i n t o t h e a c t i v e system connected d i r e c t l y t o t h e b o r e h o l e a l s o a c h i e v i n g c o n s i -
d e r a b l e s i g n i f i c a n c e f o r p r o d u c t i o n c o n t r i b u t i o n , and i n t h i s case p r o p p i n g o f
n a t u r a l f r a c t u r e s a s c e r t a i n i n g t h a t t h e y s t a y open a l s o w i t h r e t u r n i n g c l o s u r e
s t r e s s and keep b e i n g permeable and c o n d u c t i v e hydrocarbon d e l i v e r y p a t h s t o
t h e main h y d r a u l i c f r a c t u r e stem and t h e r e b y u l t i m a t e l y t o t h e w e l l b o r e .
N a t u r a l f r a c t u r e p r o p p i n g r e s u l t s i n s i m p l e a c c e l e r a t i o n by f a s t e r f l o w o f
t h e hydrocarbons t h a t a r e a l r e a d y w i t h i n t h e reach o f t h e e x i s t i n g d r a i n a g e p a t -
t e r n t o t h e w e l l b o r e as a consequence o f i n c r e a s i n g c o n d u c t i v i t y o f t h e f l o w
paths. Concerning comparative assessment o f e f f e c t i v i t y , h y d r a u l i c f r a c t u r e s
have t h e advantage o f b e i n g f r e s h s u r f a c e s , whereas many n a t u r a l c r a c k s can be
c l a y - c o v e r e d o r m i n e r a l i z e d which may c o n s i d e r a b l y reduce t h e i r p e r m e a b i l i t y
and/or c o n d u c t i v i t y . I n a d d i t i o n , t h e d i s t r i b u t i o n o f n a t u r a l f r a c t u r e s i n t h e
g e o l o g i c a l column i s heterogeneous, w i t h t i g h t gas sands c o n t a i n i n g v e r y few na-
t u r a l cracks, whereas h i g h - p e r m e a b i l i t y sandstones and carbonates have a l o t o f
natural fractures.
I f l o n g - t e r m p r o d u c t i o n m a x i m i z a t i o n i s d e s i r e d t o be achieved, h y d r a u l i c o r
e x p l o s i v e f r a c t u r e s s h o u l d be i n t e r c o n n e c t e d w i t h t h e s m a l l e s t n a t u r a l c r a c k
system f o r r e c o v e r y f a c t o r o p t i m i z a t i o n . On t h e o t h e r hand, i f opening-up o f
t h e f o r m a t i o n and h i g h i n i t i a l p r o d u c t i o n r a t e s a r e wanted, h y d r a u l i c o r e x p l o -
s i v e f r a c t u r e s s h o u l d be i n t e r c o n n e c t e d w i t h t h e l a r g e s t n a t u r a l c r a c k system.
T h i s guarantees good f l o w r a t e s , b u t as a consequence o f o n l y l a r g e m a t r i x
b l o c k s b e i n g i n c l u d e d i n t h e coarse network, r e c o v e r y f a c t o r s a r e low, whereas
e n c l o s u r e o f s m a l l m a t r i x b l o c k s by t h e f o r m e r t e c h n i q u e r e s u l t s i n good a r e a l
d r a i n a g e and h i g h r e c o v e r y f a c t o r s .
The environment f o r r e f r a c t u r i n g o f a l r e a d y e a r l i e r s t i m u l a t e d b o r e h o l e s as
w e l l as i n i t i a l f r a c t u r i n g o f l a t e - s t a g e i n f i l l p r o d u c t i o n p o i n t s i s d e p l e t e d
r e s e r v o i r pore p r e s s u r e which i n c r e a s e s t h e c o n f i n i n g s t r e s s c o n t r a s t between
pay zone and s h a l e b a r r i e r s , t h e r e b y a l l o w i n g b e t t e r f r a c t u r e h e i g h t growth con-
t r o l ( c f . s e c t i o n 4.2.2.) which l e a d s t o l o w e r p r o p p a n t q u a n t i t y b e i n g r e q u i r e d
t o p l u g t h e s m a l l e r c r a c k (HUEBINGER, WEBSTER, CHISHOLM, VENDITTO & HUNT 1988).
by t h e s i m u l t a n e o u s US $ weakness; c f . s e c t i o n 2 . 2 . 1 . 3 . ) , r e s t i m u l a t i o n o f
e x i s t i n g w e l l s t o increase production r a t e s and/or economically recoverable r e -
s e r v e s has become an a l t e r n a t i v e t o e x p l o r a t i o n o r d r i l l i n g d e v e l o p m e n t w e l l s
(CONWAY, McMECHAN, McGOWEN, BROWN, CHISHOLM & VENDITTO 1985; c f . s e c t i o n
2.2.1.5.3.). Production increases r e a l i z e d from r e f r a c t u r i n g i n several areas
have d e m o n s t r a t e d t h a t r e c o m p l e t i o n o f c e r t a i n w e l l s c a n be one o f t h e b e s t i n -
v e s t m e n t o p p o r t u n i t i e s p r e s e n t l y a v a i l a b l e . Improvement o f t h e e f f e c t o f t h e
o r i g i n a l s t i m u l a t i o n b y t h e renewed o p e r a t i o n c a n b e a c h i e v e d because o f r e c e n t
advances i n f r a c t u r i n g t e c h n o l o g y e m p l o y i n g more e f f i c i e n t f l u i d s t h a t a r e c a -
pable o f transporting higher proppant concentrations, with i n combination with
m o d i f i e d s u r f a c e e q u i p m e n t now t r e a t m e n t s b e i n g a b l e t o b e p e r f o r m e d t h a t i n
t e r m s of f l u i d and p r o p p a n t volume as w e l l as p r o p p a n t s a t u r a t i o n w e r e p r e v i o u s -
l y n o t possible.
As a consequence o f p r o g r e s s i v e l y i n c r e a s i n g e x p e r i e n c e f r o m e a r l i e r t r e a t -
ments and r e s u l t i n g d e s i g n o p t i m i z a t i o n s f o r s u c c e s s i v e o p e r a t i o n s b o t h i n con-
nection w i t h r e f r a c t u r i n g o f o l d w e l l s long time a f t e r the o r i g i n a l s t i m u l a t i o n
j o b s and i n r e l a t i o n s h i p w i t h f r a c t u r i n g campaigns in new f i e l d s w i t h s h o r t p e -
r i o d s o f t i m e between t h e i n d i v i d u a l t r e a t m e n t s , an e v o l u t i o n o f f r a c t u r e o p e r a -
t i o n d e s i g n and p e r f o r m a n c e (TINDELL, NEAL & HUNTER 1981) t a k e s o f t e n p l a c e
f r o m e a r l y more o r l e s s e x p e r i m e n t a l s t a g e s t h r o u g h advanced r o u t i n e phases u p
t o a m a t u r e h i g h - t e c h n o l o g y l e v e l . HOWARD & FAST ( 1 9 7 0 a ) summarize t h e p u r p o s e
o f r e f r a c t u r i n g as b e i n g e x t e n s i o n o f t h e e x i s t i n g f r a c t u r e system, r e o p e n i n g
o f p r e v i o u s l y g e n e r a t e d c r a c k s , w a s h i n g o f f r a c t u r e f a c e s , r e p l e n i s h i n g o f em-
bedded p r o p p a n t s , and o p e n i n g o f new c r a c k s i n p r e v i o u s l y u n s t i m u l a t e d i n t e r -
v a l s . The o u t l i n e as f o l l o w s i l l u s t r a t e s w e l l p e r f o r m a n c e a f t e r o r i g i n a l s t i m u -
l a t i o n t r e a t m e n t and c h a r a c t e r i z e s a l s o t h e c o m p a r a b l e a p p r o a c h o f r e f r a c t u r i n g
c a n d i d a t e s e l e c t i o n and m i n i f r a c t u r e c a l i b r a t i o n t e s t e v a l u a t i o n .
4.8.9.1.1.1.General aspects
The f i r s t c l a s s c o m p r i s e s w e l l s w i t h i n s u f f i c i e n t p r o d u c t o n i n c r e a s e f r o m
t h e f i r s t h v d r a u l i c s t i m u l a t i o n .job due t o p r e m a t u r e s c r e e n o u t f a i l u r e . A n a l y -
s i s o f t r e a t i n g p r e s s u r e f r o m 'the f i r s t o p e r a t i o n i s n e c e s s a r y t o i d e n t i f y t h e
p r o b l e m and t o m o d i f y t h e second t r e a t m e n t such as t o overcome t h e f o r m a t i o n
c h a r a c t e r i s t i c s t h a t cause t h e f i r s t j o b t o f a i l ( c f . CONWAY, McGDWEN, GUNDER-
SON & KING 1 9 8 5 ) . The second g r o u p i n c l u d e s b o r e h o l e s w i t h i n s u f f i c i e n t p r o d u c -
t i o n i n c r e a s e f o l l o w i n g s u c c e s s f u l pumping o f t h e f i r s t f r a c t u r e o p e r a t i o n . A
m o d i f i e d r e f r a c t u r i n g p r o c e d u r e has t o b e s e t u p w h i c h i s p r o m i s i n g i n t e r m s of
b o t h t e c h n i c a l and e c o n o m i c a l a s D e c t s .
62 1
The t h i r d c l a s s c o n t a i n s w e l l s t h a t were f o r m e r l y a l r e a d y s u c c e s s f u l l y f r a c -
t u r e d , b u t p r o d u c t i o n has f a l l e n below p r o j e c t e d d e c l i n e l e v e l s i n t h e mean-
t i m e . S e v e r i t y and t i m e frame o f t h e abnormally reduced p r o d u c t i o n h e l p t o de-
t e r m i n e t h e degree o f m o d i f i c a t i o n o f t h e o r i g i n a l d e s i g n which i s necessary
f o r s u c c e s s f u l r e s t i m u l a t i o n . The f o u r t h assemblage bears b o r e h o l e s w i t h suc-
cessful o r i g i n a l treatment t h a t are s t i l l producing a t projected decline r a t e s .
I n t h i s case, t h e main q u e s t i o n i s whether improvements i n f r a c t u r i n g t e c h n o l o -
gy have made i t p o s s i b l e t o achieve a l a r g e enough p r o d u c t i o n i n c r e a s e o v e r
t h a t from the f i r s t s t i m u l a t i o n j o b t o j u s t i f y the c o s t o f the r e f r a c t u r i n g
t r e a t m e n t (CONWAY, McMECHAN, McGOWEN, BROWN, CHISHOLM & VENDITTO 1 9 8 5 ) .
s i n g t h e o i l i n t h e m a r g i n a l r e s e r v o i r a r e t h e c o s t f o r r e c o m p l e t i o n and s t i m u -
l a t i o n , as t h e w e l l i s a l r e a d y t h e r e and would a f t e r w a r d s anyway have t o be
plugged w i t h cement, and a l s o a f t e r up t o s e v e r a l decades o f p r o d u c t i o n f r o m
t h e main t a r g e t h o r i z o n t h e r e i s n o t h i n g l e f t f o r s t i l l w r i t i n g o f f , and l o n g -
term e x p l o i t a t i o n has r a t h e r n o t o n l y p a i d o f f a l l t h e p r e v i o u s investment, b u t
a l s o g i v e n r i s e t o c o n s i d e r a b l e p r o f i t . Aspects o f l a t e d e p l e t i o n stage and end
o f f i e l d l i f e economics i n N o r t h Sea hydrocarbon patches a r e o u t l i n e d by KEMP,
KELLAS & ROSE ( 1 9 8 7 ) .
F i e l d examples o f l a r g e - s c a l e r e f r a c t u r i n g w i t h h i g h p r o p p a n t c o n c e n t r a t i o n s
i n r e s e r v o i r s t h a t have f o r m e r l y been s t i m u l a t e d w i t h s m a l l - s c a l e t r e a t m e n t s
and l o w p r o p p a n t s a t u r a t i o n s r e v e a l a s i g n i f i c a n t i n c r e a s e i n p r o d u c t i o n r a t e
and c o m p a r a t i v e l y r a p i d p a y - o u t e v e n i f t h e f r a c t u r i n g j o b expenses a p p r o a c h
50 % o f t h e t o t a l w e l l c o s t s (BRINKMANN 1982; GREGORCZYK, PAULS, HOLTMYER, VEN-
DITTO & CHISHOLM 1984). R e f r a c t u r i n g does n o t o n l y a p p l y f o r renewed t r e a t m e n t s
months o r y e a r s a f t e r t h e o r i g i n a l o p e r a t i o n s , b u t a l s o f o r c o n t i n u a t i o n o f
j o b s a f t e r s e v e r a l days i n c a s e o f n e c e s s a r y i n t e r r u p t i o n o f t h e pumping sche-
d u l e due t o bad w e a t h e r c o n d i t i o n s o r s e v e r e m e c h a n i c a l p r o b l e m s w i t h t h e e q u i p -
ment (PEARSON, LYNCH, SCHMIDT & McCASLIN 1 9 8 8 ) .
627
I n a d d i t i o n , f r a c t u r e s generated by e x p l o s i v e d e t o n a t i o n may o f t e n a l s o i n -
t e r s e c t l a r g e r p o r t i o n s o f t h e pay zones t h a t were n o t a d e q u a t e l y tapped by t h e
e a r l i e r h y d r a u l i c s t i m u l a t i o n t r e a t m e n t s . The l a r g e f l u s h i n p r o d u c t i o n r e s u l t -
i n g f r o m e x p l o s i v e r e f r a c t u r i n g o f w e l l s t h a t had been p r e v i o u s l y h y d r a u l i c a l l y
s t i m u l a t e d u n d e r l i n e s t h e s i g n i f i c a n t b e n e f i t o f stem-induced e x p l o s i v e r e t r e a t -
ments i n o r d e r t o a c q u i r e new p a r t s o f t h e r e s e r v o i r t h a t have so f a r n o t been
d r a i n e d by t h e h y d r a u l i c a l l y - i n d u c e d c r a c k . Combination o f h y d r a u l i c and e x p l o -
s i v e f r a c t u r i n g a r e p a r t i a l l y r e v i v i n g o i l - w e l l s h o o t i n g by f i r i n g e x p l o s i v e
charges which has been abundantly c a r r i e d o u t p r i o r t o i n t r o d u c t i o n o f hydrau-
l i c f r a c t u r i n g t o t h e hydrocarbon market, w i t h w e l l s h o o t i n g a i m i n g on f r a c t u -
r i n g o r r u b b l i z i n g o f t h e r e s e r v o i r i n o r d e r t o i n c r e a s e b o t h i n i t i a l f l o w and
u l t i m a t e r e c o v e r y o f o i l , w a t e r and gas w e l l s (GRANT, DUVALL, OBERT, ROUGH & AT-
CHISON 1950).
4.8.10.1. Proppant d i s s o l u t i o n
Concerning c o m b i n a t i o n o f a c i d and proppant f r a c t u r i n g (cf. section
4.5.4.2.), a t t e n t i o n has t o be p a i d t o t h e f a c t t h a t under a c i d c o n d i t i o n s , na-
t u r a l q u a r t z sand has t h e l o w e s t s o l u b i l i t y i n HCl/HF a c i d (CHEUNG 1985, COBB &
FARRELL 1986). S i n t e r e d b a u x i t e and alumina o x i d e and s i l i c a t e proppants d i s -
s o l v e more o r l e s s q u i c k l y when exposed t o HCl/HF-acid by l e a c h i n g and forma-
t i o n o f p i t s i n t h e p a r t i c l e s . The r a t e o f s o l u b i l i t y i n c r e a s e s w i t h h i g h e r HF
c o n c e n t r a t i o n s , l o n g e r exposure t i m e t o a c i d , and a g i t a t i o n o f t h e f l u i d ( c f .
s e c t i o n 1 . 3 . 3 . 2 . ) . HCl/HF-mixtures i n t h e r a t i o 12 : 3 a t t a c k a l l t h e proppants
much more r a p i d l y than e i t h e r h y d r o c h l o r i c a c i d o r h y d r o f l u o r i c a c i d i n d i v i d u a l -
l y . The presence o f c o r r o s i o n i n h i b i t o r s ( c f . s e c t i o n 4.5.1.1.3.2.) which a r e
t o p r o t e c t t h e t u b i n g s o n l y slow down, b u t do n o t s t o p t h e d i s s o l u t i o n r a t e o f
alumina o x i d e - c o n t a i n i n g p r o p p a n t s .
I n v e r s e l y , f i r s t a c i d i z i n g o r a c i d f r a c t u r i n g and second h y d r a u l i c p r o p p a n t
f r a c t u r i n g could r e s u l t i n propagation o f the large p r o p p a n t - i n f i l l e d crack i n
another d i r e c t i o n o r a l o n g o t h e r predetermined cleavage p l a n e s than t h e a c i d - i n -
duced v o i d spaces, which would mean t h a t no c o m b i n a t i o n e f f e c t i s achieved, b u t
t h e two s e p a r a t e s t e p s o f o p e r a t i o n r a t h e r a c t i n d i v i d u a l l y and s p a t i a l l y d i s -
t i n c t . Simultaneous p r o p p a n t and a c i d f r a c t u r i n g guarantees t h a t a f t e r t h e main
r e a c t i o n p e r i o d o f t h e a c i d , t h e h y d r a u l i c a l l y induced and c h e m i c a l l y e n l a r g e d
f r a c t u r e i s i n f i l l e d by t h e proppants which s u p p o r t t h e whole f i n a l geometry
and shape o f t h e c r a c k .
630
From t h e d i s c u s s e d p o i n t s , c o n c l u s i o n c a n t h u s b e made t h a t m i n i f r a c t u r i n g
and r e l a t e d s m a l l - s c a l e s t i m u l a t i o n i s a h i g h - r a n k means t o expand t h e h y d r a u -
l i c p r o p p a n t f r a c t u r i n g m a r k e t i n b o t h Western and E a s t e r n Europe b y n o t o n l y
a l l o w i n g t o c u t s t i m u l a t i o n c o s t , b u t a l s o p e r m i t t i n g t o b e t t e r j u s t i f y t h e ap-
p r o a c h o f u n c o n v e n t i o n a l o i l and gas r e s e r v o i r s a t l e a s t a t an e x p e r i m e n t a l
s t a g e where so f a r no sound t e c h n i c a l and e c o n o m i c a l s t i m u l a t i o n c o n c e p t has
631
man-made p r o p p a n t . S h o r t e r f r a c t u r e s i n m o d e r a t e - t o h i g h - p e r m e a b i l i t y r e s e r -
v o i r s r e q u i r e a l s o e f f i c i e n t m u l t i l a y e r p r o p p i n g t o a v o i d embedment ( c f . sec-
t i o n 4.3.3.1.). The f o l l o w i n g d i s c u s s i o n c o n c e n t r a t e s on r e s e r v o i r p e r m e a b i l i t y
and f r a c t u r e l e n g t h , n e a r - w e l l b o r e damage zone bypass, and f r a c t u r e f l o w c a p a c i -
t y and l e n g t h o p t i m i z a t i o n .
t h e r a d d i t i o n a l p r o d u c t i o n ( t h i s a p p l i e s f o r excess o f f r a c t u r e l e n g t h , whereas
a d d i t i o n a l c r a c k h e i g h t may have a p o s i t i v e impact on w e l l p r o d u c t i v i t y ; CIPOL-
LA & LEE 1987).
When t h e e f f e c t i v e i n - s i t u r e s e r v o i r p e r m e a b i l i t y i s g r e a t e r than a b t . 0 . 1
md, t h e d e s i r e d f r a c t u r e l e n g t h i s g e n e r a l l y a b t . 1,000 f t ( a b t . 300 m) o r
l e s s , whereas i n t i g h t pay h o r i z o n s w i t h l e s s than 0 . 1 md, p r o d u c t i o n can be a l -
most d i r e c t l y p r o p o r t i o n a l t o c r a c k l e n g t h b e f o r e boundary c o n d i t i o n s a r e r e a -
ched and w i t h adequate f r a c t u r e f l o w c a p a c i t y , t h e g e n e r a l r u l e i s t h e l o n g e r
t h e crack, t h e h i g h e r t h e p r o d u c i n g r a t e . I n t i g h t r e s e r v o i r s , thus f r a c t u r e
l e n g t h i s u s u a l l y a b t . 2,500 - 4,500 f t ( a b t . 750 - 1,500 m; BAKER 1981, VEATCH
1983), w i t h l o n g e r f r a c t u r e s p a r t i c u l a r l y b e i n g necessary i n l e n t i c u l a r i n s t e a d
o f c o n t i n u o u s b l a n k e t sandstone pay segments ( c f . s e c t i o n 3 . 4 . 1 . ) . MEEHAN,
HORNE & A Z I Z (1988) o u t l i n e e f f e c t s o f r e s e r v o i r h e t e r o g e n e i t y and f r a c t u r e a z i -
muth on o p t i m i z a t i o n o f f r a c t u r e l e n g t h and w e l l spacing.
I n r e s e r v o i r s where f r a c t u r i n g i s an i n t e g r a l p a r t o f t h e d e v e l o p m e n t p r o -
gram, w e l l s p a c i n g and a p p r o p r i a t e f r a c t u r e l e n g t h r e q u i r e m e n t s a r e paramount
(VEATCH 1986; c f . s e c t i o n 2 . 3 . 4 . ) . The i m p a c t o f l a t e t i m e w e l l i n t e r f e r e n c e
f r o m o v e r l a p p i n g d r a i n a g e a r e a s o f i n e f f i c i e n t w e l l p a t t e r n s on economics i s
c o n s i d e r a b l y i n f l u e n c e d b y f r a c t u r e a z i m u t h w h i c h has a p r o m i n e n t c o n t r o l on
w e l l s p a c i n g i n o r d e r t o p r e v e n t unwanted c r a c k c o n n e c t i o n and c u t t i n g o f f d r a i -
nage p a t h s . BARBA ( 1 9 8 8 ) comments on r e s e r v o i r j u s t i f i c a t i o n f o r m a x i m i z i n g hy-
draulic fracture length.
I n many c a s e s , however, t h e a v e r a g e t r e a t m e n t a c h i e v e s o n l y a b t . 70 % o f t h e
designed f r a c t u r e length, i m p l y i n g t h a t t h e a c t u a l c r a c k i s w i d e r and s h o r t e r
and f l u i d l o s s i s l a r g e r t h a n p r e d i c t e d b y c o n v e n t i o n a l d e s i g n t e c h n i q u e s , and
t h e b a r r i e r s c o n t r o l l i n g f r a c t u r e h e i g h t m i g h t be u n d e r e s t i m a t e d . W h i l e i n r e -
s e r v o i r s w i t h p e r m e a b i l i t i e s o f 0 . 0 0 1 - 0 . 0 5 md and w i t h f r a c t u r e l e n g t h s o f
500 - 1,500 f t ( 1 5 0 - 500 m), e v e n c r u s h e d sand o r p r o p p a n t s u s u a l l y p r o v i d e
s u f f i c i e n t c o n d u c t i v i t y t o a d e q u a t e l y d r a i n t h e p a y zone ( c f . s e c t i o n 4 . 1 2 . 4 . ) ,
c r u s h i n g a n d / o r embedment o f p r o p p a n t s c a n c r e a t e s e r i o u s p r o b l e m s i n o t h e r h y -
drocarbon-bearing i n t e r v a l s .
Low f r a c t u r e c o n d u c t i v i t y g i v e s r i s e t o an e s s e n t i a l l y r a d i a l f l o w p a t t e r n
i n t h e r e s e r v o i r ( c f . s e c t i o n 4 . 1 1 . 3 . ) , whereas h i g h f r a c t u r e c o n d u c t i v i t y t r i g -
g e r s an u n i q u e f l o w p a t t e r n , and an u n i q u e h i s t o r y m a t c h i s o n l y o b t a i n e d when
the dimensionless f r a c t u r e c o n d u c t i v i t y i s 10 o r g r e a t e r ( c f . s e c t i o n
4 . 8 . 1 1 . 3 . ) . A s t h e m a j o r i t y o f p r o p p e d f r a c t u r e l e n g t h s a p p e a r s t o have r e a c h e d
o n l y a b t . 70 % o f t h e d e s i g n e d l e n g t h s (HOLDITCH & LEE 1979, SCOTT 1 9 7 9 ) , i t
may be a d v i s a b l e t o o v e r d e s i g n a s t i m u l a t i o n t r e a t m e n t i n t e r m s o f l e n g t h , espe-
c i a l l y when s e l e c t i o n o f f r a c t u r e b a r r i e r s i s d i f f i c u l t . C o n c e r n i n g e x c e s s i v e
c r a c k l e n g t h , l a r g e f r a c t u r e s u r f a c e a r e a s do n o t n e c e s s a r i l y p r o d u c e p r o p o r t i o -
n a l l y more, w i t h o f f t a k e f r o m any g i v e n f o r m a t i o n a l s o b e i n g c o n t r o l l e d b y non-
homogeneous p e r m e a b i l i t y d i s t r i b u t i o n , c a p i l l a r y p o r e s i z e , c r u s h e d p r o p p a n t
beds and f l u i d i n t e r f a c i a l t e n s i o n (DERBY & SMITH 1 9 7 9 ) .
F r a c t u r e l e n g t h has t o be o p t i m i z e d by v a r i a t i o n o f c r a c k c o n d u c t i v i t y , b u t
a l s o c a u t i o n has t o be e x e r c i s e d t o c o n t a i n t h e f r a c t u r e w i t h i n t h e planned v e r -
t i c a l i n t e r v a l f o r r e s e r v o i r e n g i n e e r i n g and e n v i r o n m e n t a l s a f e t y reasons ( c f .
s e c t i o n 4.2.2.). As a r u l e o f thumb, h i g h - p e r m e a b i l i t y r e s e r v o i r s r e q u i r e h i g h
f r a c t u r e c o n d u c t i v i t i e s b u t do n o t need deeply p e n e t r a t i n g cracks, whereas low-
p e r m e a b i l i t y f o r m a t i o n s demand d e e p l y p e n e t r a t i n g f r a c t u r e s b u t can t o l e r a t e l o -
wer c r a c k c o n d u c t i v i t i e s (VEATCH 1983).
636
I n t e r m s o f f r a c t u r e c o n d u c t i v i t y v s . l e n g t h , a t t e n t i o n has a l s o t o b e p a i d
t o c o n d u c t i v i t y v a r i a t i o n s a l o n g t h e e x t e n s i o n o f t h e f r a c t u r e w i n g s away f r o m
t h e b o r e h o l e ( c f . s e c t i o n 4 . 3 . 6 . ) . F r a c t u r e c o n d u c t i v i t y i s i n p r a c t i c e a de-
c r e a s i n g f u n c t i o n o f d i s t a n c e f r o m t h e w e l l b o r e (BENNETT, ROSATO, REYNOLDS &
RAGHAVAN 1 9 8 1 ) . I f f r a c t u r e c o n d u c t i v i t y d e c r e a s e s m o n o t o n i c a l l y w i t h d i s t a n c e
from the borehole, then a t l a t e production time t h e v a r i a b l e f r a c t u r e conducti-
v i t y s o l u t i o n s behave l i k e a c o n s t a n t c o n d u c t i v i t y c r a c k w i t h c o n d u c t i v i t y
equal t o t h e a r i t h m e t i c c o n d u c t i v i t y average. Decreasing f r a c t u r e c o n d u c t i v i t y
a l o n g t h e c r a c k e x t e n s i o n c a n be due t o c h a n g i n g p r o p p a n t t y p e s a n d / o r g r a i n
s i z e as a consequence o f t a i l - i n o p e r a t i o n s , o r due t o n a r r o w i n g f r a c t u r e w i d t h
away f r o m t h e w e l l b o r e i n d i r e c t i o n o f t h e c r a c k t i p . I n c a s e o f p r e s e n c e o f a
l o w e r c o n d u c t i v i t y zone i n t h e f r a c t u r e r e a c h , t h e c r a c k l i m i t s t h e c a p a c i t y o f
h i g h e r c o n d u c t i v i t y i n t e r v a l s beyond i t t o s u p p l y f l u i d o r gas t o t h e w e l l .
F r a c t u r e c o n d u c t i v i t y n e a r t h e b o r e h o l e c a n be d e t e r m i n e d o n l y i f d a t a a r e r e -
corded d u r i n g t h e b i l i n e a r f l o w p e r i o d .
F o r m a t i o n p e r m e a b i l i t y , f r a c t u r e c o n d u c t i v i t y and c r a c k p e n e t r a t i o n i n terms
o f length o f the drainage path are a f f e c t i n g production r a t e f o l d s o f increase
and r e c o v e r a b l e r e s e r v e i n c r e a s e s (VEATCH 1986). Cash f l o w f r o m r a t e a c c e l e r a -
t i o n has a s i g n i f i c a n t impact on economics even w i t h o u t any r e s e r v e i n c r e a s e .
D i s t i n c t i o n has t o be made n o t o n l y between f l u i d - c r e a t e d and a c t u a l l y - p r o p p e d
f r a c t u r e l e n g t h ( c f . s e c t i o n 6.2.1.5.2.), b u t a l s o between propped and e f f e c -
t i v e f r a c t u r e l e n g t h (ZAHNER & CRAFTON 1985). E f f e c t i v e f r a c t u r e l e n g t h i s t h e
p o r t i o n o f propped f r a c t u r e l e n g t h which c o n t r i b u t e s t o p r o d u c t i o n and i s smal-
l e r than t o t a l propped f r a c t u r e l e n g t h due t o f o r m a t i o n damage a d j o i n i n g t o t h e
c r a c k w a l l by i n c r e a s i n g r e l a t i v e w a t e r p e r m e a b i l i t y and w a t e r i m b i b i t i o n which
a r e r i s i n g w i t h b o t h t i m e and s u r f a c e area o f exposure t o i n v a d i n g f r a c t u r i n g
f l u i d s . R e d u c t i o n o f c r a c k area by i n c r e a s i n g r e l a t i v e w a t e r p e r m e a b i l i t y and
water i m b i b i t i o n thus represents reduction o f f r a c t u r e length a t the bottom o f
t h e l i n e i f c r a c k h e i g h t i s c o n s i d e r e d t o be c o n s t a n t .
4.3.6.). CINCO-LEY, SAMANIEGO & DOMINGUEZ ( 1 9 7 8 ) and AGARWAL, CARTER & POLLOCK
( 1 9 7 9 ) recommend as a r u l e - o f - t h u m b t o d e s i g n f r a c t u r e f l o w c a p a c i t y t o be a t
l e a s t 10 w h i c h a c c o r d i n g t o t h e i n v e s t i g a t i o n s o f ELBEL ( 1 9 8 5 ) has o b v i o u s bene-
f i t s , b u t on t h e o t h e r hand r e q u i r e s e i g h t t i m e s t h e amount o f p r o p p a n t t h a n
f o r a v a l u e o f 1 . 2 6 . O p t i m i z a t i o n m o d e l l i n g can be p e r f o r m e d g i v i n g p r o d u c t i o n
f o r e c a s t s f o r v a r i o u s e q u a l p r o p p a n t volume f r a c t u r e g e o m e t r i e s w i t h v a r i o u s
formation permeabilities, constant f r a c t u r e length w i t h d i f f e r e n t proppant volu-
mes, and e q u a l f r a c t u r e l e n g t h and p r o p p a n t volume w i t h v a r y i n g p r o p p a n t d i s t r i -
b u t i o n s . Square d r a i n a g e s i m u l a t i o n c a n be r e p l a c e d b y more a p p r o p r i a t e r e c t a n -
g u l a r d r a i n a g e m o d e l l i n g i n c a s e o f l o n g f r a c t u r e s i n t i g h t r e s e r v o i r s (HOL-
DITCH, JENNINGS, NEUSE & WYMAN 1978), and i f f r a c t u r e a z i m u t h (SMITH, HOLMAN,
FAST & COVLIN 1978) i s known and t h e w e l l s c a n be spaced f o r r e c t a n g u l a r d r a i -
nage, t h e n i t may be p o s s i b l e t o economize t h e t r e a t m e n t b y d e s i g n i n g f o r l o w e r
f r a c t u r e f l o w c a p a c i t i e s . Crack c o n d u c t i v i t y i n c r e a s e can be f u r t h e r a c h i e v e d
b y improvement o f gas p e r m e a b i l i t y w i t h i n t h e f r a c t u r e p o s s i b l y by r e m o v a l o f
s t i m u l a t i o n f l u i d o r b y f l u i d s e g r e g a t i o n , as w e l l as b y s u s t a i n e d p r o d u c t i o n
(SCOTT 1 9 7 9 ) .
Proppant t r a n s p o r t e f f e c t i v i t y i s d e c i s i v e f o r t h e success o f a h y d r a u l i c
f r a c t u r i n g j o b , because f r a c t u r e c o n d u c t i v i t y i s c o n t r o l l e d b y p r o p p a n t d i s t r i -
b u t i o n (NOVOTNY 1 9 7 7 ) . As t h e s l u r r y t r a v e l s away f r o m t h e w e l l b o r e a l o n g t h e
c r a c k , p r o p p a n t s and f l u i d a r e h e a t e d and t h e r e s e r v o i r r o c k i s c o o l e d ( c f . s e c -
t i o n 4.3.4.6.1.4.). Because c a r r i e r f l u i d i s c o n t i n u o u s l y l o s t t o t h e f o r m a t i o n
b y l e a k o f f , p r o p p a n t c o n c e n t r a t i o n and s l u r r y v i s c o s i t y i n c r e a s e and f l u i d v e l o -
c i t y d i m i n i s h e s . F r a c t u r e w i d t h a l s o d e c r e a s e s away f r o m t h e w e l l b o r e w h i c h a l -
t e r s f l u i d v e l o c i t y . As i s c a n n o t b e assumed t h a t e v e n a c o m p l e t e l y s u s p e n d i n g
f l u i d c a r r i e s t h e proppants t o t h e t i p s a t t h e end o f t h e f r a c t u r e , l e n g t h o f
the p r o p p a n t - f l u i d s l u r r y i s u s u a l l y a b t . 2/3 o f t h e t o t a l f r a c t u r e l e n g t h .
I t i s in p r a c t i c e c e r t a i n l y n o t e a s y t o r e a c h e x a c t l y t h e optimum p o i n t o f
t h e n e t revenue curve a t which c o s t t o achieve l o n g e r f r a c t u r e s s t a r t s t o ex-
ceed t h e r e v e n u e g e n e r a t e d b y p r o d u c t i o n f r o m t h e a d d i t i o n a l f r a c t u r e l e n g t h
(VEATCH 1983, 1 9 8 6 ) , b u t t h i s optimum s o l u t i o n c a n be c l o s e l y approached espe-
c i a l l y i n l a r g e f i e l d - w i d e campaigns a f f e c t i n g up t o s e v e r a l dozens o f w e l l s i n
one b i g p a t c h where s u f f i c i e n t c o m p a r i s o n o f t r e a t m e n t s u c c e s s and e c o n o m i c a l
payback c a n be done between t h e i n d i v i d u a l w e l l s . ZAHNER & CRAFTON ( 1 9 8 5 ) a l s o
emphasize t h a t t h e r e i s no c o r r e l a t i o n between p e r f o r m a n c e and p r o p p e d f r a c t u r e
l e n g t h beyond a maximum and c o n s e q u e n t l y optimum v a l u e o f t h e l a t t e r .
I n terms o f o p e r a t i o n s , i t i s e a s i e r t o c r e a t e l o n g f r a c t u r e s i n t h i n r e s e r -
v o i r s t h a n i n t h i c k p a y f o r m a t i o n s (JOSH1 1 9 8 7 ) . W h i l e g e n e r a t i o n o f s h o r t f r a c -
t u r e s o f a b t . 100 - 200 f t ( 3 0 - 70 m) l e n g t h i s q u i t e e a s y and cheap, c r e a t i o n
o f l o n g f r a c t u r e s o f a b t . 3,000 f t (1,000 m) l e n g t h i s b o t h d i f f i c u l t and expen-
s i v e (FAST, HOLMAN & COVLIN 1 9 7 7 ) . A s p e c t s o f f r a c t u r e t r e a t m e n t o p t i m i z a t i o n
639
F r a c t u r e h e i g h t s e l e c t i o n i s t h e most i m p o r t a n t v a r i a b l e i n h y d r a u l i c t r e a t -
ment design, because i t d i c t a t e s volumes and r a t e s r e q u i r e d f o r e x e c u t i o n o f
t h e o p e r a t i o n (GARBIS, BROWN & MAURITZ 1985). F r a c t u r e h e i g h t can be d i v i d e d
i n t o n e t h e i g h t r e p r e s e n t i n g t h e amount o f zone where f l u i d l e a k o f f occurs, and
gross h e i g h t b e i n g t h e d i s t a n c e between zone b a r r i e r s .
Three-dimensional r e s e r v o i r s i m u l a t i o n s t u d i e s i n d i c a t e t h a t propped f r a c -
t u r e h e i g h t i n excess o f t h e p r o d u c t i v e t h i c k n e s s o f t h e r e s e r v o i r can add t o
w e l l p r o d u c t i v i t y , p a r t i c u l a r l y when f r a c t u r e c o n d u c t i v i t y i s r e l a t i v e l y low
compared t o f o r m a t i o n p e r m e a b i l i t y (CIPOLLA & LEE 1987). The magnitude o f t h e
p r o d u c t i v i t y increase i s a f u n c t i o n o f the dimensionless crack flow capacity
and excess h e i g h t . F r a c t u r e h e i g h t e x t e n d i n g above and below t h e r e s e r v o i r i n t o
n o n - p r o d u c t i v e s t r a t a can s i g n i f i c a n t l y a f f e c t t r a n s i e n t p r e s s u r e b e h a v i o u r o f
640
v e r t i c a l l y f r a c t u r e d w e l l s . I n t e r m s o f p r o p p a n t s e l e c t i o n and c r a c k d e s i g n , e x -
cess f r a c t u r e h e i g h t can r e s u l t i n requirement o f l e s s proppant q u a n t i t y f o r a
given crack length ( c f . section 4.3.), necessity o f a less conductive (and the-
r e f o r e e x p e n s i v e ) p r o p p a n t t y p e ( c f . s e c t i o n 1 . 3 . 2 . ) , i n c r e a s e o f t h e optimum
economic f r a c t u r e l e n g t h ( c f . s e c t i o n 4 . 8 . 1 1 . ) a n d / o r i n c r e a s e d e s t i m a t e d p o s t -
s t i m u l a t i o n p r o d u c t i o n . TINSLEY, WILLIAMS, TINNER & MALONE (1969) p r e s e n t c u r -
v e s s h o w i n g p r o d u c t i o n i n c r e a s e as a f u n c t i o n o f f r a c t u r e h e i g h t , f r a c t u r e
length, r e s e r v o i r height, drainage radius, f r a c t u r e f l o w capacity, formation
p e r m e a b i l i t y and w e l l b o r e r a d i u s .
4 . 9 . 1 . General aspects
The o u t l i n e o f some g e n e r a l i n t r o d u c t o r y a s p e c t s c o m p r i s e s s k e t c h i n g o f gas
v s . o i l r e s e r v o i r s t i m u l a t i o n as w e l l as p r o p p a n t a p p l i c a t i o n p r i n c i p l e s .
W h i l e s e v e r a l a s p e c t s o f o i l - r e s e r v o i r f r a c t u r i n g have a l r e a d y been d i s c u s -
sed i n t h e d i v i s i o n s on c h a l k s t i m u l a t i o n ( s e c t i o n 4 . 5 . 4 . ) , high-permeability
reservoir fracturing (section 4.6.) and l a t e - s t a g e r e f r a c t u r i n g o f o l d w e l l s
( s e c t i o n 4 . 8 . 9 . ) , some p o i n t s a r e c o m p i l e d h e r e t o o u t l i n e i n a s u m m a r i z i n g man-
n e r t h e advantages o f o i l - p a y f r a c t u r i n g w i t h placement o f s y n t h e t i c high-con-
d u c t i v i t y p r o p p a n t s i n t h e c r a c k as a p e r s p e c t i v e o f n e a r - f u t u r e enhanced o i l
recovery.
Aspects o f s h a l l o w t o moderate-depth o i l - r e s e r v o i r f r a c t u r i n g a r e a l s o d i s -
cussed by BRITT (1985), B R I T T & BENNETT (1985), BRITT & LARSEN (1986), L I & ZHU
(1986) and MARPLE, RULEY, WORLEY & FREEMAN ( 1 9 8 7 ) . GRAHAM, MONAGHAN & OSOBA
(1959) o u t l i n e t h e i n f l u e n c e o f p r o p p i n g sand w e t t a b i l i t y on p r o d u c t i v i t y of hy-
d r a u l i c a l l y f r a c t u r e d o i l w e l l s . R I C E & SHURR (1978); BLACK, RIPLEY, BEECROFT &
PAMPLIN (1979) and NYDEGGER, R I C E & BROWN (1979) comment on s t i m u l a t i o n o f low-
permeabil i t y , low-pressure s h a l l o w gas r e s e r v o i r s . SINHA & ELBEL (1983) p r e s e n t
p r o d u c t i v i t y i n c r e a s e o f many o l d w e l l s by p r o p e r l y designed s t i m u l a t i o n t r e a t -
ments.
4.9.2.2. Proppant g r a i n s i z e
C r e a t i o n o f s u f f i c i e n t c o n d u c t i v i t y c o n t r a s t between t h e m o d e r a t e - t o h i g h -
p e r m e a b i l i t y s h a l l o w o i l sand and t h e f r a c t u r e i n f i l l i n g c a n a l s o be p e r f o r m e d
b y s e l e c t i n g c o a r s e r p r o p p a n t g r a i n s i z e s such as 1 0 / 2 0 o r e v e n 8 / 1 2 (MARPLE,
RULEY, WORLEY & FREEMAN 1987; c f . s e c t i o n 4 . 3 . 5 . 1 . ) . A d d i t i o n a l b e n e f i t i n con-
d u c t i v i t y c a n be a c h i e v e d b y i n c r e a s i n g f r a c t u r e w i d t h and p l a c e m e n t o f h i g h e r
p r o p p a n t c o n c e n t r a t i o n s p e r u n i t a r e a o f t h e f r a c t u r e w a l l s b y m u l t i l a y e r depo-
s i t i o n ( c f . s e c t i o n 4 . 3 . 3 . 1 . ) . Case s t u d i e s show t h a t m o d i f i e d t r e a t m e n t s u s i n g
o n e - t h i r d l e s s t o t a l volume and t w i c e as much p r o p p a n t s w i t h r e s p e c t t o t h e o r i -
g i n a l o p e r a t i o n d e s i g n g i v e r i s e t o s i g n i f i c a n t improvements i n w e l l p r o d u c t i v i -
t y . The p e r f o r m a n c e seen on n e w l y c o m p l e t e d b o r e h o l e s even s u g g e s t s t h a t r e f r a c -
t u r i n g o f o l d e r w e l l s w i t h t h e r e v i s e d j o b s c h e d u l e may have e c o n o m i c a l v i a b i l i -
ty ( c f . section 4.8.9.).
A p a r t f r o m s h a l l o w - d e p t h h e a v y - o i l r e s e r v o i r s , s t e a m - f l o o d i n g can a l s o be
s u c c e s s f u l l y a p p l i e d i n i n t e r m e d i a t e - and h i g h - d e p t h l i g h t - o i l pay zones where
steam d i s t i l l a t i o n i s more i m p o r t a n t and g r a v i t y o v e r r i d e i s l e s s s i g n i f i c a n t
(SARATHI, ROARK & STRYCKER 1988). Steam-drive i s c a r r i e d o u t i n v e r t i c a l , i n c l i -
ned and h o r i z o n t a l w e l l s (JAIN & KHOSLA 1985, PETZET 1987). T e r t i a r y thermal
o i l r e c o v e r y f r e q u e n t l y r e q u i r e s f r a c t u r e - a s s i s t e d s t e a m - f l o o d t e c h n o l o g y (SON1
& HARMON 1986), because c o n v e n t i o n a l s t e a m - f l o o d i n g i n t h i n r e s e r v o i r s g e n e r a l -
l y s u f f e r s f r o m e x c e s s i v e h e a t l o s s e s t o t h e o v e r - and underburden, and h i g h -
r a t e steam i n j e c t i o n i s o f t e n c o n s t r a i n e d by l i m i t e d r e s e r v o i r i n j e c t i v i t y .
F r a c t u r e - a s s i s t e d steam-drive a l l o w s h i g h r a t e s o f steam i n j e c t i o n i n t o s h a l l o w
pay sands t h r o u g h h y d r a u l i c a l l y - c r e a t e d h o r i z o n t a l f r a c t u r e s which l i m i t s h e a t
l o s s e s by s h o r t e n i n g s t e a m f l o o d p r o j e c t l i f e .
644
The r e s e r v o i r s e c t i o n a d j a c e n t t o t h e h i g h l y p e r m e a b l e zone i s h e a t e d b y v e r -
t i c a l c o n d u c t i o n o f h e a t f r o m steam o r h o t w a t e r i n t h e c h a n n e l and a l s o b y c o n -
v e c t i o n o f steam o r h o t w a t e r w h i c h may have l e a k e d f r o m t h e c h a n n e l . When
steam i s i n j e c t e d i n t o a p a y c o n t a i n i n g v i s c o u s i m m o b i l e f l u i d s , steam t e n d s t o
e i t h e r c h a n n e l and push i t s way t h r o u g h t h e i m m o b i l e f l u i d s t o w a r d s t h e l o w -
p r e s s u r e s i n k , o r steam f l o w s t o p s m o m e n t a r i l y and t h e p r e s s u r e b u i l d s u p u n t i l
t h e f o r m a t i o n p a r t s s o t h a t f l u i d i n j e c t i o n c a n c o n t i n u e (GESHELIN, GRABOWSKI &
PEASE 1981; S E T T A R I & RAISBECK 1 9 8 1 ) . As such f r a c t u r e s seldom d e v e l o p a t t h e
b e s t l o c a t i o n and w i t h t h e m o s t s u i t a b l e o r i e n t a t i o n , i t i s h e l p f u l t o h y d r a u l i -
c a l l y s t i m u l a t e t h e w e l l s p r i o r t o steam i n j e c t i o n , w i t h m a i n l y h o r i z o n t a l f r a c -
t u r e s o r i g i n a t i n g i n t h e s h a l l o w r e s e r v o i r d e p t h o f m o s t h e a v y - o i l sands (REY-
NOLDS, SCOTT, POPHAM & COFFER 1961; MARTIN, ALEXANDER, DEW & TYNAN 1972; DO-
SCHER, LABELLE, SAWATSKY & ZWICKY 1964; CLOSMANN 1971, SETTARI & RAISBECK 1981,
CHHINA 1986; c f . s e c t i o n 1 . 2 . 8 . ) . O t h e r a s p e c t s o f f r a c t u r e p r e h e a t i n g i n t h e r -
mal o i l r e c o v e r y a r e d i s c u s s e d b y BRITTON, MARTIN, McDANIEL & WAHL ( 1 9 8 1 ) and
RESTINE (1983).
T h e r e f o r e h o r i z o n t a l f r a c t u r e s s t a r t t o o r i g i n a t e when h o r i z o n t a l s t r e s s e s
exceed t h e v e r t i c a l i n - s i t u compression, w i t h more than two weeks o f steam i n -
j e c t i o n being required f o r t r i g g e r i n g t h i s stress d i s t r i b u t i o n m o d i f i c a t i o n . In-
j e c t e d steam and h o t w a t e r may i n i t i a l l y e n t e r t h e f o r m a t i o n t h r o u g h v e r t i c a l
f r a c t u r e s t h a t have been h y d r a u l i c a l l y c r e a t e d p r i o r t o t h e o n s e t o f steam
f l o o d i n g , whereas w i t h i n c r e a s i n g r e s e r v o i r temperature, t h e v e r t i c a l f r a c t u r e s
may c l o s e due t o thermal expansion o f t h e o i l sands u n l e s s propped w i t h s u i -
t a b l e m a t e r i a l s , and h o r i z o n t a l c r a c k s open i f enhanced o i l r e c o v e r y o p e r a t i o n
i s performed above f o r m a t i o n f r a c t u r i n g p r e s s u r e w h i c h g u i d e t h e i n j e c t e d steam
and h o t w a t e r away f r o m t h e b o r e h o l e i n t o t h e f o r m a t i o n .
H o r i z o n t a l f r a c t u r e g e n e r a t i o n d u r i n g s t e a m - d r i v e o p e r a t i o n s o f t e n takes
p l a c e i n c y c l e s c o m p r i s i n g p r o p a g a t i o n and c o l l a p s e (HOLZHAUSEN, CARD, RAISBECK
& OOBECKI 1985). As f l u i d e n t r y i n t o t h e h e a v y - o i l r e s e r v o i r i s r e s t r i c t e d by
t h e h i g h v i s c o s i t y o f t h e p o r e f l u i d , p r e s s u r e r a p i d l y b u i l d s up w i t h c o n t i n u -
ous steam i n j e c t i o n a f t e r t h e b e g i n n i n g o f t h e o p e r a t i o n . Once a c r i t i c a l p r e s -
s u r e i s reached, f o r m a t i o n breakdown r e s u l t s i n p r o p a g a t i o n o f a h o r i z o n t a l
f r a c t u r e away f r o m t h e w e l l b o r e .
4 . 9 . 4 . 1 . 2 . 1 . Water flashing
The p r e s s u r e drop i n t h e newly c r e a t e d f r a c t u r e f i n a l l y d e c l i n e s t o a v a l u e
t h a t i s t o o low t o c o n t i n u e t o l i f t t h e overburden, w i t h t h e c r a c k then c o l l a p -
s i n g and c l o s i n g (HOLZHAUSEN, CARD, R A I S B E C K & DOBECKI 1985; VITTORATOS 1986).
Some p r e s s u r e l o s s b e f o r e c o l l a p s e may be t h e consequence o f steam condensation
a f t e r t h e f r a c t u r e propagated i n t o c o o l e r p o r t i o n s o f t h e o i l sand. R e h e a l i n g
o f t h e c r a c k a f t e r c o l l a p s e provokes a g a i n r e s t r i c t e d f l u i d e n t r y , p r e s s u r e
b u i l d u p and f r a c t u r e g e n e r a t i o n a t t h e b e g i n n i n g o f t h e n e x t c y c l e . T i l t m e t e r
m o n i t o r i n g r e v e a l s t h a t i n t e r r u p t i o n s o f steam i n j e c t i v i t y correspond t o open-
i n g and c l o s i n g episodes o f f r a c t u r e s (SINGHAI & CARD 1988; c f . s e c t i o n
6.2.2.3.4. and 6.2.2.4.1.). C y c l i c f r a c t u r e opening and r e h e a l i n g depending on
steam i n j e c t i o n p r e s s u r e i s a l s o r e p o r t e d by ZIEGLER ( 1 9 8 8 ) .
The h i g h e s t r e c o v e r y , however, i s a c h i e v e d w i t h z e r o o v e r l a p o f f r a c t u r e s e x -
t e n d i n g f r o m n e i g h b o u r i n g b o r e h o l e s , b u t i n p r a c t i c e , t h e h i g h i n t e r w e l l commu-
n i c a t i o n a s s o c i a t e d w i t h n o o v e r l a p l e a d s t o h i g h w e l l downtime because o f
s a n d - r e l a t e d pump f a i l u r e s . T h e r e f o r e a 50 % o v e r l a p appears t o be t h e optimum
f o r s p r e a d i n g t h e h e a t between t h e w e l l s , i n c r e a s i n g o f f - t r e n d movement o f
647
4 . 9 . 4 . 1 . 3 . 1 . 1 . Two-well a p p l i c a t i o n
A l t e r e d - st r e ss f r a c t u r i n g i s a n attempt t o r e o r i e n t the s t r e s s f i e l d in a re-
gion by conducting a hydraulic f r a c t u r e nearby (SHUCK 1977). While the o r i g i n a l
concept of s t r e s s a l t e r a t i o n using mu l t i p le w e lls i s somewhat lim ite d because
of borehole spacing c r i t e r i a , r ecen t innovation allowed the technique t o be
a l s o a p p l i c a b l e in a s i n g l e deviated hole ( U H R I 1987), and some s t r e s s modifica-
tio n s can a l s o be c a r r i e d o u t i n v e r t i c a l wells (WARPINSKI & BRANAGAN 1988). An
o f f s e t well i s used t o c r e a t e a hydraulic f r a c t u r e t h a t a l t e r s the s t r e s s f i e l d
around the borehole under d i s cu s s i o n , w i t h the o f f s e t well being fra c ture d
f i r s t and then being continued t o be t r e a t e d with h i g h pressure while the pro-
duction borehole i s f r a c t u r e d .
Another p o s s i b i l i t y t o c r e a t e v e r t i c a l f r a c t u r e s in shallow r e s e r v o i r s t o -
reys where u s u al l y horizontal cracks o r i g i n a t e i s limited-entry stim ula tion
( c f . s e c t i o n 4 . 2 . 2 . 2 . ) of mu l t i p l e l ay er s u n t i l proppant abrasion of perfora-
t i o n tunnels r e s u l t s in t h e i r enlargement a n d consequently pressure d r o p f o l l o -
wed by screenout of various p er f o r at i o n s , a s well as leading t o i n i t i a t i o n o f a
v e r t i c a l f r a c t u r e a f t e r termination of propagation of the e a r l i e r horizontal
crack (SCHRAUFNAGEL & LAMBERT 1988). The change of o r i e n t a t i o n from an o r i g i n a l
h o r i z o n t a l f r a c t u r e t o a subsequently v e r t i c a l crack due t o pressure r i s e a t
screenout s t a g e i s p a r t i c u l a r l y pronounced when p r o p p a n t bridging and s t i c k i n g
leads t o considerably increasing treatment pressure e a r l y d u r i n g proppant inje c -
tio n (HANSON 1988).
t i n g v e r t i c a l wellbores.
4 . 9 . 4 . 2 . 1 . 3 . Multiple horizontal
and vertical fracture propagation
Developing interwell communication between i n j e c t o r s a n d producers i n e a r l y
steam-flood operation i s very important f o r e f f e c t i v e enhanced o i l recovery ( K U -
IAR, C H H I N A , BEST & MACKENZIE 1988). For more e f f e c t i v e r e s e r v o i r heating, the
p r e f e r r e d interwell communication p a t h i s e i t h e r low o r in the middle o f the
pay zone, w i t h f r a c t u r e geometry playing an important r o l e . Princ iple s a n d s i g -
n if i c a n c e o f m u l t i p l e horizontal and v e r t i c a l f r a c t u r e propagation a r e outline d
a s follows.
4 . 9 . 4 . 2 . 1 . 3 . 1 . Principles
Achieving horizontal f r a c t u r e s a t d e p t h where i n - s i t u s t r e s s i s in ne a r-iso-
tr o p i c s t a t e i s uncertain because of pore-pressure increase due t o f l u i d leak-
o f f , thermal expansion a n d f r a c t u r e loading which may a l t e r the s t r e s s f i e l d ,
thereby inducing a change i n f r a c t u r e o r i e n t a t i o n o r r e s u l t i n g i n m u l t i d i r e c t i o -
nal cracks (KULAR, CHHINA, BEST & M A C K E N Z I E 1988). Heat i n j e c t i o n a n d various
f r a c t u r e loadings induce changes of i n - s i t u s t r e s s regime. Crack loading which
i s defined as d i f f er en ce between f r a c t u r e extension pressure a n d formation c l o -
sure s t r e s s has s i g n i f i c a n t influences on changes o f i n - s i t u s t r e s s ( C H H I N A &
AGAR 1985, WONG 1986). I n case of smaller f r a c t u r e loadings, horizontal cracks
may s t a y horizontal and may only be moderately inc line d, whereas f o r g r e a t e r
f r a c t u r e loadings, an i n i t i a l l y horizontal crack may progress i n t o m ultiple
f r a c t u r e s with varying o r i e n t a t i o n s which i s caused by s t r e s s r e v e r s a l s occur-
ring i n a n e a r - i s o t r o p i c s t r e s s environment. Q u a l i t a t i v e l y h i g h crack loadings
can induce changes i n the horizontal t o v e r t i c a l s t r e s s r a t i o s t o favour m u l -
t i p l e fracturing.
653
While i m m e d i a t e l y a d j a c e n t t o t h e f r a c t u r e t h e i n i t i a l t o t a l s t r e s s r a t i o
does not change s i g n i f i c a n t l y because b o t h h o r i z o n t a l and v e r t i c a l t o t a l s t r e s s
increase, some d i s t a n c e away f r o m t h e c r a c k f a c e t h e s t r e s s r a t i o has changed,
w i t h a r e v e r s a l o f t h e minimum s t r e s s d i r e c t i o n h a v i n g o c c u r r e d f r o m o r i g i n a l l y
v e r t i c a l t o now h o r i z o n t a l . I f a p r o p a g a t i n g h o r i z o n t a l f r a c t u r e o r h i g h f l u i d
p r e s s u r e reaches t h e v e r t i c a l f r a c t u r e zone o r s t r e s s r e v e r s a l i n t e r v a l , a con-
j u g a t e v e r t i c a l c r a c k s t a r t s p r o p a g a t i n g . I n i t i a t i o n and e x t e n s i o n o f t h i s se-
condary v e r t i c a l f r a c t u r e depends on sand f a i l u r e mechanism and pore p r e s s u r e
d i s t r i b u t i o n o f f t h e c r a c k f a c e ( a s p e c t s o f composed T-shaped o r mushroom f r a c -
ture complexes are also discussed i n s e c t i o n s 1.2.8.4., 4.4.3.4.3.,
4.9.4.2.3.2. and 6 . 2 . 2 . 4 . 4 . ) . Pore p r e s s u r e can i n c r e a s e i n t h e f o r m a t i o n due
t o l e a k o f f o r due t o f r a c t u r e l o a d i n g under u n d r a i n e d c o n d i t i o n s . As o i l sands
a r e c h a r a c t e r i z e d by h i g h f l u i d l o s s and low t e n s i l e s t r e n g t h , h y d r a u l i c f r a c t u -
r e s propagate by b o t h shear and t e n s i l e f a i l u r e (DUSSEAULT 1985), w i t h shear
f a i l u r e generally occurring p r i o r t o t e n s i l e f a i l u r e .
4.9.4.2.1.3.2. Significance
Shear f a i l u r e r e g i o n , h i g h f l u i d l e a k o f f , o r pore p r e s s u r e g e n e r a t i o n due t o
u n d r a i n e d f r a c t u r e l o a d i n g a r e some o f t h e mechanisms by w h i c h t h e h o r i z o n t a l
c r a c k c o u l d p e n e t r a t e i n t o t h e v e r t i c a l f r a c t u r e zone p a s t t h e b u f f e r zone
where t h e i n i t i a l s t r e s s r a t i o d i d n o t change. Pressure drop i s p r i m a r i l y a f f e c -
t e d by s t i m u l a t i o n f l u i d v i c o s i t y and o n l y s e c o n d a r i l y by f l u i d i n j e c t i o n r a t e
(KULAR, CHHINA, BEST & MACKENZIE 1988). F o r u n c o n s o l i d a t e d f o r m a t i o n s , t r e a t -
ment f l u i d v i s c o s i t y i s a c r i t i c a l f r a c t u r e d e s i g n parameter due t o i t s i n -
f l u e n c e on c r a c k l o a d i n g which i n t u r n d i c t a t e s f r a c t u r e o r i e n t a t i o n . Apparent
s l u r r y v i s c o s i t y tends t o i n c r e a s e crack l o a d i n g as p r o p p a n t i n j e c t i o n i s i n i -
tiated.
t a k e c a p a c i t y o f t h e d r a i n a g e p a t h w i l l t h e n g i v e r i s e t o p r e s s u r e b u i l d u p , and
achievement o f a c r i t i c a l pressure l e v e l r e s u l t s i n g e n e r a t i o n o f h o r i z o n t a l
f r a c t u r e s i n t e r s e c t i n g t h e e a r l i e r v e r t i c a l c r a c k s . C o n t i n u o u s steam i n j e c t i o n
w i t h s u f f i c i e n t l y h i g h r a t e s keeps t h e h o r i z o n t a l f r a c t u r e open and t h u s a l l o w s
f l u i d e n t r y t h r o u g h two p e r p e n d i c u l a r c r a c k systems. As p r o p p a n t i n s e r t i o n i n t o
the horizontal f r a c t u r e s i s n o t possible i n the h o t high-pressure steam-drive
e n v i r o n m e n t w h i c h a l s o m u s t n o t be i n t e r r u p t e d o r d i s t u r b e d i n o r d e r t o a c h i e v e
an optimum e f f e c t o f o i l m o b i l i z a t i o n , t h e h o r i z o n t a l c r a c k s c a n o n l y b e k e p t
open b y m a i n t a i n i n g i n j e c t i o n p r e s s u r e a t a s u f f i c i e n t l y e l e v a t e d n i v e a u , o r
c y c l i c a l g e n e r a t i o n and c o l l a p s e o f h o r i z o n t a l f r a c t u r e s a c c o r d i n g t o t h e model
o f HOLZHAUSEN, CARD, RAISBECK & DOBECKI ( 1 9 8 5 ) has t o be a c c e p t e d .
On t h e o t h e r hand, i f t h e p r e s s u r e i n t h e f r a c t u r e exceeds t h e v e r t i c a l
stress, t h e c r a c k p l a n e i s taken. t o be h o r i z o n t a l u n d e r t h e a s s u m p t i o n t h a t t h e
v e r t i c a l s t r e s s i s t h e l e a s t c o m p r e s s i v e p r i n c i p a l s t r e s s . Thus i n g e n e r a l o n l y
e i t h e r v e r t i c a l o r h o r i z o n t a l f r a c t u r e s c a n o r i g i n a t e i n a g i v e n r e s e r v o i r , and
t h e g e n e r a t i o n o f b o t h t y p e s o f c r a c k s one a f t e r e a c h o t h e r t o f i n a l l y c o e x i s t
i n t h e f o r m a t i o n and make up t w o p e r p e n d i c u l a r i n t e r s e c t i n g d r a i n a g e p a t h s i s
n o t p o s s i b l e u n l e s s s p e c i a l c o n d i t i o n s a r e present, w i t h t h e most i m p o r t a n t
means o f c h a n g i n g g e o s t r e s s r e g i m e b e i n g t h e r m a l e x p a n s i o n o f t h e r o c k c o l u m n
as d i s c u s s e d above. O t h e r methods o f d i s c r i m i n a t i o n between h o r i z o n t a l and v e r -
t i c a l c r a c k s a r e t i l t m e t e r m o n i t o r i n g ( c f . s e c t i o n s 6 . 2 . 2 . 3 . 4 . and 6 . 2 . 2 . 4 . 1 . )
and t e m p e r a t u r e p r o f i l i n g (VITTORATOS 1 9 8 6 ) . Some a s p e c t s o f f r a c t u r e g r a d i e n t
v s . o v e r b u r d e n s t r e s s g r a d i e n t as w e l l as r e s e r v o i r e x p a n s i o n and c h a n g i n g i n -
s i t u s t r e s s a r e i l l u s t r a t e d as f o l l o w s .
g r a d i e n t a r e i n t e r p r e t e d as i n d i c a t i n g c r e a t i o n o f h o r i z o n t a l c r a c k s (STOLLER
1985). Temperature p r o f i l e m o n i t o r i n g i s a s u i t a b l e i n s t r u m e n t t o determine
f r a c t u r e shape and s i z e , thermal d i f f u s i v i t y o f t h e f o r m a t i o n , and f l u i d f l o w
v e l o c i t i e s i n c o n v e c t i v e r e g i o n s (VITTORATOS 1986). T i l t m e t e r survey can d i s t i n -
g u i s h v e r t i c a l and h o r i z o n t a l f r a c t u r e s which produce a r a d i a l symmetrical up-
l i f t o f t h e ground and a t r o u g h a t t h e s u r f a c e p a r a l l e l t o f r a c t u r e s t r i k e , r e -
s p e c t i v e l y (HOLZHAUSEN, CARD, RAISBECK & DOBECKI 1985; c f . s e c t i o n s 6.2.2.3.4.
and 6 . 2 . 2 . 4 . 1 . ) .
Combinations o f v e r t i c a l and h o r i z o n t a l f r a c t u r e s o r i g i n a t e a l s o i n r e s e r -
v o i r s w i t h normal geotemperature w i t h o u t i n f l u e n c e o f a r t i f i c i a l f o r m a t i o n h e a t -
i n g by opening o f a p r i m a r y v e r t i c a l c r a c k which s e c o n d a r i l y t u r n s i n t o a h o r i -
z o n t a l f r a c t u r e i n s h a l l o w depth t h a t breaks o u t a t t h e t o p o f t h e v e r t i c a l
c r a c k (WOOD, PARKIN, YOTAM, HANSON, SMITH, ABBOTT, COX & O'SHEA 1983; c f . sec-
t i o n 6.2.3.). T-shaped f r a c t u r e s c o n s i s t i n g o f v e r t i c a l and h o r i z o n t a l compo-
nents a l s o o r i g i n a t e i n c o a l seams t h a t a r e bounded by s h a l e s due t o a b n o r m a l l y
h i g h t r e a t i n g p r e s s u r e s (JEU, LOGAN & McBANE 1988; c f . s e c t i o n 4 . 4 . 3 . 8 . ) . O t h e r
aspects o f composed mushroom-shaped f r a c t u r e assemblages a r e d i s c u s s e d i n sec-
t i o n s 1.2.8.4., 4.4.3.4.3., 4.9.4.2.1.3. and 6.2.2.4.4.
Staggered steam i n j e c t i o n o f b o r e h o l e p a i r s p l a c e d i n an o f f - t r e n d p a t t e r n
i s t h e r e f o r e a p o s s i b i l i t y t o make use o f i n - s i t u s t r e s s d i s t r i b u t i o n changes
by r e s e r v o i r h e a t i n g i n o r d e r t o c r e a t e f a b r i c s o f two f r a c t u r e systems r u n n i n g
p e r p e n d i c u l a r l y t o each o t h e r which a l l o w t o d r a i n t h e pay zone i n much w i d e r
e x t e n t t h a n c o u l d be done by a number o f p a r a l l e l f r a c t u r e s , because a d d i t i o n a l
q u a n t i t i e s o f hydrocarbons can be accessed w i t h fewer w e l l s by normal connec-
t i o n s o f p a r a l l e l f r a c t u r e s and g e n e r a t i o n o f o r t h o g o n a l l y l i n k e d o r approach-
i n g c r a c k s i n s t e a d o f a s u i t e o f p a r a l l e l f r a c t u r e s . Staggered steam i n j e c t i o n
o f o f f - t r e n d w e l l p a i r s t h u s r e p r e s e n t s a s p e c i a l method o f a l t e r e d - s t r e s s f r a c -
t u r i n g by b e i n g a c o m b i n a t i o n between g e o s t r e s s d i s t r i b u t i o n d i s t u r b a n c e and
t r a n s f o r m a t i o n by t h e f i r s t h y d r a u l i c f r a c t u r e and t h e p r e s s u r e necessary t o ge-
n e r a t e i t and t o keep i t open ( c f . s e c t i o n 4 . 9 . 4 . 1 . 3 . 1 . ) , and t h e a d d i t i o n a l i m -
p a c t o f r e s e r v o i r h e a t i n g by steam f l o o d i n g which provokes changes o f g e o s t r e s s
p a t t e r n due t o pay expansion.
An a l t e r n a t i v e t e c h n o l o g y t o s t e a m - d r i v e m o b i l i z a t i o n o f heavy o i l i s m i n i n g
o f t h e h i g h - v i s c o s i t y d e p o s i t s (HARDING & ALI 1984; LYMAN, PIPER & RIDDELL
1984) which, however, i s f r e q u e n t l y o f v e r y l i m i t e d economical f e a s i b i l i t y i n
comparison t o thermal enhanced o i l r e c o v e r y . The e f f e c t o f o i l m i n i n g can be en-
hanced by h o r i z o n t a l w e l l b o r e s c o n n e c t i n g v e r t i c a l s h a f t s and p a r t i a l l y r e p l a -
c i n g h o r i z o n t a l g a l l e r i e s o r t o c r e a t e o r t h o g o n a l communication tubes between
p a r a l l e l g a l l e r i e s (BEST, CORDELL & HASTON 1987, ERDUL-ERDGAS-KOHLE 1988 b,
MOORE 1988 c ) .
I f c o n t i n u e d i n j e c t i o n causes t h e f r a c t u r e t o e x t e n d f u r t h e r , a f l a t t e r
shape o f t h e c o o l e d area causes t h e s t r e s s e s p a r a l l e l t o t h e c r a c k t o become
l e s s than those across t h e f r a c t u r e , and t h u s m i n o r c r a c k s o r j o i n t s perpendicu-
l a r t o t h e main f r a c t u r e would open p r e f e r e n t i a l l y . The shape o f t h e j o i n t e d r e -
g i o n then presumably a d j u s t s i t s e l f c o n t i n u a l l y t o m a i n t a i n open f r a c t u r e s i n
b o t h d i r e c t i o n s as t h e s i z e o f t h e c o o l e d area expanded. The opening o f seconda-
r y c r a c k s p e r p e n d i c u l a r t o t h e main f r a c t u r e system i s a l s o known f r o m g e o t h e r -
mal w e l l s t i m u l a t i o n where a l s o c o l d w a t e r i s i n j e c t e d i n t o a h o t r e s e r v o i r (BA-
ZANT 1979, BARR 1980; c f . s e c t i o n 4 . 7 . ) .
S e p a r a t i o n o f t h e i n d i v i d u a l t r e a t m e n t s i n R o t l i e g e n d and C a r b o n i f e r o u s
w e l l s was achieved by sand p l u g g i n g . I n some cases, t o o small i n t e r v a l s between
p e r f o r a t i o n s and i n s u f f i c i e n t cement bond caused communication b e h i n d c a s i n g
and reduced t h e s t i m u l a t i o n r a t i o . M u l t i s t a g e t r e a t m e n t s i n c l u d i n g p e r f o r a t i n g ,
f r a c t u r i n g , s e t t i n g a sand p l u g t o i s o l a t e t h e i n t e r v a l , and moving u p h o l e f o r
t h e n e x t stage have a l s o been performed i n t h e C o t t o n V a l l e y F o r m a t i o n (Upper
J u r a s s i c ) i n E a s t Texas and Louisiana/USA (JENNINGS & SPRAWLS 1975, HUFFT 1977)
and i n m u l t i p l e c o a l seam sequences (SCHRAUFNAGEL & LAMBERT 1988; c f . s e c t i o n
4 . 4 . 3 . ) . Successive m u l t i s t a g e f r a c t u r i n g can be conducted f r o m one h o r i z o n t o
t h e n e x t i n upwards d i r e c t i o n by mechanical d i v e r s i o n w i t h sand plugback,
s t r a d d l e packer assemblies, and r e t r i e v a b l e b r i d g e p l u g s and packers (HUCKABEE
1987; c f . s e c t i o n 4 . 2 . 2 . 1 . 3 . ) .
Conventional s t o r e y - w i s e f r a c t u r i n g w i t h i s o l a t i o n o f t h e l o w e r zone a f t e r
t e r m i n a t i o n o f t h e t r e a t m e n t and upwards movement f o r t h e n e x t j o b i s u n a v o i -
d a b l e i f v e r t i c a l l y s u c c e s s i v e h o r i z o n s have t o be s t i m u l a t e d w i t h d i f f e r e n t
f r a c t u r i n g f l u i d types (HOEL 1988) o r c r a c k s w i t h i n them have t o be i n f i l l e d
w i t h d i f f e r e n t p r o p p a n t t y p e s due t o s p e c i f i c r e s e r v o i r c o n d i t i o n s t h a t a r e con-
s i d e r a b l y changing w i t h i n t h e p r o s p e c t i v e complex. I f t h e same f r a c t u r i n g f l u i d
and t h e same p r o p p a n t t y p e can be u t i l i z e d f o r s e v e r a l s u c c e s s i v e l a y e r s , then
m u l t i p l e f r a c t u r i n g i n one r u n w i t h o u t d i s c r e t e h a n d l i n g o f i n d i v i d u a l h o r i z o n s
i s possible ( c f . section 4.2.2.1.3.) provided the i n - s i t u stresses i n a l l the
l e v e l s i s comparable t o a l l o w more o r l e s s simultaneous opening o f t h e s e p a r a t e
f r a c t u r e s i n a l l t h e zones ( c f . s e c t i o n 6 . 2 . 5 . ) . I n case o f s i g n i f i c a n t i n - s i t u
s t r e s s d i f f e r e n c e s between t h e i n d i v i d u a l h o r i z o n s , c o n v e n t i o n a l s t o r e y - w i s e
s t i m u l a t i o n i n s t e a d o f m u l t i s t a g e f r a c t u r i n g has t o be performed.
DEANS & GAO (1983), GAO (1983), GAO & DEANS (1983), PRATS (1983); PRIJAMBO-
DO, RAGHAVAN & REYNOLDS (1985); WIJESINGHE & KECECIOGLU (1986 b ) and LEE & OLA-
REWAJU (1988) o u t l i n e m u l t i l a y e r r e s e r v o i r s w i t h c r o s s f l o w , and EARLOUGHER,
KERSCH & KUNZMAN (1974); RAGHAVAN, TOPALOGLU, COBB & RAMEY (1974); OTUOMAGIE &
MENZIE (1976); KUCUK, KARAKAS & AYESTARAN (1984); KUCUK, SHAW, AYESTARAN & N I -
CHOLSON (1986); FETKOVICH, BRADLEY, WORKS & TRASHER (1988) and KUCHUK & WILKIN-
SON (1988) comment on m u l t i l a y e r pays w i t h o u t c r o s s f l o w . OLAREWAJU & LEE (1988)
d i s c u s s combinations o f c r o s s f l o w and commingling. LEUNG (1986 b) p r e s e n t s
d u a l - p o r o s i t y and - p e r m e a b i l i t y a q u i f e r s as w e l l as two i n t e r c o n n e c t e d s i n g l e -
porosity aquifers.
I n a l l t h e cases, so f a r c r e a t i o n of a v e r t i c a l o r h o r i z o n t a l communication
f r a c t u r e between s e v e r a l s i m i l a r o r d i f f e r e n t r e s e r v o i r f a c i e s zones t h r o u g h a
s e p a r a t i n g b a r r i e r has g e n e r a l l y n o t been attempted i n European hydrocarbon p r o -
d u c t i o n w e l l s and has o n l y i n a few cases been made i n w a t e r - i n j e c t i o n w e l l s
near t h e margin o f t h e f i e l d i n o r d e r t o i n c r e a s e t h e w a t e r uptake, w i t h t h e de-
s i g n o f f r a c t u r e p r o p a g a t i o n h a v i n g g e n e r a l l y aimed on confinement w i t h i n one
h o r i z o n i n o r d e r n o t t o break t h r o u g h t h e bounding s e a l s o f t h e r e s e r v o i r . L i m i -
t e d communication f r a c t u r i n g between two v e r t i c a l l y superimposed pay i n t e r v a l s
662
F r a c t u r e azimuth as a consequence o f h o r i z o n t a l s t r e s s d i r e c t i o n i n r e l a t i o n -
s h i p t o l o n g a x i s o r i e n t a t i o n o f sand l e n s e s i s a d e c i s i v e f a c t o r i n c o n t r o l -
l i n g f r a c t u r e l e n g t h , and spacing and diameter o f sand l e n s e s i n h o r i z o n t a l and
v e r t i c a l d i r e c t i o n a l s o i n f l u e n c e s c r a c k h e i g h t . Maximum f r a c t u r e l e n g t h can be
achieved i f t h e c r a c k propagates p a r a l l e l t o t h e l o n g a x i s o f t h e i s o l a t e d sand
body. I f t h e f r a c t u r e i s o r i e n t e d p e r p e n d i c u l a r o r o b l i q u e t o sand l e n s l o n g
a x i s , f r a c t u r e l e n g t h has t o be k e p t s h o r t e r u n l e s s n e i g h b o u r i n g sand l e n s e s
can be accessed by t h e same c r a c k and can a l s o be connected t o t h e w e l l b o r e .
The importance o f f r a c t u r e e x t e n s i o n t o t h e r e s e r v o i r l i m i t s o f l e n t i c u l a r sand
b o d i e s i s a l s o s t r e s s e d by PETERSON & KOHOUT (1983), and MEEHAN, HORNE & A Z I Z
(1988) o u t l i n e e f f e c t s o f r e s e r v o i r h e t e r o g e n e i t y and c r a c k azimuth on o p t i m i z a -
t i o n o f f r a c t u r e l e n g t h and w e l l spacing.
4.10.3. I n f l u e n c e o f p e r f o r a t i o n arrangement
The success of communication f r a c t u r i n g between several boreholes can be op-
timized by an o r i e n t a t i o n of the l i n e connecting the boreholes p a r a l l e l t o the
g e o s t r e ss f i e l d by ap p r o p r i at e well l o cat i o n p r i o r t o d r i l l i n g of the t a r g e t
boreholes, a n d by improving f r a c t u r e propagation through both well axes by
o r i e n t e d p r e c i s i on p er f o r at i o n s (JARED, SCOTT & EVANS 1984). Aspects of perfora-
tio n placement optimization a r e a l s o discussed by McLEOD (1978); AHMED, THOMP-
SON, KELKAR, VEGHTE & HATHAWAY (1984); TARIQ, ICHARA & AYESTARAN (1985); HUSH-
BECK (1986), SCOTT (1986) a n d I C H A R A & CANNON (1987). CHENEVERT (1985) comments
on p e r f o r a t i o n s t a b i l i t y in low-permeability gas r e s e r v o i r s , a n d TODD & BRADLEY
(1986) i l l u s t r a t e the influence of p er f o ra tion geometry on well produc tivity
and f r a c t u r e performance. AHMED & K E L L E R (1984) document the s i g n i f i c a n c e of
p e r f o r a t i o n placement techniques f o r modification of hydraulic f r a c t u r i n g t r e a t -
ments. The following o u t l i n e d i s cu s s es some aspects of pe rfora tion o r i e n t a t i o n
and s t r e s s d i r e c t i o n , angular d i s t r i b u t i o n of pe rfora tions, a n d breakdown of
perforations.
4.10.3.1. P e r f o r a t i o n o r i e n t a t i o n and s t r e s s d i r e c t i o n
Concerning r e l a t i o n s h i p s between p er f o r at i ons and hydraulic f r a c t u r e s , the
influence of p e r f o r at i o n s on the created hydraulic crack depends on s t r e s s d i s -
t r i b u t i o n a r o u n d the wellbore, because cracks o r i g i n a t e whenever the maximum
t e n s i l e s t r e s s induced a t the borehole w a l l exceeds t h a t of the formation ( D A -
NESHY 1973 b ) . I n terms of arrangement, a h elic a l d i s t r i b u t i o n of the perfora-
tio n s enables b e t t e r matching of the r e s e r v o i r s t r e s s d i r e c t i o n s than l i n e a r
rows where coincidence with the o r i e n t a t i o n of formation s t r e s s may be d i f f i -
c u l t t o achieve, because p er f o r at i o n l i n e s may not be in a d i r e c t i o n c lose t o
the f r a c t u r e plane. I n comparison t o open holes, the e xiste nc e of a pe rfora te d
casing g r e a t l y i ncr eas es breakdown pressure t o almost twice i t s value.
s t r e s s o r i e n t a t i o n ( w i t h then g r a v e l - f i l l e d p e r f o r a t i o n h o l e s p r o v i d i n g a
smooth t r a n s i t i o n f r o m mechanical sand c o n t r o l t o r e s e r v o i r f r a c t u r i n g s t i m u l a -
t i o n ; c f . s e c t i o n 5.3.5.). Propagation o f the large- o r small-scale cracks per-
p e n d i c u l a r l y t o t h e p e r f o r a t i o n t u n n e l s and i n s e r t i n g a t t h e end o f it, how-
ever, p r o v i d e s o n l y v e r y l i m i t e d c o n t a c t t o t h e p e r f o r a t i o n h o l e i n c a s i n g and
cement sheath and t h u s i s c o n s i d e r a b l y i m p a i r i n g t h e e f f e c t o f t h e s t i m u l a t i o n
o r breakdown t r e a t m e n t i n case o f p e r f o r a t i o n t u n n e l d i r e c t i o n b e i n g normal t o
geostress o r i e n t a t i o n .
P r e c i s i o n p e r f o r a t i o n breakdown h e l p s t o i n c r e a s e t h e e f f e c t i v i t y o f f r a c t u -
r i n g s t i m u l a t i o n s (HUSHBECK 1986). The b e n e f i t s o f t h i s t e c h n i q u e i n c l u d e c l e a -
n i n g o u t o f p e r f o r a t i o n s and s l i g h t f o r m a t i o n breakdown i n o r d e r t o g i v e t h e
t r e a t m e n t an opening t o b e g i n an a c i d j o b o r h y d r a u l i c f r a c t u r i n g o p e r a t i o n . I n
a d d i t i o n , t h e s t a t u s o f p e r f o r a t i o n s i s e s t a b l i s h e d , which i s i m p o r t a n t due t o
t h e s e n s i t i v i t y o f pumping r a t e s and p r e s s u r e s t o number and diameter o f p e r f o -
r a t i o n s . Limited-entry s t i m u l a t i o n ( c f . section 4.2.2.2.) i s considerably aided
by d e t a i l e d knowledge o f p e r f o r a t i o n s t a t u s .
The p u r p o s e o f r e s e r v o i r f a c i e s b e l t b r i d g i n g and a p p r a i s a l d r i l l i n g i m p r o v e -
ment c o u l d a t l e a s t i n some c a s e s be r e a c h e d c o n s i d e r a b l y c h e a p e r by s m a l l e r -
o r l a r g e r - s c a l e h y d r a u l i c p r o p p a n t f r a c t u r i n g i n s t e a d o f c o m p a r a t i v e l y expen-
sive directional sidetrack d r i l l i n g , with the p a r t i a l l y big difference i n in-
v e s t m e n t a t l e a s t j u s t i f y i n g t o t r y t o t u r n t h e p r e s e n t f a i l u r e i n t o a commer-
c i a l producer by c a r r y i n g o u t a communication f r a c t u r i n g t r e a t m e n t b e f o r e i n
case o f n e g a t i v e r e s u l t o f t h e s t i m u l a t i o n , p a r t i a l p l u g g i n g back and d e v i a t i o n
d r i l l i n g i s s t i l l a r e m a i n i n g p o s s i b i l i t y b e f o r e f i n a l l y c e m e n t i n g and abandon-
i n g t h e w h o l e w e l l . Thus a l s o c o m m u n i c a t i o n f r a c t u r i n g i s e x p e c t e d t o be i n va-
r i o u s c a s e s a s u i t a b l e method t o r e d u c e t h e o v e r a l l d e v e l o p m e n t expenses p a r t i -
c u l a r l y in l i g h t o f n e c e s s a r y c o s t c o n t a i n m e n t when t h e g e n e r a l e c o n o m i c a l s i -
t u a t i o n r e s t r i c t s t h e d r i l l i n g budget.
D r i l l i n g o f a p p r a i s a l w e l l s in f r a c t u r e d r e s e r v o i r s and s u b s e q u e n t a i m i n g o n
connection o f t h e borehole s e c t i o n t o a nearby l a r g e - s c a l e n a t u r a l crack o r
f a u l t b y a h y d r a u l i c f r a c t u r i n g t r e a t m e n t c a n be c o n s i d e r a b l y o p t i m i z e d b y imme-
d i a t e l y d r i l l i n g t h e w e l l on i n t e r s e c t i o n s o f m a j o r n a t u r a l f r a c t u r e s as r e v e a -
l e d f r o m p h o t o g r a m m e t r y and i m a g e r y (REYNOLDS 1987; c f . s e c t i o n 6 . 2 . 7 . ) .
C a r e f u l p l a n n i n g o f b o r e h o l e s p a c i n g , f r a c t u r e l e n g t h ( w h i c h depends o n d r a i -
nage r a d i u s and i s a l s o l i n k e d t o f r a c t u r e c o n d u c t i v i t y ; McDANIEL & WILLINGHAM
1978, MONTGOMERY & STEANSON 1985; c f . s e c t i o n 4 . 8 . 1 1 . ) and w e l l o r i e n t a t i o n has
t h u s t o be made p r i o r t o j o b e x e c u t i o n i n o r d e r t o o p t i m i z e h y d r o c a r b o n p r o d u c -
t i o n w i t h i n f i e l d s of l i m i t e d e x t e n s i o n and r e s o u r c e s . The s i g n i f i c a n c e o f f r a c -
t u r e a z i m u t h p r o g n o s i s f o r t h e improvement o f h y d r o c a r b o n r e c o v e r y i s a n a l y z e d
b y HASSAN ( 1 9 8 2 ) . F r a c t u r e i n t e r f e r e n c e assessment i s d i f f e r e n t i n h y d r o c a r b o n
and g e o t h e r m a l r e s e r v o i r s .
F r a c t u r e i n t e r f e r e n c e m o d e l l i n g in e i t h e r n e g a t i v e manner t o a v o i d i t t o hap-
pen o r i n a p o s i t i v e way t o a c h i e v e t h i s e f f e c t , however, has t o t a k e i n t o a c -
count t h a t i r r e s p e c t i v e o f the general r u l e t h a t f r a c t u r e o r i e n t a t i o n takes
p l a c e a c c o r d i n g t o t h e r e g i o n a l s t r e s s f i e l d , l o c a l d e v i a t i o n s up t o 15 d e g r e e s
a r e p o s s i b l e as a consequence o f p a t c h y c o m p r e s s i o n a l i n f l u e n c e s p a r t i c u l a r l y
i n anticlinal structures.
I n d e v i a t e d w e l l s , none o f t h e i n - s i t u p r i n c i p a l s t r e s s e s i s p a r a l l e l o r n o r -
mal t o t h e b o r e h o l e a x i s , and t h e r e f o r e i n i t i a t i o n o f a f r a c t u r e t a k e s p l a c e
f r o m two o p p o s i t e p o i n t s a l o n g t h e c i r c u m f e r e n c e o f t h e w e l i b o r e . The c r a c k
sweeps t h e e n t i r e p e r f o r a t e d o r open zone i n t h e d e v i a t e d w e l l o n l y i n case o f
t h e b o r e h o l e azimuth b e i n g v e r y n e a r t o t h a t o f t h e f r a c t u r e p l a n e . As a conse-
quence o f t h e g e o m e t r i c a l c o n s t e l l a t i o n , t h e b e s t case o f c r a c k o r i e n t a t i o n i s
r e p r e s e n t e d by c o i n c i d e n c e o f c r a c k p l a n e and w e l l t r a j e c t o r y azimuth ( e s p e c i a l -
l y i f t h e b o r e h o l e i s d e v i a t e d t o h o r i z o n t a l ) , whereas t h e w o r s t case comprises
a w e l l b o r e b e i n g normal t o t h e f r a c t u r e p l a n e (BUCHANAN 1987). I t i s a l s o pos-
s i b l e t o c r e a t e s e v e r a l p a r a l l e l f r a c t u r e s i n t h e same w e l l b o r e ( c f . s e c t i o n
4.8.6.2.4.).
4 . 1 1 . 1 . 2 . 1 . 1 . Wellbore instability
T w i s t i n g e f f e c t s o c c u r as t h e f r a c t u r e r e o r i e n t a t e s i t s e l f f r o m t h e d e v i a t e d
w e l l b o r e i n case i t s t a r t e d t o propagate i n d i f f e r e n t d i r e c t i o n s . I n h i g h l y - d e -
v i a t e d and h o r i z o n t a l w e l l s , s t i m u l a t i o n b o a t c a p a c i t y i s t h e l i m i t i n g f a c t o r
f o r o f f s h o r e f r a c t u r i n g , w i t h t h e l o n g e r b o r e h o l e s r e s t r i c t i n g pumping r a t e and
p r e s s u r e t h a t c a n be a c h i e v e d and m a i n t a i n e d b y t h e v e s s e l s (LOUVIERE 1987; c f .
s e c t i o n 3 . 8 . 1 . 2 . ) . F r a c t u r i n g i n h i g h l y - d e v i a t e d b o r e h o l e s even b e a r s c o n s i d e r a -
b l e r i s k o f w e l l b o r e s c r e e n o u t due t o h i g h f l u i d l e a k o f f t h r o u g h t h e p e r f o r a -
t i o n s . With i n c r e a s i n g borehole i n c l i n a t i o n , w e l l b o r e i n s t a b i l i t y problems i n -
c r e a s e and g i v e more f r e q u e n t l y r i s e t o b o r e h o l e c o l l a p s e and f o r m a t i o n f r a c t u -
ring (WILSON & WILLIS 1986; FUH, WHITFILL & SCHUH 1988; c f . s e c t i o n
4.8.6.1.5.8.). I t i s t h e r e f o r e e s s e n t i a l t o p r e d i c t any s i g n i f i c a n t s t r e s s chan-
ges a r o u n d t h e w e l l b o r e when t h e h o l e a n g l e i n c r e a s e s u n d e r c e r t a i n g e o l o g i c a l
and i n - s i t u s t r e s s c o n d i t i o n s . B o r e h o l e c o l l a p s e p r e s s u r e g r a d i e n t i n c r e a s e s
w i t h w e l l a n g l e , whereas f r a c t u r e g r a d i e n t r e m a i n s t h e same, and as a r e s u l t ,
t h e w o r k i n g r a n g e between t h e two g r a d i e n t s i s n a r r o w e r a t h i g h e r h o l e a n g l e s .
The same r e l a t i o n s h i p as a p p l y i n g f o r h i g h l y - i n c l i n e d t o h o r i z o n t a l w e l l s
traversing gently-dipping t o f l a t - l y i n g formations i s also true f o r v e r t i c a l
boreholes i n t e r s e c t i n g steeply-dipping rocks ( c f . section 4.11.1.2.2.). Optimum
mud w e i g h t f o r w e l l b o r e s t a b i l i t y i n h i g h l y - i n c l i n e d h o l e s r a n g e s between b o r e -
h o l e c o l l a p s e p r e s s u r e g r a d i e n t r e p r e s e n t i n g t h e l o w e r l i m i t and f o r m a t i o n f r a c -
t u r e g r a d i e n t b e i n g t h e upper boundary ( c f . s e c t i o n 6.2.3.2.6.). Aspects o f in-
s t a b i l i t y o f h i g h l y - d e v i a t e d b o r e h o l e s a r e a l s o d i s c u s s e d b y BRADLEY ( 1 9 7 9 ) ;
HOTTMAN, S M I T H & PURCELL ( 1 9 7 9 ) ; AADNOV & CHENEVERT ( 1 9 8 7 ) , H S I A O ( 1 9 8 7 ) , MAURY
& SAUZAY ( 1 9 8 7 ) and YEW & L I ( 1 9 8 7 ) .
CINCO-LEY & MENG (1988) introduce two additional flow periods being t r i l i -
near and formation b i l i n e a r c u r r e n t , thereby increasing the number of flow in-
t e r v a l s t o be d i s t i n g u i s h ed t o s i x . T r i l i n e a r c urre nt i s present inste a d of the
b i l i n e a r flow regime during the s t a b i l i z a t i o n period f o r small volumes of dimen-
s i o n l e s s f r a c t u r e s t o r a t i v i t y , and formation b i l i n e a r c urre nt occurs during the
pseudolinear flow period when most of the f l u i d expansion i s provided by the ma-
t r i x i n l i n e a r c u r r en t regime under the same c onditions.
On t h e o t h e r hand, an azimuth o f t h e w e l l b o r e a x i s p e r p e n d i c u l a r t o t h a t o f
the crack plane gives r i s e t o m u l t i p l e p a r a l l e l f r a c t u r e s crossing the borehole
l i k e a s e t o f s l i c e s w h i c h m i g h t be d e s i r a b l e i n some s p e c i a l a p p l i c a t i o n s ( c f .
s e c t i o n 4.8.6.2.4.). O t h e r i m p o r t a n t measures f o r i m p r o v i n g s t i m u l a t i o n a r e i n -
c r e a s i n g e f f e c t i v e w e l l b o r e diameter, u s i n g m u l t i p l e d e e p - p e n e t r a t i n g p e r f o r a -
t i o n charges, e n l a r g i n g p e r f o r a t i o n s and p l a n n i n g a staged f r a c t u r i n g t r e a t m e n t
( c f . section 4.2.2.1.3.). P e r f e c t p r o p p a n t t r a n s p o r t can be achieved w i t h
shear-independent f l u i d s ( c f . s e c t i o n 4 . 3 . 4 . 2 . 1 . ) .
S i m i l a r l y as a p p l y i n g f o r h y d r a u l i c a l l y - i n d u c e d f r a c t u r e s , t h e normal g r a -
d u a l c l o s u r e b e h a v i o u r o f p r e - e x i s t i n g n a t u r a l c r a c k s around a b o r e h o l e d u r i n g
v a r i o u s stages o f d e p l e t i o n when t h e e f f e c t i v e normal s t r e s s o r c l o s u r e s t r e s s
( b e i n g e q u i v a l e n t t o t o t a l p r e s s u r e minus p o r e p r e s s u r e ) i s p r o g r e s s i v e l y r i -
s i n g has a m a j o r impact on changes o f f r a c t u r e p e r m e a b i l i t y and subsequent w e l l
p r o d u c t i o n (BAKHTAR, BARTON, RAKOP & JONES 1985). While d e t e r i o r a t i o n o f n a t u -
r a l c r a c k s ( c f . s e c t i o n 4.8.8.3.) cannot o r o n l y t o m i n o r e x t e n t be i n f l u e n c e d ,
t h e damage o f h y d r a u l i c a l l y - i n d u c e d f r a c t u r e s can be c o n t r o l l e d by b o t h l a y o u t
o f t h e proppant package and d e s i g n o f clean-up and e a r l y p r o d u c t i o n schedules.
Proppant s e t t l i n g d u r i n g t h e t i m e r e q u i r e d f o r f r a c t u r e c l o s u r e a f t e r a hy-
d r a u l i c s t i m u l a t i o n j o b can have an i m p o r t a n t b e a r i n g on p r o p p a n t d i s t r i b u t i o n
i n t h e c r a c k and may determine success o r f a i l u r e o f t h e o p e r a t i o n (NOVOTNY
1977). I n a h y d r a u l i c s t i m u l a t i o n t r e a t m e n t , a f r a c t u r e i s c r e a t e d by r u p t u r i n g
t h e f o r m a t i o n a t h i g h p r e s s u r e by means o f a s p e c i a l f l u i d t r a n s m i t t i n g t h e hy-
d r a u l i c energy, and proppants t r a n s p o r t e d by t h e c a r r i e r f l u i d a r e p l a c e d i n
t h e induced f r a c t u r e channel t o p r e v e n t t h e c r a c k f r o m c l o s i n g and r e h e a l i n g
a f t e r p r e s s u r e r e l e a s e (ROODHART 1985).
4.12.2.2.1, Proppant s e t t l i n g
While proppant i s i n j e c t e d i n t o the fracture, i t t r a v e l s along w i t h the
f l u i d away from t h e w e l l b o r e and s e t t l e s downward a t a r a t e t h a t depends on
f l u i d p r o p e r t i e s and s u r r o u n d i n g c o n d i t i o n s (NOVOTNY 1977). Movement p a t h s o f
proppants a r e o f t e n t o r t u o u s due t o secondary f l o w caused by i r r e g u l a r morpho-
l o g y of t h e c r a c k w a l l s (VEATCH & MOSCHOVIDIS 1986). As c a r r i e r f l u i d i s l o s t
t h r o u g h t h e permeable w a l l s o f t h e f r a c t u r e , t h e c r a c k s t a r t s t o c l o s e a t t h e
end o f t h e t r e a t m e n t , w i t h proppant c o n t i n u i n g t o s e t t l e u n t i l a p r o p p a n t bank
i s formed a t t h e bottom o f t h e crack, t h e p r o p p a n t c o n c e n t r a t i o n i n t h e s l u r r y
becomes so h i g h t h a t i t can no l o n g e r s e t t l e , o r t h e f r a c t u r e c l o s e s on t h e
s l u r r y thereby trapping the proppant.
F l u i d l o s s t o t h e f o r m a t i o n by l e a k o f f decreases f l u i d v e l o c i t y and i n c r e a -
ses proppant s a t u r a t i o n and s l u r r y v i s c o s i t y , t h e r e b y d i m i n i s h i n g p r o p p a n t s e t t -
l i n g p o s s i b i l i t i e s . Drag o f f l u i d and p r o p p a n t towards t h e f r a c t u r e w a l l s i s ne-
g l i g i b l e f o r most s t i m u l a t i o n c o n d i t i o n s . S e t t l i n g v e l o c i t y o f t h e p r o p p a n t -
f l u i d s l u r r y i s i n f l u e n c e d by t h e c o m b i n a t i o n o f f r a c t u r e geometry, f l u i d l o s s ,
f l u i d h e a t i n g and r e s e r v o i r f o r m a t i o n c o o l i n g (BABCOCK, PROKOP & KEHLE 1967; NO-
VDTNY 1977).
S i m i l a r l y as a p p l y i n g f o r coarsening-upwards c l a s t i c r e s e r v o i r s w i t h f u l l
o i l s a t u r a t i o n , p r o p p a n t s e t t l i n g and banking i s d e t r i m e n t a l t o sandstone pay
i n t e r v a l s o f e i t h e r g r a i n s i z e d i s t r i b u t i o n and o r g a n i z a t i o n t h a t a r e d i v i d e d
i n t o an upper o i l - b e a r i n g s e c t i o n and a l o w e r w a t e r - b e a r i n g p o r t i o n by t h e o i l -
w a t e r - c o n t a c t . Proppant s e t t l i n g p r i o r t o f r a c t u r e c l o s u r e would l e a d i n such
r e s e r v o i r s t o reduced proppant c o n c e n t r a t i o n s i n t h e upper i n t e r v a l w i t h h i g h
o i l s a t u r a t i o n s and t o i n c r e a s e d p r o p p a n t package d e n s i t y a d j a c e n t t o t h e l o w e r
w a t e r - p r o d u c t i v e s e c t i o n (CRAMER & SONGER 1988).
680
I f b r e a k e r a c t i o n s i g n i f i c a n t l y reduces t h e t i m e d u r i n g w h i c h p e r f e c t p r o p -
p a n t s u p p o r t i s p r e s e n t and f r a c t u r e c l o s u r e i s r e t a r d e d , t h e n i m p e r f e c t p r o p -
p a n t d i s t r i b u t i o n w i l l r e s u l t and t h e o v e r a l l performance may be no b e t t e r than
i f a s i m p l e g e l were used. On t h e o t h e r hand, i f breakers s i g n i f i c a n t l y i n -
crease f l u i d l o s s d u r i n g c l o s u r e , then f r a c t u r e c l o s u r e t i m e may be reduced and
t h u s a f a v o u r a b l e p r o p p a n t d i s t r i b u t i o n may be s a f e l y t r a p p e d between t h e s h u t -
t i n g c r a c k w a l l s . I n l o w - v i s c o s i t y f r a c t u r i n g f l u i d s , p r o p p a n t s may s e t t l e r a -
p i d l y , t h e r e b y l e a v i n g a s h o r t c r a c k w i t h low bed h e i g h t which c o u l d r e s u l t i n
o n l y t h e b o t t o m few f e e t o f t h e zone o f i n t e r e s t a c t u a l l y b e i n g propped w i t h a
c o n d u c t i v e f r a c t u r e (KUNDERT & SMINK 1979). F r a c t u r e c l o s u r e u s u a l l y occurs a t
t h e end o f l i n e a r f l o w (KULAR, CHHINA, BEST & MACKENZIE 1988; c f . s e c t i o n
4.11.3.).
Experimental work by B I O T & MEDLIN (1985) and MEDLIN, SEXTON & ZUMWALT
681
(1985) f o r t h i n u n c r o s s l i n k e d f l u i d s has r e v e a l e d f o u r r e g i o n s o f d i f f e r e n t
p r o p p a n t t r a n s p o r t phenomena. The l o w e s t zone i s t h e s e t t l e d bank where concen-
t r a t i o n i s a f u n c t i o n o f p r o p p a n t c h a r a c t e r i s t i c s . I n upwards d i r e c t i o n , t h e
f o l l o w i n g segments o f t h e f l o w p r o f i l e comprise bed l o a d b e i n g a f l u i d i z e d
l a y e r o f r e l a t i v e l y small h e i g h t , zone o f v i s c o u s d r a g t r a n s p o r t where p r o p p a n t
s a t u r a t i o n i s more o r l e s s c o n s t a n t , and i n t e r v a l o f t u r b u l e n t t r a n s p o r t
through which c o n c e n t r a t i o n d e c l i n e s t o zero.
Aspects o f p r o p p a n t d i s t r i b u t i o n i n v e r t i c a l f r a c t u r e s a r e a l s o r e p o r t e d by
CLARK & QUADIR (1981); SIEVERT, WAHL, CLARK & HARKIN (1981) and BABCOCK, PROKOP
& KEHLE ( 1 9 8 7 ) . Proppant s e t t l i n g i s d i s c u s s e d by KIRKBY & ROCKEFELLER (1985),
ROODHART (1985) and SHAH (1986). CLARK, HALVACI, GHAELI & PARKS (1985); DUNAND
& SOUCEMARIANADIN (1985) and ACHARYA (1986, 1987) comment on p a r t i c l e t r a n s p o r t
i n v i s c o u s and v i s c o e l a s t i c f r a c t u r i n g f l u i d s . SHAH & LEE (1986) a n a l y z e f r i c -
682
I n t i g h t f o r m a t i o n s w i t h low f l u i d l e a k o f f r a t e s , f r a c t u r e c l o s u r e t i m e i s
i n e v i t a b l y v e r y h i g h , and t h u s i t i s p r a c t i c a l l y i m p o s s i b l e t o keep p r o p p a n t
f r o m s e t t l i n g t o t h e f r a c t u r e b o t t o m a t c l o s u r e . In o r d e r t o p r o v i d e an ade-
quate amount o f proppant i n t h e pay zone, proppant c o n c e n t r a t i o n and volume
s h o u l d be as h i g h as p o s s i b l e w i t h o u t r i s k i n g premature s c r e e n o u t f a i l u r e ( c f .
section 6.2.4.2.1.).
F r a c t u r e geometry i s most i n f l u e n c e d by t h e f l u i d v i s c o s i t y a t t h e t i p o f
t h e c r a c k , w i t h t h e h i g h e r t h e v i s c o s i t y , t h e s h o r t e r the f r a c t u r e l e n g t h f o r a
g i v e n i n j e c t e d volume. T h e r e f o r e i n o r d e r t o c r e a t e narrow l o n g f r a c t u r e s ,
f l u i d v i s c o s i t y a t t h e t i p o f t h e c r a c k has t o be m a i n t a i n e d low, whereas f o r
w i d e r f r a c t u r e s , f l u i d sequences r e s u l t i n g in h i g h e r v i s c o s i t y a t t h e c r a c k t i p
have t o be s e l e c t e d .
F r a c t u r i n g f l u i d v i s c o s i t y v a r i e s g r e a t l y w i t h i n t h e c r a c k due t o wide v a r i a -
t i o n s i n l o c a l shear r a t e (KIRKBY & ROCKEFELLER 1985), w i t h t h e v i s c o s i t y o f
some o f t h e f r a c t u r i n g f l u i d s b e i n g e x t r e m e l y s e n s i t i v e t o shear r a t e (CLARK
1979). The p r o p p a n t p l u g f l o w i n g i n t h e c e n t e r o f t h e crack r e s i d e s i n a r e g i o n
o f v e r y low shear r a t e (NOLTE 1982). As a consequence o f v i s c o s i t y d i f f e r e n c e s
a t low shear r a t e s and s t a t i c s e t t l i n g v e l o c i t y , r h e o l o g i c a l c h a r a c t e r i z a t i o n
o f t h e f l u i d s a t low shear r a t e s i s e s s e n t i a l f o r d i f f e r e n t i a t i n g suspension
performance ( c f . a l s o CLARK, HALVACI, GHAELI & PARKS 1985).
An i m p o r t a n t a s p e c t o f c l u s t e r e d s e d i m e n t a t i o n i s t h e dependence o f s l u r r y -
s e t t l i n g v e l o c i t y on d i s t a n c e , t i m e and l o c a l c o n c e n t r a t i o n (TORY & P I C K A R D
1977, K I R K B Y & ROCKEFELLER 1985). R a p i d s e t t l i n g does n o t o c c u r u n t i l t h e p a r -
t i c l e s have t r a v e r s e d s u f f i c i e n t d i s t a n c e t o a l l o w t h e f o r m a t i o n o f c l u s t e r s .
The n a t u r a l i n s t a b i l i t y o f t h e d e p o s i t i o n process l e a d s t o inhomogeneous prop-
p a n t c o n c e n t r a t i o n (THACKER & LAVELLE 1978). I f f l o w w i t h i n a f r a c t u r e i s h i g h -
l y non-uniform, average s e t t l i n g v e l o c i t y i s determined by t h e suspension beha-
v i o u r o f t h e slow-moving zones which t e n d t o have h i g h e r v i s c o s i t i e s . Slow-mo-
v i n g h o r i z o n t a l f l u i d bands w i t h h i g h apparent y i e l d s t r e s s can g r e a t l y i n h i b i t
p r o p p a n t s e t t l i n g , t h e r e b y a c t i n g as a s e d i m e n t a t i o n b a r r i e r .
I n a d d i t i o n , flowback o f h i g h l y a b r a s i v e s i n t e r e d b a u x i t e p r o p p a n t s can be
e x t r e m e l y hazardous, w i t h n o t o n l y c u t t i n g o u t o f v a l v e s and Christmas t r e e s oc-
c u r r i n g where l a r g e q u a n t i t i e s o f s i n t e r e d b a u x i t e proppants a r e r e t u r n e d w i t h
w e l l f l u i d s , b u t a l s o i n extreme cases blowouts and f i r e s t a k i n g p l a c e (OSBOR-
NE, McLEOD & SCHROEDER 1981; c f . s e c t i o n 1 . 4 . 6 . ) . The most i m p o r t a n t procedures
o f c o n t r o l l i n g and a v o i d i n g p r o p p a n t flowback a r e c a r e f u l cleanup o f t h e w e l l
a f t e r t h e f r a c t u r i n g j o b , pumping of a t a i l - i n of c u r a b l e r e s i n - c o a t e d sand i n
t h e t e r m i n a l s t a g e o f t h e h y d r a u l i c s t i m u l a t i o n j o b , u t i l i z a t i o n o f foam and
e n e r g i z e d f r a c t u r i n g f l u i d s , and s h u t - i n t i m e adjustment.
As t h e d i m e n s i o n l e s s f r a c t u r e c o n d u c t i v i t y increases, t h e change i n t r e a t -
ment f l u i d s a t u r a t i o n i n s i d e t h e c r a c k becomes more g r a d u a l , and a t a v a l u e o f
a b t . 50, s t i m u l a t i o n f l u i d c o n c e n t r a t i o n i n t h e f r a c t u r e g e t s almost u n i f o r m .
A t h i g h e r d i m e n s i o n l e s s f r a c t u r e f l o w c a p a c i t i e s between 200 and 1,000, a m i l d
gas b r e a k t h r o u g h occurs a t t h e c r a c k t i p . I n o r d e r t o h e l p a v o i d i n g e a r l y and
severe gas b r e a k t h r o u g h a t t h e w e l l b o r e , t h e dimensionless f r a c t u r e c o n d u c t i v i -
t y s h o u l d be a t l e a s t 50. The optimum dimensionless f r a c t u r e f l o w c a p a c i t y i s
i n t h e neighbourhood of 100 o r a b t . t h r e e times t h e v a l u e r e q u i r e d t o produce
t h e f o r m a t i o n f l u i d e f f i c i e n t l y and q u i c k l y ( c f . a l s o s e c t i o n 4.8.11.1.1.).
I n terms o f f r a c t u r e e v a c u a t i o n by p r o p p a n t flowback i n t h e n e a r - w e l l b o r e
area, RAYMOND & BINDER (1967) document t h a t n e a r l y a l l o f t h e p o t e n t i a l s t i m u l a -
689
100 f t i n m o s t t r e a t m e n t s o f s t a n d a r d o r a v e r a g e s i z e , because i n c a s e o f s h o r -
t e r t a i l s some p r o p p a n t f l o w b a c k c a n s t i l l o c c u r due t o n o n u n i f o r m p r o p p a n t d i s -
t r i b u t i o n and l o n g e r t a i l s do n o t g i v e a s u p e r i o r e f f e c t , b u t a r e o n l y a p r e -
mium i n v e s t m e n t ( c f . s e c t i o n 2 . 4 . 1 . 2 . 3 . ) . Proppant flowback m i n i m i z a t i o n a f t e r
f r a c t u r i n g treatments by a p p l i c a t i o n o f resin-coated t a i l - i n is a l s o discussed
b y JEU, PEREZ & WAY ( 1 9 8 8 ) . S i m i l a r l y as a p p l y i n g f o r t o t a l p r o p p a n t q u a n t i t y ,
t a i l - i n volume and l e n g t h have t o be a d j u s t e d t o t o t a l c r a c k l e n g t h i n o r d e r t o
be e f f e c t i v e . W i d e r f r a c t u r e s n e a r t h e b o r e h o l e r e q u i r e l a r g e r t a i l - i n q u a n t i -
t i e s t o g e n e r a t e t h e m u l t i l a y e r p a c k i n g t o t h e d e s i g n e d l e n g t h , and may a l s o de-
mand l o n g e r t a i l - i n s i n o r d e r t o p r o v i d e a d d i t i o n a l package s t a b i l i t y .
R e s i n b o n d i n g o f t a i l - i n l o t s f o r p r o p p a n t s t a b i l i z a t i o n and c r e a t i o n o f a
c o n s o l i d a t e d wedge i n t h e b o r e h o l e v i c i n i t y i s p a r t i c u l a r l y s i g n i f i c a n t i n w i -
d e r c r a c k s where a t l e a s t i n t h e c e n t r a l p a r t some more i n s t a b i l i t y t h a n u s u a l
c a n o c c u r . S h o r t e r t a i l - i n s t h a n a c c o r d i n g t o s t a n d a r d d e s i g n c a n be s u f f i c i e n t
i f t h e i r p r i m a r y purpose i s t o c a r r y r a d i o a c t i v e markers e i t h e r w i t h i n t h e prop-
p a n t c r y s t a l l a t t i c e o r as s u r f i c i a l p e l l i c l e s f o r f r a c t u r e h e i g h t m o n i t o r i n g
b y gamma-ray l o g g i n g ( c f . s e c t i o n 6 . 2 . 1 . 3 . ) . I n e x t r e m e cases, t a i l - i n length
may r e a c h f r o m a b t . 1 m ( 3 f t ) i n v e r y s m a l l - s c a l e t r e a t m e n t s o f m i n i - o r m i -
c r o - s i z e t o a b t . 1,000 f t ( 3 3 0 m) i n j u m b o - t y p e m a s s i v e h y d r a u l i c s t i m u l a t i o n
j o b s where t o t a l f r a c t u r e l e n g t h c a n be up t o 4,500 f t (1,500 m). In t e r m s o f
c o m p a r i s o n o f j o b s i z e , p r o p p a n t q u a n t i t y and f r a c t u r e l e n g t h p o r t i o n r e q u i r e d
f o r a t a i l - i n o f a MHF o p e r a t i o n c a n b e l a r g e r t h a n t h o s e f o r a w h o l e s m a l l e r -
scale hydraulic s t i m u l a t i o n treatment.
P a r t i c u l a r l y i n p o o r l y - c o n s o l i d a t e d f o r m a t i o n s , b o t h p r o p p a n t and f o r m a t i o n
sand f l o w b a c k i n t o t h e w e l l c a n be e f f e c t i v e l y c o n t r o l l e d b y s e t t i n g a g r a v e l
pack a f t e r t h e t e r m i n a t i o n o f t h e h y d r a u l i c f r a c t u r i n g t r e a t m e n t ( t h i s a p p l i e s
e s p e c i a l l y f o r s o f t sands and c h a l k s ) . G r a v e l pack s t a b i l i z a t i o n o f b o t h r e s e r -
v o i r sand and p r o p p a n t package i n t h e f r a c t u r e i s t h e s a f e s t way o f maximum c o n -
d u c t i v i t y and e f f e c t i v i t y p r e s e r v a t i o n i n u n c o n s o l i d a t e d p a y zones, b e c a u s e p r o -
p e r l y s e t g r a v e l pack m a n t l e and p e r f o r a t i o n t u n n e l p l u g s h o l d back e v e r y t h i n g
w h i c h t r i e s t o move ( a s p e c t s o f c o m b i n a t i o n o f h y d r a u l i c p r o p p a n t f r a c t u r i n g
and g r a v e l p a c k i n g a r e a l s o d i s c u s s e d i n s e c t i o n s 4 . 5 . 4 . 3 . and 5 . 3 . 5 . ) .
A l t h o u g h i t i s g e n e r a l l y assumed t h a t once c r a c k c l o s u r e i s a c h i e v e d , i t i s
i r r e v e r s i b l e , i t c o u l d be p o s s i b l e f o r gas e x p a n s i o n w i t h i n t h e f r a c t u r e t o r e -
open t h e c r a c k and a l l o w some p r o p p a n t f l o w b a c k , w i t h c o n t i n u o u s c l e a n u p m o n i -
t o r i n g helping t o prevent the occurrence o f t h i s e f f e c t . Therefore i t i s desi-
r a b l e t o m a i n t a i n t h e f l o w b a c k p r e s s u r e a t a l e v e l a p p r o x i m a t e l y 200 p s i b e l o w
691
S i m i l a r l y as a p p l y i n g f o r h y d r a u l i c f r a c t u r e c o n d u c t i v i t y damage p r e v e n t i o n ,
g r a v e l pack p e r m e a b i l i t y d e t e r i o r a t i o n can be i n h i b i t e d by c a r e f u l l y and s l o w l y
b e g i n n i n g w e l l p r o d u c t i o n a f t e r t e r m i n a t i o n o f t h e sand c o n t r o l t r e a t m e n t (HAL-
LIBURTON 1988). T o t a l f l u i d r a t e and f o r m a t i o n drawdown have t o be k e p t t o a m i -
nimum d u r i n g t h e f i r s t weeks o f p r o d u c t i o n , w i t h o f f t a k e s t a r t i n g o u t w i t h
small choke s i z e s and p o s s i b l y a l s o reduced volumes o f l i f t gas. Such a p r o c e -
dure s h o u l d m i n i m i z e i n i t i a l g r a v e l movement i n w e l l b o r e and p e r f o r a t i o n t u n -
n e l s and a l l o w t h e b o r e h o l e t o c l e a n up w i t h minimum drawdown across t h e newly
p l a c e d g r a v e l pack. Any r a p i d r e a d j u s t m e n t o f t h e f r e s h l y i n s t a l l e d pack i s li-
k e l y t o cause f o r m a t i o n f i n e s t o invade p e r f o r a t i o n t u n n e l s and pack m a n t l e and
i n t e r m i x w i t h g r a v e l which would l e a d t o p e r m e a b i l i t y l o s s . Care s h o u l d be t a -
ken d u r i n g swabbing n o t t o o v e r s t r e s s t h e g r a v e l pack.
F r a c t u r e c o n d u c t i v i t y d e g r a d a t i o n as a consequence o f p r o p p a n t c r u s h i n g and
s u b s e q u e n t m i g r a t i o n o f f i n e s c a n o c c a s i o n a l l y o c c u r even t h o u g h f l o w i n g p r e s -
s u r e drawdowns were m i n i m i z e d and c l o s u r e s t r e s s e s m a i n t a i n e d w i t h i n t h e e s t a -
b l i s h e d l i m i t s f o r t h e o r i g i n a l l y chosen p r o p p a n t t y p e (HUEBINGER, WEBSTER,
CHISHOLM, VENOITTO & HUNT 1 9 8 8 ) . Case s t u d i e s , however, r e v e a l o c c a s i o n a l l y
t h a t some w e l l s h a v i n g s u s p e c t e d f r a c t u r e d e g r a d a t i o n have l i m i t e d p o s t - r e f r a c -
t u r i n g h i s t o r i e s and o n l y l i t t l e improvement w i t h r e s p e c t t o t h e o r i g i n a l f r a c -
t u r e ( c f . s e c t i o n 4 . 8 . 9 . ) , and o t h e r b o r e h o l e s have p r o d u c t i o n h i s t o r i e s t h a t
show no s i g n s o f f r a c t u r e damage b y p r o p p a n t c r u s h i n g and a p p e a r t o b e c a p a b l e
o f draining the reservoir e f f i c i e n t l y without requiring a refracturing treat-
ment.
N a t u r a l sand i n s t e a d o f i n t e r m e d i a t e - o r h i g h - s t r e n g t h p r o p p a n t s c a n be se-
l e c t e d because t h e economics o f h i g h e r - q u a l i t y p r o p p a n t s i n v i r g i n - p r e s s u r e d
w e l l s c a n n o t be s u p p o r t e d because o f t h e l a r g e volumes r e q u i r e d f o r an e f f e c -
t i v e f r a c t u r e , and c l o s u r e s t r e s s e s in p a r t i a l l y d e p l e t e d i n f i l l b o r e h o l e s a r e
l o w enough t h a t t h e l i k e l i h o o d o f c r u s h i n g i s n o t s i g n i f i c a n t . These r e l a t i o n -
s h i p s o u t l i n e t h a t c r u s h i n g o f n a t u r a l sand o r c r y s t a l l i n e a l u m i n a o x i d e and s i -
l i c a t e p r o p p a n t s w h i c h l e a d s t o f o r m a t i o n o f h a l v e s and q u a r t e r s l e a v e s i n some
cases s t i l l s u f f i c i e n t c o n d u c t i v i t y f o r p r o f i t a b l e d r a i n i n g o f t h e r e s e r v o i r ,
a l t h o u g h c e r t a i n l y t h e optimum i s a v o i d i n g o f any p r o p p a n t damage.
As a c o n c l u s i o n o f t h e e v a l u a t i o n o f f r a c t u r e damage and p o s s i b i l i t i e s o f
i t s p r e v e n t i o n , ROBINSON, HOLDITCH & WHITEHEAD ( 1 9 8 6 ) recommend maximum c l o s u r e
s t r e s s e s o f 4,000 p s i f o r sand, 7,000 p s i f o r i n t e r m e d i a t e - s t r e n g t h and 10,000
p s i f o r h i g h - s t r e n g t h proppants. I n comparison t o most r e s u l t s o f proppant t e s t -
i n g , however, t h e s e v a l u e s a r e c o n s i d e r e d t o be t o o p e s s i m i s t i c , b u t i n v i e w o f
c a r e f u l p l a n n i n g f o r l o n g p r o d u c t i o n h i s t o r y up t o 20 - 30 y e a r s , i t s h o u l d be
p r e f e r r e d t o go a b s o l u t e l y o n t h e s a f e s i d e and t o b e t t e r t a k e a more e x p e n s i v e
h i g h e r - p e r f o r m a n c e p r o p p a n t r a t h e r t h a n r i s k i n g f r a c t u r e damage b y e x c e s s i v e
p r e s s u r e drawdown in l a t e s t a g e s o f r e s e r v o i r d e p l e t i o n .
p a n t f r a c t u r i n g i s f r e q u e n t l y performed f o r s h o r t e r o r l o n g e r d u r a t i o n due t o
demand r e s t r i c t i o n s , c o m p l e t i o n workover o r o t h e r reasons. The s t a b i l i z e d gas
p r o d u c t i o n r a t e f o l l o w i n g each s h u t - i n p e r i o d , however, i s l o w e r than t h a t o f
t h e p r e v i o u s o f f t a k e c y c l e a t t h e same w e l l b o r e p r e s s u r e (REINICKE, BRINKMANN,
SCHWARZ & HUENI 1985; VENTURA 1985), because f r a c t u r e c o n d u c t i v i t y c o n t i n u e s t o
decrease f o l l o w i n g t h e subsequent s h u t - i n s as r e f l e c t e d by p r e s s u r e b u i l d u p ana-
lysis.
As f r a c t u r e c o n d u c t i v i t y cannot be r e g a i n e d by r e l e a s i n g c l o s u r e s t r e s s , de-
t e r i o r a t i o n o f f r a c t u r e f l o w c a p a c i t y s h o u l d be k e p t a t a minimum by a v o i d i n g
u n d u l y h i g h c l o s u r e s t r e s s d u r i n g i n i t i a l c o m p l e t i o n and e a r l y p r o d u c t i o n , and
l i m i t i n g w e l l s h u t - i n p e r i o d s i n advanced o f f t a k e stages t o a b s o l u t e l y necessa-
r y events, because e v e r y c y c l i n g o f t h e p r o d u c t i o n process i s i r r e v o c a b l y l i n -
ked w i t h a t l e a s t some f r a c t u r e c o n d u c t i v i t y damage.
696
Some s p e c i a l i z e d t e c h n i q u e s f o r a p p l i c a t i o n i n m a r g i n a l o r u n c o n v e n t i o n a l r e -
s e r v o i r s even a i m p r i n c i p a l l y on s c r e e n o u t e v e n t s i n some s t a g e s o f t h e t r e a t -
ment o r phases o f f r a c t u r e p r o p a g a t i o n ( s u c h as t i p s c r e e n o u t f r a c t u r i n g ;
SMITH, MILLER & HAGA 1987; c f . s e c t i o n 4 . 5 . 4 . 4 . 1 . ) .
4.14. Conclusion
The o u t l i n e o f v a r i o u s t e c h n o l o g i c a l p e r s p e c t i v e s o f enhancement o f t h e hy-
d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l p a c k i n g p o t e n t i a l i n E u r o p e i n t h e p r e -
s e n t r e v i e w and s t a t u s r e p o r t , as w e l l as t h e a r e a l m a r k e t i n g and e c o n o m i c a l a s -
sessment c o m p r i s i n g r e v i e w , s t a t u s and f o r e c a s t o f t e c h n i c a l , e n g i n e e r i n g and
f i n a n c i a l a s p e c t s o f p r o p p a n t s t i m u l a t i o n i n W e s t e r n and E a s t e r n E u r o p e (MADER
1987; c f . c h a p t e r 2 ) and t h e e v a l u a t i o n o f p r o p p a n t s e l e c t i o n as a consequence
o f r e s e r v o i r c o n d i t i o n s and p r o p p a n t p r o p e r t i e s ( c f . c h a p t e r 1) p e r m i t t h e c o n -
c l u s i o n t h a t numerous p o s s i b i l i t i e s o f h y d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l
p a c k i n g e x i s t i n E u r o p e and o t h e r i n t e r n a t i o n a l m a r k e t s i n t h e n e x t y e a r s . I n
c a s e o f t h e n e c e s s a r y back-up o f t h e a c t i v i t y b y an a g a i n more c o n s t a n t o i l
p r i c e a t a r e a s o n a b l e n i v e a u , p a r t i a l l y a l s o s u p p o r t e d by a s t r o n g e r US 8 , and
b y a d e q u a t e p r i c i n g o f p r o p p a n t s and s e r v i c e based o n h i g h t e c h n i c a l q u a l i t y
and m a r k e t i n g r e q u i r e m e n t s , b o t h Western and E a s t e r n Europe a r e c o n s i d e r e d t o
be e x p a n d i n g s t i m u l a t i o n m a r k e t s w i t h i n c r e a s i n g demand o f h y d r a u l i c p r o p p a n t
f r a c t u r i n g i n c l u d i n g promotion o f treatments i n marginal formations i n t h e near
future.
I t i s , however, e s s e n t i a l t h a t t h e t e c h n i c a l recommendations b y an i n t e g r a -
t e d m a r k e t i n g s t r a t e g y i n c o r p o r a t i n g a l s o g e o l o g i c a l and r e s e r v o i r e n g i n e e r i n g
concepts a r e supported by a s u i t a b l e approach o f t h e i n d i v i d u a l m e n t a l i t i e s i n
t h e s u i t e o f d i f f e r e n t European c o u n t r i e s n o t o n l y s p e a k i n g d i f f e r e n t l a n g u a -
ges, b u t a l s o c o m p r i s i n g a v a r i e t y o f r e s e r v o i r r o c k s w i t h s p e c i f i c p r o b l e m s ,
and a r e n o t a g a i n i n t e r r u p t e d b y a n o t h e r m a j o r d i s t u r b a n c e o f t h e o i l - and gas-
p r o d u c i n g i n d u s t r y by a renewed d r a m a t i c a l change o f U S $ exchange r a t e and o i l
price.
699
5 . G r a v e l P a c k i n g a n d S a n d C o n t r o l
5.0.Summary a n d a s s o c i a t e d t a b l e o f c o n t e n t s
o f c o m p a r a t i v e l y s u b o r d i n a t e s i g n i f i c a n c e i n g r a v e l p a c k i n g . In o r d e r t o comple-
t e l y b r i d g e f o r m a t i o n g r a i n s m i g r a t i n g t o t h e s a n d / g r a v e l i n t e r f a c e and f o r t h e
p u r p o s e o f t o t a l l y s t o p p i n g i n v a s i o n o f sand i n t o t h e b o r e h o l e , t h e mean s i z e
o f t h e g r a v e l s h o u l d be a b t . f i v e t o s i x t i m e s l a r g e r t h a n t h a t o f t h e sand.
F o r m o s t o f t h e r e s e r v o i r s r e q u i r i n g sand c o n t r o l b y g r a v e l p a c k i n g , g r a v e l
g r a i n s i z e s e l e c t i o n c a n be summarized t h a t a r a t i o o f g r a v e l median d i a m e t e r /
f o r m a t i o n sand median d i a m e t e r between 5 and 6 i s t h e i d e a l r a n g e p r o v i d i n g ab-
s o l u t e s t o p p a g e o f sand movement and u n r e s t r i c t e d i n i t i a l g r a v e l p e r m e a b i l i t y .
R a t i o s b e l o w 5 g i v e r i s e t o l i m i t e d h y d r o c a r b o n p r o d u c t i o n , because p r o p e r b r i d -
g i n g a t t h e g r a v e l i n t e r f a c e i s n o t p o s s i b l e , b u t y e t no i n v a s i o n o f t h e g r a v e l
pack b y f o r m a t i o n sand o c c u r s . R a t i o s between 6 and 11 p r o v o k e i n t r u s i o n o f r e -
s e r v o i r sand i n t o t h e g r a v e l pack w h i c h d r a s t i c a l l y r e d u c e s g r a v e l p e r m e a b i l i -
ty, b u t s t i l l p r o v i d e s e f f e c t i v e sand c o n t r o l once t h e g r a v e l pack i s c o m p l e t e -
l y p l u g g e d w i t h f i n e p a r t i c l e s and f u r t h e r m o t i o n o u t o f t h e p a y zone i s i n h i b i -
t e d . A t r a t i o s i n e x c e s s o f 11, t h e p o r e s i n t h e g r a v e l package become s o l a r g e
t h a t f o r m a t i o n sand i s p a r t i a l l y m i g r a t i n g t h r o u g h t h e g r a v e l i n t o t h e w e l l -
bore, thereby i n c r e a s i n g g r a v e l p e r m e a b i l i t y again, but already progressively
d e t e r i o r a t i n g h y d r o c a r b o n e x p l o i t a t i o n b y h a v i n g o n l y one e f f e c t o f s l o w i n g
down o f sand p r o d u c t i o n . A t a r a t i o o f a b t . 15, o r i g i n a l g r a v e l pack p e r m e a b i l i -
t y i s r e a c h e d a g a i n w h i c h r e f l e c t s t h a t a t r a t i o s above 15, f o r m a t i o n sand c a n
i n v a d e t h e b o r e h o l e b y passage t h r o u g h t h e g r a v e l pack w i t h o u t any r e s t r i c t i o n ,
w i t h i n t h i s c a s e t h e g r a v e l pack b e i n g c o m p l e t e l y u s e l e s s . A l t h o u g h t h e g r a v e l
pack i t s e l f r e p r e s e n t s some t y p e o f f o r m a t i o n damage b y c a u s i n g p r e s s u r e l o s s e s
a c r o s s t h e p e r f o r a t i o n s and f l u i d f l o w r e s t r i c t i o n t h r o u g h t h e c y l i n d r i c a l g r a -
v e l mantle, the p o s i t i v e e f f e c t i s s t i l l b e t t e r than i t s negative influence,
and p r e s s u r e d r o p and f l o w a r e a c a n be i m p r o v e d b y i n c r e a s i n g p e r f o r a t i o n d e n s i -
t y and d i a m e t e r o r even s w i t c h i n g t o o p e n - h o l e c o m p l e t i o n i f t e c h n i c a l l y p o s -
s i b l e . Gravel-pack completions w i t h plugging o f long deeply p e n e t r a t i n g p e r f o r a -
t i o n t u n n e l s o f w i d e d i a m e t e r and n a r r o w s p a c i n g a l o n g t h e b o r e h o l e w a l l a r e ap-
p r o a c h i n g m o r p h o l o g y and e f f e c t i v i t y o f h y d r a u l i c p r o p p a n t m i n i f r a c t u r i n g and
t h u s s i g n i f i c a n t l y i n c r e a s i n g t h e e f f e c t i v e b o r e h o l e c r o s s - s e c t i o n . In some r e -
s e r v o i r s , s l o t t e d l i n e r o r w i r e - w r a p p e d s c r e e n c a n even b e r u n w i t h o u t i n s e r t -
i n g g r a v e l a r o u n d i t , because i f f o r m a t i o n sand g r a i n s i z e i s s u f f i c i e n t l y c o a r -
se t o p r o v i d e p e r m e a b i l i t y , i n f l u x o f p a y zone sand w o u l d c r e a t e s a n a t u r a l g r a -
v e l pack a r o u n d t h e sand c o n t r o l h a r d w a r e i n s t a l l e d i n t h e open b o r e h o l e . I n
terms o f c a r r i e r f l u i d s , l o w - v i s c o s i t y f l u i d s can o n l y t r a n s p o r t low g r a v e l con-
c e n t r a t i o n s and have t o be pumped a t h i g h v e l o c i t i e s w h i c h can p r o v o k e i n t e r m i x -
i n g o f g r a v e l and f o r m a t i o n sand, whereas h i g h - v i s c o s i t y f l u i d s c a n suspend
h i g h g r a v e l s a t u r a t i o n s and c a n be i n j e c t e d a t l o w e r v e l o c i t i e s t h u s e l i m i n a -
t i n g g r a i n c o n t a m i n a t i o n . The m o s t i m p o r t a n t a s p e c t o f g r a v e l p a c k i n g c a r r i e r
f l u i d s i s s u f f i c i e n t l e a k o f f i n t o t h e f o r m a t i o n i n o r d e r t o achieve t h e necessa-
r y t i g h t p a c k i n g o f t h e g r a v e l , w h i c h i s t h e second m a j o r d i f f e r e n c e t o h y d r a u -
l i c f r a c t u r i n g where f l u i d l o s s has t o be m i n i m i z e d i n o r d e r t o a v o i d p r o p p a n t
b r i d g i n g and p r e m a t u r e s c r e e n o u t f a i l u r e . G r a v e l p a c k i n g r e s u l t s a r e i m p r o v i n g
w i t h p r o g r e s s i v e f l u i d l e a k o f f and t h e r h e o l o g i c a l p r o p e r t i e s o f sand c o n t r o l
t r a n s p o r t f l u i d s t h e r e f o r e have t o b e a d j u s t e d such t h a t s a t i s f a c t o r i l y h i g h r a -
t e s o f f l u i d l e a k o f f a r e achieved. F l u i d l o s s i n t o l i n e r o r screen and/or forma-
t i o n d u r i n g g r a v e l p a c k i n g i s n e c e s s a r y t o t a k e p l a c e i n h i g h r a t e s in o r d e r to
a l l o w d e p o s i t i o n o f t h e g r a v e l on t h e b o r e h o l e w a l l where i t f o r m s a m a n t l e
c o a t i n g t h e r e s e r v o i r / w e l l b o r e i n t e r f a c e , spearheads p l u g g i n g t h e p e r f o r a t i o n
t u n n e l s , a b e l t b r i d g i n g t h e a n n u l u s between b o r e h o l e b o u n d a r y f a c e and s c r e e n
o r l i n e r , o r a p l u g i n f i l l i n g t h e whole diameter o f t h e w e l l b o r e . Steam-drive
enhanced o i l r e c o v e r y i s a p a r t i c u l a r l y h o s t i l e e n v i r o n m e n t , because t h e h i g h -
pH s o l u t i o n s a t t a c k f o r m a t i o n sand and p a c k i n g g r a v e l and d i s s o l v e i t , t h e r e b y
d e t e r i o r a t i n g t h e sand c o n t r o l i n s t a l l a t i o n . S i n t e r e d b a u x i t e and n i c k e l - c o a t e d
sand have been p r o v e n t o r e p r e s e n t s u i t a b l e m a t e r i a l s w h i c h a r e m e c h a n i c a l l y
and c h e m i c a l l y s t a b l e u n d e r t h e s e h a r s h c o n d i t i o n s , and w h i l e s i n t e r e d b a u x i t e
has a l r e a d y been a b u n d a n t l y a p p l i e d i n t h e f i e l d s i n c e many y e a r s , n i c k e l - c o a -
t e d sand i s s t i l l i n e x p e r i m e n t a l s t a g e . S p e c i a l g r a v e l pack a p p l i c a t i o n s i n c l u -
de c o n s o l i d a t e d pack i n s t a l l a t i o n and r e s i n - c o a t e d g r a v e l p l a c e m e n t where t h e
i n d i v i d u a l g r a v e l g r a i n s a g g r e g a t e t o a s t a b l e m a t r i x due t o t h e c e m e n t i n g a c -
t i o n o f t h e r e s i n p e l l i c l e s , r e s u l t i n g i n o r i g i n of a s y n t h e t i c s a n d s t o n e . The
701
c h e s c a n be a r t i f i c i a l l y c r e a t e d b y a g i t a t i n g t h e g r a i n f a b r i c b y i n f l a t a b l e
p a c k e r s o r v i b r a t i n g s t r i n g s . Open-hole g r a v e l p a c k i n g p r o v i d e s t h e g r e a t e s t i n -
f l o w a r e a f o r t h e h y d r o c a r b o n s and t h e b e s t f i l t r a t i o n e f f e c t o f t h e sand p l u g ,
w i t h t h e e f f e c t i v e b o r e h o l e d i a m e t e r b e i n g i n c r e a s e d b y u n d e r r e a m i n g . The m o s t
c r i t i c a l p o i n t i n c a s e d - h o l e g r a v e l p a c k i n g i s adequate i n f i l l i n g o f a l l t h e
p e r f o r a t i o n t u n n e l s w h i c h have t o b e a b s o l u t e l y c l e a n p r i o r t o g r a v e l i n s e r -
t i o n , w i t h p e r f o r a t i o n p r e p a r a t i o n b e i n g p o s s i b l e b y washing, s u r g i n g o r u n d e r -
balanced shooting.
5.3. Gravel packing completion fluids and gravel saturation .............. 734
5.3.1. F l u i d v i s c o s i t y and g r a v e l c o n c e n t r a t i o n .................... 735
5.3.1.1. Achievement o f s u f f i c i e n t f l u i d l e a k o f f ........... 735
5.3.1.1.1. I n f l u e n c e o f c a r r i e r f l u i d v i s c o s i t y .. 736
5.3.1.1.1.1. Gravel placement and
f l u i d b r e a k i n g .......... 736
5.3.1.1.1.2. Gel c o n c e n t r a t i o n vs.
s l u r r y d e h y d r a t i o n ...... 737
5.3.1.1.1.3. F l u i d v i s c o s i t y and f o r -
m a t i o n damage ........... 737
5.3.1.1.1.4. F l u i d v i s c o s i t y and l e a k -
o f f r a t e s ............... 737
5.3.1.1.2. Improvement by s u r f a c t a n t - b e a r i n g wa-
t e r - b a s e d f l u i d s ...................... 738
704
5.8.2.2.2. S t e a m - d r i v e p r o j e c t s ...
5.8.2.2.3. T r a n s i t i o n between g r a v e
fracturing ..............
5.8.2.2.3.2. M i n i f r a c t u r e s vs. p e r f o -
r a t i o n t u n n e l r o w s . . . . . . 788
5.8.2.2.4. C a r r i e r f l u i d and f o r m a t i o n . . . . . . . . . . . 788
5.8.2.2.4.1. I n t e r f a c i a l f l u i d proper-
t y a d j u s t m e n t . . . . . . . . . . . 788
5.8.3. G r a v e l p a c k i n g of d e v i
5.8.3.0. General aspects .........
5.8.3.1. Gravel dunin
5.8.3.1.1. E x t e n d e d - r e a c h d r i l l i n g shape . . . . . . . . . 790
5.8.3.1.2. Dune g r o w t h and m i g r a t i o n ...
5.8.3.1.3. C a r r i e r f l u i d v i s c o s i t y and g r a v e l dune
707
5.11.4 1 . 2 . D i v e r t i n g a g e n t i n j e c t i o n and d i s t r i b u -
t i o n .................................. 838
5 . 1 1 . 4 1 . 3 . F o r m a t i o n wetness and c l a y s t a b i l i z a -
t i o n ................................. 838
5 . 1 1 . 4 . 2 . A c i d i z ng a f t e r g r a v e p a c k i n g .................... 839
5.11.4.2.1. S e l e c t i v e a c i d p e n e t r a t i o n vs. p e r f o r a -
t i o n t u n n e l c o n t e n t . . . . . . . . . . . . . . . . . . . 839
5.11.4.2.2. D i f f i c u l t y o f f l u i d - l o s s agent removal
t h r o u g h t h e g r a v e l pack . . . . . . . . . . . . . . . 8 4 0
5 . 1 1 . 4 . 3 . G r a v e l u n c o n s o l i d a t i o n and d i s s o l u t i o n b y a c i d i z i n g 8 4 0
5.11.4.3.1. G r a v e l and f o r m a t i o n p l u g g i n g b y m i g r a -
t i n g f i n e s ............................ 840
5 . 1 1 . 4 . 3 . 2 . G r a v e l d i s s o l u t i o n .................... 841
5.11.4.3.2.1. G r a v e l g r a i n s i z e and
a c i d c o n c e n t r a t i o n . . . . . . 841
5.11.4.3.2.2. M o b i l i t y o f loose packing
g r a v e l and p a y sand . . . . . 8 4 1
5 . 1 1 . 4 . 3 . 3 . G r a v e l u n c o n s o l i d a t i o n . . . . . . . . . . . . . . . . 842
5.11.5. F l u i d and h a r d w a r e c l e a n l i n e s s .............................. 842
5.1. Introduction
G r a v e l p a c k i n g f o r sand c o n t r o l i s t h e second a p p l i c a t i o n o f b o t h n a t u r a l
sand and s y n t h e t i c p r o p p a n t s i n o i l and gas w e l l s t i m u l a t i o n and c o m p l e t i o n (RO-
GERS 1971; SUMAN 1974, 1975 a; ANAND & JONES 1977; GURLEY, COPELAND & HENDRICK
1977; MCLEOD & CRAWFORD 1983; SUMAN, ELLIS & SNYDER 1983; LEDLOW, SAUER & T I L L
1985; NEAL & CARROLL 1985, PENBERTHY 1985, SPARLIN & HAGEN 1985; COULTER, MARTI-
NEZ & FISCHER 1987; GURLEY 1988) and i s c a r r i e d o u t i n o i l - , gas- and w a t e r - p r o -
d u c t i o n w e l l s ; w a t e r - , steam- and c h e m i c a l - i n j e c t i o n w e l l s ; u n d e r g r o u n d g a s - s t o -
r a g e w e l l s and o c c a s i o n a l l y a l s o m i n e r a l - l e a c h i n g and g e o t h e r m a l h e a t - e x p l o i t a -
t i o n w e l l s (SOLUM 1 9 8 4 ) .
G r a v e l p a c k i n g was i n t r o d u c e d t o t h e h y d r o c a r b o n i n d u s t r y more t h a n 60 y e a r s
ago and has been a p p l i e d i n w a t e r w e l l s s i n c e more t h a n 100 y e a r s (SOLUM 1 9 8 6 ) .
S i n c e t h a t t i m e , i t has p r o g r e s s i v e l y e v o l v e d and i s a l r e a d y s i n c e many decades
t h e m o s t common sand c o n t r o l t e c h n i q u e . The g r a v e l pack s y s t e m b a s i c a l l y con-
s i s t s o f a s c r e e n o r l i n e r t o p r e v e n t g r a v e l p r o d u c t i o n , and a g r a v e l m a n t l e t o
s t o p f o r m a t i o n sand i n v a s i o n . G r a v e l p a c k i n g aims on r e d u c t i o n o r c o n t r o l l i n g
o f sand p r o d u c t i o n , m i n i m i z a t i o n o f f o r m a t i o n damage, and i n c r e a s e o f h y d r o c a r -
bon p r o d u c t i o n . The i n t r o d u c t o r y r e m a r k s as f o l l o w s i n c l u d e comments on s i g n i f i -
cance and n e c e s s i t y o f g r a v e l p a c k i n g f o r sand s t a b i l i z a t i o n and p r o d u c t i v i t y
m a i n t e n a n c e as w e l l as o r g a n i z a t i o n of t h e p r e s e n t r e v i e w and s t a t u s r e p o r t . An
o u t l i n e i s a l s o g i v e n on t h e r e s e r v o i r composition spectrum r e q u i r i n g support
by gravel packing.
A p a r t f r o m u n c o n s o l i d a t e d c o a r s e , medium o r f i n e , c l e a n o r d i r t y sands, t o
m i n o r amounts a l s o s i l t y and muddy sands, sand-mud s a n d w i c h - t y p e i n t e r b e d d i n g s ,
c a r b o n a t e s h e l l l a y e r s and s o f t c h a l k r e q u i r e s t a b i l i z a t i o n t r e a t m e n t s i n t h e
s u r r o u n d i n g s o f t h e w e l l b o r e i n o r d e r t o p r e v e n t i n f l u x o f sand, mud o r c a r b o -
n a t e p a r t i c l e s i n t o t h e b o r e h o l e and t o s t o p p r o d u c t i o n o f s o l i d f o r m a t i o n f r a g -
711
Improper w e l l c o m p l e t i o n p r a c t i c e s i n c l u d e misuse o f a c i d f o r s t i m u l a t i o n
which may remove t h e small amount o f c a l c a r e o u s bonding m a t e r i a l i n c e r t a i n
w e a k l y - c o n s o l i d a t e d pay zones g i v i n g r i s e t o sand p r o d u c t i o n . Swabbing a w e l l
t o o h a r d o r b r i n g i n g t h e b o r e h o l e t o d e s i r e d o f f t a k e c a p a c i t y t o o q u i c k l y can
cause e x c e s s i v e s t r e s s on s l i g h t l y l i t h i f i e d r e s e r v o i r s and provoke sand f l o w .
I n s t a n t l y opening some w e l l s t o maximum p r o d u c t i o n r a t e can t r i g g e r w a t e r t o be
drawn i n t o b o r e h o l e and a d j a c e n t f o r m a t i o n m a t r i x , w i t h such w e l l c o m p l e t i o n
p r a c t i c e s b e i n g a b l e t o t r i g g e r premature sand i n f l u x i n b o r e h o l e s t h a t m i g h t
have o p e r a t e d s a n d - f r e e f o r l o n g e r p e r i o d s o f time.
As t h e p e r f o r a t i o n t u n n e l s a r e s i t u a t e d i n t h e immediate v i c i n i t y o f t h e
w e l l b o r e where c l o s u r e s t r e s s upon p r e s s u r e drawdown reaches i t s maximum, a t t e n -
t i o n has t o be p a i d n o t o n l y i n h y d r a u l i c f r a c t u r i n g , b u t a l s o i n g r a v e l pack-
i n g , t o go on t h e a b s o l u t e l y s a f e s i d e and d e s i g n t h e m a t e r i a l i n f i l l i n g hydrau-
l i c f r a c t u r e p a t h as w e l l as g r a v e l - p a c k e d p e r f o r a t i o n t u n n e l s i n t h e n e a r e s t
s u r r o u n d i n g s o f t h e w e l l b o r e i n such a manner t h a t t h e p l u g g i n g i s adequate t o
the highest possible closure stress throughout the l i f e o f the borehole. Perfo-
r a t i o n c o l l a p s e (ANTHEUNIS, VRIEZEN, SCHIPPER & VLIS 1976) i n f r i a b l e s h a l l o w
sandstones and weakly-cemented r e s e r v o i r s i n g r e a t e r d e p t h has t o be a v o i d e d by
720
Sand p r o d u c t i o n d i f f i c u l t i e s u s u a l l y i n c r e a s e w i t h s h a l l o w i n g f o r m a t i o n
depth where t h e r e s e r v o i r r o c k s a r e i n l e s s mature stages o f b u r i a l d i a g e n e s i s
and t h u s l i t h i f i c a t i o n and t h e g r a i n f a b r i c i s a l s o p o o r e r s u p p o r t e d by l o w e r
l i t h o s t a t i c and h y d r o s t a t i c pressures, as w e l l as w i t h r i s i n g percentage o f f i -
nes (RIKE 1970). T h i s r e l a t i o n s h i p c l e a r l y u n d e r l i n e s t h a t i n most o f t h e cases
o f sand c o n t r o l demand, r e s e r v o i r depth and t h u s bottomhole p r e s s u r e a r e so low
t h a t n a t u r a l sand i s s t i l l enough s t a b l e w i t h s u f f i c i e n t s e c u r i t y t o be used as
gravel packing m a t e r i a l .
m a t e r i a l i n f i l l i n g t h e p e r f o r a t i o n t u n n e l s and f o r m i n g t h e g r a v e l nodes a t t h e
d i s t a l ends o f t h e p e r f o r a t i o n tubes would be t h e w o r s t d e t e r i o r a t i o n o f t h e e f -
f e c t i v i t y o f t h e g r a v e l pack j o b .
C l o s u r e s t r e s s becomes c r i t i c a l on t h e proppants i n t h e p e r f o r a t i o n t u n n e l s
p a r t i c u l a r l y i n moderately-cemented sandstones i n g r e a t e r r e s e r v o i r depth. I n
s h a l l o w u n c o n s o l i d a t e d sands, c l o s u r e s t r e s s i s n o t f u l l y e x e r t e d on t h e prop-
p a n t s i n t h e p e r f o r a t i o n t u n n e l s because o f compensation o f t h e s t r e s s by com-
p a c t i o n of t h e s o f t r o c k and embedment o f t h e p r o p p a n t p a r t i c l e s . The w e i g h t i s
t r a n s f e r r e d f r o m t h e p o o r l y - l i t h i f i e d l a y e r s t o under- or o v e r l y i n g i n t e n s e l y -
cemented h o r i z o n s such as carbonates and c o n s o l i d a t e d sandstones. An i m p o r t a n t
a p p l i c a t i o n of i n t e r m e d i a t e - and h i g h - s t r e n g t h proppants i s p r e v e n t i o n o f p e r f o -
r a t i o n t u n n e l c o l l a p s e i n l o w - p e r m e a b i l i t y overpressured gas sandstones where
e l e v a t e d p r e s s u r e drawdown l e a d s t o c l o s u r e o f t h e h o r i z o n t a l p e r f o r a t i o n h o l e s
and impedes gas p r o d u c t i o n (CHENEVERT & THOMPSON 1985).
i n g s have t o be a d j u s t e d t o chosen g r a v e l g r a i n s i z e . S e l e c t i o n o f g r a v e l g r a i n
s i z e i n sand c o n t r o l i s t h e r e f o r e o f much g r e a t e r s i g n i f i c a n c e t h a n g r a v e l t y p e
choice, which i s i n c o n t r a s t t o h y d r a u l i c f r a c t u r i n g where emphasis i s on s e l e c -
t i o n of p r o p p a n t t y p e and a l t h o u g h b e i n g a l s o c o n s i d e r a b l y i m p o r t a n t f o r conduc-
t i v i t y o p t i m i z a t i o n , p r o p p a n t g r a i n s i z e c h o i c e i s i n most cases o n l y o f subor-
d i n a t e p r i o r i t y ( c f . s e c t i o n s 1.3. and 1 . 4 . ) .
F o r m a t i o n p a r t i c l e s i z e d i s t r i b u t i o n d a t a a r e t h e b a s i s f o r g r a v e l s i z e and
screen opening s p e c i f i c a t i o n s and have a l s o pronounced e f f e c t s on c o m p l e t i o n
c o n f i g u r a t i o n (ECONOMIDES 1986), because f i n e r r e s e r v o i r sands r e q u i r i n g smal-
l e r g r a v e l f o r p r o p e r c o n t r o l need more p e r f o r a t i o n s than normal o r even open-
h o l e c o m p l e t i o n i n o r d e r t o p r o v i d e an adequate f l o w area. A f t e r t h e o u t l i n e o f
some g e n e r a l f e a t u r e s , t h e b r i e f account as f o l l o w s c o n c e n t r a t e s on aspects o f
g r a i n s i z e s e l e c t i o n vs. f o r m a t i o n g r a i n s i z e , p a c k i n g g r a v e l / f o r m a t i o n sand
s i z e r a t i o s , w i d t h o f g r a v e l mantle, impact o f g r a v e l pack hardware, f o r m a t i o n
g r a i n s i z e e v a l u a t i o n , g r a i n s i z e i n t e r m i x i n g o f g r a v e l and f o r m a t i o n sand, and
hydrocarbon p r o d u c t i v i t y vs. sand c o n t r o l . Some aspects o f u s i n g screen o r li-
n e r w i t h o u t g r a v e l pack a r e a l s o discussed.
Gravel s i z e s e l e c t i o n r e l a t i v e t o t h e s i z e o f t h e f o r m a t i o n p a r t i c l e s i s one
of t h e most i m p o r t a n t aspects o f d e s i g n i n g g r a v e l pack f o r maximum p r o d u c t i v i t y
(GURLEY, COPELAND & HENDRICK 1977). Gravel should be p r i n c i p a l l y s i z e d t o p r e -
v e n t i n v a s i o n o f t h e f i n e s t f o r m a t i o n sand w i t h i n t h e p e r f o r a t e d hydrocarbon-
b e a r i n g i n t e r v a l o f t h e g e o l o g i c a l column i n case o f m u l t i p l e - h o r i z o n comple-
t i o n s i n o r d e r t o assure e f f e c t i v e sand c o n t r o l and l o n g e r - l i v e d g r a v e l packs,
w i t h t h e d e s i r e d r e s u l t b e i n g s t a b i l i z e d g r a i n b r i d g i n g and t h e r e f o r e a b s o l u t e
stoppage of sand p r o d u c t i o n w i t h o u t undue l i m i t a t i o n s o f f l o w c a p a c i t y and t h u s
e x p l o i t a t i o n r a t e s (SAUCIER 1974). Coarser pay zone sands a r e r e l a t i v e l y easy
t o c o n t r o l , b u t c o n s i d e r a b l e d i f f i c u l t i e s o c c u r i n f i n e r r e s e r v o i r sands w i t h
l a r g e r amounts o f s i l t and c l a y p a r t i c l e s . S m a l l e r g r a v e l may r e q u i r e a l a r g e r
p e r f o r a t i o n a r e a o r even open h o l e c o m p l e t i o n f o r i t s i n s t a l l a t i o n , and i s more
s u s c e p t i b l e t o p e r m e a b i l i t y r e d u c t i o n caused by m i x i n g w i t h f o r m a t i o n d e b r i s
and c o n t a m i n a t i o n w i t h r e s e r v o i r sand d u r i n g placement.
I n some f o r m a t i o n s o f p r e f e r a b l y c o a r s e r g r a i n s i z e , g r a v e l - s a n d s i z e r a t i o s
o f 6 - 14 a l l o w sand i n v a s i o n i n t o t h e pack and r a t i o s o v e r 14 even p e r m i t unre-
s t r a i n e d sand p r o d u c t i o n through t h e pack (FLANIGAN 1979, PENBERTHY & COPE
1979). I n such r e s e r v o i r s , complete stoppage o f sand movement can be reached
w i t h g r a v e l - s a n d s i z e r a t i o s o f 3 - 6. The more u n i f o r m t h e g r a v e l m a t e r i a l ,
t h e h i g h e r t h e p e r m e a b i l i t y o f t h e g r a v e l pack, and a v o i d i n g excess f i n e s makes
twice screening o f the gravel f e a s i b l e .
The aforementioned g u i d e l i n e s f o r g r a v e l g r a i n s i z e s e l e c t i o n as a f u n c t i o n
o f r e s e r v o i r g r a n u l o m e t r y a l l r e f e r e x c l u s i v e l y t o sandy pay zones. I n c h a l k
formations, these r u l e s a r e n o t a p p l i c a b l e , and a n o t h e r approach has t o be un-
d e r t a k e n . D e v i a t i o n f r o m c o n v e n t i o n a l g r a v e l pack d e s i g n c r i t e r i a i n t h e c h a l k
i s caused by t h e e x t r e m e l y f i n e g r a i n s i z e o f t h i s r e s e r v o i r r o c k t y p e and i t s
unique f l o w b e h a v i o u r i n case o f l a c k i n g c o n s o l i d a t i o n and occurrence o f i n t e r -
n a l o v e r p r e s s u r e (ATTARD, MATHES & MOWER 1988; c f . s e c t i o n 4 . 5 . 4 . 3 . ) . Instead
o f a p r o h i b i t i v e l y s m a l l g r a v e l g r a i n s i z e which would have been r e q u i r e d t o
ensure i n d i v i d u a l f o r m a t i o n p a r t i c l e stoppage a c c o r d i n g t o t h e s t a n d a r d g u i d e -
l i n e s , 20/40 g r a i n s i z e has t u r n e d o u t t o r e t a i n s u b s t a n t i a l f l o w c a p a c i t y o f
t h e o i l and t o h o l d back t h e c h a l k m a t r i x which i s c h a r a c t e r i z e d by mass f l o w
b e h a v i o u r once becoming u n s t a b l e and m o b i l e .
f o r g r a v e l p a c k i n g s h o u l d be l e f t i n t h e annulus ( a s p e c t s o f g r a v e l m a n t l e
i g i d t h i n open and cases h o l e s a r e a l s o d i s c u s s e d i n s e c t i o n s 5.10.1.2. and
5.10.2.1.). MURER (1981) recommends a g r a v e l pack w i d t h o f a t l e a s t 100 - 150
mm t o c r e a t e a s u f f i c i e n t l y s t a b l e sand annulus. LEWIS (1985) argues t h a t a t
l e a s t i n some cases, g r a v e l pack t h i c k n e s s p l a y s key f u n c t i o n i n sand c o n t r o l .
S l o t t e d l i n e r s a r e p a r t i c u l a r l y s u c c e s s f u l i n r e s e r v o i r s where g r a i n s i z e
d i s t r i b u t i o n and framework cohesion i s such t h a t f o r m a t i o n sand f i l t e r s o u t and
due t o b r i d g i n g tendency generates i t s own pack. Wire-wrapped screens i n c l u d e
wire-wrapped f l u s h w i t h t h e p i p e f a c e w i t h no spacers between w i r e and p i p e ,
and wire-wrapped o v e r - r i b s h o l d i n g t h e w i r e wrapping away f r o m t h e p i p e . The
l a t t e r s t a n c l i f f t y p e o f wire-wrapped screens has a g r e a t l y i n c r e a s e d area a v a i -
l a b l e f o r f l o w i n t o t h e w e l l b o r e which reduces f l o w v e l o c i t y i n t h e b o r e h o l e v i -
cinity.
S l o t w i d t h s h o u l d be as narrow as p o s s i b l e t o r e t a i n sand g r a i n s , b u t on t h e
o t h e r hand as l a r g e as p o s s i b l e f o r n o t r e s t r i c t i n g f l o w o f f l u i d s and i n t e r s t i -
t i a l f i n e s (ALLEN & ROBERTS 1982). I n o r d e r t o go on t h e a b s o l u t e l y s a f e s i d e ,
w i r e spacing o r s l o t w i d t h o f h a l f o r two t h i r d s t h e d i a m e t e r o f t h e s m a l l e s t
g r a v e l pack g r a i n i s d e s i r a b l e (HALLIBURTON 1988). A b s o l u t e stoppage o f forma-
t i o n sand and optimum g r a v e l r e t e n t i o n r e q u i r e a maximum number o f l i n e r s l o t s
w i t h a w i d t h l e s s t h a n t h e d i a m e t e r o f t h e s m a l l e s t g r a v e l used ( N I N I & OWEN
1983). U n d e r s i z i n g has proven t o reduce t h e tendency o f n e a r - s i z e g r a v e l t o
p l u g s l o t s d u r i n g g r a v e l placement (SHRYOCK & MILLHONE 1979). LEDLOW & SPARLIN
(1980) and SOLUM & RAMEZAMI (1987) r e p o r t downhole p r o t e c t i o n o f sand c o n t r o l
screens. Good g r a v e l pack i n s e r t i o n t o o l s a r e t h e base f o r s a t i s f a c t o r y g r a v e l
pack i n s t a l l a t i o n and a penny saved f o r b e t t e r hardware c o u l d r e s u l t i n l o s s o f
thousands o f d o l l a r s once g r a v e l pack performance i s n o t a p p r o p r i a t e due t o
poor placement.
T h i s a p p l i e s p a r t i c u l a r l y f o r open h o l e s i n o r d e r t o p r e v e n t c a v i n g o f s h a l e
l a m i n a t i o n s , w i t h under these c o n d i t i o n s underreaming o f t h e w e l l b o r e b e i n g n e i -
t h e r necessary n o r d e s i r a b l e . Such p r e p a c k i n g o f l i n e r s w i t h b o r e h o l e c o l l a p s e
o n t o t h e l i n e r and g e n e r a t i o n o f n a t u r a l g r a v e l p r e p a c k i n g i s a l s o a p p l i c a b l e
i n h i g h l y - d e v i a t e d t o h o r i z o n t a l w e l l s as a c o m p l e t i o n t e c h n i q u e i n u n c o n s o l i d a -
t e d sands which c r e a t e c o n s i d e r a b l e b o r e h o l e i n s t a b i l i t y (AUSTIN, ROSE & SCHUH
1988). I n s t a l l a t i o n o f screen o r l i n e r a l o n e w h i c h r e s u l t s i n b u i l d i n g o f a na-
t u r a l g r a v e l pack c o n s i s t i n g o f f o r m a t i o n sand around t h e hardware, however,
may promote r e s e r v o i r d i s t u r b a n c e s and p e r m e a b i l i t y damage (HALLIBURTON 1988;
c f . section 5.9.6.2.).
t e d i n t e r v a l i n h o r i z o n t a l and v e r t i c a l d i r e c t i o n , a t t e n t i o n h a s t o be p a i d i n
g r a v e l - s a n d s i z e r a t i o d e s i g n t o t h e s m a l l e r r e s e r v o i r sand g r a i n s and t h e f i -
n e r p a y zone i n t e r b e d s , p a r t i c u l a r l y i n c a s e o f h i g h e r f l o w v e l o c i t y , more non-
u n i f o r m sand, f l u c t u a t i n g f l o w r a t e and h i g h g a s - o i l r a t i o (ALLEN & ROBERTS
1982).
Experience o f p r o d u c t i v i t y d i f f e r e n c e s as a consequence o f g r a v e l g r a i n s i z e
v a r i a t i o n s shows t h a t h i g h e r o f f t a k e r a t e s a r e o b t a i n e d w i t h c o a r s e r g r a v e l due
t o b e t t e r p e r m e a b i l i t y o f t h e pack which a l l o w s e a s i e r hydrocarbon f l o w through
t h e s a n d - c o n t r o l f i l t e r (STRACKE (1987). GURLEY, COPELAND & HENDRICK (1977) o u t -
l i n e d e s i g n i n g and p l a n n i n g o f g r a v e l - p a c k o p e r a t i o n s f o r maximum p r o d u c t i v i t y .
R e l a t i o n s h i p s between g r a v e ? pack d e s i g n and w e l l p r o d u c t i v i t y a r e a l s o exami-
ned by SCHWARTZ (1969) and LYBARGER, SCHEUERMAN & WILLARD ( 1 9 7 4 ) .
734
Gravel p a c k i n g s h o u l d aim on s e t t i n g t h e g r a v e l w i t h o u t c o n t a m i n a t i o n a t t h e
p r o p e r l o c a t i o n as t i g h t l y as p o s s i b l e and then h o l d i n g i t i n p l a c e f o r t h e
l i f e t i m e o f t h e w e l l (ALLEN & ROBERTS 1982). The most i m p o r t a n t aspect o f g r a -
vel packing c a r r i e r f l u i d s i s s u f f i c i e n t l e a k o f f i n t o the formation i n order t o
achieve t h e necessary t i g h t p a c k i n g o f t h e g r a v e l , which i s t h e second m a j o r
d i f f e r e n c e t o h y d r a u l i c f r a c t u r i n g where f l u i d l o s s has t o be m i n i m i z e d i n o r -
d e r t o a v o i d p r o p p a n t b r i d g i n g and premature screenout f a i l u r e . Gravel p a c k i n g
r e s u l t s a r e i m p r o v i n g w i t h p r o g r e s s i v e f l u i d l e a k o f f and t h e r h e o l o g i c a l p r o p e r -
t i e s o f sand c o n t r o l t r a n s p o r t f l u i d s t h e r e f o r e have t o be a d j u s t e d such t h a t
s a t i s f a c t o r i l y h i g h r a t e s o f f l u i d l e a k o f f a r e achieved. The most i m p o r t a n t as-
p e c t s a r e f l u i d v i s c o s i t y and g r a v e l c o n c e n t r a t i o n , t r a n s p o r t and p a c k i n g capa-
c i t y o f the s l u r r i e s , gravel s e t t l i n g diminution i n the c a r r i e r f l u i d , gel sur-
f a c e f i l t r a t i o n f r o m polymer s o l u t i o n s and s c r e e n o u t m i m i c k i n g , and c o m b i n a t i o n
o f g r a v e l p a c k i n g and h y d r a u l i c p r o p p a n t f r a c t u r i n g .
L o w - v i s c o s i t y f l u i d s w i t h low g r a v e l c o n c e n t r a t i o n a r e m a i n l y used i n c i r c u -
l a t i o n p a c k i n g i n open h o l e s o r d e v i a t e d cased h o l e s where t h e p e r f o r a t i o n s
have been prepacked by v i s c o u s s l u r r i e s t r a n s p o r t i n g h i g h g r a v e l s a t u r a t i o n s ,
whereas h i g h - v i s c o s i t y f l u i d s w i t h h i g h g r a v e l c o n c e n t r a t i o n s a r e p r e f e r e n t i a l -
l y u t i l i z e d i n squeeze p a c k i n g i n cased v e r t i c a l h o l e s . H i g h g r a v e l c o n c e n t r a -
t i o n s i n h i g h - v i s c o s i t y f l u i d s do n o t p l u g t h e screen so s e v e r e l y as do low g r a -
v e l s a t u r a t i o n s i n l o w - v i s c o s i t y f l u i d s and a r e a l s o much b e t t e r p r o m o t i n g ade-
quate p e r f o r a t i o n p a c k i n g . A r e c e n t o u t s t a n d i n g i n n o v a t i o n a r e s u r f a c t a n t - b e a r -
i n g water-based h i g h - v i s c o s i t y g r a v e l p a c k i n g f l u i d s which combine t h e f a v o u -
r a b l e aspects o f h i g h f l u i d l o s s r a t e s o f c o n v e n t i o n a l l o w - v i s c o s i t y water-ba-
sed f l u i d s and h i g h g r a v e l t r a n s p o r t c a p a c i t y o f t r a d i t i o n a l h i g h - v i s c o s i t y po-
lymer-based fluids (DOWELL SCHLUMBERGER 1988, NEHMER 1988; c f . s e c t i o n
5 . 3 . 1 . 1 . 2 . ) . Some comments on achievement o f s u f f i c i e n t f l u i d l e a k o f f and p r e -
v e n t i o n o f e x c e s s i v e f l u i d l o s s a r e g i v e n as f o l l o w s .
I n c o n t r a s t t o h y d r a u l i c f r a c t u r i n g where e x t r a o r d i n a r i l y high f l u i d l o s s t o
th;. formation can r e s u l t i n premature s c r e e n o u t t e r m i n a t i o n of the t r e a t m e n t by
f l u i d d e h y d r a t i o n , proppant b r i d g i n g and s l u r r y s t i c k i n g ( c f . a l s o s e c t i o n s
4 . 2 . 2 . 2 . 3 . and 6 . 2 . 4 . 2 . 1 ) , and e x c e s s i v e f l u i d l e a k o f f r a t e s a r e t h e r e f o r e unde-
s i r e d , grave7 pack o p e r a t i o n s r e q u i r e h i g h r a t e s of f l u i d l o s s i n t o the forma-
t i o n i n o r d e r t o t r a n s p o r t and d e p o s i t l a r g e amounts of g r a v e l and thus t o
e n a b l e high plugging e f f i c i e n c y of the p e r f o r a t i o n t u n n e l s (NEHMER 1 9 8 8 ) . I n -
f l u e n c e s of c a r r i e r f l u i d v i s c o s i t y a s well a s improvement by s u r f a c t a n t - b e a r -
ing w a t e r - b a s e d f l u i d s a r e b r i e f l y i l l u s t r a t e d a s f o l l o w s . Some comments a r e
a l s o given on t h e impact of f o r m a t i o n p e r m e a b i l i t y .
F i n e g r i n d s o f c a l c i u m c a r b o n a t e o r s i l i c a f l o u r a r e t h e m o s t common s o l i d
l e a k o f f a d d i t i v e s t o g e l l e d f l u i d s and f o r m l o w - p e r m e a b i l i t y f i l t e r c a k e s and
p a c k s as t h e y c o v e r r e s e r v o i r f a c e and p e r f o r a t i o n t u n n e l s , r e s p e c t i v e l y , b u t
t h e s e f i n e p a r t i c l e s c a n cause s e r i o u s f o r m a t i o n damage, as t h e y a r e d i f f i c u l t
t o remove ( c f . s e c t i o n 5 . 1 1 . 4 . ) . Due t o t h e f a c t t h a t any p e r f o r a t i o n s f i l l e d
w i t h f l u i d - l o s s a d d i t i v e s w i l l n o t a c c e p t g r a v e l and where f l u i d f l o w i s r e -
stricted, g r a v e l w i l l n o t be packed s u f f i c i e n t l y t i g h t l y , a l l t h e f l u i d - l e a k o f f
a g e n t s u s e d b e f o r e s e t t i n g t h e g r a v e l pack m u s t be removed f r o m w e l l b o r e , p e r f o -
r a t i o n s and n e a r - b o r e h o l e f o r m a t i o n t o e n s u r e a c o m p l e t e p a c k . Some drawbacks
o f p o s t - p a c k i n g a c i d i z i n g as w e l l as a few p o i n t s o f s o l i d f l u i d - l o s s a d d i t i v e s
and p a r t i a l f o r m a t i o n p r e - p a c k i n g a r e i l l u s t r a t e d as f o l l o w s .
c o s i f y i n g p o l y m e r (SCHEUERMAN 1 9 8 4 ) . T h i s d u a l v i s c o s i t y m o d e l l i n g o f g r a v e l
p a c k i n g f l u i d s i n o r d e r t o a c h i e v e t h e r e q u i r e d downhole v i s c o s i t y n o t b e f o r e
c o n t a c t i n g t h e r e s e r v o i r c a n be t o some e x t e n t compared w i t h d e l a y e d c r o s s l i n k -
i n g o f f r a c t u r i n g f l u i d s which a l s o provides a u s e f u l combination, although i n
r e v e r s e o r i e n t a t i o n , b y h a v i n g l o w e r v i s c o s i t y upon e n t r a n c e t o t h e f l o w l i n e s
t h e r e b y r e d u c i n g t u b u l a r f r i c t i o n , and r e a c h i n g h i g h e r v i s c o s i t y downhole t h u s
b e i n g a b l e t o suspend and t r a n s p o r t h i g h p r o p p a n t c o n c e n t r a t i o n s i n t o t h e f r a c -
t u r e ( c f . s e c t i o n 4.3.4.3.).
C i r c u l a t i n g p a c k s a r e g e n e r a l l y p l a c e d i n a w e l l b y pumping f l u i d s down t h e
w o r k s t r i n g t h r o u g h a c r o s s o v e r t o o l and r e t u r n i n g t o t h e s u r f a c e (LEDLOW, SAUER
743
C i r c u l a t i o n gravel packing i s u s u a l l y c a r r i e d o u t w i t h l o w - v i s c o s i t y f l u i d s
w i t h low g r a v e l c o n c e n t r a t i o n s . R e v e r s e - c i r c u l a t i o n p a c k i n g enables t o p l a c e
some g r a v e l through t h e p e r f o r a t i o n s by s h u t t i n g o f f t h e r e t u r n s a t t h e s u r f a c e
and pumping c o n t i n u o u s l y u n t i l a p r e s s u r e i n c r e a s e i n d i c a t e s t h a t g r a v e l has co-
vered t h e t e l l - t a l e screen. I f no p o s i t i v e p r e s s u r e i s e x e r t e d , o n l y g r a v e l
p a c k i n g i n s i d e t h e w e l l b o r e i s l i k e l y t o be achieved. Two o r t h r e e j o i n t s o f un-
s l o t t e d t u b i n g a r e g e n e r a l l y r u n above t h e screen t o p r o v i d e space f o r g r a v e l
t o f i l l t h e annulus above t h e screen which n o r m a l l y p r e v e n t s f l u i d and g r a v e l
movement up t h e annulus and p r o v i d e s a r e s e r v e pack i f t h e g r a v e l s e t t l e s ( c f .
s e c t i o n s 5.3.2.4.3. and 5 . 8 . 4 . 1 . ) .
A f t e r s c r e e n o u t on t h e f o r m a t i o n , t h e i n s t r u m e n t i s r a i s e d t o t h e upper c i r -
c u l a t i n g p o s i t i o n i n t h e t h i r d stage and t h e r e m a i n i n g s l u r r y i s dehydrated i n
t h e s c r e e n - c a s i n g annulus, and a f t e r a l l t h e p o s i t i o n s have been t e s t e d t o v e r i -
f y a s c r e e n o u t i n each p o s i t i o n , t h e excess s l u r r y l e f t i n t h e t u b i n g i s r e v e r -
sed o u t . The f o u r - p o s i t i o n l o n g s t r o k e c r o s s o v e r i n s t r u m e n t w i t h r e v e r s i n g b a l l
i n p l a c e o f f e r s t h e f l e x i b i l i t y t o s u c c e s s f u l l y g r a v e l pack most w e l l s i n c l u -
d i n g those w i t h l o n g e r zones and h i g h e r degrees o f h o l e d e v i a t i o n .
Pressure g r a v e l p a c k i n g enables t o f i l l t h e p e r f o r a t i o n t u n n e l s w i t h g r a v e l
i n o r d e r t o keep them unclogged by f o r m a t i o n sand and f i n e s , t o f i l l v o i d spa-
ces b e h i n d t h e c a s i n g , and t o r e s t r e s s t h e r e s e r v o i r . C i r c u l a t i n g p r e s s u r e pack
p e r m i t s s l u r r y i n j e c t i o n down t h e t u b i n g which may p r e v e n t s c o u r i n g o f mud,
r u s t , p i p e dope and s c a l e f r o m t h e t u b i n g - c a s i n g annulus t h a t c o u l d damage pack
permeability. I n order t o place gravel through the perforations, surface r e -
t u r n s may be stopped and s l u r r y squeezed a g a i n s t t h e pay zone b e f o r e t h e p e r f o -
r a t i o n s a r e covered w i t h s l u r r y .
the s l u r r y column, w i t h the higher the gravel s a t u r a t i o n , the more gravel being
a v a i l a b l e t o form the reserve volume. The length of b l a n k l i n e r required i s a f -
f e c t e d n o t only by gravel co n cen t r at i o n , b u t a l s o by screen le ngth. I n open-
hole completions, the open-hole s ect i o n may be considerably l a r g e r a s a conse-
quence of underreaming t h a n the cased hole diameter where the reserve i s loca-
te d . Due t o d i f f i c u l t i e s of placing reserve gravel below the upper t e l l - t a l e
screen i n highly-deviated wel l s , continuous screen should extend above the per-
f o r a t i o n s t o allow i n s e r t i o n of reserve g r av e l.
t i c l e s e t t l i n g i s f u r t h e r i n f l u e n c e d by g r a v e l c o n c e n t r a t i o n i n t h e c a r r i e r
f l u i d , w i t h s e t t l i n g r a t e decreasing w i t h increasing p a r t i c l e saturation.
R a p i d m i c r o g e l l a y e r b u i l d - u p w i t h p l a c e m e n t o f v e r y s m a l l s o l u t i o n volumes
c o u l d t h e r e f o r e a c t as a p r o f i l e c o n t r o l d u r i n g g r a v e l p a c k i n g w i t h c o n c e n t r a -
t e d p o l y m e r s o l u t i o n s i n t h e w e l l b o r e f l o w i n g t h r o u g h t h e p e r f o r a t i o n s and i n t o
t h e f o r m a t i o n . I f t h e r i s i n g i n j e c t i o n p r e s s u r e s a r e e r r o n e o u s l y i n t e r p r e t e d as
i n d i c a t i n g s c r e e n o u t t e r m i n a t i o n l o n g b e f o r e t h e g r a v e l p a c k has a c t u a l l y f o r -
med, s t o p p i n g o f t h e j o b based o n r a p i d p r e s s u r e b u i l d - u p d u r i n g g r a v e l p l a c e -
ment l e a d s t o i n c o m p l e t e g r a v e l pack g e n e r a t i o n and r e d u c e d g r a v e l p a c k q u a l i t y
as a consequence o f f a i l u r e t o a c c o u n t f o r t h e e f f e c t o f s u r f a c e g e l f i l t r a -
t i o n . I t i s t h e r e f o r e e s s e n t i a l t o be a b l e t o r e c o g n i z e such s c r e e n o u t m i m i c k -
i n g caused b y s u r f a c e g e l l a y e r d e p o s i t i o n and t o c o n t i n u e pumping o f g r a v e l - s a -
t u r a t e d s l u r r y u n t i l t h e r e a l end o f t h e j o b .
I n c o n t r a s t t o g e n e r a t i o n o f t h e s u r f a c e g e l l a y e r , a d s o r p t i o n f r o m polymer
molecules i n s o l u t i o n o r m o l e c u l a r entanglement i n c o n c e n t r a t e d s o l u t i o n s a r e
n o t s i g n i f i c a n t f a c t o r s i n gravel packing applications i n c o n t r a s t t o t h e i r par-
t i a l l y c o n s i d e r a b l e importance i n h y d r a u l i c proppant f r a c t u r i n g ( c f . s e c t i o n
4.3.4.). D i s c u s s i o n o f aspects o f polymer a d s o r p t i o n a r e a l s o c a r r i e d o u t by
CHAUVETEAU (1981), GRAMAIN & MYARD (1981) and COHEN & METZNER (1982). CHAUVE-
TEAU (1981) comments on hydrodynamic r e t e n t i o n , and BURCIK (1969), KOHLER &
CHAUVETEAU (1981) and CHAUVETEAU & KOHLER (1984) i l l u s t r a t e m i c r o g e l p l u g g i n g .
As new p e r f o r a t i o n h o l e s have t o be s h o t f o r a l l o w i n g t h e f r a c t u r e t o i n i t i a -
te, optimum c o m p l e t i o n i n c l u d e s p e r f o r m a n c e o f renewed g r a v e l p a c k i n g f o r t h e
751
ceous e a r t h s w h i c h a c c o r d i n g t o t h e i r f i n e g r a i n s i z e , i n s u f f i c i e n t b i n d i n g na-
t u r e and l a c k i n g cementation have n o t enough i n t e r n a l cohesion t o be s a t i s f a c t o -
r i l y s t a b l e w i t h o u t a r t i f i c i a l improvement. Some l o o s e s c h i l l carbonates a l s o
belong t o t h i s d i v i s i o n o f r e s e r v o i r t y p e s .
P e r f o r a t i o n t u n n e l s t a b i l i t y i s a l s o s e n s i t i v e t o d e f o r m a t i o n and s t r e n g t h
c h a r a c t e r i s t i c s o f t h e r o c k . Two t y p e s o f f a i l u r e e n v e l o p e s u s u a l l y a p p l y com-
p r i s i n g octahedral shear s t r e s s vs. e f f e c t i v e h y d r o s t a t i c s t r e s s f o r b r i t t l e
r o c k s and p l a s t i c s t r a i n v s . e f f e c t i v e h y d r o s t a t i c s t r e s s f o r m a l l e a b l e r o c k s .
The s h e a r s t a b i l i t y e n v e l o p e v a r i e s w i t h c r i t i c a l p l a s t i c s t r a i n , although the
t e n s i l e f a i l u r e e n v e l o p e r e m a i n s unchanged. I n h i g h l y d e f o r m a b l e r e s e r v o i r s ,
p e r f o r a t i o n t u n n e l s a r e d i s t o r t e d due t o f l u i d f o r c e s and t h u s t h e c a v i t i e s a r e
d e s t a b i l i z e d . T e n s i l e s t r e n g t h i m p r o v e s c a v i t y s t a b i l i t y when t h e drawdown p r e s -
s u r e i s s m a l l ; however, a r o c k n o r m a l l y l o o s e s i t s t e n s i l e s t r e n g t h once i t i s
sheared. I f t h e cementation m a t e r i a l i s n o t b r i t t l e , a c e r t a i n degree o f ten-
s i l e s t r e n g t h s t i l l r e m a i n s between t h e sand g r a i n s .
755
ses and f l o w r a t e d e c l i n e s
f g r a v e l i s p l a c e d c o r r e c t l y i n t h e p e r f o r a t i o n t u n n e l and l i t t l e o r no g r a -
ve 1 i s i n s e r t e d o u t s i d e t h e h o l e pay zone sand abuts t h e t u n n e l e n t r a n c e a t
t h e c e m e n t - r e s e r v o i r and g r a v e l - o r m a t i o n i n t e r f a c e s . I f t h i s p r o s p e c t i v e i n t e r -
Val sand i s c l e a n and Dermeable. t h e p r e s s u r e drop caused by s p h e r i c a l f l o w
t h r o u g h t h e pay sand t o t h e t u n n e l w i l l be s m a l l , b u t i f any damage e x i s t s f r o m
polymer r e s i d u e , p i p e dope o r f o r m a t i o n f i n e s , t h e p r e s s u r e d r o p can be substan-
t i a l and f l o w g r e a t l y reduced. Successful remedy by a c i d i z i n g depends on damage
s e v e r i t y and s o l v e n t c h o i c e . I f damage i s moderate ( l e s s than 90 % p e r m e a b i l i t y
loss), a c i d can u s u a l l y d i s s o l v e t h e damage, whereas i n case o f severe damage
(more than 99 % l o s s i n p e r m e a b i l i t y ) , a c i d may n o t e n t e r t h e p e r f o r a t i o n s f a s t
enough t o d i s s o l v e t h e damage.
Three t y p e s o f p e r f o r a t i o n t u n n e l i n s t a b i l i t y have t o be d i s t i n g u i s h e d .
Shear f a i l u r e occurs i n weak f o r m a t i o n s i f e f f e c t i v e i n - s i t u s t r e s s i s h i g h o r
w e l l p r e s s u r e i s low. T e n s i l e f a i l u r e d u r i n g l o a d i n g takes p l a c e f o r an abnor-
m a l l y h i g h p r e s s u r e g r a d i e n t around a c a v i t y due t o h i g h l y damaged p e r m e a b i l i t y
o r a sudden i n c r e a s e i n f l o w r a t e such as f o l l o w i n g w e l l s h u t - i n . T e n s i l e f a i -
l u r e f o r an unloaded zone o c c u r s w i t h a r e l a t i v e l y low f l o w r a t e i f a p r e v i o u s
drawdown b e f o r e a w e l l s h u t - i n exceeds t h e c r i t i c a l drawdown.
I n addition, i n o r d e r t o m a i n t a i n an e c o n o m i c a l l y a c c e p t a b l e hydrocarbon
f l o w r a t e , t h e w e l l i s i n c l i n e d t o be produced w i t h a h i g h e r t o t a l f l o w r a t e
which causes low p r e s s u r e i n t h e w e l l and h i g h p r e s s u r e g r a d i e n t a t t h e c a v i t y
s u r f a c e . O t h e r p o i n t s t r i g g e r i n g i n c r e a s i n g sand problems w i t h a p p e a r i n g and r i -
s i n g w a t e r c u t a r e i n c r e a s i n g p l u g g i n g r a t e when w a t e r s p i l l s f i n e p a r t i c l e s
away which p r e v i o u s l y adhered t o sand g r a i n s , enlargement o f c a v i t y shape r e s u l -
t i n g i n c a v i t y i n t e r a c t i o n , and cement d i s s o l u t i o n between sand g r a i n s b y t h e
f l u s h i n g w a t e r . As shear f a i l u r e and c y c l i c a l t e n s i l e f a i l u r e sand problems a r e
757
s e r i o u s f o r weak f o r m a t i o n s , low w e l l p r e s s u r e should be avoided by u s i n g secon-
d a r y maintenance, and t o t a l f l o w r a t e o f t h e w e l l should be decreased a f t e r ap-
pearance o f w a t e r c u t i n t h e hydrocarbons.
5.5.3.1. Sandstones
Gravel packing i n Europe has so f a r been predominantly done ( a n d w i l l a l s o
be n e c e s s a r y i n the f u t u r e ) i n T e r t i a r y o i l - and p a r t i a l l y a l s o g a s - b e a r i n g
sands i n A u s t r i a ( f i e l d s Matzen and H o c h l e i t e n ; SAMHABER 1977, MURER 1 9 8 1 ) , Cze-
c h o s l o v a k i a , I t a l y and Yugoslavia ( o f f s h o r e A d r i a t i c Sea; c f . a l s o B E U D E L L
1985 a ) , and Yugoslavia and Hungary o n s h o r e . I n the Norwegian Northern North
S e a , some J u r a s s i c o i l - b e a r i n g s a n d s and C r e t a c e o u s o i l - b e a r i n g c h a l k s need g r a -
vel packing (MASSIE, NYGAARD & MORITA 1 9 8 7 ) , whereas sand c o n t r o l t r e a t m e n t s i n
t h e B r i t i s h Northern North Sea a r e so f a r o n l y n e c e s s a r y i n a few e x c e p t i o n s .
While the J u r a s s i c o i l - b e a r i n g s a n d s t o n e s i n the l a t t e r a r e a a r e i n most c a s e s
s u f f i c i e n t l y s t a b l e , t h e T e r t i a r y Eocene o i l - b e a r i n g s a n d s t o n e s c o u l d r e q u i r e
sand c o n t r o l once they a r e going t o be developed ( B E U D E L L 1987 b ) .
z
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CENTRES OF
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2
FUTURE
ACT lV l T Y OF
GRAVEL
PACKING
I
IN EUROPE
Albania
Austria I a l z e n , S t o c k e r a u . Tratnoch, Zlstersdorf
-
Belgium
Bulgaria
Czechoslovakia
Denmark lan,Garrn
FinI and
France
Germany FRG rnlichheim. Georgsdorf. R u h l e A d o r f
Germany GDR
Greece
>reece
t i ungo r y ojdusrbosrlo
Ireland
Italy
Netherlands choonebeek
Norway k o f i s k , G u l l f a k s , S t a t f l o r d . V o l h a l l . Troll
Poland
Portugal
Romania
Spain
, I#
Sweden
Switzerland 1
Turkey
United Kingdom
USSR
Yugoslavia
-
Tab. 11
760
STROBL & PLACKETT 1984; and some w e l l s i n Germany FRG; JOHN 1983), and a l s o t h e
B u n t s a n d s t e i n i n t h e mentioned area i s s u f f i c i e n t l y s t a b l e . O t h e r aspects o f
sand c o n t r o l i n o i l f i e l d s i n Germany FRG and A u s t r i a a r e d i s c u s s e d by SAMHABER
(1977).
5.5.3.2. Chalks
Gravel p a c k i n g i n c o m b i n a t i o n w i t h h y d r a u l i c p r o p p a n t f r a c t u r i n g i s t h e o n l y
p o s s i b i l i t y t o achieve economical p r o d u c t i o n i n some s o f t f l o w i n g Upper Cretace-
ous c h a l k s i n t h e Norwegian N o r t h e r n N o r t h Sea (MANCILLAS, MATSON & Z I A R A 1976;
VLIS, DUNS & FERNANDEZ-LUQUE 1979; HARTLEY & EOSMA 1985; m a i n l y i n t h e V a l h a l l
f i e l d ; TANSOE, K I N G & HOLMAN 1986, M O S C H O V I D I S 1987; ATTARD, MATHES & MOWER
1988) t h a t a r e c h a r a c t e r i z e d by undercompaction and o v e r p r e s s u r i n g ( c f . s e c t i o n
4 . 5 . 4 . 3 . ) . M i n i m i z a t i o n o f s o l i d s p r o d u c t i o n can be b e s t achieved by i n i t i a t i n g
a f r a c t u r e a t t h e i n t e r f a c e o f t h e h i g h l y u n c o n s o l i d a t e d upper c h a l k l a y e r and
t h e more competent u n d e r l y i n g c h a l k zone and communication o f b o t h h o r i z o n s
through t h e f r a c t u r e (MOSCHOVIDIS 1987). In t h i s e x t r e m e l y u n s t a b l e h i g h - p o r o s i -
t y b u t l o w - p e r m e a b i l i t y f o r m a t i o n , a c o m b i n a t i o n o f r e s i n - c o a t e d and c o n v e n t i o -
n a l i n t e r m e d i a t e - s t r e n g t h l o w - d e n s i t y alumina s i l i c a t e p r o p p a n t s has t u r n e d o u t
t o be t h e most s u i t a b l e s o l u t i o n f o r f r a c t u r i n g s t i m u l a t i o n and g r a v e l p a c k i n g
stabi 1ization.
A r e a l case s t u d i e s o f r e s e r v o i r s r e q u i r i n g g r a v e l p a c k i n g f o r economical p r o -
d u c t i o n and e x p e r i e n c e r e p o r t s o f s u c c e s s f u l o p e r a t i o n s a r e p r o v i d e d f o r China
by CHEN, ZHOU & LIU ( 1 9 8 6 ) . S p e c i a l aspects o f o f f s h o r e g r a v e l p a c k i n g a r e o u t -
l i n e d f o r t h e G u l f o f Mexico by STRACKE ( 1 9 8 7 ) . Summary r e v i e w s o f sand c o n t r o l
f i e l d e x p e r i e n c e a r e g i v e n by JARDINS ( 1 9 5 9 ) .
Pressure l o s s a l s o v a r i e s f o r s i n g l e - vs. m u l t i p l e - p h a s e f l o w . I n h i g h - r a t e
o i l w e l l s , open-hole c o m p l e t i o n s may be r e q u i r e d i n o r d e r t o o b t a i n a d e s i r a b l e
p r o d u c t i v i t y i n d e x and f a v o u r a b l e p r e s s u r e l o s s , w i t h small g r a v e l w i t h r e l a t i -
v e l y low p e r m e a b i l i t y b e i n g needed t o c o n t r o l t h e r e s e r v o i r sand. Pressure drop
i s a l s o i n f l u e n c e d by g r a i n s i z e and r e s u l t i n g p e r m e a b i l i t y o f t h e g r a v e l i n f i l -
l i n g t h e p e r f o r a t i o n t u n n e l s , w i t h t h e r e f o r e g r a v e l pack p e r m e a b i l i t y damage ha-
v i n g a severe impact on p e r f o r a t e d c o m p l e t i o n s due t o causing i n c r e a s i n g pressu-
r e l o s s up t o e x c e s s i v e and u n t o l e r a b l e v a l u e s . Aspects o f p r e s s u r e drop across
p e r f o r a t i o n s a r e a l s o discussed by T A R I Q (1987) and PEREZ & KALKAR (1988).
764
a l l o w s t h e use o f h i g h p r e s s u r e d i f f e r e n t i a l s t o surge t h e p e r f o r a t i o n s w h i l e
a t t h e same t i m e l i m i t i n g sand i n f l u x i n t o t h e w e l l b o r e and a l l o w i n g t o b l e e d
t r a p p e d pressure, t o f l o w t h e w e l l i n a c o n t r o l l e d environment and t o remove da-
mage. Underbalanced p e r f o r a t i n g can a l s o be c a r r i e d o u t a f t e r i n s t a l l a t i o n o f
t h e g r a v e l pack f o r t h e purpose o f i n c r e a s i n g s h o t d e n s i t y and/or opening o f ad-
d i t i o n a l p r o d u c t i o n zones ( c f . s e c t i o n 5 . 3 . 5 . 1 . 3 . ) . Gravel packed c o m p l e t i o n s
r e q u i r e t h a t t h e w e l l i s k i l l e d a f t e r p e r f o r a t i n g and t h e guns a r e p u l l e d o u t
o f t h e h o l e . F o r e x e c u t i o n i n g r a v e l packed w e l l s , t h e guns a r e r u n below a r e -
t r i e v a b l e packer t h a t a l l o w s c i r c u l a t i o n a f t e r i t i s s e t , and t h e c o m p l e t i o n
f l u i d i n t h e w o r k s t r i n g i s t h e n d i s p l a c e d u s i n g n i t r o g e n t o achieve t h e d e s i r e d
underbalanced c o n d i t i o n p l u s s a f e t y f a c t o r .
v i o u r o f c o n c e n t r a t e d s l u r r i e s a r e i l l u s t r a t e d as f o l l o w s
When h i g h - v i s c o s i t y f l u i d s a r e used t o c a r r y t h e g r a v e l o r i f t h e t a i l p i p e
i s n o t lowered a l l t h e way down t o t h e bottom o f t h e w e l l b o r e , t h e p a r t i c l e s
f o l l o w t h e f l u i d t r a j e c t o r i e s , and as t h e f l u i d e n t e r s t h e screen, t h e pack
forms f r o m t h e o u t s i d e o f t h e screen r a d i a l l y outward t o t h e c a s i n g . T h i s t y p e
o f i n s i d e - o u t r a d i a l p a c k i n g i s l e s s f a v o u r a b l e than t h e b o t t o m - t o - t o p v e r t i c a l
packing, because l a r g e p r e s s u r e g r a d i e n t s a r e generated a c r o s s pack and screen
and f l u i d c i r c u l a t i o n i s stopped, and a l s o t h e danger o f i r r e g u l a r pack b u i l d -
i n g w i t h i n c l u s i o n o f v o i d s i s much h i g h e r ( c f . s e c t i o n 5 . 3 . 1 . 1 . 1 . ) . Low-visco-
s i t y c a r r i e r f l u i d s f o r optimum g r a v e l p a c k i n g a l s o r e q u i r e l o w - d e n s i t y p r o p -
p a n t s and/or sand because o f t h e b e t t e r performance o f t h e g r a v e l pack i f t h e
j o b i s t e c h n i c a l l y p r o p e r l y done ( c f . s e c t i o n 5 . 3 . 3 . ) . High-viscosity fluids
a r e p r e f e r e n t i a l l y s u i t a b l e f o r squeeze p a c k i n g o f p r e d o m i n a n t l y p e r f o r a t i o n
t u n n e l s , w i t h t h e a p p l i c a b i l i t y spectrum encompassing e x c l u s i v e squeezing, com-
b i n e d c i r c u l a t i o n and squeezing, and f o u r - p o s i t i o n l o n g s t r o k e p a c k i n g ( c f . sec-
t i o n 5.3.2.3.).
which i s building towards the wash p i p e, i s bridging the annular space and can
th e r e f o r e block i t o f f , a n d layered d ep o s i t s on the screen propagate i n t o the
opposite d i r e c t i o n and meet with the gravel nodes ( c f . se c tion 5 . 8 . 7 . ) . The com-
bined c i r c u l a t e - sq u eeze process has no need f o r b l a n k pipe t o exceed thre e
j o i n t s above the productive zone.
t i c - c o a t e d t u b i n g i s most d e s i r a b l e t o p r e v e n t i n j e c t i o n o f r u s t , dope, s c a l e
and m i l l v a r n i s h i n t o t h e f o r m a t i o n . I f p l a s t i c - c o a t e d t u b i n g i s n o t a v a i l a b l e ,
a c l e a n s t r i n g o f new o r used t u b i n g can be a p p l i e d , p r o v i d e d any r u s t , dope,
s c a l e and m i l l v a r n i s h i s removed by pumping a s o l v e n t and a r u b b e r p l u g down
t h e t u b i n g p r i o r t o packer s e t t i n g . P i p e dope can be k e p t f r o m t h e i n s i d e o f
t h e p i p e by a p p l y i n g i t s p a r i n g l y t o t h e p i n i n s t e a d o f t h e c o l l a r , because i n
t h i s way, t h e p i p e dope would be squeezed t o t h e o u t s i d e when t h e j o i n t s a r e
made up ( c f . s e c t i o n 5.11.5.).
5.6.4.2. P e r f o r a t i o n cleaning
Cased-hole g r a v e l packs have g e n e r a l l y l o w e r p r o d u c t i v i t y i n d i c e s t h a n open-
h o l e g r a v e l packs which i s m a i n l y due t o f l u i d e n t r y t h r o u g h p e r f o r a t i o n s t h a t
expose a small f r a c t i o n o f r e s e r v o i r sand t o t h e w e l l , i n c o n t r a s t t o open-hole
g r a v e l packs where t h e whole b o r e h o l e w a l l i s covered by t h e g r a v e l p l u g (PEN-
BERTHY 1985; c f . s e c t i o n 5.10.). I f t h e p e r f o r a t i o n s a r e p a r t i a l l y o r complete-
l y f i l l e d w i t h r e s e r v o i r sand, l o w e r p r o d u c t i v i t y can r e s u l t u n l e s s p r o p e r com-
p l e t i o n procedures a r e implemented, because p e r f o r a t i o n s plugged w i t h f o r m a t i o n
sand l e a d t o h i g h c o m p l e t i o n p r e s s u r e drawdown and s h o r t c o m p l e t i o n l i f e . Ca-
sed-hole g r a v e l pack p r o d u c t i v i t y can be c o n s i d e r a b l y improved by large-diame-
t e r h i g h - d e n s i t y p e r f o r a t i o n and subsequent c l e a n i n g . When no p e r f o r a t i o n c l e a n -
i n g i s c a r r i e d out, p r e p a c k i n g o f t h e p e r f o r a t i o n t u n n e l s i s t h e optimum pos-
s i b l e procedure w i t h o u t r e s o r t i n g t o h i g h pumping r a t e s and p r e s s u r e s . F o l l o w -
i n g d i s c u s s i o n o f some general aspects, p e r f o r a t i o n washing and s u r g i n g a r e
b r i e f l y outlined.
5.6.4.2.2. P e r f o r a t i o n washing
P e r f o r a t i o n washing i s achieved by s t r a d d l i n g a small i n c r e m e n t o f t h e p e r f o -
r a t e d i n t e r v a l w i t h a s p e c i a l t o o l and i n j e c t i n g f l u i d s i n t o some p e r f o r a t i o n s
w h i l e t a k i n g r e t u r n s f r o m o t h e r p e r f o r a t i o n s (DOWELL SCHLUMBERGER 1988 c ) . The
770
f l u i d c i r c u l a t e s o u t s i d e t h e c a s i n g and back t h r o u g h t h e p e r f o r a t i o n s n e a r e s t
t o t h e t o o l s e a l s , t h e r e b y r e m o v i n g d e b r i s and f o r m a t i o n sand f r o m t h e p e r f o r a -
t i o n s and f r o m b e h i n d t h e c a s i n g . The t o o l i s moved in i n c r e m e n t s e q u a l t o s e a l
s p a c i n g u n t i l t h e e n t i r e p e r f o r a t e d i n t e r v a l i s washed. F l u i d i s pumped t h r o u g h
one s e t o f p e r f o r a t i o n s t h r o u g h t h e c a s i n g - f o r m a t i o n a n n u l u s and o u t a n o t h e r
g r o u p o f h o l e s ( N I N I & OWEN 1 9 8 3 ) . The success o f p e r f o r a t i o n w a s h i n g and t h e
amount o f f o r m a t i o n sand washed o u t depends on f l u i d v i s c o s i t y and pumping r a t e
(PENBERTHY 1 9 8 5 ) . L o w - v i s c o s i t y b r i n e s pumped a t h i g h r a t e s remove l a r g e r
amounts o f r e s e r v o i r sand t h a n v i s c o s i f i e d f l u i d s do, because l o w - v i s c o s i t y a l -
l o w s t o a c h i e v e t u r b u l e n t f l o w much more e a s i l y , whereas t h e p o l y m e r i n h i g h -
v i s c o s i t y f l u i d s produces a f i l t e r cake t h a t a p p a r e n t l y reduces t h e p o s s i b i l i t y
t o remove sand.
A t h i g h p e r f o r a t i o n d e n s i t y , t h e i n d i v i d u a l p e r f o r a t i o n s communicate w i t h
e a c h o t h e r a l o n g t h e c a s i n g d u r i n g w a s h i n g . E x p e r i m e n t a l work has shown t h a t
t h e amount o f sand r e m o v a l i s g r e a t e r w i t h l o w p e r f o r a t i o n d e n s i t i e s b e c a u s e o f
h i g h e r wash r a t e s p e r p e r f o r a t i o n h o l e t h a n w i t h h i g h p e r f o r a t i o n d e n s i t i e s
when t h e p a t h o f l e a s t r e s i s t a n c e i s between t h e p e r f o r a t i o n s a l o n g t h e c a s i n g
w a l l , w i t h f l u i d t r a v e l l i n g i n t h i s manner n o t b e i n g a b l e t o remove f o r m a t i o n
sand. Breakdown o f p e r f o r a t i o n s d u r i n g w a s h i n g may p a r t i a l l y t a k e p l a c e i n a
p a i r - w i s e manner. The l o w e r t h e pumping r a t e , t h e l e s s p o t e n t i a l e x i s t s f o r
b r e a k i n g down a l l p e r f o r a t i o n s d u r i n g w a s h i n g . T h e r e f o r e p e r f o r a t i o n w a s h i n g
s h o u l d be c o n d u c t e d a t t h e h i g h e s t p r a c t i c a l r a t e t o i n c r e a s e t h e p r e s s u r e d r o p
i n o r d e r t o m a x i m i z e t h e number o f open p e r f o r a t i o n s , b u t b e l o w f r a c t u r i n g p r e s -
s u r e i n o r d e r t o a v o i d o p e n i n g o f c r a c k s in t h e r e s e r v o i r . The e l e m e n t s p a c i n g
on wash t o o l s s h o u l d be as c l o s e as p o s s i b l e f o r s u p p o r t i n g a c h i e v e m e n t o f h i g h
p e r f o r a t i o n wash r a t e s . The v o i d s w h i c h a r e washed i n t o t h e f o r m a t i o n between
t h e p e r f o r a t i o n s c a n be s u b s e q u e n t l y p r e p a c k e d w i t h g r a v e l ( c f . s e c t i o n
5.3.1.2.2.).
ged .
P e r f o r a t i o n washing r e q u i r e s adequate r e s e r v o i r p r e s s u r e t o a l l o w c i r c u l a -
t i o n , whereas s t a b i l i t y o f t h e f o r m a t i o n a g a i n s t c o l l a p s e i s d e c i s i v e f o r under-
balanced p e r f o r a t i n g and b a c k s u r g i n g which a r e b e s t s u i t e d t o r e l a t i v e l y s h o r t
i n t e r v a l s where adequate energy i s a v a i l a b l e t o purge t h e p e r f o r a t i o n s . Longer
i n t e r v a l s a r e b e t t e r s u i t e d t o p e r f o r a t i o n washing u s i n g h i g h pumping r a t e s .
Backsurging o r underbalanced p e r f o r a t i n g may be t h e o n l y f e a s i b l e o p t i o n s i n un-
d e r p r e s s u r e d r e s e r v o i r s where c i r c u l a t i o n i s d i f f i c u l t i f n o t i m p o s s i b l e , where-
as i n v e r y u n c o n s o l i d a t e d f o r m a t i o n s , p e r f o r a t i o n washing s h o u l d be p r e f e r r e d
(NINI & OWEN 1983). P e r f o r a t i o n washing i s a l s o a s u p e r i o r t e c h n i q u e i n l o n g i n -
t e r v a l s t o be gravel-packed and i n case o f presence o f h i g h - v i s c o s i t y o i l
(BRUIST, JEFFERIS & BOTTS 1983).
772
O t h e r f a c t o r s e x e r t i n g c o n t r o l o v e r p e r f o r a t i o n f r i c t i o n p r e s s u r e and i n t e r -
v a l r a t e d i s t r i b u t i o n a r e p e r f o r a t i o n d e n s i t y , i n j e c t i o n r a t e and f l u i d d e n s i t y
(CRAMER 1987). P e r f o r a t i o n e r o s i o n can be g e n e r a l l y a p r e d i c t a b l e j u n c t i o n o f
p r o p p a n t volume, b u t t h e e r o s i o n process w i l l b l u n t i t s own g r o w t h a f t e r a c e r -
t a i n volume o f proppant i s d i s p l a c e d . Above a c e r t a i n c r i t i c a l sand c o n c e n t r a -
t i o n , a p a r t i c u l a r c o m p l e t i o n system p e r f o r a t e d w i t h h o l e s o f u n i f o r m c h a r a c t e -
r i s t i c s w i l l e x h i b i t an e r o s i o n r a t e t h a t i s l i n e a r w i t h r e s p e c t t o p r o p p a n t
f l o w t h r o u g h r a t e . Aspects o f e r o s i o n of p e r f o r a t i o n t u n n e l s i n gas w e l l s a r e
d i s c u s s e d by V R I E Z E N , SPIJKER & VLIS ( 1 9 7 5 ) .
L o w - v i s c o s i t y c a r r i e r f l u i d s do n o t cause b u i l d u p o f g r a v e l nodes, b u t a r e
on t h e o t h e r hand l e s s capable o f t r a n s p o r t i n g g r a v e l (TORREST 1982). H i g h - v i s -
c o s i t y f l u i d s a r e more a p p l i c a b l e i n p r e p a c k i n g o f p e r f o r a t i o n s p r i o r t o r u n -
n i n g o f screen (GRUESBECK & COLLINS 1978), b u t s h o u l d n o t be used i n c i r c u l a -
t i n g packs. I n h i g h - v i s c o s i t y f l u i d s , t h e g r a v e l p a r t i c l e s f o l l o w f l u i d t r a j e c -
t o r i e s as t h e f l u i d e n t e r s t h e screen, and t h e pack forms f r o m o u t s i d e t h e
screen r a d i a l l y toward t h e c a s i n g t h e r e b y l e a d i n g t o b r i d g i n g and i n c o m p l e t e
packing ( c f . section 5.6.2.1.). Considerable permeability v a r i a t i o n s accelerate
t h i s process as g r a v e l nodes a r e b u i l d i n g i n o p p o s i t e d i r e c t i o n f r o m t h e p e r f o -
r a t e d c a s i n g towards t h e screen, t h e r e b y e n a b l i n g m e e t i n g o f a n n u l a r d e p o s i t s
on screen s u r f a c e and g r a v e l nodes i n t h e m i d d l e o f t h e annulus which means e a r -
l i e r b r i d g i n g ( c f . section 5.8.7.).
Aspects o f p a r t i c l e t r a n s p o r t t h r o u g h p e r f o r a t i o n s a r e a l s o d i s c u s s e d by HAY-
NES & GRAY ( 1 9 7 2 ) , TORREST & SAVAGE ( 1 9 7 5 ) , SKAGGS (1984) and CRAMER (1987),
and some p o i n t s o f p r o p p a n t t r a n s p o r t a r e t r e a t e d by CLARK & QUADIR (1981); S I E -
VERT, WAHL, CLARK & H A R K I N (1981); AHMED (1984) and MORALES & ABOU-SAYED
( 1 9 8 5 ) . TORREST (1982 a) e v a l u a t e s d e p o s i t b u i l d u p d u r i n g g r a v e l p a c k i n g . DA-
V I E S , HAGELAARS & ROBERTS (1984) comment on some aspects o f n e a r - w e l l b o r e p l a -
cement o f sand c o n s o l i d a t i o n t r e a t m e n t s . GRUESBECK & COLLINS (1982) d i s c u s s en-
t r a i n m e n t and d e p o s i t i o n o f f i n e p a r t i c l e s i n porous media, and ACHARYA (1986)
i n v e s t i g a t e s p a r t i c l e t r a n s p o r t i n v i s c o u s and v i s c o e l a s t i c f r a c t u r i n g f l u i d s .
P o s s i b i l i t i e s f o r i m p r o v i n g g r a v e l pack placement a r e o u t l i n e d by MALY, R O B I N -
SON & LAURIE (1974), and new d e s i g n concepts f o r o p t i m i z a t i o n o f sand c o n t r o l
a r e i l l u s t r a t e d by ELLIS, SNYDER & SUMAN (1981). SHAH & LEE (1986) c o n t r i b u t e
t o f r i c t i o n p r e s s u r e s o f p r o p p a n t - l a d e n h y d r a u l i c f r a c t u r i n g f l u i d s . SUMAN
(1972) s t r e s s e s t h e importance o f c l e a n i n g p e r f o r a t i o n s f r o m d e b r i s and removal
o f mud p o c k e t s a t t h e c e m e n t - f o r m a t i o n i n t e r f a c e f o r f a c i l i t a t i n g p r o p e r and
u n i f o r m sand c o n t r o l placement.
H A R R I S (1966), SUMAN (1972), McLEOO (1978), BELL (1982) and BONOMO & YOUNG
(1983) summarize t h e e f f e c t s o f v a r i o u s p e r f o r a t i o n t e c h n i q u e s on w e l l p e r f o r -
mance and p r o d u c t i v i t y r a t i o s . KLOTZ, KRUEGER & PYE (1974) emphasize t h e neces-
s i t y o f deep c l e a n p e r f o r a t i o n s f o r p r o d u c t i v i t y m a x i m i z a t i o n i n damaged forma-
t i o n s . DANESHY (1973 b) r e v i e w s p a r t i c l e t r a n s p o r t through p e r f o r a t i o n s i n con-
n e c t i o n w i t h h y d r a u l i c f r a c t u r i n g . V a r i o u s aspects o f g r a v e l p a c k i n g o f p e r f o r a -
t i o n t u n n e l s and screen-casing annulus a r e summarized by HAYNES & GRAY (1972),
GRUESBECK & COLLINS (1978); GRUESBECK, SALATHIEL & ECHOLS (1979); SHRYOCK, OUN-
LAP & MILLHONE (1979); SHRYOCK (1980), HODGE (1982), SKAGGS (1984); PEDEN, RUS-
SELL & OYENEYIN (1985) and PENBERTHY ( 1 9 8 6 ) .
a l s o r e s i n - c o a t e d sand i s s e r i o u s l y a f f e c t e d a t h i g h f l u i d a l c a l i n i t y , whereas
s i n t e r e d b a u x i t e has been shown t o be a p e r f e c t l y r e s i s t i n g m a t e r i a l i n many
i n v e s t i g a t i o n s (REED 1980; McCORRISTON, DEMBY & PEASE 1981; WATKINS & WATANABE
1984, UNDERDOWN & DAS 1985; WATKINS, KALFAYAN, WATANABE & HOLM 1985; STANDARD
OIL PROPPANTS 1986; GROSSMANN, HUFLING & MARX 1988; aspects o f s t e a m - f l o o d s i -
l i c a d i s s o l u t i o n a r e a l s o d i s c u s s e d by BIRD & BOON 1987 and THOMAS, YOST & C A -
THEY 1987). Fused z i r c o n i a - s i l i c a t e proppants a r e a l s o s u b j e c t e d t o s i l i c a exso-
l u t i o n and t h u s d e s t r u c t i o n of t h e f a b r i c .
From t h e c o m m e r c i a l l y a c c e s s i b l e m a t e r i a l s , n i c k e l - c o a t e d sand i s t h u s t h e
g r a v e l t y p e which i s b e s t r e s i s t a n t t o d e g r a d a t i o n under severe thermal and hy-
d r o l y t i c s t r e s s e s and i s by f a r s u p e r i o r t o a l l t h e o t h e r g r a v e l pack m a t e r i a l s
t e s t e d ( i n c l u d i n g s i n t e r e d b a u x i t e ) , and i s a t l e a s t a c c o r d i n g t o t h e r e s u l t s
o f SACUTA, NGUYEN & KISSEL (1986) recommended f o r h y d r a u l i c p r o p p a n t f r a c t u r i n g
and g r a v e l p a c k i n g i n s t e a m - d r i v e areas and r e l a t e d h e a t - a p p l i c a t i o n enhanced
o i l r e c o v e r y p r o j e c t s such as f o r example i n - s i t u combustion. Aspects o f c o a t -
i n g sand g r a i n s w i t h n i c k e l p e l l i c l e s by an e l e c t r o l e s s n i c k e l p l a t i n g process
o r o t h e r h y d r o m e t a l l u r g i c a l methods a r e discussed by STRICKLAND, RICHARDSON,
HAMBY & TORREST (1975) and TORREST (1975), and a more c o m p l i c a t e d t e c h n i q u e i s
p r e s e n t e d by HANSBERGER ( 1 9 7 8 ) .
F u t u r e a p p l i c a t i o n s o f s i n t e r e d b a u x i t e may c o m p r i s e f o r example t h e e x p l o i -
t a t i o n o f h e a v y o i l sand d e p o s i t s b y s t e a m - d r i v e w e l l s e q u i p p e d w i t h g r a v e l
p a c k s and p r o b a b l y a l s o enhanced b y h y d r a u l i c p r o p p a n t m i n i f r a c t u r i n g i n t h e
O r i n o c o b e l t i n Venezuela and i n t h e Athabasca- and P e a c e - R i v e r a r e a n o r t h o f
Edmonton i n A l b e r t a / C a n a d a (ERDOL UND KOHLE - ERDGAS 1983, ERDOEL-ERDGAS AK-
TUELL 1985 a ) as w e l l as i n - s i t u c o m b u s t i o n methods.
S i m i l a r l y as a p p l y i n g f o r h y d r a u l i c f r a c t u r i n g , m u l t i p l e t h i n - s a n d r e s e r -
v o i r s a r e e x p e c t e d t o become more and more w i d e s p r e a d t a r g e t s o f enhanced o i l
r e c o v e r y w h i c h i n many c a s e s a l s o i n c l u d e s t h e need o f g r a v e l p a c k i n g ( s t e a m -
f l o o d e v a l u a t i o n s o f such t y p e s o f p a y f o r m a t i o n s a r e c a r r i e d o u t b y POWERS,
DODSON, GHASSEMI & MOORE 1 9 8 5 ) . F i e l d c a s e s t u d i e s o f s t e a m - f l o o d p r o j e c t s a r e
a l s o e v a l u a t e d b y CHU ( 1 9 8 5 ) . E f f e c t s o f a c i d s o n g r a v e l packs a r e d i s c u s s e d b y
CHEUNG ( 1 9 8 5 ) . Some p r o b l e m s o f sand p r o d u c t i o n i n heavy o i l r e s e r v o i r s a r e r e -
p o r t e d b y SMITH ( 1 9 8 6 ) . TOMA, LIVESEY & HEIDRICK ( 1 9 8 6 ) o u t l i n e g r a v e l p a c k i n g
i n h o r i z o n t a l s t e a m - i n j e c t i o n w e l l s . A s p e c t s o f a p p l i c a t i o n o f sand c o n t r o l
t e c h n o l o g y i n t h e r m a l r e c o v e r y systems a r e a l s o d i s c u s s e d b y RENSVOLD ( 1 9 8 2 ) .
FRIEDMAN, SURLES & K I E K E ( 1 9 8 6 ) p r e s e n t a method o f h i g h - t e m p e r a t u r e sand conso-
l i d a t i o n which i s a l s o r e s i s t i n g t o the h o t steam-drive environment.
DAS 1 9 8 5 ) . T h i s n e u t r a l i z a t i o n a l s o h e l p s r e s t r i c t i n g r e p r e c i p i t a t i o n o f s i l i c a
a n d / o r a l u m i n a s i l i c a t e m i n e r a l s i n g r a v e l pack, s c r e e n a n d / o r r e s e r v o i r f o r m a -
t i o n as a consequence o f s u p e r s a t u r a t i o n o f t h e b r i n e s f o l l o w i n g e x t e n s i v e s i l i -
c a d i s s o l u t i o n (TOMA, LIVESEY & HEIDRICK 1 9 8 6 ) . WALDORF ( 1 9 6 5 ) ; McCORRISTON,
DEMBY & PEASE ( 1 9 8 1 ) ; AMAEFULE, PADILLA, McCAFFERY & TEAL ( 1 9 8 4 ) and SOMERTON,
CHEN, SCHUH & YUEN ( 1 9 8 4 ) a l s o comment on f o r m a t i o n damage b y steam c o n d e n s a t e
and c h e m i c a l t r e a t m e n t s f o r i n j e c t i v i t y improvement. An o v e r v i e w o f steam i n j e c -
t i o n t h e o r i e s i n an u n i f i e d a p p r o a c h i s g i v e n b y A L I ( 1 9 8 2 ) , and FAROUQ & MEL-
DAU ( 1 9 7 9 ) p r e s e n t a summary o f s t e a m f l o o d t e c h n o l o g y .
The g r a v e l p a c k i n g m a t e r i a l a l s o has t o w i t h s t a n d c y c l i c a l s t e a m - d r i v e o p e r a -
t i o n i n w h i c h p e r i o d s o f h i g h i n j e c t i o n r a t e and l o w p r o d u c t i o n r a t e a l t e r n a t e
w i t h p e r i o d s o f l o w i n j e c t i o n r a t e and h i g h p r o d u c t i o n r a t e ( c f . s e c t i o n
4.9.4.1.). The r e s u l t i n g c y c l e s o f r e s e r v o i r p r e s s u r e b u i l d u p and blowdown i n
t h e f o r m a t i o n a r e i m p r o v i n g t h e r m a l r e c o v e r y (DOSCHER, LABELLE, SAWATSKY &
ZWICKY 1963; HEISLER 1986), b u t a r e a l s o i n c r e a s i n g t h e t h e r m a l s t r e s s a c t i n g
on t h e g r a v e l pack m a t e r i a l b y a l t e r n a t i n g e x p a n s i o n and c o n t r a c t i o n b y h e a t i n g
and c o o l i n g w i t h c h a n g i n g o p e r a t i o n mode.
S t a b i l i z e d pack i n s t a l l a t i o n i s p a r t i c u l a r l y s u i t a b l e f o r w e l l s where n o t -
ches b e h i n d t h e c a s i n g have a l r e a d y o r i g i n a t e d by sand p r o d u c t i o n o r where c a v i -
t i e s a c c e p t i n g g r a v e l nodes can be a r t i f i c i a l l y c r e a t e d by washing through p e r -
f o r a t i o n s (ALLEN & ROBERTS 1982; c f . s e c t i o n 5.8.7.) o r where t h e c a s i n g sheath
i s d e f e c t i v e and c o n t a i n s h o l e s and channels. The b r i e f o u t l i n e as f o l l o w s con-
c e n t r a t e s on aspects of p e r f o r a t i o n t u n n e l p l u g g i n g , d i f f e r e n c e s between conso-
l i d a t e d and l o o s e g r a v e l packs, and a r t i f i c i a l s t a b l e b o r e h o l e w a l l .
I n r e m e d i a l o p e r a t i o n s , a c o n s o l i d a t e d pack may be p r e f e r a b l e w i t h r e s p e c t
t o a c o n v e n t i o n a l l o o s e g r a v e l pack, because t h e bonded g r a v e l i s n o t l i k e l y t o
be l o s t t o t h e u n s t r e s s e d f o r m a t i o n . C o n s o l i d a t e d p a c k s a r e l e s s e x p e n s i v e t h a n
s t a n d a r d g r a v e l p a c k s f o l l o w e d b y a c h e m i c a l c o n s o l i d a t i o n t r e a t m e n t once t h e
l o o s e g r a v e l pack l a t e r t u r n s o u t t o be n o t s u f f i c i e n t and has t o be enhanced
by a s u b s e q u e n t i n j e c t i o n o p e r a t i o n . S i g n i f i c a n t s t r e n g t h d e g r a d a t i o n o f a l l
c o n s o l i d a t e d p a c k systems, however, o c c u r s w i t h e x p o s u r e t o h y d r o f l u o r i c a c i d ,
w i t h t h u s t h i s t y p e o f a c i d i z i n g n o t b e i n g a b l e t o be a p p l i e d any more a f t e r i n -
s t a l l a t i o n o f t h e c o n s o l i d a t e d p a c k , whereas h y d r o c h l o r i c a c i d a c t s as a c a t a -
l y s t t h a t c a n speed c u r i n g ( c f . s e c t i o n s 4 . 5 . 5 . 4 . and 5 . 1 1 . 4 . ) .
783
R e s i n - c o a t e d g r a v e l p a c k i n g was e a r l i e r e x e c u t e d w i t h an o i l - b a s e d c a r r y i n g
medium because o f t h e ease w i t h w h i c h t h e r e s i n c o a t s t h e g r a v e l i n an o i l me-
dium, b u t w i t h d e v e l o p m e n t o f modern s u r f a c t a n t s , i t became p o s s i b l e t o u s e
aqueous t r a n s p o r t f l u i d s and s t i l l a l l o w t h e r e s i n t o bond t h e g r a v e l (ECDNOMI-
DES 1 9 8 6 ) .
A s p e c t s o f p l a c e m e n t o f r e s i n - c o a t e d g r a v e l a r e a l s o d i s c u s s e d b y SCHROEDER
& TUCKER ( 1 9 7 4 ) , SANTROL ( 1 9 7 5 ) , SINCLAIR d GRAHAM (1977, 1 9 7 8 ) , CONSTIEN &
MAYER ( 1 9 7 8 ) ; GRIFFIN, CONSTIEN & COLAVECCHIO ( 1 9 7 8 ) ; SAUNDERS & McKENZIE
( 1 9 7 9 ) , KANAT ( 1 9 8 0 ) ; UNDERDOWN, DAY & SPARLIN ( 1 9 8 0 ) ; HICKEY, BROWN & CRITTEN-
DEN ( 1 9 8 1 ) ; GRAHAM, SINCLAIR & BRANDT ( 1 9 8 2 ) ; RENSVOLD ( 1 9 8 2 ) ; WILSON, NELSON &
STADLEMAN ( 1 9 8 3 ) ; MURPHEY, ROLL & WONG ( 1 9 8 5 ) ; POPE, WILES & PIERCE ( 1 9 8 7 ) and
FAN ( 1 9 8 8 ) .
w i t h d i s t a n c e i n t o t h e s c r e e n - c a s i n g a n n u l u s . I f dune h e i g h t i n c r e a s e s t o t h e
same h e i g h t as t h e c a s i n g , t h e pack b r i d g e s and f i l l i n g t h e n s t a r t s back u p t h e
screen-casing annulus l e a v i n g a v o i d below t h a t p o i n t .
E q u i l i b r i u m v e l o c i t y depends on p a r t i c l e c o n c e n t r a t i o n as w e l l as o n v i s -
cous, inertial, gravitational, f r i c t i o n a l and b u o y a n t f o r c e s t h a t a c t on t h e
g r a i n s d u r i n g t h e i r t r a n s p o r t o v e r t h e e q u i l i b r i u m b a n k . The c r i t i c a l v e l o c i t y
d e c r e a s e s w i t h d i m i n i s h i n g h o l e d e v i a t i o n u n t i l an a n g l e i s r e a c h e d a t w h i c h
t h e p a r t i c l e s r o l l down t h e i n c l i n e d bank and t h e c r i t i c a l v e l o c i t y i s z e r o ,
w i t h t h i s a n g l e d e p e n d i n g on a n g u l a r i t y and e f f e c t i v e w e i g h t o f t h e p a r t i c l e s
in t h e f l u i d and b e i n g i n many c a s e s a b t . 45 - 55 d e g r e e s f r o m t h e v e r t i c a l . S i -
m i l a r e f f e c t s o f p r o p p a n t s t r a t i f i c a t i o n and s e t t l i n g as o b s e r v e d d u r i n g g r a v e l
packing o f i n c l i n e d boreholes occur during hydraulic f r a c t u r i n g o f highly-devia-
ted w e l l s ( c f . section 4.11.2.).
C r o s s l i n k e d g e l systems c a n c o n s i d e r a b l y i m p r o v e g r a v e l p l a c e m e n t i n h i g h l y -
d e v i a t e d w e l l s , because t h e y a r e much more v i s c o u s t h a n s i m p l e g e l s ( c f . sec-
t i o n 4 . 3 . 4 . 3 . ) and c a n f u l l y s u p p o r t h i g h g r a v e l c o n c e n t r a t i o n s e v e n i n a s t a -
t i c state, and as n o g r a v e l s e t t l i n g o c c u r s , t h e chance o f p r e m a t u r e s c r e e n o u t
i s g r e a t l y r e d u c e d . A n o t h e r a d v a n t a g e o f c r o s s l i n k e d g e l s i s t h a t t h e y add s t a -
b i l i t y t o a c o m p l e t i o n e s p e c i a l l y i n open h o l e s i n h i g h l y - u n c o n s o l i d a t e d sands.
On t h e o t h e r hand, c r o s s l i n k e d f l u i d s p r o v i d e o n l y l i t t l e f l u i d l o s s t o t h e f o r -
m a t i o n and t h e r e f o r e d o n o t g e n e r a t e such t i g h t g r a v e l p a c k s a s d o s i m p l e g e l
systems.
The s c o u r i n g e f f e c t o f t h i s h i g h s l u r r y v e l o c i t y on t h e e x p o s e d f o r m a t i o n
c o u l d e a s i l y e n t r a i n s u f f i c i e n t r e s e r v o i r sand i n t h e pack t o s e r i o u s l y r e d u c e
i t s p e r m e a b i l i t y . On t h e o t h e r hand, l o w pumping r a t e s w h i c h a r e e n a b l e d b y
t h i c k h i g h - v i s c o s i t y c a r r i e r f l u i d s c o n t a i n i n g h i g h gravel concentrations would
n o t o n l y diminuish the scouring a c t i o n o f t h e s l u r r y , b u t would a l s o reduce
f l u i d l o s s f r o m s l u r r y t o f o r m a t i o n and h e l p t o m a i n t a i n a more u n i f o r m s l u r r y
v e l o c i t y throughout t h e annulus i n t e r v a l b e i n g packed.
793
H i g h f l u i d v i s c o s i t y has a l s o a d e t r i m e n t a l e f f e c t on i n t e r m i x i n g o f f o r m a -
t i o n sand and g r a v e l i n o p e n - h o l e c o m p l e t i o n s ( c f . s e c t i o n 5 . 3 . 1 . 1 . 1 . ) , because
as t h e g r a v e l dune b u i l d s u p in a h i g h l y - d e v i a t e d h o l e , a h i g h - v e l o c i t y f l o w
c h a n n e l d e v e l o p s above t h e dune i n t h e b o r e h o l e - l i n e r a n n u l u s . The s c o u r i n g e f -
f e c t o f t h i s h i g h s l u r r y v e l o c i t y on t h e e x p o s e d f o r m a t i o n c o u l d e a s i l y e n t r a i n
s u f f i c i e n t r e s e r v o i r sand i n t h e pack t o s e r i o u s l y r e d u c e i t s p e r m e a b i l i t y . On
t h e o t h e r hand, l o w pumping r a t e s w h i c h a r e made p o s s i b l e b y u s i n g a t h i c k e n e d
c a r r i e r f l u i d c o n t a i n i n g h i g h gravel concentrations would n o t o n l y reduce t h e
s c o u r i n g a c t i o n o f t h e s l u r r y , b u t would a l s o reduce f l u i d l o s s from s l u r r y t o
f o r m a t i o n and h e l p t o m a i n t a i n a more u n i f o r m s l u r r y v e l o c i t y t h r o u g h o u t t h e an-
n u l u s i n t e r v a l b e i n g packed.
I n c r e a s i n g g r a v e l c o n c e n t r a t i o n i n c r e a s e s f l o w i n g p r e s s u r e g r a d i e n t above
t h e g r a v e l dune and causes more c u r r e n t i n t h e washpipe-screen annulus t h e r e b y
i n c r e a s i n g t h e tendency f o r p r e v e n t i v e b r i d g i n g (ECONOMIDES 1986). I n c r e a s e d
screen l e n g t h r e s u l t s i n g r e a t e r f l o w i n s i d e t h e screen and g r e a t e r l e a k o f f
i n t o t h e p e r f o r a t i o n s which cause i n c r e a s i n g dune h e i g h t and may t r i g g e r b r i d -
ging.
Low p a r t i c u l a t e d e n s i t y / f l u i d d e n s i t y r a t i o s can be o b t a i n e d by u s i n g h i g h -
d e n s i t y f l u i d s o r l o w - d e n s i t y p a r t i c l e s . H i g h - d e n s i t y f l u i d s c r e a t e overbalance
which l e a d s t o severe f l u i d l o s s and w e l l c o n t r o l problems. The low p a r t i c l e
d e n s i t y l c a r r i e r f l u i d d e n s i t y system u t i l i z e s buoyancy f o r c e s t o c o u n t e r g r a v i -
t a t i o n a l f o r c e s on g r a v e l p a r t i c u l a t e r a t h e r than h i g h f l u i d v i s c o s i t y t o r e -
duce g r a i n s e t t l i n g (HUDSON & MARTIN 1988). Experimental work shows t h a t com-
p l e t e p a c k i n g o f p e r f o r a t i o n t u n n e l s t h r o u g h o u t t h e screen-casing annulus i n
h i g h l y - d e v i a t e d b o r e h o l e s can be achieved by u s i n g l i g h t p a r t i c l e s w i t h a p r e f e -
r e n t i a l s p e c i f i c d e n s i t y o f 1 . 5 - 1 . 8 g/cm3 i n c o m b i n a t i o n w i t h c o n v e n t i o n a l
gravel-pack c a r r i e r f l u i d s ( c f . section 5.3.3.).
798
and d e n s i t y , g r a v e l c o n c e n t r a t i o n , and g r a v e l g r a i n s i z e . R e d u c t i o n o f t h e s e t t -
l i n g r a t e d i m i n i s h e s o r c o m p l e t e l y e l i m i n a t e s g r a v e l dune f o r m a t i o n . As t h e g r a -
v e l i s b e i n g c o n s t a n t l y bumped up t h e h o l e by f l u i d f o r c e , i t i s n o t a l l o w e d t o
s e t t l e o u t , b u t i s k e p t i n t h e f l u i d . I n s t e a d o f s e t t l i n g o u t and b e i n g deposi-
t e d on t h e low s i d e of t h e casing, t h e g r a v e l moves c o m p l e t e l y t o t h e t o p o f
t h e screen i n p l u g f l o w and does n o t accumulate a t t h e bottom o f t h e zone.
As t h e g r a v e l reaches i t s s e t t i n g p o i n t , t h e c a r r i e r f l u i d s would c o n t i n u e
downhole and r e t u r n t o t h e s u r f a c e through a p e r f o r a t e d n i p p l e a t t h e l i n e r b o t -
tom. A f t e r c o r r e c t i o n o f e a r l y d i s c r e p a n c i e s such as b r i d g i n g o f f due t o defec-
t i v e downhole t o o l s and s u r f a c e techniques, r e v e r s e c i r c u l a t i o n became t h e mo-
d e l o f c u r r e n t g r a v e l placement procedures. The i n v e r t e d g r a v e l s l u r r y c i r c u l a -
t i o n f o r t h e s p e c i a l a p p l i c a t i o n o f d e v i a t e d - w e l l g r a v e l p a c k i n g (STILES 1985;
STILES, COLOMB & FARLEY 1986) t h u s a t t h e b o t t o m o f t h e l i n e r e p r e s e n t s r e v i v a l
o f t h e o r i g i n a l normal c i r c u l a t i o n method and i t s u t i l i z a t i o n i n an improved
version ( c f . section 5.3.2.3.2.).
Pad s p a c e r s b o t h p r e c e d e and f o l l o w t h e s l u r r y i n o r d e r t o p r e v e n t c o n t a m i n a -
t i o n o f t h e s l u r r y w i t h w e l l b o r e o r f o r m a t i o n f l u i d s . The s l u r r y o f t e n e x h i b i t s
a r o p i n g e f f e c t ( c f . s e c t i o n 5.9.1.3.3.) b y t a k i n g t h e shape o f t h e s m a l l e s t r e -
s t r i c t i o n i t p a s s e s t h r o u g h as i t p r o c e e d s down t h e d r i l l p i p e and i n t o t h e
opened h o l e . I n h i g h - a n g l e w e l l s , c o n v e n t i o n a l g r a v e l p a c k i n g t e n d s t o p r o d u c e
l o o s e r packs y i e l d i n g lower c a l c u l a t e d f i l l - u p s , whereas t h e v i s c o u s s l u r r y
p a c k s p r o v i d e t h e t e n d e n c y o f t h e g r a v e l t o r e s t r e s s t h e f o r m a t i o n and t h e
p a c k s become t i g h t e r t h a n b e f o r e . The u s e o f a v i s c o u s s l u r r y a l s o r e d u c e s
f l u i d t u r b u l e n c e and i n c r e a s e s g r a v e l c a r r y i n g c a p a c i t y w h i c h d e c r e a s e e r o s i o n
and e s s e n t i a l l y pack f r o m t h e b o t t o m u p ( c f . a l s o s e c t i o n s 5 . 8 . 5 and 5 . 8 . 7 . ) .
G r a v e l s e t t l i n g t o b o t t o m o f d r i l l p i p e and g e l p a s s i n g o v e r t h e g r a v e l make a
screenout almost impossible.
and p e r f o r a t i o n washing.
o f f o f t h e g r a v e l d u r i n g b l e n d i n g and placement, b u t h o l d s t h e g r a v e l i n p o s i -
t i o n w h i l e t h e screen i s b e i n g washed i n and h e l p s t o r e s t r i c t w a t e r b u t n o t
o i l production a f t e r completion o f the job.
5 . 8 . 7 . 1 . General aspects
Deposit buildup i n s i d e the wellbore i s a prominent c h a r a c t e r i s t i c during p l a -
cement when v i s c o u s polymer s o l u t i o n s a r e used f o r g r a v e l p a c k i n g , w i t h t h e se-
diments growing from t h e p e r f o r a t i o n s back t o t h e wire-wrapped screen o r s l o t -
t e d l i n e r as w e l l as i n o p p o s i t e d i r e c t i o n , w i t h t h e r e b y i n t h e w o r s t case depo-
s i t s growing f r o m e i t h e r s i d e meeting i n t h e m i d d l e o f t h e annulus (WALLING &
STABLER 1978, TORREST 1982 a ) . As t h e sediments e n l a r g e i n t h e annulus, r e s i s -
tance t o f l u i d f l o w i n c r e a s e s and some o f t h e f l u i d w i l l be d i v e r t e d through
t h e wire-wrapped screen. Because t h i s f l u i d c a r r i e s g r a v e l i n suspension, an an-
n u l a r d e p o s i t forms on t h e screen. W i t h i n c r e a s i n g f l u i d v e l o c i t y i n t h e annu-
l u s due t o sediment b u i l d u p , t h e r e i s a tendency f o r d e p o s i t growth t o be s e l f -
l e v e l l i n g and even f o r p a r t s o f t h e sediments t o be washed away. W i t h steady i n -
j e c t i o n o f a v i s c o u s suspension, a more o r l e s s c o m p l i c a t e d d e p o s i t i o n a l p a t -
805
t e r n e v o l v e s i n t h e w e l l b o r e annulus t h a t i s t r a n s i e n t i n t i m e and p l a c e .
W i t h v i s c o u s p o l y m e r s o l u t i o n s , n o d u l a r g r a v e l d e p o s i t s grow f r o m t h e p e r f o -
r a t i o n t u n n e l i n l e t back i n t o t h e a n n u l u s a t l o w l e a k o f f r a t e s . These s e d i m e n t s
a r e r e t a i n e d w i t h l o w p r e s s u r e d r o p and t h e e x t e n t o f t h e i r g r o w t h depends o n
t h e i n t e r p l a y between p e r f o r a t i o n and a n n u l a r f l o w r a t e as w e l l as s o l u t i o n v i s -
c o s i t y . M o s t o f t h e p r e s s u r e d r o p a s s o c i a t e d w i t h t h e d e p o s i t o c c u r s in t h e he-
m i s p h e r e j u s t beyond t h e i n l e t t o t h e p e r f o r a t i o n t u n n e l . G r a v e l nodes r e a d i l y
grow back t o t h e s c r e e n , and t h e n i n c r e a s e d r e s i s t a n c e t o a n n u l a r d o w n f l o w c a u -
ses some f l u i d t o be d i v e r t e d t h r o u g h t h e s c r e e n t h e r e b y b u i l d i n g an a n n u l a r
g r a v e l s e d i m e n t . The o v e r a l l p r o c e s s of g r a v e l pack b u i l d u p w i t h v i s c o u s s o l u -
t i o n s i s one o f c o n t i n u a l d e p o s i t g r o w t h , i n t e r a c t i o n , r e a r r a n g e m e n t and e r o -
s i o n w h i c h i s t r a n s i e n t i n b o t h t i m e and p o s i t i o n . The l o c a l i z e d and n o n - u n i -
f o r m s e d i m e n t b u i l d u p l e a d s t o v a r i a t i o n s i n a n n u l a r pack p o r o s i t y . G r a v e l p a c k
r e s p o n s e t o f l u i d p r o d u c t i o n w i l l be s e n s i t i v e t o t h e s e v a r i a t i o n s and t h e i r
consequences.
A l t h o u g h t h e process o f r e s i n c o n s o l i d a t i o n may be q u i t e s t r a i g h t f o r w a r d ,
problems a r i s e f r o m t h e mechanics o f placement which may n o t work p r o p e r l y . The-
r e f o r e nowadays i n most cases g r a v e l p a c k i n g i s p r e f e r r e d i n s p i t e o f b e i n g
t e c h n i c a l l y more complicated, because i t i s a t t h e b o t t o m o f t h e l i n e more suc-
c e s s f u l t h a n r e s i n s t a b i l i z a t i o n . D u r i n g many years, b o t h mechanical g r a v e l
p a c k i n g and chemical sand c o n s o l i d a t i o n d i d have p r e f e r r e d a p p l i c a t i o n s and as
such t h e methods were complimentary t o one another (PEDEN, RUSSELL & OYENEYIN
1985). R e s i n - c o a t e d g r a v e l placement w i t h excess r e s i n i n t h e s o l u t i o n i s even
a c o m b i n a t i o n o f mechanical g r a v e l p a c k i n g and chemical r e s e r v o i r c o n s o l i d a t i o n
( c f . section 5.8.2.1.3.).
c i a 1 r e s e r v o i r temperature d u r i n g h e a t - a p p l i c a t i o n enhanced o i l r e c o v e r y ( c f .
s e c t i o n 5.7.) and t o r e s i s t t o t h e m e c h a n i c a l l y e r o s i v e and c h e m i c a l l y aggres-
s i v e e f f e c t s o f t h e i n j e c t e d and produced f l u i d s .
Formation sand s t a b i l i z a t i o n u s u a l l y i n v o l v e s i n j e c t i o n o f p r o p e r p r e f l u s h e s
( i n o r d e r t o push away o i l and r e s e r v o i r w a t e r and t o c l e a n t h e pay sand b e l t
around t h e w e l l b o r e ) , r e s i n s o l u t i o n s as p l a s t i c c o n s o l i d a t i o n m a t e r i a l , and
o v e r f l u s h e s i n t o an u n s t a b l e f o r m a t i o n so t h a t t h e r e s e r v o i r p a r t i c l e s a r e p r o -
p e r l y c l e a n e d and then c h e m i c a l l y cemented t o p r e v e n t sand f l o w (SUMAN, ELLIS &
SNYDER 1983). O v e r f l u s h i n g w i t h s p e c i a l f l u i d s sometimes c o n t a i n i n g a c t i v a t o r s
and/or a c c e l e r a t o r s aims on e s t a b l i s h i n g d e s i r e d p e r m e a b i l i t y and/or speeding-
up c u r i n g time, i m p r o v i n g sweep e f f i c i e n c y , c o n t r o l l i n g t h i c k n e s s o f t h e p l a s -
t i c f i l m and t h e r e b y compressive s t r e n g t h and p e r m e a b i l i t y , and d i s p l a c i n g a l l
b u t a r e s i d u a l r e s i n s a t u r a t i o n a t t h e g r a i n - t o - g r a i n c o n t a c t p o i n t s . The sand
t o be s t a b i l i z e d can be n a t u r a l r e s e r v o i r sand o r c l e a n graded sand which has
been i n s e r t e d as a p r e p a c k i n g s t e p and i n f a c t a l r e a d y r e p r e s e n t s an o u t s i d e
g r a v e l pack, w i t h r e s i n c o n s o l i d a t i o n t h u s b e i n g a p p l i c a b l e i n b o t h new and o l d
w e l l s w i t h o u t o r w i t h sand p r o d u c t i o n h i s t o r y , r e s p e c t i v e l y .
5.9.1.2.3.2. Consol idat ion strength and dirty pay stabi 1 i zat ion
Maximum c o n s o l i d a t i o n s t r e n g t h occurs i n t h e immediate p e r f o r a t i o n v i c i n i t y
where i t i s needed most w h i l e f a r t h e r away f r o m t h e b o r e h o l e surroundings, se-
c o n d a r y - a r t i f i c i a l c o h e s i v i t y o f t h e pay sand i s p r o g r e s s i v e l y d i m i n i s h i n g and
f i n a l l y c o m p l e t e l y f a d i n g o u t . V a r i o u s chemicals can be pumped through t h e con-
s o l i d a t e d r e s e r v o i r w i t h no damage a t a l l , w i t h t h e r e s i n b e i n g v e r y r e s i s t a n t
t o w a s h - o f f by f l u s h i n g s o l u t i o n s even when h i g h i n j e c t i o n r a t e s a r e used. Some
r e s i n s have t h e a b i l i t y t o permanently s h r i n k s e v e r a l c l a y t y p e s which may r e -
s u l t i n i n c r e a s e d p e r m e a b i l i t y i n some c l a y - b e a r i n g d i r t y f o r m a t i o n s , t h u s h e l p -
i n g i n s t a b i l i z i n g c l a y - c o n t a i n i n g r e s e r v o i r s which a r e u s u a l l y n o t s u s c e p t i b l e
t o c o n s o l i d a t i o n by o t h e r sand c o n t r o l t r e a t m e n t s and even i m p r o v i n g t h e p e t r o -
p h y s i c a l p r o p e r t i e s beyond t h e n a t u r a l s t a t e , t h e r e b y g i v i n g r i s e t o t h e double
success o f s t o p p i n g sand p r o d u c t i o n and enhancing hydrocarbon o f f t a k e c a p a b i l i -
t y by opening o f w i d e r f l o w c a p i l l a r i e s than e x i s t e d b e f o r e .
as w e l l as i n t e r m i x i n g o f r a t h o l e f l u i d and sand c o n t r o l f l u i d .
5.9.1.3.2.1. Cementation
L a r g e r b o r e h o l e d i a m e t e r s and c a s i n g s i z e s reduce shear f o r c e s o f f l u i d move-
ment i n t o t h e w e l l b o r e , t h e r e b y l e s s e n i n g t h e burden on weak f o r m a t i o n s t h a t
produce sand (HALLIBURTON 1988). Proper cementing i s i m p e r a t i v e t o achieve b e s t
r e s u l t s f r o m any t y p e o f sand c o n t r o l t r e a t m e n t . Uncemented channels and o f f -
c e n t e r e d c a s i n g s t r i n g s g i v e r i s e t o poor r e s i n c o n s o l i d a t i o n and g r a v e l pack-
i n g performance. As t h e o f f - c e n t e r c a s i n g problem i n c r e a s e s c o n s i d e r a b l y w i t h
b o r e h o l e d e v i a t i o n , m i n i m i z a t i o n o f uncemented channels and o f f - c e n t e r p i p e has
t o be achieved by t h e b o r e h o l e b e i n g as near t o gage as p o s s i b l e , the casing
s t r i n g b e i n g adequately c e n t r a l i z e d , t h e cement s l u r r y b e i n g pumped i n t u r b u -
l e n t f l o w , and s u f f i c i e n t spacer b e i n g used between mud and cement.
813
5.9.1.3.2.2. Perforation
Maximum u n s t i m u l a t e d w e l l p r o d u c t i v i t y i s o b t a i n e d f r o m open-hole c o m p l e t i o n
w i t h maximum w e l l b o r e diameter and no f o r m a t i o n damage, b u t i n many i n s t a n c e s ,
c a s i n g has t o be r u n and cemented f o r o r d e r l y r e s e r v o i r c o n t r o l which subse-
q u e n t l y r e q u i r e s p e r f o r a t i n g i n o r d e r t o g e t access t o t h e p r o s p e c t i v e i n t e r v a l
and t o e x p l o i t t h e hydrocarbons (HALLIBURTON 1988; c f . s e c t i o n 5 . 1 0 . 1 . ) . In
terms o f d i f f e r e n t p e r f o r a t i o n techniques, a l l e v i a t i o n o f r e s e r v o i r damage can
be achieved by p l a c i n g a f i l t e r e d f l u i d across t h e i n t e r v a l , p e r f o r a t i n g w i t h
underbalance o r d i f f e r e n t i a l p r e s s u r e toward t h e w e l l b o r e , a l l o w i n g f o r m a t i o n
t o produce a f t e r p e r f o r a t i n g w i t h underbalance, c l e a n i n g o f p e r f o r a t i o n s and r e -
s e r v o i r f a c e by b a c k s u r g i n g o r p e r f o r a t i o n washing, chemical washing by a c i d s ,
and h y d r a u l i c p e r f o r a t i n g w i t h low-volume h i g h - v e l o c i t y j e t s t r e a m o f sand f l u i d
slurry.
I n a d d i t i o n , f l u i d l o s s e s f r o m t h e s l u r r y t h r o u g h t h e t e l l - t a l e screen ( c f .
s e c t i o n 6.3.5.) above t h e p e r f o r a t i o n s provoke r a p i d f o r m a t i o n o f an a n n u l a r
814
5.9.1.3.3.3. Acidizing
Concentric tubing s t r i n g s allow t o c i r c u l a t e b r i n e i n order t o clean o u t the
r a t h o l e below t h e p e r f o r a t e d i n t e r v a l b e f o r e s t i m u l a t i o n f l u i d i n s e r t i o n
(McLEOD 1984). F l u i d s and s o l i d s i n t h e r a t h o l e below t h e l o w e s t p e r f o r a t i o n a f -
f e c t b o t h g r a v e l p a c k i n g and a c i d i z i n g . A r a t h o l e f l u i d t h a t i s denser t h a n t h e
a c i d and a f l u i d above t h e t o p p e r f o r a t i o n which i s l i g h t e r than t h e a c i d
should be used, as o t h e r w i s e t h e a c i d c o u l d end up i n t h e r a t h o l e r a t h e r t h a n
i n t h e f o r m a t i o n . Aspects o f such d e n s i t y s e g r e g a t i o n and s e p a r a t i o n a r e d i s c u s -
sed by HONG & MILHONE ( 1 9 7 7 ) . The use o f c o i l e d t u b i n g has t h e advantages t h a t
t h e r a t h o l e can be c i r c u l a t e d c l e a n i f necessary (BRANNON, NETTERS & GRIMMER
1987).
F i e l d e x p e r i e n c e has shown t h a t s u i t a b l e r e s i n - c o n s o l i d a t e d b o r e h o l e v i c i n i -
t y zones range up t o 6 f t d i a m e t e r o f t h e s t a b i l i z e d c y l i n d e r , w i t h t h e c y l i n -
d r i c a l m a t r i x p r o v i d i n g c a s i n g s u p p o r t and r e s e r v o i r s t r e n g t h as w e l l as m i n i m i -
z i n g p a r t i c l e m i g r a t i o n . The g r e a t e r t h e diameter o f t h e c y l i n d e r , t h e l o w e r
t h e f l o w v e l o c i t y a t i t s e x t r e m i t i e s , w i t h p a r t i c l e t r a n s p o r t tendency b e i n g
l e s s a t l o w e r v e l o c i t i e s . I d e a l c y l i n d r i c a l c o n s o l i d a t i o n , however, c a n n o t a l -
ways be achieved due t o f o r m a t i o n i n c o n s i s t e n c i e s t h a t i n t e r f e r e w i t h u n i f o r m
r e s i n penetration.
817
5.9.1.5.4.2. Format ion f ractur ins during resin consol idat ion
I f p r e s s u r e p a r t i n g o f t h e r e s e r v o i r occurs, t h e r e s i n i s f o r c e d i n t o t h e
pay zone o n l y a l o n g t h e f r a c t u r e s and n o t t h r o u g h t h e m a t r i x which g i v e s r i s e
t o an uneven r e s i n d i s t r i b u t i o n ( c f . s e c t i o n 5 . 9 . 1 . 2 . ) . F r a c t u r e s a r e p a r t i c u -
l a r l y e a s i l y d e v e l o p i n g a t t h e i n t e r f a c e between h i g h - and l o w - p e r m e a b i l i t y
l a y e r s i f t h e f r a c t u r e p r e s s u r e g r a d i e n t i s exceeded. The r i s k o f f r a c t u r i n g
t h e f o r m a t i o n i s a l s o i n c r e a s e d by h i g h - v i s c o s i t y epoxy r e s i n s which l e a d t o i n -
c r e a s i n g pumping p r e s s u r e (SHAUGHNESSY, SALATHIEL & PENBERTHY 1977). Aspects o f
f o r m a t i o n f r a c t u r i n g d u r i n g r e s i n c o n s o l i d a t i o n a r e a l s o d i s c u s s e d by HOWER &
BROWN (1961). Low i n j e c t i o n p r e s s u r e s d u r i n g t h e second stage p r e v e n t r e s i n
c h a n n e l l i n g and a l l o w i t s u n i f o r m f l o w i n t o t h e sand m a t r i x . I n c r e a s e d r e s e r -
v o i r temperature reduces v i s c o s i t y o f t r e a t i n g f l u i d s which r e s u l t s i n t h i n n e r
r e s i n c o a t i n g s on t h e sand g r a i n s , more u n i f o r m f l u i d displacement, and h i g h e r
compressive s t r e n g t h o f t h e c o n s o l i d a t e d f o r m a t i o n .
F o r m a t i o n c o n s o l i d a t i o n i s advantageous i n case o f s h o r t p r o s p e c t i v e i n t e r -
v a l s , l a c k o f p r e v i o u s sand p r o d u c t i o n i n new w e l l s , s i n g l e - h o r i z o n pay zones
o r upper p o r t i o n s o f m u l t i p l e - l a y e r c o m p l e t i o n s where no o b s t r u c t i o n i s l e f t i n
t h e w e l l b o r e , and c l e a n sand w i t h s u f f i c i e n t p e r m e a b i l i t y . I f these c o n d i t i o n s
a r e n o t g i v e n , g r a v e l p a c k i n g o r a c o m b i n a t i o n o f mechanical and chemical sand
c o n t r o l s h o u l d be p r e f e r r e d . The main advantages o f g r a v e l p a c k i n g a r e h i g h p r o -
d u c t i v i t y i n many cases and r a t h e r s i m p l e i n s t a l l a t i o n . The s p e c i a l b e n e f i t s o f
chemical f o r m a t i o n c o n s o l i d a t i o n a r e r e s t o r a t i o n o f p r o d u c t i o n a t minimum c o s t
i n some s i t u a t i o n s , a p p l i c a b i l i t y t o r e l a t i v e l y s h o r t i n t e r v a l s , s u c c e s s f u l s t a -
b i l i z a t i o n o f f i n e sands w i t h p r o p e r design, and l e a v i n g t h e w e l l b o r e unencumbe-
r e d f o r f u t u r e workover o p e r a t i o n s . Combinations o f mechanical g r a v e l p a c k i n g
and chemical c o n s o l i d a t i o n o f t e n r e s u l t i n h i g h p r o d u c t i v i t y a f t e r t h e t r e a t -
ment, can be r e l a t i v e l y cheap i n some s i m p l e s i t u a t i o n s , and a r e s u i t a b l e f o r
r e s e r v o i r zones o f o l d e r w e l l s which may have produced some sand and would need
pre-packing before effective s t a b i l i z a t i o n c o u l d be done ( c f . s e c t i o n
5.9.1.5.1.).
p l u g g i n g o f h o r i z o n s i n gas, o i l o r w a t e r w e l l s a r e a l s o d i s c u s s e d by LAKATOS,
KRETZSCHMAR, CZOLBE, BITTKOW & WASSERMANN (1988) and ZAITOUN, KOHLER & G U E R R I N I
(1989).
5.9.2. Hydroxy-a1 umi num and elect roless nickel conso 1 idat ion
Apart from r e s i n s t a b i l i z a t i o n ( c f . section 5.9.1.), f u r t h e r p o s s i b i l i t i e s
o f chemical sand c o n s o l i d a t i o n as an a l t e r n a t i v e t o mechanical g r a v e l p a c k i n g
and o t h e r mechanochemical sand c o n t r o l methods comprise among o t h e r s hydroxy-
aluminum s t a b i l i z a t i o n and e l e c t r o l e s s n i c k e l p l a t i n g which a r e c h a r a c t e r i z e d
as f o l l o w s .
The S o l d e r g l a s s s o l u t i o n i s i n j e c t e d i n t o t h e f o r m a t i o n sand t h r o u g h a
s i n g l e p e r f o r a t i o n , and simultaneous i n j e c t i o n o f unheated a i r d i s p e r s e s t h e so-
l u t i o n t h r o u g h t h e zone t h a t has been p r e v i o u s l y c l e a n e d by i n - s i t u combustion.
A i r i n j e c t i o n i s then c o n t i n u e d , w i t h a i r temperature b e i n g i n c r e a s e d i n c a r e -
f u l l y staged l e v e l s , t h e r e b y e v a p o r a t i n g t h e w a t e r f r o m t h e S o l d e r g l a s s s o l u -
t i o n . F i n a l l y a i r temperature i s r a i s e d t o 800 - 1,200 OF (430 - 650 oC) and
m a i n t a i n e d a t t h i s l e v e l f o r e i g h t hours which t r i g g e r s d e v i t r i f i c a t i o n o f t h e
S o l d e r g l a s s t h a t has been d e p o s i t e d on t h e sand g r a i n s , t h e r e b y f o r m i n g a
s t r o n g bond between t h e g r a i n s . The major reason f o r some u n s u c c e s s f u l t r e a t -
ments i s c a s i n g f a i l u r e due t o thermal shock (RENSVOLD 1982), whereas t h e m a j o r
advantage o f S o l d e r g l a s s c o n s o l i d a t i o n i s t h e h i g h temperature s t a b i l i t y . On
t h e o t h e r hand, t h e S o l d e r g l a s s bond i s d i s s o l v e d by h i g h l y a l c a l i n e s o l u t i o n s
and h y d r o f l u o r i c a c i d . T h e r e f o r e S o l d e r g l a s s bonds have t o be p r o t e c t e d f r o m
steam d i s s o l u t i o n i n thermal enhanced o i l r e c o v e r y p r o j e c t s i n a s i m i l a r ways
as g r a v e l packs ( c f . s e c t i o n 5 . 7 . ) .
I n o r d e r t o p r e s e r v e mechanical s t a b i l i t y , t h e p e r m e a b i l i t y o f t h e sand a t
t h e c a v i t y f a c e must p r o g r e s s i v e l y i n c r e a s e by d i l a t i o n as f l o w r a t e r i s e s .
822
When c a v i t y f a c e p o r o s i t y has i n c r e a s e d s u f f i c i e n t l y , m e c h a n i c a l i n t e r a c t i o n o f
g r a i n s i s i n s u f f i c i e n t t o keep t h e pack f r o m becoming f l u i d i z e d and p r o d u c i n g
p a r t i c l e s i n t o t h e c a v i t y . The d i s a g g r e g a t e d r e g i o n w i t h h i g h p o r o s i t y and p e r -
m e a b i l i t y a d j a c e n t t o t h e c a v i t y i s s u r r o u n d e d b y a cemented zone a t t h e l i m i t
o f s h e a r s t a b i l i t y w h i c h i s in t u r n e n c l o s e d b y a r e g i o n w h i c h behaves e l a s t i -
c a l l y . The o u t e r r a d i u s o f b o t h t h e d i s a g g r e g a t e d a r e a and t h e i n t e r v a l a t t h e
l i m i t o f shear s t a b i l i t y increase w i t h r i s i n g f l o w r a t e .
In d i s a g g r e g a t e d m a t e r i a l s , a p p a r e n t u n i t c o h e s i v e s t r e n g t h s a r e m a n i f e s t e d
because o f p a r t i c l e i n t e r l o c k i n g w h i c h p e r m i t s m e c h a n i c a l s t a b i l i t y t o e x i s t a t
a c a v i t y b o u n d a r y when f l u i d i s f l o w i n g . I f f r a c t i o n p o r o s i t y , however, i n c r e a -
ses t o a c r i t i c a l v a l u e , m e c h a n i c a l i n t e r a c t i o n o f t h e s o l i d s i s i n s u f f i c i e n t
t o keep t h e p a r t i c l e s f r o m f l u i d i z i n g and b e i n g t r a n s p o r t e d t o g e t h e r w i t h t h e
f l u i d . O t h e r a s p e c t s o f s t a b i l i t y and f a i l u r e o f s p h e r i c a l a n d / o r c y l i n d r i c a l
c a v i t i e s i n u n c o n s o l i d a t e d sand and w e a k l y - l i t h i f i e d s a n d s t o n e a r e d i s c u s s e d b y
T I P P I E & KOHLHAAS (1973, 1 9 7 4 ) , FAHRENTHOLD ( 1 9 8 4 ) , PERKINS & GDNZALEZ ( 1 9 8 4 )
and FAHRENTHOLD & CHEATHAM ( 1 9 8 6 ) .
g i o n ) toward s t a b l e a r c h ( c r u s h i n g r a g i o n ) , r a t e - s e n s i t i v e a r c h ( d i l a t a n t r e -
g i o n ) and no a r c h g e n e r a t i o n ( d i l a t a n t r e g i o n ) , whereas r i s i n g a r c h l o a d t r i g -
gers changes o f s t a b i l i t y l e v e l s i n r e v e r s e d i r e c t i o n .
The pump p r o t e c t o r i s i n s t a l l e d i n t h e w e l l s i m i l a r l y as c o n v e n t i o n a l p r e -
packed l i n e r s , and can be p u l l e d from t h e h o l e when and i f t h e f i l t e r elements
become plugged w i t h f l o u r - l i k e f i n e s . The pump p r o t e c t o r can t h e n be disassem-
b l e d , c l e a n e d and repacked w i t h v i b r a t i o n . The pump p r o t e c t o r s can be used r e -
p e a t e d l y , as o n l y t h e f i l t e r g r a v e l must be r e p l a c e d and o u t e r and i n n e r s l o t s
cleaned, w i t h t h e pump p r o t e c t o r s t h u s i n c r e a s i n g l i f e span o f t h e pumps and r e -
826
The i n t e r n a l c a p t u r i n g e l e m e n t o f t h e f i l t e r c o n s i s t s o f a dense n e t w o r k o f
c r i s s - c r o s s i n g f i l a m e n t s w i t h i r r e g u l a r c r o s s s e c t i o n s . The c a p t u r e o f p a r t i c -
l e s t o t h e f i b r o u s s t r u c t u r e by v a r i o u s adhesion f o r c e s i s s t r o n g l y dependant
on t h e p r o b a b i l i t y o f g e t t i n g t h e s o l i d g r a i n s i n c l o s e o r d i r e c t c o n t a c t w i t h
t h e f i b e r s w h i c h i n c r e a s e s w i t h f i l t e r t o r t u o s i t y t h a t i s a f u n c t i o n o f compres-
s i o n . F i e l d t e s t s have r e v e a l e d t h a t t h i s s p e c i a l f i l t e r c a n n o t o n l y in l i g h t
o f t e c h n i c a l performance, b u t a l s o i n view o f economical f e a s i b i l i t y r e p r e s e n t
a reasonable a l t e r n a t i v e t o gravel packing i n t h e harsh steam-drive environment
( c f . s e c t i o n 5 . 7 . ) . CHEN, ZHOU & L I U ( 1 9 8 6 ) comment on f i e l d e x p e r i e n c e w i t h
p r e - p a c k e d l i n e r s i n C h i n a . Epoxy r e s i n i s t h e m o s t f r e q u e n t l y a p p l i e d b o n d i n g
agent f o r t h e gravel mantle o f t h e l i n e r .
Pressure l o s s i s a f u n c t i o n o f p e r f o r a t i o n diameter, w i t h l a r g e - d i a m e t e r
h i g h - d e n s i t y p e r f o r a t i o n s b e i n g an adequate means t o o b t a i n a c c e p t a b l e p r e s s u r e
l o s s e s which i n case o f b e i n g s t i l l e x c e s s i v e r e q u i r e change t o open-hole com-
p l e t i o n where p r e s s u r e l o s s i s minimal (ECONOMIDES 1986). Pressure l o s s cannot
be c a l c u l a t e d a b s o l u t e l y , b u t has t o be r e l a t e d t o hydrocarbon type, as s u i -
t a b l e p r e s s u r e l o s s e s i n h i g h - v i s c o s i t y o i l r e s e r v o i r s may be beyond d i s c u s s i o n
f o r h i g h - r a t e gas pay zones and v i c e v e r s a . Annular p a c k i n g e f f i c i e n c y can a l s o
be a m e l i o r a t e d by i n c r e a s i n g screen diameter which r e s u l t s i n r i s i n g a n n u l a r
s l u r r y t r a n s p o r t v e l o c i t y , and by i n c r e a s i n g f l u i d l e a k o f f r a t e . Some aspects
o f s i g n i f i c a n c e o f p e r f o r a t i o n t u n n e l p a c k i n g as w e l l as two-stage and o n e - t r i p
systems a r e o f f e r e d as f o l l o w s .
G r a v e l p a c k i n g s h o u l d be i d e a l l y p e r f o r m e d i n one c o n t i n u o u s o p e r a t i o n i n -
s t e a d o f r e p e a t i n g many s e p a r a t e d s h o r t - i n t e r v a l g r a v e l packs (ZALESKI & SPATZ
1 9 8 8 ) . O n e - t r i p m u l t i p l e - z o n e g r a v e l p a c k i n g (BRUIST, JEFFERIS & BOTTS 1983;
JEFFERIS, BRUIST & BOTTS 1983) a l l o w s v e r y l o n g s e c t i o n s t o be g r a v e l p a c k e d i n
s h o r t s t a g e s w i t h o u t t r i p p i n g p i p e and r u n n i n g i n d i v i d u a l s c r e e n a s s e m b l i e s ,
and i f any phase i s u n s u c c e s s f u l , i t i s a l s o n o t n e c e s s a r y t o remove e q u i p m e n t
from p r e v i o u s l y packed i n t e r v a l s . I n terms o f i n t e r v a l l e n g t h , t h e p r i m a r y con-
s i d e r a t i o n i s c a r r y i n g c a p a b i l i t y and l e a k o f f t e n d e n c y o f t h e s l u r r y (ZALESKI &
SPATZ 1 9 8 8 ) . A l t h o u g h g r a v e l t r a n s p o r t c a n be e a s i l y a c c o m p l i s h e d w i t h many t y -
pes o f c a r r i e r f l u i d s , l e a k o f f i n t o a h i g h - p e r m e a b i l i t y f o r m a t i o n d u r i n g c i r c u -
l a t i o n i n c r e a s e s g r a v e l c o n c e n t r a t i o n and d e c r e a s e s s l u r r y v e l o c i t y u n t i l a
b r i d g e i s c r e a t e d , and t h e r e f o r e h i g h f l u i d - l o s s r a t e s o f g r a v e l t r a n s p o r t me-
d i u m a r e d e s i r a b l e f o r g e n e r a t i n g a t i g h t pack ( c f . a l s o s e c t i o n 5 . 3 . 1 . 1 . ) .
m a t i o n . Open-hole c o m p l e t i o n e x p l o i t a b i l i t y c a n be c o n s i d e r a b l y i n c r e a s e d b y u n -
d e r r e a m i n g i n o r d e r t o expand t h e h o l e t o a l a r g e r s i z e .
s i o n o f some g e n e r a l aspects, t h e s i g n i f i c a n c e o f s o l i d f l u i d - l o s s a d d i t i v e s as
w e l l as t h e i r i n s e r t i o n and subsequent removal i s i l l u s t r a t e d . Comments a r e
a l s o o f f e r e d on t h e a p p l i c a t i o n o f g r a v e l as d i v e r t i n g agent.
W h i l e i t i s p a r t i c u l a r l y i m p o r t a n t t h a t s o l u b l e a d d i t i v e s a r e used f o r w e l l s
t h a t a r e t o be g r a v e l packed s i n c e g r a v e l i s t r a p p i n g i n s o l u b l e s o l i d s i n t h e
borehole, even some s o l u b l e m a t e r i a l s may remain i n p e r f o r a t i o n t u n n e l s and i m -
p a i r w e l l p r o d u c t i v i t y . Excess f l u i d - l o s s a d d i t i v e s a l s o p r e v e n t complete cove-
rage o f a zone w i t h g r a v e l e i t h e r due t o inadequate l e a k o f f t o t h e f o r m a t i o n o r
p a r t i a l p l u g g i n g o f t h e screen, I t i s t h e r e f o r e i m p e r a t i v e t h a t these agents
a r e removed by a c i d w a t e r o r s o l v e n t s p r e c e d i n g t h e g r a v e l s l u r r y , b u t i f t h e i r
removal causes c i r c u l a t i o n l o s s , t h e r e s u l t s a r e e q u a l l y bad.
5.11.3.4.1. Acidizing
I n terms of removal of f l u i d - l o s s a d d i t i v e s by a c id, the ne t e f f e c t of the
calcium c a r b o n a t e - f i l l e d formation pores, f i l t e r cake, and plugged pe rfora tion
tunnels a t equilibrium i s t o cause the acid to i n i t i a l l y flow uniformly i n t o
a l l zones, b u t uneven d i s t r i b u t i o n in r es er v oir se c tions w i t h d i f f e r e n t permea-
b i l i t y leads t o p r e f e r e n t i a l calcium carbonate d i s s o l u t i o n in low-permeability
i n t e r v a l s t h a t a r e l e s s l i k e l y t o have been f i l l e d before cleaning s t a r t s i n
the high-permeability p o r t i o n s t h a t have accepted l a r g e r volumes of s o l i d s .
Once acid has removed the calcium carbonate from some of the low-permeability
zones, acid w i l l then follow t h i s p a t h of l e a s t r e s i s t a n c e a n d bypass the re -
maining damaged i n t e r v a l s , a n d the acid f r o n t w ill a l s o become n e u t r a l i z e d ,
w i t h the only way t h a t additional r eact i on can take place being t o increase
pressure a n d t o fo r ce ad d i t i o n al acid i n t o the plugged zones which, however,
may give r i s e t o exceeding the formation f r a c t u r e gra die nt and r e s u l t i n g pres-
sure p a r t i n g of the r e s e r v o i r . On the o t h er hand, i f gravel i s pumped immediate-
l y a f t e r a c i d i n j e c t i o n , the gravel t r a p s the undissolved calcium carbonate in
p e r f o r a t i o n tunnels and formation pores.
837
t h e f o r m a t i o n , because t h e s p e n t a c i d w i l l r e m a i n i n t h e r e s e r v o i r f o r an e x t e n -
ded p e r i o d o f t i m e b e f o r e i t c a n b e p r o d u c e d . O v e r f l u s h i n g t h e a c i d a maximum
d i s t a n c e f r o m t h e w e l l b o r e e l i m i n a t e s t h e p o t e n t i a l o f p r o d u c t i v i t y l o s s due t o
a c i d - i n d u c e d damage. An a d d i t i o n a l b e n e f i t o f t h e g r a v e l - l a d e n p i l l d i v e r t i n g
technique i s p e r f o r a t i o n pre-packing which i s p a r t i c u l a r l y valuable i n a c i r c u -
l a t i n g g r a v e l pack ( c f . s e c t i o n 5 . 6 . 7 . ) . P r e v i o u s p r e - p a c k i n g t e c h n i q u e s have
i n v o l v e d f i l l i n g o f c a s i n g and p e r f o r a t i o n s w i t h g r a v e l pack sand p r i o r t o r u n -
n i n g t h e g r a v e l - p a c k i n s t a l l a t i o n assembly downhole (PENBERTHY & COPE 1 9 7 9 ) ,
w i t h t h e g r a v e l i n s i d e t h e c a s i n g l a t e r b e i n g washed o u t . T h i s t e c h n i q u e , how-
e v e r , a l l o w s f o r s u b s t a n t i a l i n t e r m i x i n g o f g r a v e l and f o r m a t i o n sand and i s
t h e r e f o r e n o t a d v i s a b l e (HOUCHIN, DUNLAP & HUTCHINSON 1 9 8 8 ) .
A c i d d i v e r s i o n t o a l l p e r f o r a t i o n s d u r i n g a p r e - g r a v e l pack t r e a t m e n t i s
b e s t a c c o m p l i s h e d b y u s i n g t h e g r a v e l i t s e l f as d i v e r t e r (SPARLIN & HAGEN
1 9 8 6 ) . The a c i d t r e a t m e n t i s d i v i d e d i n t o s e v e r a l s t a g e s , and g r a v e l c a r r i e d b y
g e l l e d b r i n e i s i n j e c t e d between t h e a c i d s t a g e s . G r a v e l c o n c e n t r a t i o n i n t h e
g e l l e d b r i n e s h o u l d n o t be e x c e s s i v e and i s u s u a l l y i n t h e r a n g e o f 1 - 5 l b s /
g a l . The g r a v e l volume i n t h e f i r s t and second d i v e r t e r s l u r r i e s s h o u l d be de-
s i g n e d t o f i l l a b t . 10 % o f t h e p e r f o r a t i o n s each. I n w e l l s t h a t have p r o d u c e d
a l o t o f sand b e f o r e t h e j o b , t h e volume o f d i v e r t e r g r a v e l m u s t be i n c r e a s e d .
When t h e d i v e r t e r g r a v e l s l u r r y e n t e r s t h e p e r f o r a t i o n s , o p e r a t i n g p r e s s u r e i n -
c r e a s e s , because t h e e f f e c t o f g r a v e l f i l l i n g p e r f o r a t i o n t u n n e l s and v o i d s o u t -
s i d e t h e p e r f o r a t i o n s i n c r e a s e s t h e r e s i s t a n c e t o f l o w o f t h e g e l l e d f l u i d as
t h e p o s t p a d i s squeezed i n t o t h e g r a v e l - p a c k e d p e r f o r a t i o n s . The e f f e c t o f g r a -
v e l - f i l l e d p e r f o r a t i o n s on i n j e c t i o n p r e s s u r e depends on number o f p e r f o r a t i o n s
t h a t a r e g r a v e l packed and/or cleaned by a c i d , s e v e r i t y o f p l u g g i n g o f o t h e r
p e r f o r a t i o n s , undamaged i n j e c t i v i t y o f t h e c o m p l e t e d i n t e r v a l , downhole dynamic
v i s c o s i t y o f t h e g e l l e d b r i n e , g r a v e l p e r m e a b i l i t y and i n j e c t i o n r a t e .
O i l - s o l u b l e r e s i n c a n a l s o be u s e d as m a t r i x d i v e r t i n g a g e n t a t l o w concen-
t r a t i o n s f o r a c i d i z i n g t h r o u g h g r a v e l p a c k s (NIERODE & KRUK 1973, K I N G & HOL-
LINGSWORTH 1979) and i s an e f f e c t i v e f l u i d - l o s s a d d i t i v e i n f r a c t u r e a c i d i z i n g
o f c a r b o n a t e s a t h i g h s a t u r a t i o n s . As o i l - s o l u b l e r e s i n b u i l d s a v e r y t h i n e f f i -
c i e n t f i l t e r c a k e t h a t i s e a s i l y and r a p i d l y s o l u b l e i n h y d r o c a r b o n s , i t s a p p l i -
c a t i o n as b o t h d i v e r t i n g a g e n t and f l u i d - l o s s a d d i t i v e a l s o t h r o u g h g r a v e l
p a c k s i s w t h o u t any d a n g e r o f damaging w e l l p r o d u c t i v i t y .
p r o d u c t i v i t y impairment (THOMAS & CROWE 1978; McBRIOE, RATHBONE & THOMAS 1979).
F l u o b o r i c a c i d g e n e r a t i n g h y d r o f l u o r i c a c i d i n - s i t u can b o t h s t i m u l a t e and s t a -
b i l i z e clays i n p o o r l y consolidated formations, w i t h the treatment being able
t o be c a r r i e d o u t b o t h b e f o r e and a f t e r g r a v e l p a c k i n g o p e r a t i o n s . Thickened
v e r s i o n s o f f l u o b o r i c a c i d can be used a l s o as t r a n s p o r t f l u i d s f o r h i g h - d e n s i -
t y g r a v e l p a c k i n g (CONSTIEN & WALLACE 1980), w i t h t h e system r e t a i n i n g t h e p r o -
p e r t i e s o f the acid being retarded h y d r o f l u o r i c a c i d generation ( c f . section
4 . 5 . 5 . 4 . 3 . ) as w e l l as c l a y s t a b i l i z a t i o n by b o r o s i l i c a t e f o r m a t i o n and a l s o de-
v e l o p i n g adequate v i s c o s i t y t o t r a n s p o r t g r a v e l up t o 1 5 l b s / g a l .
C o n t i n u a t i o n o f i n j e c t i o n o f d i v e r t e r s l u r r i e s and a c i d u n t i l a l l t h e p e r f o -
r a t i o n s a r e f i l l e d w i t h g r a v e l i s n o t p r a c t i c a l , as i t i s n o t p o s s i b l e t o c o u n t
on a l l t h e p e r f o r a t i o n s b e i n g open t o accept t h e g r a v e l . I f t o o much g r a v e l i s
i n j e c t e d , some o f i t w i l l c o v e r t h e l o w e r t e l l t a l e screen and i n t e r f e r e w i t h
g r a v e l placement. T h e r e f o r e as a p r a c t i c a l g u i d e l i n e t h e combined volume o f g r a -
v e l i n t h e d i v e r t e r s l u r r i e s should n o t exceed 30 % o f t h e t o t a l g r a v e l volume
e s t i m a t e d t o be packed o u t s i d e o f t h e c a s i n g d u r i n g g r a v e l p a c k i n g .
cement, s u b s e q u e n t f l o w c a n p r o d u c e h y d r o c a r b o n s a t r e a s o n a b l e r a t e s u n t i l c r i -
t i c a l p r e s s u r e drawdown i s exceeded w h i c h g i v e s r i s e t o c o l l a p s e o f s t a b l e open
p e r f o r a t i o n s and e n t e r i n g o f t h e t u n n e l s b y r e s e r v o i r sand (McLEOD & CRAWFORD
1 9 8 2 ) . F o r m a t i o n sand w h i c h has been c o m p l e t e l y u n c o n s o l i d a t e d b y h y d r o f l u o r i c
a c i d i s f r e e t o e n t e r p a r t i a l l y f i l l e d p e r f o r a t i o n t u n n e l s (McLEOD 1986) and r e -
s t r i c t s w e l l f l o w e v e n i f t h e r e s e r v o i r sand i n t h e t u n n e l s i s a h i g h - q u a l i t y
a c i d - c l e a n e d m a t e r i a l w h i c h has a h i g h e r p e r m e a b i l i t y t h a n o r i g i n a l l y due t o r e -
moval o f c l a y m i n e r a l s b y a c i d i z i n g .
When p e r f o r a t i o n s aI r e p a r t i a l l y f l u s h e d , h i g h s t a r t u p r a t e s c a n move g r a v e l
and sand i n t o t h e t u n n e l where b o t h a r e packed i n s e r i e s w i t h sand on t h e o u t -
s i d e p o s i t i o n . A t l o w s t a r t u p r a t e s , t h e l a r g e r g r a v e l i s s t i l l l y i n g , and t h e
v o i d above t h e q r a v e l w i 11 be q r a d u a l l v f i l l e d w i t h sand as p r o d u c t i o n r a t e i s
increased, w i t h the l a t t e r c o n d i t i o n g i v i n g r i s e t o p a r a l l e i f l o w paths through
f o r m a t i o n sand and g r a v e l i n t h e t u n n e l . As more f l o w r e s i s t a n c e i s p r e s e n t
when sand and g r a v e l a r e i n s e r i e s , s l o w s t a r t u p a f t e r a c i d i z i n g and i m i t i n g
pressure drops across t h e completion are s u i t a b l e instruments t o r e s t r c t t h e
amount o f r e s e r v o i r sand coming i n t o t h e p e r f o r a t i o n t u n n e l s o r s h i f i n g t h e
g r a v e l t o a l l o w more i n f l u x o f f o r m a t i o n sand.
6 . P r o p p e d F r a c t u r e a n d
G r a v e l P a c k n o n i t o r n s
6.0.Summary a n d a s s o c i a t e d t a b l e o f c o n t e n t s
i n g , t h e r e b y b e i n g a t o o l f o r o p t i m i z i n g d e s i g n o f t h e sand c o n t r o l t r e a t m e n t .
d i a t i o n p r o f i l e s . . . . . . . . 869
6.2.1.3.4.4. Gamma-ray spectroscopy
applications i n hydraulic
proppant f r a c t u r i n g ..... 870
6.2.1.3.4.5. Gamma-ray spectroscopy
a p p l i c a t i o n s i n a combi-
n a t i o n o f n a t u r a l and hy-
d r a u l i c f r a c t u r i n g ...... 872
6.2.1.4. Combination o f temperature and gamma-ray l o g g i n g .. 873
6.2.1.4.1. Logging c o s t containment i n f r a c t u r i n g
campaigns ............................. 873
6.2.1.4.2. C l a r i f i c a t i o n o f temperature anomalies 874
6.2.1.4.3. D i s t i n c t i o n o f c r e a t e d and propped
f r a c t u r e h e i g h t ....................... 874
6.2.1.4.4. Time-lapse m o n i t o r i n g r e p e t i t i o n l o g -
g i n g .................................. 875
6.2.1.4.4.1. Temperature and conven-
t i o n a l gamma-ray t i m e
l a p s i n g . . . . . . . . . . . . . . . . . 875
6.2.1.4.4.2. S p e c t r a l gamma-ray t i m e
l a p s i n g . . . . . . . . . . . . . . . . . 875
6.2.1.5. Thermal decay t i m e l o g g i n g ........................ 876
6.2.1.5.1. General aspects ....................... 876
6.2.1.5.2. F r a c t u r e h e i g h t types . . . . . . . . . . . . . . . . . 876
6.2.1.5.2.1. Created and propped f r a c -
t u r e h e i g h t . . . . . . . . . . . . . 876
6.2.1.5.2.2. Permeable f r a c t u r e h e i g h t 877
6.2.1.5.3. E v a l u a t i o n o f a c i d s t i m u l a t i o n . . . . . . . . 878
6.2.1.5.3.1. A c i d e f f e c t on p u l s e d
n e u t r o n c a p t u r e l o g g i n g . 878
6.2.1.5.3.2. Gel-pad-created vs. a c i d -
e t c h e d f r a c t u r e h e i g h t . . 878
6.2.1.5.3.3. Influence o f w e l l devia-
t i o n and i n t e r v a l t h i c k -
ness .................... 879
6.2.1.6. A c o u s t i c l o g g i n g .................................. 879
6.2.1.6.1. R e c o g n i t i o n o f f r a c t u r e s f r o m wave
t r a n s f o r m a t i o n ........................ 879
6.2.1.6.1.1. Sonic wave t y p e s and
t h e i r p r o p a g a t i o n ....... 880
6.2.1.6.1.2. Sonic wave a t t e n u a t i o n as
f r a c t u r e i n d i c a t o r s . . . . . 880
6.2.1.6.1.3. Additional information
f o r f r a c t u r e d e t e c t i o n . . 881
6.2.1.6.2. I n t e r p r e t a t i o n o f f r a c t u r e o r i e n t a t i o n 881
6.2.1.7. Noise l o g g i n g ..................................... 882
6.2.1.7.1. V e r i f i c a t i o n o f temperature anomalies . 882
6.2.1.7.2. F l u i d movement d e t e c t i o n by sound r e -
c o r d i n g ............................... 882
6.2.1.8. C a l i p e r l o g g i n g ................................... 883
6.2.1.8.1. Borehole e l l i p t i c i t y .................. 883
6.2.1.8.1.1. O v a l i z a t i o n and s t r e s s
o r i e n t a t i o n ............. 883
6.2.1.8.1.2. M a j o r and m i n o r e c c e n t r i -
c i t i e s .................. 884
6.2.1.8.2. Breakout vs. creep d e f o r m a t i o n ........ 884
6.2.1.9. Borehole t e l e v i e w e r ............................... 885
6.2.1.9.1. A c o u s t i c b o r e h o l e t e l e v i s i o n . . . . . . . . . . 885
6.2.1.9.1.1. Recording mechanism . . . . . 885
6.2.1.9.1.2. Advantages and drawbacks 886
6.2.1.9.1.3. Image t y p e s ............. 886
6.2.1.9.1.4. Improvement by d i g i t a l
848
r e c o r d i n g and p r o c e s s i n g 887
6.2.1.9.1.5. Simultaneous m o n i t o r i n g
of f r a c t u r e opening and
c l o s i n g . . . . . . . . . . . . . . . . . 887
6.2.1.9.1.6. E f f e c t s of f o r m a t i o n l i -
thology and b o r e h o l e w a l l
c o n d i t i o n s on t e l e v i e w e r
6.2.1.9.1.8. E f f e c t s of b o r e h o l e geo-
metry on t e l e v i e w e r l o g
q u a l i t y ................. 888
6 . 2 . 1 . 9 . 2 . E l e c t r i c a l f o r m a t i o n microscanning _ _ . 889 .
6 . 2 . 1 . 9 . 3 . O p t i c a l b o r e h o l e t e l e v i s i o n and video-
camera r e c o r d i n g ...................... 890
6 . 2 . 1 . 9 . 3 . 1 . Image r e s o l u t i o n and
b o r e h o l e f l u i d c l a r i t y . . 890
6 . 2 . 1 . 9 . 3 . 2 . P o s s i b i l i t i e s of enhanced
i n t e r p r e t a t i o n . . . . . . . . . . 890
6 . 2 . 1 . 1 0 . Natural f r a c t u r e d e t e c t i o n by v a r i o u s logging me-
.............................. 891
6 . 2 . 1 . 1 0 . 0 . General a s p e c t s of n a t u r a l f r a c t u r e r e -
c o g n i t i o n ............................. 891
6 . 2 . 1 . 1 0 . 1 . Formation microscanner and b o r e h o l e t e -
leviewer ..........................
6 . 2 . 1 . 1 0 . 1 . 1 . Borehole v i s u a l i z a t i o
and f o r m a t i o n imagi
reservoir coring .
6 . 2 . 1 . 1 0 . 1 . 2 . D i s t i n c t i o n of n a t u r a l
and d r i l l i n g - i n d u c e d
f r a c t u r e s . . . . . . . . . . . . . . . 893
6 . 2 . 1 . 1 0 . 1 . 3 . Coring-induced f r a c t u r e s
indicating hydraulic
f r a c t u r e propagation d i -
r e c t i o n . . . . . . . . . . . . . . . . . 894
6 . 2 . 1 . 1 0 . 1 . 4 . E l e c t r i c a l microscanning
vs. a c o u s t i c a l t e l e v i s i o n 896
6.2.1.10.1.5. Acoustical t e l e v i s i o n vs.
d i p m e t e r r e s i s t i v i t y re-
6 . 2 . 1 . 1 0 . 2 . Dipmeter logging ..
6 . 2 . 1 . 1 0 . 2 . 2 . Dipmeter and c a l
ponse t o f r a c t u r
6 . 2 . 1 . 1 0 . 2 . 3 . Dipmeter e v a l u a t i o n f o r
fracture detection ...... 899
6 . 2 . 1 . 1 0 . 2 . 4 . Other r e a s o n s than f r a c -
tures c a u s i n g d i p m e t e r
curve s e p a r a t i o n . . . . . . . . 899
6 . 2 . 1 . 1 0 . 2 . 5 . Borehole s p a l l i n g and
dipmeter response . . . . . . . 900
6 . 2 . 1 . 1 0 . 3 . Other a s p e c t s of r e s i s t i v i t y logging
t e c h n i q u e s ............................ 900
6 . 2 . 1 . 1 0 . 3 . 1 . General a s p e c t s ......... 900
6 . 2 . 1 . 1 0 . 3 . 2 . Dual l a t e r o l o g r e c o r d i n g 900
6 . 2 . 1 . 1 0 . 3 . 3 . Dual l a t e r o l o g i n t e r p r e -
tation .................. 901
6 . 2 . 1 . 1 0 . 4 . Sonic logging w i t h f u l l waveform a n a l y -
s i s ................................... 901
6 . 2 . 1 . 1 0 . 4 . 1 . Mode c o n v e r s i o n a t t e n u a -
t i o n of s o n i c waveforms . 902
849
i n g s .................... 922
6.2.2.3.4.3. First-order levelling ___ 922
6 . 2 . 2 . 3 . 5 . H y d r a u l i c impedance a n a l y s i s . . . . . . . . . . 922
6.2.2.3.5.1. Free o s c i l l a t i o n period
and f r a c t u r e growth . . . . . 922
6.2.2.3.5.2. F r a c t u r e compliance vs.
impedance m a g n i t u d e . . . . . 9 2 3
6.2.2.3.6. Hydraulic resonance a n a l y s i s . . .
6 . 2 . 2 . 4 . D i s t i n c t i o n o f v e r t i c a l and h o r i z o n t a l f r a c t u r e s .. 923
6.2.2.4.1. Tiltmeter surveys ...............
6 . 2 . 2 . 4 . 2 . R e s e r v o i r f l u i d f l o w m o d e l l i n g . . . . . . . . 924
6 . 2 . 2 . 4 . 3 . Dual l a t e r o l o g c u r v e s e p a r a t i o n
6.2.2.4.4. Combination o f h o r i z o n t a l and v e r t i c a l
f r a c t u r e s ... ..................... 925
6 . 2 . 2 . 5 . F r a c t u r e permea . . . . . . . . . . . . 925
6.2.3. M a g n e t o m e t r i c a l methods . ..................... 926
6.2.4. Stimulation data analysis . . . . . . . . . . . . 926
6 . 2 . 4 . 1 . S i g n i f i c a n c e o f t r e a t m e n t parame l u a t i o n . . . . 926
6 . 2 . 4 . 1 . 1 . O p t i m i z a t i o n o f current and f u t u r e j o b s 926
6.2.4.1.2. S i m u l a t i o n vs. f i e l d e v i d e n c e . . . . . . . . . 927
6.2.4.2. Fracture ure i n t e r p r e t a t i o n
forecast .................
6.2.4.2.1. Pressure e
v e n t i o n .. ...........
6.2.4.2.1.
c u r r e n c e s . . . . . . . . . . . . . . . 928
6.2.4.2.1.2. S c r e e n o u t i n d i c a t i o n s and
remedy a c t i o n s . . . . . . . . . . 929
6.2.4.2.1.3. Avoidance o f s c r e e n o u t
f a i l u r e by pumping r a t e
and volume a d j u s t m e n t ... 930
6.2.4.2.1.4. High- and l o w - s t r e s s e d
z o n e s . . . . . . . . . . . . . . . . . . . 930
6.2.4.2.1.5. Other r e a s o n s o f a b n o r -
mally high treatment
p r e s s u r e s . . . . . . . . . . . . . . . 931
6.2.4.2.1.6. Screenout f o r e c a s t possi-
b i 1 it i e s ,. 932
6.2.4.2.2. P r e s s u r e e v o l u t i o n and
s i o n .................................. 932
6.2.4.2.2.1. C o n s t a n t p r e s s u r e rise
reflecting fracture
growth . . . . . . . . . . . . . . . . . . 932
6.2.4.2.2.2. P r e s s u r e r i s e t y p e s and
corresponding s i g n i f i -
c a n c e ................... 932
6.2.4.2.2.3. Other a s p e c t s . . . . . .
6 . 2 . 4 . 2 . 3 . F r a c t u r e h e i g h t and r e s e r v o i r t h i c
6.2.4.2.3.1. F r a c t u r e h e i g h t and
t r e a t m e n t p r e s s u r e magni-
tude . . . . . . 934
6.2.4.2.3.2. Fract reser-
v o i r stress l e v e l . . .
6 . 2 . 4 . 2 . 4 . M i n i f r a c t u r i n g e v a l u a t i o n and 3-D s
........................ 934
85 1
6.3.6.1.1. F o r m a t i o n p e r m e a b i l i t y and c o n s o l i d a -
t i o n .................................. 954
6.3.6.1.2. C o r r e c t i o n s and improvements . . . . . . . . . . 954
6.3.6.2. R e s e r v o i r s t a b i l i t y p r e d i c t i o n .................... 954
6.3.6.2.1. S i g n i f i c a n c e o f sand s t a b i l i t y f o r e c a s t 955
6.3.6.2.2. Gravel packing candidate r e c o g n i t i o n .. 955
6.3.6.2.3. Optimum mud w e i g h t d e t e r m i n a t i o n . . . . . . 955
6.3.6.2.4. Maximum h y d r o c a r b o n o f f t a k e r a t e e s t i -
m a t i o n ................................ 956
6.3.6.3. I n t e g r a t e d sand p r o d u c t i o n f o r e c a s t s y s t e m . . . . . . . . 956
6.3.6.3.1. External c a l i b r a t i o n o f mechanical pro-
p e r t i e s l o g s .......................... 956
6.3.6.3.2. E a r l y appraisal d r i l l i n g vs. l a t e i n -
f i l l d r i l l i n g ......................... 957
6.3.6.3.3. Synergistic evaluation ..... . 957
6.3.6.4. S i n g l e - vs. m u l t i p l e - w e l l f e a s i b i l i t y aspects . . . . . 957
6.3.7. Caliper logging ............................................. 958
6.1. Introduction
H y d r a u l i c p r o p p a n t f r a c t u r i n g has a c h i e v e d c o n s i d e r a b l y p r o g r e s s i n g i m p o r -
t a n c e d u r i n g t h e l a s t t e n y e a r s s i n c e t h e i n v e n t i o n o f i n t e r m e d i a t e - and h i g h -
strength synthetic proppants w i t h regard t o improving w e l l p r o d u c t i v i t y , increa-
s i n g r e s e r v e s and a m e l i o r a t i n g d r a i n a g e o f p r o d u c i n g i n t e r v a l s ( c f . s e c t i o n
1.2.). S u c c e s s f u l t e c h n o l o g i c a l i n n o v a t i o n s a r e an i m p o r t a n t e c o n o m i c a l f a c t o r
by p e r m i t t i n g t o r e d u c e t h e number o f w e l l s d r i l l e d i n o i l a n d / o r gas f i e l d s .
I n o r d e r t o o p t i m i z e t h e e f f e c t i v i t y o f h y d r a u l i c proppant f r a c t u r i n g , azimuth,
l e n g t h and h e i g h t o f t h e c r a c k have t o be d e t e r m i n e d b y downhole o r s u r f a c e mea-
s u r e m e n t s (WITTRISCH & SARDA 1 9 8 7 ) . Assessment o f t h e e f f e c t i v e n e s s o f t h e i n -
duced f r a c t u r e r e q u i r e s knowledge o f d i m e n s i o n s , o r i e n t a t i o n s and s p a t i a l cha-
r a c t e r i s t i c s o f the crack i n r e l a t i o n t o the o i l - o r gas-bearing formation
(HART, ENGI & M O R R I S 1 9 8 3 ) . A c o m p r e h e n s i v e c h a r a c t e r i z a t i o n o f f r a c t u r e p r o p a -
g a t i o n n o t o n l y a i d s i n s t i m u l a t i o n t r e a t m e n t design f o r t h e r e s e r v o i r , b u t can
a l s o h e l p s p e c i f y w e l l spacings which w i l l minimize i n t e r f e r e n c e o f drainage
p a t t e r n s and t h u s m a x i m i z e e c o n o m i c a l r e c o v e r y p o t e n t i a l .
H y d r a u l i c p r o p p a n t f r a c t u r i n g and g r a v e l p a c k i n g o p e r a t i o n s have t o be c l o s e -
l y m o n i t o r e d and s u p e r v i s e d p r i o r t o t h e j o b , d u r i n g course o f the treatment
and a f t e r t e r m i n a t i o n o f t h e b o r e h o l e m a n i p u l a t i o n i n o r d e r t o s e c u r e optimum
r e s u l t s o f t h e s t i m u l a t i o n and s t a b i l i z a t i o n t r e a t m e n t s e s p e c i a l l y i n numerous
p r o b l e m a t i c a l r e s e r v o i r s which cannot produce a t commercial r a t e s w i t h o u t a r t i -
f i c i a l improvements o f p e r m e a b i l i t y and c o n s o l i d a t i o n . F r a c t u r e and g r a v e l pack
m o n i t o r i n g b a s i c a l l y c o m p r i s e p r e d i c t i o n , s u p e r v i s i o n and r e t r o a c t i v e e v a l u a -
t i o n . P r e d i c t i o n has i m m e d i a t e i m p a c t o n t h e d e s i g n o f t h e c u r r e n t j o b , s u p e r v i -
s i o n h e l p s t o s e c u r e s a f e p e r f o r m a n c e o f t h e o p e r a t i o n and p r o v i d e s o p p o r t u n i -
t i e s t o change t h e s c h e d u l e d u r i n g c o u r s e o f t h e p r o c e d u r e i f n e c e s s a r y p a r t i c u -
l a r l y i n l i g h t o f avoiding premature screenout t e r m i n a t i o n o f t h e treatment,
and r e t r o a c t i v e e v a l u a t i o n i s i m p o r t a n t f o r i m p r o v i n g t h e d e s i g n o f f o l l o w - u p
operations by implementing t h e experience received from t h e execution o f ear-
l i e r j o b s and i n c o r p o r a t i n g t h e knowledge o f t h e r e a c t i o n o f t h e r e s e r v o i r t o
t h e t r e a t m e n t and t h u s a s s e s s i n g m a t c h o r d i s c r e p a n c y o f a n t i c i p a t i o n and r e -
s u l t o f t h e f r a c t u r i n g s t i m u l a t i o n . An i m p o r t a n t t a s k o f f r a c t u r e h e i g h t m o n i -
t o r i n g i s checking o f separating b a r r i e r s t a b i l i t y i n order t o avoid undesired
breakthroughs t o higher o r lower horizons.
Several techniques o f f r a c t u r e h e i g h t d e t e r m i n a t i o n by w e l l - l o g g i n g a f t e r
t h e h y d r a u l i c f r a c t u r e t r e a t m e n t e x i s t which a r e m a i n l y based on temperature
and r a d i o a c t i v i t y e f f e c t s . A l e s s common method i s t h e n o i s e l o g (DOBKINS 1979)
which has i t s main s i g n i f i c a n c e i n c l a r i f i c a t i o n o f anomalous r e a d i n g s o f tempe-
r a t u r e l o g s . Comments a r e o f f e r e d as f o l l o w s on w e l l l o g g i n g methods f o c u s s i n g
on f r a c t u r e h e i g h t c o n t r o l , s e i s m i c a l and g r a v i m e t r i c a l methods i n c l u d i n g f r a c -
t u r e azimuth d e t e r m i n a t i o n , and magnetometrical methods. An o u t l i n e o f t h e s i g -
n i f i c a n c e o f s t i m u l a t i o n d a t a a n a l y s i s i s a l s o g i v e n . The r e v i e w and s t a t u s r e -
p o r t a l s o i n c l u d e s a c o m p i l a t i o n o f techniques f o r d e t e c t i o n o f n a t u r a l c r a c k s
which p l a y an i m p o r t a n t r o l e i n many r e s e r v o i r s f o r b o t h hydrocarbon p r o d u c t i o n
and p r o g n o s i s o f p r o p a g a t i o n d i r e c t i o n o f h y d r a u l i c f r a c t u r e s d u r i n g s t i m u l a -
t i o n jobs, w i t h a c o u s t i c a l and e l e c t r i c a l imaging methods as w e l l as d i p m e t e r ,
s o n i c l o g g i n g and dual l a t e r o l o g r e c o r d i n g b e i n g t h e most s u i t a b l e means f o r
t h i s purpose. F i n a l l y t h e s i g n i f i c a n c e o f t h e f r a c t u r e m i g r a t i o n model as a p r e -
d i c t i v e t o o l i s i l l u s t r a t e d . The o u t l i n e as f o l l o w s c o n c e n t r a t e s on m o n i t o r i n g
854
of h y d r a u l i c a l l y - i n d u c e d c r a c k s i n v e r t i c a l o r m o d e r a t e l y - i n c l i n e d w e l l s , w i t h
some s p e c i a l a s p e c t s of f r a c t u r e o r i e n t a t i o n d e t e r m i n a t i o n i n h i g h l y - d e v i a t e d
w e l l s a l s o being d i s c u s s e d .
As t e m p e r a t u r e logging o n l y r e c o r d s t h e d i s t r i b u t i o n of t h e i n j e c t e d c o l d
s t i m u l a t i o n f l u i d w i t h i n t h e c r e a t e d f r a c t u r e h e i g h t i n t e r s e c t i n g the warm re-
855
Temperature l o g g i n g can o n l y r e c o r d t h e d i s t r i b u t i o n o f t h e f r a c t u r i n g f l u i d
w i t h i n t h e c r a c k , and i t s i n t e r p r e t a t i o n i s t h e r e f o r e r e s t r i c t e d t o c r e a t e d
f r a c t u r e height ( c f . section 6.2.1.5.).
D i f f i c u l t i e s o f i n t e r p r e t a t i o n o f temperature l o g s may a l s o a r i s e f r o m p r e -
f r a c t u r e e x i s t e n c e s o f temperature anomalies i n thermal o r chemical enhanced
o i l r e c o v e r y p r o j e c t s (SMITH 1981). Such anomalies may r e s u l t f r o m t h e normal
i n j e c t i o n o f h o t w a t e r i n t o a c o o l e r f o r m a t i o n and by t h e f a l l i n g f l u i d l e v e l
i n t h e w e l l s a f t e r s h u t - i n which c o n t i n u e d t o c a r r y warm f l u i d i n t o t h e f r a c t u -
r e d zone f o r s e v e r a l hours, t h e r e b y o b s c u r i n g t h e development o f temperature
anomalies. W h i l e i n j e c t i o n o f f r a c t u r i n g f l u i d s t h a t a r e c o l d e r t h a n t h e n a t u -
r a l r e s e r v o i r f l u i d s g i v e r i s e t o an o v e r a l l c o o l i n g e f f e c t , insertion of hot
w a t e r o r steam d u r i n g t e r t i a r y o i l r e c o v e r y p r o j e c t s has t h e i n v e r s e conse-
quence o f h e a t i n g t h e f o r m a t i o n up above t h e g e o t h e r m i c a l temperature l e v e l ,
w i t h these two r e v e r s e temperature changes b e i n g a b l e t o t r i g g e r c o n s i d e r a b l e
i n t e r p r e t a t i o n d i f f i c u l t i e s i n case o f i n t e r f e r e n c e and s u p e r i m p o s i t i o n .
P o s t - f r a c t u r i n g temperature l o g s f r e q u e n t l y show an i n f l e c t i o n p o i n t r o u g h l y
o p p o s i t e t h e b o t t o m o f t h e p e r f o r a t e d i n t e r v a l (PEETERS & HARTLEY 1984). T h i s
i s p r o b a b l y because t h e b o r e h o l e f l u i d beneath t h e p e r f o r a t i o n s s n o t d i s t u r -
bed d u r i n g t h e i n j e c t i o n o f s t i m u l a t i o n f l u i d s and o n l y m i n o r c o o l ng occurs as
a r e s u l t o f m i x i n g and r a d i a t i o n .
t u r e l o g i n e v e r y w e l l o f t h e f i e l d . I n s h a l l o w b o r e h o l e s where t h e d i f f e r e n c e
between b o t t o m h o l e t e m p e r a t u r e and i n j e c t e d f r a c t u r i n g f l u i d t e m p e r a t u r e i s
s m a l l , t h e t e m p e r a t u r e l o g may n o t be a b l e t o r e l i a b l y i d e n t i f y t h e anomaly cau-
s e d b y t h e s t i m u l a t i o n t r e a t m e n t , whereas i n deep w e l l s , t h e h i g h e r t h e tempera-
t u r e c o n t r a s t between f o r m a t i o n and i n j e c t e d s t i m u l a t i o n f l u i d s , t h e c l e a r e r
the m o n i t o r i n g o f f r a c t u r e h e i g h t by temperature logging.
Gamma-ray l o g g i n g o f n a t u r a l r a d i o a c t i v i t y o f z i r c o n i a - s i l i c a t e p r o p p a n t s i s
a p a r t f r o m t e m p e r a t u r e d e t e r m i n a t i o n a n o t h e r s i m p l e , cheap and s t r a i g h t f o r w a r d
t e c h n i q u e o f f r a c t u r e h e i g h t m o n i t o r i n g i f a l l t h e e m i t t i n g and r e c o r d i n g c o n d i -
t i o n s a r e f a v o u r a b l e w h i c h , however, has i n t h e p a s t t u r n e d o u t n o t t o have a l -
ways been t h e c a s e . Due t o r e g i s t r a t i o n o f r a d i a t i o n e m i t t e d b y t h e p r o p p a n t s
s u p p o r t i n g t h e i n f i l l e d f r a c t u r e h e i g h t , gamma-ray l o g g i n g o f n a t u r a l p r o p p a n t
r a d i o a c t i v i t y i s l i m i t e d t o proppant f r a c t u r i n g , w i t h monitoring o f a c i d f r a c t u -
r i n g h a v i n g t o be c a r r i e d o u t b y i n s e r t i o n o f a r t i f i c i a l t r a c e r s . F o l l o w i n g a
s k e t c h o f t h e measurement p r i n c i p l e s , some of t h e r e c o r d i n g and i n t e r p r e t a t i o n
drawbacks a r e o u t l i n e d .
859
W h i l e r e c o r d i n g o f a s p e c t r a l gamma-ray t h a t c o u l d e l i m i n a t e t h e l a t t e r draw-
back i s c e r t a i n l y a d i f f i c u l t economical p o i n t o f d i s c u s s i o n and d e c i s i o n f o r
mono-isotope n a t u r a l p r o p p a n t r a d i o a c t i v i t y d i s p l a y because o f c o n s i d e r a b l y
h i g h e r l o g g i n g c o s t and i s o n l y r e a s o n a b l y a p p l i e d f o r m u l t i p l e - t r a c e r m o n i t o r -
i n g i n w e l l s where s e v e r a l d i f f e r e n t zones have been f r a c t u r e d o r v a r i o u s t y p e s
and/or g r a i n s i z e s o f proppants have been i n j e c t e d ( c f . s e c t i o n 6 . 2 . 1 . 3 . 4 . ) ,
a l s o t h e expenses f o r a c o n v e n t i o n a l gamma-ray c o u l d be h i g h e r ( w i t h r e s p e c t t o
t h e c o s t o f a temperature l o g ) u n l e s s a r e f e r e n c e gamma-ray had been anyway r e -
corded p r i o r t o s t i m u l a t i o n f o r t h e purpose o f p e t r o p h y s i c a l f o r m a t i o n e v a l u a -
tion, geological c o r r e l a t i o n , sedimentological i n t e r p r e t a t i o n o r completion
depth determination, and i s s t i l l o f s u f f i c i e n t q u a l i t y and a c t u a l i t y t o a l l o w
an unmistakable match w i t h t h e p o s t - f r a c t u r i n g gamma-ray r u n f o r t r e a t m e n t e f -
f e c t i v i t y m o n i t o r i n g . Some r e c o r d i n g and i n t e r p r e t a t i o n drawbacks o f c o n v e n t i o -
n a l gamma-ray l o g g i n g o f n a t u r a l proppant r a d i o a c t i v i t y a r e sketched as f o l -
lows.
6.2.1.2.2.2.Proppant price
In a d d i t i o n t o t h e drawback of p o s s i b l y inhomogeneous o r i n s u f f i c i e n t r a d i o -
a c t i v i t y , the h i g h - s t r e n g t h z i r c o n i a - s i l i c a t e proppants a r e much more e x p e n s i v e
than i n t e r m e d i a t e - and h i g h - s t r e n g t h alumina oxide and s i l i c a t e ceramic prop-
p a n t s , w i t h t h e h i g h e r proppant c o s t s e r i o u s l y l i m i t i n g t h e a p p l i c a t i o n due t o
economical r e a s o n s of f r a c t u r e expense containment ( p a r t i c u l a r l y o f f s h o r e ) and
o f t e n r e s t r i c t i n g i t t o a t a i l - i n of s m a l l e r q u a n t i t i e s i n t h e v i c i n i t y of t h e
b o r e h o l e just f o r immediate logging p u r p o s e s , b u t n o t f o r f r a c t u r e - s u p p o r t i n g
r e a s o n s i n the primary l i n e ( c f . s e c t i o n 2 . 2 . 2 . 3 . ) . As opposed t o t h e p r i c i n g
s i t u a t i o n , the problem of l e v e l and c o n s t a n c y of the r a d i o a c t i v i t y , however,
can be r e a s o n a b l y c o n t r o l l e d by l i m i t a t i o n of the z i r c o n raw m a t e r i a l t o o n l y
one s o u r c e where the niveau of r a d i o a c t i v i t y i s s u f f i c i e n t l y and r e p r o d u c i b l y
h i g h . In c o n t r a s t t o f r a c t u r e h e i g h t , r e a s o n a b l e r e s u l t s on f r a c t u r e w i d t h have
so f a r n o t been o b t a i n e d with gamma-ray logging of n a t u r a l proppant r a d i o a c t i v i -
ty.
The p r i c i n g s i t u a t i o n can o n l y be rendered more f a v o u r a b l e f o r z i r c o n i a - s i l i -
c a t e p r o p p a n t s (which a r e b a s i c a l l y a very good p r o d u c t , b u t a r e o n l y d i f f i c u l t
t o market due t o t h e i r high s e l l i n g p r i c e a s a consequence of e l e v a t e d produc-
t i o n c o s t s ) by p r i c e i n c r e a s e s f o r alumina s i l i c a t e and o x i d e p r o p p a n t s u p t o a
l e v e l r e a s o n a b l y comparable w i t h t h a t of z i r c o n i a - s i l i c a t e p r o p p a n t s . T h i s
p r i c e approaching o r a l m o s t e q u a l i z a t i o n can be achieved e i t h e r d i r e c t l y by ac-
t i o n s undertaken by the proppant companies i n terms of p r i c e c o r r e c t i o n ( c f .
section 2 . 2 . 2 . 2 . ) , o r i n d i r e c t l y by a s t r e n g t h e n i n g US $ and a s a r e s u l t of
t h i s r i s i n g of i t s exchange r a t e w i t h r e s p e c t t o o t h e r world g u i d e c u r r e n c i e s
such a s DM and L ( c f . s e c t i o n 2 . 2 . 1 . 1 . 3 . ) .
6.2.1.3.1.Tracer aspects
Gamma-ray c o n v e n t i o n a l and s p e c t r o s c o p y m o n i t o r i n g of s y n t h e t i c t r a c e r s t h a t
have been i n s e r t e d i n t o b o r e h o l e , f r a c t u r e a n d / o r f o r m a t i o n f o r s p e c i a l purpo-
86 I
I n case o f i n t e r m i x i n g o f l i q u i d o r s o l i d t r a c e r s i n t o t h e f r a c t u r i n g f l u i d ,
emphasis has t o be p u t on e i t h e r r a p i d v a n i s h i n g o f r a d i a t i o n by a p p l i c a t i o n o f
r a d i o n u c l i d e s w i t h v e r y s h o r t h a l f - l i f e t i m e (which, however, i s s e r i o u s l y li-
m i t i n g t h e p o s s i b i l i t i e s o f t i m e - l a p s e m o n i t o r i n g ) , o r on s u f f i c i e n t chemical
862
L i q u i d r a d i o a c t i v e t r a c e r s i n j e c t e d f o r gamma-ray l o g g i n g have g e n e r a l l y t o
be o v e r d i s p l a c e d i n o r d e r t o remove a l l t h e r a d i o a c t i v e r e s i d u e f r o m t h e w e l l -
bore, because t h e t o o l can s t i l l p i c k up t h e marker when i t i s o v e r d i s p l a c e d
due t o t r a c e r l e a k i n g i n t o t h e r e s e r v o i r (BUNDY 1981). They a l s o have t o adhere
t o f o r m a t i o n sand g r a i n s o r have t o be bound w i t h i n sheets o f c l a y m i n e r a l c r y -
s t a l s i n t h e p o r e space i n o r d e r t o keep more o r l e s s c o n s t a n t p o s i t i o n and n o t
t o be produced back d u r i n g w e l l cleanup and f l u i d o f f t a k e . R a d i o a c t i v e l y - t a g g e d
proppants, however, c a n n o t be r e c o r d e d by t h e i n s t r u m e n t i f t o o much o v e r d i s p l a -
ced i n t o t h e c r e a t e d f r a c t u r e . F a i l u r e t o o v e r d i s p l a c e l i q u i d and/or s o l i d t r a -
c e r w i l l l e a v e r a d i o a c t i v e r e s i d u e i n t h e b o r e h o l e which can o b l i t e r a t e t h e
r e a d i n g s and i n t h e w o r s t case r u i n t h e l o g . I n c o n n e c t i o n w i t h f r a c t u r e h e i g h t
m o n i t o r i n g , gamma-ray l o g g i n g can a l s o be used t o f i n d mechanical w e l l problems
such as c h a n n e l l i n g o r c a s i n g s p l i t s which i s i n d i c a t e d by t r a c e r m a t e r i a l be-
i n g r e c o r d e d i n t h e wrong p l a c e . E s p e c i a l l y l a r g e r a d i o a c t i v e peaks r e g i s t e r e d
a t t h e b o t t o m o f t h e t r e a t e d i n t e r v a l a r e an i n d i c a t o r o f p r e f e r e n t i a l down-
wards growth o f t h e f r a c t u r e (WARPINSKI, BRANAGAN, SATTLER, CIPOLLA, LORENZ &
THORNE 1988).
6.2.1.3.2.1. Principles
The r a d i o a c t i v e t r a c e r s a r e i n most cases added i n t h e t e r m i n a l stage o f
p r o p p a n t - f l u i d - s l u r r y pumping t o ensure t h e i r d e p o s i t i o n c l o s e t o t h e w e l l b o r e
where t h e y can be e a s i l y r e c o r d e d by t h e l o g g i n g t o o l and show up as pronounced
anomalies c o n s i d e r a b l y above t h e n a t u r a l background r a d i a t i o n l e v e l even a t r e -
l a t i v e l y low-energy a c t i v i t y peaks o f t h e a r t i f i c i a l markers (LEICHT 1 9 8 5 ) . The
o t h e r advantage o f n e a r - w e l l b o r e t r a c e r placement i n t h e f i n a l stage o f f l u i d
864
o r p r o p p a n t pumping i s t h a t o n l y c o m p a r a t i v e l y l i t t l e amounts o f a r t i f i c i a l l y
r a d i o a c t i v e proppants o r f l u i d a r e r e q u i r e d f o r tagging o f t h e p r o p p a n t - f l u i d -
s l u r r y . R e c o r d i n g and p r o c e s s i n g i s i d e n t i c a l t o t h a t d i s c u s s e d f o r m o n i t o r i n g
o f n a t u r a l p r o p p a n t r a d i o a c t i v i t y ( c f . s e c t i o n 6 . 2 . 1 . 2 . ) . I n t e r m s o f gamma-ray
spectroscopy ( c f . s e c t i o n 6.2.1.3.4.), t h e r e i s no d i f f e r e n c e between s p e c t r o m e -
t r i c a l d i s c r i m i n a t i o n o f t h e n a t u r a l background r a d i o a c t i v i t y o f t h e r e s e r v o i r
f o r m a t i o n and v a r i o u s s y n t h e t i c t r a c e r s w h i c h have been a r t i f i c i a l l y i n t r o d u c e d
i n t o hydrocarbon-bearing i n t e r v a l m a t r i x , f r a c t u r e , g r a v e l pack mantle and/or
borehole.
C o n v e n t i o n a l gamma-ray f r a c t u r e h e i g h t m o n i t o r i n g c o m p r i s e s l a b e l l i n g o f
p r o p p a n t s o r f l u i d s w i t h a s i n g l e r a d i o a c t i v e t r a c e r and l o g g i n g a f t e r comple-
t i o n o f t h e s t i m u l a t i o n t r e a t m e n t . D o u b l e - t r a c e r a p p l i c a t i o n has h i t h e r t o been
l i m i t e d t o t h e usage o f i s o t o p e s w i t h d i f f e r e n t decay r a t e s t h a t c a n be d i s c r i -
m i n a t e d t h r o u g h m u l t i p l e - r u n t i m e - l a p s e c o n v e n t i o n a l gamma-ray l o g g i n g , because
gross gamma-ray c o u n t i n g t o o l s a r e s e n s i t i v e o n l y t o t h e o v e r a l l p r e s e n c e o f
gamma r a y s and n o t t o t h e i n d i v i d u a l gamma-ray e n e r g y s i g n a t u r e s c h a r a c t e r i s t i c
o f d i f f e r e n t t r a c e r s (GADEKEN, SMITH & SEIFERT 1 9 8 7 ) . C o n v e n t i o n a l f r a c t u r e
h e i g h t d e t e r m i n a t i o n b y s i n g l e - o r d o u b l e - t r a c e r gamma-ray l o g g i n g p r o v i d e s
c r e a t e d f r a c t u r e h e i g h t i n c a s e o f f l u i d t a g g i n g and p r o p p e d f r a c t u r e h e i g h t
f o r t h e occasion o f proppant marking, o r a l t e r n a t i v e l y t a g g i n g o f two p a r t s o f
t h e w h o l e f r a c t u r i n g m a t e r i a l assembly w i t h m a r k e r s o f d i f f e r e n t h a l f - l i f e
l e a d s t o d e t e r m i n a t i o n o f b o t h f r a c t u r e h e i g h t t y p e s i n c a s e o f p r o p p a n t and
f l u i d s p o t t i n g and t i m e - l a p s e m o n i t o r i n g o f i s o t o p e d e c a y ( c f . s e c t i o n s
6 . 2 . 1 . 4 . 4 . and 6 . 2 . 1 . 5 . 2 . ) .
6.2.1.3.2.2.Applications
F i e l d p e r f o r m a n c e examples o f c o n v e n t i o n a l s i n g l e - o r d o u b l e - t r a c e r gamma-
r a y m o n i t o r i n g o f h y d r a u l i c f r a c t u r e s a r e r e p o r t e d b y PEARCE ( 1 9 7 9 ) . The s u r -
v e y s p e r m i t t o r e c o g n i z e w h e t h e r l a r g e amounts o f p r o p p a n t s were d r o p p e d o u t i n
t h e w e l l b o r e w h i l e pumping and w h e t h e r f r a c t u r e s were c r e a t e d b e l o w t h e t o p o f
proppant f i l l i n i t i a l l y ( p r i o r t o tagging o f proppant-laden f l u i d w i t h radioac-
t i v e sand) o r b y n a t u r a l d i v e r s i o n w h i l e pumping w i t h n o r a d i o a c t i v e sand b e i n g
p l a c e d i n t h e c r a c k ( t h e s e r e l a t i o n s h i p s become o n l y e v i d e n t a f t e r c l e a n i n g - o u t
o f t h e w e l l s ) . S t a n d a r d gamma-ray and t e m p e r a t u r e l o g g i n g f o r f r a c t u r e h e i g h t
m o n i t o r i n g i s a l s o c a r r i e d o u t b y HOWELL & THOMAS ( 1 9 7 8 ) , MEDLIN & FITCH
( 1 9 8 3 ) ; GREGORCZYK, PAULS, HOLTMYER, VENDITTO & CHISHOLM ( 1 9 8 4 ) ; HOLDITCH, RO-
BINSON, WHITEHEAD & ELY ( 1 9 8 7 ) ; HUEBINGER, WEBSTER, CHISHOLM, VENDITTO & HUNT
( 1 9 8 8 ) ; KULAR, CHHINA, BEST & MACKENZIE ( 1 9 8 8 ) ; NORTHCUTT, ROBERTSON & HANNAH
( 1 9 8 8 ) and TAN, McGOWEN, LEE & SOLIMAN ( 1 9 8 8 ) . HOOVER & ADAMS ( 1 9 8 8 ) a r e a b l e
t o d i s t i n g u i s h between m i n i f r a c t u r i n g d a t a - g a t h e r i n g and c a l i b r a t i o n t r e a t m e n t
and m a i n s t i m u l a t i o n o p e r a t i o n by d i f f e r e n t i a l t a g g i n g .
T e m p e r a t u r e and s i n g l e - t r a c e r c o n v e n t i o n a l gamma-ray l o g g i n g a r e a l s o v i a b l e
methods f o r d e t e r m i n a t i o n o f f l u i d u p t a k e zones when e n c o u n t e r i n g s e v e r e d r i l -
l i n g mud l o s s e s d u r i n g p e n e t r a t i o n o f e x t e n s i v e l y n a t u r a l l y f r a c t u r e d r e s e r v o i r
o r b a r r e n i n t e r v a l s (CANSON 1 9 8 5 ) . L o s t c i r c u l a t i o n s e c t i o n s c a n a l s o be r n o n i t o -
r e d b y n o i s e l o g g i n g as w e l l as b y s p i n n e r and f l o w m e t e r s u r v e y s ( c f . s e c t i o n
6 . 2 . 1 . 7 . ) . An enhanced gamma-ray l o g g i n g a p p l i c a t i o n i s s e l e c t i v e downhole mar-
k e r i n j e c t i o n and s u b s e q u e n t r e c o r d i n g o f t h e t r a v e l p a t h o f t h e f l u i d c o n t a m i -
nated by t h e i n s e r t e d t r a c e r .
p o i n t s i n c l u d i n g r e s t r i c t i o n s and o b l i g a t i o n s o f r a d i o a c t i v e marker h a n d l i n g as
w e l l as c o s t containment vs. advanced r a d i o a c t i v e t r a c e r m o n i t o r i n g a r e b r i e f l y
summarized as f o l l o w s . Comments a r e a l s o o f f e r e d on i n t e r m e d i a t e s a f e t y proce-
dures.
m a t e r i a l w i t h i n t h e f r a c t u r e , and pumping o f c o n v e n t i o n a l n o r m a l l y - o r c o a r s e -
g r a i n e d p r o p p a n t s i n t h e t e r m i n a l o r t a i l - i n s t a g e (HART, ENGI & M O R R I S 1983)
w i t h o n l y l i t t l e m a r k e r t a g g i n g u n d e r enhanced c o n t r o l o r even w i t h o u t any t r a -
c e r i n t e r m i x i n g g u a r a n t e e s t h a t any r e m a i n i n g sand w h i c h i s c i r c u l a t e d o u t o f
t h e b o r e h o l e and a l s o m a t e r i a l t h a t f l o w s back o u t o f t h e f r a c t u r e mouth i n t o
the w e l l b o r e i s n o t r a d i o a c t i v e l y contaminated.
The o n l y p o s s i b i l i t y t o i n c r e a s e r e c o v e r a b l e r e s e r v e s i n t h e framework o f
more and more d i f f i c u l t e x p l o r a t i o n s t r a t e g i e s and d e c r e a s i n g d i s c o v e r y r a t e s
vs. i n c r e a s i n g consumption i s provenance o f a d d i t i o n a l q u a n t i t i e s f r o m hydrau-
l i c f r a c t u r i n g t r e a t m e n t s o f m a r g i n a l r e s e r v o i r s , and t h e s a t i s f a c t o r y p e r f o r -
mance o f s t i m u l a t i o n has t o be s e c u r e d b y s o p h i s t i c a t e d and unambiguous m o n i t o -
r i n g o f t h e c r a c k . In t h i s c o n t e x t , two a s p e c t s r e q u i r e m a j o r emphasis c o m p r i -
s i n g p r o p p a n t s e l e c t i o n and m o n i t o r i n g t e c h n i q u e c h o i c e . P r o p p a n t s e l e c t i o n has
t o f o c u s on a p p l i c a t i o n o f t h e m o s t s u i t a b l e t y p e and g r a i n s i z e f o r t h e g i v e n
r e s e r v o i r r e g a r d l e s s o f p o s s i b l y h a v i n g t o p a y a premium f o r a b e t t e r p r o p p a n t ,
and m o n i t o r i n g t e c h n i q u e c h o i c e has t o c o n c e n t r a t e o n u t i l i z a t i o n o f t h e method
w i t h h i g h e s t r e s o l u t i o n and a c c u r a c y .
867
6.2.1.3.4.2, D i s t i n c t i o n o f r a d i a t i o n provenance
from f r a c t u r e d formation and borehole f l u i d
A l t h o u g h t h e spectrum u n f o l d i n g o r d e c o n v o l u t i o n t e c h n i q u e r e v e a l s t h e v e r t i -
c a l p o s i t i o n o f t r a c e r r n a t e r i a ? a l o n g a w e l l b o r e c o r r e s p o n d i n g t o depth, i t i s
n o t always apparent whether t h e d e t e c t e d r a d i a t i o n i s coming f r o m f o r m a t i o n , ce-
ment channels b e h i n d casing, o r w i t h i n t h e b o r e h i l e i t s e l f i n s i d e o f t h e c a s i n g
(PEMPER, FLECKER, McWHIRTER & OLIVER 1988). I n case o f t r e a t m e n t o f two sepa-
r a t e i n t e r v a l s o f t h e pay zone complex, t h e r a d i a t i o n i n t e n s i t y c u r v e s may
c l e a r l y d e f i n e t h e m a j o r f r a c t u r e s e c t i o n s , b u t a l s o show a low l e v e l amount o f
t r a c e r m a t e r i a l i n t h e r e g i o n below, between o r above t h e f r a c t u r e d segments,
p o i n t i n g t o r a d i a t i o n d e r i v i n g f r o m b o r e h o l e o r cement channels b e h i n d t h e ca-
s i n g . As i t i s g e n e r a l l y n o t uncommon f o r f l u i d and p r o p p a n t t o channel b e h i n d
c a s i n g and t o c r e a t e a d d i t i o n a l f r a c t u r e s i n a d j a c e n t zones, d i s t i n c t i o n o f va-
r i o u s p o s s i b i l i t i e s o f r a d i a t i o n provenance i s v e r y s i g n i f i c a n t . B a s i c d i s c r i m i -
n a t i o n techniques and s p e c i a l d i f f e r e n t i a t i o n methods a r e b r i e f l y o u t l i n e d as
follows.
t a i l s l u r r i e s i n p r i m a r y cementing o p e r a t i o n s , e v a l u a t i o n o f e f f e c t i v e n e s s o f
squeeze cementing and g r a v e l pack procedures, m o n i t o r i n g o f i n j e c t i o n w e l l p e r -
formance i n secondary and t e r t i a r y enhanced o i l r e c o v e r y p r o j e c t s , determina-
t i o n o f i n t e r w e l l o r i n t e r s t o r e y communication o r i s o l a t i o n and t h u s c o n t r o l o f
t h e degree o f r e s e r v o i r h e t e r o g e n e i t y , survey o f i n j e c t e d hazardous wastes i n
d i s p o s a l w e l l s , i d e n t i f i c a t i o n o f h y d r a u l i c c o n t a c t between t r e a t e d and t h i e f
zones, d e t e r m i n a t i o n o f c e n t r e s o f d r i l l i n g mud and c o m p l e t i o n f l u i d l o s s , l o c a -
l i z a t i o n o f c a s i n g o r t u b i n g l e a k s , c o n t r o l o f p e r f o r a t i o n breakdown s t a t u s ,
and m o n i t o r i n g o f g r a v e l pack h e i g h t and d e n s i t y . P a r t i c u l a r l y i n t e r e s t i n g as-
p e c t s a r e d i s t i n c t i o n between c r e a t e d and propped f r a c t u r e h e i g h t as w e l l as
j o i n t f r a c t u r e azimuth and h e i g h t d e t e r m i n a t i o n .
F r a c t u r e h e i g h t d e t e r m i n a t i o n by s p e c i a l gamma-ray a n a l y s i s i s a l s o c a r r i e d
o u t by ANDERSON, PEARSON, ABOU-SAYED & MYERS ( 1 9 8 6 ) . Aspects o f gamma-ray spec-
t r o s c o p y f o r m u l t i p l e r a d i o a c t i v e t r a c e r w e l l l o g g i n g a r e a l s o d i s c u s s e d by GA-
DEKEN, SMITH & SEIFERT (1987). An advanced t e c h n i q u e i s p u l s e d n e u t r o n induced
gamma-ray spectroscopy (MYERS 1988). D i g i t a l s o n i c l o g g i n g i n c o m b i n a t i o n w i t h
h i g h - r e s o l u t i o n d i p m e t e r and induced gamma-ray spectroscopy p r o v i d e s an unique
o p p o r t u n i t y f o r r e t r o a n a l y s i s of f r a c t u r i n g o p e r a t i o n s and p r o d u c i b i l i t y o f
t i g h t gas sands as w e l l as p r e d i c t i v e mechanical p r o p e r t i e s m o d e l l i n g a i m i n g on
c r a c k boundary f o r e c a s t (HUNT, RAYMOND, HASKETT & P I R I E 1981). F r a c t u r e e v a l u a -
t i o n by q u a n t i t a t i v e c o n c e n t r a t i o n s d e r i v e d f r o m t h e n a t u r a l gamma-ray spectrum
i s o u t l i n e d by JACKSON & GARTNER ( 1 9 8 8 ) .
6.2.1.4.2. C l a r i f i c a t i o n o f t e m e r a t u r e anomalies
I n t e r m s o f warm a n o m a l i e s a t t h e t o p o f t h e f r a c t u r e as r e f l e c t e d b y tempe-
r a t u r e logging ( c f . s e c t i o n 6.2.1.1.3.), d i s t i n c t i o n between t h e r m a l c o n d u c t i v i -
t y a n o m a l i e s and f r a c t u r e a n o m a l i e s c a n a l s o be made b y c h e c k i n g a p a r a l l e l gam-
m a - r a y l o g t h a t can show w h e t h e r t h e warm zone i s a l s o i n f i l l e d b y r a d i o a c t i v e
p r o p p a n t o r f l u i d m a t e r i a l and t h u s s t i l l b e l o n g s t o t h e c r a c k o r n o t (DOBKINS
1 9 7 9 ) . I n some c a s e s , however, t h e gamma-ray l o g does n o t a g r e e w i t h t h e tempe-
r a t u r e s u r v e y , w i t h t h e t e m p e r a t u r e l o g b e i n g assumed t o be more a c c u r a t e , be-
cause t h e f l u i d c o u l d e n t e r and c o o l a f r a c t u r e r e g a r d l e s s o f i t s s i z e , whereas
d i s t r i b u t i o n o f r a d i o a c t i v e p r o p p a n t s i n t h e f r a c t u r e may have been r e s t r i c t e d
b y p r o p p a n t g r a i n s i z e and c r a c k w i d t h , w i t h p r o b a b l y o n l y l i t t l e m a t e r i a l ha-
v i n g e n t e r e d t h e f r a c t u r e a t t h e n a r r o w e r u p p e r and l o w e r t e r m i n a l t i p s w h i c h
t h e n m i g h t n o t show u p o n t h e gamma-ray r e c o r d due t o p o s s i b l y b e i n g b e l o w b a c k -
ground l e v e l o f r a d i a t i o n .
A more s o p h i s t i c a t e d , a l t h o u g h i n m o s t c a s e s a l s o a more e x p e n s i v e t e c h n i q u e
o f d i s t i n c t i o n o f c r e a t e d and p r o p p e d f r a c t u r e h e i g h t i s gamma-ray s p e c t r o s c o p y
( c f . section 6.2.1.3.4.). While a standard combination run o f conventional
gamma-ray and t e m p e r a t u r e t o o l s i s c h e a p e r t h a n gamma-ray s p e c t r o s c o p y , time-
l a p s e r e c o r d i n g b y s e v e r a l r u n s o f c o n v e n t i o n a l gamma-ray l o g g i n g i n o r d e r t o
s e p a r a t e f l u i d and p r o p p a n t r a d i a t i o n c o m p r i s i n g t r a c e r s w i t h d i f f e r e n t h a l f -
l i f e t i m e s c o u l d be more e x p e n s i v e t h a n gamma-ray s p e c t r o s c o p y a t t h e b o t t o m o f
t h e l i n e , w i t h t h e major advantage o f t h e l a t t e r s o p h i s t i c a t e d technique b e i n g
t h e u n a m b i g u i t y of r e s u l t s due t o c l e a r s e g r e g a t i o n o f d i f f e r e n t t r a c e r s b o t h
875
Reviewing s e v e r a l drawbacks o f v a r i o u s f r a c t u r e h e i g h t d e t e r m i n a t i o n l o g g i n g
methods, PEETERS & HARTLEY (1984) conclude t h a t c r a c k h e i g h t i n t e r p r e t a t i o n
s h o u l d be regarded as an a r t , and i n o r d e r t o improve c o n f i d e n c e i n m o d e l l i n g ,
a c o m b i n a t i o n o f a number o f d i f f e r e n t techniques s h o u l d be u t i l i z e d .
The e x i s t e n c e o f t h r e e d i f f e r e n t f r a c t u r e h e i g h t s c o m p r i s i n g c r e a t e d , p r o p -
ped and permeable c r a c k h e i g h t which a r e m o n i t o r e d by d i f f e r e n t l o g g i n g t e c h n i -
ques i s t h e reason why comparison o f s e v e r a l d e t e r m i n a t i o n methods can never
come t o agreement c o n c e r n i n g f r a c t u r e h e i g h t m o d e l l i n g , and t h e r e f o r e p r o p e r un-
878
d e r s t a n d i n g o f a l l t h e d i f f e r e n t c r a c k h e i g h t s has t o be a c h i e v e d b y a combina-
t i o n o f a number o f i n d e p e n d e n t t e c h n i q u e s .
The a c i d e f f e c t on p u l s e d n e u t r o n c a p t u r e l o g g i n g i s caused b y l o c a l i n c r e a -
ses i n p o r o s i t y a n d / o r r e t e n t i o n o f CaC12 r e a c t i o n p r o d u c t s b y t h e f o r m a t i o n ma-
t r i x (AL-SAIF, COCHRANE, EDMUNDSON & YOUNGBLOOD 1 9 7 5 ) . I n c a s e o f p r e d o m i n a n t
a c i d f r a c t u r i n g , the p o r o s i t y increase i n the near-wellbore area i s n o t s i g n i f i -
c a n t , w i t h t h e a c i d e f f e c t t h e n p r i m a r i l y b e i n g t r i g g e r e d b y an i n c r e a s e i n
c h l o r i d e c o n t e n t i n t h e i n t e r s t i t i a l w a t e r due t o CaC12 r e a c t i o n p r o d u c t (COR-
WITH & MENGEL 1 9 8 8 ) . T h e r e f o r e t h e a c i d e f f e c t i s e x p e c t e d t o d i s s i p a t e a f t e r
t h e w e l l begins t o produce w a t e r w i t h i n t h e o i l o r a f t e r i n s t a l l a t i o n o f water-
f 1ood s e c o n d a r y r e c o v e r y .
A c i d s t i m u l a t i o n m o n i t o r i n g i s a l w a y s p e r f o r m e d b y c o m p a r i n g p r e - and p o s t -
treatment records, w i t h invasion o f d r i l l i n g f l u i d s i n f l u e n c i n g the p r e - t r e a t -
ment l o g n o t d i s t u r b i n g d e t e r m i n a t i o n o f t h e a c i d e f f e c t . The a c i d e f f e c t r e -
s u l t s i n r e d u c t i o n o f t h e t o t a l counts recorded by pulsed neutron capture t o o l .
The c o u n t s a r e a l s o a f f e c t e d i n a s i m i l a r f a s h i o n b y i n c r e a s e d w a t e r s a t u r a -
t i o n , b u t t h e m a g n i t u d e o f d e c r e a s e a p p e a r s t o be much g r e a t e r f o r a c i d s t i m u l a -
t i o n than f o r r i s i n g w a t e r c u t . A comparison o f background-corrected counts p r o -
v i d e s a t l e a s t a q u a l i t a t i v e i n d i c a t i o n o f where a c i d e f f e c t r e m a i n s .
The o r i e n t a t i o n s e c t i o n p r o v i d e s t h e c a p a b i l i t y f o r d e t e r m i n i n g d i r e c t i o n a l
s u b s u r f a c e t r e n d s o f m a j o r d e t e c t e d f r a c t u r e systems b y m e a s u r i n g a z i m u t h and
r e l a t i v e b e a r i n g o f t h e r e f e r e n c e a c o u s t i c pad and d e v i a t i o n a n g l e o f t h e b o r e -
h o l e f r o m v e r t i c a l . The i n s t r u m e n t r o t a t e s d u r i n g t h e l o g g i n g r u n i n o r d e r t o
a l l o w a more p r e c i s e e s t i m a t i o n o f t h e g e n e r a l d i r e c t i o n o f m a j o r t r e n d s b y ad-
d i t i o n a l a z i m u t h r e a d i n g s i n f r a c t u r e d i n t e r v a l s w i t h r e s p e c t t o an a x i s - r e l a -
t e d s t a t i o n a r y upwards movement i n t h e w e l l b o r e . I n m a j o r v e r t i c a l l y f r a c t u r e d
i n t e r v a l s , r e s o l u t i o n i s i n c r e a s e d b y s l o w i n g down o r e v e n t o t a l l y s t o p p i n g
881
tool rotation.
F i e l d examples o f c r a c k e v a l u a t i o n by C i r c u m f e r e n t i a l A c o u s t i l o g r e c o r d i n g
a r e o u t l i n e d by NOELETT, FERTL & GUY ( 1 9 8 7 ) . F r a c t u r e i d e n t i f i c a t i o n and subsur-
f a c e t r e n d mapping d e f i n e t h e d i r e c t i o n o f p r o p e r l y s e l e c t e d o f f s e t w e l l s . Loca-
l i z a t i o n o f n a t u r a l c r a c k s a l s o i s an i m p o r t a n t a i d f o r t h e s e l e c t i o n o f t a r g e t
zones f o r s t i m u l a t i o n , and r e c o g n i t i o n o f f r a c t u r e o r i e n t a t i o n t r e n d s can a l s o
a s s i s t i n d e f i n i n g f u t u r e w e l l locations. Detection o f major f a u l t s t h a t great-
l y a f f e c t s u b s u r f a c e f r a c t u r e and s t r e s s p l a n e d i r e c t i o n r e s u l t s i n i d e n t i f i c a -
t i o n o f b o t h d r a i n a g e p a t t e r n and t r a v e l p a t h o f s t i m u l a t i o n f l u i d s and t h e r e -
f o r e c o n t r i b u t e important i n p u t f o r the design o f hydraulic f r a c t u r i n g t r e a t -
ments. I n o t h e r f o r m a t i o n s , t h e d i s c o v e r y t h a t s h a l e s t r e a k s i n t e r b e d d e d w i t h
the r e s e r v o i r storeys are also n a t u r a l l y cracked permits t h e i r incorporation
i n t o p e r f o r a t i o n and s t i m u l a t i o n i n c l u d i n g p r o p p i n g o f t h e v e r t i c a l l y communica-
t i n g f r a c t u r e s and t h u s commingling o f s e v e r a l pay zone i n t e r v a l s , g i v i n g r i s e
t o improved d r a i n a g e p a t t e r n s o f h y d r a u l i c a l l y - i n d u c e d c r a c k s and hence an o v e r -
a l l enhanced r e s u l t o f t h e s t i m u l a t i o n j o b . The C i r c u m f e r e n t i a l A c o u s t i l o g i s
v e r y s e n s i t i v e t o h i g h - a n g l e f r a c t u r e s (HEFLIN 1979), and can a l s o be success-
f u l l y a p p l i e d i n o i l - b a s e d d r i l l i n g muds where many o t h e r c u r r e n t f r a c t u r e de-
t e c t i o n methods do n o t work (GUY, CORLEY, FERTL & FROST 1987).
A l l t h e d i s c u s s e d methods do o n l y p e r m i t t o determine t h e f r a c t u r e h e i g h t i n
t h e almost immediate s u r r o u n d i n g s o f t h e w e l l b o r e . F r a c t u r e h e i g h t f a r t h e r away
from t h e borehole, however, cannot y e t be m o n i t o r e d w i t h h i t h e r t o a v a i l a b l e
techniques (LEICHT 1985) and can o n l y more o r l e s s be e s t i m a t e d i n an i n d i r e c t
manner by f r a c t u r e p r e s s u r e e v a l u a t i o n and i n t e r p r e t a t i o n (cf. section
6.2.4.2.).
A more s o p h i s t i c a t e d t e c h n i q u e i s b r e a k o u t l o g g i n g which r e c o r d s t h e r e g i o -
n a l t e c t o n i c a l s t r e s s d i r e c t i o n (SCHLUMBERGER 1983; ZOBACK, MOOS, M A S T I N & AN-
DERSON 1985). A s u f f i c i e n t d i f f e r e n c e between t h e p r i n c i p a l h o r i z o n t a l s t r e s s e s
causes a c i r c u l a r w e l l b o r e t o spa11 and t o f o r m breakouts, t h e r e b y c r e a t i n g an
e l l i p t i c a l b o r e h o l e w i t h t h e l o n g a x i s b e i n g a t r i g h t a n g l e t o t h e expected hy-
d r a u l i c f r a c t u r e azimuth (GOUGH & BELL 1981, COX 1983, PLUMB & HICKMAN 1985).
I n - s i t u s t r e s s d e t e r m i n a t i o n f r o m w e l l b o r e e l o n g a t i o n i s d i s c u s s e d by BLANTON &
TEUFEL ( 1 9 8 5 ) . TEUFEL (1982, 1985) and TEUFEL & WARPINSKI (1984) o u t l i n e i n - s i -
t u s t r e s s c a l c u l a t i o n and p r e d i c t i o n o f h y d r a u l i c f r a c t u r e azimuth by t h e an-
e l a s t i c s t r a i n r e c o v e r y method. As b r e a k o u t e v a l u a t i o n f o r i n - s i t u s t r e s s model-
l i n g r e q u i r e s c o n s i d e r a t i o n o f n o t o n l y s t r e s s , b u t a l s o f a i l u r e mode, t h e o n l y
c o n c l u s i o n w h i c h can be d e r i v e d f r o m an e l a s t i c a l model i s t h e l i n k between t h e
l o c a t i o n o f such b r e a k o u t s and t h e p r i n c i p a l i n - s i t u s t r e s s d i r e c t i o n (DETOUR-
NAY & ROEGIERS 1 9 8 6 ) . Borehole o v a l i t y can a l s o be determined by open-hole r u n -
n i n g o f m i c r o a c o u s t i c cement e v a l u a t i o n t o o l s .
6.2.1.9.1.1.Recording mechanism
The w e l l t e l e v i e w e r t o o l a c q u i r e s a d e t a i l e d a c o u s t i c image o f t h e e n t i r e cy-
l i n d r i c a l inner surface o f the borehole o r casing w a l l w i t h a v e r t i c a l resolu-
t i o n o f a b t . 1 / 3 i n . ( 8 mm) and an a n g u l a r r e s o l u t i o n o f a b t . 1.5 degrees. I n d i -
v i d u a l a c o u s t i c p u l s e r e f l e c t i o n s from t h e r o c k f a c e a r e a r e s u l t o f t h e succes-
s i v e f i r i n g s o f a t r a n s v e r s e mounted p u l s e d a c o u s t i c t r a n s d u c e r which r o t a t e s
i n s i d e t h e c e n t r a l i z e d t o o l and e m i t s a p u l s e d u l t r a s o n i c beam. The r e f l e c t e d
s i g n a l i s r e c o r d e d b o t h i n terms o f a m p l i t u d e and t r a v e l t i m e . A q u a s i - o p t i c a l
a c o u s t i c image i s composed f r o m t h e r e f l e c t i o n s o f t h e u l t r a s o n i c p u l s e s f r o m
t h e b o r e h o l e w a l l and d i s p l a y e d i n b l a c k - w h i t e r e p r e s e n t a t i o n , and a f l u x g a t e
magnetometer r o t a t i n g w i t h t h e p i e z o e l e c t r i c t r a n s d u c e r c r y s t a l i s used t o de-
t e c t t h e e a r t h ' s magnetic n o r t h on each r o t a t i o n . F r a c t u r e o r i e n t a t i o n i s d e t e r -
mined by t r i g g e r i n g t h e o s c i l l o s c o p e sweep so t h a t t h e p h o t o g r a p h i c r e c o r d i s
s p l i t on t h e n o r t h s i d e o f t h e b o r e h o l e c y l i n d e r , w i t h d i r e c t i o n a l determina-
t i o n o f t h e p r o v o k i n g p o i n t b e i n g m a i n t a i n e d by t h e f l u x - g a t e magnetometer.
1979).
An i m p o r t a n t i m p r o v i n g m o d i f i c a t i o n o f t h e b o r e h o l e t e l e v i e w e r i s a n automa-
t i c g a i n c o n t r o l w h i c h a l l o w s good images t o be o b t a i n e d e v e n i n o u t - o f - r o u n d
b o r e h o l e s o r when t h e t o o l i s o f f - c e n t e r e d (RAMBOW 1 9 8 4 ) . HEARD ( 1 9 8 1 ) p r e s e n t s
a system capable o f o p e r a t i o n i n high-temperature environments.
The m a j o r drawbacks o f t h e t e l e v i e w e r a r e t h a t in e l o n g a t e d , r u g o s e o r c o l -
l a p s i n g b o r e h o l e s i t w o r k s o n l y p o o r l y o r even n o t a t a l l (SCHLUMBERGER 1987
a ) . Good p i c t u r e s r e q u i r e n e a r - p e r f e c t c e n t e r i n g o f t h e sonde i n a n e a r l y c i r c u -
l a r w e l l b o r e , a l o w c o n t e n t o f s o l i d s i n t h e b o r e h o l e f l u i d , and a c o n s t a n t
s l o w l o g g i n g speed. The t e l e v i e w e r d a t a s t i l l need c o n s i d e r a b l e m a n i p u l a t i o n
even i n s m o o t h - w a l l e d w e l l b o r e s . F a c t o r s c o n t r o l l i n g t r a n s d u c e r r e s o l u t i o n and
detection limits, i n f l u e n c e o f b o r e h o l e shape and sonde p o s i t i o n on t h e appea-
r a n c e o f p l a n a r f r a c t u r e s , and e f f e c t o f w e l l b o r e c r o s s s e c t i o n and sonde p o s i -
t i o n on t h e r e t u r n - s i g n a l a m p l i t u d e a r e summarized b y GEORGI ( 1 9 8 5 ) . F r a c t u r i n g
gel leaking o f f from the crack face i n t o the borehole a f t e r completion o f the
h y d r a u l i c s t i m u l a t i o n t r e a t m e n t s q u e l c h e s and a b s o r b s t h e s o n i c s i g n a l and t h u s
renders t h e t e l e v i e w e r useless u n t i l the bottom o f the w e l l b o r e i s cleaned o u t
and b a c k f l o w o f f r a c t u r i n g g e l f r o m t h e c r a c k i n t o t h e b o r e h o l e has ceased.
Experience r e p o r t s o f f r a c t u r e d e t e c t i o n w i t h t h e b o r e h o l e t e l e v i e w e r a r e g i -
ven by KEYS (1979), KEYS & SULLIVAN (1979), PAILLET (1981, 1983), KAMP (1983),
FLECKENSTEIN (1984), GRIFFIN (1985), CLERKE & AKKEREN (1986), DARILEK (1986),
HACKBARTH & TEPPER (1988) and LAUBACH, BAUMGARDNER, MONSON & MEADOR ( 1 9 8 8 ) .
CAMPBELL, HANOLD, SINCLAIR & VETTER (1981) d e s c r i b e f r a c t u r e performance moni-
t o r i n g by b o r e h o l e t e l e v i e w e r surveys i n geothermal r e s e r v o i r s .
Independent p r o c e s s i n g o f d i g i t a l d a t a o b t a i n e d f r o m analog w a v e t r a i n s r e c o r -
ded i n t h e f i e l d (PASTERNACK & GOODWILL 1983) p e r m i t s v a r i o u s i n t e r p r e t a t i o n i m -
provements i n c l u d i n g a p p l i c a t i o n o f d i g i t a l t e l e v i e w e r d a t a as a h i g h - r e s o l u -
t i o n c a l i p e r l o g by c o n s i d e r i n g t r a v e l t i m e p i c t u r e s as c a l i p e r images, e s t i m a -
t i o n of degree and d i r e c t i o n o f b o r e h o l e e l l i p t i c i t y f r o m t h e t e l e v i e w e r t r a v e l
t i m e data, t h i n bed r e s o l u t i o n and e x a m i n a t i o n o f c a s i n g d e f e c t s and p e r f o r a -
tions.
and s u b s e q u e n t s t r e s s e s a f f e c t t h e f r a c t u r e - b o r e h o l e i n t e r s e c t i o n s i g n i f i c a n t l y
c o n t r o l s d e t e r m i n a t i o n o f c r a c k image c h a r a c t e r o b t a i n e d f r o m t h e a c o u s t i c a l t e -
l e v i e w e r l o g . M a s s i v e c r y s t a l l i n e r o c k s p r o v i d e an u n i f o r m l y r e f l e c t i v e b o r e -
h o l e w a l l w h i c h r e p r e s e n t s an i d e a l b a c k g r o u n d f o r f r a c t u r e i d e n t i f i c a t i o n . The
m a j o r i t y o f n a t u r a l cracks i n c r y s t a l l i n e r o c k s a r e a r t i f i c i a l l y widened near
t h e borehole d u r i n g d r i l l i n g by s t r e s s concentration a t t h e f r a c t u r e - b o r e h o l e
i n t e r s e c t i o n d u r i n g passage o f t h e d r i l l i n g b i t .
F r a c t u r e i n t e r p r e t a t i o n i n s e d i m e n t a r y r o c k s can be d i f f i c u l t because o f t h e
g e n e r a l l y l e s s s o n i c r e f l e c t i v i t y , v a r i a b l e b a c k g r o u n d r e f l e c t i v i t y , and e x t e n -
s i v e d r i l l i n g damage o f f r i a b l e bedded d e p o s i t s . V e r t i c a l v a r i a t i o n s i n b o r e -
h o l e w a l l r e f l e c t i v i t y a r e m a i n l y a f u n c t i o n o f c h a n g i n g mud c o n t e n t i n t h e f o r -
m a t i o n . Comparison o f a c o u s t i c a l t e l e v i e w e r l o g s and c o r e sequences r e v e a l s
t h a t many f r a c t u r e s a p p e a r i n g c l o s e d i n c o r e s show u p open o n t h e t e l e v i e w e r
log, thereby u n d e r l i n i n g t h e i r secondary opening d u r i n g t h e d r i l l i n g process.
D r i l l i n g t e c h n i q u e s c a n g r e a t l y a f f e c t a c o u s t i c a l t e l e v i e w e r l o g s because o f
b o r e h o l e w a l l r o u g h n e s s and n o n - c i r c u l a r w e l l b o r e c r o s s - s e c t i o n as w e l l as b o r e -
hole breakouts. F r a c t u r e aperture widening occurs d u r i n g d r i l l i n g by h y d r a u l i c
o p e n i n g due t o i n v a s i o n o f h i g h - p r e s s u r e mud ( n o t mud f i l t r a t e ) , o r b y e r o s i o n
o f s o f t a l t e r a t i o n p r o d u c t s o u t o f t h e c r a c k w h i c h o r i g i n a l l y have been p r e s e n t
i n t h e v i c i n i t y o f t h e f r a c t u r e plane around t h e borehole. I n terms o f t e l e v i e -
wer r e s o l u t i o n combined w i t h w i d e n i n g b y d r i l l i n g , f r a c t u r e s l e s s t h a n 1 / 3 2 i n .
d i a m e t e r and e v e n h a i r l i n e c r a c k s o f t e n e r o d e and become w i d e enough a t t h e
w e l l b o r e s u r f a c e t o be d e t e c t e d b y t h e t e l e v i e w e r (TAYLOR 1 9 8 3 ) .
as m u l t i p l e x e d r e f r e s h e d s i g n a l s t o t h e v i d e o m o n i t o r f o r d i r e c t comparison t o
a c t u a l w e l l b o r e images by s u p e r i m p o s i t i o n on t h e same screen.
I n f o r m a t i o n on t h e g e o s t r e s s f i e l d which determines t h e d i r e c t i o n o f l o n g i t u -
d i n a l f r a c t u r e p r o p a g a t i o n can be o b t a i n e d by e v a l u a t i o n o f n a t u r a l c r a c k o r i e n -
t a t i o n by b o r e h o l e t e l e v i e w e r (ZEMANEK, CALDWELL, GLENN, HOLCOMB, NORTON &
STRAUS 1969; KAMP 1983, FLECKENSTEIN 1984, CLERKE & AKKEREN 1986, DARILEK
1986), h i g h - r e s o l u t i o n dipmeter a n a l y s i s ( e s p e c i a l l y wave-form i n t e r p r e t a t i o n ;
PERRIER & QUIBLIER 1973, SHIELDS 1974, GILREATH 1977; SCHLUMBERGER 1982, 1983)
w i t h f o u r - o r even s i x - a r m t o o l s (MORRISON & THIBODAUX 1984; GOETZ, TYSON & GA-
RAT 1987), f o r m a t i o n microscanner (EKSTROM, CHEN, R O S S I , LOCKE & ARON 1986; EK-
STROM, DAHAN, CHEN, LLOYD & R O S S I 1986; PLUMB & LUTHI 1986; SCHLUMBERGER 1986
b, 1987 a; HANSEN 1988) and f r a c m e t e r i n t e r p r e t a t i o n (CHARLEZ & DESPAX 1987).
Summaries o f f r a c t u r e d e t e c t i o n w i t h w e l l l o g s a r e g i v e n by AGUILERA (1976);
892
B o r e h o l e v i s u a l i z a t i o n b y m i c r o s c a n n e r and t e l e v i e w e r p e r m i t s a l s o f r a c t u r e
mapping on t h e w e l l b o r e w a l l and d e t e r m i n a t i o n o f f r a c t u r e g e o m e t r y ( s t r i k e ,
d i p , l e n g t h , w i d t h ) , m o r p h o l o g y , d i s t r i b u t i o n , f r e q u e n c y , s p a c i n g , a p e r t u r e and
open v s . c l o s e d n a t u r e , i n c o n t r a s t t o o t h e r l o g g i n g t e c h n i q u e s o f i n d i r e c t n a -
t u r e w h i c h r e v e a l o n l y t h e e x i s t e n c e o f c r a c k s and p r o b a b l y p e r m i t t o d i s c r i m i -
n a t e open and c l o s e d f r a c t u r e s , o r even s u f f e r f r o m t h e f a c t t h a t responses
893
Comparative e v a l u a t i o n o f b o r e h o l e t e l e v i e w e r l o g s , f o r m a t i o n microscanner
l o g s and r e s e r v o i r c o r e s r e v e a l s t h a t v e r t i c a l e x t e n s i o n f r a c t u r e s a r e u s u a l l y
v i s i b l e on b o t h l o g types, whereas low-angle n a t u r a l shear c r a c k s cannot be ima-
ged (LAUBACH, BAUMGARDNER, MONSON, HUNT & MEADOR ( 1 9 8 8 ) . Both w e l l b o r e t e l e v i e -
wer and f o r m a t i o n microscanner r e p r e s e n t f r a c t u r e shape and d i s t i n g u i s h c r a c k s
f r o m b o r e h o l e b r e a k o u t s . E x i s t i n g commercial b o r e h o l e t e l e v i e w i n g and r e s e r v o i r
microscanning t e c h i q u e s , however, do n o t g i v e a q u a n t i t a t i v e measure o f c r a c k
aperture. Fracture o r i e n t a t i o n i s r e a d i l y obtained f o r i n c l i n e d cracks from e i -
t h e r w e l l b o r e t e l e v i e w e r o r f o r m a t i o n microscanner l o g s , b u t t h e d i r e c t i o n o f
v e r t i c a l f r a c t u r e s i s commonly ambiguous on b o t h l o g s . B o r e h o l e t e l e v i e w e r and
r e s e r v o i r microscanner a r e g e n e r a l l y u s e f u l a d j u n c t s t o core-based c r a c k s t u -
d i e s f o r e v a l u a t i o n o f n a t u r a l l y j o i n t e d pays.
as s t r e s s f i e l d p e r t u r b a t i o n s near t h e w e l l b o r e .
Such p e r t u r b a t i o n s can o n l y be e v a l u a t e d w i t h h i g h e r r e s o l u t i o n d a t a on r e -
g i o n a l and l o c a l s t r e s s d i r e c t i o n s . Moreover, w i t h i n - w e l l f l u c t u a t i o n i n co-
r i n g - i n d u c e d f r a c t u r e s t r i k e may r e f l e c t s u b t l e d i f f e r e n c e s i n t h e o r i e n t a t i o n
o f h o r i z o n t a l s t r e s s e s w i t h i n t h e f o r m a t i o n o r i m p r e c i s e c o r e o r i e n t a t i o n (NEL-
896
The h i g h r e s o l u t i o n o f t h e f o r m a t i o n microscanner a l s o a l l o w s m o n i t o r i n g o f
s m a l l - s c a l e sedimentary s t r u c t u r e s such as c r o s s - b e d d i n g and h o r i z o n t a l - s t r a t i -
f i c a t i o n (PLUMB & LUTHI 1986) and t h u s enables d e t a i l e d c o m p o s i t i o n a l a n a l y s i s
o f t h e pay i n t e r v a l . The s e n s i t i v i t y o f t h e r e s e r v o i r microscanner i s a l m o s t i n -
dependent f r o m l o g g i n g speed, whereas t h e b o r e h o l e t e l e v i e w e r produces s a t i s f a c -
t o r y r e s u l t s o n l y a t slow t o o l p u l l i n g r a t e s . The i d e a l way i s u s i n g w e l l t e l e -
v i e w e r and f o r m a t i o n microscanner c o n j o i n t l y f o r f r a c t u r e d e t e c t i o n because o f
t h e 360 degrees b o r e h o l e coverage o f t h e f o r m e r and t h e h i g h s e n s i t i v i t y o f t h e
l a t t e r (SCHLUMBERGER 1987 a ) . F i e l d e x p e r i e n c e o f f r a c t u r e i d e n t i f i c a t i o n by r e -
897
A p a r t f r o m i t s c l a s s i c a l a p p l i c a t i o n s o f f r a c t u r e d e t e c t i o n and c a s i n g i n -
s p e c t i o n , t h e w e l l b o r e t e l e v i e w e r can a l s o i t s e l f be used as a h i g h - r e s o l u t i o n
d i p m e t e r . I n many r e s p e c t s , t h e b o r e h o l e t e l e v i e w e r surpasses d i p m e t e r p e r f o r -
mance because i t can d e t e c t and d i f f e r e n t i a t e between f r a c t u r e s and bedding,
f o l d s and f a u l t s , and a l s o r e a l i z e s m a l l e r w e l l b o r e f e a t u r e s such as vugs and
b u r r o w i n g . The t e l e v i e w e r a l s o e x c e l s as a b o r e h o l e geometry t o o l because o f
i t s e s s e n t i a l l y c o n t i n u o u s coverage o f t h e w a l l c i r c u m f e r e n c e (TAYLOR 1983; c f .
s e c t i o n 6.2.1.9.1.2.).
898
6.2.1.10.2.1.Recording principles
The d i p m e t e r sonde i s a f o u r - p a d h y d r a u l i c u n i t w i t h t h e pads spaced 90 de-
g r e e s a p a r t a r o u n d t h e b o r e h o l e and i s d e s i g n e d t o d e t e r m i n e a n g l e and d i r e c -
t i o n o f d i p o f b e d d i n g and f r a c t u r e p l a n e s where t h e y i n t e r s e c t t h e b o r e h o l e
(SCHLUMBERGER 1982, 1983; DRESSER ATLAS 1987 b ) . A b u t t o n o n e a c h p a d r e c o r d s a
m i c r o f o c u s e d c o n d u c t i v i t y c u r v e w i t h h i g h r e s o l u t i o n , and a second b u t t o n o n
two pads r e a d s a n o t h e r c u r v e f o r speed c o r r e c t i o n s . H i g h i n c l i n o m e t e r a c c u r a c y
i s a c h i e v e d b y a t r i a x i a l a c c e l e r o m e t e r and t h r e e s i n g l e - a x i s m a g n e t o m e t e r s sup-
p l y i n g i n f o r m a t i o n on t o o l d e v i a t i o n and a z i m u t h w h i c h a r e n e c e s s a r y t o c o n v e r t
t h e computed c o r r e l a t i o n s t o t r u e f o r m a t i o n d i p and t o p e r f o r m speed c o r r e c -
t i o n s i n c a s e o f i n s t r u m e n t s t i c k i n g i n p o o r b o r e h o l e s . The s h o r t s p a c i n g b e t -
ween t h e two measure e l e c t r o d e s o n each o f t h e f o u r pads means t h a t t h e s i d e -
b y - s i d e curve l i k e n e s s i s b e t t e r than t h a t from pad-to-pad, p e r m i t t i n g s h o r t
c o r r e l a t i o n i n t e r v a l s t o b e used. The c r o s s - l i n k i n g o f o p p o s i t e arms g u a r a n t e e s
s e l f c e n t r a l i z a t i o n o f t h e sonde i n t h e b o r e h o l e w h i c h i s n e c e s s a r y f o r k e e p i n g
a l l e l e c t r o d e s c o - p l a n a r . An advanced v e r s i o n o f t h e t o o l o p e r a t e s w i t h s i x
pads (MORRISON & THIBOOAUX 1984; GOETZ, TYSON & GARAT 1 9 8 7 ) .
F r a c t u r e d e t e c t i o n b y d i p m e t e r e v a l u a t i o n i s enhanced by c o m b i n a t i o n w i t h
t h e four-arm c a l i p e r r e c o r d i n g which r e f l e c t s e l o n g a t e borehole geometry i n t h e
j o i n t e d i n t e r v a l . In t h e breakout plane, instrument r o t a t i o n n o r m a l l y stops,
w i t h t h e t o o l t r a j e c t o r y t h r o u g h t h e f r a c t u r e d zone f o l l o w i n g a f i x e d p a t h . The
h i g h - r e s o l u t i o n d i p m e t e r l o g i s a l s o s e n s i t i v e t o h a i r l i n e c r a c k s . As many w e l l -
b o r e c o n d i t i o n s o t h e r t h a n f r a c t u r e s cause r e s p o n s e s s i m i l a r t o t h o s e r e l a t e d
t o c r a c k s , f r a c t u r e i n d i c a t i o n b y d i p m e t e r r e a d i n g s s h o u l d be compared and c o r