Beruflich Dokumente
Kultur Dokumente
ABSTRACT
Inclusion of fly ash in concrete mixture improves the durability characteristics of concrete.
A test programme was conducted to investigate the effect of fly ash inclusion on the acid
resistance of self compacting concrete (SCC) and normally vibrated concrete (NVC). The test
samples were immersed in sulfuric acid and hydrochloric acid solution for 12 weeks after 28
days curing in tap water. The SCC samples were prepared by replacing of 10, 15 and 20 %
Ordinary Portland Cement (OPC) by fly ash. The NVC was prepared with OPC only. The
parameters investigated include visual inspection, percentage loss of compressive strength and
mass loss in 2% sulfuric acid and 2% hydrochloric acid solution, separately. It is found that
the SCC performs better than NVC in sulfuric acid and hydrochloric acid solutions.
Key words: self compacting concrete, acidic environment, strength loss, mass loss, visual
inspection.
Cite this Article: Praveen Kumar Gupta, Rakesh Kumar, Y.K. Gupta and P.K. Mehta, Effect
of Acidic Environment on Self Compacting Concrete. International Journal of Civil
Engineering and Technology, 8(2), 2017, pp. 595606.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=2
1. INTRODUCTION
Concrete is highly susceptible to acid attack because of its alkaline nature and it is a serious issue due
to the speed of damage of concrete structures worldwide. The acid attack on the concrete structures is
increasing due to growing activities in both urban and industrial areas over the past 30-40 years. Free
acid in the natural water is a rare phenomenon. However, significant quantities of free acids in
industrial plants and factories may be found. Chemical, Petrochemical, Paper and Thermal power
plants etc face lots of problems in ensuring durability of equipment, buildings and protective
constructions against acids and their vapors(Freidin C1999) [16]. Sulphuric acid (H2SO4) is a very
aggressive acid that reacts with free lime Ca (OH) 2available in cement paste to form gypsum
(CaSO4.2H2O)(E.K. et al 1988) [13](Eq. 1).This reaction increases the volume of concrete by a factor
of 2.2. There is another destructive action in the form of reaction between calcium aluminates present
in cement paste and gypsum crystal because these two products form the less soluble reaction product,
ettringite (3CaO.Al2O3.3CaSO4.32H2O) (Eq. 2).
H2SO4 + Ca (OH)2 CaSO4.2 H2O (gypsum) (1)
3 CaSO4 + 3 Cao.Al2O3. 6H2O + 25 H2O 3CaO.Al2O3.3 CaSO4.32 H2O (2)
(ettringite)
Ettringite is a very expansive compound and creates an internal pressure on the surrounding
concrete. This leads to the formation of cracks and results in the loss of its mechanical properties.
Another important aspect is the concrete corrosion due to biogenic H 2SO4corrosion, which occurs
often in the sewer systems. When biogenic H2SO4corrosion is involved, sometimes structures fail only
after a few year of service even through the design life of structures is assumed around 50 years. In
sewer structure, hydrogen sulfide gas is released in the atmosphere above water level due to different
chemical and microbiological reactions. This gas reacts with oxygen to form elemental sulphure,
which is deposited on the walls of the sewerage system.
The performance of pore reduced cement (PRC) in aggressive media such as sulphuric,
hydrochloric and ethanoic acid by weight change and visual inspection, and compared it with OPC. It
is reported that PRC is less susceptible than OPC against hydrochloric (HCl) and ethanoic acid;
however, H2SO4 damages PRC and OPC to almost the same extent. The electron microprobe analysis
of the samples how that the HCl and ethanoic acid quickly penetratesin to the interior of normal
cement pastes by acid leaching through the inter connected pores but this is reduced in PRC.
H2SO4exposures causes extensive formation of gypsum in the cement surface regions which ultimately
leads to spalling (Isreal et al. 1997) [10]
The addition of pozzolanic materials in the concrete stabilizes the liberation of calcium hydroxide
during the hydration process of the cement to form additional cementious material (C-S-H). The
resultant binder matrix of concrete is chemically more resistant, by virtue of its dense microscopic
pore structure(Monteny et al. 2001) [19].Several researchers concluded that there is a slower rate of
acid attack on concrete that contains mineral admixtures(Harrison et al. 1987; Fattuhi et al. 1988;
Mehta 1985; Kazuyuk et al. 1994; Tamimiet al. 1997; Roy et al. 2001) [17,16,25,21,32,29] The acid
effect on silica fume, metakaoline and low- calcium FA- incorporated mortar and reported that the best
performance, in terms of chemical resistance, was of the mortar in which silica fume was
incorporated(Roy etal. 2001) [29].the effect of H2 SO4 on high volume fly ash concrete and reported
that H2SO4 resistance of steam cured concrete could be improved significantly by incorporation of
class C fly ash(Sordar etal. 2007) [31]
The effects of HCl on cement based material have been studied by some researchers (Harrison
1987; Chandra 1994, De Ceukelaire 1992; Israelet al 1997; Kilinckale 1997) [18,9,11,19,23] When
concrete is exposed to HCl, some soluble and some insoluble salts formed due to reaction between
HCl and cement paste. Soluble salts are mostly formed with the calcium and are subsequently leached
out where as insoluble salts are retained in the corroded layer. The reaction that takes places is
presented in Eq. 3
Ca (OH)2+ 2 HCl CaCl2 + 2 H2O (3)
After leaching out of Ca(OH)2, C-S-H and ettringite start to decompose with release of Ca2+ to
counteract the loss in Ca(OH)2 and the cement starts to disintegrate according to dissolution as given
in Equations 4 and 5
Ca6 Al2 (SO4)3(CH) 12. 26H2O 3Ca2+ + 2[Al(OH)4]- +4OH- + 26 H2O .. (4)
2+ - -
3Ca + 2[Al(OH)4] +4OH + 12 HCl3 CaCl2 + 2AlCl3 + 12 H2O (5)
Friedels salt (C3A.CaCl2.10H2O) may be formed due to action of CaCl2 with CH and C3 A.
(Chandra 1994) [9] mixed pure C3A synthesized in laboratory with HCl and indications were received
about the formation of Friedels salt. Formation of expansive Friedels salt was also reported by other
researchers(Israel et al 1997; Kilinckale. 1997; Midgley et al 1984; Beaudoin 1990; Al-amoudi etal
1994) [19,23,26,2,1].However, De Ceukelaire1992 [11] did not confirm Chandras
hypothesis(Chandra 1994) [9] regarding the formation of expansive salt. He concluded that the
difference might be due to the different concentration of the acid. Chandra (Chandra 1994)[9]studied
the influence of HCl (15 vol %) on mortar prisms made with OPC. He divided the damaged prism in
to three main zones; undamaged zone, hydroxide mixture zone or brown ring, and attacked zone. A
layer formed by undissolved salts is seen as a dark brown ring within hydroxide mixture zone.
SCC represents one of the most significant advances in concrete technology. Inadequate
homogeneity of the concrete due to poor compaction or segregation may drastically lower the
performance of mature in-sit concrete. SCC was developed to ensure adequate compaction and it
facilitates placement of concrete in structures with congested reinforcement and in restricted areas.
SCC was developed first in Japan in the late 1980s to be mainly used for highly congested reinforced
structures in seismic regions (Bouzoubaa et al 2001) [8]. When the durability of concrete structures
became an important issue in Japan, an adequate compaction by skilled labours was required to obtain
durable concrete structures. This requirement led to the development of SCC and its development was
first reported in 1989(Okamura et al 1999) [21]. Zhu etal(Zhu et al 2001) [34] have defined the SCC
as a high performance material which flows under its own weight without requiring vibraters to
achieve consolidation by complete filling of form works even when access is hindered by narrow gaps
between reinforcing bars. The high flowability of SCC makes it possible to fill the formwork without
vibration (Khayat et al 2004) [22]
The attention of several European countries was drawn towards the application of SCC after
successful use in Japan. The SCC should have the following essential characteristics in fresh state;
Filling ability, Passing ability, and resistance against segregation. They too worked and performed
studies and started using high quality SCC (EFNARC 2002) [14] and later modified the
recommendations.
Dinakar (Dinakar etal. 2008) [12] studied the effect of 3% H2SO4 solution on NVC and SCC for a
period of 90 days. It is reported that the concrete of lower strength (20-30 MPa) shows a lower weight
loss in SCC in comparison to NVC, with increasing fly ash content. Bassuni and Nehdi (Bassuoni etal.
2007)[24]reported that there was no direct correlation between the rate of attack expressed by mass
loss and compressive strength loss, after exposure to H2SO4.
Rao (Rao etal.2013) [29] studied the effect of HCl and H2SO4 on the high strength SCC. The
concentration of acid was 5%. It is reported that the intensity of attack by H 2SO4was comparatively
more than the attack by HCl, and the reduction in strength of concrete immersed in H2SO4 is more
significant. Rao (Rao etal. 2011) [29] studied the strength and durability of NVC and SCC taking 5%
H2SO4 solution and 5% HCl solution. It is reported that the weight loss and loss of compressive
strength was more in NVC as compared to the SCC.
The objective of this work is to compare the relative performance of NVC and SCC, when exposed
to the acidic environment (2% HCl and 2%H 2SO4, separately). The SCC was prepared using
supplementary cementations material fly ash. The OPC in the concrete mix was replaced by fly ash on
equal weight basis (10, 15 and 20%). The NVC of grade M-35 was prepared for reference. The cube
samples (150 mm) were prepared and cured in tap-water for 28 days, thereafter, these cubes were
immersed separately in 2%H2SO4,2% HCl solutions, and tap - water for a period of 12 weeks. The
compressive strength of these samples was determined after 1 st, 2nd, 4th, 8th, and 12th weeks of
immersion, and the visual assessments for color change was also carried out. The weights of the
samples were measured on weekly basis to determine the changes, if any
2. EXPERIMENTAL INVESTIGATION
2.1. Materials and Mix Proportioning
The concrete mix was designed using 43- grade Prism brand OPC confirming to the provisions of IS:
8112-1989(BIS 1989) [6]. The physical properties of OPC as found in the laboratory are given in
Table1. Supplementary cementitious materials fly ash was procured from NTPC Unchahar (UP).The
physical and chemical properties of fly ash on the lines of IS: 3812-1966(BIS 1970) [3]are included in
Tables2 and 3. Locally available coarse aggregate having the maximum size 10 mm, and fine
aggregate were used in this work. The specific gravity and fineness modulus of coarse aggregate were
2.66 and 7.03, respectively, while for fine aggregate these values were 2.4 and 2.68, respectively. The
aggregates satisfied the requirements of IS: 383 1970(BIS 2000) [7]. The water absorption of coarse
aggregate and fine aggregate was 0.56 and 1% respectively. The superplasticizer used in the present
work was Sika Viskocrete (10 H1). The acidic environment was created using 2% H2SO4 solution,
and2% HCL Solution. Compression Testing Machine of 2000N was used for determination of
compressive strength of cubes, and the load was applied as per IS: 14858-2000 (BIS 1982)[5].
the cubes were cast and demoulded for curing after 24 hours. The mix proportions, water cement
ratio (w/c) and water powder ratio (w/p) of NVC and SCC, and the properties of fresh SCC are given
in Table 4. The compressive strength of the samples are included in Table 5.
3. TEST PROCEDURE
After getting the 28 days compressive strength of different mixes as given in Table 5, the cube
specimens were cast again and cured in tap-water. After 28 days curing in tap-water, the specimens
were immersed in 2 % H2SO4 solution, 2 % HCl solution and in tap - water for further study.
The compressive strengths measured after 1st, 2nd, 4th, 8th, and 12th weeks of immersion in each
solution and tap-water are given in Tables 6-8. At least three specimens were tested and the average
strength was calculated.
The strength loss of various specimens was calculated by using the Equation 6.
Strength loss = x100 (6)
Where, Cs1= Compressive strength of specimen cured in tap-water,
Cs2 = Compressive strength of specimen immerged in acidic solution
To determine the change in mass, mass of one specimen was measured from each sample before
immersion in acidic solution and tap-water. After immersion in acidic solution, mass was measured on
weekly basis.
The mass loss of specimens was calculated by using the Equation 7.
Mass loss = 100 (7)
M1= Mass of the specimen before the immersion in acidic solution
M2= Mass of specimen after immersion in acidic solution
The photographs were taken after 1 st, 2nd, 4th, 8th and 12th week for visual assessment of different
mixes.
Table 6 Compressive strength (N/mm2) of all mixes cured in tap water, after 28days curing in tap-water
Mix Age (Week)
Designation 1 2 4 8 12
NVC 48.00 50.22 55.11 61.33 62.66
SCC I 40.44 42.22 50.66 58.22 61.33
SCC II 38.22 42.22 48.44 56.88 60.44
SCC III 36.44 40.44 43.11 48.00 55.11
12.00
11.00
10.00
Loss of Strength(%) 9.00
8.00
NVC
7.00
6.00 SCC I
5.00 SCC II
4.00 SCC III
3.00
2.00
1.00
0.00
1 2 3 4 5 6 7 8 9 10 11 12
No. of weeks
12.00
11.00 NVC
10.00
Loss of Strength(%)
SCC I
9.00
8.00 SCC II
7.00
6.00 SCC III
5.00
4.00
3.00
2.00
1.00
0.00
1 2 3 4 5 6 7 8 9 10 11 12
No. of weeks
1
0.9
0.8
0.7
0.6 NVC
0.5
SCC I
0.4
0.3 SCC II
0.2
SCC III
0.1
0
1 2 3 4 5 6 7 8 9 10 11 12
No. of weeks
Figure 3 Mass loss of various mixes in 2 % H2SO4 solution
and SCC III samples was found to be 0.47 and 0.44%, respectively, which is less than the loss in
NVC. The decreasing trend in loss of mass with addition of more fly ash may be due to the less
libration of free Ca (OH)2, improved pore structure and formation of less capillaries in SCC in
comparison to the NVC. This is similar to the findings (Rao etal. 2011) [29]
1.1
1
0.9
0.8
loss of mass (%)
0.7
0.6
0.5
0.4
0.3
0.2 NVC
SCC I
0.1
0
1 2 3 4 5
No 6of weeks
7 8 9 10 11 12
Figure 5 Visual inspection of NVC and SCC samples submerged in 2% H2SO4 solution from 1st- 12thweek
Figure 6 Visual Inspection of NVC and SCC samples submerged in 2% HClsolution from 1 st- 12thweek
6. CONCLUSIONS
On the basis of experiments conducted on different mixes of concrete, the following conclusions may
be drawn.
The SCC has good resistance against acid attack as compared to the NVC.
The inclusion of supplementary cementitious material (fly ash) improves the resistance of concrete in
acidic environment.
The loss of mass and compressive strength in acidic environment is least in case of SCC III samples.
The percentage loss in compressive strength, on immersion in 2% H2SO4 solution, was 15.60% in case
of NVC, while it ranges between 10.48-11.59 % in case of SCC. The percentage loss in mass, on
immersion in 2% H2SO4 solution, was 1.27 % in case of NVC, while it ranges between 0.76-0.96% in
case of SCC.
The percentage loss in compressive strength, on immersion in 2% HCl solution, was12.04% in case of
NVC, while it rangesbetween8.07-10.14 % in case of SCC. The percentage loss in mass, on immersion
in 2% HCl solution, was 0.96 % in case of NVC, while it ranges between 0.38- 0.47 % in case of SCC.
The loss in compressive strength does not have a direct relation with mass loss of SCC specimens under
acid attack.
The effect of acid (2%H2SO4) on concrete was significant in case of NVC samples in comparison to
SCC samples specially after 2 weeks.
The NVC spalls in acidic environment (2% H2SO4).
The exposure to HCl acidic environment (2 %) causes only colour change.
REFERENCES
[1] Al-amoudi O.S.B., Rasheeduzzafar M., Maslehuddin M., Abduljauwad S.N.: Influence of chloride
ions on sulphate deterioration in plain and blended cements. Magazine of Concrete Research.46,
(167), 1994, pp. 113-123.
[2] Beaudoin J.J., Ramachandran V.S., Feldman R.F.: Interaction of chloride and C-S-H. Cement and
Concrete Research.20(6), 1990, pp. 875-886
[3] BIS. Specifications for coarse and fine aggregate from natural sources of concrete. IS: 383-1970,
New Delhi, India.
[4] BIS. Hand book of concrete mixes.SP: 23-1982, New Delhi, India.
[5] BIS. Recommended guidelines for concrete mix design. IS: 10262-1982, New Delhi, India.
[6] BIS. Specifications for 43 grade ordinary portland cement.IS: 8112-1989, New Delhi, India.
[7] BIS. Code of practice for plain and reinforced concrete. IS: 456-2000, New Delhi, India.
[8] Bouzoubaa, N., and Lachemi, M. Self-compacting concrete incorporating high volumes of class F
fly ash: preliminary results. Cement and Concrete Research, 31, 2001 pp. 413-420.
[9] Chandra S. Calculation of chloride diffusion coefficients in concrete from ionic migration
measurements. Cement and Concrete Research. 24(2) 1994, pp.375-379.
[10] D. Israel, D. E. Macphee, and E. E. Lachowski, Acid attack on pure reduced cement. Journal of
Material Science. 32, 1997, pp. 4109-4116.
[11] De Ceukelaire L. The effects of hydrochloric acid on mortar. Cement and Concrete Research. 22,
1992, pp. 903-914.
[12] Dinakar, P., Babu, K.G., Santhanam, M. Durability properties of high volume fly ash self
compacting concretes, Cement & Concrete Composites, 30, 2008, pp.880-886.
[13] E K. Attogbe and Sami H. RizkallaI, Response of Concrete to Sulphuric Acid Attack, ACI
Materials Journal, 84(6), 1988, pp. 481-488.
[14] EFNARC. Specifications and Guidelines for Self Compacting Concrete, EFNARC, UK
(www.efnarc.org) 2002, pp. 1-32.
[15] European Guidelines for Self Compacting Concrete - specifications, production and use. (2005).
[16] Freidin C. Behavoiur of Silica- Concrete based on quartz bond in sulpuric acid. Cement and
Concrete Composites, 21(4), 1999, pp.317-323.
[17] Harrison W.H. Durability of concrete in acidic soils and waters Concrete. Concrete, 21(2), 1987,
pp. 18-24.
[18] Israel D., Macphee D.E., Lachowski E.E.: Acid attack on pore reduced cement. Journal of Material
Science, 32, 1997, pp.4109-4116.
[19] J. Monteny, N. De Belie, E. Vincke, W. Verstraete and L. Taerwe. Chemical and biological test to
simulate sulphuric acid corrosion of polymer modified concrete. Cement and Concrete Research,
31(9), 20011, pp.359-1365.
[20] Kazuyuk T, Mitsunor K. Effect of Fly ash and Silica fume on the resistance of mortar to Sulphuric
acid and Sulphate attack. Cement and Concrete Research, 24(2) ,1994, pp. 361-370.
[21] Khayat, K.H., Assaad J., Daczko J. Comparison of field- oriented test methods to assess dynamic
stability of Self Consolidated Concrete. ACI Material Journal, 101(2), 2004, pp.168-176.
[22] Kilinckale F.M.: The effect of MgSO4 and HCL solution on the strength and durability of pozzolan
cement mortars. Cement and Concrete Research,27 (12), 1997, pp. 1911-1918.
[23] M. T. Bassuoni, M.L. Nehdi. Resistance of Self consolidating concrete to sulfuric acid attack with
consecutive pH reduction. Cement and Concrete Research,37(7), 2007, pp.1070 1084.
[24] Mehta P.K. Studies of chemical resistance of low water / cement ratio concrete. Cement and
Concrete Research,15(6), 1985, pp. 969-978.
[25] Midgley H.G. Illston J.M. The penetration of chlorides in to hardened pastes. Cement and Concrete
Research. 14, 1984, pp. 546-558.
[26] N. I. Fattuhi and B. P. Hughes. Ordinary Portland cement mixes with selected admixtures subjected
to sulphuric acid attack. ACI Materials Journal,85(6), 1988, pp.512-518.
[27] N. Venkat Rao, M. Rajasekhar, Mohd Mujeebuddin ahmed. An experimental study on durability of
high strength Self Compacting Concrete. IJRET, 02(12), 2013, pp.430-436.
[28] Okamura, H., Ouchi, M. Self-compacting concrete development, present use and future, In: The 1st
International RILEM Symposium on Self-Compacting Concrete. RILEM Publications S.A.R.L,
France, 1999, pp. 3-14.
[29] Roy D.M, Arjunan P, Silsbee N.R. Effect of Silica Fume, Metakaoline and Low calcium fly ash on
Chemical resistance of Concrete, 31(12), 2001, pp.1809-1813
[30] S. Venkateswara Rao, M V Seshagiri Rao, D Ramaseshu. Strength and Durability Studies of
Conventional Concrete and self Compacting Concrete. RILEM Publications SARL, 10, 2011, pp.
271-280.
[31] Sordar Aydin, Halit Yazici, Huseyin Yigiter, Bulent Baradan. Sulphuric acid resistance of high
volume fly ash concrete. Building and Environmental, 42, 2007, pp. 717-721.
[32] Tamimi A.K. High Performance Concrete mixer on optimum protection in Acidic condition.
Material and Structures, 30, 1997, pp.188-191.
[33] W.H. Harrison. Durability of concrete in acidic soils and waters. Concrete, 1(2), 1987, pp. 18-24.
[34] Zhu, W., Gibbs, J.C., & Bartos, P.J.M. Uniformity of in-situ properties of Self Compacting
Concrete in full scale structural elements. Cement Concrete Composites, 23 (1), 2001, pp. 57-64.
[35] Padmapriya, Balaraman and Karthick, Characteristic Study of Self Compacting Concrete with
Ground Granulated Blast Furnace Slag. International Journal of Civil Engineering and Technology,
7(4), 2016, pp.3747
[36] Sonu Pal, M.K. Mishra and V. Pandey, Effects of Acidic Curing on the Properties of Untreated and
Treated Polyester Fibre Reinforced Concrete, International Journal of Civil Engineering and
Technology, 7(3), 2016, pp. 173181