Beruflich Dokumente
Kultur Dokumente
Bakery Equipment
.
Dough dividers
and rounders
Hygiene concept
Bread lines
World of
Fortuna
Dough dividers and rounders
2
2 2011
Equipment
Helpful hoppers
In order to facilitate your daily work in the available space in your bakery, you or foldable for better cleaning. Addi-
the bakery we offer a wide choice of can choose between different versions. tional oiling of the hopper walls or the
hoppers for our dividers and rounders, The hoppers are different in size, func- dough flow control are only two of many
which allow a comfortable dough feed. tion and material; they are available other options for a perfect start to your
Depending on your individual needs and either permanently installed or movable production of pastries.
Plastic hopper - foldable (up to 160 kg) Top hopper - movable (up to 240 kg) Dough chunker - movable (up to 400 kg)
Tartaruga round After work Double cross Sun Three star Football
3
Hygiene concept
4
2 2011
Hygiene concept
Frames made of stainless steel Non-rusting swing tray chain Easy access due to wing doors
No high-maintenance chain drives FDA-certified belts Stamping cups made of dough repellent plastic
Cup cleaning unit Flour dust suction Plastic baking tray with FortunaCARE
5
Compact line concept
6
2 2011
7
Automation technology
Piled empty
bins Info
Individual
empty bins
3
7 90 corner
conveyor
6 4
90 corner
conveyor
Info
Dough pieces
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2 2011
Automation technology
1. The operator places a pile of empty bins up to a height of 1.30 m on the rear con-
veyor belt, which offers space for 3 piles. The pile automatically moves into the The system is also available in
a semi-automatic version. At
de-piling machine. From there the bins come out one by one.
this the empty bins are brought
2. There is also an option to place folios in the bins with a corresponding device. to the line in an automatic way,
whereas the full bins are taken
out and piled up manually.
3. The bins are transported in a 90-angle and placed by pairs under the deposition
of the Fortuna bread roll line.
There they are positioned in an exact way. Afterwards the filled bins come out
4. automatically from the deposition station, so that again two empty bins can enter
the station.
6. In the piling machine the bins are piled up to a height of 2.20 m and brought out
from the front conveyor belt.
7. The pile is pulled onto a carriage by the operator and transported away.
9
Modular line concept
Rotating
Panning unit for the connection to an automation system brushes for
cleaning the
swing trays
Self-supporting panning
unit for the connection of
pan or tray transport sys-
tem provided by the client |
58 x 78 cm standard tray or
60 x 40 cm tray
7 3
10
2 2011
For the creation of products such as long rolls with Transport of round dough pieces from the divider
cut or Houska and rounder directly to the panning unit
2 1
2
4 3
5 6
11
Modular line concept
1 2
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2 2011
Automatic passing
Cooling zone of to the grease pan
10 minutes (9-pockets)
4 6
3
4
3 5
13
Modular line concept
4
1
3
14
2 2011
Moistening of the dough pieces by means of injectors | Transport of the dough pieces without final proofing to
Pinpoint accurate seeding | Exchangeable seeding containers the panning unit
4 3
Program control
15
Bread line Panus
The components
Our product line Fortuna Panus for the divid- ated as a complete system. At the construc- gentle with the dough. Like this the sensi-
ing and rounding of bread doughs consists tion we set an especially high value on the tive proofing cells of the dough are being
of various components, which can be oper- exact portioning and a mode of operation preserved as far as possible.
Dough friendly dividing process with pressing pistons by means of oil hydraulics
Production output of up to 3,000 pieces per hour
Scaling range 50-2,000 grams
Processing of all common doughs with high weight accuracy
Short changeover and cleaning time
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2 2011
The configuration
There are two configurations to the proofing unit makes it easier to However configuration 2 is perfectly
chose from, both being widespread continue processing the doughs, thus apt for the processing of rye- and
among our clients. At configuration 1 it is mainly used for wheat doughs. brown bread.
Suction divider Cone round moulding unit Proofing unit Long moulding unit
17
Ecological Bakery Mauerer
The ecological bakery and assortment comprises whole grain-rye bread, Founded in
confectionery Mauerer sunflower seed- and crust bread, as well as 1936, the
GmbH ko-Bckerei Kon- Gassenhauer-, farmhouse- and spelt bread eco-bakery
ditorei from Munich has or toast- and white tin loaf. Due to the short Mauerer
completely committed it- setup time the product changes have become is an authentically traditional business,
self to the fabrication of really easy, compliments Daniel Hagl, the meanwhile carried by the third genera-
delicious organic bakery general director. This flexibility has enthused tion. Already back in 1993, long before
products. With the new us from the very beginning. It allows us to pro- the organic-boom, the first ecological
bread line Fortuna Panus the bakery produces cess many small charges through the line and, bakery products were introduced into the
a huge assortment from toast to rye bread and despite the fact of automatic dough process-
crust bread. ing, keep the vast product variety, which our
clients appreciate so much.
In the traditional eco-bakery it is of course out
of bounds to use artificial additives for the im- A further plus factor of the line, according to
provement of the dough quality. For this rea- Hagl, is the extremely gentle dough handling
son processing the organic Mauerer doughs is during the mode of operation, making it pos-
a real challenge. Partly the bread doughs are sible to preserve the sensitive dough struc-
very difficult to handle and require extreme ture. Consequently, the products still taste like
gentle handling. Not surprisingly, so far they handmade. Also the relation between price
have been weighed manually because of qual- and achievement is more than attractive. Thus assortment. Five years later the complete
ity reasons and havent been passed through the general directors rsum turns out to be adjustment of the assortment to ecologi-
an automatic line. But there was a change throughout positive: In the meantime the line cal ingredients and process of manufac-
when Fortuna launched a new product line for has passed its baptism of fire and is a real ture took place. The bakerys good fame
the dividing and rounding of bread doughs. benefit for our bakery. With it we can bring out is known far beyond Munichs bounda-
the best of every single grain and will also in ries, thus also clients from Nuremberg,
Flexible and gentle with the dough the future be able to pamper our clients with Tegernsee or Starnberg can enjoy the
With the new Fortuna Panus the organic bak- our demanding eco-bread assortment. fine organic bakery products.
ery Mauerer has made seven different kinds of
bread every day since March 2011 and with a
total dough charge of only 800 kilograms. The
18
2 2011
Bakery Eymann
Semi Askars bakery pre- Convincing presentation In 1988 Semi Askar, the
sents itself in a modern After a baking test in the Fortuna-show owner of the company,
and traditional way at the bakery Semi Askar quickly new which au- started his apprentice-
same time. At the bake- tomatic line to choose. The concept of the ship in the bakery Ey-
ry Eymann the products combined bread roll line Fortuna Premium mann in Aalen, rich in tradition. Ten years lat-
are made manually and K perfectly matches our company and the er, after having graduated successfully from
according to traditional, quality is absolutely convincing, explains the master school, he inherited the bakery
original recipes, so that Askar. and has been carrying it until today according
they taste to the clients as much as it has been to well-proven family tradition. Since 2001
the case for generations already. However the He was especially fascinated by the vast
machines used in the bakery meet the latest product variety that can be made with the
hygienic prescriptions and guarantee the out- line. With the new line we can produce
standing quality of the bakery products. much more than originally planned and we
can introduce new products in our assort-
The delicacy of the Eymann bakery, the Pret- ment, the master baker happily utters. He
zel, which is still made on hot plates of stone, was also convinced by the lines compact
and also the Star bread roll are outermost po- construction technique, with a total length
pular among the clients. For that reason Semi of only four meters, the divider and rounder
Askar decided end of 2010 to buy a new bread included. The line offers really a big out-
roll line for stamped bread rolls and with a put on a small surface. It is versatile and Eymann-clients can also enjoy the bakerys
side discharge for the feeding of the wrap flexible, extremely gentle with the dough delicacies fresh from the oven, directly on-
machine. It was an important criterion for and very easy to clean due to the removable site, in the coffee shop of the bakery. It is the
me that the quality of our pretzels would not casing. For me a real all-rounder! ideal place for the little break in between and
be changed by the automatic handling of the a popular meeting point for young and old.
dough, explains the master baker. Because
the pretzel is the showpiece of our bakery.
19
Bakery Bertschi Zum Brotkorb
The Swiss bakery Bertschi supplies about 1,000 The plant provides two long moulding systems to Husband and wife Emil and
products to more than 450 clients in the region roll long dough pieces: the flat belt long roller for Anna Elisabeth Bertschi-
around Zurich and in Switzerland. Bertschi endless long moulded products, e.g. plaits, and Linder founded the bakery
worked mainly by hand in the past, but has now the over-belt long roller with an additional wrap- in 1896 in Zurichs Markt-
changed over to a bread roll plant for part of the ping function. It is removable, enabling operation gasse 115 years ago.
production. with and without the wrapping function. If the Three generations of the
driven over-belt is adjusted to run in the same Bertschi family managed the business before it
Four months ago, the bakery decided to acquire direction, the dough pieces are pressed flat in a was taken over in 1986 by Christian and Anne-
a bread roll plant from the Fortuna Maschinen- round shape instead of being long-rolled. For ex- marie Hertig, who at that time, had already been
bau Holding AG Company from Bad Staffelstein, ample, Hamburg bread rolls or small flatbreads working for Bertschi for eight years. By the late
Germany. One of Bertschis decisive purchasing are produced.
criteria was the ability to manufacture a wide
range of the highest quality products. The plant After the intermediate proofing unit, the bread
also needed to be able to process doughs with rolls are pressed or embossed in the stamping
a long bowl fermentation time of up to 120 min- station while they lie in plastic stamping cups.
utes. Fortunas technology has enabled Bertschis Changeover, e.g. from emperors rolls to but-
quality standards to be implemented success- ton rolls, is via a 180-rotatable revolver turret. nineteen-nineties the premises no longer met
fully. Complete re-tooling of the revolver turret is pos- the entrepreneurs needs, so the entire produc-
sible within a couple of minutes, since the carrier tion operation was relocated to Glattbrugg. This
Fortunas 4-row Premium K small baked goods plate with the stamping tools mounted on the was also linked to the end of its own sales outlet
plant, 12.6 m long, manufactures a maximum of revolver turret is removable. A customised con- in the Zurich old town Bertschi has been purely
7,200 bread rolls/h in straight-through mode and struction for Bertschi is the blue step belt at the a supply operation since then. Today, however,
approx. 4,800 items/h in intermediate proofing end of the bread plant, which can perform offset Christian Hertig says that was only a temporary
unit operation. 26 products are produced in the transfers. This enables long products to undergo solution and now at last after ten years in the
plant. Initially, the Magnus KI 4 divider-rounder further processing in two rows. rented building, an 8,000 m plot of land has been
is filled with dough. Due to the soft dough flour purchased in Kloten, not far from Zurich airport.
duster which it contains, the Magnus can pro- (The extensive original version of this article can
cess very soft doughs with long floor times with- be found in issue no. 03/2011 of baking+biscuit Issued in baking+biscuit 03/2011
out any problems. Bertschi needs this facility: the as well as on www.bakingbiscuit.com.)
company uses long-term floor times for its baked
goods, in which almost no dough is proofed for
less than 2-3 h. This means that dough pieces
with a dough yield of up to 172 with pure wheat
dough are run in the Premium K.