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J-315 $10.00
and environmental
photographic processing
operations in a safe,
environmentally sound
a series of publications on
This publication is meant to assist others with their compliance programs. However, this is
not a comprehensive treatment of the issues. We cannot identify all possible situations and
ultimately it is the readers obligation to decide on the appropriateness of this information to
his/her operation.
Pressure Regulators
Proper pressure regulating devices
must be used where gas is
introduced into a system of a lower
pressure rating then the supply
pressure. Do not rely on the system
pressure relief device to protect your
lower pressure system. (The system
pressure rating may be exceeded
due to the gas capacity of the supply
source; therefore, a pressure
regulator is required.)
10
11 9 7
6
5
4
F008_0001HCA
1. Gas Supply Cylinderfor very 6. Flash ArrestorFor flammable 11. Flowmetermonitors flow rate.
hazardous gases, the cylinder gases, prevents damaging 12. Check valve.
may be placed in a hood, a gas flashback (combustion within
cabinet, or in an area remote pipes, regulators, etc.) and
from the point of use, with reverse flow.
piping to transfer the gas to the 4 Review
7. Pressure-Relief Devices
beginning of the system. prevents exposure of system Use regulators and valves designed spe-
cifically for use with compressed nitrogen
2. Cylinder Restraining Device components to excessive
gas.
may be belt or chain clamped to pressure; should be
a wall or bench, or an incorporated wherever there is a
appropriate cylinder stand. possibility of over-pressure line Leaks and Emergencies
3. CGA Connectionhelps to blockage.
If you suspect a leak, evacuate
prevent interchanging 8. Ventingwhen using
employees and ventilate the area.
equipment for incompatible flammable, toxic, or corrosive
Do not enter the area where you
gases. Always use the correct gases, they should be vented to
suspect a leak has occurred unless
connection; do not use adaptors. appropriate scrubbers, you are equipped with and
4. Cross Purge Systemuse clean, collectors, or secondary reaction properly trained to use a self-
inert gas to remove air, equipment to prevent contained breathing apparatus or
moisture, and toxic or corrosive inappropriate direct release to air line.
gases from the system prior to the atmosphere.
Immediately contact your
introduction of the gas to be 9. Filtertraps particulate emergency response personnel.
used, and to cleanse the system contaminants in systems where
following main gas usage. high purity is required, such as
5. Automatic Pressure in semi-conductor manufacture
4 Review
Regulatorreduces cylinder and other high purity
applications. Employees must be properly trained in
pressure to a lower and safe the event of a leak or emergency situation
relatively constant delivery 10. Pressure Gaugeindicates involving the use of compressed nitrogen
pressure and the outlet valve of pressure of the system. gas.
the regulator adjusts flow to the
desired flow rate.
SELF-ASSESSMENT CHECKLIST
The following checklist is provided as a guide to photographic processing facilities in assessing and identifying areas
for improvement.
Yes No
The photographic processing facility has operating procedures for receiving, handling, storing,
transporting, and using compressed gas cylinders.
Training on compressed nitrogen gas has been incorporated into your Hazard Communication train-
ing and has been provided to all employees who use compressed nitrogen gas.
The tasks involving compressed nitrogen gas have been covered in the hazard assessment re-
quired for PPE.
State of local compressed gas requirements, if any, have been implemented at your facility.
HANDLING FLAMMABLE
AND COMBUSTIBLE Combustible wastes and residues
LIQUIDS AT POINT OF in a building or operating area must
FINAL USE be kept to a minimum, stored in a
covered metal receptacle, and
Proper handling of flammable or
properly disposed daily (i.e.
combustible liquids will help to
cleaning rags or wipes). Rags,
ensure a safe working environment
cardboard, and paper should be
at your facility. The following is
restricted from areas where
required when using or handling
flammable and combustible liquids
these liquids:
are kept.
To minimize the possibility of a Keep flammable or combustible
vapor ignition hazard, proper liquids in covered containers when
grounding is required to prevent an not in use.
4 Review
electrostatic discharge during the Safely and properly dispose of
storage and transfer of flammable or residues from spills or leaks that Employees using or handling flammable
occur during the use or handling or combustible liquids must work in an
combustible liquids. You can
of flammable and combustible area where their movement is unrestrict-
accomplish this by: ed and easily accessible in the event that
Proper grounding of secondary liquids.
fire protection equipment is necessary.
containment and storage cans. Any flammable wastes or residues should
Use of an approved metallic be kept to a minimum, placed in a cov-
secondary containment tray and 4 Review ered metal receptacle, and properly dis-
solvent storage can. posed of daily.
Keep flammable or combustible liquids in
a covered container when not being used
or handled. All residues from spills must
be promptly cleaned up and disposed.
When transferring liquids from one
container to another, use proper
procedures and keep flammable or
combustible liquids and vapors from
sources of ignition.
SELF-ASSESSMENT CHECKLIST
The following checklist is provided as a guide to photographic processing facilities in assessing and identifying areas
for improvement.
Yes No
Training has been given to employees whose jobs require the handling, storage, and use of flam-
mable and combustible liquids that meet the requirements outlined in this publication.
A MSDS is available for all flammable and combustible liquids at your facility.
Training is given to all employees prior to initial assignment, when hazards in the workplace
change, or when reassigned to an area with new hazards.
State of local flammable or combustible liquids requirements, if any, have been implemented at
your facility.
Subject Source
American Chemical Society Safety Video Courses Safe Handling Procedures (V680K) and Compressed
Hazards (V690K)
Hazardous Materials (Compressed Gases) 49 CFR 171-179
14 CFR 103
Hazardous Materials (Compressed Gases) 49 CFR 171-179
14 CFR 103
Compressed Gas Cylinders 29 CFR 1910.101
Compressed Gas Association, Inc. (CGA) Pamphlets C-6, C-8, P-1, S-1.1, S-1.2, and V-1
Handbook of Compressed Gases CGA, Third Edition, Copyright 1990
Hazardous Materials Subpart H (Flammable and Combustible Liquids) OSHA 29 CFR 1910.106
National Fire Protection Association, Flammable and Combustible Liq- ANSI/NFPA 30, August 20 1993
uids Code
National Fire Protection Association, Standard Methods of Fire Tests of NFPA 251-1969
Building Construction and Materials
National Fire Protection Association, Fire Protection Handbook Sixteenth Edition
Emergency Preparedness and Response 29 CFR 1910.38
Spray Finishing Using Flammable and Combustible Materials 29 CFR 1910.107