AR27.19-P-0201AK Remove/install CVT electric controller unit 14.12.

09
TRANSMISSION 722.8 in MODEL 169.006 /007 /008 /031 /032 /033 /034 /306 /307 /308 /331 /332 /333 /334, 245.2

P27.19-2304-09

Shown on model 169.008 2V Lock Y3/9 CVT (continuously variable

3 Oil pan automatic transmission) electric
1 Transmission housing 4 Bolts of oil pump control unit
2 Electrical connector 5, 5a Transmission housing bolts
2s Safety slide valve 6 Sealing rings

Modification notes
16.7.07 Note on replacing bolts, added Step 17

Removing
Danger! Risk of injury to skin or eyes caused by Depressurize the hydraulic system AS00.00-Z-0013-01A
hydraulic fluid spraying out under high completely before starting any work on the
pressure. Risk of poisoning caused by system. Wear protective clothing and safety
swallowing hydraulic fluid glasses.
Information on preventing damage to AH54.00-P-0001-01A
electronic components due to electrostatic
discharge
Notes on self-locking nuts and bolts AH00.00-N-0001-01A
Absolute cleanliness is essential when
working on the transmission. Before opening
the hydraulic system, thoroughly clean the
area surrounding the separation point. Only
lint-free cleaning cloths may be used. Even
the smallest dirt particles in the hydraulic
components can lead to malfunctions and a
total failure of the transmission.
For repairs always wear oil-resistant, fiber-
free gloves which are lined with rubber.
The transmission components should be
stored in clean surroundings. Here we
recommend covering the components or
storing them in a clean plastic box with
cover
Before removing the electric controller unit
read out fault memory with STAR
DIAGNOSIS and prepare printouts of the
initial brief test report, the fault surroundings
data report of all fault entries and the
analysis sheet. Fill in analysis sheet and
submit the documents to the Quality
Engineering Center (QEC)
Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04A
fault memory
1 Move selector lever to position "P"
Daimler AG, 1/28/14, G/01/12, ar27.19-p-0201ak, Remove/install CVT electric controller unit Page 1 of 2
TRANSMISSION 722.8 in MODEL 169.006 /007 /008 /031 /032 /033 /034 /306 /307 /308 /331 /332 /333 /334, 245.2
 Danger! Risk of death caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A
toppling off of the lifting platform. and position four support plates at vehicle lift
support points specified by vehicle
manufacturer.
2 Raise vehicle with vehicle lift AR00.60-P-1000AK
3 Remove oil pan (3) AR27.10-P-7030AK
4 Release fuse on electrical connector (2); to
do so slide fuse slider (2s) in direction of
travel, until the position shown here is
reached
5 Press down lock (2v) and disconnect
electrical connector (2) from CVT electric
controller unit (Y3/9)
6 Remove bolts (4)
7 Remove bolts (5)
8 Take appropriate measures to prevent CVT
electric controller unit (Y3/9) from falling
down
9 Remove bolts (5a)
10 Remove CVT (continuously variable
automatic transmission) electric controller
unit (Y3/9) from transmission housing (1)
11 Check sealing rings (6) for damage; fit new
sealing rings if necessary
Install
12 Insert CVT (continuously variable automatic AR27.19-P-0200-01AK
transmission) electric controller unit (Y3/9)
into transmission housing (1)
13 Loosely position bolts (5a)
14 Loosely position bolts (4)
15 Loosely position bolts (5)
16 Tighten bolts (5, 5a) Bolt, electrohydraulic controller unit to *BA27.19-P-1001-03A
transmission housing
17 Tighten bolts (4) Use new bolts.
Bolt, electric controller unit to oil pump *BA27.19-P-1002-03A
18 Plug and lock electrical connector (2) onto
CVT (continuously variable automatic
transmission) electric controller unit (Y3/9)
19 Install oil pan (3) AR27.10-P-7030AK
20 Fill transmission with transmission fluid AR27.00-P-0270AK
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
21 Check transmission oil level In order to avoid damage to the AR27.00-P-0100AK
transmission, it is absolutely essential to
follow the work procedure and the
Specifications for Operating Fluids.
22 Read out fault memory
Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04A
fault memory
23 Check transmission for leaks and function

Electric controller unit

Number Designation Trans-

missions
722.800/
801

BA27.19-P-1001-03A Bolt, electrohydraulic controller unit to Stage 1 Nm 4

transmission housing

Stage 2 90

BA27.19-P-1002-03A Bolt, electric controller unit to oil pump with spacer washer Nm 6

without spacer washer Stage 1 Nm 4

Stage 2 180

Daimler AG, 1/28/14, G/01/12, ar27.19-p-0201ak, Remove/install CVT electric controller unit Page 2 of 2
TRANSMISSION 722.8 in MODEL 169.006 /007 /008 /031 /032 /033 /034 /306 /307 /308 /331 /332 /333 /334, 245.2