Beruflich Dokumente
Kultur Dokumente
TECHNICAL MANUAL
OPERATION AND MAINTENANCE INSTRUCTIONS
(PIN 180297-2)
COPYRIGHT 2005 by
CONTINENTAL ELECTRONICS
4212 S. BUCKNER BLVD.
DALLAS, TEXAS 75227
PREFACE
This Operation and Maintenance manual gives the physical and functional description, installation, operation, theory of
operation, maintenance, parts lists, and diagrams for the identified equipment. Operator and service personnel should
become familiar with the manual contents before attempting to install, operate, or maintain the equipment. In addition to the
Safety Summary which follows the Table of Contents, specific WARNINGS, CAUTIONS and NOTES are located
throughout this manual where they apply. Continental Electronics (CE) manufactured this equipment to conform with I
current electrical, radiation, and safety codes of the United States to the extent that they apply. It is the user's responsibility
to comply with all local and national codes during installation and operation of the equipment.
CE reserves the right to make any changes, without notice, to this or any of CE's products to improve reliability, I
performance, function, or design.
CE does not assume any liability resulting from the application or use of any product or circuit described herein; nor does CEI
convey any license under its patent rights or the rights of others.
The information in this document has been carefully checked and is believed to be entirely reliable. While all reasonable
efforts to ensure accuracy have been taken in the preparation of this manual, CEC assumes no responsibility resulting from
omissions or errors in this manual, or from the use of information contained herein.
These instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency
that might be met during installation, operation, or maintenance. Should further information be desired or should particular
problems arise which are not covered sufficiently for the user's purpose, the matter should be referred to CEo I
CUSTOMER SERVICE
Continental Electronics customer service is available for assistance at any time, 24 hours a day, weekends and holidays I
included. Call anytime day or night:
You may write to any of these services at 4212 S. Buckner Blvd., Dallas, Texas 75227-4299, or FAX (214) 381-4949.
Change 2 I
816R-4C
INSERT LATEST CHANGE PAGES. DESTROY SUPERSEDED PAGES
J LIST OF EFFECTIVE PAGES I NOTE: The portion of text affected by the changes is
indicated by a change number located in the footer of
each changed page.
A Change 3
816R-4C TABLE OF CONTENTS
SECTION 1 - GENERAL
SECTION 2 - INSTALLATION
SECTION 3 - OPERATION
Change 2 i
TABLE OF CONTENTS 816R-4C
SECTION 5 - MAINTENANCE
ii Change 2
816R-4C TABLE OF CONTENTS
SECTION 7 - DIAGRAMS
Change 1 iii
TABLE OF CONTENTS 816R-4C
LIST OF ILLUSTRATIONS
SECTION 1 - GENERAL
SECTION 2 - INSTALLATION
SECTION 3 - OPERATION
iv Change 1
816R-4C TABLE OF CONTENTS
SECTION 5 - MAINTENANCE
Change 2 v
TABLE OF CONTENTS 816R-4C
SECTION 7 - DIAGRAMS
vi Change 2
816R-4C TABLE OF CONTENTS
LIST OF TABLES
SECTION 1 - GENERAL
SECTION 2 - INSTALLATION
SECTION 3 - OPERATION
SECTION 5 -MAINTENANCE
SECTION 7 -DIAGRAMS
Change 1 vii
TABLE OF CONTENTS 816R-4C
viii Change 1
816R-4C SAFETY SUMMARY
SAFETY INFORMATION
I GENERAL
WARNING
This safety summary is intended for trained and qualified BITE HAZARD
personnel who are aware of the dangers inherent in handling
potentially hazardous electrical circuits. It is not intended as USE CAUTION WHEN PLACING
a complete or authoritative medical treatment course, but FINGERS IN VICTIMS MOUTH, MUSCLE
should serve as a reminded of accepted emergency SPASMS CAN CAUSE THE MOUTH TO
techniques. The equipment documentation must be reviewed CLOSE WITH FORCE SUFFICIENT TO
for familiarization with safety markings and instructions SEVER YOUR FINGERS. FAILURE TO
before operation or maintenance activities are attempted. COMPLY MAY RESULT IN LOSS OF
Know where and how to tum off main electrical power to FINGERS.
the equipment. User personnel should have training in first
aid and cardiopulmonary resuscitation (CPR) techniques.
Emergency medical, fire, and ambulance telephone numbers a. Airway - If victim is unconscious, open airway
should be posted in clear view adjacent to each telephone. by lifting up the neck while pushing back on the
Make a note if 911 service is available. victims forehead. Refer to Figure lAo Clear
mouth of obstructions and observe for breathing.
ix
SAFETY SUMMARY 816R-4C
.:: . ..
94G0309
Figure 1. Artificial Breathing and Circulation.
2. If the victim is responsive treat for shock in the 1. In case of extensive electrical bums and broken skin:
following way:
a. Cover area with clean sheet or cloth. (Cleanest
a. Keep victim warm. available cloth article.)
b. Keep victim as quite as possible. b. Do Not break blisters, remove tissue, remove
adhered particles of clothing, or apply any salve
c. Loosen victims clothing. or ointment.
d. Place victim in a reclining position if possible. c. Treat victim for shock as follows: Keep victim
warm, quite, reclined, and loosen clothing.
x
816R-4C SAFETY SUMMARY
c. Apply clean dry dressing if necessary. 1. Never work on electronic equipment unless there is
another person present who is familiar with the
d. Treat victim for shock as follows: Keep victim operation and hazards of the equipment and who is
warm, quite, reclined, and loosen clothing. competent in administering first aid. When the
engineer or technician is aided by operators, he must
e. Arrange transportation to a hospital as quickly as warn them about dangerous areas.
possible.
2. Do not contact high voltage or current connections
f. If arms or legs are affected keep them elevated. when power is applied to this equipment.
WARNING
xi
SAFETY SUMMARY 816R-4C
4. Make sure that all rings, watches, necklaces, metallic b. Ensure that radiation restrictions for nearby
ear-rings, and other similar items are removed before equipment or other high power rf radiation
working with this equipment. sources are observed before performing
maintenance on this equipment.
5. Whenever possible, the power supply to the equipment
must be turned-off and tagged or locked before c. Prior to and during operation and maintenance,
beginning work on the equipment. observe all radiation restrictions in effect at the
site.
6. Extremely high current, low voltage, dc is used in
portions of the equipment. Do not be misled by the d. If personnel are suspected or known to have been
low voltage rating (5 to 30 V dc) of the current exposed to rf radiation in excess of rf radiation
sources. Severe injury to personnel and damage to the protection guidelines, consult medical personnel
equipment can occur if the voltage sources are shorted immediately.
(directly connected) to ground or ground returns by
tools or test equipment.
VIII TOXIC MATERIAL/ENVIRONMENTAL
VI VOLTAGE, CURRENT, and LIGHTNING HAZARDS
HAZARDS
The hazards listed in 1 and 2 below may exist when
The voltage, current, and lightning hazards listed in 1 performing maintenance of the equipment. For hazards
through 3 below exist for the equipment. For hazards associated with vendor equipment, refer to appropriate
associated with vendor equipment, refer to appropriate manuals furnished with the item.
manuals furnished with the item.
1. Toxic or flammable solvents and corrosive chemicals
1. The dc voltage hazards consist of potentials of 5 V dc used in cleaning operations may involve the use of
to 10 kV dc between power supply lines within the caustic or acid solutions, skin irritants, and organic
equipment. solvents that are flammable and/or toxic. The
following precautions, as a minimum, must be
2. High voltage, high current, 50/60 Hz ac power is observed by personnel using such materials.
supplied to the equipment.
a. Work only in well ventilated areas.
3. Antenna systems acting as an attracting device
presents a lightning hazard to personnel performing b. Wear organic vapor respirators when using
maintenance on the equipment. No maintenance organic solvents or corrosive chemicals.
should be performed on the unit when thunderstorms
are imminent or in progress, while the antenna is c. Wear chemical safety goggles, gloves and aprons
connected. when using corrosive chemicals.
1. RF radiation from the equipment could present a f. Flush away coolant or cleaning solvent
potential hazard to personnel wearing cardiac contamination from any part of the body.
pacemakers.
2. Benzene, Carbon Tetrachloride, Freon, and
2. The following rf radiation hazard precautions shall be Trichloroethane based Solvents should only be used in
observed when operating or performing maintenance well ventilated areas. The fumes are toxic and may be
on the equipment: hazardous to your health or can cause death by
suffocation.
xii
816R-4C SAFETY SUMMARY
a. Maintenance of equipment shall not be c. Devices, or circuit cards with devices, should not
performed when thunderstorms and lightning are be inserted into or removed from circuits with
imminent or in progress. the power on because transient voltages may
cause permanent damage.
b. When performing maintenance on the equipment
make sure all ac power to the unit is removed. d. Use a conductive wrist strap when removing a
circuit card containing MaS/CMOS devices
from a card cage or when removing a device
X STATIC SENSITIVE DEVICES from a circuit card.
There are some circuits throughout the equipment using e. The devices are to be stored or transported in
metal-oxide-semiconductor (MaS) and complementary static shielding bags, anti-static rails, or
MaS (CMOS) integrated circuits. This requires stringent conductive foam.
attention to handling techniques due to the sensitivity to
static electricity. The following paragraphs outline the 3. ESD grounding is critical to safe handling of ESD
procedures to use when handling MaS or CMOS devices. sensitive devices. Earth ground rods for ESD
protection shall be solid copper or copper jacketed
1. Electrostatic discharge hazards in MaS/CMOS steel and shall be driven six to eight feet into the earth
devices are prevalent. Such damage can be produced beyond the work area floor slab with approximately
by Electrostatic Discharge (ESD) due to improper six inches exposed for making connection. Dry soil
handling or installation. All MaS/CMOS devices are conditions may require a copper sulfate drip. Electrical
susceptible to damage by the discharge of electrostatic grounds shall be isolated from static grounds.
energy between any two pins. This sensitivity to static
charge is due to the fact that gate input capacitance (5 Water pipes offer convenient grounds; however, they
picofarads typical) in parallel with an extremely high may not be connected to earth ground. These
input resistance (10 12 ohms typical) lends itself to a techniques are for minimizing the difference of
high input impedance and hence readily builds up the potential between separate grounds, and not for
electrostatic charges. reducing the ohmic resistance to earth.
xiii
SAFETY SUMMARY 816R-4C
xiv
816R-4C GENERAL DESCRIPTION
Change 2 1-1
GENERAL DESCRIPTION 816R-4C
~ .... OIIJ~
~I'I" "
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]
1-2 Change 2
816R-4C GENERAL DESCRIPTION
Function Characteristic
MECHANICAL
ENVIRONMENTAL
Ventilation: Squirrel cage type blower mounted under the cavity. Axial fan in the right
section that provides positive air pressure within the entire cabinet
ELECTRICAL
Power Line Variations: 5 % overall power line variations; in addition, the phase angle and voltage
unbalance shall be within 5 % of the average of all three phases
1-3
GENERAL DESCRIPTION 816R-4C
Function Characteristic
ELECTRICAL - Continued
Harmonic & Spurious Any emission appearing on a frequency removed from the carrier by
Radiation: between 120 kHz and 240 kHz inclusive is attenuated at least 25 dB below
the level of the unmodulated carrier.
Carrier Frequency Stability: Frequency will not vary more than 250 Hz for an ambient temperature
range of +32 OF to +131 OF (0 to +55 0C).
Modulation Input: Monaural- 600 Ohms, balanced, +10 dBm 2 dB, for 75 kHz deviation
Audio Frequency Response: Monaural - 0.5 dB; flat, 25, 50, 75 microsecond pre-emphasis, 20 Hz to 15
kHz.
Audio Frequency Distortion: Monaural- Not more than 0.08 %, 20 Hz to 15 kHz (Measured with
spectrum analyzer)
1-4
816R-4C INSTALLATION
SECTION 2 - INSTALLATION
2-1. PRE-INSTALLATION INFORMATION 2-1.3.1 Exhaust Fans. There are times when exhaust fans
are the best means of ventilating a transmitter space. If the
The transmitter requires three phase 200 to 250 volts, 50 or room is large and it is not possible to locate the transmitter
60 Hz, AC primary power of either Wye or closed Delta
configuration. Line-to-line balance must be within five
percent both for voltage and phase. near an outside wall, exhaust fans may be the only
reasonable way to ventilate a room. It is better in this
Refer to Figure 2-1 for location of air ports, wire ports, and situation to vent the transmitter directly to the room or
cabinet dimensions. The transmitter should be located to through a short duct to the attic and use exhaust fans in the
allow access to front and rear. room or the attic. It is important to arrange the transmitter
exhaust so that there is no chance of recirculation of exhaust
2-1.1 AC Power. air back into the transmitter.
Figure 2-1 shows the location of the openings in the top and There are many good ways to make an installation utilizing
floor of the transmitter that can be used to bring the power exhaust fans and one method will be described here. If the
cables into the transmitter. Power cables may be brought room has a high ceiling (more than 10 feet), install a drop
through either a two-inch (5 cm) knockout in the top of the ceiling about eight feet from the floor. Vent the transmitter
cabinet or through a two-inch round opening in the floor of exhaust directly into the space above the drop ceiling. Let
the transmitter. The size of the power wiring is determined the transmitter take air from the room. At the four comers of
by local electrical code and good engineering practice. In no the drop ceiling instaIl air registers that will allow air from
case should the wiring be smaller than number #1/0 AWG the room to escape into the area above the drop ceiling.
wire where the wire length is up to 100 feet (31 m). The Install an exhaust fan that will evacuate the area above the
disconnect fuses should be 150 ampere slo-blow. The drop ceiling. This method will not have the exhaust fan
transmitter has a 150 ampere primary power disconnect competing with the transmitter fan and blower, will prevent
breaker. recirculation (providing exhaust fan does not fail), and will
provide ventilation for the transmitter space. There are
AC line transient suppressors are suggested for the primary variations of this scheme that will allow recirculation
I lines. For recommendation of suppressors, call CE Field (controlled by a thermostat) in the winter to heat the
Service. transmitter space.
2-1.2 RF Output Power. Although exhaust fans and blowers are the most common
method of ventilating transmitter spaces they are not the
The RF output power termination is a 3-1/8" EIA flange best in some cases. The three cautions listed below are some
located at the top of the directional coupler just above the reasons for choosing another method when there is a choice.
PA cavity.
1. An exhaust fan allows unfiltered air into the transmitter
2-1.3 Transmitter Cooling. by expelling air from the room or building and pulling
air into the room through any and all openings in the
In many locations ventilating a building is preferred over air room. The transmitter space should be as clean and dust
conditioning. Air conditioning equipment is mechanical and free as possible. It is not likely that the transmitter space
can break down, is initially expensive, and is expensive to can be air tight except for the filtered air intake. The
maintain and operate. The 816R-4C transmitter can operate unfiltered openings will allow dust and dirt into the
in a room environment where temperatures can be as low as transmitter space.
-4 OF to as high as 122 of. There are several different ways
to ventilate a room that will be discussed in following 2. An exhaust fan results in dead air spaces since it does
paragraphs. Refer to Figure 2-2 for nominal heat balance not "stir" the air in a room which makes "dead air
values. spaces" possible. There is usually only one intended air
inlet to a transmitter space and the air movement is from
that inlet directly to the exhaust fan.
Change 2 2-1
INSTALLATION 816R-4C
2-1.3.1 Exhaust Fans. - Continued If the total duct run is eight feet or less and there are no
more than two elbows, 16 inch round or the equivalent
3. In installations where the transmitter is ducted to the square duct can be connected directly over the transmitter
outside and takes air from the room, the exhaust fan is exhaust output using sheet metal screws. (Use care when
competing with the transmitter cabinet fan and cavity drilling holes for sheet metal screws so as to avoid metal
blower for air through the same room air inlet. In this shavings falling into the transmitter.) The duct will have to
situation, the greater capacity of the exhaust fan will be turned down at the outside to prevent rain and snow from
reduce the transmitter cooling if the room air inlet is not getting into it. A bell type transition should be used at the
large in size. Where exhaust fans or blowers are used, end of the duct to reduce turbulence.
the room air intake must be large enough so that the
room in not under negative pressure. Negative pressure The duct above the transmitter will have two dampers and
at the transmitter air inlet has the same detrimental an opening to the room. The dampers will be motor
effect as back pressure of the same amount at the controlled and mechanically linked together so that the
transmitter air exhaust. opening to the room will be closed off at the same time that
the air from the transmitter will be directed to the outside.
2-1.3.2 Positive Pressure. Positive pressure ventilation With the dampers in the 'second position, the air from the
forces air into the room and the air escapes through transmitter will be directed to the room instead of outside.
openings in the room. The air may be forced into the room The mechanical linkage is necessary to prevent the
with propeller type fans or with centrifugal blowers. possibility of both dampers being closed at the same time.
Propeller type fans move more air with smaller motors than This arrangement will allow the transmitter to exhaust to the
will centrifugal blowers. A 30 or 36 inch fan is quiet and outside in the summer and recirculate to the inside in the
can move more than 3000 cfm of air into a room and use winter.
only a 1/4HP motor. Some of the advantages of positive
pressure ventilation are: A fan that has enough capacity to change the room air at
least once each minute is installed in the wall. This fan pulls
1. All the air entering the room comes through one filtered air into the room through motor controlled louvers.
opening which can be easily filtered. When doors or A 3000 cfm fan will change the air once a minute in a
windows are opened, air moves out through the 15X20 foot room having a 10 foot ceiling.
opening.
An opening with motor controlled louvers is provided in the
2. A fan blowing air into a room will"stir" the room air same wall where the fan is mounted. The reason for intake
reducing the risk of dead air space. Deflectors at the fan fan and room air outlet being on the same wall is to
can be used to direct air into areas that might not minimize the effects of wind on the ventilation system. If
otherwise have moving air. both inlet and outlet are on the same wall, the effects of
wind, regardless of direction, is neutralized since the wind
3. All fans aid each other. The fan that is forcing air into a pressure is the same on both. The transmitter air exhaust
room is aiding the transmitter fans in cooling the should be on this wall also. The transmitter exhaust should
transmitter. All the fans, the room fan, the transmitter not be positioned so that there is a risk of recirculation.
cabinet fan, and the power amplifier cavity blower are
moving the air in the same direction through the With motor control on inlet and outlet louvers and
transmitter. transmitter duct dampers, it is possible to control the
operation of louvers, dampers, and the ventilation fan with
4. Like the exhaust system, the pressure system will also thermostats. Set the thermostats, based on environmental
ventilate the room. The transmitter will exhaust about conditions, to maintain the required equipment operating
500 cu-ft/min. of air to the outside. If the room fan is temperature at all times. Three conditions are described
capable of moving three or four thousand cu-ft/min. of below that will give different results:
air into the room, another opening in the room must be
provided for room ventilation.
2-2
816R-4C INSTALLATION
3- I /8 FlANGED OUTPUT TRANSMISSION UNE CONNECTION ~HOLES IN ROOF FOR POWER AND REMOTE WIRES
r~Dr:f' DIA TUBE EXHAUST r:EMOVE THIS PANEL FOR ACCESS TO REMOTE
/ NOTE: ~/~wg~ ~'t1J/~~C:E~i1~ / AND POWER TERMINIAL BOAAD CONNECTIONS
( ;
.- \J 000000 r- 4.906
2.00 TYP
26.625
v 4.406
.L
.4.00
fF= 27.031 1/4-20 GND HOLES.
6 Pu<CES
h=1========r::t=;1=====::.:::I========j::jj::;(j
++ ++
SLOT 'OR
GROUND STRAP
\ t"CONDUIT FITTING
FOR MAIN POWER
\
~
1---12.656-
f---14.031-
TOP VIEW OF TRANSMITIER FLOOR OF TRANSMITIER
SEE DETAIL A FOR DllAENSIONS
!
4.620
IT
o
VV 6.625
.812 DIA / V ~
LES./ "~ 2.375 DIA. 2 HOLES
DETAIL A
159421
I I
I I ,/
I
l JI'"
- ' - -_ _+-1 ' - - - - - - - - - - - - - - - ---l I
1--------------- 70.687 (WITH SIDE PANELS) - - - - - - - - - - - - - - -
FRONT VIEW OF TRANSMITIER Figure 2-1. FM Transmitter Outline and Installation Drawing.
2-3/(2-4 Blank)
816R-4C INSTALLATION
CFM
HEAT
\f.t RF
OUTPUT
POWER
TRANSMITTER
==:::'-----~ CABINET
-~~ HEAT
CABINET "---~ RADIATION
AIR (CHR)
LEAKAGE
(CAL)
~
AIR-IN INPUT
POWER
93G0280A-C
* Rise Above Ambient
Air Input at Cabinet Fan 815 cfm
Stack Air Output 5000 cfm
Optimum Ambient Temperature 72 F
Maximum Ambient Temperature 122 OF
2-5
INSTALLATION 816R-4C
2-1.3.2 Positive Pressure. - Continued the outside, the exhaust vent on the transmitter should be
placed as close as possible to an outside wall. Although it is
1. A condition of maximum ventilation and cooling will highly undesirable, it is possible to exhaust through the roof
result during the hottest periods. The transmitter will be but extreme care must be used to weatherproof and leak
ducted to the outside and the intake fan will be running. proof the ductwork above the transmitter. Since water that
The outlet wall louvers will also be opened to permit may leak at the ductwork will likely get into the transmitter,
room ventilation. it is absolutely necessary to check for leak proofing often. In
any case the ducts must be kept as short as possible to
2. A condition of minimum ventilation will exist at times minimize back pressure at the transmitter outlet. Remember
when it is not necessary to run the room intake fan, but that elbows, vt:nt caps, and hoods all add extra resistance to
the transmitter should be vented to the outside. Under air flow through the transmitter. In most installations, the
these conditions the transmitter exhaust dampers will transmitter can be placed so that no more than eight feet of
direct the transmitter exhaust to the outside, the outlet exhaust duct is needed. If this is possible, 16 inch round
wall louvers will be closed, the fan will be off, and the duct or the equivalent rectangular duct will be acceptable.
inlet fan louvers will be open to allow fresh filtered air Do not use more than two elbows. It is not a good practice
into the room and transmitter. to connect more than one transmitter to the same exhaust
duct. Let each transmitter have its own individual exhaust
3. A condition of recirculation for heating will exist during duct.
cold periods. The transmitter exhaust dampers will be
positioned to allow transmitter exhaust air into the room Where possible use large ductwork instead of duct fans.
and all outside outlets and inlets will be closed. Duct fans may be required if the duct run is long but duct
fans increase air resistance if they fail; therefore, some
The system described will require two heating type method of monitoring and interlocking to the transmitter
thermostats and control relays. One will be set to must be used if there is no alternative to the use of duct fans.
approximately 65 OF and the second will be set to
approximately 85 oF.
2-2. UNPACKING AND INSPECTING
At temperatures above 85 OF, the first condition described
above will exist. 2-2.1 Domestic Shipments.
For temperatures between 65 OF and 85 OF the second The uncrated transmitter cabinet is shipped on a shipping
condition described above will exist. skid. The transmitter is attached to the skid by shipping
bands. Inspect for loose screws and fasteners. Ensure all
For temperatures below 65 OF the third condition described controls operate freely. Examine the cabinet for dents or
above will exist. scratches. Ensure cable and wiring connections are tight and
situated clear of obstructions.
The thermostats should be mounted approximately seven
feet off the floor and in an area of the room where the If any item is freight damaged, the customer should accept
temperature is not influenced by heat radiated by the the equipment, note the damage on the shipping documents
transmitter or by direct air flow from the room intake fan. and immediately file a freight claim. All boxes and packing
material should be retained for the freight inspector. Refusal
The transmitter space should also be provided with a to accept delivery of damaged equipment removes the
thermostatically controlled heater that can be set to evidence and makes freight damage reimbursement
approximately 50 OF. This will provide heat during complicated or impossible.
maintenance periods or during times that the transmitter is
off-the-air, if not a 24 hour operation. 2-2.2 International Shipments.
2-1.3.3 Transmitter Exhaust Duct. Regardless which air The transmitter is shipped in a skid type crate with
system is used, careful consideration must be given to unpacking instructions stenciled on the side. Heavy iron
location of transmitter, air intake, and air outlet vent when components are crated separately, bolted down to a 2-inch
using outside air for cooling room and equipment. First,
consider where to place the transmitter. The transmitter
exhaust will be vented to the outside and transmitter will
take air from the room. Since the transmitter will exhaust to
2-6
816R-4C INSTALLATION
2-2.2 International Shipments. - Continued 4. Install the 802B Exciter by performing the following
steps:
(5 cm) solid base. Uncrate the transmitter carefully to avoid
damage. Inspect for loose screws and fasteners. Ensure that a. If the 802B Exciter was not factory installed, mount
all controls operate freely. Examine the cabinet for dents or it in the area provided in the transmitter center
scratches. Ensure cable and wiring connections are tight, section. Connect an RF cable from the exciter output
and situated clear of obstructions. to the driver input (A3ARl). Attach the MUTE
voltage leads to A4TBl-9. Connect the ac power
File any damage claims properly with the transportation cable to the exciter. Refer to the 802B Exciter
company. Retain all packing material if a claim is filed. instruction book for installation of audio input
cables.
AL WAYS CONNECT THE TRANSMITTER 7. Ifremote control is used, run the external wiring from
TO STATION GROUND PRIOR TO the remote unit into the transmitter and connect it as
CONNECTING AC VOLTAGE TO THE UNIT. shown on Figures 2-3 and 2-4.
FAILURE TO COMPLY WITH THIS
WARNING MAY RESULT IN PERSONNEL
INJURY. NOTE
2-7
INSTALLATION 816R-4C
CUSTOMER CUSTOMER
FURNISHED FURNISHED
REMOTE CONTROL CABLE TRANSMITTER
(D) I
f----
2
I--
FIL ON IND
I [
I--
4
I--
RMT INTLK
~
5 RMT INTLK
REMOTE PANEL I--:-
CONNECTIONS 6 PLT ON IND
I--
FOR LAMP MAY
7 RMTCOM
BE RELAY I--
CIRCUITS 8 PA Ip (-)
1 I--
9 PA Ip(+)
I--
10 PA Ep (-)
RMT
(1 I--
11 PA Ep(+)
METERING ~ I--
12 REFL PWR
,......, I--
13 FWDPWR
l' - T
I--
14
I--
15
GND
GND
f--
16 +24
T f----
17 +24
'--
A10A2TB
-L -
~ - 21 PLTOFF
t--o--...L::: PLTON
~ ~
-3 FIL OFF
~
~
~
-4 FILON
-5 GND
-
6 +24
-7
~ -8 FAILSAFE
~ -9 MAN. PWRR
2-8 Change 2
816R-4C INSTALLATION
CUSTOMER
FURNISHED
CABLE
TRANSMITTER
r-- A
TB3* A10TB1
1, 11 1
} PLATE ON
2, 12 2
3, 13 3
4, 14 } EXTINTLK
4
3770-1 5, 15 5 PL ON TALLY
3770-2 6, 16 6 PL OFF TALLY
7,
8,
17
18
--=- 7
8
GNO
+24V
9, 19 9
10,20 } PL OFF
10
93G0239
Change 2 2-9
INSTALLATION 816R-4C
0.25 OHM
A10TB2 1.2K 10W
A5A1 R11 A5A1R9
*6.8K
1W
- 8
9
+ 1.2K
1W
A5A1R13
10HM
*CUSTOMER SUPPLIED A5R5
93G0283
2-10
816R-4C INSTALLATION
2-3. ASSEMBLY - Continued 9. The transmitter is shipped with all transformers on the
highest voltage taps unless specific instructions are
given regarding source line voltage. This is done to
CAUTION prevent damage where line voltage may be higher than
transformers are tapped for and power is applied
ENSURE THAT THE TRANSMISSION LINE without changing taps.
AND ANTENNA PRESENT A 50 OHM
IMPEDANCE AND A VSWR NOT GREATER The broad range of allowable voltage sources (200 to
THAN 2:1 TO THE TRANSMITTER AT THE 250 volts) is made possible by the availability of
OPERATING FREQUENCY. DAMAGE MAY different primary tap connections of power transformers
RESULT FROM AN IMPROPER IMPEDANCE TI, T2, T3, and A lOT 1. Figures 2-6 and 2-7, and Table
MATCH BETWEEN THE TRANSMITTER 2-1 show the details of the proper primary line
AND THE RF SWITCH, TEST LOAD, OR connections for various source line voltages. Figures 2-8
TRANSMISSION LINE. shows the proper T2 secondary line connections for
various input line voltages.
8. Connect the customer-supplied, 50-ohm transmission
line to the RF output connector mounted on top of the In addition to the primary taps, the screen transformer
transmitter cabinet. (T2) has three sets of secondary taps. These secondary
taps are identified as 100 %, 85 %, and 70 %. The dc
screen voltage will be 800 volts when the primary taps
match the source line voltage and the secondary leads
CAUTION are connected to the 100 % taps. For example if the
secondary leads are moved to the 70 % taps the dc
FOR 60 HZ OPERATION ONLY, THE screen voltage will be lowered to 560 volts.
TRANSFORMER PRIMARY TAPS MUST
NOT BE SET MORE THAN TWO TAPS
LOWER THAN THE HIGHEST LINE
VOLTAGE EXPECTED. FOR EXAMPLE, IF
LINE VOLTAGE IS 245 VOLTS, THE SCREEN
TRANSFORMER PRIMARY TAPS CAN BE
SET TO THE 230, 240, OR 250 VOLT TAPS. IF
LINE VOLTAGE IS 240 VOLTS, THE SCREEN
TRANSFORMER COULD BE SET TO THE 220
VOLT TAPS IF NECESSARY TO INCREASE
TRANSMITTER POWER. TRANSFORMER
TAPS SHALL NOT BE SET TO LOWER TAPS
THAN THE HIGHEST EXPECTED LINE
VOLTAGE WHERE 50 HZ PRIMARY POWER
SOURCE IS USED. FAILURE TO COMPLY
MAY RESULT IN DAMAGE TO EQUIPMENT.
2-11
INSTALLATION 816R-4C
A6
A8TB1
CB6
3
3 6 Pia
CB5 3
Pia
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r- 7
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CB4
T1 - PLATE TRANSFORMER
T2 - SCREEN TRANSFORMER
2-12
816R-4C INSTALLATION
T3
,.., 250
,.., 240
~,.., 230
220
210
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9 ...
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230
36 2:52' t '+;:: 220
10 ,.., 210
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A6CB6 A6CB3 220
11
210
AC LINE DRIVER
POWER
SUPPLY
IA5'K1 I 200
.)
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)
93G0285
2-13
INSTALLATION 816R-4C
DC SCREEN VOLTAGE
2-14
816R-4C INSTALLATION
TO SCREEN RECTIFIER
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2-15
INSTALLATION 816R-4C
2-16
816R-4C OPERATION
SECTION 3 - OPERATION
3-1. GENERAL
The transmitter may be operated from the local control 6. Set the 24 VDC POWER SUPPLY and BLOWERS I
panel or by remote control. Once the transmitter has been circuit breakers to ON. Check the PHASE LOSS
installed and properly tuned, it is only necessary to monitor indicator on the Al Control Panel (see Figure 3-2). If
meter indications and to make periodic minor tuning and this indicator is not on, set AC LINE circuit breaker to
loading adjustments. Instructions for the 802B Exciter are OFF. Remove the right front bay access panel. Locate
found in the Exciter Instruction Manual. A8K5 (the phase loss/phase rotation monitor) and tum
its control to minimum (full counterclockwise). Install
3-2. CONTROLS AND INDICATORS the access panel and restore primary power. If the
PHASE LOSS indicator is still not on, shut off primary
Refer to the following figures and tables for a general power and pisconnect power from power input lines.
description of the operating controls found on the front Interchange any two primary input leads at A8TB 1
panels of the transmitter. Figure 3-1 shows the location of (Figure 6-15). Restore primary power and check
the control and indicator panels. Figures 3-2 through 3-5 indicator.
show details of each panel. Tables 3-1 through 3-4
supplement Figures 3-2 through 3-5. 7. Adjust the Phase Monitor ASK5 phase loss threshold.
DISCONNECT PRIMARY POWER BEFORE a. Set AC LINE circuit breaker to OFF and remove
SERVICING THIS TRANSMITTER. SHORT the right front bay access panel.
ALL CAPACITORS AND POWER SUPPLIES
WITH GROUNDING STICK. VOLTAGES IN b. Block the interlock grounding switch, on the right
THIS TRANSMITTER ARE DEADLY. front bay access panel, in the open position.
Change 2 3-1
OPERATION 816R-4C
CIRCUIT
CONTROL BREAKER
PANEL, A1 CARD CAGE, A2 PANEL, A6
FIG. 3-2 FIG. 3-3 FIG 3-5
~ ~ /
/ /
/
........
.............. C>~~~~C>
- - - -
/0 / 0
C>
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::;
-
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'dLJ LJl.} '-'_'-'
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PA GRID TUNING IPA, A3
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EXCITER, A4
93G0286
3-2 Change 2
816R-4C OPERATION
..
o 28VSUPPl.Y
." D 0 REFLDFWD
-
fWSE LOWER
o PASCREENCURRENT
.... POYIERN:JJUST - POWER -
o .., ....
PAGRIOCuRRENT
0- UMJOO 0- UMrrO
o PASCREENVOLTAGE
o PABlAS DO DO
RAISE LOWER fWSE lCM'ER.
- TUNING - - LOADING -
22 17 16 15 14 13 12 23
10
5
11
21
9
18
19 20 8 7 9380287
3-3
OPERATION 816R-4C
~~~~
~
~ 0
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~~
00 00 00
-- - -0-
0 __
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=-_
o ...
o .... =._
[ - ] 00
---- - --- ----~-
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STATUS
o PHASE LOSS o RMT PLT OFF INTLK o R REAR DOOR INTLK 0 PA SCRN OVLD
o CARD CAGE INTLK o PA GRID DOOR INTLK 0 C FRONT PNL INTLK 0 PA PLATE OVLD
3-4
816R-4C OPERATION
Index Control or
No. Indicator Function
TEST METER A IM I Displays voltages and currents selected by meter select switches.
4 POWER OUTPUT meter AIM4 Displays power amplifier forward or reflected power as selected by
POWER switch.
5 POWER FWD-REFL Allows selection of power amplifier forward power at 120% full scale
switch AIAIS9 or reflected power at 12% full scale for display on POWER OUTPUT
meter.
6 LOADING LOWER LIMIT Lights when lower limit is reached with LOADING
indicator AIAIDS29 LOWER switch being held.
7 LOADING RAISE LIMIT Lights when upper limit is reached with LOADING RAISE
indicator AIAIDS28 switch being held.
9 LOADING LOWER switch Pushbutton momentary switch that allows the variable PA
AIAISI3 loading capacitance to be lowered.
10 POWER ADJUST RAISE Pushbutton momentary switch that allows the power amplifier output
switch AIAIS7 to be raised.
II POWER ADJUST LOWER Pushbutton momentary switch that allows the power amplifier output
switch AIAIS8 to be lowered.
12 PLATE ON switch AIAIS6 Pushbutton switch-indicator for application of plate voltage to power
amplifier.
13 PLATE OFF switch AIAlS5 Pushbutton switch-indicator for removal of plate voltage from power
amplifier.
IS FILAMENT OFF switch AIA1S3 Pushbutton switch-indicator for removal of filament voltage from power
amplifier.
3-5
OPERATION 816R-4C
Index Control or
No. Indicator Function
20 TUNING LOWER LIMIT Lights when lower limit is reached with TUNING LOWER
indicator A 1A lDS27 switch being held.
21 TUNING UPPER LIMIT Lights when upper limit is reached with TUNING RAISE
indicator AlAlDS26 switch being held.
23 RESET switch AlAIS16 Pushbutton momentary switch that resets fault indicators.
STATUS Indicators: (See Figure 3-2, Sheet 2 for close-up of status section of panel)
PHASE LOSS. AIAlDS6 Lights when all phases, phase sequence, and phase balance is correct.
TEMP INTLK, AIAlDS9 Goes out when exhaust temperature is too hot.
3-6
816R-4C OPERATION
Index Control or
No. Indicator Function
3-7
OPERATION 816R-4C
1 2 5
o FIL
OA-B
OB-C
METER LOCAL REMOTE
OC-A
SELECT
AC VOLTMETER FILAMENT HOURS
o o
93G0288
1 2 3 4 5 6 7
93G0289A
3-8 Change 2
816R-4C OPERATION
Index Control or
No. Indicator Function
2 AC volt meter switch A2A7S3 Selects line voltage or filament voltage displayed on AC volt meter.
3 LOCAL switch A2A7S2 Allows selection of local control of power amplifier operations.
6 Door Interlock Switch Indicates the card cage door is open and prevents application of
A2S2 filament voltage to the tube stage.
Index Control or
No. Indicator Function
3 Meter function selector switch Pushbutton switch allows selection of IPA collector voltage
plo A3A1Sl to be displayed on panel meter A3M 1.
4 Meter function selector switch Pushbutton switch allows selection ofIPA collector current
plo A3A1Sl to be displayed on panel meter A3Ml.
5 Meter function selector switch Pushbutton switch allows selection of IPA FWD power
plo A3A1SI to be displayed on panel meter A3M 1.
6 Meter function selector switch Pushbutton switch allows selection ofIPA REFL power
plo A3A1Sl to be displayed on panel meter A3Ml.
7 Multiple display meter Displays voltage, current, or power selected at panel's selector
A3Ml switch.
Change 2 3-9
OPERATION 816R-4C
20
3 a a
2
a
5
PA PLATE
POWER SUPPLY
PASCREEN
POWER SUPPLY El (9
e e
a
888
a
PABIAS PABIAS
FAN POWER SUPPLY POWER SUPPLY
<D> ~
F1
7
19
18 17 16 15 14 13 12 11 10 9 8
3-10
816R-4C OPERATION
2 BLOWER circuit breaker ON/OFF control and protection for transmitter cavity blower
A6CB2 and cabinet fan.
3 DRIVER POWER SUPPLY ON/OFF control and protection for driver (IPA) power supply.
circuit breaker A6CB3
4 PA SCREEN POWER SUPPLY ON/OFF control and protection for power amplifier screen power
circuit breaker A6CB4 supply.
5 PA PLATE POWER SUPPLY ON/OFF control and protection for power amplifier plate power
circuit breaker A6CB5 supply.
9 FILAMENT METER fuse A6F13 Power amplifier filament current metering circuit protector.
10 PA BIAS POWER SUPPLY Power amplifier grid bias power supply circuit protector.
fuse A6F5
13 PA BIAS POWER SUPPLY Power amplifier grid bias power supply circuit protector.
fuse A6F4
14 POWER CONTROL Protection for primary circuit of A2T1, T2, and T3.
AMPLIFIER fuse A6F10
16 POWER CONTROL Protection for primary circuit of A2T1, T2, and T3.
AMPLIFIER fuse A6F6
20 AC LINE circuit breaker A6CB6 ON/OFF control for AC input power to transmitter.
Change 2 3-11
OPERATION 816R-4C
d. Increase the phase loss threshold voltage by II. Set all circuit breakers to ON and apply primary power.
turning the control on A8K5 clockwise until the Press FILAMENT ON switch.
LED on K5 goes out. Tum the control
counterclockwise slightly past the point where the 12. Set the METER SELECT switches, AIAIS14 & SIS,
LED comes back on.
NOTE
to 24V SUPPLY (40V SCALE). The test meter will
indicate 24 2.0 Vdc. I
13. Set the METER SELECT switch, A2A7S3, to FIL. The
To avoid nuisance phase loss relay activations: test meter should indicate 6.0 0.1 volts. Adjust
(a.) On 208 Vac sites adjust K5 completely ccw filament voltage if it is not correct. Use procedure in
to its limit. (b.) On 240 Vac sites adjust K5 Paragraph 5-7.2. These adjustments are required to be
approximately half way between the lamp turn made at customer's normal line voltage.
on and the ccw limit.
NOTE
e. Remove primary power.
Refer to 802B Exciter Instruction Manual for
f. Remove block from interlock grounding switch. exciter details.
NOTE
WARNING
The transmitter is adjusted and pre-tuned at
HIGH VOLTAGES ARE EXPOSED WHEN the factory for specific customer power output
CABINET DOORS ARE OPENED OR and frequency requirements. In normal
ACCESS PANELS ARE REMOVED. DEATH applications, the fine-tuning and adjustment
ON CONTACT MAY OCCUR. BE CAREFUL procedures provided in Steps 14 through 27 are
WHEN PERFORMING THE FOLLOWING adequate to ensure proper transmitter
PROCEDURES. operation. However, if the transmitter is to be
operated at a frequency or power output
different from the frequency or power output
8. Loosen the two retaining bolts at the bottom of the left designated in the factory test data supplied with
cabinet side panel. Grip the panel securely and lift it the transmitter, perform the complete RF
off. tuning and power adjustment procedures listed
in Paragraphs 5-8 and 5-9.
9. Apply primary power and press FILAMENT ON
switch on PA Power Control Panel. 15. Press the POWER CONTROL switch MANUAL for
manual power control operation.
10. Remove primary power and observe direction of
rotation of the PA cavity blower and the cabinet fan as 16. Press the POWER switch to FORWARD.
they come to a stop. Cabinet fan rotation may be
observed by lifting the foam filter from the top right 17. Press the LOCAL switch, A2A7S2. The LOCAL
side of the cabinet. PA cavity blower rotation should be CONTROL LED will light.
counterclockwise when viewed from the shaft end.
Cabinet fan rotation should be counterclockwise when 18. Press the PLATE ON switch. The PLATE ON switch
viewed from the top. Install cabinet side panel. lamp wi11light.
3-12 Change 2
816R-4C OPERATION
3-3. INITIAL TURN-ON PROCEDURE - Continued is adjusted for maximum RF output. PA screen current
decreases when loading is raised and increases when
20. Slightly adjust the PA LOADING and PA TUNING loading is lowered. Normally, screen current is between
controls until maximum power output is displayed on 300 - 600 mAo The screen current is dependent upon
the POWER OUTPUT meter. loading, power output requirements, plate and screen
voltage, and individual tube characteristics. When the
21. As the transmitter warms up, the IPA reflected power PA tube is replaced, screen voltage may have to be
will rise. Re-tune the PA GRID TUNING as needed to changed in order to obtain the desired power output.
keep the reflected power below 75 watts (final value is
less than 20 watts). Once the IPA reflected power 26. MAXIMUM POWER OUTPUT ADJUSTMENT.
appears stabilized, repeat Steps 19 and 20. The final
setting should be established after the transmitter has NOTE
been on for at least 30 minutes. Do not re-tune the grid
after the final setting has been established. This procedure is intended to maintain
authorized station maximum power output with
NOTE line voltage variations.
Operating parameters will become stable within a. Press the RAISE switch of the POWER ADJUST
15-20 minutes. All fine tuning and recording of control until maximum power output is displayed
operating parameters should be performed only on the POWER OUTPUT METER.
after the transmitter has stabilized.
b. If the maximum power output is not more than 5%
22. RAISE or LOWER the POWER ADJUST control until above the authorized station maximum output, skip
the POWER OUTPUT meter displays the station's to Step h. If the maximum power output is more
authorized power level. If specified by the customer, than 5% above the authorized station maximum
the meter was calibrated at the factory to indicate 100% output, proceed to Step C.
at this power.
c. Press the PLATE OFF and FILAMENT OFF
23. Compare meter readings with those listed in the factory switches on control panel AI.
test data located at the back of this manual. If additional
tuning or transformer tap adjustment is required, refer d. Tum off primary power to the transmitter.
to the adjustment procedures listed in Paragraph 5-7.
e. Refer to Figure 2-5 and Table 2-1, and change
24. Set POWER CONTROL switch to AUTOMATIC. wires to the screen transformer terminals to
Adjust the power monitor/control card A2A6R8, decrease screen voltage.
located in the card cage, for 100% output power if
necessary. f. Reapply primary power and press the FILAMENT
ON and PLATE ON switches on control panel AI.
25. PA TUNING AND LOADING (For best efficiency).
There is not likely to be a plate current dip within the g. Repeat Steps c through f until the maximum
normal range of tuning control. There are, however, transmitter output is approximately 5% above the
three indicators to be observed for proper PA TUNE. authorized station maximum output.
Power output and screen current will be maximum. PA
plate current will change as the tuning is changed. Plate h. Compare the PLATE VOLTAGE reading with the
current will increase when the tuning control is held in plate voltage listed in Tables 3-5 and 3-6 for the
the raise position. When the shorting plane is authorized station maximum power output. (Linear
positioned correctly, the PA screen current and power interpolation of tabulated values may be
output will go through a peak. Refer to Figure 3-6 for necessary.) If the compared voltages differ by
an indication of what to expect as the tuning control is more than 10%, proceed to Step i. If the compared
run through its total mechanical range, from one limit voltages differ by less than 10%, skip to Step n.
to the other. Notice that power output is the same at
point A and point B, but that plate current is greater at
point B. The proper tuning point is at point A which
results in maximum output and also the least amount of
plate current (not plate current dip). The loading control
3-13
OPERATION 816R-4C
A B
I-
~
0...
I-
~
0
cr:
w
S
0
0...
I-
z A B
w
cr:
cr:
~
U
Z
w
w
cr:
U
Cf)
0...
I-
Z
w
cr:
cr:
~ I__--.;A--JB:....-----~
0...
'&
3-14
816R-4C OPERATION
NOTE
Use curves and equations in Figure 3-7 for 3-7. NORMAL TURN-OFF (Local)
indirect power output determination.
1. Press the PLATE OFF pushbutton and allow a few
seconds for the voltage to decrease.
27. ANTENNA SYSTEM VSWR CHECK. The POWER
OUTPUT meter and the graph in Figure 3-8 can be 2. Press the FILAMENT OFF pushbutton.
used for this purpose if other means are not available.
Typically, VSWR is less than 1.1: 1 and it must not
exceed 2:1. 3-8. EMERGENCY TURN-OFF
Press the REMOTE switch of A2 to begin remote operation. 1. Press the FILAMENT OFF pushbutton.
The REMOTE CONTROL LED on Al will light. When
operating at the transmitter, the LOCAL switch on A2 must 2. Tum 28V POWER SUPPLY circuit breaker CBI OFF.
be pressed.
3. Tum AC LINE circuit breaker A6CB6 OFF.
3-5. 2nd POWER LEVEL (low pwr) ADJUSTMENT
4. Open the Primary Disconnect switch.
NOTE
Change 2 3-15
OPERATION 816R-4C
IPA
AC LINE VOLTAGE
3-16
816R-4C OPERATION
IPA
3-17
OPERATION 816R-4C
i:L. 0.82
0:
0
I- 0.80
0 !"""'""
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>-
0
z
0.78 -
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0 DATA DATE
u::: 0.76 ~ DECEMBER 1993
LL
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88 90 92 94 96 98 100 102 104 106 108
i:L.
0: 0.82
0
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0.76 DATA DATE
w DECEMBER 1993
w
I-
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8 10 12 14 16 18 20 22 24 26 28
POWER OUTPUT - KW (99.7 MHz) 95G0423
3-18
816R-4C OPERATION
05
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1.0
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3-19
OPERATION 816R-4C
3-20
816R-4C THEORY OF OPERATION
The FM Transmitter, 8l6R-4C, operates in the 88 to 108 The IPA consists of a Metering Assembly, Status Assembly,
MHz range at a maximum rated RF output of27.5 kW. A and Amplifier Assembly as described in the following
CEC 802B solid state, wideband, FM Exciter provides paragraphs. Refer to Figure 4-3 and Schematic 195125. I
excitation. The transmitter is equipped with circuits that
maintain constant power output and protect the transmitter 4-3.2.1 Metering Assembly, A3Al. The IPA Metering Card
from overload conditions. A control panel provides permits measurement and calibration of IPA supply voltage,
complete transmitter metering and tuning controls. Refer to current, forward RF power, and reflected RF power. The
the overall schematic diagrams for detailed circuit metering circuitry card is powered from the 50 Vdc IPA
information. supply through VRl providing 12 Vdc. Switch Sl-A, -B,-
C and -D selects which signal the external meter is
monitoring. Resistors R31 and R32 adjust the voltage
4-2. FUNCTIONAL DESCRIPTION sample. Op-amp U2-B and resistor R27 control the current
sample. Op-amp UI-B and resistor R23 control the forward
Refer to Figure 4-1, an input signal (monaural, stereo power sample. Op-amp U2-A and resistor RI4 control the
composite, or SCA) is supplied to the exciter. The exciter's reflected power sample. Comparator Ul-A and R22 set the
RF output drives a two stage power amplifier. The first VSWR trip level. Transistors Ql drives the VSWR LED
stage, the intermediate power amplifier (IPA), raises the while Q2 provides an excess-VSWR status output. Refer to
output to a level of 500 Watts. The last stage, the RF power Block Diagram Figure 4-3 and Schematic 195080 Figure 7-
amplifier, raises the output to the transmitter's rated power 8.
output. The power amplifier is followed by a low pass filter
and a directional coupler which is connected to the station's 4-3.2.2 Status Assembly, A3A2. The status assembly, I
antenna system. A dc sample of the forward power from the mounted to the front panel, has two LEDs which indicate
directional coupler (DCl) is monitored by the auto power power ON and high VSWR.
control circuit. If a change in output power is detected, a
signal is sent to the power control board that increases or 4-3.2.3 Amplifier Assembly, A3A3. The amplifier I
decreases the plate and screen power supply input voltage to assembly consists of an RF splitter, two RF amplifiers, an
compensate. A sample of the reflected power is also RF combiner, and a 50 Vdc power supply. The splitter
monitored by the power control circuits. If an excessive consists of two quarter wave lengths 75 ohm line and a 100
amount of reflected power is detected, the control circuits ohm balancing resistor. The input to the splitter, from the
I remove the transmitter plate voltage. The 24 Vdc power exciter, is equally divided and impedance transformed to the
supply provides power for the control circuits. input of each of the two RF amplifiers. Each amplifier has a
power gain of approximately 16 dB and the outputs of both
amplifiers are summed together by the combiner to provide
4-3. RF CIRCUITS an output of 500-600 watts. The combiner is the reverse of
the splitter and consists of the same parts, only with greater
Refer to Figure 4-2 for a simplified diagram of the RF drive power handling capability. The IPA is followed by
path. The drive path consists of the exciter A4, intermediate directional coupler A3DC 1. The coupler drives the IPA RF
power amplifier (IPA) A3ARI with its directional coupler power meter and a VSWR warning indicator. The IPA
A3DCl, coupling capacitor A12CI, and power amplifier receives its dc power from a 50 Vdc supply, part of which is
(PA) VI with its grid tuning components A12C3, AI2L1- on the AS assembly. The Amplifier Modules, A3AI and
L3, and AI2C2. IPA metering and 3-phase power supply A3A2, consist of two circuit card assemblies mounted on a
control circuits are also shown in Figures 4-2 and 4-4. common heat sink, refer to Schematic 189397. The two
circuit card assemblies are RF Amplifier and Control
4-3.1 Exciter, A4. Assembly.
Change 2 4-1
THEORY OF OPERATION 816R-4C
4-3.2.3.1 RF Amplifier. The RF Amplifiers use a system of transistor flows through the over-current shunt, R209, and
lumped coaxial lines to match the drain-to-drain impedance the ON/OFF switch, Q203. Switching transistor Q203 is
of 12.5 Ohms, balanced, to 50 Ohms, balanced. See either ON or OFF in this circuit. The voltage on either side
Schematic 189214. Transmission lines TLlOI and TLl02, of the over-current shunt, R209, is reduced to +8 Vdc by the
which have a characteristic impedance of25 Ohms, are bridge circuit. As the current flow, the over-current shunt
seriesed at their output connection to TLl03 (for 50 Ohms) causes a voltage drop, 0.5 Vdc when the current is 10
and are paralleled at their input connection to the amplifier amperes. The voltage differential is amplified by a buffer
transistor, Ql, to present a 12.5 Ohm impedance. The amplifier so that the output of buffer, U201A is 6.4 Vdc,
balanced 50 Ohm output impedance at the junction of when the current through the amplifier is 10 amperes. This
TLI0l and 102 must be converted to a unbalanced output voltage appears on Jl-2 and is used to monitor the current in
signal for coaxial transmission. This is accomplished by each module. This current-related voltage is also buffered
TLl 03. The length of this line is just long enough to present and divided and feeds the non-inverting input ofU20lB. A
a large impedance to the unbalance current in its shield. preset reference voltage of +4 Vdc is applied to the
This type of current balun results is excellent balance to the inverting input ofU20 lB. When the current through the
transistor drains. amplifier exceeds 12.5 amperes, the output ofU201 goes
high and fires the SCR, Q202. This, in tum, pulls the base
The amplifier module is untuned. The operation of the of the switch driver, Q20110w. This turns Q201 ON which
transformers and the balun serve to limit the operating range causes the gate voltage of Q203 to rise to input voltage
to 80-120 MHz. The input of the amplifier is similarly value. Unless the gate of Q20 1 is low, the switch turns OFF
broadband. Capacitor C101 is adjusted to insure that and removes voltage from the amplifier. Each RF Module is
variations in such things as the gate capacity of the also protected with a 12 ampere fast-acting fuse.
amplifier FET transistor and the leakage reactance of the
input transformer are balanced out to provide a good input Over-temperature operation is detected by the thennal
match to drive the Splitter over the operating range. switch, S1, on the amplifier assembly. This switch is
mounted in contact with heat sink close to the attachment
The output transistors of the PA Modules operate in point of the amplifier transistor. Closure of the switch due to
saturated push-pull, Class BC, with an operating angle of over-temperature (80 degrees C.) causes current to flow in
approximately 150 degrees and a drive level, at full output, the opto-isolator U202. This causes the voltage across the
of up to 20 Watts. This results in a conversion efficiency in opto-isolator output transistor to fall to zero. Again, the
excess of 75%. The bias adjustment for the RF transistor, switch, Q203 opens and removes voltage from the
R220, is adjusted to give an operating bias of + 1.5 to 3.5 amplifier. Operation of the thennal switch is through
Vdc. This bias adjustment also serves as a gain control. resistor R223.
During fmal testing, slight adjustment of the bias control is
made to insure that the gain of both RF amplifiers are equal. 4-3.3 RF Power Amplifier, A12.
There is an optimum drive level for the PA Modules. As the The RF power amplifier is driven by the IP A through a
amplifiers are under-driven, they go into a linear mode and matching network consisting of the COUPLING control
conversion efficiency drops. Over driving the amplifiers (Cl), the PA GRID TUNE control (C2), and Ll, 2, 3 (See
results in excessive harmonic content at the amplifier drains Figure 4-2). Capacitor C3 and resistor Rl swamps the
which also causes a drop in conversion efficiency. Drive power amplifier grid circuit and provide a more uniform
level is adjusted by varying the exciter output to obtain the impedance to the IP A under varying drive conditions.
desired drive power to the fmal amplifier tube. Inductor Ll4 and the distributed capacity of resistor R75
couple R75 to the cavity, forming a suppressor that
4-3.2.3.2 Control Assembly. The Amplifier Module dampens the higher order cavity resonances that can occur
near the third hannonic of the output frequency. Cathode
Control Assembly is an on-board protection system to
tuning (or peaking) capacitor C39 improves the bypass
protect the module from over-current and over-temperature. action at the operating frequency. Inductor L5 is the power
The Schematic Diagram, 189211, shows that the operating amplifier grid bias feed choke.
voltage for the protection circuitry, +15 Vdc, can be derived
from either the +24 Vdc Control Power Supply of the The power amplifier is a plate tuned 4CX15,000A tube that
transmitter or from the +50 Vdc supply through the is operated as Class C. The tube screen is grounded and the
isolation diodes, CR20 I and CR202. Voltage for the RF cathode is placed 750 Volts (nominal) below ground to
4-2 Change 1
816R-4C THEORY OF OPERATION
provide screen voltage, as shown in Figure 4-5. A fixed bias 4-4. POWER SUPPLIES AND POWER CONTROL
from the power amplifier bias power supply is applied to the CmCUITS
control grid through terminal A5E12, resistor A5R13, and
terminal A5E13. When an input signal is present, grid 4-4.1 General.
current flows and develops grid leak bias across resistors
R35 and R36. The increased negative potential on the grid Refer to transmitter schematic 189632 for the following
causes the diode in the power amplifier bias supply to discussion. There are five separate power supplies in the
reverse bias, preventing grid current flow through the transmitter. Three of the five, the plate, screen and power
supply. Hall effect probe A5Zl monitors the amount of grid amplifier bias power supplies provide voltages to the power
current for control panel metering. amplifier. The Driver supply, furnishes voltage to the IPA
stage. The 24 Vdc power supply provides power to the I
The power amplifier plate circuit is coarse-tuned from 88 to control circuits.
108 MHz by resonating adjustable coaxial resonators,
Figure 4-6. The resonators are in the area between the tube 4-4.2 24 Vdc Power Supply, Pia AlO. I
shelf and the sliding shorting plane. Two motor-driven
capacitors permit more precise tuning (capacitor C5l) and The 24 Vdc supply is a fully self-contained power supply. I
loading (capacitor C50). RAISE or LOWER switches S10
or Sll (PA TUNING) and S12 or S13 (PA LOADING) on 4-4.3 Power Amplifier Bias Power Supply, Pia AlO.
control panel AlAI, control the capacitor drive motors. The
dc blocking capacitor C2 is located between the top of The power amplifier bias power supply provides the power
power amplifier tube and input to the air chimney. Figure amplifier with fixed grid bias that holds the tube near cutoff
4-7 shows the electrical equivalence of the plate tuning when no signal is present on the grid. Single-phase primary
circuit. power is applied through contactor A8KI and step-up
transformer Tl to a bridge rectifier network. An L-section
4-3.4 Low-Pass Filter, A7. fIlter is formed by inductor L1 and capacitor C2.
Low Pass filter A7 (Figures 6-1, sheet 2) consists of two The power supply output is applied to the grid of the power
coaxial filters in tandem. The first fIlter has a cutoff amplifier through diode CR5. Diode CR5 blocks grid
frequency of 130 MHz, while the second has a cutoff current flow through the supply when the grid leak bias
frequency of 300 MHz. exceeds the fixed bias. A sample of the bias voltage is
applied through resistor R3 to front panel meter AIMI for
4-3.5 Directional Coupler, DC I. monitoring.
Change 2 4-2.1
THEORY OF OPERATION 816R-4C
4-2.2 Change 1
816R-4C THEORY OF OPERATION
25 kW
88 TO 108 MHz .
..........................................
MONAURAL,
STEREO
COMPOSITE
FM EXCITER
4
8028
rH IPA DIRECTIONAL
COUPLER
I:-:+1
:
RF POWER
AMPLIFIER
A12
LOW PASS
FILTER
A7
DIRECTIONAL
COUPLER
DC1
~.
SCA
i I
:A3
...... ....................................
'j IPA
~I
SUPPLY
AS I
FORWARD RE FLECTED
POWER POWER
.1 FILAMENT
SUPPLY SAMPLE SAMPLE
o PA81AS
SUPPLY
I
3
PHASE
A
POWER
CONTROL
4 PLATE
SUPPLY
LINE B UNIT
VOLTAGE A9
~ SCREEN
SUPPLY
C VSWR
CONTROL VOLTAGE CALIBRATE
t AND
AUTO POWER
24V DC CONTROL
CONTROL CIRCUITS
SUPPLY A2A6
A10PS1
95G0196A
* INPUT TO PLATE AND SCREEN
POWER SUPPLIES IS 3-PHASE
CONTROLLED VOLTAGE.
Change 2 4-3
THEORY OF OPERATION 816R-4C
V1
EXCITER
A4
A12C2
PA
r
GRID
TUNE
A12A3
IPA C4-12
METERING
A3
A3R4
A3R1
A3R3
:~ TO
3 PH I--------{) ~ DRIVER
POWER SUPPLY
I - - - - - - - { ) : Q--------+ CIRCUIT
SUPPLY
1 - - - - - - - 0 : Q--------+ BREAKER
A5
ct: 5K1 TO
PLATE-ON
CIRCUITRY
93G0294
4-4
816R-4C THEORY OF OPERATION
A3
.....................................................
AMPLIFIER ASSEMBLY
DC1
RF INPUT RF OUTPUT
FROM SPLITIER DIRECTIONAL TO
EXCITER COUPLER 1 - - < FINAL
AMPLIFIER
o >
~ w
u.. a:
...................................................
A1 A2
IPA IPA
METERING STATUS
ASSEMBLY ASSEMBLY
9880092
Change 1 4-5
THEORY OF OPERATION 816R-4C
~
FULL
POWER
ACVOLTAGE
APPLIED TO
~
PLATE AND REDUCED
SCREEN POWER
TRANSFORMERS
~
GREATLY
REDUCED
.........
POWER
"'-J~
I.......
SCR's
..... 1
Jllll""'"f"'-...
240 VAC
INPUT ONE
~-< ONE OF THREE
PLATE
OF THREE -<
'--- .---- TRANSFORMER
PHASES -< SECTIONS
r---
POWER
CONTROL PLATE
CARD ON/OFF
CONTROL
P/OA2A6
DIRECTIONAL
COUPLER
MO TOR
A10A2K8 DRI VEN
MAN.
MA NUAL
PO WER
AUTO. CONTROL
CONTROL
CARD
93G0296
P/OA2A6
4-6
816R-4C THEORY OF OPERATION
A12L6
PLATE
SCREEN CURRENT
. OVLD
A5K2
A5R7
4n.
A5R16
A12 L5 50 n.
4.7 uH
n
A12T1
A12R55 A5K3
22n. PLATE
+
OVERLOAD
SCREEN
SUPPLY
A5
A10A1
CR5 PA
BIAS A12 R35
2.5K n.
PA BIAS
SUPPLY
A10 HALL
+ A5R13 EFFECT GRID
10 n. DEVICE CURRENT
A5Z1
A12R36
3K n.
93G0297
4-7
THEORY OF OPERATION 816R-4C
C52
S15
C48
C84
C85
TUBE S7
CHIMNEY
P4, J4
SLIDER
DECK
PA
TUNING
BLOCKING
(C51 )
CAPACITOR
C2 (REF)
R75 PA LOADING
(CSO)
TUBE
TUBE " I /
SHELF -0-
A3
C82
C83
S6
--- 93G0340A
4-8 Change 1
816R-4C THEORY OF OPERATION
C2 C50
LOW
B+ -lYyY'\-...-----..---<.-~ f-~----_.--- .....-----_UL.--..-:- PASS
FILTER
LR
.'
C51
V
LOADING
(Lt2
~.I
V_ QK
L-< J2 MONITOR
SAMPLE
V1 B3
V
TUNING (l1 3 O:fr-< MONITOR
B2
~ ~ L-<J6 SAMPLE
C2 IS THE CAPACITANCE BETWEEN TUBE ANODE AND THE CAVITY CENTER CONDUCTOR
A12C50 IS THE CAPACITANCE BETWEEN MOVABLE PLATE 1 AND THE TUBE ANODE
A12C51 IS THE CAPACITANCE BETWEEN MOVABLE PLATE 2 AND THE TUBE ANODE
LR IS THE LUMPED CONSTANT EQUIVALENT OF THE SHORTENED 1/4 WAVE RESONATOR
93G0299A
4-9
THEORY OF OPERATION 816R-4C
4-4.4 PA Plate Power Supply. and Q5 amplify the control signal and apply the signal to
the gating cards. Capacitor C5 and resistor R36 phase
The power amplifier plate power supply provides plate compensate the power control servo loop.
voltage to the power amplifier. Primary components of the
supply are transformer Tl, 3-phase bridge rectifier assembly 4-4.7 PA Screen Power Supply.
Z I, filter choke Ll, and filter capacitor C1. A meter
multiplier board, A12Al, samples plate voltage and allows The 3-phase regulated voltage from the power control unit
constant monitoring. Input power to transformer Tl is is applied through transformer T2 to a silicon 3-phase
controlled by SCR (silicon-controlled rectifier) power full-wave bridge rectifier assembly A5CRIin the power
control unit A9. This unit, connected as a closed loop amplifier screen power supply. The output of A5CRl is
regulator, maintains constant power output to offset filtered and applied to the cathode circuit of the power
conditions of varying line voltage. amplifier at the secondary center tap of filament transformer
A12T1.
4-4.5 Power Control Unit, A9.
4-4.8 Driver Power Supply, PIO A5.
Power control unit A9 regulates the 3-phase ac power input
to the power amplifier plate and the power amplifier screen The driver power supply is a 3-phase, full-wave, type using
transformer. SCR assembly Zl has three SCR pairs; one a single section choke input filter. It nominally delivers 45
pair in series with each primary winding of the 3-phase Vdc at 25 amperes to its load. The supply's primary power
power transformers. Each pair is connected within the delta is switched through relay A5Kl which is operated by the
circuit of the transformer primaries. Three control cards are PLATE ON circuitry. The supply is protected through
located within the A2 card cage. Each control card controls circuit breaker A6CB3.
the firing (tum-on) point of one SCR pair (Refer to Figures
4-4 and 4-8). 4-4.9 Filament Voltage Regulator, A2A4.
A common dc control signal from power control regulator When the Filament Regulator Card is in the automatic
A2A6 is fed simultaneously to each control card. This mode, the filament voltage regulator detects and
control signal governs the firing of the SCR pairs that compensates for sustained fluctuations in the input ac
regulate the input power applied to the power supplies. voltage (Refer to Schematic Diagram Figure 7-2). The
Upon receipt of a PLATE OFF control signal, a ground is fluctuations are detected by a true rms detection circuit
placed across the inputs of each card. which in conjunction with associated circuitry, including
motor control circuits, adjusts the setting of variable
4-4.6 Power Control Regulator, PIO A2A6. transformer A8A2T1. The output voltage of the variable
transformer is then applied to the primary of power
The power control regulator located on A2A6 provides the amplifier filament transformer A12T1. The variable
necessary control signals to operate power SCR control unit transformer voltage is also applied to the primary of
A9. Assembly A2A6 supplies a soft-start power amplifier detector circuit transformer A2T4.
plate supply tum-on signal, a negative voltage for manual
power control, and amplifier mixer functions for automatic Voltage for the power supply circuits on the filament
power control. regulator board is derived from sampling transformer A2T4.
This ac voltage is rectified and applied to voltage dropping
4-10 Change 2
816R-4C THEORY OF OPERATION
FORWARD
POWER
DIRECTIONAL
-------------------------,
I I
COUPLER +10V :
DC1 I
R36 I
I
15K I
I
I
I
r-'10 -----------------j I
I
I
3 J1 r- - - - - - - - - - - - , I
. . ,," . . --""'38>- : K2 : I
I
i ~RESET : R24 I
...--------e--:>,: 1t .. U +24 : 47
"'--::C::::6-722
I I ' I
>--/"1"0./K'--~44
I }--I----< IL-:
1~"",,:::
~26,
C7
TO. 1
I I ' I I "'_ 0.1 -10V
-L
,J.,
I
I I I I
PIO A2A6
---------------------, I I
1~f_{]_~~J i
I I
l:~O_~~6
-
45 . .!
lP}?_A..1~~~_15-j
POWER CONTROL
A1A1S1 Pi
i ~32'>-1'------J
AUTO
~_3
ih
C y , "
MANUAL ~35'>--;--------' :
:
A1A1S2 :
-=:
: A14T1, T2
PRIMARIES
JI (2 PLACES) I
A
~ ~~~ ~_2~,!_: G
A1A1S8
I
N
120VAC FROM -+ -, P
8
A6XF14-2 P4 - -- 14 U
8
I I 4
'---+---73 8 A2A1 8
I
.6 , ? o o l 1 1 !
I
I
I
I J
4 13 I 93G0300
POWER I
LOWER 9 I
I
I
I
I
TOK2 :0 I
I
I
L..-----77 >+_ P5-35(A1A1J1-35)
I Pia A10A2 I
I --------------------------~
Change 2 4-11
THEORY OF OPERATION 816R-4C
4-4.9 Filament Voltage Regulator, A2A4. - Continued If the voltage from the RMS-to-dc converter circuit is
within the 4.95 to 5.05 Vdc window, the outputs of the
Negative supply voltage is provided via diodes CRI and comparators will both be high and the output of AND gate
CR2 via resistor R3 and capacitor C24 to card edge U4C will go high illuminating green LED DS4 indicating
connection 38 for distribution to other circuit cards in the proper filament voltage is present. If the voltage from the
transmitter. RMS-to-dc converter is not within the 4.95 - 5.05 Vdc
window, the circuit will then operate to make the necessary
A sample of the voltage feeding the power amplifier tube corrections if switch S2 is in the AUTO position.
filament transformer is applied via transformer A2T4. This
ac signal is applied to RF filtering components inductor Ll Assuming that switch S2 is in the AUTO position, if the
and capacitor C14. Inductor Ll has a 4.7 ).lh parallel filament voltage rises above + 1% of the nominal value
resonance which falls in the FM broadcast band providing a setting, the following actions are taken. The output of the
high impedance path for frequency modulated RF signals. 5.05 Vdc comparator will go low at U8-2 causing the output
Capacitor C 14 is a 100 pf capacitor whose ofU4 to go low and DS4, the LOCK LED, will extinguish.
series resonance falls in the FM broadcast band providing a Device U8-11 will go high bringing the input ofUl-13
low impedance shunt path for frequency modulated RF high. When either of the comparators goes low, indicating a
signals. These filtering components are used in several correction is necessary, U2B, U2D, and U2C in
locations in the filament regulator card, and provide the combination act as an OR gate forcing UI-I 0 high which in
same filtering functions as described here. tum triggers timer, U6. When U6 is timing, the output pin 3
goes high illuminating yellow LED DS 1. At the same time,
The filament voltage sample signal is then applied to the Ul-3 output goes low which takes the input ofU4-Ilow.
RMS-to-dc converter circuit via voltage divider resistors R1 This output is fed through switch SlA to inputs UI-9, Ul-
and R2, and through capacitor C15. This RMS-to-dc 12 and U2-1 bringing them all low. Hence, while the timer
converter circuit is based around U7, a true rms-to-dc is in its timing state, the outputs ofUIC, UID, and U2A are
converter integrated circuit. The converter directly all high, inhibiting the actuation of relays KI, K2, and K3
computes the true RMS of any complex input waveform respectively. Once the timer U6 has timed out, the inputs of
containing ac components. It has crest factor compensation UIC, UID, and U2A fed from switch SlA are brought high.
which allows very accurate measurements up to 300 kHz. At this point if the filament voltage is still above the + 1%
The crest factor of a waveform is the ratio of the peak signal nominal value, both inputs ofUI will be high, enabling
swing to the RMS value. Components C17, R17, R18, C18, actuation ofrelay K1 and the clutch assembly on the
R19, and C20 provide time constant and filtering functions filament voltage adjust variac motor. Simultaneously, both
for the converter. inputs ofUID will go high forcing its output pin 11 to go
low. The LOWER LED (DS2) will be illuminated and relay
Test point 3 (TP3) provides easy access to the dc voltage K2 will be activated which in tum actuates the lower
representation of the filament RMS voltage. During normal winding in the motor driving the filament voltage control
operation of the filament voltage regulator, resistor R2 is variac. Once the variac brings the filament voltage back
adjusted so the output of the RMS-to-dc converter circuit is inside the range of nominal operation, the comparator
5.00 Vdc when the filament voltage has been preset to the output ofU8-2 will go high, and the above logic actions are
nominal value by the operator. The output voltage is then reversed removing power from the filament voltage
fed to window comparator composed of U8 and related regulator variac motor.
devices. The voltage references for the window comparator
are provided by U11, a very high precision 10-Volt The raise function operates just as the lower function
regulator, and voltage divider components R20, R21, R22, described above, but instead activates the raise circuits. It
and R23. In normal operation, resistor R20 is adjusted to may be noted that if future adjustments by the operator are
provide 5.00 Vdc at TP2. The corrected reference voltages required in the automatic mode, resistor R2 may be used as
are then applied to their respective comparators. Pin 5 ofU8 a simple filament voltage adjustment control.
has 5.05 Vdc applied, and pin 10 ofU8 has 4.95 Volts
applied. These voltages will be correct if resistor R20 has The timing period of timer U6 is provided to guard against
been properly adjusted for 5.00 Vdc on TP2. The 50 mV constantly correcting momentary excursions in the filament
voltage drops are provided by voltage divider resistors R21 voltage. This delay timing period is adjustable from 0 to 12
and R22. This 100 mV total window provides a total 1% seconds with resistor R7.
window for the voltage comparator, and hence for the
voltage regulator circuitry.
4-12
816R-4C THEORY OF OPERATION
4-4.9 Filament Voltage Regulator, A2A4. - Continued Figure 4-10. Circuit breaker A6CB5 is connected inside the
delta of plate transformer TI. It also serves to interrupt
If automatic operation of the filament voltage regulator primary power to the PA screen transformer T2 through
circuit is not desired, switch S1 can be put in the MAN associated circuit breaker A6CB4. Circuit breaker A6CB3
(manual) position. This effectively takes the regulator out of controls power to driver power supply (IPA) transformer
the circuit, but the green LED lock indicator will still show T5. AC line voltage metering is provided by ac meter
if the filament voltage is within nominal range. A2M 1. In addition to the three phase-to-phase voltages,
A2Ml can monitor the power amplifier filament voltage.
While in the manual mode, momentary switches S2 and S3 BLOWERS circuit breaker A6CB2 controls application of
can be used to manually activate the clutch and raise or primary power to cavity blower B I and FAN fuses A6F7,
lower circuits respectively. Other than the timer not being F9, and FI2 through filament-on relay A8K2. Relay A8K2
active in this mode, these switches simulate the output of is energized when the filament switch (S2) is turned on.
the comparators per the operator's command, thus manually Application of primary power to the filament circuits, the
raising or lowering the filament voltage. This provides a exciter, the power amplifier bias power supply, and the
convenient way to determine if most of the digital logic and power amplifier tuning and loading motors is relay
the solid state relay are functioning properly should a controlled. Filament-on relay A8KI and blower-on relay
problem occur. Devices U3A and U3B are provided to A8K2 control application of power to the regulated filament
insure that the raise and lower functions are not activated circuit through auto-transformer A8A2TI. Relay A8Kl also
simultaneously by circuit failure or accidentally by the controls application of power to 802B Exciter A4, to power
operator using the manual control. amplifier bias power supply, PIO AI 0, and to the power
amplifier tuning and loading motors B2 and B3
While in the manual mode, the operator may depress both respectively. Power to the exciter and the motors is through
the raise and lower switches simultaneously and the only isolation transformer T4. Time totalizing meter A2M2 is
action to take place is the timing of U6 as noticed by the placed across the load side of filament-on relay A8KI.
illumination of yellow LED DS I. This allows the operator a
convenient way to set the time delay ofU6 without The filament, exciter, and power amplifier bias supply input
affecting the other circuits. power circuits are protected by associated fuses. These
circuits receive power from the blowers circuit breaker,
Solid state relays KI, K2 and K3 provide a return for the ac A6CB2.
voltages already on the windings of the clutch, and the
lower and raise circuits of the variac drive motor. Relays K2 4-5.2 Transmitter Tum-On.
and K3 also have the return path for the ac voltages routed
through micro-switches SI and S2 on the variac assembly. The transmitter is energized by pressing FILAMENT ON
This provides a secondary measure against operating the switch AIAlS4 on the Al control panel. Relay A8K2 is
filament voltage regulator outside of the prescribed range energized and is applied to the blower motors. After
provided by the mechanical stops on the variac drive motor. sufficient air pressure is created in the power amplifier
cabinet, air switch AI2Sl is closed and relay A8KI is
4-4.1 0 Filament Voltage Distribution. energized.
The filament voltage distribution is shown in Figure 4-9. After a 30-second delay, relay A8K4 is energized. The
Filament voltage regulator A2A4 maintains a constant rms PLATE ON switch is pressed energizing relay A8K3 which
voltage on the filaments as discussed in Paragraph 4-4.9. applies 24 Vdc to the base of transistor A2A6Q3. This turns I
on the control amplifier, which applies input voltage to the
plate and power supplies.
4-5. PRIMARY POWER DISTRIBUTION CONTROL
AND OVERLOAD CIRCUITS The transmitter may also be energized by pressing the
PLATE ON switch which latches relay A8K3, and
4-5.1 Primary Power Distribution. energizes relay A8K2 through contacts 8 and 5. Pressing
this single switch (PLATE ON) enables the transmitter to go
The 60 Hz, 3-phase primary power is distributed to the through the above sequence of blower, filament, time delay
various circuits of the transmitter via circuit breakers and and plate on.
fuses mounted on circuit breaker panel A6. Refer to
Change 2 4-13
THEORY OF OPERATION 816R-4C
WHT
29(
115 _~-j
VAC
I A2A4
FilAMENT
VOLTAGE
....:.~.Li1---r-----tG) 13( REGULATOR
I
25(
Lv--v--V--V--V
VloB 8LU13
'.
46 2 42 1 6
A2T4
'.
WHT BlK
FilAMENTS
A6F3
15.0A 2iD~.. . . 4 3 :
A8R3
0.5 A12 C55
1 2 3
FilAMENTS
-.:::r::-
- 2 2
II8>V1
r~:..
..
R20
9.09K
R19
9.09K
R17
5K
PIO A2A7
CARD CAGE COMPo ASSY: 93G0301
4-14
816R-4C THEORY OF OPERATION
B~;
-;..-0"""" REGULATED DC
OPERATING/CONT
200-250 VAC
60 Hz 3 PHASE
A8TB1 ,.-
A6CB5
---'-~..:...
A >-----0' ~ .
24VDC
ON RELAY
A_8_K_6
0 _;
CONTROL
A2A8
m
C({ A6CB6
.----_...---..:-_-----------------j
_ ____l-
c--~~--------------_L
: T1 PRI WINDINGS
'---
; ~~~~ :;
; ~~~~ ;
PWRSUPPLY ~--~-
A6CS1 L- A..:.~-l-
:::=:::~PW~4SV~pCpLY 24 '------:=t-o~
-t-~--.~i11~==P=/=O=A=10====:V:D:C=='-:-:-:- :~-:-:- :~-:-:-:;1-0 0
..... :-:- A12T1
IPA
A5K1
I
m
PHASE
IMONITOR
I ~ ~~::NET AC LINE
VOLTMETER
u. '" '"
~ (~ ~ A2A7 SWITCH
A6CB2 q FILAMENT
-~ CAVITY
- ~--HH-<l ; 0 - - - -....-1-{, )BLOWER
"----'--~~-HH~_o-
- .->-. B1
'>------+-H--o~o--
B. /
VARIAC DRIVE
MOTOR
A
B
0 A8A2B1 FILAMENT
VOLTAGE
C BL~~~RS REG
A6F1 ON RELAY A2A4
'---o::-r-;::o--e--,.:--+---~t_-_+_------e-_+--
TO PA RAISE
} FILAMENT A1A1S7
,---~I-----,
II A6F11
C >--~---:,,~+-+;--;:::====~I""
A6F3 ; ,.--'-----,
LOWER
PA A1A1S8
TUNING
MOTOR
A~Tro------,
OK60 K4
A12
B2
A6F4 ;
o REMOTE
H
PA BIAS RELAYS
POWER 93G0372
FILON SUPPLY
Lp/?:''.10.A.2.......
RELAY P/OA10
A8Kl
S10, S11 _ S12, S13
Change 2 4-15
THEORY OF OPERATION 816R-4C
An output override voltage is supplied to the 802B Exciter The forward power signal from the directional coupler,
when the plate voltage is turned OFF. This mutes the output DCI, is amplified and buffered by U4. Resistor R9 is an
of the exciter while the power amplifier plate voltage is offset null adjusted for zero output at TPI when no input
turned OFF (Figure 4-11). The voltage is applied from the signal is present. Resistor RIO is adjusted to provide a 100%
124 Vdc power supply through contacts 3 and 9 of relay forward power indication on the panel power meter (AIM4)
A8K4 to the 802B Exciter power supply regulator. at the customer's specified TPO.
4-5.4 FWD/REFL Calibrate and Auto Power Control Unit, The output of U4 is also present on terminal board
A2A6. AlOTB2-13, through a 2.2K ohm isolation resistor, R53, to
provide remote metering of forward power.
4-5.4.1 Functions. The FWD/REFL CALIBRATE AND
AUTO POWER CONTROL portion of the A2A6 card The positive output ofU4 is coupled through diode CRII
performs these functions (Refer to Schematic 180162): and compared at the inverting input of U3 against the
negative voltage from either resistor R8 (Normal Power) or
1. The forward power signal from the directional coupler resistor R7 (Second Power) in the automatic mode. The
is buffered and amplified to provide a panel power output ofU3 is used to raise or lower the transmitter plate
meter reading of 100% at the customer's specified voltage, as necessary, to maintain the selected power level.
transmitter power output (TPO). Full scale meter The input to U3 is switched from resistor R8 to resistor R7
indication is 120% in the FORWARD POWER by relay KI which is activated by applying +24 Vdc to relay 1
position. KI coil through terminal board Al OTB2-1. Normally,
resistor R8 sets the normal operating TPO reference while
2. The forward power signal from the directional coupler resistor R7 is adjusted for some lower value, perhaps
is compared against either of two internal, adjustable necessary during emergency operation with a generator
voltages for automatic power control. Two discrete unable to supply the full power load.
levels of power control are remotely selectable and
maintain the desired power to within 1%. The reflected power signal from directional coupler DC 1 is
amplified and buffered by UI. Resistor RI is an offset null
3. The reflected power signal from the directional coupler adjustment for zero output at TP2 when no input signal is
is buffered and amplified to provide a full scale reading present. Resistor R2 is adjusted to cause a 10% reflected
of 12% of the customer's specified TPO on the panel power indication on the panel power meter AIM4 when the
power meter in the REFLECTED POWER position. reflected power reaches 10% of the customer's specified
TPO. Resistor R3 is adjusted to simulate that 10% reflected
4. The reflected power signal from the directional coupler power level when the TEST switch S1 is depressed. This
is compared against an internal limit to smoothly fold allows testing of the VSWR protection and metering
the forward power level back when a slowly rising circuits. The output of UI is fed through resistor R43 to the
VSWR level is detected. Forward power is reduced to gate of the VSWR overload SCR A2A5Q4 when the VSWR
keep the reflected power at 5 to 6% of the customer's protect is in the enable position. Resistor R4 is adjusted to
specified TPO. fire SCR A2A5Q4 when the reflected power reaches 10% of
the customer's specified TPO. When SCR Q4 fires, VSWR
5. A reflected power signal from the directional coupler overload relay AIIK9 activates, removing power from the
can remove power from the transmitter and light the transmitter and illuminating the VSWR OVERLOAD LED.
VSWR tally LED when a rapidly rising reflected power
level greater than 10% of the customer's specified TPO The output ofUI is also present on terminal board
is detected. AlOTB2-12 through 2.2K ohm resistor R46 to provide
remote metering of reflected power.
4-16 Change 2
816R-4C THEORY OF OPERATION
4-5.4.2 Theory of Operation. - Continued FAULT RESET switch AIAlS16 on the main control panel
is pressed. Plate voltage is removed by overload relays
Devices U2 and U3 form the VSWR foldback circuit. A A5K2, A5K3, or A5K4. The 24 Vdc pulse that triggers the I
sample of the buffered reflected power signal from UI is SCR is simultaneously routed to the recycle circuit via
fed to U2 through resistor R5. Resistor R6 is the offset null diodes CR9, CRl1, or CR12 to be used to automatically
adjustment for U2 and is adjusted to give zero output at U2- restart the transmitter.
6 when no input signal is present. The output ofU2 is
coupled through diode CR6 to the automatic power The automatic recycle circuit provides a timed restart pulse
comparator, U3. Resistor R5 sets the level so that the output for up to four overload occurrences within a 30-second
voltage ofU2 will exceed that ofU4, causing the power to period. The card as shipped will allow only two restart
be reduced, when the reflected power exceeds 5-6% of the pulses in a 30-second period. However, it may be
normal TPO. The VSWR foldback circuit is defeated by the reconfigured to allow four restart pulses in a 30-second
circuitry of the ten second timer U5. The timer is triggered period by removing the jumper between terminals A and B
by sampling the anode voltage ofVSWR overload SCR on the card and replacing it between A and C.
A2A5Q4. The response time of the VSWR foldback circuit
is relatively slow. A sudden significant increase in VSWR, The auto recycle begins when the 24 Vdc pulse is applied to I
as in an arc, would cause the VSWR overload SCR to fire. the base of transistor Q2 causing it to conduct. The output
Power to the transmitter is removed, the VSWR of Q2 is fed to timers Ul and U4. Timer Ul provides a
OVERLOAD LED is illuminated and the VSWR foldback 0.5-second delay, then triggers timer U3 which generates a
circuit is disabled for ten seconds. The VSWR foldback 0.5-second output pulse. This pulse is fed through gate U2A
circuit is disabled to allow the VSWR overload circuit to to inverter Q3 which causes Q6 to conduct and charge
sample the VSWR at full power thereby preventing capacitor C22. The charging current of capacitor C22
operation into a dangerously deficient load. momentarily energizes relay Kl which closes the PLATE
ON circuit through switch S2. The charging current of
4-5.5 Overload Protection. capacitor C22 also flows through RECYCLE PULSE
indicator LED CR6 giving an indication of the recycle
Relays A5K2, A5K3, and A5K4 are adjusted to energize circuit operation.
and remove power from the transmitter when an overload
occurs in the plate or screen supply or when the VSWR Gate U2D conducts the output pulse from timer Ul to
exceeds a preset level. Screen current through resistor A5R8 counter U5. Counter U5 counts the number of recycle
produces a voltage that is applied to relay A5K2 through pulses and provides a logic 1 output at terminal C when four
resistor A5R15. The plate current through resistor A5R7 pulses have been received. Depending on which terminal
produces a voltage that is applied to relay A5K3 through has been strapped to terminal A, two or four recycle
resistor A5R16. When SCR A2A2Q5 is gated on, a ground attempts in a 30-second period will close gates U2A, U2B,
is applied and relay A5K4 is energized. Each relay is U2C, and U2D and prevent any further attempts by the card
adjusted to trip at a factory preset current level. The relay to restart the transmitter. RECYCLE LOCKOUT indicator
contacts are in series with plate control relay A8K3. If an LED CR2 will light to indicate this condition. When the
overload occurs, the corresponding relay trips and 30-second period of time has elapsed, a pulse is generated,
de-energizes relay A8K3, removing plate power from the inverted by tramsistor Q1, and applied to U5 to reset it to
transmitter. zero. This clears the memory and allows another sequence
to begin. If the maximum count of two or four pulses has
4-5.6 Overload and Recycle Board, A2A5. not been received in the 30-second period, the timer will
also reset the counter automatically.
Overload and recycle board A2A5 contains circuits that
provide overload indication and memory, automatic power AUTO-RECYCLE switch S2 may be used to disable the
on recycling, and filament control circuit interlock status auto recycle card when desired. This is usually done during
(Refer to Schematic 180167). tune-up or maintenance procedures. RECYCLE TEST
switch S1 may be used to test the automatic recycle circuit
When an overload occurs in the PA plate, PA screen, or during maintenance procedures by simulating an overload
I VSWR circuits, a 24 Vdc pulse is supplied to the pulse at the input to the recycle circuit.
appropriate SCR Q4, Q7, or Q8. The SCR latches and lights
its associated LED indicator on the Al panel to indicate
which overload has occurred. All indicators that have been
lighted by an overload function remain lighted until OVLD
Change 2 4-17
THEORY OF OPERATION 816R-4C
4-5.7 Power Failure Recycle Board, A8AI. closed. L REAR DOOR INTLK indicator LED AlAlDS14,
C REAR DOOR INTLK indicator LED AlAlDS15, R
In the event of momentary loss of primary power, the power REAR DOOR INTLK indicator LED AlAlDS17, C FR
failure recycle circuit restores the transmitter to operational PNL INTLK indicator LED AlAlDS18, and R FR PNL
status. Capacitor C3 maintains current flow through time INTLK indicator LED AlAlDS19 are panel interlock status
delay relay A8K4 keeping the time delay circuit active for indicators that are lighted when the respective panels are in
short term power outages and a separate circuit provides a place. Panel designations refer to the three bays of the
momentary ground at pin 10 when power is restored. The transmitter cabinet (left, center and right) as viewed from
momentary ground is applied to capacitor A2A5C22 and the the front of the transmitter. REMOTE INTLK indicator
charging current of this capacitor pulls relay A2A5K8 in LED AlAlDS20 is lighted when continuity exists between
and initiates the power ON command. remote control interface terminal board AlOTBl-3 and -4.
FAILSAFE INTLK indicator LED AlAlDS29 is lighted
4-5.8 Auto-Manual Power Control Latching Relay and when remote relay Al0A2K8 is energized. Indicator LEDs
Transmitter Status Indicators. AlAlDSll through AlAlDS2l, except for AlAlDS16,
are in series and in sequence as they are connected in the
The latching relay permits local or remote selection of circuit. Therefore, an interlock must be satisfied before its
manual or automatic power control (Refer to Figure 4-11 status indicator LED will light.
and Status and Interlock Simplified Schematic, 189579, in
pouch at rear of manual). 4-5.9 Power Control Relays, PIO AlOA2.
The latching relay is connected to the remote control panel Assembly AlOA2 provides remote manual power lower and
I through terminal board AlOA2. A 24 Vdc signal applied by raise controL When power is decreased at the remote
manual control switch AlAlS2 or through remote control control panel, relay K4 is energized (see Figures 4-8 and
interface board will latch relay AlOA2K2 in one of two 4-12). Closed contacts provide 115 Vac to motor A2A9Bl
stable states. AUTO PWR CONTROL switch LED A1A1Sl which adjusts the resistance of A2A9Rl to decrease the
indicates automatic power control is selected and MAN transmitter power output. When the power is increased at
PWR CONTROL switch LED A1AlS2 indicates manual the remote control panel, relay K6 is energized and closed
power control is selected. contacts provide 115 Vac to motor A2A9B 1 which adjusts
the resistance of A2A9Rl to increase the transmitter power
Visual indication of TRANSMITTER CONTROL output.
REMOTE/LOCAL switches A2A7S 1 or A2A7S2 are given
by status indicator LEDs AlAlDS22 and AlAlDS16. 4-5.10 Remote Relays, PIO AlOA2.
Plate control circuit interlock status indicators are provided Remote relays in AlOA2 parallel the front panel control
on the Control Panel AI. RMT PLT OFF INTLK indicator operations. Failsafe relay K8 is energized only when 24 Vdcl
LED AlAlDSll is lighted when remote relay Al0A2K8 is is present in the control circuit. If the 24 Vdc is lost, the
de-energized. PA GRID DOOR INTLK indicator LED relay de-energizes and removes plate power from the
AlAlDS12 is lighted when the PA grid compartment door transmitter. Second power level (low power) relay K7 must
is closed. PA DOOR INTLK indicator LED AlAlDS 13 is also be energized continuously (24 Vdc) to maintain this I
lighted when the power amplifier plate compartment door is function.
4-18 Change 2
816R-4C THEORY OF OPERATION
RESET AUTO
P4 J2 P4 A1A1S1
+24
I J2
--;---< 1 ~_. . ._1:.:::.54 1-::..- - -....---71~
2
> II -.- L -~ 0
POWER
'---11---1---~ 1:3 >--t------J MAN. PWR.
MON/CTRL
A2A6
--T-<14 E---1--o-...:
13
. I -Jvv- A2A9R1
9
15
:
>-+, AUTO. PWR.
A2A6
..-----1---~ 16 >-~--,
6
11<17 IAUTO I
mi. 4
I
P/OA1A1S1
8 +24V
L.-_ _ -+ ~ 18 >----,
IMANUAL I
P/O A1A1S2
I
16 --L-
r-;-----f-.----?19 ) > - - - - - - 0 ~
MANUAL
A1A1S2
m
SET
94G0028
CONTROL MAN.
Change 2 4-19
THEORY OF OPERATION 816R-4C
POWER CONTROL
RESISTOR
....
P/O Ii II Ii II ..
LOWER J
~34 I
:
C2
0.1uf
9 - ..
1~ 36>-=-+---+---.----.---1 .
A1A1S8
. .............~(c: !'?-.~~ ~
120VAC FROM
A6XF11-2
II II II III II II II II II II II II It II II II II II II II II II II II II II II 6 ... " ...
+24 6 16
8 11
I II II II II II II II
4
POWER
RAISE 8 1
3
-
16
8 6 9 11
II II II II II II Ii II II II II II II II II
4 13
POWER
LOWER 9 1
10
TO K2
7>- A1A1J1-35
: PIO A10A2
,II II II II II II II II II II II II II II II Ii II II II II II II Ii II II II II II II II II II II II II II II II . 93G0304
4-20 Change 2
816R-4C MAINTENANCE
SECTION 5 - MAINTENANCE
5-1. ROUTINE MAINTENANCE 1. Remove the cross-wire brace that holds the filter in place.
The transmitter is carefully inspected and adjusted at the 2. Remove the filter.
factory to reduce maintenance to a minimum. To ensure
peak performance, adhere to a regular schedule of periodic 3. Use a vacuum cleaner to remove heavy dust
checks and maintenance procedures. Refer to the parts lists, accumulation from the filter.
Section 6, for component location in the transmitter.
4. Blow a stream of air through the filter in a direction
opposite to normal air flow.
WARNING
5. Wash the filter in a solution of hot water and detergent.
HIGH VOLTAGES ARE EXPOSED WHEN
CABINET DOORS OR ACCESS PANELS ARE 6. Reinstall the filter when dry.
OPENED. WHEN WORKING INSIDE THE
EQUIPMENT, BE SURE THAT ALL CIRCUIT 5-2.3 Tube Cleaning.
BREAKERS ARE OFF AND THAT PRIMARY
POWER IS DISABLED AT THE WALL The power amplifier tube should be cleaned when a visible
DISCONNECT OR CIRCUIT BREAKER quantity of dust accumulates on the cooling fins of the tube.
UNLESS OTHERWISE DIRECTED. ALWAYS Carefully remove the tube from the socket and clean with a
SHORT ALL HIGH VOLTAGE TERMINALS TO dry, oil free jet of air.
GROUND WITH THE GROUNDING STICK
PROVIDED. FAILURE TO COMPLY MAY
I RESULT IN DEATH ON CONTACT. 5-3. INSPECTION
Change 2 5-1
MAINTENANCE 816R-4C
BE CAREFUL TO NOT BEND OR BREAK Thruline 0-1 kW. element, 0-100 W Bird 43 (or
THE SOCKET'S FINGER CONTACTS.
Wattmeter equivalent)
FAILURE TO COMPLY MAY RESULT IN
DAMAGE TO THE TUBE SOCKET. DC Voltmeter Oto 10kV, I%tol any
3. Carefully lift the tube (4CX15,OOOA), and PA DC Ammeter oto 5 amperes, I % to I any
blocking capacitor, out of its socket.
If the transmitter fails to operate properly, check each USE CARE WHEN SERVICING GATING
circuit in the order that it is made operative. Use the CARDS A2AI, A2, AND A3. 250 VAC IS
simplified schematics and the overall schematic in Section 4 PRESENT ON CARDS WHEN MAIN CIRCUIT
when needed. Normal control panel meter readings are BREAKER A6CB6 IS ON. FAILURE TO
provided in Tables 3-5 and 3-6. Efficiency graphs are COMPLY MAY RESULT IN SERIOUS
provided in Figure 3-7. PERSONAL INJURY.
5-2
816R-4C MAINTENANCE
NOTE
REMOVE PRIMARY POWER FROM THE 3. Adjust the tension bolt on switch AI2SI so that the
TRANSMITTER EACH TIME A GATING green filament light goes out when the PA grid
CARD IS REMOVED. FAILURE TO COMPLY compartment door is opened approximately one inch.
MAY RESULT IN CARD DAMAGE.
5-7.1.2 Tuning Motor Limit Switches, AI2SII-SI4.
If none of the cards operate properly in the selected power
controller receptacle, use a different card receptacle and 1. Press the PLATE OFF and FILAMENT OFF switches
repeat the test. Perform the same test with each of the on control panel AI.
remaining gating cards in the same power controller card
receptacle. The results should be the same for each card if 2. Remove the rear panel behind the PA cavity, or the side
the card is good. If all the cards operated properly, use one panel next to the cavity.
of the cards to test each of the two remaining receptacles.
This will check the other two power controller phases. 3. Loosen the mounting screws on the limit switch.
If all cards operate properly in one or two receptacles but 4. Position the limit switch so that the peg mounted to the
not in another, it can safely be assumed that the cards are rack gear causes the switch to trip before the peg runs
good but either an A2 control transformer or one of the SCR into either end-stop. The tuning and loading paddles
banks are defective. Experience indicates that the SCRs are must never be closer than 5/8 inch from the blocking
least likely to fail. capacitor.
Change 2 5-3
MAINTENANCE 816R-4C
3- PHASE
ACINPUT
I I I TRANSMITTER
1 2 3 I POWER ENTRY
TERMINAL BLOCK
1
4
2
5
3
6 I *A6CB6
T I
TI I
I
1
4
2
5
:I *A6CB5 *A6CB41:
2
5 :1 *A6CB31:
2
5 :1 *A6CB21:
2
5 :1
Lh
~ - F8 ~F6 F10
~~~~~~
AC AC
2 3 A8K6
4(6('
~ ~
c:=J.........;........ ~ ........ ~
~
2
REAR VIEW OF
BREAKERS SHOWN
POWER 5 12 19 2 7 12
TRA NSFORMER PA PLATE PA SCREEN
TAP SSHOWN TRANSFORMER T1 TRANSFORMER T2
FO R 210 VAC 7 14 21 4 9 14
I I 95G0428
I
5-4
816R-4C MAINTENANCE
5-7.2 Filament Voltage Adjustment. - Continued 7. With S I of the filament regulator card A2A4 in
MANUAL position, depress RAISE switch, A2A4S3,
and run variable transformer drive motor until limit
WARNING switch actuator ann is against the upper clockwise
VOLTAGE HAZARD (CW) limit switch.
HIGH VOLTAGES ARE EXPOSED WHEN 8. Adjust variable transformer A8A2TI with an insulated
CABINET DOORS OR ACCESS PANELS rod for an indication of 6.4 V ac. Note the filament
ARE OPENED. THE SHAFT OF meter reading. If filament meter does not agree with
VARIABLE TRANSFORMER A8A2T1 HAS calibration meter, adjust filament meter calibration
HAZARDOUS VOLTAGE TO GROUND A2A7RI until it does.
WHEN FILAMENT CONTACTOR IS
ENERGIZED. USE CARE WHEN 9. Press FILAMENT OFF switch on control panel AI.
PERFORMING THE FOLLOWING Turn OFF main circuit Breaker A6CB6.
PROCEDURES. FAILURE TO COMPLY
MAY RESULT IN PERSONAL INJURY. 10. Tighten set screws on variable transformer end of
motor coupling.
2. Open the power amplifier grid compartment and 11. Place switch A2A4S I on the filament regulator card in
connect a 0 to 10 volt, true RMS ac, one percent MANUAL position.
meter, to the power amplifier filament rings on the
tube socket. 12. Turn main breaker A6CB6 back on. Press FILAMENT
ON switch on control panel AI.
3. Run the meter leads through the comer of the
compartment and close the power amplifier 13. Use the RAISE or LOWER switches, A2A4S2 and S3,
compartment door. on the filament regulator card to adjust the filament
voltage to the desired voltage, 6.0 V ac rms is the
4. Remove the cover from the control circuits card cage recommended operating voltage for 48 hours, as
and pull the plunger on the card cage interlock all the indicated on the true rms voltmeter.
way out. Turn main circuit breaker A6CB6 OFF.
14. Check the comparator window voltage on the filament
regulator card. It should be preset to 5.00 volts. If it is
not, adjust resistor R20 observing the voltage on
WARNING BLUE test point 2 (TP2) and adjust for 5.00 volts.
VOLTAGE HAZARD Once this voltage is set, it should not need to be reset
unless a component change is made.
GROUND VARIABLE TRANSFORMER
(A8A2Tl) SHAFT AND CONTACT BRUSH IS. Adjust resistor R2 for 5.00 volts by observing the
ASSEMBLY BEFORE TOUCHING ANY voltage on RED test point 3 (TP3). At this point the
PART OF VARIABLE TRANSFORMER. green LOCK LED DS4 should illuminate.
REPEAT THIS PROCEDURE EACH TIME
POWER IS REMOVED. FAILURE TO 16. To adjust the timer, while still in the MANUAL
position of switch S I, push both RAISE and LOWER
COMPLY MAY RESULT IN PERSONAL
switches (S3 and S2) simultaneously and time how
INJURY.
long the timer yellow indicator, DS I, stays on. This
delay is normally set for 5 seconds at the factory to
prevent momentary changes in the power line voltage
5. Loosen motor coupling set screws on variable
from constantly effecting a correction. To increase
transformer ASA2TI (Right side panel) end of
time delay adjust resistor R7 counter clockwise
coupling, and turn the main circuit breaker ON.
(CCW); to decrease time delay adjust resistor R7 CWo
Repeating the above will verify your action. The time
6. Press FILAMENT ON switch on control panel AI.
delay range is approximately 0 to 12 seconds.
5-5
MAINTENANCE 816R-4C
17. Once the above adjustments are made, activate the 26. After the filament voltage has been set, return the
automatic mode of filament voltage regulation by transmitter output power control to the AUTO position.
placing switch SI in the AUTO position. RAISE and Ensure that the filament voltage regulator is also in
LOWER switches S3 and S2 only operate in the MAN AUTO.
(manual) mode of operation.
5-7.3 DC Overload Adjustment.
18. The life of the PA tube can be greatly enhanced by
correctly adjusting the filament voltage required to 1. Press the PLATE OFF and FILAMENT OFF switches
produce the emission needed for your rated output on control panel AI. Tum DRIVER POWER SUPPLY,
power. To obtain the optimum tube life you should PA SCREEN POWER SUPPLY and PA PLATE
adopt the following procedure. POWER SUPPLY circuit breakers OFF.
19. First stabilize a new tube's emission by operating it at 2. Remove the lower front center panel.
the> re::ommended filament voltage for 48 hours.
5-7.3.1 PA Plate Overload Adjustment.
20. Place the transmitter power control in the MANUAL
position. Also place the filament voltage regulator in 1. Connect an ammeter from the positive terminal of an
the MANUAL position. adjustable 28 V dc power supply to resistor A5R8-l.
21. Raise the transmitter output power to 105% of normal 2. Connect the negative terminal of the dc power supply to
rated power. resistor A5R5.
22. Carefully lower the filament voltage in 0.2 volt steps, 3. Raise the de power supply current to 4.8 amperes.
pausing about 30 seconds after each step, look for a
greater than 2%, change in output power or plate
current. This is the filament emission knee. Now raise NOTE
the filament voltage 0.2 volts above this voltage. This The plate supply current is rated at 4.0 amperes.
is the correct filament voltage for your output power. This measurement point is the sum of the plate
and screen supplies and 4.8 amperes allows for
the 0.8 ampere screen supply.
WARNING
REMOVE ALL POWER FROM THE 4. If overload does not occur, then adjust PA PLATE
TRANSFORMER BEFORE WORKING ON OVLD ADJ resistor A5RI6 to trip relay A5K3 at this
THE VARIABLE TRANSFORMER LIMIT current. (The PA PLATE OIL fault indicator on the
SWITCHES. FAILURE TO COMPLY MAY overload/recycle board lights when the relay trips.) If
RESULT IN PERSONAL INJURY. overload trip occurs at less than 4.8 A, adjust resistor
A5RI6 to raise trip point to 4.8 amperes.
23. It may be necessary to adjust the lower limit of the 5. Disconnect the ammeter and remove the jumper from
filament voltage variable transformer to find the knee the dc power supply to resistor A5R5.
and/or operate at the correct filament voltage.
5-7.3.2 PA Screen Overload Adjustment.
24. After the correct voltage for desired operating power
has been established, repeat Steps 13 through 17 and I. Connect a milliammeter from the positive terminal of
reset the "desired voltage" to the correct level. an adjustable 28 V dc power supply to terminal 3 of
A5R15.
25. Check for a change in the filament voltage knee one
week later. Keep the operating voltage 0.2 volts above 2. Connect the negative terminal of the dc power supply to
the emission knee. Repeat this check monthly terminal I of A5R15.
throughout the life of the tube.
5-6
816R-4C MAINTENANCE
5-7.3.2 PA Screen Overload Adjustment. - Continued 3. Press the FILAMENT ON and PLATE ON switches on
control panel AI.
3. Raise the power supply current to 800 mAo
4. Raise or lower the POWER ADmST control until
4. If overload does not occur, then adjust PA SCREEN approximately 8000 volts is indicated on the PLATE
OVLD ADJ resistor A5RI5 to trip relay A5K2 at this VOLTAGE meter.
current. The PA SCRN OIL fault indicator LED on Al
lights when the relay trips. If overload trip occurs at less 5. Set TEST METER select switch to PA SCREEN 800 V.
than 800 rnA, adjust resistor A5RI5 to raise trip point Observe that approximately 750 Volts is indicated on
to 800 rnA. the TEST METER.
5. Disconnect the milliammeter and remove the jumpers 6. Press the PLATE OFF and FILAMENT OFF switches
from the dc power supply to A5RI5. on control panel Al and Mute on the exciter.
6. Press the FAULT RESET switch on control panel AI. 7. Replace all panels and close all compartment doors.
5-7.4 PA Grid Current Meter Calibration. 5-7.6 IPA Metering Board Calibration.
1. Press PLATE OFF and FILAMENT OFF switches on 5-7.6.1 General Information. Necessary equipment for this
control panel AI. Tum DRIVER POWER SUPPLY, calibration includes: Bird Thruline wattmeter with 500-watt
PA SCREEN POWER SUPPLY and PA PLATE and IOO-watt elements, ammeter with 0 to 30 A dc rating
POWER SUPPLY circuit breakers OFF. and inductive sensor, digital voltmeter, Bird 500-watt
dummy load, 50-ohm coaxial cable with Type N cable
2. Remove the front panel beneath the PA grid connector and adapters: male-to-male and
compartment door. female- to-female.
5-7
MAINTENANCE 816R-4C
I
R27
R32
R23
Rl4
COLLECTOR CURRENT CAL
COLLECTOR VOLTAGE CAL
FORWARDPOwtRCAL
REFLECTED POwtR CAL
Fully CCW
Fully CCW
Fully CCW
Fully CCW
4. When READY indicator on PA control panel 14. Adjust A3AIR27 on IPA metering board (Figure 6-28)
illuminates, set PA SCREEN and PA PLATE POwtR so that current measurement shown on the meter
SUPPLY circuit breakers on circuit breaker panel to matches that recorded in Step 13 abov~.
ON.
5-8 Change 2
816R-4C MAINTENANCE
16. Press PLATE OFF switch on PA control panel (Figure 33. Verify that output ofIPA as shown on meter ofIPA
3-2). Press FILAMENT OFF switch. metering board (Figure 3-6) is 500 50 watts. Slight
adjustments may be made to the exciter output if
17. Set PA PLATE, PA SCREEN, DRIVER, and 28 V dc necessary.
POWER SUPPLY circuit breakers on circuit breaker
panel (Figure 3-5) to OFF. 34. Perform Steps 16 and 17 above. Then set AC LINE
circuit breaker on the circuit breaker panel (Figure 3-5)
18. Disconnect cable and adapter from IPA. to OFF.
29. Perform Steps 16 and 17 above. USE CARE WHEN SERVICING GATING
CARDS AlAI, A2, AND A3. 250 VAC IS
30. Disconnect Thruline wattmeter and dummy load from PRESENT ON CARDS WHEN MAIN CIRCUIT
output of IPA. BREAKER A6CB6 IS ON. FAILURE TO
COMPLY MAY RESULT IN SERIOUS
31. Reconnect coaxial cable so that grid input circuit of PERSONAL INJURY.
power amplifier is connected to output of driver. Be
sure directional coupler A3DCl is still in configuration
Change 2 5-9
MAINTENANCE 816R-4C
1. Place the A2A6 card on the extender board. Turn ON Reflected Power (VSWR) trip point is factory
only the transmitter filaments and allow the components adjusted to 10% of rated transmitter power or
to temperature stabilize for at least 15 minutes. 10% of TPO if factory is advised of TPO. This
level may not be desired and must be set by
2. Use a high impedance dc voltmeter to measure the station engineer to the desired safe level.
voltage at test point TP 1. Adjust resistor R9, FWD
OFFSET, set for zero voltage at test point TPI.
3. Adjust resistor R2, REFL CAL, to indicate 10%
3. Use a high impedance dc voltmeter to measure the reflected power. Full scale is 12% when reflected power
voltage at test point TP2. Adjust resistor Rl, REFL is selected. DO NOT ADJUST THIS CONTROL
OFFSET, for zero voltage at test point TP2. AGAIN.
4. Use a high impedance dc voltmeter to measure the 4. With plates OFF, depress TEST switch, SI, and adjust
voltage at U2-6, most easily accessible at either end of resistor R3, REFL ADJ, for desired reflected (VSWR)
resistor R27. Adjust resistor R6, OFFSET ADJUST, for level indication on panel power meter AIM4. Full scale
zero voltage at U2-6. is 12%. Nuisance trips may occur if the trip level is set
for less than 5%.
5-7.7.2 Forward Power Calibration.
5. Place VSWR PROT jumper ON and adjust resistor R4
1. Adjust the transmitter to normal power output using the VSWR PROT CAL until a VSWR Overload occurs.
manual power controL An indirect power calculation
may be used if an external power meter is not available. 6. Remove all voltage, return the top element and VSWR
PROT switch to normaL
2. Adjust resistor RIO, FWD CAL, to indicate 100% on
the OUTPUT POWER meter AIM4. DO NOT 5-7.7.4 VSWR Foldback Adjustment.
ADJUST THIS CONTROL AGAIN. Increase the
power control to maximum output power. Refer to the
test data for proper plate screen and driver transformer NOTE
taps if the maximum power output exceeds 105%. The
maximum power should not exceed 105% unless The Foldback Circuit is not enabled when the
unusual circumstances exist. transmitter is shipped from our factory. There
is the possibility of additional damage to a
3. Switch to AUTO power control and adjust resistor R8, previously damaged antenna system where the
PWR CNTRL ADJ, for 100% power in the AUTO Foldback circuit is in use. The Foldback level
mode. should be set to the fully CCW position unless
antenna icing conditions are likely.
14. Apply 24 V dc to terminal board Al OTB2-1 to activate
relay AI0A2K7.
1. Pull VSWR PROT jumper OFF. Switch to AUTO
5. Adjust resistor R7, LP ADJUST, to the desired second power control, and depress the REFL switch.
power level.
2. Remove the low power element from the top, reflected
5-7.7.3 Reflected Power and VSWR Protection Calibration. power position of the directional coupler, DC 1.
1. Use the manual power control to reduce the power 3. Remove the high power element from the bottom,
output to 10% of the desired operating TPO. forward power position of the directional coupler, DCl,
and install it in the reflected power position with the
2. Pull the VSWR PROT jumper OFF and reverse the element arrow pointing toward the load.
direction of the top element in the directional coupler,
DC 1.
5-10 Change 2
816R-4C MAINTENANCE
5-7.7.4 VSWR Foldback Adjustment. - Continued the desired output power. To complete the power change,
refer to Paragraphs 5-7.7, 5-9.3, and 3.3, Step 25.
I. Remove primary power and the right front bay access The data presented in the graphs (Figures 5-2,
panels. Locate phase loss relay A8K5. 5-3 and 5-4) is approximate and is intended only
to get the transmitter tuning close.
2. The phase loss/phase rotation monitor will shut off the
transmitter when phase loss or incorrect sequence is 5-9.1 Frequency Change Adjustments.
detected. A phase loss will be detected if the line
voltage drops below the threshold voltage level which is NOTE
set by turning the control on relay K5. The threshold
voltage range is 190 to 270 volts. Set control to 190 These adjustments are not necessary if the
volts, full counterclockwise (CCW). related components have not been replaced and
the operating frequency is the same as the
3. Replace primary power and right front access panels. frequency specified in the production test data
supplied with the transmitter.
The power output is adjusted by changing taps on the screen 1. Press the PLATE OFF and FILAMENT OFF switches
transformer T2. The PA plate voltage is maintained high on control panel AI.
(8.2 to 8.7 kV) to keep efficiency high. Use the following
data supplied in Sections 2 and 3 as a guide: Tables 2-1,3-5
and 3-6, and Figure 2-5. Adjust the screen voltage to obtain
5-11
MAINTENANCE 816R-4C
5-9.1.1 Shorting Plane. - Continued 2. Tighten the screw on the adjustable plate.
2. Open the plate cavity doors. 5-9.1.5 Cathode Return Capacitor. Cathode capacitor slot
position definition: There are seven capacitor positions
3. Adjust the plate cavity slider deck (Figure 4-7) to the defined for each side of the four cathode return capacitors.
desired frequency in accordance with the graph in The seven positions are chosen to be easily identified by
Figure 5-2. eye. The positions are described below and in Figures 5-7,
5-8, and 5-9.
5-9.1.2 PA Neutralization. Adjust the PA neutralization
bars to the desired frequency in accordance with the graph Initially set the capacitor to the nearest whole position
in Figure 5-3. indicated above. The final position of the capacitor may be
fine adjusted for improved efficiency after the transmitter is
5-9.1.3 PA Grid Tuning Slider. operating.
I. Open the PA grid compartment door. 5-9.1.6 Efficiency Capacitor. Preset the efficiency
capacitor A12A3C39 for minimum capacitance. The
2. Adjust the PA grid tuning sliders (Figures 5-4 and 5-5, capacitor plates should be completely unmeshed.
Ll, 2, 3) in accordance with the graph shown in Figure
5-4 for the desired frequency. 5-9.1.7 Coupling Capacitor. Preset the coupling capacitor
(C1) for minimum capacitance. The capacitor plate should
5-9.1.4 PA Grid Swamping Capacitor. be completely unmeshed. Close the grid compartment door.
1. Swamping capacitor A12C3 consists of two aluminum 5-9.1.8 PA Bias. Preset the bias resistor (R35), located
plates separated by some distance. The position of the behind the power amplifier cavity, to the middle of its range.
plate nearest the front of the transmitter is adjustable,
thus making it possible to set the distance between the
two plates. Referring to Figure 5-6, loosen the screw on (Continued on Page 5-21)
the adjustable plate and position it to obtain the plate to
plate spacing indicated in Figure 5-6 for the desired
operating frequency. The spacing may be checked by
using a drill bit or a similar device inserted between the
plates.
5-12
816R-4C MAINTENANCE
18
["...
!'-....
f' ~
17
f ' .........
~
16 ~
CI) .........
ill
I
~
o .........
~15 .........
z r"
~
~ .........
ill
014
r--....
z .........
r--....
f0-
CI) .........
13
DATA DATE t'....
DECEMBER 1993
SLIDER DECK
1/
/
1
(X) I I
TUBE SHELF
/
j / 93G0306
5-13
MAINTENANCE 816R-4C
SCREEN RING
PA CAVITY FLOOR
o
TUBE SOCKET
NEUTRALIZING CLAMPS
Cf) 3
w
I
()
?; 2 I---
DATA DATE
DECEMBER 1993
e.
w
()
z
I-
Cf)
is
o
88 90 92 94 96 98 100 102 104 106 108
FREQUENCY (MHz)
93G0307
5-14
816R-4C MAINTENANCE
Cf)
w
I2
()
.......
r-..... , r---.. r-..... ,....."""
z
z ........ I'-.
""'-...
0- . . r-..... r--...
w
o
z """" --... r--...
..........
;::1
Cf)
(5
--r-..... t'-.....;
DATA DATE
DECEMBER 1993
o I I I I
88 90 92 94 96 98 100 102 104 106 108
FREQUENCY IN MHz
C7,8,9
C4 5 6 C10, 11, 12
" ..-----------+--\---~----------
i i
(0) (0)
! !
9380308
5-15
MAINTENANCE 816R-4C
C6 C5 L1 C4
C9
C58
C38
C53
C7
FILAMENT
LEAD
C8
L2
C9
C60
C59
FILAMENT
LEAD
5-16
816R-4C MAINTENANCE
0.6
0.5
~
(j) 0.4 ioo""
~
w
I
U
Z
0.3 ../
~
o
~
0.2
"" DATA DATE
DECEMBER 1993
0.1
o
85 90 95 100 105 110
FREQ MHz
I
o
93G0310
5-17
MAINTENANCE 816R-4C
o C58
PA SOCKET
BOTTOM VIEW
C53 SIMPLIFIED
CGO
D
FRONT OF TRANSMITIER
93G0311
5-18
816R-4C MAINTENANCE
SCRE HEAD
OUTSIDE
SLOT _____
~INSIDE
SLOT CENTER
OF SOCKET
5-19
MAINTENANCE 816R-4C
0:::
~
6
5
"~ ~
\5'0('
:2:
:J
Z '~ r<5/0('
z 4
"
o
i=
~ INSIDE
(f) ................... '
o0.. 3
I-----
DATA DATE
DECEMBER 1993
'"~ r<5/0('
I
85 90 95 100 105 110 93G0313
FREQUENCY MHz
TOP (INSIDE)
BonOM (OUTSIDE)
POSITION NUMBER
2 3 4 5 6 7
93G0314
5-20
816R-4C MAINTENANCE
5-9.1.9 IPA to PA Cable Length. The length of the coaxial 1. Use a coax cable and BNC to Type-N adapter to
cable between the IPA directional coupler (A3DC1) and the connect the exciter RF output directly to the grid input
PA cavity input connector shall be cut to a specific length circuit. This bypasses the IP A.
based on the desired operating frequency. The cable must be
type RG-142. It can be obtained from CE by ordering part 2. Tum the transmitter plate breaker CB5 OFF.
number MI7/60-RG 142. Use the illustration in Figure 5-10
to calculate the cable length. 3. Tum filament and plate control ON. After the filament
time delay, there will be IPA collector voltage but no
45
IPA collector current. There will be no PA plate
IPA COAX LENGTH voltage or screen voltage since the plate breaker is
II
81BR.1C. 2C, 3C & 4C OFF.
I' (DUAL 400W MODULES)
40 1'\
4. Set the exciter RF output level to approximately 15
watts.
35
I"
5. Adjust the PA grid TUNING and COUPLING
controls for minimum indication on the exciter
30
reflected power meter.
o
85 90 95 100 105 110 NOTE
FREQUENCY (MHz)
A. When the IPA module fails and is replaced. The following steps shall be performed starting with low
IPA output power and zero or minimum plate voltage.
B. When the tube is replaced. Adjust grid tuning and coupling as drive power is slowly
increased until normal drive power is reached and then
C. If there is any reason to suspect that there may be a slowly increase plate voltage while adjusting the grid tuning
bad load on the IPA or if changes have been made in and coupling until normal operating plate voltage is
the PA grid circuit. reached. Keep the IPA reflected power to a minimum while
making adjustments to IPA power output and plate voltage.
When the IPA internal VSWR protection circuits are active,
the IPA output power will be reduced and the fault lamp 8. Restore primary power to the transmitter and tum the
illuminated. This can make grid tuning difficult if the grid is filament control ON.
far out of tune. The 802B Exciter can be used to adjust the
grid circuit to approximately correct tuning and coupling 9. Set the exciter power output adjustment fully CCW.
positions. The 802B Exciter has a reflected power foldback
circuit that limits the reflected power to a safe level for the
exciter regardless of the VSWR presented to the exciter by
the PA grid circuit. The first six steps of the following
procedure allows you to tune the grid circuit using the
output of the exciter.
Change 2 5-21
MAINTENANCE 816R-4C
5-9.1.10 PA Grid Circuit. - Continued (See Figure 4-7.) Adjust the PA TUNING control on the
control panel until the capacitor is positioned approximately
10. Mute the exciter. Tum ON the plate control and mid-range. Close the plate cavity door.
reduce the plate voltage to zero or minimum with the
manual power control. NOTE
11. Unmute the exciter. Slowly increase the exciter output An easier way to determine position of
while watching the IPA reflected power. Do not let the capacitors A12C51 and A12C50 is to look at
IPA reflected power exceed 60 watts. the capacitor motor drive units. Each has a
limit switch actuator bar that travels with the
12. Adjust the PA grid tuning and coupling for minimum capacitor plate. When it is in the middle of its
IPA reflected power as the exciter output is increased range so are the capacitors. Left side and
to normal. DO NOT exceed 35 watts of output power center rear covers must be removed.
from the exciter. The normal range of IPA collector
current is 15 to 20 amperes.
CAUTION
13. Slowly increase the plate voltage with the manual
power control. Notice that the IPA reflected power DO NOT EXCEED THE FOLLOWING
will increase as the plate voltage is increased. Adjust lYIAXIMUM RATINGS, FAILURE TO
the grid tuning and coupling to keep the IPA reflected COMPLY MAY RESULT IN DAMAGE TO
power at minimum and IPA forward power at THE TRANSMITTER:
maximum as the plate voltage is increased toward
maximum. PA SCREEN CURRENT: 600mA
PA PLATE CURRENT: 4.2A
14. This completes the adjustment procedure. Restore the
transmitter to normal configuration.
4. Place power control in MANUAL mode.
5-9.2 PA Tuning and Loading.
5. Press the FILAMENT ON and PLATE ON switches
1. Press PLATE OFF and FILAMENT OFF switches on on control panel AI.
control panel AI.
CAUTION
2. If possible, connect the transmitter to an RF
Wattmeter/dummy load combination or a calorimeter MAXllvIUM PA TUBE PLATE
capable of measuring and dissipating 21.5 kW at 88 to DISSIPATION IS 15 KW. PROLONGED
108 MHz. If these devices are unavailable, refer to the TRANSMITTER OPERATION WITH THE
RF OUTPUT on the control panel for measurement. PLATE IMPROPERLY TUNED MAY
I CAUTION
DAMAGE THE POWER AMPLIFIER.
CALCULATE THE PLATE DISSIPATION
USING THE FORMULA BELOW. FAILURE
DO NOT PERFORM THE REMAINDER OF TO COMPLY MAY RESULT IN POWER
THIS PROCEDURE IF THE AMPLIFIER DAMAGE.
TRANSMITTER IS NOT CONNECTED TO
AN ANTENNA WITH A 50-OHM
IMPEDANCE OR A DUMMY LOAD
CAPABLE OF DISSIPATING AT LEAST 35
KILOWATTS. FAILURE TO COMPLY Where: Dp is plate dissipation in Watts
MAY RESULT IN DAMAGE TO THE Ip is DC plate current in amperes
TRANSMITTER. Ep is DC plate voltage in volts
Op is RF output power in Watts
3. Open the plate cavity access door and observe PA
tuning and loading capacitors AI2C5I and AI2C50.
5-22 Change 2
816R-4C MAINTENANCE
7. Adjust the PA TUNING and PA LOADING controls The state of neutralization can be identified by observing the
for a maximum output power indication. control grid current while raising the plate tuning.
10. Press the PLATE OFF and FILAMENT OFF switches 3. Remove front half of tube air guide to gain access to
on control panel AI. screen sliders.
11. Determine if plate tuning capacitor A 12C50 is 4. Refer to Figure 5-3 and adjust the screen sliders LN1 and
approximately halfway between its limits. LNz ' The sliders should not require an adjustment greater
than 1/4 inch from the initial setting. (A setting on the
12. If plate tuning capacitor A 12C50 is not approximately plus side is preferred.)
half way between its limits, adjust the PA plate cavity
shorting plane (Paragraph 5-9.1, Step 1) and repeat 5. Install the tube air guide.
Steps 3 through 12 of this paragraph.
6. Close the cavity door and apply power to the
5-9.3 PA Neutralization. transmitter.
The power amplifier of the transmitter can be found in one 7. Check for proper neutralization again. If incorrect,
of three possible states of neutralization (neut). These are: repeat Steps 2 through 6.
5-23
MAINTENANCE 816R-4C
5-24
816R-4C PARTS LISTS
This section contains a list of repairable/replaceable Continental Electronics (CE) specification or drawing I
electrical, and selected mechanical parts for the 816R-4C, control numbers for each item in the parts listings, are
FM Transmitter. Paragraphs 6-2 through 6-4 describe the reflected in this column.
three columns in the parts lists.
6-5. ILLUSTRATIONS
6-2. REFERENCE DESIGNATIONS (REF DES)
Parts listed in the REF DES column are located on
This column contains the electrical reference designators of corresponding illustrations. The illustration always precedes
parts that have been assigned on schematics or wiring the parts list. More than one illustration may be required to
diagrams, and/or index numbers for parts which have not identify all items in an assembly. When a replaceable item
been assigned reference designators. When a reference is hidden from view by structural parts or wiring, a dotted
designator within a series of designators has not been leader line is used to show the items location on the
assigned a part number, the unassigned reference designator illustration.
will be omitted from the list.
Change 2 6-1
PARTS LISTS 816R-4C
6-2 Change 3
816R-4C PARTS LISTS
P2 P1 DC1-B
DC1
~
.DC1_A (DIODE PIN: 353-5376-010)
A12 A1 A2 A3 A4 A5
\ \ I / /
o
'0 JIlIlUJl
o u
o
I-
__ 0
o o
o
o
o
0
t.. . r--.
0
51
~ ~
==-
0 0
I ~ ~
==- D_ O
v
0 0
~ ~ 0 0
~ ~ 0 0
I ~~ 0
I / / / \ "\ 0
r
/
/ / \ \ OOGOO 05
B1 (REF) T4 C1 (REF) L2 52 T2 T1
(REF)
Change 2 6-3
PARTS LISTS 816R-4C
DC1
(REF)
FAN BLADE PIN 0093118030 - -
B2
\ \
A13
\
\ I
/
A9
.
1,
c::=::J
I
/
A7
/
'F\~
""-
D /
~
r-
~~ ~~
I
Z1C
""-
Z1B '-... ~D
~"
"'-
Z1A ........
............... /
f::::
r-....--......q
It 0 I
'boOb=:
011'0 I
c
g
0
A10 c:::=::J
............
I II
~ ctf
~ ~'
T3
v ... V
rol.- ~
,..............
84
l....- V
~V~ v 83
0
--- I....-
mln n
~ =------- B1
~ o rn
~
~ D VV
V
~I/V
r
\
,.-
h\ --= --=
\
\
(1\ II
;:,-
~
~
JII I
T- ."
\ ""
\
T1
(REF)
\
\
T2
\
85 '" '"
'\.
L1
'\.
C1 95G0253
6-4 Change 2
816R-4C PARTS LISTS
Change 2 6-5
PARTS LISTS 816R-4C
6-6 Change 2
816R-4C PARTS LISTS
Change 1 6-7
PARTS LISTS 816R-4C
o o
----
O'llNllU'l'I.Y
0 ............. . - [ DO
.......
NJlO
DO
.... DD
....
I'OWEflCOlllRCl. -
COl
FlAISIT- -,"","'-
COl
J
D0
- LOWI!R
PCMel..."...,.
~U~
- POMR-
----
O .... llAIl""""""'"
O ............ YCl.TAllE 0-- OIWT"LTQllPICTUt o JltIMt.DlXaIrlU( OM.-CJIIIlJ)
0-LllT-Q
DD D D
0- LIlT--()
-- ---
OQIIIID-wruc OM..-DClCaInUl: OO....,.... 1lNC OMI'U:I'IICMO
0 .........
0'"- a MllCClRlnLK o0 _ _
1Ii1'lQA'M.1mK 0_... RAIllE LOWI!R RAIllE LOWI!R
- L.<WlI> -
"""" .....".
0 -..... OL_oocalmJt
-OOc. 0
0-
,0
Oo_oocatm.l[
(0---
0 -.....
0-_ )
-:0
93G0318
A1
6-8 Change 2
816R-4C PARTS LISTS
Change 2 6-9
PARTS LISTS 816R-4C
0 0
DDs1
o DS2
(J][C] [C][C] [C]
S1 S2 S 3 0 S4 S5 S6
(J] [C]
S7 S8
0S9
o DS3
DS26
0
DS27
0
DS28
0 0
DS29
o DS4 o ODS6 o
o
DS11
DS12
o
o
DS17
DS18
o
o
DS23
DS24
0
[C] [C]
o DS5
DDS?
BB ODS10 o
o
DS15
DS16
o
o
DS21
DS22
B- 0
0 S14 S15 516
FRONT VIEW
C5 R57
R48
R47
R45
R46
8 :1 E
J2 J1
E J4 :1 r =
J3
R24-c:::J-
R37 -e:::::J- -e:::::J- R30
R38 -e:::::J- ~ -e:::::J- R31 R25-c:::J-
R39 -e==:r g::
R26-c:::J-
" " -e:::::J- R32
< ~~
~ ~ 00 -{[}- -e:::::J- R33 R27 -c:::J-
6-10 Change 1
816R-4C PARTS LISTS
Change 1 6-11
PARTS LISTS 816R-4C
CR4 353-3644-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, 150MA, 75V PIV 500
MILLIWATIS, AXIAL LEADS, DO-35 PKG (lN4454-l)
CR5 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRV DOA1
EPOXY PKG, AXIAL LEADS (lN4007)
CR6 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CR7 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, lOOOV PRV DOAI
EPOXY PKG, AXIAL LEADS (lN4007)
CR8 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, lOOOV PRV DO-4I
EPOXY PKG, AXIAL LEADS (lN4007)
CR9 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRV DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
DS1 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS2 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS3 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS4 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS5 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS6 419-0089-01 0 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS7 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS8 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS9 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DSIO 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS11 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25 "LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS12 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS13 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS14 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS15 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS16 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25 "LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS17 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS18 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5"X.25"LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
DS19 419-0089-010 DISPLAY, OPTOELECTRONIC: LED, GREEN, .5 "X.25 "LIGHTED AREA,
4.5MCD INTENSITY, RECT, PC MOUNT, DUAL-IN-LINE
6-12 Change 1
816R-4C PARTS LISTS
Change 1 6-13
PARTS LISTS 816R-4C
R12 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, 15, 1/4WATT@70C METAL FILM,
TC=lOOPPMJDEGC, COLOR BANDED
R13 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R14 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, 1%, 1I4WATT@70CMETALFILM,
TC= 1OOPPMJDEGC, COLOR BANDED
R15 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, 1%, 114 WATT @ 70C METAL FILM,
TC=lOOPPMJDEGC, COLOR BANDED
R16 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, 1%, 114 WATT @ 70C METAL FILM,
TC=lOOPPMIDEGC, COLOR BANDED .
R17 724-5052-050 RESISTOR, FIXED, FILM: 22.1 OHM, 1%, 1I4WATT@70CMETALFILM,
TC=lOOPPMJDEGC, COLOR BANDED
R18 724-5052-050 RESISTOR, FIXED, FILM: 22.10HM, 1%, 1/4WATT@70CMETALFILM,
TC=lOOPPMJDEGC, COLOR BANDED
R19 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R20 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED .
R21 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R22 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R23 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R24 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R25 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R26 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R27 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R28 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R29 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R30 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R31 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R32 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R33 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R34 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R35 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R36 747-5491-000 RESISTOR, FIXED, WIRE WOUND: 33 OHMS, 5%, 6.5 WATT
6-14 Change 1
816R-4C PARTS LISTS
R37 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R38 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R39 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R40 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R41 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM" 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R42 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R43 724-5055-380 RESISTOR, FIXED, FILM: 1200 OHM, 50'0, 2 WATT @ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R44 724-5052-225 RESISTOR, FIXED, FILM: 1500HM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R45 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R46 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, IO% 112 WATT,
CERMET
R47 724-5052-545 RESISTOR, FIXED, FILM: 68100HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R48 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R49 NOT-USED
R50 NOT-USED
R51 382-1405-080 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHMS, 10% 112 WAIT,
CERMET
R52 RCR07G125JS RESISTOR, FIXED, COMPOSITION: 1.2M OHM, 50'0, 1/4 WATT
R53 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R54 724-5052-600 RESISTOR, FIXED, FILM: lOKOHM, 10/0, 1/4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
R55 382-1405-070 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, lO% 112 WAIT,
CERMET
R56 724-5052-740 RESISTOR, FIXED, FILM: 47.5KOHM, 1%, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R57 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, 10/0, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R58 724-5052-200 RESISTOR, FIXED, FILM: 1000HM, 10/0, 1I4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
SI 266-9981-020 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S2 266-9981-020 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, YELLOW LED, YELLOW LENS/CAP, PC MOUNT
S3 266-9981-030 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, GREEN LED, GREEN LENS/CAP, PC MOUNT
S4 266-9981-010 SWITCH, PUSH: SPDT, ON-MOM ON, 5AMP, 1251250VAC CONTACT
ILLUMINATED, RED LED, RED LENS/CAP, PC MOUNT
Change 1 6-15
PARTS LISTS 816R-4C
6-16 Change 1
816R-4C PARTS LISTS
Change 1 6-17
PARTS LISTS
816R-4C
A9 E1
E2
0 00 1
-
2 3
--
0
T4
0
0 DO L--J
DO D
IIIII
A7 CR1
M1 M2
~ ~
!~OLTS~
I~I
o FIL
0
OA-B
OB-C
0 0 0
METER
0
LOCAL REMOT
OC-A
SELECT
L U lnJ lnJ , U U
/v $2
0 0
/ / ]" In h l\.1l IWl Ir h /~ h II
7 / / / / /
A1
III A2 A3 A4
II /AS A6
93G0319
6-18
Change 1
816R-4C PARTS LISTS
Al 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING, 3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A2 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING, 3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A3 270-3253-010 CIRCUIT CARD ASSEMBLY: GATING, 3 PHASE, FULL WAVE HARD FIRING,
PLUG IN, USING AMP 534204-1 CONNECTOR
A4 *182901-1 CCA, FILAMENT REGULATOR
AS *180166-1 CCA,OVERLOADffiECYCLE
A6 *180161-1 CCA, POWER MONITOR/CONTROL
A7 *189620-1 CCA, CARD CAGE COMPONENT
A8 *180194-1 CCA, BACKPLANE
A9 *172715-1 POWER CONTROL ASSEMBLY
Cl 913-3152-000 CAPACITOR, FIXED, CERAMIC: 0.1 UF, +80 -20%, 500 WVDC DISC TYPE, Z5U
TEMP COEFFICIENT
CRI 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRV D0-41
EPOXY PKG, AXIAL LEADS (lN4007)
El 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E2 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E3 306-2230-000 TERMINAL BOARD: 3 TERMINAL, SOLDER LUG, SNGL MTG FOOT
PHENOLIC BASE
E4 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E5 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
E6 306-0234-000 POST, ELECTRICALIMECHANICAL EQUIPMENT: 4-40 THREADS, 0.625
LENGTH, 6500 VOLTS AC-RMS
Ml 458-5006-020 AMMETER, AC: 10 MA, SENS, 0-9, 0-300 SCALES VOLTS AC, 3-1/2"
RECTANGLE, PIVOT & JEWEL MOVEMENT, IRON VANE
M2 458-5007-010 METER, TIME TOTALIZING: 99999.9 HR, 0.1 HR, INCREMENTS 230 VOLT, 60
HZ, 3-112" RECT BEZEL, NO RESET
SI 266-8000-000 SWITCH ASSEMBLY, INTERLOCK: SPDT, S AMP @ 28 VDC, PULL TO
MAINTAIN CONNECTION
T1 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, SO/60HZ IPH,
SEC#I=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T2 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, SO/60HZ IPH,
SEC#I=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T3 270-0313-020 TRANSFORMER, POWER: STEP-DOWN, PRI=230/460V, SO/60HZ IPH,
SEC#1=24VCT@40MA, SEC#2&3=18V@400MA, OPEN, DRY
T4 662-0898-010 TRANSFORMER, POWER: STEP-DOWN, 166 VRMS124-56 VRMS
Change 1 6-19
PARTS LISTS 816R-4C
o ~
P1
93G0320
6-20 Change 1
816R-4C PARTS LISTS
C1 NOT-USED
C2 NOT-USED
C3 NOT-USED
C4 184-9102-110 CAPACITOR,FIXED,ELECTROLYTIC:220 UF,+-20%, 10 WVDC DIPPED
TANTALUM
C5 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-10%,50 WVDC
C6 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C7 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C8 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-1O%,50 WVDC
C9 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C10 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C11 CM05FDlOlJ03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
C12 CM05FDl0 lJ03 CAPACITOR,FIXED,MICA: 100 PF,+-5%,500 WVDC
C13 CM05FD10lJ03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
C14 CM05FDl0 lJ03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
C15 913-3279-270 CAPACITOR,FIXED,CERAMIC: 1 UF,+-20%,50 WVDC
C16 183-5016-070 CAPACITOR,FIXED,ELECTROLYTIC:33 UF,+-l 0%,20 WVDC DIPPED
TANTALUM
C17 184-9102-370 CAPACITOR,FIXED,ELECTROLYTIC:2.2 UF ,+-20%,35 WVDC DIPPED
TANTALUM
C18 184-9102-370 CAPACITOR,FIXED,ELECTROLYTIC:2.2 UF,+-20%,35 WVDC DIPPED
TANTALUM
C19 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C20 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-10%,50 WVDC
C21 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C22 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C23 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C24 183-5031-030 CAPACITOR,FIXED,ELECTROLYTIC:100 UF,+-20%,63 WVDC WITH
INSULATING SLEEVE
C25 NOT-USED
C26 CK05BX104K CAPACITOR,FIXED,CERAMIC:O.l UF,+-10%,50 WVDC
C27 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C28 184-9102-200 CAPACITOR,FIXED,ELECTROLYTIC: 100 UF,+-20%,20 WVDC DIPPED
TANTALUM
C29 CK05BX104K CAPACITOR,FIXED,CERAMIC:0.1 UF,+-10%,50 WVDC
C30 184-9102-100 CAPACITOR,FIXED,ELECTROLYTIC:100 UF,+-20%,10 WVDC DIPPED
TANTALUM
C31 CM05FD101J03 CAPACITOR,FIXED,MICA: 100 PF,+-5%,500 WVDC
C32 CM05FD101J03 CAPACITOR,FIXED,MICA:100 PF,+-5%,500 WVDC
CR1 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
CR2 353-6442-070 SEMICONDUCTOR DEVICE,DIODE:SILICON,lAMP,1000V PRY DO-41 EPOXY
PKG,AXIAL LEADS (lN4007)
DS1 419-0095-020 LIGHT EMITTING DIODE:YELLOW DIFFUSED,BLOCK FORM RT
ANGLE,WITHOUT RESISTOR,3 VDC MAX,30 MA
DS2 419-0095-030 LIGHT EMITTING DIODE:RED DIFFUSED,BLOCK FORM RT ANGLE,WITHOUT
RESISTOR,2 VDC MAX,50 MA
DS3 419-0095-030 LIGHT EMITTING DIODE:RED DIFFUSED,BLOCK FORM RT ANGLE,WITHOUT
RESISTOR,2 VDC MAX,50 MA
DS4 419-0095-010 LIGHT EMITTING DIODE:GREEN DIFFUSED,BLOCK FORM RT
ANGLE,WITHOUT RESISTOR,3 VDC MAX,60 MA
DS5 419-0095-020 LIGHT EMITTING DIODE:YELLOW DIFFUSED,BLOCK FORM RT
ANGLE,WITHOUT RESISTOR,3 VDC MAX,30 MA
Change 2 6-21
PARTS LISTS 816R-4C
6-22 Change 2
816R-4C PARTS LISTS
Change 2 6-23
PARTS LISTS 816R-4C
6-24 Change 2
816R-4C PARTS LISTS
Change 1 6-25
PARTS LISTS 816R-4C
o o
-i R13 r- o
C1
CR1
-i R14 r- -lCJ-
OC1? -e::::J- R? -1 r-
R1
DC12 -1 R2 r-
g0D~
CR10
-OJ-
C3
-[J- c=J
~I :: 9
-1 R16
r- -i R3 r-
CR? -CJJ--- bO
-CJ-
CRB -rr:::J- ~I ~ {- - - -c'"- - - '
@ E2
CD01=- C23
-1
D
C19
R18 ~
C20
E3DJJE1
-e::::J- R9
OC14
-e:::n-
CR5
D D
[TIo~ sIT50Q
~
G G
----cBJi}- +O~
C6
c=J
JJ
'"
-/>.
~ ~ ~CR6
-1 R6 r-
OC?
CR11 -a::J-
DC24
CR9-a::J-
OC21
Q DC8
--1 ~ 0+
0 0~ -i
R11
en
m
Z
--G27J-
~
~~
~
R12
~
~O~
-CJ]-VR1
0< -cr-
~mc: '
ol!l-l . I
I CR12 I I -CJ]- CR4
rn~o
:tiz
~ <
JJ oC10
0
z
'"
~l
0
@
to
FRONT :.:
\:
93G0321
6-26 Change 1
816R-4C PARTS LISTS
Change 2 6-27
PARTS LISTS 816R-4C
Ql 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG (2N2222A)
Q2 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-I8 PKG (2N2222A)
Q3 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-I8 PKG (2N2222A)
Q4 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q5 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q6 352-1104-010 TRANSISTOR: NPN, SILICON, 4AMP, 100V, 1.5 WATT DISS PLASTIC PKG,
CHASSIS MT, (MJE243)
Q7 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Q8 353-6468-060 SEMICONDUCTOR DEVICE, THYRISTOR: 1.6AMP, 400V, SCR TO-5 PKG
Rl 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, +-1 %, 1/4WATT@70C METAL FILM,
TC=IOOPPMlDEGC, COLOR BANDED
R2 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R3 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, +-1%, 1I4WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R4 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, +-15, 1/4WATT@70CMETALFILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R5 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1/2WATT@70CMETAL FILM,
TC=100PPMlDEG C, COLOR BANDED
R6 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, +-1%, 1I4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R7 RLR07C2204GS RESISTOR, FIXED, FILM: 2.2M OHM, +-2%, 1/4 WATT FR=.OO 1%/1 OOOHR
R8 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1 %, 1/4WATT@70C METAL FILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R9 RLR07C2204GS RESISTOR, FIXED, FILM: 2.2M OHM, +-2%,1/4 WATT FR=.OO 1%/1 OOOHR
RIO 724-5052-905 RESISTOR, FIXED, FILM: 475KOHM, +-1%, 1I4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
Rll 724-5054-420 RESISTOR, FIXED, FILM: 2700 OHM, +-5%,1 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
R12 747-5498-000 RESISTOR, FIXED, WIRE WOUND: 150 OHMS, +-5%, 6.5 WATT
R13 724-5052-600 RESISTOR, FIXED, FILM: IOKOHM, +-1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R14 724-5052-400 RESISTOR, FIXED, FILM: IOOOOHM, +-1 %, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R15 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1/2WATT@70CMETALFILM,
TC= 1OOPPM/DEG C, COLOR BANDED
RI6 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, +-1 %, 1I4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R17 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1/2WATT@70CMETALFILM,
TC=100PPMIDEG C, COLOR BANDED
R18 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, +-1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R19 724-5053-240 RESISTOR, FIXED, FILM: 22 IOHM, +-1 %, II2WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R20 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1I2WATT@70CMETALFILM,
TC= 1OOPPMlDEG C, COLOR BANDED
R21 724-5053-010 RESISTOR, FIXED, FILM: 100HM, +-1 %, 1/2WATT@70C METAL FILM,
TC=IOOPPMIDEGC, COLOR BANDED
R22 724-5053-600 RESISTOR, FIXED, FILM: IOKOHM, +-1 %, 1/2WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R23 724-5053-600 RESISTOR, FIXED, FILM: IOKOHM, +-1%, 1I2WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R24 747-5455-000 RESISTOR, FIXED, WIRE WOUND: 560 OHMS, +-5%, 6.5 WATT
R25 724-5053-240 RESISTOR, FIXED, FILM: 2210HM, +-1 %, 1/2WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R26 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1%, 1I2WATT@70CMETALFILM,
TC=100PPMlDEG C, COLOR BANDED
R27 724-5053-240 RESISTOR, FIXED, FILM: 2210HM, +-1 %, 1I2WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
6-28 Change 2
816R-4C PARTS LISTS
R28 724-5053-485 RESISTOR, FIXED, FILM: 47500HM, +-1 %, 1/2WATT@70C METAL FILM,
TC=100PPM/DEG C, COLOR BANDED
Sl 266-5404-190 SWITCH, PUSH: SPDT-MOM, lAMP, 28VDC/120VAC CONT RATING BUTTON
COLOR-NONE, EDGE MT, RT ANGLE PC TERMINATIONS
S2 266-5321-980 SWITCH, TOGGLE: SPDT, ON-NONE-ON, 5 AMP CONTACT RATING
Ul 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
U2 351-7629-010 MICROCIRCUIT, DIGITAL: QUAD 2 INPUT NAND GATE, TTL, 14 PIN DIP,
PLASTIC PACKAGE
U3 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
U4 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
U5 351-5305-010 MICROCIRCUIT, DIGITAL: LOW POWER SCHOTTKY, DIVIDE BY 12
COUNTER, 14 PIN DIP, PLASTIC PACKAGE
U6 351-1137-020 MICROCIRCUIT, LINEAR: TIMER, + 18V, 600 MW
VR1 353-6481-470 SEMICONDUCTORDEVICE,DIODE: SILICON, 1 WATT,30VOLT
VR2 351-1120-010 MICROCIRCUIT, LINEAR: +5 V @ 1 A VOLTAGE REGULATOR TO-220
PLASTIC PACKAGE
XK1 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XUl 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU2 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XU3 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU4 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
XU5 220-0049-010 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 14 POSTS
XU6 220-0049-100 SOCKET, INTEGRATED CIRCUIT: DUAL IN-LINE, 8 POSTS
Change 2 6-29
PARTS LISTS 816R-4C
o
r-fI
@
~DG
C3
D CR1 @~ ~
@~ XU1G
~C13 ..-......
L.-L-J
~
~~
81
r--'XU5
~DO:
~ C4
-en- N XU2
--g-
~
~
~
~~
C14 C15
c::J c::J tt1 CAUTION
0~~ ~
_ITHt ELa:~IC
DEYICD
~~
~~ ~~ CR11 -fR481-
j:: I XK1Q K ~~~~ ;~Q1~; 1::3f-
u
-cr- ~
XU4~ C16
L..:::J
2
a -en-
E30IJE1
CR2 ~
=lEl= ~
CR9
~~
~~
DC17
O R7
~
E2
aIR9l -5-Q
Q VR1
We Q J1
cL.:..J ~
I~I VR2~
C19
-[]ill- ----[@J- -D-
G -1 I-
G ~ ~ L;;J~ ~~:g~"
----c:IDJ- R37
TP1 I ~ -[illD- -[illD-
I
-[illD- QQ
~ @~
TP2 R22
TP31 01
TP4 I CR4-D- -en-
@ CR1O-CD-
I~I VR3~ ~ I-
o TP5 I ---c:Bm-
-[BE}-
CUJ
CR5
C12
+-QillJ-
~
'-.fill.J-
R57
""
93G0322
6-30 Change 1
816R-4C PARTS LISTS
Change 1 6-31
PARTS LISTS 816R-4C
CRlO 353-6442-070 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4007)
CRll 353-3691-010 SEMICONDUCTOR DEVICE, DIODE: SILICON, HOT CARRIER 70V, 250MW,
2PF NOM, GLASS PKG, AXIAL LEADS (lN571l)
11 372-9739-010 CONNECTOR, RECEPTACLE, ELECTRICAL: 2 ROW CLOSED ENTRY BOARD
MTD, 50 POSN, O.lOO"CTR, WIBD RETENTION POSTS
Kl 410-0572-010 RELAY, REED: SPDT, 0.25AMP,4 WATT, lOOVDC CONTACT RTG 24VDC,
2200 OHM COIL, PC MOUNT, DUAL-IN-LINE PKG
Ql 352-0613-010 TRANSISTOR: NPN, SILICON, VCEO=40 VDC, IC=0.7 AMP 5 WATT, TO-5
PACKAGE .
Q2 352-0613-010 TRANSISTOR: NPN, SILICON, VCEO=40 VDC, IC=0.7 AMP 5 WATT, TO-5
PACKAGE
Q3 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG
(2N2222A)
Q4 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG
(2N2222A)
Q5 352-0661-020 TRANSISTOR: NPN, SILICON, 800MA, 70V, 500MW DISS TO-18 PKG
(2N2222A)
Rl 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, IO% 1/2 WATT,
CERMET
R2 382-1405-250 RESISTOR, VARIABLE, NONWIRE WOUND: 50K OHMS, 1O% 112 WATT,
CERMET
R3 382-1405-230 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHM, 1O%, 1/2 WATT,
CERMET, 25 TURN
R4 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 1O% 1/2 WATT,
CERMET
R5 382-1405-230 RESISTOR, VARIABLE, NONWIRE WOUND: 20K OHM, 1O%, 112 WATT,
CERMET, 25 TURN
R6 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 1O% 1/2 WATT,
CERMET
R7 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 10% 1/2 WATT,
CERMET
R8 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 1O% 1/2 WATT,
CERMET
R9 382-1405-220 RESISTOR, VARIABLE, NONWIRE WOUND: 10K OHMS, 1O% 1/2 WATT,
CERMET
RIO 382-1405-250 RESISTOR, VARIABLE, NONWIRE WOUND: 50K OHMS, IO% 112 WAIT,
CERMET
Rll 724-5052-265 RESISTOR, FIXED, FILM: 3320HM, 1%, 1I4WAIT@70CMETALFILM,
TC=IOOPPMlDEGC, COLOR BANDED
R12 724-5052-400 RESISTOR, FIXED, FILM: 10000HM, 1 %, 1I4WATT@70C METAL FILM,
TC=I00PPMlDEGC, COLOR BANDED
R13 724-5052-10D RESISTOR, FIXED, FILM: 1000HM, 1 %, 1I4WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R14 724-5052-695 RESISTOR, FIXED, FILM: 30. 1KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R15 724-5052-010 RESISTOR, FIXED, FILM: lOOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=lOOPPMlDEGC, COLOR BANDED
R16 724-5052-265 RESISTOR, FIXED, FILM: 3320HM, 1 %, 1I4WAIT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
6-32 Change 1
816R-4C PARTS LISTS
Change 1 6-33
PARTS LISTS 816R-4C
R42 724-5053-630 RESISTOR, FIXED, FILM: 15KOHM, 1%, 1I2WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R43 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, 1%, 1I4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
R44 724-5052-840 RESISTOR, FIXED, FILM: 162KOHM, 1%, 1I4WATT@70CMETALFILM,
TC= 1OOPPMJDEGC, COLOR BANDED
R45 724-5052-515 RESISTOR, FIXED, FILM: 43200HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R46 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED '
R47 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, 1%, 114 WATT @ 70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R48 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R49 724-5052-645 RESISTOR, FIXED, FILM: 15KOHM, 1%, 1I4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
R50 724-5052-840 RESISTOR, FIXED, FILM: 162KOHM, 1 %, 1I4WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R51 724-5052-660 RESISTOR, FIXED, FILM: 20K OHM, 1%, 114 WATT @ 70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R52 724-5052-645 RESISTOR, FIXED, FILM: 15KOHM, 1%, 1I4WATT@70CMETALFILM,
TC=100PPMJDEGC, COLOR BANDED
R53 724-5052-460 RESISTOR, FIXED, FILM: 22100HM, 1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMJDEGC, COLOR BANDED
R54 724-5054-250 RESISTOR, FIXED, FILM: 100 OHM, 5%, 1 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R55 724-5053-515 RESISTOR, FIXED, FILM: 82500HM, 1 %, 1I2WATT@70C METAL FILM,
TC=100PPMJDEGC, COLOR BANDED
R56 724-5054-380 RESISTOR, FIXED, FILM: 1200 OHM, 5%, 1 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
R57 724-5054-330 RESISTOR, FIXED, FILM: 470 OHM, 5%, 1 WATT @ 70C METAL FILM,
TC=250PPMJDEGC, COLOR BANDED
Sl 266-5404-190 SWITCH, PUSH: SPDT-MOM, lAMP, 28VDCIl20VAC CONT RATING BUTTON
COLOR-NONE, EDGE MT, RT ANGLE PC TERMINATIONS
TP1 360-0495-130 JACK, TIP: RED, NYLON INSULATED TIP, PWB MOUNTING LOW PROFILE
TP2 360-0495-140 JACK, TIP: ORANGE, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
TP3 360-0495-150 JACK, TIP: YELLOW, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
TP4 360-0495-120 JACK, TIP: BROWN, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
TP5 360-0495-110 JACK, TIP: BLACK, NYLON INSULATED TIP, PWB MOUNTING LOW
PROFILE
U1 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, 18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
U2 351-111 0-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, 18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
U3 351-1110-020 MICROCIRCUIT, LINEAR: OPERATIONAL AMPLIFIER, 18 VOLTS SUPPLY, 8
LEAD PLASTIC DUAL IN-LINE PKG
6-34 Change 1
816R-4C PARTS LISTS
Change 1 6-35
PARTS LISTS 816R-4C
o o
CJ
B B B
DS1
CJ DS2
CJ DS3
83 82 S1
c=J DS4
o o
FRONT VIEW
95G0182
REAR VIEW
6-36 Change 1
816R-4C PARTS LISTS
Change 2 6-37
PARTS LISTS 816R-4C
6-38 Change 2
816R-4C PARTS LISTS
Change 2 6-39
PARTS LISTS 816R-4C
[[II]J~[[J[[II]J~[[J[III]J][[J[III]J][[J[[II]J][[J
16 9 16 9 16 9 16 9 16
-c:::J--R6
J9
'I'
60
1
J8 J7 J6 15" 16 J3
....
lY
'"lY
0
0 J10
'"
4 4
~0 49
60
93G0324
J127T08
9TO 10
J133T04
5T06
7T08
6-40 Change 1
816R-4C PARTS LISTS
Change 2 6-41
PARTS LISTS 816R-4C
DDDDDDD
~O~==~
DDDDDD~
~ ~
DDD~~
or+----rfTiiil D D ~ llIrl~m
81 C1 E3
R1
00
R2
93G0325
6-42 Change 1
816R-4C PARTS LISTS
Change 2 6-43
PARTS LISTS 816R-4C
DC1 R1 R3 R5
/ I F1
'() VXF1
Irhl/
11.7
Ity
~
+
,
/
19 19
- - C1
T81/
o o
@ @
C!lo OC!l E1 E2
DO
~t--C2
II II
/
0/ I I I I o
u / / / I UOOG0004
A2 81 A1 M1
6-44 Change 1
816R-4C PARTS LISTS
Change 2 6-45
PARTS LISTS 816R-4C
o o
51
088 ~
-GQ-
~~
20
~~ VR1
~
~
E2
~ I I I
o -GQ--
I~ IJ1
P1 0
E1 I~ IJ2 -[[J-
8
VR2
~ ( C4 ) R33
~
tv ~
( C5
)
OOG0002
6-46 Change 2
816R-4C PARTS LISTS
Change 2 6-47
PARTS LISTS 816R-4C
6-48 Change 2
816R-4C PARTS LISTS
g j DS1
g j DS2
o 0
0080003
Change 2 6-49
PARTS LISTS 816R-4C
F1 <> <>
XF1
F2
XF2
P1
J2
J1
P2
<>
R2
A1 - t - - H I t - - - A2
o o R1
TP2 TP1
98G0088
6-50 Change 1
816R-4C PARTS LISTS
Change 2 6-51
PARTS LISTS 816R-4C
Q1 S1
A1 A2
u u I
J2-k@
J1"" 0 @
0
0
~~ o
io 0 o
c2i:O 0
o
R2i..
R3 i
L..!..- -'-_.LJI
L
96G0264A
6-52 Change 1
816R-4C PARTS LISTS
Al *189213-1 CCA,RF
A2 *189210-1 CCA,CONTROL
Cl CK05BXI03K CAPACITOR,FIXED,CERAMIC:O.OI UF,+-10%,100 WVDC
C2 CK05BX103K CAPACITOR,FIXED,CERAMIC:O.OI UF,+-10%,100 WVDC
Jl 361-5028-050 CONNECTOR,RECEPTACLE,ELECTRICAL:5 #20 PINS & 2 #8
CAVITIES,"D"SUB TYPE,15 CONT SHELL SZ,SOLDER TERM
J2 361-5065-010 CONNECTOR,RECEPTACLE,ELECTRICALBNC,BULKHEAD JACK
Ll 288-4029-020 SHIELDING BEAD,ELECTRONIC:FERRITE,5-30MHZ OPER FRE
0.385"OD,0.193"ID,O,410"LG,Z=80 OHM@100MHZ@25C
Ql 352-5134-010 TRANSISTOR:FET,DUAL,RF,300W,2-175 MHZ,N CHANNEL TAB
LEADS,CHASSIS MOUNT
Rl NOT-USED
R2 724-5052-010 RESISTOR,FIXED,FILM: 1OOHM,+-1 %, 1/4WATT@70C METAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
R3 724-5052-010 RESISTOR,FIXED,FILM:100HM,+-1 %,l/4WATT@70C METAL
FILM,TC= 1OOPPMIDEGC,COLOR BANDED
SI 267-5022-010 SWITCH,THERMOSTATIC:80C,+-5DEG,CLOSE ON TEMP RISE
BIMETALLIC,SNAP ACTION,TO-220 TYPE PKG
Change 2 6-53
PARTS LISTS 816R-4C
C109
o 0 0 0
R110 L1:==========;;~~~2E===~
96G0500
6-54 Change 1
816R-4C PARTS LISTS
Change 1 6-55
PARTS LISTS 816R-4C
r - - - -
o
R204 -rfII-~
R203 (;)
'r ---1;
__ -I N
0
o
--..., I ~ I
() --E)l-----.L-t-.....
R202
C204 ~ R201 0
m
+>- , - - - - -......- ...
0..J
-------------.
-,
I
I
I
;U
N
o
<D o
~o
I
~O-~~
)G~
~-.,
N 0
L_r- o
~ D
O'l
------------'
r - I C202
C\
R208
L--.J
:~:~ ~ ~~
rc..;R223
m
Q)
0 G
;UR216
C201
D R215 +>- ~
~ol~
N
O'l
9
\.J
D G-R224
CR203 w
U201
XU201 R~
()
N
x C
C
o DC209
R~
N N
co o o
N N
~ ~(;)~
o ~o ~ --E)
R222
~"t'~
<D
0
96G0311
6-56 Change 1
816R-4C PARTS LISTS
C201 913-7143-770 CAPACITOR, FIXED, CERAMIC: O.1UF, 10%, 50WVDC, CHIP TYPE, SURF
MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C202 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 UF, 10%, 100 WVDC
C203 913-7143-770 CAPACITOR, FIXED, CERAMIC: O.lUF, 10%, 50WVDC, CHIP TYPE, SURF
MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C204 913-7145-210 CAPACITOR, FIXED, CERAMIC: .010 UF, 10%, 100WVDC, CHIP TYPE, SURF
MT, X7R TEMP CHAR, WRPRND TERM, EIA SZ 1206
C205 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 100 WVDC
C206 CK06BX104K CAPACITOR, FIXED, CERAMIC: 0.1 UF, 10%, 100 WVDC
C207 NOT-USED
C208 CK05BX103K CAPACITOR, FIXED, CERAMIC: 0.01 UF, 1O%, 100 WVDC
C209 CK05BX223K CAPACITOR, FIXED, CERAMIC: 0.022 UF, 1O%, 50 VOLT
CR201 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4004)
CR202 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4004)
CR203 353-6442-040 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 400V PRY DO-41
EPOXY PKG, AXIAL LEADS (lN4004)
E1 REFERENCE
E2 REFERENCE
E3 REFERENCE
E4 REFERENCE
E5 REFERENCE
E6 REFERENCE
E7 REFERENCE
Q201 352-5104-010 TRANSISTOR: SILICON, PNP, 200MADC, 40V C-E, 350 MW 250MHZ, TO-92
PLASTIC PKG
Q202 353-5356-010 SEMICONDUCTOR DEVICE, THYRISTOR: SCR, 100V PRY, 0.8AMP TO-226AA
PLASTIC PKG
Q203 352-5188-010 TRANSISTOR: POWER MOSFET, P-CHANNEL, -100 VOLTS VDS
RDS=0.20HM, ID=21AMP, PD=150WATTS, TO-247AC(TO-3P)PKG
R201 724-5052-010 RESISTOR, FIXED, FILM: 100HM, 1 %, 1/4WATT@70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R202 724-5052-010 RESISTOR, FIXED, FILM: 100HM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R203 382-1405-050 RESISTOR, VARIABLE, NONWIRE WOUND: 2000 OHMS, 10% 1/2 WATT,
CERMET
R204 724-5052-230 RESISTOR, FIXED, FILM: 1620HM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R205 724-5052-405 RESISTOR, FIXED, FILM: 1100 OHM, 1 %, 1/4 WATT @ 70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R206 724-5053-600 RESISTOR, FIXED, FILM: 1OKOHM, 1%, 1/2WATT@70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R207 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R208 724-5052-595 RESISTOR, FIXED, FILM: 32.4KOHM, 1 %, 1/4WATT@70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R209 714-7059-040 RESISTOR, FIXED, FILM: 0.05 OHM, 1%, 20 WATT@25CTO-220TYPEPKG,
METAL TAB, NON-INDUCTIVE
Change 1 6-57
PARTS LISTS 816R-4C
R2lO 724-5052-675 RESISTOR, FIXED, FILM: 24.9K OHM, 1%, 1/4 WATT@ 70C METAL FILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R211 724-5052-675 RESISTOR, FIXED, FILM: 24.9K OHM, 1 %,1/4 WATT@ 70C METAL FILM,
TC=100PPMIDEGC, COLOR BANDED
R212 724-5052-520 RESISTOR, FIXED, FILM: 47500HM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R213 724-5052-530 RESISTOR, FIXED, FILM: 51lO0HM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPMIDEGC, COLOR BANDED
R214 382-1405-030 RESISTOR, VARIABLE, NONWIRE WOUND: 500 OHMS, 10% 1/2 WATT,
CERMET
R215 724-5052-880 RESISTOR, FIXED, FILM: 332KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R216 724-5052-240 RESISTOR, FIXED, FILM: 2000HM, 1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMIDEGC, COLOR BANDED
R217 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R218 724-5052-880 RESISTOR, FIXED, FILM: 332KOHM, 1%, 1/4WATT@70C METAL FILM,
TC=100PPMlDEGC, COLOR BANDED
R219 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R220 382-1405-060 RESISTOR, VARIABLE, NONWIRE WOUND: 5000 OHMS, 10% 1/2 WATT,
CERMET
R221 724-5052-600 RESISTOR, FIXED, FILM: 10KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
R222 724-5052-405 RESISTOR, FIXED, FILM: 1100 OHM, 1%, 1/4 WATT@ 70C METAL FILM,
TC=100PPM/DEGC, COLOR BANDED
R223 724-5052-260 RESISTOR, FIXED, FILM: 3010HM, 1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R224 724-5052-310 RESISTOR, FIXED, FILM: 6810HM,1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPMlDEGC, COLOR BANDED
R225 724-5052-285 RESISTOR, FIXED, FILM: 4750HM, 15, 1/4WATT@70CMETALFILM,
TC=100PPMlDEGC, COLOR BANDED
R226 724-5052-010 RESISTOR, FIXED, FILM: lOOHM, 1%, 1/4WATT@70CMETALFILM,
TC= 1OOPPM/DEGC, COLOR BANDED
R227 724-5052-800 RESISTOR, FIXED, FILM: 100KOHM, 1%, 1/4WATT@70CMETALFILM,
TC=100PPM/DEGC, COLOR BANDED
U201 351-5402-010 MICROCIRCUIT, LINEAR: DUAL OP AMPS, WIDE BAND, 5 MHZ SINGLE
SUPPLY, 8 PIN PLASTIC DIP PKG
U202 419-0121-010 COUPLER, OPTOELECTRONIC: SNGL CHANNEL, NPN TRANSISTOR OUT,
VCE=70V MIN, LED IN, STD 6 PIN PLASTIC DIP PKG
VR201 351-5403-010 MICROCIRCUIT, LINEAR: VOLTAGE REGULATOR, ADJ, POS OUT 1.2-57V,
1.5 AMP, 3 TERMINAL, TO-nO PLASTIC PKG
XU201 220-6017-020 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 8 CONTACTS OPEN FRAME,
0.3" WIDE PIN SPACING
XU202 220-6017-010 SOCKET, PLUG-IN ELECTRONIC COMPONENT: 6 CONTACTS, OPEN FRAME,
0.3"WIDE PIN SPACING, OA"WIDE BODY
6-58 Change 1
816R-4C PARTS LISTS
Change 1 6-59
PARTS LISTS 816R-4C
T3 54
(REF) (REF) C4 R12 CR2 VR2 C6 CR3 R10 C1
55
(REF)
53
(REF)
C3
R9
,ir'l---- R11
ee
"----R4
R3
C2
R17 R13
Z1
ee C5
L------R2
'---'---_~--i++---CR1
R1
51
(REF)
6-60 Change 1
816R-4C PARTS LISTS
Change 3 6-61
PARTS LISTS 816R-4C
6-62 Change 3
816R-4C PARTS LISTS
6-63
PARTS LISTS 816R-4C
95G0188
6-64 Change 1
816R-4C PARTS LISTS
Change 1 6-65
PARTS LISTS 816R-4C
CB6
o o
CB3
AC LINE
o
CB4
PA PLATE CBS
POWER SUPPLY
BLOWERS e e
PABIAS PABIAS
FAN FAN FAN POWER SUPPLY POWER SUPPLY FILAMENTS FILAMENTS
93G0330
6-66 Change 1
816R-4C PARTS LISTS
CB1 260-5043-040 CIRCUIT BREAKER: 3 POLE, 5 AMP, 250 VAC, 50/60 HZ STD INRUSH, SHORT
DELAY, CURVE 3
CB2 260-5071-010 CIRCUIT BREAKER: 3 POLE, 15 AMP, 240 VAC, 50/60 HZ HIGH INRUSH,
LONG DELAY, CURVE 10
CB3 260-4011-320 CIRCUIT BREAKER: 3 POLE, 10 AMP, 240 VAC, 50/60 HZ NORM INRUSH,
MEDIUM DELAY, CURVE 2
CB4 260-5076-010 CIRCUIT BREAKER: 3 POLE, 15 AMP, 240 VAC, 50/60 HZ NORM INRUSH,
MEDIUM DELAY, CURVE 2
CB5 260-5073-010 CIRCUIT BREAKER: 3 POLE, 100 AMP, 480 VAC, 50/60 HZ HIGH INRUSH,
SHORT DELAY, CURVE 3
CB6 260-4060-080 CIRCUIT BREAKER: 3 POLE, 150 AMP, CURVE 1, SERIES TRIP MAGNETIC,
PRESSURE TERMINALS
Fl 264-0912-330 FUSE, CARTRIDGE: 250 VOLT, 10 AMP, SMALL, CERAMIC TUBE
F2 264-0009-000 FUSE, CARTRIDGE: 3 AMPS, 250V, GLASS
F3 264-0912-330 FUSE, CARTRIDGE: 250 VOLT, 10 AMP, SMALL, CERAMIC TUBE
F4 264-0291-000 FUSE, CARTRIDGE: 1/4AMP, 250V, SLO-BLO TYPE, GLASS 1/4" X 1-1/4",
DUAL ELEMENT TIME DELAY, HIGH INRUSH
F5 264-0291-000 FUSE, CARTRIDGE: 1/4AMP, 250V, SLO-BLO TYPE, GLASS 1/4" X 1-1/4",
DUAL ELEMENT TIME DELAY, HIGH INRUSH
F6 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
F7 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F8 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
F9 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
FlO 264-0295-000 FUSE, CARTRIDGE: 1 AMP, 250 VOLT, HIGH TIME LAG
Fl1 264-0009-000 FUSE, CARTRIDGE: 3 AMPS, 250V, GLASS
F12 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F13 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
F14 264-0008-000 FUSE, CARTRIDGE: 2 AMPS, 250V, GLASS
XFl 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF2 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF3 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF4 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF5 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF6 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF7 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF8 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF9 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XFlO 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XFll 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
Change 1 6-67
PARTS LISTS 816R-4C
XF12 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF13 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
XF14 265-1241-090 FUSEHOLDER: LAMP EXTRACTOR, POST TYPE, 1-1/4" X 1/4" FUSE, 90-250
VOLT, BLACK, 470K OHMS, KNOB CLEAR, NEON
6-68 Change 1
816R-4C PARTS LISTS
Change 1 6-69
PARTS LISTS 816R-4C
12 23
22
.S1
21
16
I 111--+-+--
]'--l--'=--~r-.------''----'-1
11
.............. , ,7 (COIL ASSY-NO.3)
),-,---,---'-----'------,--r',.
25 (4 PLACES)
10
14
......... " ... 6 (COIL ASSY-NO.2)
9
4
.17
15
.,' 19
B1
2 20
13 3
93G0331
"'1B1
18
6-70 Change 1
816R-4C PARTS LISTS
Change 3 6-71
PARTS LISTS 816R-4C
lli]@@@ TB1
K2I
GND @ @ @ E6 P1 A1
3 2 1
K3
K6
K7
K4
K5
R3
R2
R1
CR3
6-72 Change 1
816R-4C PARTS LISTS
Change 2 6-73
PARTS LISTS 816R-4C
~
~
~
o
, @
o -'tel
DLj [Q]
93G0333
6-74 Change 1
816R-4C PARTS LISTS
Change 1 6-75
PARTS LISTS 816R-4C
~
~
E1 C1 T 1
"
T1
S2 E2 C3 C2
6-76 Change 1
816R-4C PARTS LISTS
Change 2 6-77
PARTS LISTS 816R-4C
o o
01 (REF)
03 (REF)
Z1A Z1B Z1C
04 (REF)
02 (REF)
o o
95G0098
6-78 Change 1
816R-4C PARTS LISTS
Change 1 6-79
PARTS LISTS 816R-4C
(BACK SIDE)
T1 A2 A1 R2 R1
C1
I
I
I
I
I
I
I
______________
0 11 0
PS1
_.------.(!) DO 00
o
OOG0006
TB2 TB1
(BACK SIDE) (BACK SIDE)
6-80 Change 1
816R-4C PARTS LISTS
Change 2 6-81
PARTS LISTS 816R-4C
.
.. 0 : 0
::I~O':
i~ ~
i~ @]w
: .: 0 0
I'
0 0
0"0
M ..-
0::: 0:::
() ()
M
0:::
0
..- ..-
()
0::
It')
0:::
('II ()
..q
0::: 0:::
() ()
T81
1 8
93G0337
6-82 Change 1
816R-4C PARTS LISTS
C1 931-8592-000 CAPACITOR, FIXED, PAPER DIELECTRIC: 0.047 UF, 20%, 600 WVDC
CR1 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
CR2 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
CR3 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
CR4 353-6467-050 SEMICONDUCTOR DEVICE, DIODE: SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
CR5 353-6467-050 SEMICONDUCTOR DEVICE, DIODE:- SILICON, lAMP, 1000V PIV GLASS
PKG, HERMETICALLY SEALED, AXIAL LEADS (IN4586)
R1 724-5054-3 I0 RESISTOR, FIXED, FILM: 330 OHM, 5%, I WATT@ 70C METAL FILM,
TC=250PPMIDEGC, COLOR BANDED
R3 705-4254-000 RESISTOR, FIXED, FILM: I MEGOHM, l %,3 WATT
R4 377-5034-010 RESISTOR, VARIABLE, WIRE WOUND: 2000 OHM, 5%, I WATT SINGLE
TURN, 310 DEG, PC PINS, TOP ADJ
TBl 306-3051-010 TERMINAL BOARD: 8 POLES, 2 PINSIPOLE, 0.2" PITCH 26-14 AWG WIRE
SIZE, PWB MOUNTING, BLUE, 300V, lOA RTG
Change 1 6-83
PARTS LISTS 816R-4C
0: ". 0 o
i :1
:
., :
W; .
J"
..
:
r.t---\~
q'---f\
0"
12
11 C1
EJ5
XK1
c:::J
1
C2
0XK2
c:::J
10 M
U
0I
0
20
~"~
~
B
0
co
~
>-
(/J
XK3 1 XK4 1 (/J
J1
~ J2
tn
~
N
C4 c:::J C5 c:::J tn
[:J~
J
20
C6
XK5
c:::J
s~~1
1 U
C7 c:::J
~~55 ~ XK8 1
C8 c:::J C9 c:::J
93G0338
6-84 Change 1
816R-4C PARTS LISTS
Change 2 6-85
PARTS LISTS 816R-4C
C52
S15
C49
C48
C84
C85
TUBE S7
CHIMNEY
P4, J4
SLIDER
DECK
PA
TUNING
BLOCKING
(C51)
CAPACITOR
C2 (REF)
R75 PA LOADING
(C50)
TUBE
TUBE
SHELF
A3
--
C82
C83
93G0340A
S6
6-86 Change 1
816R-4C PARTS LISTS
o : o
C88
o o
83 . C90!91
o o
.'
S13
o o .'
o o
82
0 0
.... S14
S12
0 0 0 0 0
C86
S11 R36
C87,.
I~I
@] lID
l~ I OOC46
C89 o .... .... .. , .. , T1
.... . - .- ....
C32 ,.'
.... .....
o
C54
R35
e r:l.
~ C55
C56
93G0341
(REAR VIEW)
Change 1 6-87
PARTS LISTS 816R-4C
6-88 Change 3
816R-4C PARTS LISTS
Change 3 6-89
PARTS LISTS 816R-4C
12
82
83
84
85
R6
87
88
R9
R10
811
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
I R23
I R24
38
C1
VR1
37
R27
C2
43 R29
VR3
45
93G0342
6-90 Change 1
816R-4C PARTS LISTS
Change 2 6-91
PARTS LISTS 816R-4C
VR1
C1
R27
o---t--R32
C2 VR3
o
93G0343
6-92 Change 1
816R-4C PARTS LISTS
Change 2 6-93
PARTS LISTS 816R-4C
R27 724-5055-400 RESISTOR, FIXED, FILM: 1800 OHM, +-5%, 2 WATT@ 70C METAL FILM,
TC=250PPMlDEGC, COLOR BANDED
R32 724-5054-490 RESISTOR, FIXED, FILM: 10K OHM, +-5%,1 WATT@ 70C METAL FILM,
TC=250PPM/DEGC, COLOR BANDED
VR1 353-1339-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 100V, +-5%, 1 WATT METAL CASE,
AXIAL LEADS
VR3 353-3121-000 SEMICONDUCTOR DEVICE, DIODE: ZENER, 6.8V, +-5%, 1 WAIT SILICON,
VOLTAGE REGULATOR, AXIAL LEADS
6-94 Change 2
816R-4C PARTS LISTS
Change 1 6-95
PARTS LISTS 816R-4C
C12 C11
L3 C10 C59 C13 A12C2 (REF) C8
C53
A12C1 (REF)
A12C3 (REF)
A12J1 (REF)
A12L5 (REF)
C39
A12C40 (REF)
A12R55 (REF)
C60
XV1 ill
FILAMENT A12T1 (REF) C38 C58 C4 L1 C5 C6
LEAD
* MECHANICAL ASSEMBLIES
LIST OF REPLACEABLE PARTS OF XV1
6-96 Change 1
816R-4C PARTS LISTS
Change 1 6-97
PARTS LISTS 816R-4C
E1
~ /
\~
0 0
(f) CB
;....;
\~ ~ ~ ~
R1 -
\ -
- R3
R2 .- -- ~
I--
-- r-
R4
~ ~ ~ ~
@ @
0 0
93G0345
6-98 Change 1
816R-4C PARTS LISTS
Change 1 6-99
PARTS LISTS 816R-4C
6-100 Change 1
816R-4C DIAGRAMS
SECTION 7 - DIAGRAl'VIS
7-1. INTRODUCTION
This section of the Operation and Maintenance manual Schematics are arranged in ascending numerical order. An
contains schematic diagrams for the 816R-4C, FM index of schematics is provided in Table 7-1. The table is in
Transmitter. Drawings have been reduced from large format Reference Designator order.
engineering drawings.
Schematic Ref.
No. Rev. Description Des.
Change 3 7-1
DIAGRAMS 816R-4C
7-2 Change 1
PRODUCT SERVICE BULLETIN
EIMAC 4CX15000A, 4CX20000E, 4CX25000C AND 4CW30000A TUBES
JUNE 22, 2007
EIMAC has learned more about the best way to operate these tubes with regard to filament
management. These operating instructions can be found in EIMAC Application Bulletin AB-18.
Specifically, you should lower the filament voltage after the first 200 hours of operation. After
operating a new tube for 200 hours, the filament voltage should be reduced to the power
emission knee required for your output power.
WARNING
HIGH VOLTAGE IS USED IN HIGH POWER EQUIPMENT. HIGH VOLTAGE CAN
CAUSE SEVERE INJURY OR DEATH. INSURE THAT ALL CIRCUIT BREAKERS
ARE OFF AND PRIMARY POWER IS DISABLED WHEN MAKNG ADJUSTMENTS
INSIDE THE TRANSMITTER.
DISCHARD ALL POWER SUPPLIES BEFORE MAKING ANY ADJUSTMENTS.
INSTRUCTIONS
First, stabilize the new tube emission by operating it a rated filament voltage for a minimum of
200 hours. With the transmitter in manual power control at 100% power, carefully lower the
filament voltage in 0.2 volts steps, pausing for at least 30 seconds after each decrement, until you
see a significant (greater than 2%) change in power output or plate current. This is the filament
emission knee. Now raise the filament voltage 0.2 volts above the knee voltage. This is the
correct filament operating voltage for your power output. Operation at this reduced filament
voltage insures maximum possible tube life.
Recheck the filament knee voltage again after 24 hours to determine if the emission is stable. If
not repeatable, repeat the derating procedure again.
Please contact Continental Electronics Field Service with any questions or comments.
214-388-5800