Confirmation Report Date & Tine: Jui-02-2004 08:47am Tel Vine: Machine 1D : MUSTANG ENGINEERING Nor. Job__ate Time uration pes To Deot.nbr Account oo 449 Jul-02 08:28am 18/82 oT si405e46a5s4or420 Coma code Ec S02 Status oxODS International | Electrical Specification | Project 5139-10 Document Ref :- 5139-10-PS1-00001 Revision 1 Client :- BP America Machine Title : Derrick Access Basket Al the functions are controlled from control stations situated on the landing at the 84ft level. There are 3 such stations :- 41 Combined Radio Control & Hydraulic station housing Radio Recvr & Control valves 4 — Distribution Box housing system circuit breakers, fuses, cnt! transformrs + 24Vdc PSU 1/~ Brake Control Box housing brake switchgear, E-Stop relays and control relays All the signals from these enclosuresto the basket & platform, both hydraulic and electrical pass thro a rag chain between the 60ft level landing to the platform Control Philosophy ‘All movements are driven via proportional control valves being controlled from the radio receiver which in turn receives commands from the operators transmitter. This transmitter contains joystick/paddle controls for each movement and transmits a variable signal to the receiver. The level of the signal being dependent on paddle position ie paddle fully forward = max signal level. Each varying signal is relayed by the radio receiver to i's respective proportional control valve controlling the cil flow and as a consequence the speed of travel of the relevant function. With the exception of the carriage Raise/Lower all movements are limited at the ends of travel mechanically. The carriage however has “End of Travel" proximity sensors. These sensors are located ‘on the carriage and are looking for Top & Bottom targets mounted on the Derrick. On seeing these targets the proximity switch signals a slave relay in the control panel that kils the signal to the relevant proportional valve. The two electro magnetic emergency brakes fitted to each carriage drive are energised to release when power is turned on and the Controls (E-Stop) is reset. These brakes stay released until an ‘emergency condition is present in the form of an Emergency Stop or a carriage traverse “Overspeed” ie a runaway condition, The speed of each drive is monitored by a preset speed sensor and the controls. are arranged in such a manner that if either drive sensor trips both brakes will engage. In addition to the forgoing, each brake is fitted with “Brake Released” & "Brake Worn" switches. These switches are ‘connected to alarm lamps on the front of the Brake Control Panel to indicate their status. Each brake require a DC power supply and this is generated via a pair of "Roba Stop * brake rectifier ‘sets normally housed within the brake housing, Lack of available space due to the fitting ofthe intemal limit switches and anti condensation heaters resulted in these “Roba Stops" being supplied loose with the brakes. These items are now to be housed in the Brake Control Box Field Equipment (No.s in brackets refer to Item No.s On Block Cable Diagram Drg No 5139-01-EA1-10000 84ft Level 1 — Radio Receiver Hydraulics Control station 1= Distribution Box 1— Brake Control Box 6oft Level ‘+ Junction Box - JB02 (For terminating Drag Chain Cables) Size - 306mm square X 160deep ( See drg 5139-10-ED1-10302) Prepafed By -M Whitehead ‘Glent Pages 0f6 File ref-Ci/MicxWiProject/5 139-70 epecsT EleciPal speODS International | Electrical Speci Project 5139-10 Document Ref :- 5139-10-PS1-00001 1 Client :- BP America Machine Title :- Derrick Access Basket Carriage 2 - 432V DC Electro magnetic Brakes (Emergency Brakes) 2-- Speed sensing switches (Overspeed sensing set at 14rpm) 2 ~ Proximity sensors (Carriage “Raised” & "Lowered’) 11 = Junction Box JB-01- Size ~ 306mm square X 160deep ( See drg 5139-10-ED1-10301) Radio/Hydraulics Control panel ‘1~ Control system already manufactured in accordance with ODS Purchase Order No P5139-10-007 (Manufacturer = DMW Marine Ltd) Distribution Box 1 Eexd enclosure 640mm High X 400Wide X 340 Deep Cast Aluminium NA Cable Entries... Bottom Painth Non) ‘Spare Space penn?) Panel Wiring Colours 480V 3ph Power cee Black 230V ac Control... Red 24V de Control Blue Mounted On Door 1-3 pole Isolator 4 ~ Supply On Lamp (Red) Mounted On Backplate 1=2Pole MCB rating 2amps 24V de PSU primary (MCB1) 1-2 Pole MCB rating 4amps _480V ac Control Circuit transformer primary (MCB2) 11=2Pole MCB rating 2amps _480V ac supply to brake rectifiers (MCB3) 1 = Control circuit fuse(4A) & Link (CCF1 /CCL1) ~ “Supply On Lamp 1 Control circuit fuse(1A) & Link (CCF2 /CCL2) ~ Radio Control System 24Vdc supply 41 = Control circuit fuse(1A) & Link (CCF3 /CCL3) - Emergency Stop System 24Vde supply 1/= Control circuit fuse(4A) & Link (CCF4 /CCL4) ~ Brake Control Circuit 24Vde supply ‘1 ~ Control circuit fuse(2A) & Link (CCFS /CCLS) — Anti Condensation Heaters 230Vac supply 1. 20W Anti-Condensation Heater (H1) 4 ~ Heater Thermostat (C1) 1 ~ 650Va ~480V/230V single phase transformer 1 5Amp ~ 24Vde Power supply unit (230Vac input) 3 Groups of terminals :~ 6 - 480V terminals Mains supply terminals (L1,L2,L3 & E) + Brake Suppiy(1/21 & 1/22) 6 - 230 terminals for Anti condensation supply & control 6 ~ 24Vde Control Terminals Prepared By = M Whitehead lent Page 40f6 Fl ref-C'TMick rojects/5156-10 epoca ElecPal specT Electrical Specification | Project 5139-10 Document Ref :- 5139-10-PS1-00001 Revision 1 Client : BP America Machine Title :- Derrick Access Basket Electrical Specification Title :- ' Derrick Access Basket Client :~ .. BP Holstien Quantity :- ........ 1 Of Function :- . . 7 Traverse Up & Down the Drill Derrick Location :~ ... Drill Derrick ‘Supply Voltage :- . ..480V - 3PH - 60Hz - 4Wire(Power) Associated Electrical Drawings:- 5139 - 10 EAt ~ 10000 ~ Block Cable Diagram 5139 - 10 ED1 - 10101 - Electrical Schematic Wiring Diag (1of 7) -Distribin Cots 5139 - 10 - ED‘ - 10102 - Electrical Schematic Wiring Diag (2of 7)- E-Stop Cct 5139 - 10 ED1 - 10103 - Electrical Schematic Wiring Diag (Sof 7)- Brake Cnt! Cots 5139 - 10 — ED1 - 10104 — Electrical Schematic Wiring Diag (4of 7)- Prox Sw Cots 5139 ~ 10~ ED1 - 10105 - Electrical Schematic Wiring Diag (Sof 7)- Brake Rectifiers 5139 - 10 — ED1 — 10106 ~ Electrical Schematic Wiring Diag (Gof 7) - Radio Cnt face 5139 - 10- ED1 - 10107 ~ Electrical Schematic Wiring Diag (7ot 7) - Tn! Rail Conns 5139 - 10—ED1 — 10201 — Junct Box JBC — 1 Wiring Diagram 5139 — 10— ED1 - 10202 - Junct Box JBC - 2 Wiring Diagram 5139 ~ 10- ED1 — 10301 — Junct Box JBC ~ 1 JB Make Up Arrt 5139 — 10 — ED1 — 10302 — Junct Box JBC -2 JB Make Up Art I Description ‘The Access Basket comprises of a man carrying platform that travels up and down the Drill Derrick Onto this platform is mounted what is in effect a "Cherry Picker’(The basket) from which the operator can carry out operations on the Derrick, ‘The Crane & Basket Control wll be via a Radio Control system for controlling:- Raise and Lower, 1st & 2nd boom Lift & Lower, Basket Extend / Retract & Basket Siew Clockwise /Counter Clockwise. All the forgoing movements are Hydraulically operated with the boom and basket movernents controlled by hydraulic cylinders whilst the Raise/Lower platform is driven by 2 hydraulic motors fitted with 2 sets of brakes er motor._ The first set being hydraulically operational brakes that are backed up by the second set of Electro Magnetic Emergency Brakes. Each Emergency brake is fitted with and overspeed switch the function of which is described in the control philosophy section. Also fitted to the platform are Platform “Raised” and “Lowered” proximity sensors to stop the platform at each end ofits travel(Top & Bottom) ‘Prepared By M Whitehead Cleat Page 2 0f6 Fle fo IMicRWIProjecsls 190-10 fepecal ElectPnl spec.FEDERAL COMMUNICATIONS COMMISSION GRANT OF EQUIPMENT AUTHORIZATION Type Acceptance r . el omeoms Merch 19, 1997 Betronic USA Ine 5924 WW. 2nd. Street, Suite 400 ‘Rene: 31010/BQ0 17.9 Oklahoma City, Oklehoma 73127 vovicton come Sanuary 13, 1997 L a tention: Torsten Renpe NOT TRANSFERABLE {EOUIPMEKT AUTHORIZATION is hereby issued te the nasnad GRANTEE, anc is VALID ONLY fot ‘Re acumen raiew haven tor sxe encerthe Gomnisions fee and Regulate tate Slow. Foo memrER ane ot Gama Bguipsent Class : Non-Broadcast Transmitter Frequency Output ‘Frequency Hotels) Rule Part(s) Range (MGz) © _Watts Tolerance Enission me 90 -217¢2) 458.8-458.2 0077 =. TORERID ‘Type accepted in accordance with Section 90-217.. Acceptable for use only oz frequencies in the Business Radio Service: ington Laboratories, Ltd. 7360 Lindbergh Drive = BS Gaithersburg, MD | 20879 i 2 conemercnce concer St pte come jg 91560600] Sw eccamean nek oes : omeCo SS Cert Zertifikat qe vy myueU vo HOY Lent Certificate Registrier-Nr. _07-220-0059 Verlangerung - Original Registered Na, Extension Zeichen des Auftragsdatum Aktenzeichen Priifbericht-Nr. Auftraggebers Date of Appication Fle Reference Test Report No. Reference of Appicant 12. April 1996 0185 cP 01890 04896147 Name und Anschrift Hetronic Steuersysteme GmbH der Firma Adalbert Stifter StraBe 2 Bearer of certncate D - 84085 Langquaid ist berechtigt, das unten genannte Produkt mit dem nachstehend abgebildeten Zeichen zu kennzeichnen: Is ented to labelthe product named below \ y {ih the symbol es inustrated Ear gepriift Fertigungsstatte Hetronic Steuersysteme GmbH Place of manufacture Adalbert Stifter StraBe 2 D - 84085 Langquaid Gepriift nach ZH 1/547, ZH 1/295 Tested in accordance DIN V 19250 5.94, DIN V VDE 0801 1.90 with EN 954 T1 3.97 Description of product Funkfernsteuerung GA 610 Steuerfunktionen Kategorie 2 nach EN 954-1 Not-Aus-Funktion Kategorie 3 nach EN 954-1 Die Steuerung ist fiir den Einsatz an Hubarbeitsbithnen geeignet. Bitte beachten Sie auch die umseitigen Hinwsise. Please also pay attention to the hints stated overeat. TOV Norde. V. TOV CERT-Zertifizierungsstelle Giitig bis: 24, Juni 2004 fiir Produkte Valet to: Certneation Body for Products DAR-Registriemummer : DAP-ZE-02.016-03-62-01 / a Hamburg, den 11. Juli 2004 Koch eate¢ ‘TUV CERT-Zerttzlerungastelle for Produte des TOV Nord. V, Grofe Bahnetrae 31 + D - 22525 HamburgZertifikat Certificat Registrier-Nr. 07-20-0059 Verlangerung Nt denvgisterent Praongaton Zeichen des Auftragsdatum Aktenzeichen Priifbericht-Nr. ‘Auftraggebers Date dorcre Reéféronce du dossier Protocol dessais to eigen 12, avril 1996 0185 cP 01890 48/96/47 Name und Anschrift Hetronic Steuersysteme GmbH der Firma Adalbert Stifter StraBe 2 Nom et adresse de 7 entre, D- 84085 Langquaid ist berechtigt, das unten genannte Produkt mit dem nachstehend abgebildeten Zeichen zu kennzeichnen: est autorisé de marquer le produit spécifé vers Jebas avec le signe iusteé ci-contre ecg eats Fertigungsstatte Hetronic Steuersysteme GmbH sine de production Adalbert Stifter Strafe 2 D - 84085 Langquaid Gepriift nach ZH 1/547, ZH 1/295 Testé suivant DIN V 19250 5.94, DIN V VDE 0801 1.90 EN 954 T1 3.97 Deserpt de produit Radio Telecommande GA 610 Fonction de catégorie 2 de EN 954-1 Fonction d'arrét d'urgence catégorie 3 de EN 954-1 Contréle est appropriée pour application & des plates-formes d’élévateur. Bitte beachten Sie auch die umseitigen Hinweise. Veuillez considérer aussi !es indications au verso. TOV NORD CERT GmbH & Co. KG TOV CERT-Zertifizierungsstelle flr Produkte TUV CERT Buraue de certification pour les pr DAR-N® d'enregistrement DAP-ZE-02.016-03-92-01 de DAR Lon Giltig bis: Valabie juscu’a 24. juin 2004 Hamburg, den 11. juillet 2001 och a eee ‘TOV CERT-Zertinzierungsstelle fr Produkte GroGe Bahnerate 31 + D- 22525 HamourgHE: a) EG-Konformitdtserkldrung rie EG-Herstellererklérung Erklérung im Sinne der EG-Maschinenrichtlinie 98/37 EG, Anhang IIB Hiermit erklaren wir, HETRONIC Steuersysteme GmbH ‘Adalbert Stifter-Str. 2 ‘D-84085 Langquaid Germany dass die Bauart der nachfolgend bezeichneten Maschinenteile zum Einbau in eine ‘Maschine/Zusammenbau mit anderen Maschinen zu einer Maschine bestimmt ist und dass ihre Inbetriebnahme solange untersagt ist, bis festgestellt wurde, dass die Maschine, in die das Maschinenteil eingebaut werden soll, den Bestimmungen der EG-Richtlinien i.d. F. 93/44/EWG entspricht. Bezeichnung des Maschinenteils: Funkfernsteuerung Type: GA 610 Angewandte Normen: DIN V 19250 5.94 DIN V VDE 801/1.90~IEC 65AP EN 954 T1 3.97 EN 418 IEC 801-2 ZH 1547 ZH 1/295 Kennzeichnung: Nummer der Baurnusterprafung: 07-20-0059 TUV Nord Langquaid, 26.03.02 AAU Leonhard Schalk GeschifisfihrungAchtung Akkus sind vor Inbetriebnahme der Funkfernsteuerung zu laden Attention The batteries have to be charged before starting the radio remote control systemAllgemein Funkzulassung Die mit diesem Aufkleber gekennzeichneten Funkfernsteuerungen sind in folgenden Landem zugelassen und notifiziert: Deutschland Osterreich Schweiz Luxemburg Belgien Niederlande Norwegen Danemark Finland Frankreich Griechenland Irland Italien Portugal Spanien ‘Schweden Grofbritannien Island EstlandOperating instructions Installation instructions for radio remote control systems operated in explosion-proof areas Zone 1 (Category 2) For different Transmitter types from HETRONIC (NOVA, GL, GR, EURO) ~ Please enter the serial number here! Please retain for reference! Date of publication: 15.09.03 HETRONIC m Adalbert ~ Stifter — Strasse 2 m D — 84085 Langquaid Tel.: +49 (0) 9452/189-0 Fax: +49 (0) 9452/189-201 Zo4lI2SOF = bxCongratulations on purchasing this high quality safety radio remote control system from HETRONIC. You have selected a quality product from one of the leading manufacturers of safety radio remote control systems and therefore can be fully confident that it reflects state-of-the-art technology. All rights are reserved, including those relating to photomechanical reproduction and to recording on electronic media. The models, illustrations and diagrams contained herein are the property of HETRONIC and may only be used with our express permission. Author: M. Pauli Version: EX 1.0 Date: 08/2003 HETRONIC GmbH Adalbert-Stifter-Strasse 2 D-84085 Langquaid Tel.: +49 (0) 9452/189-0 Fax: +49 (0) 9452/189-201 Websites: http://www. hetronic.de http://www.hetronic.com email: —_kontakt@hetronic.deTable of contents Safety NEOPRENE Safety of this radio remote control system Safety information and tips Sources of risk Qualified operators Safety precautions in the working area Protection devices What to do in an emergency Operation 24. 2.2. 2.3. 24. 25. Handling rechargeable battery 2.1.1. Replacing rechargeable batteries 2.4.2. Battery charger and charging the battery 2.1.3. Battery charger MINI UCH-2-AC-EX and MINI UCH-2-DC-EX 2.1.4, Rechargeable battery MINI-EX-___ Control elements Operation 2.3.1. Visual checks 2.3.2, Safety checks and starting the radio remote control system Fault troubleshooting table Frequencies and addressing 2.5.1. CS434 frequency table 2.5.2. CS447 frequency table 2.5.3. CS458 frequency table Installation instructions 3.1. Connection information and start-up 3.2. Receiver dimensions Maintenance Disposal6. Technical data (including EX-classes) 6.1. 6.2. 6.3. 6.4, 6.5. General Rechargeable batteries and battery charger 6.2.1. Rechargeable batteries 6.2.2. Battery charger ‘Transmitter Receiver Standard options Appendix AOperating instructions 1. Safety 1.1. Safety of this radio remote control system This radio remote control system is equipped with both electronic and mechanical protection devices. When allocated, coding applies to one transmitter only, meaning that control commands cannot be received from other transmitters. This concerns your safety In the event of incorrect operation or misuse, there is a risk of harm to - the health of the operator or other persons, and - the machine and other property All persons working with this radio remote control system - must be both suitably qualified and have been instructed as ~ required by regulations = must strictly comply with the contents of these operating instructions. 1.2. Safety information and tips ec ee a ‘The following symbols are used for warnings and advisory notes in these ‘operating instructions, with the following meanings: This symbol is used to warn you of the risk.of fatal’accidents or serious injuries. Such risks can arise whenever operating or working instructions are not strictly followed. This symbol is used:to. warn you of the risk of damage to the machine or and cother property if the operating or working instructions are either not. followed or not: followed: properly. Disregarding, these warnings: may void your warranty. This. symbol is used for important notes relevant for the explosion ~ protection of this radio remote control.1.3. Sources of risk The system is designed for permitting machines to be controlled by radio remote control. However, since the control commands also are transmitted beyond your range of vision, and through or around obstacles in the vicinity, you should always: - Put the transmitter down only in a safe and dry location, switch the transmitter off and pull the key from the key switch (or if your transmitter does not have a key switch, remove the rechargeable battery or the battery compartment). . Disconnect the power supply before you start any installation, maintenance or repair work! - Avoid removing or modifying any safety devices! - When taking the spare battery into the hazardous area, it is absolutely necessary for the operator to keep with him. - The antenna of thr EX-transmitter must only be changed outside the hazardous area. 1.4. Qualified operators (Refer to the operating instructions for the machine you intend to operate with this control system!) The operator is responsible for ensuring that when the transmitter is put down, it cannot be used by unauthorized persons. This can be done either by pulling the key from the key switch, by removing the rechargeable battery or by storing the transmitter in a locked location. fe the operator with these operating instructions - ensure that the operator has read and understood them. ‘The operator of the system is comitted: = to keep systems in a proper condition, - to operate the systems properly. - to permanently survey and check the systems if the explosion protection is still guaranteed,1.5. Safety precautions in the working area - Ensure that there is no risk of slipping in the work area. - Before each use of the radio remote control system, check that nobody is within the working area or swiveling range of your load - Ifa carrying aid is prescribed for your transmitter, this is to be worn during use. Either turn the key switch to the off position.and pull the key, or remove the rechargeable battery or the battery compartment from the receptacle when putting the transmitter down. This will prevent undesired use or misuse:of the transmitter by third parties, 1.6. Protection devices The machine will be stoppe: - IF you actuate the red EMERGENCY STOP button or the Stop button on the control panel of the transmitter - Ifthe range is exceeded - _ Ifthere is receiver interference - Ifthe rechargeable battery or the battery compartment is removed - If the rechargeable battery or non-rechargeable batteries is/are run down These protection devices: = are included for the safety of both persons and property, and - must not be modified, removed or bypassed under any circumstances or in any way whatsoever! Additional protection devices (depen version) - Guard rim, guard clip or recessed function buttons. These safety devices protect against undesired actuation of the control elements, which in turn prevents unintentional control commands from being transmitted. Both transmitter and batteries are intrinsically safe (protection type “i"). The transmitter has got an antistatic surface (surface resistance between 10' 9 and 10° 0). The non-antistatic projected surface of the batteries is < 20 cm’. The contacts of the EX-batteries are interchanged to those of the standard batteries, in order to avoid operation with the wrong batteries.1.7. What to do in an emergency In an emergency, immediately press the red EMERGENCY STOP button or the other EMERGENCY STOP button on the transmitter control panel. Then proceed as instructed in the operating instructions for your machine. (Figs. 1-3) EMERGENCY STOP button EMERGENCY STOP button Version 1 Version 2 (Fig. 2)2. Operation Have you read and understood the operating instructions, in particular section 1 on safety and protection devices? You may not use the device until you have done so! 2.1. Handling batteries HETRONIC radio remote control systems are delivered with a HETRONIC battery charger 12/24 VDC or 115/230 VAC and two rechargeable HETRONIC batteries. The operating time with a charged battery is approximately 12 hours, depending on the transmitter type. 2.1.1. Replacing rechargeable batteries Ensure that there is no dirt or grime in the rechargeable battery compartment, as this can lead to breaks in contact. The transmitter electronics continuously monitor the battery voltage. When this has dropped below a certain value, the operating LED on the transmitter begins to flash red, or you hear an acoustic, signal and the system switches off. Proceed as follows: = Bring the machine to a safe state as soon as possible, - Switch off the sender by turing the key switch to position 0. HETRONIC rechargeable batteries: - Remove the run down rechargeable battery by pressing the edge lip or battery cover forward, then pull up and out. + Take a charged battery and insert itin the designated pockets of the transmitter battery compartment with both contact points forward both guide rails down. - Then press the rechargeable battery in the direction of the battery receptacle until the battery fully locks into place. The battery type MINI-EX-___ must only be used for the supply of explosion-proof devices within the hazardous area, when it is secured agaist falling out the battery compartment. Therefore pay attention that the battery locks fully and correctly into place and fits firmly.2.1.2. Charging the battery Make sure that the battery charger is destined for charging explosion-proof devices and that you are outside the hazardous area or in a room which is specially shielded and marked for charging. The battery charger must have two reduction blocks, as otherwise charging the batteries is not possible (see pictures below). Inserting the battery: Insert the battery in the designated pockets of the charger's battery compartment with both contact pins forward and both guide rails down. Now press the edge lip until the battery fully locks into place. A yellow LED on the battery charger shines as long al the battery is charged. ‘The green LED shines when charging is finished. Ifyou press the fast charge button at the charger a red LED is shining additional to the yellow one. Always leave on battery in the transmitter and put the second battery into the charger. Thus you have a charged battery available any time. Battery Charger Transmitter (example))2.1.3. Battery Charger MIN] UCH-2-AC-EX @ or MINI UCH-2-DC-EX The battery charger includes a charging processor which controls and regulates the whole charging process. The battery charger is, depending on the version, destined for operating voltages of 10 - 30 VDC or 90 - 270 VAC. After inserting the battery into the battery compartment a yellow shining LED on the battery charger indicates the charging process. When the charging process is finished a green LED is shining. The battery charger recognizes automatically when the battery is fully charged and switches to trickle charge. The battery charger delivers only as much current as is necessary to avoid a self-discharge of the battery. Thus it is ensured that you always have a charged battery available. There is a fast charge button on the charger. So it is possible to reduce charging time to appr. 40% of normal charge time. If fast charging a red LED is shining additionally to the yellow one. if no LED is shining after inserting battery on power at charger or the yellow LED is flashing continuously, the battery is bad. ‘The polarity of the battery charger is interchanged to be able to charge | batteries type MINI-EX-___. Never try to charge batteries of any other | type, as both battery charger and battery will be destroyed. To achieve a long durability of your batteries they should only be charged when the low-battery indication of the corresponding transmitter emits either an acoustical or an optical signal, depending on transmitter type. The battery charger MINI UHC-2-AC-EX or MINI UHC-2-DC-EX must only be operated outside hazardous area2.1.4. Battery MINI-EX-__ _ The explosion-proof battery type MINI-EX-___ is destined for the supply of portable, intrinsically safe devices (e.g. radio transmitters) in hazardous areas. It has the duty to restrict current to < 1,1 A in case of a short-circuit of the feeder clamp. | For the discharging process the battery is inserted in a corresponding battery compartment of the operating device to be supplied. The battery may be discharged and changed within the hazardous area The spare battery may be taken into the hazardous area, but the operator has to keep it always with him. The battery must only be charged in HETRONIC battery chargers specially marked with EX, type MINI UHC-2-AC-EX or MINI UHC-2-DC-EX and only outside hazardous areas. The battery housing consists of a black polyester moulding material. The non-antistatic projected surface of the batteries is < 20 cm?. The contacts of the EX-batteries are interchanged to those of the standard batteries, in order to avoid operation of the intrinsically safe device with wrong batteries. REA TRENT Rechargeable battery packs.are:-hazardous wastel Use a specialist disposal company. for recycling,or disposal! Defective battery packs can also be-disposed’ of directly through HETRONIC!2.2. Control elements Please refer to the transmitter and receiver diagram included with these operating instructions for the control element arrangement of your radio remote control system. The diagram forms an integral part of these operating instructions. The following is a description of those control elements that are standard on HETRONIC radio remote control systems. 2.3. Operation Before you use the system, you must carry out the safety checks described in sections 2.3.1. and 2.3.2. below. These safety checks must be carried out at least once each day before you start using the system or before each change of shift. A diagram of your transmitter version is included with these operating instructions. The diagram forms part of the operating instructions. The arrangement of the control elements and the transmitter labeling will vary ~ subject to customer requirements, but generally will be the-same as the labeling of the previous controls. The only essential difference, in fact, is m= that you will now be able to exert control without the need for cable: connections. Refer also to the manufacturer's operating instructions for your machine and the diagram of your transmitter version to familiarize yourself with the arrangement of the control elements and their functions! The section below deals with the radio remote control system's control elements and special features, SAE ASA ENON Risk to life and property! Check the EMERGENCY STOP function:each'time before use as.described'in the manufacturer's. manual. ~2.3.1. Visual checks Always check the transmitter for damage each time before use! Are all protection devices present and intact? Are there any broken parts? Are the rubber sleeves and pushbutton caps free of cracks? Never work with a transmitter that is damaged in any of these ways! Ensure that such damage is dealt with immediately! Ex 2.3.2. ‘The explosion protection of this control is fully guaranteed only when the housing and all mounted control elements show no mechanical defect. At least protection class IP 54 has to be guaranteed. Safety checks and starting the radio remote control system Check the charge state of your transmitter’s power supply (rechargeable battery, non-rechargeable batteries) In the event that your transmitter is equipped with an EMERGENCY STOP button, ensure that it is not activated. If the button is activated, unlock it (see pictures on the following page). Now start the machine to be controlled. If your transmitter has a green START button, press it or start the transmitter by turning the key switch. The radio signal and the EMERGENCY STOP relay remain active until the transmitter is switched off. Now press one of the function buttons of the transmitter and keep it depressed- Check the EMERGENCY STOP function as described in the manufacturer's manual, however, instead of pressing the EMERGENCY STOP button on the machine, press the STOP button on the control panel of the transmitter. Now press the STOP button on the transmitter. Once you have pressed the STOP button on the transmitter, it should no longer be possible to exercise control over any of the machine's functions! - Have you completed the checks and does the STOP system function properly? - Now release the function button and unlock the STOP button on the transmitter again. - After the STOP button has been unlocked and the transmitter restarted, the system is ready for operation again. STOP button, version 1 Unlock by tuming clockwise. STOP button, version 2 Unlock by pulling up.2.4. Fault troubleshooting table Your radio remote control system has been designed and manufactured using state-of-the-art technology. Every individual device is subjected to a stringent quality control process at the manufacturer's factory before being released for delivery to the customer. Please check the following points in the event of a fault: Trouble symptom Possible causes Remedies 0H unton cannot be Stated oreonsoles Sates routine Restareasebataninan ‘eenargeable bates un down ‘The anamiterie es for operation ster # 3 soon sates [sos crargedvochageate baer or ieacnon roctergeatle teres Switch on tne maar sich he machine No reaction to keying he tremor Interruption orcas power sup hear connecion Heats te power spy of heros Rechargate bation or batiry eargariment i detorive(oract erosion. THeEa soe Ta site a0 Osa WAN oFOOOHT Fechagoable tater or wth new bates ‘heax he battery corpartmar and fechergebl batey mparnent and can froqured Peace coat your Seal. Bates sre un down, [Arepanpaie Parenter and —| teenvar contain bing wed. donot earespond wen each aber Check the doves number oo the ska oh vane ans rectvert see you ae ang Wo compat vce. Th deve umes conmspondio he sytem sess and Berets ms be pera ie isto shart Income cnn down recharges Satetosnn-ectargeate tates ers neared ‘Check he power spay othe charger was urcod of or the amnesty or ose. ‘Say cae recharges bares approved by HETRONC, ‘Thar iinerterene wih he omasin afte extol ‘Chek ht yolow andr LED ash on the recive. nat, taremtr and reser Fie ange hasbeen exoded, Please contact your dealer fabinetora vtec nies ‘ide he machines be contd, The arate adage, | Arade ete crt est with na se requency beng sos wan lay India fnclona cant be ened or en [Wenanesiadnaces —]| No rao nk pease contac your donor (Within th hazardous are his is oly possi ator Socertiing tat where no stoaphee able to explo) Crack ese wena ge aT ‘rac nated between te A piling aol must be sated he so! cabinet, ‘hse or the machne tobe contol. Tyan aisasve rguene sting forthe Vara and roca (Bectanemiters or EXrocelvers must only be opened by Specialy authorised persone!) Phase contact your deaer sro inthe conte esd betwen te | Check nat ne connector log is ope seated. Check ne racrin athe eos. ‘necting cable tothe race. Check fe wing a ary ot SROs nol creck fh nda nalon cee up module in resherie steve Check ht a LED urinates on he ouput odes in he recive Intesponse to acuntng he Covespndig tuner (Csecevrs must ont be opened by special authored ree cot your dele2.5. Frequencies and addressing Radio remote control systems from HETRONIC include a CS434, CS447 or (CS458 RF module synthesizer (not subject to registration), which incorporates an RF transmitter module and an RF receiver module. 2.5.1, Frequency table for CS434 (433.875 MHz - 434.650 MHz) Group A UX? Group B Soldering Soldering jumper: OFF jumper: ON Frequency [Channel Me AS Aa] 434.025 434.075, [Ag [434.125 | 434.175 434.225 ‘ON | 434.250 ‘Ag [434.275 ‘AiO 434.325 [OFF] ON [ON [OFF] 434.350 [Ati [434.375 [on Tore | on Torr [434.400 [434.475 [On [on Torr [ore | 434.500 [613 | Aid| 494,525 [OFF[ ON] 434.550 434.575 _| ON [OFF [OFF [OFF |” 434.6002.5.2. Frequency table for CS447 (447.8625 MHz - 447.850 MHz) Group A Group B Soldering Soldering jumper: OFF | 33 2,23 | jumper: ON em Fare > > Para | [At 447.8625 TON TON TON TON [447275 [31] Ton | on Ton [447-300 [52 |__ a3 447.8875 [ON OFF] ON [ON [447.326 [83 | [a4 | 447.9000 [OFF [OFF [ON | ON | 447.350 [84 | [as 447.9125 TON | [Ae 447.9250 [OFF | [Ar 447.9375 TON | [_ Ag [447.9625 Ton | [ais | 447.9500 [ON [OFF [OFF] = Group B is not in use.2.5.3. Frequency table for CS458 (458.525 MHz - 459.175 MHz) Group A Group B Soldering jumper: Soldering jumper: OFF 22233 ON A 00 01 6203 458.525 TON | [ON TON | 458.800 Bt [Channel A2 Ton [on [458.825 | [as [450.575 | ON [OFF] ON | ON [456,850 fon Ton [458.75 [ba [As [458.625 [on [on forr{ on [258.900 [85] [Ae {458.650 [OFF | ON forr [on [458.925 [56 458.675 [ON Torr Torr | On | 458.950 -458.700_] OFF [OFF [OFF | 458.975 [BB 458.725 JON TON | ON Torr] 459.000 458.750 _[ OFF | ON | ON [OFF |” 459,025 ON [OFF LON] OFF [OFF On [Orr] 450.075 | e172 —| oN OW [Ara [450.500 [ore [on forr fore] asazs [pia] 458.825 [ON | 458.900 fore {450.150 [751s | Group A is not in use. Use of the CS 434 RF module is not subject to registration or payment of a fee! The transmitter must never be used without an aerial, as this could destroy the RF modulel. The address is preset by: HETRONIC in the factory; If yousshould experience difficulties with the radio link in your system, please contact your dealer or HETRONIC’s aftersales service team. The phone number can-be found on the cover page of these operating instructions.3. Installation instructions 3.1. Connection information and start-up ‘The machine may only be connected by a qualified expert familiar with the machine to be operated (see section 4., ‘Maintenance’. The following also appli - Before starting any work on the switch cabinet or the receiver, switch off the power supply to the machine to be controlled. - VDE regulations (German Association of Electrical Engineers), the regulations of local electricity supply companies, and German UVV (accident prevention) safety regulations must all be fulfilled. EDL ETS TT OT TE ESTEE, HETRONIC will not accept liability or provide a guarantee in the event of personal injury, damage to:property and consequential damage resulting from improper or negligent handling of this product or from handling that does not comply with the regulations and standards on which these operating instructions are based. Take steps to ensure that the receiver is located in an easily accessible place and is Not installed within the vehicle, the machine to be controlled, a switch cabinet or any other similar equipment. If installation in such a location is unavoidable, a projecting aerial must be mounted with it as well. Suitable projecting aerials can be obtained from your dealer. Please refer to section 3.3. of these operating instructions for installation information. ‘Switch off the power supply to the machine before connecting the power supply unit of the receiver. The radio remote control'system may; only:be:connected bya qualified expert familiar with the-electrical circuitry of the machine to be controlled. If this control is equipped with a receiver for the hazardous area, | Exc ) | also the operating manual and instructions attached to this receiver have to be considered for connection and startup. PoMounting the rec The receiver should be mounted on the vehicle or machine to be controlled with the screwed glands or connections underneath. If your receiver is to be installed on a vehicle or on a mobile machine, you should equip the receiver with four rubber buffers. These can be obtained from your dealer or direct from the replacement parts sales division at HETRONIC. The rubber buffers will prevent heavy vibrations being transferred from the machine to the receiver. A diagram of your transmitter and receiver version is included with these operating instructions. AERIAL mast point ‘This area must be ree of hindrances, vertically upwards especialy metal surfaces, 4 rsbesontere Metamacnen ets Syrite, Cagnosos window is avays visible (ony for BMS Mount he receiver in such @ way that he system) ro NU i When mounting the receiver, ensure that the aerial is positioned in such a way that it is minimally shielded by large metallic surfaces. The receiver has an internal aerial. If it is not possible to mount the receiver in a favorable position, be sure to order a projecting aerial from your dealer. Projecting aerials can be ordered with 1.5, 3.0 and 5.0 meter extension lines. Then mount the aerial in a more favorable position. 3.2. Receiver dimensions Please refer to the scheme of the receiver attached to this operating manual for the receiver dimensions required for mounting. The scheme is a ‘component of this operating manual.4. Maintenance The employer is responsible for ensuring that devices for the wireless transmission of control commands are inspected by a qualified expert on a regular basis, and at the latest once annually. A qualified expert is someone who has:adequate skills.and knowledge in the field of wireless transmission of commands, based on relevant technical training and experience, and is familiar with applicable national industrial safety regulations, safety standards, guidelines:and generally approved technical practice (including DIN standards, VDE GB standards, and technical standards of other member states-of the f European Union or other states party to the convention on the European Economic Area), to the extent that they:can:assess the: operating safety of devices for the wireless transmission of control commands. be checked for their proper condition-and:on demand, butatleast every’3 years; be testediby an official’or officially acknowledged’ expert, if they are not permanently-controlled by aresponsible engineer. The testing statement andlor the results-ofithe: permanent'survey: have to be filed in:written:form.andito be kept for atleast’S.years. The notes:have to:be' shown tothe executives:of the-authorising seek agency or the:controlling institution any time on'request. (Ex) After the initial installation, explosion-proof electrical devices have5. Disposal Do not pollute the environment! if \ Electronic devices and their components are hazardous waste! This applies particularly to rechargeable battery 7 \ packs! Use a specialist disposal company for recycling and disposal! Defective rechargeable battery packs also can be disposed of directly through HETRONIC! 6. Technical data 6.1. General: Frequency range’ 400 - 470 MHz Other frequency ranges available on request RF synthesizer: Microprocessor-controlled PLL synthesizer with over 32 selectable frequencies RF output: 10 mW standard Higher transmitter outputs available on request RF certifications: Certified for frequency ranges subject to approval and freely assignable frequency ranges in over 40 states Modulatior FM - narrow bandwidth Bandwidt 12.5 kHz/25 kHz Range: ‘Approx. 100 meters (with standard aerial) Approx. 200 meters (with projecting aerial) Addressing 20-bit (over 999,999 individual options) Temperature range: -25°C - +70 °C (-18 °F - +160 °F) (not valid for EX-systems, there it is -20...+40) Resistance to moisture: 0 - 97 % max. (applies only for condensation) Response time: Approx. 55 ms Baud rate: 2,400/4,800 bps Main components: ‘Surface mounting, modular construction Diagnosis: Status displays for RF communication; operating voltage displays for transmitter and receiver, undervoltage display Certificates: CE, TOV, ISO 9001 to name a few6.2. Rechargeable batteries and battery charger: Type: Battery MINI-EX.I/ type of protection | M2 EEx ia! T4 bzw. Battery MINI-EX-IIB / type of protection Il 2G EEx ia IIB T4 bzw. Battery MINI-EX-IIC / type of protection I 2G EEx ia lIC T4 Battery charger type MINI UHC-2AC-EX / MINI UHC-2DC-EX ATEX EG Type-examination certificate according to Appendix VI of & _ =—————##2 94/9/EG f ee Sorte 20/81 6.2.1. Battery Tr eat og [CEO Bs og avec 20 Nominal capacityt: 900mAh or 650MAh ‘| tier (Written at type blade | = eat next to Po) | 1 Output current: in protection class intrinsically safe 1 M2 EEx ia | T4 bzw. 11 2G EEx ia IIB T4 baw. ~ 11 2G EExia lic T4 Se (Contacts on the housing) Maxima: lea) [ome rece U < 48 Sh DEAE me oe in | ermeemn pe inv ¢ [Re peas at gre wifes 500 yea v [eat a iasia w characteristic ine linear Maximum. | outer inductance: [EExia IC T4 [EExia 1B 14 [EExial T4 {Los22uH Los70uF Los70uF ee Maximum Te ge ee outer capacity: my icmtee OLS _ = Ole Sea EExia IIC 74 [EExia iB 14 [EExial 14 | [eve bee mee ai Cost00NF —[Cos500pF | Co<500uF 4 ze algae ase via Ambient temperature: Ty = -20°C bis +40°C ee Housing: black polycarbonate t Dimensions: appr. (60 x 53 x 22)mm Weight: appr. 105 g 6.2.2. Battery charger: Operating voltage: 7 MINI UCH-2-AC-EX: 90-270 VAG MINI UCH-2-DC-EX: 10-30 VDC Charging current: 200/680 mA Open circuit voltage: appr. 19 VDC.6.3. Transmitter: Type: Ergonomically-shaped housing Housing material: The transmitter is of plastic and has an antistatic or conductive surface (surface resistance between 10'O and 10°Q). The housing material depends on the used transmitter type. Protection class: IP 65 Weight: mostly appr. 2kg and 3kg (incl. battery), depending on the transmitter type Antenna: external Battery housing: Electrically separated with gold-plated, self- cleaning contacts Operating time: appr. 12 hours permanent operation (of one RF-Line) Pushbuttons: One or two-stage Master switch/joystick: All master switches have an automatic reset function, are moisture resistant and ergonomically designed EX-protection: Type of protection intrinsical safety “i” «M2 EExialT4 + 2G Eexia IB T4 + 112G EExia lic T4 ‘Ambient temperature: To = -20°C to +40°C 6.4. Receiver: Housing material Fiberglass-based polycarbonate (PC) Other materials available upon request Connection: Via moisture resistant connecting plug Protection class: IP 65 Operating voltage: 9 - 30 VDC, 48/110/220 VAC Weight: <7.2kg Current consumption: <0.8 A own consumption Antenna: mostly external, with moisture resistant connenetion Receiver for EX-Zone 1 in different versions: Category: L2G EEx dem IIB T6 or IIC T6 Protection class: IP 66 Housing material: d-area: sheet steel or stainless steel (IIC) or light metal (IIB) e-area: sheet steel or stainless steel &) Antenna: external with screw connection, type of protection intrinsically safe “i” Connection: via M-connection in e-area Operating voltage: 9...30VDC, 48/110/220VAC Current consumption: <0,8 A own consumption Weight: appr. 30kg depending on versionDigital outputs: Proportional resolution: Proportional outputs: 6.5. Standard options: Fail-safe and self-monitoring EMERGENCY- STOP circuit. All relay outputs, 30 VDC/8 A or 275 VACIB A 8-bit (256 steps per function), built-in ramp function selectable PWM signal with selectable dither frequency and current range Linear output voltage Proportional functions set via transmitter with quick-set properties or via potentiometer Multiple speed ranges selectable All proportional functions can be set with initial and final speeds Serial interfaces - RS232, RS458, CAN-bus, Profi-Bus Proportional or digital feedback signals with or without display, dead man's master switch, interlocking of individual functions, mechanical dead man, transmitter for multiple receivers, tandem operation, spare transmitter7 Appendix A Installation and safety test declaration This form must be completed and signed by the person responsible for undertaking installation of the system. HETRONIC will not accept liability for the correctness of the installation of the radio remote control system. As the operator, you have responsibility for ensuring that the radio remote control system and the machine have been properly coordinated with each other and tested, and that all relevant safety provisions are maintained (see section 2). Intended use! SSE TE ASTER AVE Machine data: Manufacturer: ‘Type description: Serial number: Year of manufacture: Radio remote control system: Manufacturer: HETRONIC GmbH Type description: System: 1D number: We have carried out the installation, start-up and ‘safety: checks for the radio remote control system on the above-mentioned machine. In-doing so and in this respect, the latest standards and regulations applicable to this type of machine have been maintained. All norms and regulations conceming the EX-protection have been fulfilled. Name of the testing EX-specialist: Location/addres: Date: Company: Name of person responsible: Signature:AKKULADESYSTEM Das Hetronic UCH - 2 ist ein neues und verbessertes ‘Akkuladesystem. Es ermdglicht eine bessere Aufladung ‘sowie die Durchfahrung einer Fehlersuche des Akkus. Die Kontakte des Akkus und des Ladegerats sind vergoldet. Sie sind selbstreinigend, um eine sichere Verbindung zu gerantieren. Die Kontakte des Akkus werden jedes Mal Gereinigt, wenn der Aku aus dem Akkufach entnommen Oder in das Akkufach eingelegt wird. Lade - ANZEIGE ‘Schnellladetaste ‘Schnelllade ANZEIGE Anzeige zur Beendigung des Ladevorgangs Eigenschaften + Normale oder schnelle Aufladung von Hetronic ‘Standardakkus Pulsladung: Nachdem der Ladevorgang beendet kann der Akku im Ladegerat bleiben, ohne dass ieser durch Uberladung beschéidigt wird. Akku - Fehierdiagnose: Das Ladegerat zeigt an, falls der Akku defekt ist \Vergoldete Kontakte garantieren einen sauberen, sicheren Kontakt zwischen Akku und Ladegerat. Die Anzeigen signalisieren sowohl den Ladeprozess als auch die Akku-Diagnose. Das Akkuladegerat Ein Akkuladegerat ist for 115/230 VAC konstruiert und wird an gine Steckdose angeschlossen. Ein anderes Ladegerat ist fr 12/24 VDC konstruiert und wird an die konstante ‘Stromquelle des Krans / der Maschine angeschlossen. ‘Sobald der Akku in das Ladegerat eingélegt wird, leuchtet die Lade-ANZEIGE . Der Ladeprozess ist beendet, wenn entweder der Spitzenwert der Akkuspannung erreicht ist ‘der nach Abiauf von 5 Stunden. AnschlieBend leuchtet die ANZEIGE "ready’, die anzeigt, dass der Ladevorgang abgeschlossen ist. Sobald diese ANZEIGE leuchtet, schaltet das Ladegerat auf Pulsladung um. ‘Anmerkung: Falls der Akku schlecht ist und eine defekte Speicherzelle hat, werden keine ANZEIGEN leuchten. Falls der Akkku eine kurzgeschlossene Akkuzelle hat, wird die Lade - ANZEIGE fortiaufend biinken. In beiden Fallen dart der Akku nicht benutzt werden. Entsorgen Sie den Akku_ ordnungsgeman. Sette 1 von 2 Ak oh "Technische Informationen Akku - Ladegerat UCH-2 ner Ry Hetronic SALS_0180.1_UCH2 ‘August 2008 Technische Angaben zum Akkuladegerat Ladestrom Normal: 200 mAh Schnellladung: 680 mAh adezelt (Standard | Normal: ca. 6 Stunden | Hetronic 1200mAn | Schneltadung: weniger als 2 Aku) ‘Stunden (keine Schadigung des ‘Akius oder negative Auswirkungen auf die Wiederaufladbarkelt) ‘Temperaturbersich | 20°C bis +760 Versorgungsspannung | DO- 12-24 VDG, Polar ballebig ‘AC - 110-220 VAC, Stocker fir US/ Japan oder EU ‘Anmerkung: Es konnen auch 9,6V Akkus aufgeladen werden. Interne Anderungen, Distarzkldtze massen entfernt werden. Beschreibung zu den LED-Anzeigen Gelbe - ANZEIGE ea Rote - ANZEIGE Griine - ANZEIGE Gelbe Lade - Konstanies Leuchten= Laden ANZEIGE Regelmaiges Blinkcht - defekte Akkuzelle (Kurzschluss) Rote Schnellade - | Ein- Schnelladung Wut ANZEIGE Griine “Ready” Ein - Akku komplett aufgeiaden, ANZEIGE Pulsladung lduft Keine ANZEIGE Beschadigte Akkuzelle (defekte feuchtet nach Zell) Einlegen des Akkus Laden des Akkus 1, Legen Sie den Aku mit den beiden Kontakten nach vome und den beiden Fahrungsschienen nach unten in die dazugehérigen Aussparungen im Akkufach des Ladegerdtes, 2. Driicken Sie am markierten Punkt auf den Akku bis er im Akkufach einrastet. Die Lade - ANZEIGE biinkt 2 ‘Sekunden, dann leuchtet sie wahrend des gesamten wemanBATTERY CHARGING SYSTEM ‘The Hetronic UCH-2 is a new and improved battery charging system. It includes upgraded features to better charge and troubleshoot the battery. Battery and charger contacts are gold-plated and self- cleaning to ensure positive connection. The battery and charger contacts are mechanically cleaned each time the battery is removed from or inserted into the battery ‘compartment. Features + Normal charge or Fast charge of Hetronic standard batteries + Trickle charge - After charging process is complete, battery can remain in charger without being damaged by over-charge. + Battery diagnostics - Charger determines if battery is damaged. + Gold plated contacts ensure clean, positive contact, between battery and charger. + LED status lights indicate charging process as well as battery diagnostics The Battery Charger One battery charger is designed for 115/230 VAC and plugs into a typical wall outlet. Another charger is designed for 12/24 VDC and is wired into the constant crane/machine power source. When the battery is inserted into the charger, a flashing “CHARGE” LED lights. The charge process is terminated by detecting peak battery voltage or after 5 hours and the "READY” light goes on. When the “READY” light i it, the charger continues to “trickle” charge the battery. Hetronic SALS.018 UCH2 aly 2008) NOTE: If the battery is bad and has an open cell, no LEDs willight up. Ifthe battery has a shorted cell, the “CHARGE” LED will biink continuously. in either case, the battery must not be used. Properly dispose of the bad battery. Battery Charger Technical Specifications Normal: 200 man Fast charge: 680 mAh Normal approx. 6 hours (Charging current Charge time | (Standard Hetronic | Fast charge: less than 2 hours (no | 1200 mAh battery) damage to battery, or negative effect to duty cycles) ‘Temperature range | -20 0 +75C Power supply DC- 12-24 VDG, polarity protected ‘AC - 110-220 VAC, US!Japan or EU plug NOTE: Wil also charge 9.6 V batteries, Intemal modification Gumper 2) and mechanical imiters must be removed. LED Description Yellow CHARGE _ | Lights constantly - Charging LED ‘Continuous flashing - Damaged battery cell (short) [Red FAST ‘On - Fast charge in process | CHARGE LED Green READY On - Battery fully charged, trickle LED mode in process No LED on after | Damaged battery cell (open cell) battery inserted Page 1 of 2 enaPhysikalisch-Technische Bundesanstalt PIB Braunschweig und Berlin ) EG-Baumusterpriifbescheinigung (2) Gerate und Schutzsysteme zur bestimmungsgemaBen Verwendung in explosionsgefahrdeten Bereichen - Richtlinie 94/9/EG (3) EG-Baumusterpratbescheinigungsnummer PTB 02 ATEX 1109 | (4) Gerat: ‘Steuerung Typ 8220/.50 (8) Hersteller: R. STAHL Schaltgerate GmbH (6) Anschett: 74638 Waldenburg/Wartt., Deutschland (7) _ Die Bauart dieses Gerates sowie die verschiedenen zuléssigen Ausfohrungen sind in der Anlage und den arin aufgefdhrten Unterlagen zu dieser Baumusterprifoescheinigung fesigelegt. (8) Die Physikalisch-Technische Bundesanstalt bescheinigt als benannte Stelle Nr. 0102 nach Artikel 9 der Richtinle des Rates der Europaischen Gemeinschaften, vom'23, Marz. 1994 (94/9/EG) die Exfllung der ‘grundlegenden Sicherheits- und Gesundheitsanforderungen far die Konzeption und den Bau von Geréten und Schutzsystemen zur _bestimmungsgemaSen Verwendung in -explosionsgefzhrdeten Bereichen gemat Anhang II der Richtlinie. Die Ergebnisse der Prifung sind in dem vertraulichen Prfbericht PTB Ex 03-12296 festgehalten. (9) Die grundiegencen Sicherheits- und Gesuncheltsenforderungen werden erflt durch Ubereinstimmung mit EN 50014:1997 + A1 + A2 EN 50018:2000 EN 50019:2000 EN 50020:1994 EN 50281-4-1:1998 (10) Falls das Zeichen .X" hinter der Bescheinigungsnummer steht, wird auf besondere Bedingungen for die sichere Anwendung des Gerdtes in der Anlage zu dieser Bescheinigung hingewiesen. (11) Diese EG-Baumusterprofbescheinigung bezieht sich nur auf Konzeption und Prafung des fesigelegten Gojttes gemal Richtinie S4/9/G. Weitere Anforderungen dieser Richtinie gelten for cle Herstelung Und das Inverkehrbringen dieses Gerdtes. Diese Anforderungen werden nicht durch diese Bescheinigung abgedeckt. (12) Die Kennzeichnung des Gerdtes mut die folgenden Angaben enthalten: © 112 Gn Eex de fib] WC T6 baw. 75. 1P66 T 80 °C °C bzw. T 95°C Braunschweig, 5. Juni 2003 Selte 1/3 G-Bavmusterrtfbescheinigungen ohne Unters und ohne Siege! haben kine Galigka. Diese G-SaumustorrSfeescheinigung crf nur uverancert weltervetoroliat worden ‘Ausszage oder Anderungen bedtrien ser Genehimigung der Physialiseh-Tecrnischen Buncesansta, PPyiklisch-Technische Bundesanstalt» Bundesaie 100 + D-S816 BraunschweigPhysikalisch-Technische Bundesanstalt PIB Braunschweig und Berlin (13) Anlage. (14) EG-Baumusterpriifbescheinigung PTB 02 ATEX 1109 (15) yeibuna des Gerdtes Die Steuerung Typ 8220/.50 ist ‘eine Stahlblechschwei8konstruktion mit Aluminium- oder Bronzeschraubdeckel. Sie dient zum Einbau von Schelt-, Steuer-, Mef- und Anzeigegersten, Deckel und Seitenwande kénnen mit Betétigungsachsen, und/oder Schauschelben ausgeristet werden, Der Anschlu8 erfolgt Uber druckfest eingebaute Leltungsdurchflhrungen -oder Aderdurchfah- Tungen mit Anschlufraum in der zondschutzart Erhohte Sicherheit baw. dber, direkte Lellung- seinflhrungen oder RohranschluBsysteme (Conduit). Die Steuerungen konnen miteinander und/oder mit AnschluBkasten der Zindschutzart Erhihie Sicherheit kombiniert werden, Elektrische Daten ‘Bemessungsisolationsspannung *........ bis 1,000 V 14kV Bemessungsquerschnitt » max. 300mm? 630 mm ™) 2) je nach verwendeier Letungs-, oder Adertitungsdurchfahrung sowie Anschiuftkasten und Klemmen **” bel dreiten Leitungseinfhrungen Veriustleistung in Temperaturklasse Gehéuse Typ Tarr 80 * TST 95 8225/.12 100 W 140 8225/.22 155 225W 8225/23 475W 255 W 8225/.32 185 W. sew 8225/33 230W 460 W 8225/.35 280. 500 W 8251.72 70W 270W 8225/.73 205W 330W 8226/.96 TOW 1050 W. Schutzart 2G vnnoo mind. — IP 54 N2GID vee mind, IP 64 Die Bemessungswerte sind Héchstwerte, die tatsichlichen eleltrischen Werte werden von den eingebauten elektrischen Betriebsmittein bestimmt, Der Hersteller legt im Rehmen closet Grenzwerie bei Einhltung der zutreffenden Normen und abhangig von Netzbedingungen, Betriebsart, Gebrauchskategorie usw. die endgUitigen Bemessungawerte fest. Weitere technische Einzelheiten sind in den Prufungsuntertagen festgelegt. Seite 2/3 £EG-Saumusterptbescheinigungan ohne Untrscit und of Siegel haben keine Gtigket Dieso EG-aaumustordfbeschenigung dat nur unverandert welerverralit werden” ‘Auszige oder Anderongan bedrion der Genehmgung oer Physkale, Techniachen Bundesanstat, Phystaisch Technische Bundesansta « Buncesale 100 + 0-35118 BraunschuoipPhysikalisch-Technische Bundesanstalt PIB Braunschweig und Berlin Anlage zur EG-Baumusterpriifescheinigung PTB 02 ATEX 1109 (16) (17) (18) Bei Bedarf werden Betriebsmitte! in der Zundschutzart Eigensicherheit ,i" nach getrennter Prifescheinigung eingebaut. Die Zusammensetzung des Zindschutzartkurzzeichen ‘richtet sich nach den ZUndschutzarten der jeweils verwendeten Komponenten. Prifbericht PTB Ex 03-1226 cond jingunaen Keine Hinwelse fr Herstellung und Betrieb Die Steuerung darf auch Uber dafur geeignete Leltungeinfahrungen oder Rohrieitungssysteme angeschlossen werden, die den Anforderungen von-EN 50018 Abschnitt 13.1 und 132 entsprechen und far die eine gesonderte Prifuescheinigung vorliegt, ‘Nichtbenutzte Offnungen sind entsprechend EN 50 018 Abschnitt 11 zu verschlieRen. Der Einbau der Einbauschalter in das Gehause mul so erfolgen, dai die nach EN 50020 geforderten Abstande, Luft und Kriechstrecken zwischen eigensicheren und nichteigensicheren ‘Stromkreise eingehalten sind. Wenn die Abstandsforderungen fir die Anschiu&mitiel nach EN 50020 nicht durch die Errichtung sichergestellt werden, missen entweder Leitungen der Qualitat Erhdhte Sicher. helt .s* verwendet werden, oder aber die Leitungen entsprechend EN 50020 mechanisch ausfallsicher festgelegt werden. Ohne Einhaltung dieser Abstandsforderungen sind Verdrahtungsarbeiten vor Ort nur dann zulassig, wenn im Verlauf aller Leitungen keine Explosionsgefahr vorliegt. Bel Anschlug von mehr als einem eigensichen Siromkreis sind die Regeln der Zusammen- schaltung zu beachten. Diese EG-Baumusterprifescheinigung und kinfiige Ergénzungen hierzu gelten gleichzeltg als Nachtrage zur Konformititsbescheinigung PTB Nr. Ex- 84.6. 1065. Grundlecende Sicherhelts- und Gesundheltsanforderungen Erfalit durch Obereinstimmung mit den vorgenannten Nomen. Braunschweig, 5. Juni 2003 Ling. U. Klausmeyen Regierungsdirektor o Seite 3/3, CSC 3S £EG-Baumusterybesceinigungen ohne Unters und ohne Siegal haben kaina Gdtgka Diese EC-Seumusierpbeschelnigung dar nur unvertndert welarversret! worse, ‘Auszige coer Ancerungen bedirien de: Ganehnigung dr Prycilises-Tecmisenen Bundesanstalt, PPyakalsch-Tecinische Bundesanstalt + Buncesale 100 « D-38118 Braunschweiga E an) Kundenspezifische Anlage Customized System Kund customer. Crane Power GmbH Ate Be: Article-name: CPEQ0161 System-Nr.: System-No.: 1 12698 foci BMS fentes . Sonia GL2 femte, 5 Adressen / Adresses Baur: | 11.02.2004 + | | Nene: | Beckenbauer | 2 : | = 3 | |seme emo reno apart wean waernon poo sepetpt emai een peer weet 1 cous sonsoxans os) ee @ + = SUONe OST IS 4 : L Bal i z “ae | 11.02.2004 a) = a Crane Power GmbH.11.02.2004 [Beckenbauer aya 7 i 2 é § fi Crane Power GmbHTit inacsvercungtoeotn wg ii'AdenveabaPcna cae? Fae 1S] | Le oe | |store ou a __| a pedi ia rt Or ee ell Seu__|sass___JEmplanger@,) fe RX-BMS |ormnn: 112608 S) ame [1102-2004 fs fom Crane PowerGmbH [t= mA HETRaMS i — an 9 RX-EX1 IIC T6 3i52 Ebene entfemnt! 2nd stage removed! & \)) Sie Empress) fie RX-BMS | cre: 112698 1.022008 ee Crane Power GmbH a tome A [Beckenbaver HerRGRS a RX-EX1 IIC T6 AIS505.0 ao 280 1 1 q a 2750 3600 moet ceae Empfanger =e ree RX-BMS |r 112698 AEE See ee ea oe NE me fae RX-EX1 IIC T6 5S MatstbiSeale-43[° =+ PARTS List Date: 11.02.2004 srt : Page: 1 Serial-No......2 $112698.A-E Deseription-1..: RX-BX1 IIC TS Deseription-2..: Receiver Hetronic _Aescription3..: BEx de IIC 76 com Item Ho. Description Qty Unit Remarks 5 11159350 EX Gohiuse Enpfanger RX-EXT I1C 16 1,000 st. modif. be dem 1IC 16 Serien-Nr./serial-no, 601912de 01 10 K250130 EX-BLind Plug M25K1.5 2,000 st. Plastic/grey/t&x © 11/1P66 15 nas0158 EX-BLind Plug MUGxt.5 1,000 st, Plactic/arey/EEx e 11/1766 20 as0055 Ex-Cable Gland MT6x1,5 9,000 st. Plastic/grey/EEx © 11/1765 256807054 TW RF-Socket with Flange and cable 1,000 st. wt Lenght: 1,50m without Plus 3011605000 Flat Gasket Silicon alack 1,000 st. farvfor wi ‘Te5shore/26, 6x24, 4x may ox9=2, 8 35 apr0ssotae Pan Head Screw 5x18 4,000 st. #Ur/for Wt DIN?9RS/V2A Stainless Steel/crose Recess 4029400503 Tooth Dise 43,2 / for 13 4,000 St. fr/for wt DING?97 / Galvanized / Shape A 1s zs200030 ae 43 4,000 st. fur/for ut DINGS / Galvanized 5026201010 ‘58 cable Socket/Female Angled M 06 41,000 st. fur/for wt RGI74 / Gold Plated 55 62kaso00 Board &X Isolation-3 Unit for Antenna 1,000 st, Ab 60 tones012 Copper Nett ing Hose / Screening 0,500 —fr/for AG ‘min.déan/nax.¢12m/Gal vanized/Type ASO 6 sonnets Shrink Hose 3,2mm blue 0,100 far/for As Factor of Shrinkage 2:1 / Type #IS-1/8 7 sn00202 Shrink Hose 9,59n Blue 1,500 Factor of Shrinkage 2:1 7% nt3et00 Nodule Support &X Recefver RX-EX1 IC 1,000 st. 2. Ebene entfernt with 2 Levels 2nd stage renoved 8 1614500 Mounting Plate PE with 242x2351Sam 1,000 st. RX Housing 250x255x20nm 852910160100 Councersunk Serew Méx10 6,000 se. DINGS / Galvanizedst + PARTS LIST ate: 11.02.2006 Page: 2 Seriat-¥o. Description-1.. Description-2. §112698.A-E :RK-EX1 TIC 76 Receiver Hetronic -Aescription-3..: EEX de IIC T6 cen Them Wo. Description Oty Unit Remarks 9051520065 Label Production Mo. "ADR. P/W 1,000 strette \nito/t2xt0nm R2.0/with Address Field 95 s60s2701.c Base Board BMS-te 41,000 st. AT ¢kt-x12) Receiver/with 2xFPC Female Header ADKO 13,416 offervoen, 4215 ‘gesetzt/closed 100 1525100 Label ax "KTH 1,000 st. Sefety Yellow / 8x20nm 10s 51525302 Label Rx "Ka" 1,000 st. Safety Yellow / 820m 11051525108, Label RX 1,000 st. Safety Yellow / 820mm 11551525104 Label Rx "KG 1,000 st. Safety Yellow / 820m 120 51525105 Lebel Rx «5H 4,000 st. Safety Yellow / 8:20am 12551525106, Label mx "x6 1,000 st. Safety Yellow / 820m _a¥30 51525107 Label Rx «7 1,000 se. Safety Yellow / 8x20en 13551525108, Label ax KB 1,000 st. Safety Yellow / 200m wo 51525109 Label ex Ko" 1,000 se. Safety Yellow / 820m 45 s1s25110 Label Rx "20" 1,000 st. Safety Yellow / 820m 150515251 Label Rx mK" 1,000 se. Safety Yellow / 8200m ws sisasit2 Label Rx "12" 1,000 se, Safety Yellow / 8:20nm 16061002510 Bushing-Steeve Black PVE 4,000 fur/tor At (59, 0am el, Onn #27, One 165 ze0z0012 Spacer Sleeve Brass Metal 4,000 st. fun/for AT hhs5,0nm / 163,20 J Od=6, On 170 26000110 Nexagonal Distance Bolt MSx10 S¥5,5 7,000 st. far/for At Inside/outside / steel Galvanized€0-10-SS9E20 sz0/sz26 : = 7 | wabunsona4s 2p 333 (QIN) ie eaten: anoe.an ae wee wa ue eeu to sevezo vo ‘a ma 4 tee] OES sonisn x4 Newn x 26 ansasay We [Tema zmers ye owe 7 es sales] w]e] osfes] feof ss]eel |e] slelale lolol afe[o[e| [fale felale |. ~ien7" , = ae : - LU mest WG OX 17 wuse'd x Zh 1 Bunaynyy>snpsbunyie7-sepy 1 SunaypytanpsGuny07-s0py z I z I z a I faseames] I ua® EC- Certificate of Conformity EC- Certificate of Conformity wens Grae Certificate According to EC - Directives 94/9 EG We HETRONIC Steverysteme GmbH Adalbert Stifter St? D-84085 Langquald Germany Confirm with sole liability, that the products: Hand Transmitter/Battery Type EX-I”, “EX-IIB” and “EX-IIC” Comply with the following norms and/or normative documents: EN 50014-2000 prEN 50020-2003 We herewith confirm, that all essential routine tests have been carried out by 100%. The products mentioned above, comply with the essential requirements of EC-Directives 94/9 EG ‘The conformity procedure mentioned in article 8 (1) and appendix VII der Directive 94/9 EG has been carried out with of cooperation of: ‘TOY Siiddcutschland, Ridlerstrafe 65, D-80339 Miinchen Identification-no. : 0123 WN : Leonhard Schalk Managing Director ‘Authorized person& EC- Certificate of Conformity EC- Certificate of Conformity HE’ =) Certificate According to EC - Directives 94/9 EG We HETRONIC Steuersysteme GmbH ‘Adalbert Stifter-Str.2 D-84085 Langquaid Germany Confirm with sole liability, that the produets: Receiver Type "RX-EX 1 ITB” and “RX-EX 1 IC” Comply with the following norms and/or normative documenis: EN 50014-2000 prEN 50020-2003 EN 50018-2001 EN 50019-2001 We herewith confirm, that all essential routine tests regarding the installation of our remote control into the tested housing of STAHL, has been carried out by 100%. The products mentioned above, comply with the essential requirements of EC-Directives 94/9 EG. ‘The conformity procedure mentioned in article 8 (1) and appendix VII der Directive 94/9 EG has been carried out with of cooperation of: TOY Siiddeutschland, Ridlerstrafe 65, D-80339 Manchen Identification-no. : 0123 Langquaid, 22.09.2003, EF rca Leonhard Schalk ‘Manired Pauli Managing Director Authorized persontS » CEPTMOUKAT @ CERTIFICADO @ Ci, Pl CERTIFICATE @ 2 VTEIKAT aa EC - Certificate No.: EX3 03 11 15356 002 “SUDDEUTSCHLAND SUDDEUTSCHLAND decision in accordance with Annex VII of Council Directive S4/9/EC for equipment and protective systems intended for use in potentially explosive atmospheres. The Certification Body of TUV PRODUCT SERVICE GMBH certifies thal Hetronic Steuerungssysteme GmbH Adalbert-Stifter-Strafe 2 0-84085 Langquaid In the facilty(ies) Hetronic Steuerungssysteme GmbH 0-84085 Langquaid for the production of Product: Electrical apparatus type of protection intrinsically safety i (EX-RL) Model: Accumulator Type Mini-EX. Hand-held transmitter Typ ‘maintains 2 quality system which fulfls the requirements of the Directive. Results see audit report no,: 70024033, Provided the agreed periodical surveillance is carried out 07.07.2006, this certificate is valid until Released with the above mentioned certificate number by the Certification Body of TOV PRODUCT SERVICE Department TAES/jb —& (EX3 03 08 18356 001) Date 2003-11-04 Ov PRODUCT sei MBH 2 Noted Booy m accordance with Councl Oecive HIE or equioment and protective systems intended for use n potently exposiveetmospheres wh Ine entiieavon number O23Qe o no) ay A DMT Translation EC-Type Examination Certificate - Directive 94/9/EC - Equipment and protective systems intended for use in potentially explosive atmospheres BVS 03 ATEX E 261 Equipment: Accumulator type MINI-EX-*** Manufacturer: ETRONIC Steuersysteme GmblL Address: D~ 84085 Langquaid ‘The design and construction af this equipment and any aeceplahle variation thereto are specified in the schesele ‘The certification body of Deutsche Montan Technologie GmbH, notified body no, 0158 in accordance with Article 9 of the Directive $4/9/EC of the European Parliament and the Council of 23 March 1994, certifies that this equipment has been found w comply with the Essential Heslth and Safety Requirements relating w the design and eonstruction af equipment and protective systems intended for use in potentially explosive atmospheres, given i Annes Hi to the Directive The esanunation and test results are recorded in the test andl assessonent report BVS PP (3.2288 EG. ‘The Essential Health anal Safeyy Requirements are nssured by eomplisnce wily EN SWO14:1997*AL-A2 General requirements EN 0020-20012 nurs safety 1 the sign “X" is placed attr the certificate number, it indicates that the equipment is subject to special conditions for safe use specified inthe schedule 1 this eestfiente, This EC-Type Examination Cerificate relates only to the design, examination and tests of she specified pment in aevordance to Directive 949/FC Further reyunrements of the Directive apply tu the manwticturing pragess ankl supply af this equipment, These ave not covered by this eemificate The marking of the equipment shall includ the Flossing ® 1 M2 EEx ia J or 2G EExia UC T4 or 2G EEx ia IB T4 Deutsche Montan Technologie GmbH. Bochum, dated 06, August 2008 Signed: 1 re BIL al services& DMT ho Appendix 10 ay EC-Type Examination Certificate BVS 03 ATEX E 261 _sulygst nd type Accumulator type MINDEX-L or MIN-EN-IB ar MIN-EX-IIC 55.2 Desenp ‘The ex-proof accumulator type MINI-EN-I or MIN-EX-IIB ur MINLEX-IC i use sa vaage suppl Vor handheld zotrinsically safe apparatus. ex ex-pevol transinitee snd will be chare waly outside i potentially explosive atmospheres withthe charger type UIIC-2-AC-EX or type UHC-2-DU-EX, Tse the potentially explosive atmospheres the accuaor ean be discharge and change. 15.3 Parameters ‘Oupput values mx, cup vol Wepe —4Ry i imax. ouput current lo EA | sax. output current Po maw max. external inductivity Lo 1 a (a | i (= =2ur Tw] i sax, extemal capacity Cov TE S00 pf Ambient temperature cange -20°C va +40 °C (1) Test and assessment report BSP 03.2285 EG as 01 06, August 2003 (17) Special conditions for We confirm the correciness of the translation from the German origins {nthe ease of arbitration only the German wording shall be valid and binding. 4809 Bochum, [8. December 2003, BVS-HaKw A 200104N7 Deutsche Montan Technologie GmbH |sea] _siep-apneney| sapop%0srt + PARTS List + ate: 11.02.2004 Page: 3 Sertal-No, 9112698 .A-E Description-i..: RX-EX1 IIC 76 Description-2..: Receiver Hetronic _Description3..: EEx de IIC Ts cen tem Wo. Description Oty unit Remarke 1752910330110 Pan Head Screw MSx10 4,000 St. fur/for AT DINT¥E5/\V2A Stainless Steel/Cross Recess 180 11404070 Distance Block BNS-1/8MS-2 Mounting Rail 2,000 st. RAL9O04-5 Black / 20xT0xt8nm 1x¢6, 20m ves ao1o08s0 Spacer Sleeve Aluinitm Hetal 2,000 st. 11,0 7 1d°6,2mm / Ad=12, Or 190 stsor910.4 Mount ing Rail 198m 1,000 st. NS-2 / FE-V2/VS 7 RX-OMS 250x255 1952910350400 Screw H5xh0 2,000 st. DIN79BS / Galvanized / Cross Recess 20029400505 Tooth Dise 45,1 / for 15 2,000 st. DIN6797 / Galvanized / Shape A 205 $5006060 PE-Ground Terminal 4,0nmt 4,000 se. Screw Terminatfor/49x38xbmyGreen/Yel. 210 55007000 Terminal Stock 4,Omn* Entrelec 5,000 st. x1-x5 Screw Termination / 45xS5xéam / Grey 215 $5007500 Assenbled Jumper Bar 1Opot 0,300 St. farsfor x3-x5 ~ for Terminal Blocks 4,00m* Entretec 2056007300 EMERGENCY STOP edule 1,000 st. ko SW2 for GABIO/SA611 Varistoren entfernt Vasristors resoved 2s 51525010 Label RX *Not-Aus/Enargency Stop" 2,000 sr. Yellow RALIOT?/Imprint Red/Bx2Oqm R1,0 230 ssota004 Modute EMK 6.4 1,000 st. kz 23551586017 Label RX "Sicherh.-Rel./Safety-Relay# 1,000 st. fur/for a2 Yellow / 8x20 20 615105 Label. ENA M+-YoRIVT->nov6n 1,000 st. fue/for a2 White / 7x7Sam /.-> EMAK-8.2 265 esso0nes.e Synthesizer C3458 RX 458Hhz 1,000 st. AS Receiver 250 ss107100 Termination for Modules Stack 3,000 st. Screw Mount ing 255 sa1se5s Cable Harness RE BS-4/1->546/1-93 1,000 st, 2 speed 260 Suro4214 able Set RE RF-Mod.€$ BHS-1b/te/Ga610/1 1,000 5. Li=3xé0nm /-12=24135am Twistedsrt + PARTS LIST + Date: 11.02.2004 Page: 4 Serial-No...... $112698.A-B Deseription-1 IIc 76 Description-2,.: Receiver Hetronic _Bagscription-3..: EEX de TIC TS on Item Wo. Description Qty Unit Remarks 26551120100 Mount ing Rail 2m / 35am 0,168 St. (=335,0m ago 2m «650060 Cover plate 8,000 st. for EX-Terminal Phoenix. 275 xas0086 Fuse Ex 11 ¢ 16 6,000 st. FS-FI0 0, 5A/250V 200 kas0193 Fuse Diazed Ex 5,000 st. FIT-IS [35A-634/S00V 285 K450194 Srow-in gauge ring for O-fuse 5,000 st. far/for FI1-15, 354 290 ka50195 melt inert 35A EEX de 1IC 15 5,000 St. fOr/for FI1-F15 295 kroo0s2 Ex Emergency Stop switch 1,000 st. so with housing and 1x°616/NO, 1NC 300 Kro0ass Ex control. exiteh O-noteh/90* 1,000 se. st With housing and 1xPG16/1NO, 1NC 30510310020 PUR-Special Line Black 10,500 m 21,5 / Red/Blue “0 r0s10040 PuR-spectal Line 7,600 m ——far/for s0,st 3x1,Sam Red/Brown/Black / Od7, 3mm 2x (55,8 31526901050 spirit 9,001 st. 32051530020 Label Loge MHETRONICY Large 1,000 se, Transparent / leprint:8lack/Red 35 got03515 Addrass Module ADMD Unit 2,000 St. far/for AI with Hous ng 38051520056 Label Address Consecutive ADHO Unit 3,000 st. Silver / Imprint Slack / 5x155m 33526020070 Screw-Locking Lacquer Red 0,001 st. 34001000005 Document Bag 160%220nm AS 1,000 se. for Receiver 34551530055 Label Frequency Table os 454 1,000 st. 35061510508. Blank Rating Plate 1,000 se. Silver / 55x38 / R2.0 35561505540 Protection Foil Self-Achesive/Trangp. 1,000 se. 55xd0m Rounded Cornersaa + PARTS List Date: 11.02.2006 Page: 5 Serial-No......1 $112698.A-B Deseription-i..: RX-EX1 LIC 76 Description-2..: Receiver Hetronic Aeseription-3..: EBX de TIC 76 sen tem Bo. Description Qty Unit Remarks 36056506500 Dual Antenna Type Gk-4427C 1,000 St. lose befgelest TWe-Plup / 1765 separately enclosed 36556501350 Antenna Extension TWC->TNC 5,0n Unit 1,000 St. Lose befgetegt Plug->Socket / RG58 / including Holder separately enclosedFe uOTOU HUST 81031 plepUEG wopEAU vo emo aay ‘mp 031 ppt atenuesqaneg et 4 zs < a8 —— i [- AONE AAA if j “k | | vorunnuyea anes “f i 1 ps oF — tot i Lc ity i = * #8, a auws2'9 yen Buu, ah) ivawijse auuse'g He uy Bunion a G25 58 5 2] ols 8| & og 3 ae) BVS 03 ATEXE 319 22.01.2004 [Beckentauer| are a)‘srt + PARTS List + Date: 11.02.2004 Page: 1 Seriat-Ho. $112698.a-3 Deseription-..: GL-K-EX-IIC Deseription-2. _Bescription-3 EX IZ 2G EEX ia IIc 74 CE 0123 BVS 03 ATEX E 319 em Trem Wo, Description Oty Unit Remarks 5 tg2705 2X Bottom Housing GLE 3V Black Unit 1,000 se. 10 sratt0ss EX Top Housing G2 Black 1,000 st. 15 ses07054 TNC RF-Socket with Flange and Cable 1,000 st. wt Lenght: 1,50 without Plug 20 26000001 Distance Wedge for Antenne (GL) 2,000 st. #0r/for Wt 25,0x15,0x3,0om alu. 25 62403000 Board £X Isolation-3 Unit for Antenna 41,000 st. AI FUr/for wt 30 10095012 Copper Netting Hose / Screening 0,100 far/tor 62403000 rnin. d4on/ax.612en/Gal vanized/Type ASSO 3556509050 8 Male Antena Conector/Inped.50-752 1,000 se. fdr/for Wt for C$ synthesizer 40 est14600 Key Switch 0-R- OCW-£0V-ICINL £6 €] oumoyy jw jonespIOA ace OTHE MANS TP | uray yw yonesps9A TAVIS WRUOOEI/OOEI=9YPT SL'OXIZ BHM 101 ‘atoysssunz0n9)§ SINOWLAH ossvosvezs HIS 1 ozsLeoy HIST ocgogorelg MIS 1 ocssgoreis. MIST opunyy T/SSpEzoPOOT — >8[oq somNN-LY oor 114St9/st28 vabunianays ap x33 ny mnneaiy caVailas 9o1e/szi8Sei8/sz2e (AGA) GUVONVIS. 47970 TRBAV DaVONVIS TENN PROS WaOnY J>pIIDS (a aonear 5 rr = & £0-L0-SS¥EZ0 * Weld & 3 vol = vmes | iE A if 3} alsang 30 ARTA ao Fou 20 2 seneeD uunjeq ~ 4884] Avewog w ape op = Pay-amung - fr w fl _ ay nosey 0 Six 025 olh xaL¥ 20 aid 7 usu) snag suano sed ay) 94 WM wap x33 711 i ponGsaua ayyn uado you 09 2D torssvezo ost 70228 uaujjo Gunuueds sajun 4y>iNfun ow 2 80 ~i ii! 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