SK-A-YCC-021 Sales Gas Filtration System FSD

Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ADF
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MGB
ISSUED FOR 90% REVIEW
DESCRIPTION
FUEL SUPPLY FOR YNP
YAMAMA GAS METERING STATION

JO/EWO
FUNCTIONAL SPECIFICATION FOR SALES GAS

FILTRATION SYSTEM
12/28/16
NO. DATE
REV
DISCIPLINE
ENGINEER
VTN
ISSUED FOR 90 % REVIEW
12/16
DATE:
PROJECT
ENGINEER
MGB
12/16
DECEMBER 2016
DATE:
CERTIFIED
ADF
DATE:
CONSTRUCTION
AGENCY PREPARED BY:
DATE:
OPERATIONS
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
A. Al-Saihati, A. Fattani & O. Al-Othman Consulting Engineering Co.

BY:
REVISIONCERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE
OF THIS DRAWING IS COVERED, FOR ALL
BY DRAWING COMPLETION CERTIFICATE

A
(DCC) NO. _____________________
FUNCTIONAL SPECIFICATION DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION
YAMAMA GAS METERING STATION- FILTRATION SYSTEM DOC 1

FUEL SUPPLY TO YAMAMA NEW PLANT XXX A SK-A-YCC-021
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RIYADH SAUDI ARABIA JO: 30
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TABLE OF CONTENTS
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1 INTRODUCTION................................................................................................................4
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1.2 Sales Gas Filtration System .................................................................................................. 4

1.3 Definitions .............................................................................................................................. 4
1.4 Conflicts and Deviations ........................................................................................................ 5
2 REFERENCES...................................................................................................................5
2.1 Drawings & Documents ......................................................................................................... 5

DESCRIPTION
2.2 Saudi Aramco Engineering Standards................................................................................... 5

2.3 Saudi Aramco Material System Specifications ...................................................................... 7
2.4 Saudi Aramco Engineering Procedures................................................................................. 8
2.5 Saudi Aramco General Instructions ....................................................................................... 8
2.6 Saudi Aramco Inspection Requirements ............................................................................... 9
2.1 Saudi Aramco Standard and Library Drawings ..................................................................... 9
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2.2 Saudi Aramco Forms ........................................................................................................... 10

2.3 Industry Codes and Standards ............................................................................................ 10
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3 OPERATION & CONTROL REQUIREMENTS ................................................................13

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3.1 Control Philosophy ............................................................................................................... 13

DISCIPLINE
ENGINEER
VTN 4 SCOPE OF WORK ..........................................................................................................11
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DATE:
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ENGINEER 5 DESIGN REQUIREMENTS ..............................................................................................14
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12/16
DATE: 5.1 Process Design .................................................................................................................... 14
CERTIFIED
ADF 5.2 Filter System Operation and Maintenance Requirements ................................................... 16
DATE: 5.3 Material Selection ................................................................................................................ 17
CONSTRUCTION
AGENCY 5.4 Mechanical Design............................................................................................................... 17
DATE:
5.5 Nozzles & Manways ............................................................................................................. 18
OPERATIONS
5.6 Piping ................................................................................................................................... 19
5.7 Instrumentation .................................................................................................................... 20
DATE:
5.8 Electrical .............................................................................................................................. 21
CONTROL NUMBER
VERIFICATION
5.9 Fire Proofing/Fire Protection ................................................................................................ 22

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5.10 Ladders, Cages, Platforms and Vehicle Barriers ................................................................. 22

DATE:
BY:
5.11 Structural .............................................................................................................................. 22

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5.12 Fabrication ........................................................................................................................... 23


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6 INSPECTION AND TESTING ..........................................................................................24
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6.1 Pressure Testing .................................................................................................................. 24
7 GUARANTEE & PERFORMANCE TEST ........................................................................24

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8 TRAINING ........................................................................................................................24
9 DATA REQUIREMENT ....................................................................................................25
10 PREPARATION FOR SHIPMENT ...................................................................................27

DESCRIPTION
11 FIELD ERECTION ...........................................................................................................27
12 SPARE PARTS DATA PACKAGE ..................................................................................28
13 NOZZLE LOADS .............................................................................................................28
14 APPENDIX-A ...................................................................................................................29
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15 APPENDIX-B ...................................................................................................................30
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ENGINEER
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12/16
DATE:
CERTIFIED
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DATE:
CONSTRUCTION
AGENCY
DATE:
OPERATIONS
DATE:
CONTROL NUMBER
VERIFICATION
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DATE:
BY:
CERTIFICATE

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1 INTRODUCTION
This specification covers the minimum technical requirements for the design, engineering,
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material procurement, fabrication, inspection, transportation, site erection, testing,

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commissioning and performance guarantee of a Sales Gas Filtration System (SGFS) for the
new Cement Plant of Yamama Cement Company Ltd. This filtration system shall be installed
in the Yamama Gas Metering Station.
1.1 Yamama Gas Metering Station Facilities

Yamama Gas Metering Station is composed of 20 main supply pipeline from Saudi
Aramco, EIV, Filtration System, Metering System, Gas Heating and Pressure Reducing
DESCRIPTION
Stations. The Filtration System shall be designed to remove particles greater than 1
micron from the sales gas stream.
1.2 Sales Gas Filtration System
The Yamama sales gas filtration facilities are required to remove the black powder from
sales gas delivered to YNP.
The Filtration System shall be designed as FILTER-SEPARATOR type. It is suggested

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that the VENDORs design shall utilize a two-stage filtration system: The first stage can be
cyclonic to remove particles eight (8) microns and larger and the second stage can be
cartridge filtration to remove particles one (1) micron and larger. The frequency of
12/28/16
DATE
cartridge filter change shall be minimum six (6) months under design conditions. The
filtration system shall be designed considering the Process design parameters given in,
NO.
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Table T1 to T5 of section 5.1, and shall consist of two 100% capacity gas filtration units;
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DISCIPLINE one operating and one standby.

ENGINEER
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DATE:
12/16 The SGFS shall be equipped with a PLC system that shall be utilized to control and switch
PROJECT
ENGINEER
the filtration units as operating/ standby.
MGB
DATE:
12/16 These filters shall be located in Yamama Gas Metering Station. New sales gas filtration
CERTIFIED system shall be supplied by an approved Saudi Aramco Vendor. The Vendor shall be
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responsible for the design, engineering, material procurement, fabrication, inspection,
DATE: transportation, site erection, testing & commissioning and performance guarantee of the
CONSTRUCTION
AGENCY
gas filtration system.
DATE: 1.3 Definitions

OPERATIONS
For the purpose of this specification, the following definitions are used:
DATE:
CONTROL NUMBER

VERIFICATION
SGFS shall mean Sales Gas filtration system

EDSD
Include(s) means includes but not limited to.

DATE:
BY:
Company means a Yamama Cement Company.

CERTIFICATE

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CONTRACTOR means LSTK contractor who is executing the project on a Lump

(DCC) NO. _____________________
Sum Turn Key basis.
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VENDOR means the company responsible for the design, fabrication, installation,
and testing of the new gas filtration system for which this specification is
applicable.
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1.4 Conflicts and Deviations
1.4.1 If any inconsistency or conflict exists between this specification, and other project
or SAUDI ARAMCO Engineering Standards, SAUDI ARAMCO Material System
Specifications, industry standards or drawings, the inconsistency shall be brought
to the attention of COMPANY Representative for resolution at the time of

submitting a quotation. The deviations and/or clarifications shall be clearly and
DESCRIPTION
specifically stated in the quotation under a separate heading of Deviations and

Clarifications with the comprehensive reasons and supporting information. The
implied or hidden deviations shall not be acceptable. The deviations that sacrifice
the safety or reliability of the equipment shall not be acceptable.
1.4.2 If CONTRACTOR fails to submit Deviations and Clarifications to the COMPANY

with his proposal (including any deviations and clarifications from VENDOR),
CONTRACTORs bid shall be regarded as No deviations or clarifications to this
specification.
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1.4.3 CONTRACTOR may propose alternative equipment from SAUDI ARAMCO

qualified and approved VENDORS, which shall meet the performance
12/28/16
DATE
requirements of this specification without sacrificing safety, reliability or

maintainability. However, even in such case, CONTRACTOR shall furnish the gas
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filtration equipment according to this specification as the base proposal.

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DISCIPLINE
ENGINEER
VTN
12/16
DATE:
PROJECT
2 REFERENCES
ENGINEER
MGB
12/16
The following Drawings, SAUDI ARAMCO Engineering Standards (SAES), SAUDI ARAMCO
DATE: Materials System Specification (SAMSS), Industry Codes and Standards referenced below
CERTIFIED
ADF shall form part of this specification:
DATE:
CONSTRUCTION
2.1 Drawings & Documents
AGENCY
DATE:
OPERATIONS
SK-A-YCC-002 Sht. 001 Piping and Instrument Diagram
SK-A-YCC-002 Sht. 002 Piping and Instrument Diagram
DATE:
CONTROL NUMBER
VERIFICATION
2.2 Saudi Aramco Engineering Standards

EDSD
SAES-A-004 General Requirements for Pressure Testing

DATE:
BY:
SAES-A-007 Hydrostatic Testing Fluids and Lay-Up Procedures

CERTIFICATE

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SAES-A-112 Meteorological and Seismic Design Data

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SAES-A-202 Saudi Aramco Engineering Drawing Preparation
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SAES-A-204 Preparation of Structural Calculations

MGB
SAES-B-006 Fireproofing for Plants
SAES-B-019 Portable Mobile and Special Fixed Firefighting Equipment
SAES-B-054 Access, Egress, and Materials Handling for Plant Facilities

DESCRIPTION
SAES-B-067 Safety Identification and Safety Colors
SAES-B-068 Electrical Area Classification
SAES-D-001 Design Criteria for Pressure Vessels
SAES-H-001 Coating Selection and Application Requirements for Industrial Plants

and Equipment
SAES-H-101 Approved Saudi Aramco Data Sheets - Paints and Coatings
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SAES-H-101V Approved Saudi Aramco Data Sheets - Paints and Coatings

12/28/16
DATE
SAES-J-001 Instrumentation Index

NO.
REV
DISCIPLINE SAES-J-002 List of Inspectable Instruments

ENGINEER
VTN
DATE:
12/16
SAES-J-003 Instrumentation - Basic Design Criteria
PROJECT
ENGINEER
MGB
SAES-J-004 Instrumentation Symbols and Identification
12/16
DATE:
CERTIFIED
ADF SAES-J-005 Instrumentation Drawings and Forms
DATE:
CONSTRUCTION SAES-J-200 Pressure
AGENCY
DATE: SAES-J-300 Level

OPERATIONS
SAES-J-600 Pressure Relief Devices

DATE:
CONTROL NUMBER
SAES-J-902 Electrical Systems for Instrumentation

VERIFICATION
EDSD
SAES-L-105 Piping Line Classes

DATE:
BY:
SAES-L-108 Selection of Valves

CERTIFICATE

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SAES-L-150 Pressure Testing of Plant Piping and Pipelines

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SAES-M-001 Structural Design Criteria for Non-Building Structures
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SAES-Q-005 Concrete Foundations

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SAES-Q-007 Foundations and Supporting Structures for Heavy Machinery
SAES-Q-010 Cement Based, Non-Shrink Grout for Structural and Equipment

Grouting
SAES-P-100 Basic Power System Design Criteria
DESCRIPTION
SAES-P-101 Regulated Vendors List for Electrical Equipment
SAES-P-111 Grounding
SAES-P-104 Wiring Methods and Materials
SAES-P-123 Lighting
SAES-W-010 Welding Requirements for Pressure Vessels

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SAES-W-011 Welding Requirements for On-Plot Piping

12/28/16
DATE
SAES-W-012 Welding Requirements for Pipelines

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DISCIPLINE 2.3 Saudi Aramco Material System Specifications

ENGINEER
VTN
DATE:
12/16 32-SAMSS-004 Manufacture of Pressure Vessels
PROJECT
ENGINEER
MGB 09-SAMSS-069 Qualification Requirements for Epoxy Coatings for Atmospheric
DATE:
12/16 Service
CERTIFIED
ADF
04-SAMSS-050 Gate Valves, Through Conduit Type, API SPEC 6D
DATE:
CONSTRUCTION
04-SAMSS-051 Ball Valves, API SPEC 6D
AGENCY
DATE:
09-SAMSS-071 Qualification Requirements for Inorganic Zinc Primer (APCS-17A)
OPERATIONS and (APCS-17B)
12-SAMSS-007 Fabrication of Structural and Miscellaneous Steel
DATE:
CONTROL NUMBER
12-SAMSS-008 Erection of Structural and Miscellaneous Steel

VERIFICATION
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16-SAMSS-518 Low Voltage Panelboards

DATE:
BY:
34-SAMSS-718 Electric Motor Operated Valve Actuators

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34-SAMSS-830 Programmable Logic Controller

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34-SAMSS-831 Instrumentation for Packaged Units
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01-SAMSS-010 Fabricated Steel Piping

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02-SAMSS-011 Forged Steel and Alloy Flanges
02-SAMSS-005 Butt Welding Pipe Fittings
34-SAMSS-611 Safety Relief Valves Conventional and Balanced Types

DESCRIPTION
34-SAMSS-913 Instrumentation and Thermocouple Cable
04-SAMSS-035 General Requirements for Valves
04-SAMSS-048 Valve Inspection and Testing Requirements
2.4 Saudi Aramco Engineering Procedures

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SAEP-35 Valves Handling, Hauling, Receipt Tests and Storage
SAEP-121 Operating Instructions for New Facilities

12/28/16
DATE
SAEP-122 Project Records

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SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco
12/16 Engineering Requirement
DATE:
PROJECT SAEP-334 Retrieval, Certification and Submittal of Saudi Aramco Engineering and
ENGINEER
MGB Vendor Drawings
DATE:
12/16 SAEP-349 Advanced Process Control (APC) Systems
CERTIFIED
ADF
SAEP-358 Management of Technologically Enhanced Naturally Occurring
DATE:
Radioactive Material (NORM)
CONSTRUCTION
AGENCY
SAEP-3101 Equipment and Spare Parts Data Requirements for Contractor
Procured Equipment
DATE:
OPERATIONS
2.5 Saudi Aramco General Instructions
DATE:
G.I. 2.100 Work Permit System
CONTROL NUMBER
VERIFICATION
EDSD
G.I. 2.710 Mechanical Completion

DATE:
G.I. 7.028 Crane lifts

BY:
CERTIFICATE
G.I. 430.001 Waste Management


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2.6 Saudi Aramco Inspection Requirements
175-321900 Inspection and Testing Requirements - Pressure Vessel

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175-091900 Inspection Requirements for Coatings, Shop Applied.

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175-340200 Instrumentation for package units
175-341000 Inspection Requirements for Actuators

175-043600 Inspection Requirements for Valves

DESCRIPTION
175-060100 Inspection & testing requirement Gaskets
175-320300 Inspection & testing requirement Positive Materials Identifications
175-340200 Inspection & testing requirement Instrumentation for package

units
175-120100 Inspection & testing requirement Steel Structures
175-173700 Inspection & testing requirement Auxiliary Electrical Systems

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175-013100 Inspection & testing requirement Pipes

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175-347600 Inspection Requirements for Valves Instrumentation and

Thermocouple Extension Cable
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175-341900 Inspection Requirements for Valves (Safety Relief)

DISCIPLINE
ENGINEER
VTN 175-022501 Inspection Requirements for Flanges
12/16
DATE:
PROJECT
ENGINEER
175-026100 Inspection Requirements for Fittings
MGB
DATE:
12/16 175-043600 Inspection Requirements for Valves
CERTIFIED
ADF
2.1 Saudi Aramco Standard and Library Drawings
DATE:
CONSTRUCTION
AGENCY
AA-036322 Anchor Bolt Details
DATE:
AB-036386 Hardness Testing for Welding Procedure Qualifications
OPERATIONS
AE-036451 Pre-heat Levels for Welding Carbon Steel
DATE:
DD-950003 Manway Cover Detail for Pressure Vessel and Column
CONTROL NUMBER
VERIFICATION
EDSD
DD-950053 Field Mounting Details for Instruments

DATE:
BY:
AC-036045 Details: Vents, Drains and Sample Connections

CERTIFICATE
AD-036673 W.N. and Blind Flanges Large Size Class 600# R.F.

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AD-036981 Tolerances for Pressure Vessel
AC-036915 Fireproofing for Column & Vessel Skirts

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AC-036963 Davits Assembly, Side Mounting On Pressure Vessels

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2.2 Saudi Aramco Forms
NMR-7907 Nonmaterial Requirements for Instrumentation (General)

NMR-7919-1 Nonmaterial Requirements for Pressure Vessel

DESCRIPTION
NMR-7927 Nonmaterial Requirement for Fabricated Structural Steel
2.3 Industry Codes and Standards
2.3.1 American Petroleum Society

API RP 520 Part-I Sizing, Selection and Installation of Pressure Relieving Devices
in Refineries
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API 6D Pipeline Valves

12/28/16
DATE
API 5L Specification for Line Pipe

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2.3.2 American Society for Mechanical Engineers (ASME)

DISCIPLINE
ENGINEER
VTN ASME B31.8 Gas Transmission & Distribution Piping Systems
12/16
DATE:
PROJECT
ENGINEER
ASME B31.3 Process Piping
MGB
DATE:
12/16 ASME Sec. V Non-Destructive Examination
CERTIFIED
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ASME Sec. VIII Division 1 Boiler & Pressure Vessel Code
DATE:
CONSTRUCTION
AGENCY
ASME 16.5 Pipe Flanges and Flange Fittings
DATE:
ASME 16.47 Large Diameter Steel Flanges
OPERATIONS
ASME SA-20 Specification for General Requirements for Steel Plates for Pressure
DATE:
Vessels
CONTROL NUMBER
VERIFICATION
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ASME SA-388 Ultrasonic Examinations for Heavy Steel Forgings

DATE:
ASME SA-435 Straight Beams Ultrasonic Examination for Steel Plates

BY:
CERTIFICATE
ASME Sec-II Material Specifications Part A, B and D


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ASME Sec IIC Specification for Welding Rods, Electrodes and Filler Metals
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ASME B16.20 Metallic Gaskets for Pipe Flanges, Ring-Joint, Spiral-Wound and
Jacketed
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2.3.3 American Society of Civil Engineers (ASCE)

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ASCE 7 Minimum Design Loads for Buildings and Other structures
ASCE 40262 Wind Loads and Anchor Bolt Design for Petrochemical Facilities
2.3.4 American Concrete Institute (ACI)

DESCRIPTION
ACI 318 Building Code Requirements for Structural Concrete
2.3.5 American Institute of Steel Companies (AISC)
Manual of Steel Construction Allowable Stress design
2.3.6 Process Industry Practices (PIP)
PIP-STF05501 Fixed Ladders and Cages

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PIP-STF05520 Details for Pipe Railing for Walking and Working Surfaces
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PIP-STF05530 Grating Fabrication Details

PIP-STF05511 Fixed Industrial Stairs
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2.3.7 Welding Research Council (WRC)

DISCIPLINE
ENGINEER
VTN WRC Bulletin 107 Local Stresses in Spherical and Cylindrical Shells Due to
DATE:
12/16 External Loadings
PROJECT WRC Bulletin 297 Welding Research Council Bulletin
ENGINEER
MGB
12/16 3 SCOPE OF WORK
DATE:
CERTIFIED
ADF
3.1 VENDOR shall be responsible for the complete detail design of the SGFS. Vendor shall
DATE: procure material, fabricate, inspect, transport, erect on site, and test the SGFS.
CONSTRUCTION
AGENCY
VENDOR shall assist CONTRACTOR in supervising fabrication and installation on site,
shall conduct the PLC FAT and system SAT performance testing and provide
DATE:
commissioning assistance, commission and provide a performance guarantee of the
OPERATIONS SGFS that meets the requirements of this Functional Specification. The SGFS shall
include, but not limited to, cyclonic and filter element vessels, interconnecting piping,
DATE:
valves, instrumentation, junction boxes (instrument/ electrical), XXX-PLC-XXXX
(Filtration System PLC), HMI, structural supports, and other accessories.
CONTROL NUMBER
VERIFICATION
EDSD
3.2 After CONTRACTOR issues a contract to VENDOR for this portion of the work,
VENDOR shall immediately arrange to take on-stream samples of the black powder in
DATE:
BY:
the gas stream of EWRGD-1 pipeline at the take-off point for the design of the filtration
system. CONTRACTOR is advised that Saudi Aramco shall be taking on-stream black
CERTIFICATE
powder measurements at the tie-in location (i.e, at the new scraper launcher area

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located approximately @ KM 41 from the East West Pipeline Pump Station-3) and at
(DCC) NO. _____________________
the outlet of the new filtration system (located at the YNP Fuel Connection Facilities
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area). The data (black powder loading and particle size distribution from these two
locations will be used to verify the design basis. The samples shall be analyzed by
VENDOR for particle size distribution for solids loading to confirm the design of SGFS
ADF
ENGG CERT
is adequate for the filter life of 6 months between filter changes (if the exercise has
MGB
already been done for the Aramco Filtration System design the same is to be
considered for this Yamama Filtration System design also).
3.3 VENDOR shall design, provide materials, fabricate and install the gas filtration system
that shall include, but not limited to, the following:
3.3.1 Two (2) 100% capacity filtration streams (one operational and another standby).
The filtration process shall consist of two stages connected in series.
DESCRIPTION
3.3.1.1 cyclonic filtration vessel to remove particle sizes 8 microns and larger
3.3.1.2 cartridge filtration vessel to remove particles sizes 1 micron and larger
3.3.2 The new filtration vessels shall be complete with nozzles, manholes with davits,
bolts, gaskets, blinds, internals, cleats, lifting lugs, supports and other accessories.
3.3.3 Interconnecting piping (including filter inlet and outlet header and piping connecting
JO/EWO
the headers to the filters), valves, instruments, access and task lighting, structural
supports, access platforms, ladders, crossovers and accessories required for the
complete filtration systems. VENDOR and CONTRACTOR shall provide the plot
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plan requirements for the layout and vessel sizes of the SGFS proposed by
VENDOR.
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DISCIPLINE
ENGINEER
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3.3.4 The filter elements shall be removable type on a fixed tube sheet.
12/16
DATE:
PROJECT
ENGINEER
3.4 VENDOR shall submit a complete design package including, calculations, drawings and
MGB specifications for all parts of the filtration units including process & utilities, piping,
DATE:
12/16 mechanical, electrical, instrumentation, and civil/ structural details.
CERTIFIED
ADF
3.5 VENDORs proposed design shall consider ease of fabrication, transportation to site,
DATE: erection on site, operation and maintenance especially black powder removal from
CONSTRUCTION
AGENCY
cyclones and removal and installation of filtration cartridges.
DATE: 3.6 VENDOR shall provide control and monitoring philosophy, logic diagrams, ILD, ISS,
OPERATIONS SIS, PFD, and P&ID drawings and all design documents per SAEP-334 which are
required to implement the filtration system control and monitoring from XXX-PLC-XXXX
DATE: as well as monitoring and control as mentioned under section 3.1. VENDOR shall
conduct site verification to support the control and monitoring philosophy of the filtration
CONTROL NUMBER
VERIFICATION
system and, as minimum, to utilize XXX-PLC-XXXX (Filtration System PLC) and its
EDSD
connectivity with YNP CCR.

DATE:
BY:
3.7 VENDOR shall prepare and submit the Operation and Maintenance Manuals for
VENDORs design in accordance with SAEP-121. The Operations and Maintenance

CERTIFICATE
Manuals shall include the procedure of unloading, removal, storing and transporting of
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black powder to an approved disposal site.

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4 OPERATION & CONTROL REQUIREMENTS
4.1 Control Philosophy

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ENGG CERT
MGB
The SGFS shall be designed for unattended operation when filtering the sales gas in
automatic mode and manned operation after switching from inline to offline for cleaning &
maintenance. YNP CCR shall receive status and alarm data from the SGFS XXX-PLC-
XXXX (Filtration System PLC) installed in Metering Building. YNP CCR shall have high
Filter DP monitoring facility and control & monitoring facilities of the MOVs via data sent
from the filtration system XXX-PLC-XXXX.
YNP CCR shall also receive the following main information from SGFS:
DESCRIPTION
The filtration system is bypassed: the sales gas is no longer filtered
Number of filtration units which are available
A filtration unit is off stream and requires maintenance
Discrepant inlet/outlet/outlet bypass valve on any of the filter train

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The control system shall manage the switch over from the active to the standby
filtration unit or to the SGFS bypass valve to ensure continuity of the gas flow to the YNP
12/28/16
DATE
Pressure Reducing Station-1. However, all switch over can be done manually also.
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No condition other than a switchover condition shall affect the active filtration unit while in
DISCIPLINE
ENGINEER
operation. In addition to high differential pressure across the filter and high level of powder
VTN in the bottom of the filter vessel, another switch over condition shall be the loss of control
DATE:
12/16
(loss of limit switch signal) of the inlet or outlet MOV on the active filtration unit or
PROJECT
ENGINEER activation of manual switchover.
MGB
DATE:
12/16 The HMI located inside the Local Control Building, shall display live information on the
CERTIFIED status of the SGFS and its main components, a journal of alarms, and historical trends for
ADF
the main parameters.
DATE:
CONSTRUCTION
AGENCY When a filtration unit has been removed from the stream for maintenance, this unit cannot
be placed on standby ready for use until the required maintenance is complete and the
DATE: operator confirms it is available from the HMI.
OPERATIONS
The SGFS can also be controlled either in Semi-Automatic or in Manual mode by the
DATE: Operations team. The Semi-Automatic mode is used for initial pressurization of each filter
train before they are put in Automatic mode and for the maintenance operations on one
CONTROL NUMBER
VERIFICATION
filter train whilst the other train is onstream and keeps being controlled by the PLC in
EDSD
automatic mode. Maintenance operations carried out in Semi-Automatic mode are

controlled through a series of interlocks, confirmations and commands by the operator on
DATE:
BY:
HMI that will follow the logic imposed by the PLC. Any discrepancy will result in an alarm
and will either abort or suspend the ongoing sequence.

CERTIFICATE

A
In addition, the filter system shall have a soft emergency trip button located on the filter
(DCC) NO. _____________________
system safe location Human Machine Interface (HMI) panel which Loss Prevention
REVISION

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EDSD/2616-0399.doc
PMT OPRNS
Department of Saudi Aramco considers to comply with the requirements of SAES-B-058
for shutting down and isolating the sales gas filter systems. VENDOR shall participate in
HAZOP study to determine if it is recommended to automatically depressurize the filter
ADF
ENGG CERT
vessels in the event the trip button is activated. Required conditions to put one filtration
MGB
unit on-stream shall be:

Pressure inside the filter vessels is equal to the pressure inside the pipeline (this is
accomplished by having an open by-pass valve around the closed filter outlet
valve).
All motor operated valves (MOV) are in closed position except the filter outlet MOV
bypass valve.
DESCRIPTION
Only one filtration unit can be put online at one time.
When one filtration unit is on-stream, the second filtration unit will be assigned the
stand by status. The status of each filtration unit is shown on the HMI.
Maintenance operations shall be carried out manually. Manual mode shall be possible
either from HMI under the control of XXX-PLC-XXXX (Filtration System PLC) or by
switching an MOV to local mode from the local control panel located on the MOV actuator.
JO/EWO
From the HMI the operator shall be able to actuate one MOV at a time.
12/28/16
DATE
5 DESIGN REQUIREMENTS
NO.
REV
DISCIPLINE
ENGINEER
Design requirements of the SGFS shall include the process and mechanical design of the
VTN complete filtration system.
12/16
DATE:
PROJECT
ENGINEER
5.1 Process Design
MGB a. The proposed Sales Gas Filtration System design (cyclone in series with cartridge
DATE:
12/16 filters) shall be based on the process conditions specified below.
CERTIFIED
ADF
b. Table T1 below provides sales gas compositions while Tables T2, T3, T4 & T5
DATE: provide process parameters and design conditions.
CONSTRUCTION
AGENCY
Table T1: Sales Gas Composition (Volume %)
DATE:
OPERATIONS Butane
Molecular
Methane Ethane Propane & Nitrogen HHV
Weight
DATE: others
CONTROL NUMBER
89.14 3.38 0.58 0.30 6.60 988

VERIFICATION
17.61
mol % mol % mol % mol % mol % BTU/SCF
EDSD
Table T2: Particle Loading

DATE:
BY:
Filter Loading Bulk Density

Particle Distribution
Grams per MMSCF Grams/cm

CERTIFICATE

A
By vendor By vendor By vendor

(DCC) NO. _____________________
REVISION

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EDSD/2616-0399.doc
PMT OPRNS
Table T3: Black Powder Properties
Composition Hardness
ADF
ENGG CERT
By vendor By vendor
MGB
Table T4: Sales Gas Flow Condition at Aramco tie-in point
Design Pressure (PSIG): 1012

Normal operating Pressure at Aramco tie-in point
600-960
(PSIG)
Design Temp (F): 150

DESCRIPTION
Operating Temp (F): 90-130

Viscosity 0.012 cP (Note 1)
Table T5: Design Conditions:

The filtration system shall be designed as per the parameters given below.
Filtration System Tag Number: XXX-U-XXXX
Cyclone separator vessels XXX-D-XXX A/B
Filters XXX-D-XXX A/B
JO/EWO
ASME Section VIII D1 or D2,

Vessel Code:
(Latest), 32-SAMSS-004
Piping Code ASME B31.3
12/28/16
DATE
Design Pressure, psig 1012

Design Temp (F): 150
NO.
REV
Normal inlet pressure, psig 500-860 (see note 2)

DISCIPLINE
ENGINEER Operating Temperature Range, F (90 to 130)
VTN
Design Flow Rate (MMSCFD): 140
12/16
DATE: Normal Flow Rate (MMSCFD) 80
PROJECT
ENGINEER Minimum Flow Rate (MMSCFD) 10
MGB
12/16
Inlet/Outlet Flange Size: 20/20 600#
DATE: 0F (Vendor to confirm based on De-
CERTIFIED
ADF Minimum Design Metal Temp, (MDMT) F pressurization minimum
Temperature)
DATE:
Maximum Pressure Drop across Filter
CONSTRUCTION
25
AGENCY
assembly, psi
Maximum particles size at filter outlet 1.0 microns
DATE:
OPERATIONS
Corrosion Allowance, mm 1.6 mm
Joint Efficiency Factor (E) 1
Radiography 100%
DATE:
Post Weld Heat Treatment As per Code
CONTROL NUMBER
VERIFICATION
As per ASME Sec VIII SAES-A-004 &

Hydrostatic Test Pressure, Psig
EDSD
SAES-A-007
Impact at MDMT As per ASME Sec VIII
DATE:
BY:
No. of Cartridges: By vendor Note 3

SAES-H-101 APCS 1B Color Code A
CERTIFICATE
External Coating/painting and as per 32-SAMSS-004 & SAES-


A
D-001
(DCC) NO. _____________________
REVISION

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PMT OPRNS
Notes:
1. Vendor to calculate the operating viscosity based on gas composition and
ADF
ENGG CERT
process parameters.
MGB
2. The pressure at the filter inlet is considered based on conservative pressure

drops of 100 psig across the upstream metering, filtration skids and 20 KM
pipeline.
3. VENDOR shall size the vessels and specify the number and size of internal
cartridges that meets the design objectives. Vendor to furnish the pressure drop
DESCRIPTION
at which the duty/ standby filter change-over will be effected as per his design.
4. Cartridge sizes shall be standardized for interchangeability, minimum inventory
and spare parts management.
5. Tag number is temporary. Final number will be assigned during review of
VENDOR drawings.
JO/EWO
5.2 Filter System Operation and Maintenance Requirements

12/28/16
DATE
VENDORs design of the SGFS shall incorporate the operating and maintenance
requirements below:
NO.
REV
DISCIPLINE
ENGINEER
a) The processes of filter replacement and black powder removal shall be quick, easy
VTN and safe.
12/16
DATE:
PROJECT
ENGINEER
b) Maintenance frequency shall be as long as possible. However, the minimum filter
MGB cartridge life shall be 6 months for replacing with new ones. VENDOR shall provide
DATE:
12/16 estimates for cartridge filter life based upon measured "Black Powder" loading levels
CERTIFIED determined during sampling of both normal flow conditions and during pipeline
ADF
scraping operations. VENDOR shall develop an algorithm and program into XXX-
DATE: PLC-000X (Filtration System PLC) to calculate remaining filter life based on actual
CONSTRUCTION
AGENCY
black powder loading conditions to date for a specific set of filters.
DATE: c) The SGFS shall provide for change-over of filter vessels based on conditions
OPERATIONS stipulated in paragraph 3.1 above. Replacement of filter cartridges and the removal
of black powder from vessels shall be performed manually.
DATE:
d) The instrumentation, event sequencing and change-over of filters will be monitored
CONTROL NUMBER
VERIFICATION
remotely by YNP CCR via Filtration System PLC XXX-PLC-XXXX.

EDSD
e) It is planned to use vacuum trucks for normal black powder removal from the cyclone
DATE:
BY:
portion of the filter vessels.

CERTIFICATE
f) Water spray of black powder, nitrogen or air purge (during powder removal by

A
vacuum truck and during filter replacement) shall take place to ensure zero (0) LEL
(DCC) NO. _____________________
conditions. VENDOR shall supply all required attachments and connections inside
REVISION

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PMT OPRNS
and outside the filter vessels to easily perform these tasks. provide connection on
vent to flare line (sales gas depressurization) to check HC/O2 content using a
portable O2 HC device All interface points shall be at the filtration system edge with
ADF
ENGG CERT
safe access and clearance for utility tankers and vehicles. The amount, flow rate and
MGB
operating conditions of air and Nitrogen shall be specified by VENDOR. Water

composition, pressure and flow rate shall also be defined by VENDOR.
a) Hydrocarbon sensors shall be supplied on the blowdown line to ensure proper

inserting of the vessels prior to maintenance. VENDOR shall specify the design basis
for the hydrocarbon sensors.
b) Independent utility lines will be supplied for each filter vessel and shall be terminated
DESCRIPTION
close to filtration system by CONTRACTOR (i.e. utilities for each vessel shall not
have a common header system serving both headers). VENDOR shall specify the
quantities of nitrogen, air and water and pressure required for complete filter
replacement and black powder removal processes.
c) Standby filtration unit shall be kept at line pressure with sales gas to ensure they are
ready for change-over.
d) The changeover to active filter will be initiated by XXX-PLC-XXXX (Filtration System

JO/EWO
PLC) & HMI SGFS. Signal exchange table between HMI and PLC for interfacing with
YNP CCR for the controls & monitoring as mentioned under section 3.1 shall be
provided by VENDOR, after receipt of pre-alarms status of black powder high level
12/28/16
DATE
and/or high filter differential pressure from XXX-PLC-XXXX (Filtration System PLC).
NO.
REV
e) The PLC controller, back-up operator interface HMI, HMI server, local control panel
DISCIPLINE
ENGINEER will be housed in a Metering Building fully equipped with DC and AC power systems
VTN
and UPS with 8 hours battery back-up.
12/16
DATE:
PROJECT
ENGINEER 5.3 Material Selection
MGB
12/16
DATE: Metallic materials required for filters, piping and structural steels on the system shall be in
CERTIFIED
ADF
accordance with the applicable data sheets and SA material specifications
DATE: Materials shall be determined based on service, MDMT and LODMAT

CONSTRUCTION
AGENCY
External attachments welded directly to vessel components including stiffener, insulation
DATE: support and brackets shall have the same nominal chemical composition as the pressure
OPERATIONS
component.
DATE: 5.4 Mechanical Design

CONTROL NUMBER
VERIFICATION
VENDORs design of the SGFS shall incorporate the following:

EDSD
DATE:
a) The filter vessels shall be designed, fabricated, tested and inspected in accordance
BY:
with SAUDI ARAMCO Materials System Specification 32-SAMSS-004 and ASME

CERTIFICATE
Boiler and Pressure Vessel Code Section VIII Division I or Division II and this

A
Functional Specification.
(DCC) NO. _____________________
b) The preferred design will be based on ease of fabrication, transportation to site,

REVISION

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EDSD/2616-0399.doc
PMT OPRNS
installation, operation and maintenance.
c) The cyclone portion shall be supplied with a collection chamber to allow discharge of
ADF
ENGG CERT
the separated and accumulated black powder particles. The cyclone portion shall be
designed with required valves and instruments for quick, safe and easy removal of
MGB
the accumulated black powder into a vacuum tanker.
d) The filtration portion shall be equipped with a fixed tube sheet mounted with high
capacity removable filter media cartridges with graded pore structure depth to trap
contaminant particles 1 micron and larger. Waste volume shall be minimized by
using fully disposable media. Metallic parts shall be permanent (not disposable). The
contaminant loading downstream of filter system shall not exceed 1 micron particles.
DESCRIPTION
The filter media shall be 1 micron absolute rated.
e) Provision shall be made for water soaking of the black powder inside the vessels.
The nozzles shall be positioned such that they shall soak particles to avoid exposure
of Black Powder to air (cyclone sump and filter elements).
f) All vent valves on the vessels and interconnecting piping shall be connected to a
common header and routed to the filtration system limit. MOV vent valves shall be
equipped with safety interlocks to prevent valves from opening while there is
JO/EWO
pressure inside the vessel.
g) The filter elements shall be removable type in case of maintenance.

12/28/16
DATE
h) The period between filter cartridge changes due to clogging must be as long as
practically possible but shall not be less than six (6) months. The filter elements shall
NO.
REV
DISCIPLINE be designed with a minimum 2 year service life if the maximum differential design
ENGINEER
VTN pressure is not reached.
12/16
DATE:
PROJECT i) VENDOR shall design lifting attachments. VENDOR shall also provide detailed
ENGINEER
MGB
transportation, lifting and on site erection procedures. VENDOR shall provide data
12/16 sheets, process and mechanical design calculations for review and approval.
DATE:
CERTIFIED
VENDOR design calculations shall prove structural integrity of the vessel and its
ADF supports.
DATE: 5.5 Nozzles & Manways
CONSTRUCTION
AGENCY
a) Adequate maintenance access shall be provided for filter system layout to ensure
access to vessel internal parts, valves, relief valves, gauges etc.
DATE:
OPERATIONS
b) The vessels shall be provided with circular manways to facilitate inspection,
maintenance, and installation and removal of the vessel internals. The manways
DATE:
shall be fabricated per ASME Section VIII D1 and 32-SAMSS-004.
CONTROL NUMBER
VERIFICATION
c) Manways shall be accessible from the decks or platforms.

EDSD
DATE:
d) Manways and inspection openings shall be Blind Flange with Davit type. All
BY:
removable internals shall be able to pass through the manway. VENDOR shall
design the filter replacement operation where confined space entries into the vessels
CERTIFICATE

A
would not be required.

(DCC) NO. _____________________
e) Minimum clear ways width of walking surfaces and access/egress of personnel for
REVISION

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PMT OPRNS
operation/maintenance purposes need to be as per SAES-B-054, section 4
requirements.
ADF
ENGG CERT
f) All nozzles shall be flanged. Threaded, socket welded, seal welded connections shall
not be used.
MGB
g) Nozzles and manways shall be attached by welding completely through the total
thickness of the shell/ head including any reinforcement.
h) Nozzles shall be designed in accordance with the requirements of ASME Section

VIII, Div I or Div II and 32-SAMSS-004.

DESCRIPTION
i) Flanges shall be weld neck RFSF per ASME B16.5 for flanges up to 24 NPS and
ASME B16.47A for flanges above 24 NPS. Flanges larger than 26 shall comply
with SAUDI ARAMCO Standard drawing AD-036673, sheet 1, rev 16.
j) All flange bolt holes shall straddle vessel centerlines.
k) Inlet and outlet valves to the SGFS shall be designed with spectacle blinds.
5.6 Piping
JO/EWO
a) All interconnecting piping shall be designed in accordance with 01-SAMSS-010,

ASME B31.3 and Piping specification SAES-L-105 (Line Class 6CS1P) and other
applicable SAUDI ARAMCO Standards.
12/28/16
DATE
b) All pipe, pipe fittings and valve materials shall be suitable for sales gas service.
NO.
REV
DISCIPLINE
c) All valves shall be in accordance with SAES-L-108 and applicable 04-SAMSS. The
ENGINEER
VTN
sizes of valves shall be specified by VENDOR based on final filtration system piping
12/16 sizes.
DATE:
PROJECT
ENGINEER d) Trim for all Valves upstream of cyclone shall be of AISI 410 Stainless Steel.
MGB
12/16
DATE: e) Utility piping shall be sloped back towards the filtration system edge interface points.
CERTIFIED
ADF If sloping is not possible drain connections shall be supplied.
DATE:
CONSTRUCTION
f) The minimum drain size for the cyclone filter vessel shall be 8-inch. Single drain full
AGENCY bore ball valve shall be provided in the cyclone filter drain line.
DATE:
g) Installation of drain, vent, or sample connection valves shall be in accordance with
OPERATIONS
Standard Drawing AC-036045.
DATE: h) All vent lines on inlet piping, outlet piping and vessels shall be connected to the
CONTROL NUMBER
system blowdown line.

VERIFICATION
EDSD
i) Inlet and outlet piping shall be properly supported including the flanged connection
DATE:
between inlet piping and outlet piping connected to the filter vessels to prevent
BY:
binding of the flange connections for spectacle blinds when the filter vessels are out
of service.
CERTIFICATE

A
(DCC) NO. _____________________
j) Vendor shall consider in his design the external forces and moments at inlet and
REVISION

OF A
EDSD/2616-0399.doc
PMT OPRNS
outlet flanges as given in ATTACHMENT- I.
ADF
ENGG CERT
5.7 Instrumentation
MGB
a) VENDOR shall provide the SGFS with complete instrumentation devices required to
operate the online and standby filter vessels manually including:
Air Pressure at Filter Inlet

Nitrogen Pressure at Utility Header
Utility Water Pressure at Utility Header

DESCRIPTION
Sales Gas Pressure at Filter Inlet

Sales Gas Outlet Header Pressure
Differential Pressure across Filter Elements
Black Powder Level in Sump of the Cyclone Vessel
Cyclone Vessel Sump High Level
Cyclone Vessel Sump High-High Level
JO/EWO
Pressure Relief Valve for each Vessel

12/28/16
DATE
b) All MOVs and instruments shall be provided with signal cabling up to and including
instrument explosion proof junction boxes. VENDOR shall provide power cables and
NO.
REV
DISCIPLINE
conduits to the MOVs and will terminate them at the edge of filtration system .
ENGINEER
VTN
12/16
c) The instrumentation devices will be monitored / controlled from a dedicated PLC/HMI
DATE:
PROJECT
server to be located in the new Local Control Building. All significant filtration system
ENGINEER data points shall be transmitted back to YNP CCR for remote monitoring of filter
MGB
12/16
status, DPI across filter and control of MOVs (refer section 3.1). The point of
DATE:
interface to YNP CCR is through the Engineering Workstation Server to be provided
CERTIFIED
ADF by Sales Gas Metering Vendor and to be installed in the same Local Control
Building. Hardware or software and system configuration required to communicate
DATE:
CONSTRUCTION XXX-PLC-XXXX (Filtration System PLC) with Engineering Workstation Server and
AGENCY
YNP CCR shall be vendor scope. Vendor shall also update the Engineering
Workstation to provide Graphic Displays for SGFS.
DATE:
OPERATIONS
d) Signals that will be sent to YNP CCR shall include:
DATE:
Status of control mode (local or remote)
CONTROL NUMBER
VERIFICATION
Status of each filter vessel and position and control of the MOVs
EDSD
DATE:
Pressure drop across the on-stream filter vessel

BY:
Pressure inside each filter vessel

CERTIFICATE

A
(DCC) NO. _____________________
Level of black powder in each filter vessel (cyclone portion)
REVISION

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EDSD/2616-0399.doc
PMT OPRNS
On-stream duration since the last time that black powder was drained for each
filter vessel
ADF
ENGG CERT
On-stream duration since the last filter element was replaced for each filter
MGB
vessel (by the PLC)
Predicted remaining on-stream duration until the next black powder drain for
each filter vessel (by the PLC)
Predicted remaining on-stream duration until next filter element replacement for
each filter vessel (by the PLC)

DESCRIPTION
e) VENDOR shall supply the HMI as part of filtration system for operation and
maintenance use during maintenance, filter replacement, cleaning and sequencing.
HMI shall be with 20-inch color touch screen display.
f) HMI Graphics
MOVs shall show green when open, red when closed and yellow when traveling.
Process lines shall be color coded GREEN when open and flowing and RED when
JO/EWO
closed and not flowing.
The color of water lines shall be BLUE, air lines WHITE and NITROGEN lines
12/28/16
DATE
CYAN or PURPLE.
NO.
REV
Each vessel, MOV, and instrument shall be shown with their specific tag number
A
DISCIPLINE
ENGINEER
VTN
5.8 Electrical
12/16
DATE:
PROJECT
The VENDOR shall provide and install electrical distribution system for the filtration
ENGINEER system and associated works that includes, but not limited to:
MGB
12/16
DATE:
CERTIFIED
ADF Power for the various equipment and appurtenances will be provided at 480VAC, 60
Hz, 3 PH or 230VAC, 60 Hz, 1 PH.
DATE:
CONSTRUCTION
AGENCY
Vendor shall provide the following but not limited to the following:
DATE:
OPERATIONS
Grounding for, equipment, steel platforms as per SAES-P-111.
DATE: Task lightings and power receptacles.

CONTROL NUMBER
VERIFICATION
All electrical installation work shall be carried out in compliance with the latest
EDSD
National Electrical Code (NEC) and applicable Saudi Aramco Engineering

DATE:
Standards SAES-P-104, SAES-P-111 and SAES-P-123.

BY:

Filtration System lighting fixtures shall operate on 230VAC, 60 Hz, 1 PH.

CERTIFICATE

A
(DCC) NO. _____________________
Vendor shall provide suitable termination cabinets in the filtration system for
terminating power required for MOVs instruments, equipment and appurtenances.
REVISION

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EDSD/2616-0399.doc
PMT OPRNS
The VENDOR shall provide and install required power cables, conduits, cable
glands and other accessories for the various filtration system instruments,
ADF
ENGG CERT
equipment and appurtenances up to termination junction boxes.

MGB
All electrical materials used with in the filtration system shall suitable for area
classification Class 1 Zone 2 T3.
5.9 Fire Proofing/Fire Protection

Filter vessels are designated as Fire Hazardous equipment. Fire proofing shall meet the
requirements of SAES-B-006. Accordingly, VENDOR shall furnish fire hazardous
DESCRIPTION
classification drawing(s) for the SGFS as per SAES-B-006 requirements.
CONTRACTOR shall submit a fire protection plan in accordance with SAES-B-019

showing the location and types of fire extinguishers to be provided for final approval by
the Chief Fire Prevention Engineer or his representative. As a minimum CONTRACTOR,
shall provide two (2) two-wheeled, cart-type dry chemical, 68 kg size extinguishers; one
located at each end of the filter system. In addition, CONTRACTOR, shall provide hand-
type portable extinguishers which shall be mounted in easily accessible locations at
grade and on first level operating decks near access stairs.
JO/EWO
5.10 Ladders, Cages, Platforms and Vehicle Barriers

12/28/16
DATE
a) The ladders, cages, platforms and stairs shall meet the requirements of SAES-B-
054, PIP-STF05501, PIP-STF05511, PIP-STF05520 and PIP-STF05530.
NO.
REV
DISCIPLINE
b) The minimum width of clear area on platforms shall be 760mm, except for the
ENGINEER
VTN
unobstructed width of platforms in front of manways which shall not be less than
12/16 900mm.
DATE:
PROJECT
ENGINEER c) Platforms and stairs shall be made of galvanized steel bar grating. The galvanized
MGB
12/16
steel bar grating shall have a non-slip design.
DATE:
CERTIFIED
ADF d) Vehicle barriers shall be provided at the corners of the filter system structure, in front
of the SGFS utility connections and the corners of the outside shelter for HMI-2 and
DATE:
CONSTRUCTION
other areas designated by Loss Prevention Department.
AGENCY
5.11 Structural
DATE:
a) The gas filtering system structural steelworks shall be designed in accordance with
OPERATIONS
SAES-M-001, Structural Design Criteria for Non Building structures and 12-SAMSS-
007, Fabrication of Structural & Miscellaneous steel.
DATE:
CONTROL NUMBER
b) The filtration system framework shall be designed for all applicable loads/load
VERIFICATION
combinations as outlined in SAES-M-001. In addition, the framework shall be

EDSD
designed to withstand the additional stresses induced during shipment, installation,

DATE:
and hydrostatic testing with the vessels full of water without imposing undue
BY:
distortion and strain to the piping/valves/instruments supported there upon.

CERTIFICATE

A
c) Seismic loads shall be as per ASCE-7 and SAES-A-112

(DCC) NO. _____________________
d) Wind loads shall be as per SAES-A-112, ASCE-7, ASCE 40262 and SABP-M-006.
REVISION

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EDSD/2616-0399.doc
PMT OPRNS
Wind load on steel structure shall be for open frame structures.
e) Suitable lifting lugs shall be provided on the vessels. VENDOR shall design the base
ADF
ENGG CERT
framework for actual weight of installed instruments/equipment. The framework and

lifting lugs shall also withstand loads/ stresses during erection/installation of the
MGB
system. VENDOR shall show the location of center of gravity on the framework for
total lifted weight of the system on the project design drawings. VENDOR shall
provide location of anchor points and loading detail for design of the foundation.
f) VENDOR shall submit all calculations to Company Representative for approval.

g) Anchor bolts shall be designed and installed as per 12-SAMSS-007, SAES-M-001,

DESCRIPTION
SAES-Q-005 and appendix D of ACI 318-2008. Anchor bolt type and details shall
conform to SAUDI ARAMCO Standard Drawing AB-036322 Sht. 001. All anchor bolt
patterns to be located within a minimum tolerance of 1.5mm (1/16) both directions
within each pattern.
h) VENDOR shall supervise the detail design of the foundation for the filtration system
based on support reactions for all possible load combinations as outlined in SAES-
M-001 including, but not limited to, when filter vessels are full of water during
hydrostatic testing, when filters are empty and when they are full of black powder.
JO/EWO
i) Lifting eyes shall be provided to ease turning spectacle blinds.

12/28/16
DATE
j) Hot dip galvanizing Coating is required as per 12-SAMSS-007

5.12 Fabrication
NO.
REV
DISCIPLINE
ENGINEER
VTN
a) Vendor shall comply fabrication requirements and PWHT in accordance with Saudi
12/16 Aramco standard 32-SAMSS-004. Welding requirements shall comply Saudi Aramco
DATE:
PROJECT
Engineering standard SAES-W-010, SAES-W-011 and SAES-W-012
ENGINEER
MGB
12/16
b) Fabrication shall not begin until the Contractor has received written approval from
DATE:
CERTIFIED
Company Representative of the detailed design and drawings, the Inspection and
ADF Test Plan (ITP) and WPS, PQR weld map, weld description sheet.
DATE:
CONSTRUCTION
c) All cold formed heads and toriconical transition sections shall be stress-relieved or
AGENCY
normalized before attachment to the shell.
DATE:
OPERATIONS
d) Hot-formed vessel sections shall be normalized and the normalizing treatment shall
be performed separately and not as part of the hot-forming process.
DATE: e) The qualification of welding procedures and qualification of welders and welding
CONTROL NUMBER
operators shall be in accordance with the applicable Code. Certified welding

VERIFICATION
procedures, complete with qualification test records, shall be submitted for review
EDSD
and approval by SAUDI ARAMCO Consulting Services Department (CSD) prior to

DATE:
fabrication as per requirements of SAES-W-010 clause 7.0 for WPS, PQR, weld map
BY:
and weld description sheet.

CERTIFICATE

A
f) Fabrication tolerances shall be in accordance with ASME Code and PIP VEFV1100.
(DCC) NO. _____________________
REVISION

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EDSD/2616-0399.doc
PMT OPRNS
6 INSPECTION AND TESTING
6.1 Pressure Testing

ADF
ENGG CERT
a) After fabrication of the vessels and piping are completed and the vessel stress-
MGB
relieved, hydrostatic test shall be conducted in accordance with the requirements of

ASME Section VIII Division I and 32-SAMSS-004, para 16.3 for the vessels, ASME
B31.3 for piping. The hydrostatic test pressure shall be based on the maximum
allowable working pressure.
b) General requirements for hydrostatic testing shall be in accordance with SAES-A-004

and SAES-A-007
DESCRIPTION
c) The minimum test water temperature and metal temperature shall be 17C.
d) After the final hydrostatic test, vessels shall be immediately drained, dried completely
and then sealed for internal corrosion protection.
VENDOR shall prepare the procedure for the Factory Acceptance Test (FAT) and Site
Acceptance Test (SAT) for the PLC (including control panel and local and remote HMIs), PLC
JO/EWO
software which shall be approved by Yamama Cement Company at least 30 days prior to the
schedule FAT or SAT dates. VENDOR shall clearly state his plan for performing Factory
Acceptance Test (FAT) and Site Acceptance Test (SAT) in his technical proposal his.
12/28/16
DATE
7 GUARANTEE & PERFORMANCE TEST

NO.
REV
DISCIPLINE
ENGINEER
a) VENDOR shall guarantee the complete gas filtration system and accessories meet the
VTN
requirements of this specification.
12/16
DATE:
PROJECT
ENGINEER b) VENDOR shall conduct Site Acceptance Test (SAT) on completion of the commissioning
MGB of each system to prove the performance of the filtration system meets the requirements of
DATE:
12/16
this specification. VENDOR shall sample black powder upstream and downstream of each
CERTIFIED filter system for a period of one (1) month to ensure that VENDORs design meets the
ADF
performance criteria and projected filter life of 6 months before replacement.
DATE:
CONSTRUCTION
AGENCY
8 TRAINING
DATE:
OPERATIONS
Vendor shall prepare material and perform site training for an estimate 30 operations and
maintenance personnel.
DATE:
Training shall consists of reviewing the P&ID and logic diagrams, operation of the filter system
CONTROL NUMBER
VERIFICATION
(including explanation of HMI parameters, trends, alarms, modes of operation, etc),

maintenance requirements for the filter system (including steps for draining and filter element
EDSD
replacement, special tools required, spare parts requirements, troubleshooting, individual

DATE:
instrument preventative maintenance schedules, etc), and PLC special training for Proponent
BY:
controls engineers including PLC software architecture, logic, troubleshooting.

CERTIFICATE

A
(DCC) NO. _____________________
REVISION

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PMT OPRNS
8.1 SURFACE PREPARATION AND PAINTING
8.1.1 Surface Preparation

ADF
ENGG CERT
Sharp edges including all welds, weld spatters and other projections anywhere on
MGB
the surface shall be ground smooth. Edges shall be with 1/8 minimum radius.
The surface preparation shall be as per SAES-H-100 and SAES-H-101.
8.1.2 Painting
Painting and coating requirements for Vessels shall be in accordance with

DESCRIPTION
SAES-H-101, APCS-1A. The painting & coating requirements for piping,

support structures, electrical equipment, instruments etc. shall be in accordance
with SAES-H-100, SAES-H-101, and SAES-H-101V.
Safety identification and colors shall comply with SAES-B-067. The water, steam,
air, and nitrogen lines shall be marked and color-coded as specified in SAES-L-
310.
8.2 NAMEPLATES AND STAMPINGS

JO/EWO
ASME name plate stamping and other requirements for Vessels shall comply with
12/28/16
DATE
Saudi Aramco standard 32-SAMSS-004, section 17.
Vendor shall provide SS tags (showing Purchasers tag numbers) and name
NO.
REV
DISCIPLINE
plates attached to each piece of equipment including boxes, instruments and
ENGINEER
VTN
mechanical components as specified. All instruments shall have SS tags with full device
12/16
tag number engraved and affixed to the device.
DATE:
PROJECT
ENGINEER
MGB
9 DATA REQUIREMENT
12/16
DATE:
CERTIFIED 9.1.1 All documents required in SAUDI ARAMCO Non-Material Requirements (NMR)
ADF
forms and all documents and drawings listed below shall be provided for review
DATE: and approval by Yamama Cement Company.
CONSTRUCTION
AGENCY
9.1.2 CONTRACTOR and VENDOR shall be responsible for submittal of complete
DATE: documentation required for design, engineering, material procurement, fabrication,
OPERATIONS installation and testing of the filtration system which may require deliverables not
limited to the list below. All CAD drawings shall be in Autocad Format using SAUDI
DATE: ARAMCO drawing border frame including, but not limited to:
CONTROL NUMBER
VERIFICATION
9.1.3 Estimated filter system maintenance costs for one year assuming 1 draining and 1
EDSD
filter element replacement each filter unit (i.e. maintenance costs assuming both
filter units require draining and filter replacement over a one year period). Vendor
DATE:
BY:
shall provide details of the cost estimate broken down into labor description and
numbers, equipment description and numbers, number of days to drain each
CERTIFICATE
vessel, number of days to replace filter elements per vessel, quantity of

A
consumables (Nitrogen & water), and spare parts used (gaskets, filter elements)
(DCC) NO. _____________________
(with Technical Proposal & Detail Design)
REVISION

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9.1.4 P&ID (with Technical Proposal & Detail Design)
9.1.5 System Layout Drawing (with Technical Proposal & Detail Design)
ADF
ENGG CERT
9.1.6 System General Arrangement (with Technical Proposal & Detail Design)
MGB
9.1.7 Footprint drawing (with Technical Proposal & Detail Design)
9.1.8 Piping Isometrics (with Detail Design)

9.1.9 Vessel Outline Drawing (with Technical Proposal & Detail Design)
DESCRIPTION
9.1.10 Vessel internals detail including filter clusters (with Technical Proposal & Detail
Design)
9.1.11 Filter Specification (with Technical Proposal & Detail Design)
9.1.12 Line Designation Table (with Detail Design)
9.1.13 Safety Instruction Sheets (with Detail Design)
9.1.14 Vessel Calculations (basic with Technical Proposal & Detail Design)
JO/EWO
9.1.15 Fire Risk Assessment (with Detail Design)

12/28/16
DATE
9.1.16 Electrical Area Classification (with Detail Design)

NO.
REV
9.1.17 Valve Schedule (with Detail Design)

DISCIPLINE
ENGINEER
VTN
9.1.18 Valve Data Sheets (with Detail Design)
12/16
DATE:
PROJECT
ENGINEER 9.1.19 Complete BOM (with Detail Design)
MGB
12/16
DATE: 9.1.20 Maintenance Procedure (with Detail Design)
CERTIFIED
ADF
9.1.21 Operating Procedure (with Detail Design)
DATE:
CONSTRUCTION
AGENCY 9.1.22 HAZOP reports (with Detail Design)
DATE: 9.1.23 Individual Equipment Specifications (with Detail Design)

OPERATIONS
9.1.24 Structural calculations, which include base plate, anchor bolt size and numbers.
DATE: Calculations shall be submitted as hard copy and searchable pdf file. Electronic file
of structural analysis software shall be submitted (with Detail Design)
CONTROL NUMBER
VERIFICATION
EDSD
9.1.25 Connections details and calculations (with Detail Design)

DATE:
BY:
9.1.26 Structural frame drawings (with Detail Design)

CERTIFICATE
9.1.27 Platform drawings (with Detail Design)


A
(DCC) NO. _____________________
9.1.28 Support reactions as indicated in section 6.9 (with Detail Design)
REVISION

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9.1.29 For instrumentation design, should be per SAES-J-005, SAES-A-202, SAEP-334
(with Detail Design)
ADF
ENGG CERT
9.1.30 For electrical Design, should be per SAES-A-202, SAEP-334 and all basic
electrical design drawings and documents. (with Detail Design)
MGB
9.1.31 Filtration System layout drawing, piping plans and elevations, pipe stress analysis,
ASME pressure vessel calculations, quality plan, ITP and ladders& platform
drawings.
10 PREPARATION FOR SHIPMENT
DESCRIPTION
Shipping preparation and packing requirements for filters and process piping shall comply with
32-SAMMS-004, section 19.
All Carbon Steel unmachined surfaces shall be painted and all machined surfaces coated with
a suitable rust preventative coating before shipment. No internal/ external painting or rust
preventative coating should be used on the stainless steel parts.
Spare parts and parts shipped loose shall be tagged with the vendors part numbers or item
numbers for easy identification.
The vendor shall protect his equipment during transportation, handling and storage against
outdoor conditions. Vendor shall provide and install all necessary bracing, supports, saddles
etc. to protect vessels from damage during loading, shipment and unloading. Preservatives for
JO/EWO
corrosion protection shall be used. The vendor shall clearly indicate on the shipping cases or
other packages the required storage conditions.
Vendor shall include along with the shipment of GOODS, signed release form (by COMPANY
12/28/16
DATE
authorized inspector).
NO.
REV
DISCIPLINE
ENGINEER 11 FIELD ERECTION
VTN
12/16
DATE:
PROJECT a) All components, including valves etc, shall be fit up preassembled (where possible) in
ENGINEER
MGB
the shop before shipping. The components may be disassembled for shipment by the
12/16 vendor. If disassembly is required, all components shall be labeled or marked by the
DATE:
CERTIFIED vendor for ease of reassembly on site. Vendor shall list these components and provide
ADF complete erection drawings which denote the piece number and location of each
DATE:
piece or section. The erection instructions shall be a clear step by step procedure
CONSTRUCTION reflecting the order of priority the pieces must be put together. The system shall be
AGENCY
provided in minimum number of (flanged) sections possible to minimize field welding.
DATE:
OPERATIONS b) Vendor shall design filtration system so that minimum site work and welding is
required. Vendor shall identify the site activities upfront in the project and provide field
execution plan for review and approval.
DATE:
CONTROL NUMBER
VERIFICATION
c) All components (including pipes, structural etc) of the package and auxiliaries will
EDSD
come with final paint (as required by Saudi Aramco standards and site conditions).
Field painting shall be limited to touch-up only, where damaged during transportation
DATE:
or erection.
BY:
CERTIFICATE
d) Vendor shall obtain all necessary permits per OWNERs site requirements including,

A
but not limited to:

(DCC) NO. _____________________
REVISION

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All necessary hot and cold work permits required for the work
Confined space entry permits.
ADF
ENGG CERT
e) Vendor shall be responsible for the mechanical completeness and turn over of the unit
MGB
in full compliance with the Standards, Codes, and Specifications listed in this
document.
12 SPARE PARTS DATA PACKAGE

During detail design, CONTRACTOR and VENDOR shall recommend a complete original
Spare Parts Data Package (SPDP) in accordance with SAUDI ARAMCO Engineering
DESCRIPTION
Procedure SAEP-3102.
13 NOZZLE LOADS
Allowable nozzle loads of flanges shall be as per APPENDIX-B

JO/EWO
12/28/16
NO. DATE
REV
DISCIPLINE
ENGINEER
VTN
12/16
DATE:
PROJECT
ENGINEER
MGB
12/16
DATE:
CERTIFIED
ADF
DATE:
CONSTRUCTION
AGENCY
DATE:
OPERATIONS
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
CERTIFICATE

A
(DCC) NO. _____________________
REVISION

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14 APPENDIX-A
ADF
ENGG CERT
MGB
APPENDIX-A DEVIATION LIST
The VENDOR shall state in the following list all deviations to this document and Referenced
Standards, Specifications, Forms, Drawings and Codes. If no exception is taken to a specific
document, then the VENDOR is deemed by the COMPANY to be in full compliance with that
Document
DESCRIPTION
DETAILED DEVIATION / EXCEPTION LIST

Exception / Document Reference / VENDOR Exception / Deviation
Deviation Paragraph
Number
JO/EWO
12/28/16
NO. DATE
REV
DISCIPLINE
ENGINEER
VTN
12/16
DATE:
PROJECT
ENGINEER
MGB
12/16
DATE:
CERTIFIED
ADF
DATE:
CONSTRUCTION
AGENCY
DATE:
OPERATIONS
DATE:
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
CERTIFICATE

A
(DCC) NO. _____________________
REVISION

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PMT OPRNS
15 APPENDIX-B
ADF
ENGG CERT
APPENDIX-B NOZZLE LOADS

MGB
Nozzle ASME Radial Circum. Long. Circum. Long. Torsional

NPS B16.5 Force Shear Shear Moment Moment Moment
(in.) Rating (kgf) (kg f) (kgf) (kgf-m) (kgf-m) (kgf-m)
2 150# 275 275 275 26 26 26
300# 325 325 325 26 26 26

600# 370 370 370 34 34 34
DESCRIPTION
3 150# 370 370 370 60 60 60

300# 430 430 430 60 60 60
600# 490 490 490 80 80 80
4 150# 490 490 490 110 110 110
300# 575 575 575 110 110 110
600# 655 655 655 150 150 150
6 150# 735 735 735 295 295 295
300# 860 860 860 350 350 350
600# 1080 1080 1080 420 420 420
JO/EWO
8 150# 980 980 980 550 550 550

300# 1145 1145 1145 580 580 580
600# 1310 1310 1310 675 675 675
12/28/16
DATE
10 150# 1230 1230 1230 920 920 920

300# 1430 1430 1430 1215 1215 1215
NO.
REV
600# 1635 1635 1635 1405 1405 1405

DISCIPLINE
ENGINEER
12 150# 1475 1475 1475 1265 1265 1265
VTN 300# 1720 1720 1720 1360 1360 1360
12/16 2150 2150
DATE: 600# 1960 1960 1960 2150
PROJECT
ENGINEER
14 150# 1720 1720 1720 1435 1435 1435
MGB 300# 2000 2000 2000 1650 1650 1650
DATE:
12/16 600# 2650 2650 2650 2640 2640 2640
CERTIFIED 16 150# 1960 1960 1960 1755 1755 1755
ADF
300# 2290 2290 2290 2285 2285 2285
DATE: 600# 2780 2780 2780 2595 2595 2595
CONSTRUCTION
AGENCY 18 150# 2200 2200 2200 2070 2070 2070
300# 2575 2575 2575 3000 3000 3000
DATE: 600# 3480 3480 3480 4700 4700 4700
OPERATIONS 20 150# 2450 2450 2450 2355 2355 2355
300# 2860 2860 2860 3610 3610 3610
DATE: 600# 3780 3780 3780 5860 5860 5860
CONTROL NUMBER
24 150# 2940 2940 2940 2800 2800 2800

VERIFICATION
300# 3435 3435 3435 4940 4940 4940

EDSD
600# 4025 4025 4025 8180 8180 8180

DATE:
BY:
***** END OF SPECIFICATION *****

CERTIFICATE

A
(DCC) NO. _____________________
REVISION

OF A
EDSD/2616-0399.doc

SK-A-YCC-021 Sales Gas Filtration System FSD

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SK-A-YCC-021 Sales Gas Filtration System FSD

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Saudi Aramco 2616-ENG (03/99)

FUEL SUPPLY FOR YNP

YAMAMA GAS METERING STATION

FUNCTIONAL SPECIFICATION FOR SALES GAS

A. Al-Saihati, A. Fattani & O. Al-Othman Consulting Engineering Co.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

YAMAMA GAS METERING STATION- FILTRATION SYSTEM DOC 1

1.2 Sales Gas Filtration System .................................................................................................. 4

2.1 Drawings & Documents ......................................................................................................... 5

2.2 Saudi Aramco Engineering Standards................................................................................... 5

2.2 Saudi Aramco Forms ........................................................................................................... 10

3 OPERATION & CONTROL REQUIREMENTS ................................................................13

3.1 Control Philosophy ............................................................................................................... 13

5.9 Fire Proofing/Fire Protection ................................................................................................ 22

5.10 Ladders, Cages, Platforms and Vehicle Barriers ................................................................. 22

5.11 Structural .............................................................................................................................. 22

5.12 Fabrication ........................................................................................................................... 23

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

6 INSPECTION AND TESTING ..........................................................................................24

YAMAMA GAS METERING STATION- FILTRATION SYSTEM DOC 2

7 GUARANTEE & PERFORMANCE TEST ........................................................................24

9 DATA REQUIREMENT ....................................................................................................25

10 PREPARATION FOR SHIPMENT ...................................................................................27

11 FIELD ERECTION ...........................................................................................................27

12 SPARE PARTS DATA PACKAGE ..................................................................................28

13 NOZZLE LOADS .............................................................................................................28

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(DCC) NO. _____________________

YAMAMA GAS METERING STATION- FILTRATION SYSTEM DOC 3

material procurement, fabrication, inspection, transportation, site erection, testing,

1.1 Yamama Gas Metering Station Facilities

1.2 Sales Gas Filtration System

The Filtration System shall be designed as FILTER-SEPARATOR type. It is suggested

DISCIPLINE one operating and one standby.

DATE: 1.3 Definitions

SGFS shall mean Sales Gas filtration system

Include(s) means includes but not limited to.

Company means a Yamama Cement Company.

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

CONTRACTOR means LSTK contractor who is executing the project on a Lump

Sum Turn Key basis.

YAMAMA GAS METERING STATION- FILTRATION SYSTEM DOC 4

1.4 Conflicts and Deviations

to the attention of COMPANY Representative for resolution at the time of

specifically stated in the quotation under a separate heading of Deviations and

1.4.2 If CONTRACTOR fails to submit Deviations and Clarifications to the COMPANY

1.4.3 CONTRACTOR may propose alternative equipment from SAUDI ARAMCO

requirements of this specification without sacrificing safety, reliability or

filtration equipment according to this specification as the base proposal.

2.2 Saudi Aramco Engineering Standards

SAES-A-004 General Requirements for Pressure Testing

SAES-A-007 Hydrostatic Testing Fluids and Lay-Up Procedures

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

SAES-A-112 Meteorological and Seismic Design Data

YAMAMA GAS METERING STATION- FILTRATION SYSTEM DOC 5

SAES-A-204 Preparation of Structural Calculations

SAES-B-006 Fireproofing for Plants

SAES-B-019 Portable Mobile and Special Fixed Firefighting Equipment