Beruflich Dokumente
Kultur Dokumente
P. JANZEN
Atomic Energy of Canada Limited, Chalk River Nuclear Laboratories, Chalk River,
Ontario KOJ IJO, Canada
ABSTRACT
This paper presents equations describing the meridional and circumferential elastic
stress levels at the root and crown due to external pressure and axial deflection of U-
shaped bellows. The derivation is based on a statistical analysis of selectdd bellows
configurations. The mathematical formulations and various graphical repre-
sentations are proposed as aids to bellows design and analysis.
NOMENCLATURE
d Convolution depth.
E Young's Modulus.
F Correction factor, including sign, as a function of
geometric variables.
K Axial spring rate.
1 Convoluted length = 2no(re + rr).
nc Number of convolutions.
np Number of plies.
P External pressure.
rc, rr Torus radius at crown and root.
ri Internal radius.
rm ri + d/2.
S Stress.
So,, Si~ Outer and inner surface stress.
s.,s~ Membrane and bending stress component.
s.~,s... Membrane stress at crown and root.
t Ply thickness.
407
Int. J. Pres. Ves. & Piping 0308-0161/79/0007-0407/$02-25 AppliedSciencePublishersLtd, England, 1979.
Printed in Great Britain
408 P. JANZEN
INTRODUCTION
Although bellows have numerous applications, from large low pressure expansion
joints in air ducts to small high pressure bellows stem seals in valves, little
information on design or analysis of bellows can be found in the published literature.
The information which is available is based on approximate solutions which
frequently result in unacceptable discrepancies.
This paper derives equations describing the spring constant and the meridional
and circumferential elastic stress levels at the root and crown of U-shaped bellows
due to pressurisation and axial deflection. The derivation is based on a statistical
analysis of theoretical data obtained from a finite element analysis of selected
bellows configurations. This approach yields a formulation which is more accurate
than available aids to bellows design and analysis, is simpler to use and permits
quick estimation of effects of changes in relevant geometric variables. Mathematical
formulations and various graphical representations are included.
Although convolution shapes are far from standardised, for the purpose of this
study an idealised axisymmetric U-shaped convolution with uniform material
properties and thickness will be adopted as the reference configuration. Poisson's
ratio has been assumed as 0.3. The physical parameters describing this shape are the
internal radius, ri, depth of convolution, d, root and crown torus radius, r~ and r,,
and thickness, t (Fig. I).
CONVOLUTION
PITCH
r c CROWN
TORUS
RAOiUS
t PLY THICKNESS
CONVOLUTION
DEPTH, d
: (O0-10)
2
(OO-IO)
f
I ROOT !HUDT
I
\
ro : 2
ID
rr: ROOT ri= T
TORUS
RADIUS
OO - OUTER DIAMETER
IO - iNNER OiABETER
STRESS ANALYSIS
Theoretical analyses of stress states in thin shells generally assume a linear strain
variation with distance normal to the neutral surface. In bellows convolutions, the
ratio of torus radius to thickness can be small enough to yield a significantly non-
linear meridional strain distribution at root and crown. However, due to the large
thickness ratio, r/t, in the circumferential direction, its stress distribution due to
loading is practically linear.
Typical surface stress distributions obtained from the finite element analysis are
depicted in Figs. 2 and 3.
*OCO
o
O.
i'
IGIIg
Fig. 2. Typical bellows stress distribution due to axial compression of 1 mm per convolution.
In view of the non-linear stress distribution, Smand Sb in the meridional direction are
fictitious quantities. The circumferential components, however, should be accurate
estimates.
Dimensionless ratios:
Ya = rc/ri, Yn = rr/ri, Yc = d/ri, Yr. = t/ri (2)
simplify the expressions for stress functions. A multiple linear regression analysis
410 P. JANZEN
.. ..... ..
5O ".%%% 'o . ,,
"o " . %. |.
.
. . . . . . . .
.
iiiiiiiilt
5O
O,O 0.~ P.0 I.S 2.0 Z.5 ~.O 3.S 4.0 4.5
CENTRFLINE DISTANCE (ram)
using the least squares method is employed to obtain the exponents ill,
i = 0, 1. . . . . 4, and coefficients of the correction factor Fin the mathematical models
for the stress functions
Axial deflection:
ncriS lS
EA - (YA + Yn)EA - (3)
External pressure:
nvS yP2y/h vP,
F eyP,
--A P
~B "o
C'E
P
Axial spring rate:
n~K IK
2nriE 2rtr~(YA + Y s ) E
T A B L E l(a)
EXPONENTS IN MERIDIONALSTRESS COMPONENTSAND AXIAL SPRING RATE
p 2 //Yr(I + Yc)}
T A B L E l(b)
EXPONENTS IN CIRCUMFERENTIALSTRESSCOMPONENTS
(7) A x i a l s p r i n g r a t e is a p p r o x i m a t e l y p r o p o r t i o n a l to i n n e r r a d i u s and
p r a c t i c a l l y i n d e p e n d e n t o f t o r u s radii.
S h o u l d m o r e a c c u r a t e e s t i m a t e s o f stress t h a n t h o s e g i v e n by t h e simplified m o d e l s
be d e s i r e d , T a b l e 2(a) to (d) p r e s e n t s f o r m u l a e f o r t h e c o r r e c t i o n f a c t o r , F, w h i c h
i n c l u d e s t h e sign o f t h e stress c o m p o n e n t .
S o m e a p p l i c a t i o n s r e q u i r e a n a c c u r a t e e s t i m a t e o f m e r i d i o n a l m e m b r a n e stresses
to o b t a i n r e a c t i v e forces. F o r a x i a l d e f l e c t i o n t h e a x i a l s p r i n g r a t e is a p p r o p r i a t e .
T a b l e l ( a ) a l s o i n c l u d e s a n a p p r o p r i a t e f o r m u l a f o r t h e effect o f e x t e r n a l pressure.
E x c e p t for several low m a g n i t u d e c i r c u m f e r e n t i a l stress c o m p o n e n t s , t h e
c a l c u l a t e d stresses a g r e e d w i t h the finite e l e m e n t results f o r the selected
c o n f i g u r a t i o n s t o w i t h i n a m a x i m u m o f 5 p e r cent.
G r a p h s o f m e r i d i o n a l stress c o m p o n e n t s for t h e d e s i g n a n d a n a l y s i s o f b e l l o w s are
s h o w n in Figs. 4 a n d 5.
TABLE 2(a)
FORMULAE FOR CORRECTION FACTOR F FOR MERIDIONAL STRF.C~ed~_~DUE TO AXIAL COMPRESSION AND AXIAL
SPRING RATE. SIGNS OF BENDING STRESS COMPONENTS ARE FOR OUTER SURFACE
T A B L E 2(b)
FORMULAE FOR CORRECTION FACTOR F FOR MERIDIONAL STRESSES DUE TO EXTERNAL PRESSURE. SIGNS OF
BENDING STRESS COMPONENTS ARE FOR OUTER SURFACE
1. M e m b r a n e Stress at C r o w n :
4. B e n d i n g Stress at R o o t :
T A B L E 2(c)
FORMULAE FOR CORRECTION FACTOR F FOR CIRCUMFERENTIAL STRESSES DUE TO AXIAL COMPRF_.SSION. SIGNS
OF BENDING STRESS COMPONENTS ARE FOR OUTER SURFACE
1. M e m b r a n e Stress at C r o w n :
F = - 1.00.
3. B e n d i n g Stress at C r o w n :
F= lO-l(Ya/Ys)
e x p [ 0 . 3 1 8 - 0.679 x 1 0 - 2 ( 1 / Y a ) + 0.673 x
- 0.176 lO(YdYc) - 0"465(Y2a/YE) + 0.240 x 10(Y2/Yc)
- 0.918 x IO-2(Y~/YE) + 0.135 x 10-5(l/Y2aYc) + 0-428
lO-'(YdY~r~)].
414 P. J A N Z E N
TABLE 2(c)--cored.
4. B e n d i n g Stress at R o o t :
T A B L E 2(d)
FORMULAE FOR CORRECTION FACTOR F FOR CIRCUMFERENTIAL STRESSES DUE TO EXTERNAL PRESSURE. SIGNS
OF BENDING STRESS COMPONENTS ARE FOR OUTER SURFACE
1. M e m b r a n e Stress at C r o w n :
2, M e m b r a n e Stress at R o o t :
i 0 -I ~
J.s I.s
~T ~T
i
! 0 ~
~3
d,
I 0:
I I I I I J I I
,0~ .$08 .012 .016 .~20 .~2q .028 .;J32 .$(~1 .$08 .$12 .916 .~ .(]~ .~]~lJ .0F
t-'
YE v[
Fig. 4. Compressive meridional m e m b r a n e and outer surface bending stress c o m p o n e n t s at convolution roots due to axial compression.
L,n
Z
N
Z
0.000 .0~ .008 .012 .01G .020 .32~ ,0Gt8 ,032 0.000 ,0Oq .398 ,012 ,016 .~20 .02~ .028 .032
~t vl
Fig. 4--contd.
I ) l I ) I I I t'rI
t t I t l__.____J_.. I t
I0o ~ /
'i o 95
o
is ;0
AE
I0" 0.~0
8,
L t' '")~:; f f l i f r
3.000 ,O0~ .008 ,012 ,316 .020 .02q .028 .0~2 0.990 .0~ .l~'~ .012 .016 .~20 .~ .0~8 ,032
vt vt t"
(e) M e m b r a n e stress: Y,~ = Ya = 0-08. (f) B e n d i n g s t r e s s : ,4 = YB = 0.08.
t~
Fig. 4--contd.
)=,,,,
41 $ p. J A ~ Z ~
~ ~ ~ ~ ~,.
-]
,-1
7e
o
~h
~t~
J i 1 i i "h i'--l =
o.ooo .o4 .oell .ol1 .olr, .ozo .u2,l .o111 .o~z o.ooG .oo4 .Qo$ .o12 .ol6 .ozo .o14 .o18 .os~/
vl vt
t"
(a) M e m b r a n e stress: YA = YB = 0.04. (b) Bending stress: YA = YB ~ 0.04. o
Fig. 5. Tensile meridional membrane and outer surface bending stress components at convolution roots due to external pressure.
~D
I I I I I I I I I I 1 I I I
10 3
~l 02
10 ~
nws
i
ID
.p$
10'
I0
Z
N
\ Z
10'
!!:
]0'
Fig. 5--contd.
I I 1 I I I I I I ]0 ~ [ 1 ~ I I ] I
-]
I0 ~
0
,0,
0Z
O
I0'
,075
10 t~
I 0"
i I I I I J I 1 l I l l o.o,)
o.ooo .oo4 .~*oe .Ol2 .olb .o~1 .o24 .ozJ .o)1 0.000 .004 .ooll .012 .01~ .o2o .024 .0211 .0~2
v!
Fig. 5--contd.
to
I I I I I I I -1 I I ------2..._ I t I I I
t
P
I0'
Z
N
11
7'
I0"
1 I I I 1 I I : 1 -_.1
o.o~ .oo4 .ool .oll .ol6 .ols .ol4 ,O;HI .031
o.~ .~ .ooe .ol2 .ol4 .olo .o24 .o1| .o32
v!
v!
Fig. 5--contd.
ELASTICSTRESSES FOR DESIGN OF U-SHAPEDBELLOWS 423
ACKNOWLEDGEMENT
The finite element computer program used in this study was developed by R. Shill of
Atomic Energy of Canada Limited, Chalk River.