HEAT EXCHANGER (COOLER)

BY TOMMY SUTOMO

John Crane
Heat
Exchangers
John Crane Lemco
Fluid Control
Systems

John Crane
Heat Exchangers

Heat Exchanger Types

Single Wrap

Welded Head

Removable Head

Double Wrap
Removable Head

Air Cooled
Single, Double, and Triple Module

API 682 Fully Compliant

John Crane
Heat Exchanger Data Sheet
CUSTOMERS NAME:____________________________________________________________________
LOCATION: ____________________________________________________________________________

The following data is required to properly apply John Crane Lemco Heat Exchangers.

FLUID TO BE COOLED
PROCESS FLUID:_________________________________
SPECIFIC GRAVITY:_________________________________
SPECIFIC HEAT:_________________________________
FLOW REQUIRED (GPM):_________________________________
TEMPERATURE TO HEAT EXCHANGER:_________________________________
BTUS GENERATED BY SEAL:_________________________________

RESULT DESIRED
OUTPUT TEMPERATURE FROM H.E.: ________________________________

COOLANT
NAME:_________________________________
SPECIFIC GRAVITY:_________________________________________________ (1.0 FOR H2O)
SPECIFIC HEAT:____________________________________________________ (1.0 FOR H2O)
INLET TEMPERATURE:_________________________________
MAXIMUM ALLOWABLE OUTLET TEMP.________________________________ (+15 DEG. IS STD.)
MAXIMUM FLOW AVAILABLE:_________________________________

John Crane
HE Application

John Crane
HE Application

John Crane
HE Application

John Crane
420-WH Heat Exchanger

Part Name: 6 Full Coupling

1 Shell 7 Tube Fitting
2 Top Head 8 Plug
3 Bottom Head 9 Mounting Bracket
4 Coil 10 JCL Name Plate
5 Half Coupling 11 Transfer Tube

John Crane
420-RH Heat Exchanger

1 Shell 7 Half Coupling

2 Bottom Head 8 Tube Fitting
3 Flange 9 Plug
4 Flange 10 Mounting Bracket
5 Coil 11 JC Name Plate
6 Half Coupling 12 Transfer Tube

John Crane
Heat Exchanger Plan 23

vents

vent

Fig. 1

Fig. 2

Fig. 3
John Crane
API 682 Requirements for
Seal Coolers

Seal flush coolers shall be sized for the seal manufacturers recommended
seal flush flow rates, but not less than 8 liters (2 GPM) per minute per seal.
(4.5.3.1)

Unless otherwise specified, seal flush coolers shall be arranged with seal flush
fluid on the tube side and the cooling water on the shell side. Cooling water
lines should be heat traced in freezing climates. (4.5.3.2)

Unless otherwise specified, tubes shall be series 300 stainless steel, 3/4" with
0.095 wall minimum size. The shell will be carbon steel. (4.5.3.3)

John Crane
API 682 Requirements for
Seal Coolers
The seal flush cooler shall be arranged for complete drain ability on both
the water and process side. A drain valve shall be mounted at the lowest
point on the shell side. (4.5.3.5)

For all between bearing pumps, a separate external seal flush cooler
shall be provided for each mechanical seal. (4.5.3.5)

Heat exchangers shall be tested hydrostatically at a minimum of 1.5

times the MAWP, but not less than 1.4 bar / 20 psi). (6.3.2.1)

A 300 series SS tag shall be securely fastened

to all coolers with the letters a minimum of
6 mm/ 1/4" high. The tag shall read: Important:
All trapped gas must be vented from system to prevent damage to the
mechanical seal.

Use John Crane Lemco Model HXR-682-SCS

John Crane
Heat Exchanger for API 682
Gate valve to located in
field to correct orientation
NOTE:
1 Reference line is 1 from end of shell
2 All dimensions in ( ) are reference
dimensions
3 MAWP for vessel is 285 PSI @ 100F
(coolant side)
4 MAWP for coil is 2050 PSI @ 300F
(product side)
5 Flange bolt pattern to straddle normal
center line, studs, nuts, and gaskets
per LES-2012-150
6 Flange finish per ASME/ANSI B16. 5-1988
Para 6.4.4. Range is from 125 to 500 uM.
7 Stamp inlets and outlets with PI for
product in, PO for product out, WI for
water in, and WO for water out on heads.
John Crane
Air Cooled Heat Exchanger
Double Module
10
8
8 1 Motor 6 Module
10 2 Fan Blade Assy
10 3 Fan Frame 7 Plug
4 Stand Assy 8 Elbow
5 Fan Guard 9 Union
10 Pipe
5
NOTE:
2 1 316 stainless steel with stainless fins
2 Pressure rating is 102 bar / 1500 psi @ 399C / 750F
3 Piping and fittings are Sch 80 and Class 3000

6
7

9
3

John Crane