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Medium-voltage switchgear

GHA
Gas-insulated switchgear 40.5 kV ( 40 kA)
Earthing without automatically CLOSE / OPEN
of the Circuit Breaker

Operation - Maintenance
Technical Manual

No. AGS 531 441-02


Edition 01/2016

www.schneider-electric.com
Manufacturer:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
93055 Regensburg
Germany
( +49 (0) 9 41 46 20-0
7 +49 (0) 9 41 46 20-418

Service:
Schneider Electric GmbH
MA GIS
Rathenaustrasse 2
93055 Regensburg
Germany
( +49 (0) 9 41 46 20-777
7 +49 (0) 9 41 46 20-776
GHA Contents

Remarks on this manual.............................................................................. 5

1 Safety provisions............................................................................... 7

2 Design and description..................................................................... 9


2.1 Switchgear panels with single busbar.............................................................. 9
2.2 Panels with double busbar............................................................................. 12
2.3 Intended use.................................................................................................. 14
2.4 Applicable standards...................................................................................... 14
2.5 Environmental and operating conditions........................................................ 15
2.6 Ratings of the GHA series.............................................................................. 15
2.7 Nameplate...................................................................................................... 16
2.8 Technical data of electrical control and operating devices............................. 17
2.9 Disposal after the end of service life.............................................................. 19

3 Insulating gas monitoring system.................................................. 20


3.1 Technical Data................................................................................................ 20
3.2 IDIS system.................................................................................................... 21

4 Voltage Detecting Systems (VDS)................................................... 23


4.1 Integrated Voltage Detecting System IVIS..................................................... 23
4.2 Pluggable voltage detecting system............................................................... 23
4.3 Phase comparators........................................................................................ 24

5 Operation.......................................................................................... 25
5.1 Operator interfaces for manual operation...................................................... 25
5.1.1 Operator interfaces for single busbar........................................................ 25
5.1.2 Operator interfaces, double busbar........................................................... 29
5.1.3 Operator interface with inspection pane.................................................... 33
5.2 Interlocks........................................................................................................ 33
5.2.1 Internal mechanical interlocks of the panel............................................... 33
5.2.2 Mechanical lock-out with cylinder lock....................................................... 34
5.2.3 Mechanical lock-out mechanisms with U lock (optional)........................... 34
5.2.4 Electromagnetic interlocks......................................................................... 35
5.2.5 Interlocks - earthing switch on busbar for single and double busbar......... 37
5.2.6 Table of interlock functions of various panel types.................................... 38
5.3 Operating specifications................................................................................. 41
5.4 Operating the circuit-breaker.......................................................................... 41
5.4.1 Charging the circuit-breakers energy storing device................................ 41
5.5 Switching operations on the circuit-breaker................................................... 42
5.5.1 Position indicators on circuit-breaker and possible operating
sequences................................................................................................. 42
5.6 Actuation of the disconnector and of the earthing switch............................... 43
5.6.1 Operating the disconnector manually........................................................ 43
5.6.2 Operating the earthing switch manually.................................................... 44
5.7 Standard switching operations....................................................................... 45
5.7.1 Switching outgoing feeder cable ON......................................................... 45
5.7.2 Earthing the outgoing feeder cable............................................................ 45
5.7.3 Switching over a branch circuit to the other busbar without
interruption of power supply ..................................................................... 46
5.7.4 Coupling busbar sections with the bus section coupler ............................ 46
5.7.5 Coupling busbar sections with the bus sectionalizer
(this applies analogously for double busbar)............................................. 47
5.8 Earthing the busbar........................................................................................ 48
5.8.1 Earthing the busbar by means of a branch circuit via its
circuit-breaker............................................................................................ 48
5.8.2 Earthing a busbar by means of the bus section coupler............................ 49
5.8.3 Earthing a busbar by means of the bus coupler........................................ 49
5.8.4 Make-proof earthing switch on the busbar................................................ 50

AGS 531 441-02 | Edition 01/2016 3


GHA Contents

6 Disconnecting voltage transformers (e.g. in case of


voltage tests on the switchgear).................................................... 51
6.1 Voltage transformer on busbar....................................................................... 51
6.1.1 Operating the disconnecting device on the single busbar......................... 51
6.1.2 Operating the disconnecting device on the double busbar........................ 52
6.2 Voltage transformer in outgoing feeder cable................................................ 53
6.2.1 Interrogation interlock between earthing switch and cable
compartment cover (optional).................................................................... 53
6.2.2 Removing the cable compartment cover................................................... 54
6.2.3 Operating the disconnecting device in case of an outer cone-type
cable connection........................................................................................ 56
6.2.4 Operating the disconnecting device in case of an inner cone-type
cable connector......................................................................................... 57

7 Maintenance..................................................................................... 58
7.1 Safety provisions............................................................................................ 58
7.2 Servicing schedule......................................................................................... 59
7.3 Cleaning......................................................................................................... 60
7.4 Avoid condensation........................................................................................ 60
7.5 Corrosion protection....................................................................................... 60
7.6 Lubrication instructions.................................................................................. 61
7.7 Maximum admissible number of breaking operations of the vacuum
chambers....................................................................................................... 62
7.8 Switchgear panel with fan attachment........................................................... 63

8 Replacement of components and panels...................................... 64

9 Annex................................................................................................ 65
9.1 Cleaning agent............................................................................................... 65
9.2 Devices and equipment.................................................................................. 65

4 AGS 531 441-02 | Edition 01/2016


GHA Remarks on this manual

As our products are subject to continuous further development, we reserve the right
to make changes regarding the standards, illustrations and technical data.
All dimensions specified in this manual are in millimeters.

Purpose and target group This Technical Manual describes operation and maintenance of gas-insulated
medium-voltage switchgear units of the GHA series. It is exclusively intended for
use by the manufacturer's staff or by persons certified for the GHA series (training
certificate).
The work described in this manual may only be performed by specialist electricians
with proven experience in conjunction with
the GHA series (training certificate)
all relevant safety provisions.
This Technical Manual is an integral part of the product and must be stored so that it
is readily accessible at all times for and can be used by persons who are to work on
the switchgear. If the switchgear is relocated to another site, this Technical Manual
must be passed on to the new operators along with the unit.
This Technical Manual cannot describe every imaginable individual case or every
customer-specific version of the product. For information which is not included in this
manual, please contact the manufacturer.

Reference documents The following additional documents must be complied with:


purchase agreement with the stipulations regarding the switchgear-specific
equipment and the legal details
the appropriate switchgear-specific circuit diagrams / documentation
GHA Assembly Instructions
the Operating Manuals of the devices installed in the switchgear:
voltage detection systems, e. g. IVIS (no. AGS 531751-01)
insulating gas monitoring system IDIS (no. AGS 531691-01)
system for the detection of internal arcs ILIS (optional)
(no. AGS 531761-01)
devices in the low-voltage cabinet
the Assembly Instructions of the manufacturer of the cable connection systems
to be connected to the switchgear
the assembly drawings supplied with the equipment
the Switchgear Configuration GHA

Terms and symbols useds This Technical Manual uses certain terms and symbols. They warn about dangers or
provide important information which must be complied with in order to avoid danger
to persons and damage to equipment:

"Danger!"
This danger symbol warns about dangerous electrical voltage.
Contact with voltage may result in fatal injury!

"Warning!"
This danger symbol warns about the risk of injury. Please comply
with all the provisions identified by this symbol in order to avoid
death or serious injury.

"Notice:"
This instruction symbol is used for information which is important to
avoid material damage.

Abbreviations used Ur: Rated voltage


Ir: Rated current
SS1: Busbar 1
SS2: Busbar 2

AGS 531 441-02 | Edition 01/2016 5


GHA Remarks on this manual

Any questions or suggestions? Do you have any questions or suggestions regarding this manual, or do you require
further information?
We always strive to provide you with the best-possible information for optimum, safe
use of our products. Thus, do not hesitate to contact us if you have any recommen-
dations, amendments or proposals for improvement.

6 AGS 531 441-02 | Edition 01/2016


GHA 1 Safety provisions

The work described in this manual may only be performed by specialist electricians
with proven experience in conjunction with the GHA series and the applicable safety
provisions.
Read the instructions carefully before you work on the switchgear.

Applicable standards Common specifications for high-voltage switchgear and controlgear:


and regulations: IEC 62271-1
Use and handling of sulphur hexafluoride (SF6) in high-voltage switchgear:
IEC 62271-303
The locally applicable accident prevention, operating and work instructions
must be complied with.
Installation: IEC 61936-1 / EN 505221
Operation of electrical equipment: EN 50110-11
1
The national standards applicable in the country where the equipment is to be
installed must be complied with.
Before performing work on
Danger!
the panel, it is essential that Risk of fatalities due to high voltage!
you comply with the following Isolation from high voltage and earthing must always be en-
instructions: sured before performing assembly or maintenance work.

Danger!
Risk of fatalities due to high voltage!
After removing covers from a switchgear unit, operator safety
may be reduced regarding internal arcs unless the switch-
gear is isolated from the power supply. Optimum operator
safety is only ensured if the switchgear is completely discon-
nected from the power supply and grounded during assem-
bly.

Danger!
Risk of fatalities due to supply voltage!
Isolation from supply voltage must always be ensured before
performing assembly or maintenance work.

Warning!
Risk of injury due to movable parts in mechanical drives!
Before performing assembly and maintenance work,
isolate the system from the supply voltage
release the circuit-breakers energy storing device by OFF-
ON-OFF operation
release the busbar earthing switchs energy storing device by
ON operation

5 Safety rules 1. Isolate from the power supply,


2. make sure that unintentional restart (reclosure) is prevented,
3. verify zero voltage,
4. earth and short-circuit,
5. cover or cordon off adjacent live components.

AGS 531 441-02 | Edition 01/2016 7


GHA 1 Safety provisions

Behaviour in case of incidents or For the case of an internal fault, the switchgear GHA is equipped with pressure relief
accidents ports which prevent the panels and the switchgear from bursting.
This Technical Manual does not include information regarding the safety of buildings
in case of internal faults (pressure load of the switchgear room and necessary pres-
sure relief ports). Pressure calculations for switchgear rooms incl. recommendations
regarding pressure relief ports can be provided on request against a fee. For further
details, please contact the manufacturer.
In case of fire or of internal faults, toxic and caustic decomposition products may be
produced. Comply with the locally applicable accident and safety provisions.
Make sure that first-aid measures are taken in case of injury to persons.

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GHA 2 Design and description

2.1 Switchgear panels with single busbar


The illustrations show the panel types with their respective basic equipment without pressure relief duct.
Customized models or additional equipment are described in the switchgear-specific documentation.
1 Busbar tank with three-position
switch
2 Jack rings
1 3 Busbar link
4 Circuit-breaker tank with VA inter-
17 rupter chambers
2
5 Toroidal-core current transformer
6a Outer cone-type cable connection
3 6b Inner cone-type cable connection
7 Voltage transformer (optional)
16 8 Cable support
9 Cable compartment cover
10 Disconnecting device for voltage
transformer (optional)
4
11 Test sockets for cable test
12 Capacitive voltage testing system
15 13 IDIS indicator for insulating gas
monitoring
14 Hinged front frame
14 15 Manual operator interface
16 Low-voltage cabinet
17 IDIS gas density switch
1318
12
5
6a

1 10
17
2
16
9
7
3


Fig. 1 4
Circuit-breaker panel with outer cone-type connection

5
5
11 11
10
10
6b
7 7
6b

8 9
Fig. 2
Circuit-breaker panel with inner cone-type connection

AGS 531 441-02 | Edition 01/2016 9


GHA 2 Design and description

L R 1 Right-hand busbar tank with three-


position switch
3 2 1
2 Left-hand busbar tank with three-
position switch
3 Jack rings
4 Busbar link
14 5 Circuit-breaker tank with VA inter-
rupter chambers
13 6 Toroidal-core current transformer
4 (optional)
7 Voltage transformer (optional)
8 Cable compartment cover
9 Test sockets (optional)
10 IDIS indicator for insulating gas
monitoring
11 Hinged front frame
12 12 Manual operator interface
13 Low-voltage cabinet
5 14 IDIS gas density switch
11

10

8
7


Fig. 3
Bus section coupler
L R

Fig. 4
Bus section coupler, shown for rated current Ir 2500 A

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GHA 2 Design and description

Busbar attachments

Fig. 5
Busbar voltage transformers (2 variants available)

Fig. 6
Busbar surge arresters (2 variants available)

Fig. 7
Busbar earthing switch

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GHA 2 Design and description

2.2 Panels with double busbar


The illustrations show the panel types with their respective basic equipment without pressure relief duct.
Customized models or additional equipment are described in the switchgear-specific documentation.
1 1 Gas density switch of the IDIS sys-
2 tem for busbar 1 (rear busbar)
2 Busbar link SS1
19 18 17 16 3 Circuit-breaker tank with VA inter-
rupter chambers
4a Outer cone-type cable connection
15
4b Inner cone-type cable connection
5 Toroidal-core current transformer
6 Voltage transformer (optional)
7 Cable support
8 Cable compartment cover
1 9 Disconnecting device for voltage
14 transformer (optional)
10 Capacitive voltage testing system
11 IDIS indicator for insulating gas
monitoring
12 Hinged front frame
13 Manual operator interface
2 14 Low-voltage cabinet
13 15 Gas density switch of the IDIS sys-
tem for busbar 2 (upper busbar)
12 16 Busbar link SS2
17 Tank, busbar 2 (upper busbar) with
three-position switch
3 18
11 18 Jack rings
10 19 Tank, busbar 1 (rear busbar) with
4a disconnector
20 Test sockets for cable test
1 17
5 9
2
16

3
6 8

4
7
Fig. 8
Circuit-breaker panel with outer cone-type connection
1
2
5 5
11
20
10
10
6b
7 7
6b

8 9
Fig. 9
Circuit-breaker panel with inner cone-type connection

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GHA 2 Design and description

1 1
2 2

Fig. 10 Fig. 11
Bus section coupler, busbar 2 (busbar 1 analogous) Bus coupler

1
2 1
2

Fig. 12 Fig. 13
Metering panel with busbar voltage transformer Busbar earthing switch

AGS 531 441-02 | Edition 01/2016 13


GHA 2 Design and description

2.3 Intended use


Gas-insulated GHA medium-voltage switchgear units are exclusively intended for
switching and distributing electrical energies. They may only be used in the scope of
the specified standards and the switchgear-specific technical data. Any other utiliza-
tion constitutes improper use and may result in dangers and damage.

Liability Disclaimers The manufacturer shall not be held responsible for damage which occurs if
instructions in this Technical Manual are not complied with;
the switchgear is not operated according to its intended use (see above);
the switchgear is assembled, connected or operated improperly;
accessories or spare parts are used which have not been approved by the
manufacturer;
the switchgear is converted without the manufacturers approval, or if inadmis-
sible parts are added.
No liability is accepted for parts provided by customers, e.g. current transformers.

2.4 Applicable standards


Series GHA switchgear units are metal-enclosed
SF6-insulated
type-tested and prefabricated
tested for internal faults (qualification IAC)
dimensioned for indoor installation
GHA switchgear units meet
Designation IEC standard
the following standards and
regulations: Switchgear IEC 62271-200
IEC 62271-1

Internal arc classification (IAC) IEC 62271-200


Circuit-breaker IEC 62271-100
Earthing switch IEC 62271-102
Disconnector IEC 62271-102
Current transformer IEC 61869-2
Voltage transformer IEC 61869-3
Voltage detection systems IEC 61243-5
Protection against accidental contact, IEC 60529
foreign bodies and water
Installation IEC 61936-1
Operation of electrical equipment EN 50110-1
Insulating gas soliergas sulphur hexafluo- IEC 60376
ride SF6
Use and handling of
IEC 62271-303
sulphur hexafluoride (SF6)

Degree of protection against


Degrees of protection against accidental contact and foreign objects accord-
accidental contact and foreign ing to IEC 60529
objects
Main electric circuits IP65
Drives IP2X1
Low-voltage cabinet IP3X1
Cable compartment IP3X1
1 optional IP5X

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GHA 2 Design and description

2.5 Environmental and operating conditions


GHA is an indoor switchgear and may only be operated under normal conditions in
acc. with IEC 62271-1.

Ambient conditions (in accordance with IEC 62271-1)


Temperature class "Minus 5 indoors
Min./max. ambient temperature C 5/+401
Average value over 24 hours C 351
mean rel. air humidity: 24 hour/1 month % 95/ 90
Installation altitude above sea-level m 10001
1 other values available on request

Operation under conditions deviating from these is only admissible subject to consul-
tation with and written approval from the manufacturer.

2.6 Ratings of the GHA series


The maximum admissible ratings depend on the ambient conditions, the switchgear
design and the internal fault qualification (IAC) (see also Switchgear Configuration).
Thus, the ratings might be restricted.
For further details, please contact the manufacturer.
The admissible ratings for a panel are always specified on the appropriate name-
plate of the panel.

Rated voltage Ur [kV] 12 17.5 24 36 40.5


Rated lightning impulse
[kV] 75 95 125 170 185
withstand voltage Up
Rated power frequency
[kV] 28 38 50 70 95
withstand voltage Ud
Rated normal current,
[A] 2500
busbar Ir
Rated normal current,
[A] 2500
branch-circuit panel Ir
Rated peak withstand cur-
[kA] 100/104
rent Ip
Rated short-circuit breaking
[kA] 40
current Isc
Rated short-time current Ik
[kA] 40
(3 s)
Rated frequency fr [Hz] 50/60

AGS 531 441-02 | Edition 01/2016 15


GHA 2 Design and description

2.7 Nameplate
The type designation of the switchgear panels on the nameplate (Fig. 14) specifies
the essential technical data.
When submitting enquiries to the manufacturer or when ordering spare parts, the
following information is required:
Type designation
Serial number

1
2

Fig. 14
Nameplate on panel front
1 Type designation
2 Serial number
3 Technical data

The following example shows the composition of the type designation (Fig. 14,
item 1):

Example GHA 36 - 31.5 - 16

Series GHA

Rated voltage 36 kV

Rated short-circuit breaking current 31.5 kA

Rated normal current 1600 A

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GHA 2 Design and description

2.8 Technical data of electrical control and operating


devices
The switchgear panels have been designed on principle so as to permit manual op-
eration. The drive mechanism can be equipped with additional electrical control and
operating devices, depending on the specific customer's model. These are defined in
the switchgear-specific circuit diagram (see switchgear documentation).
Component fitting options:

Motor Motor-drive mechanism tensions energy store mechanism of circuit-breaker (M11).


Motor-operated drive mechanism switches disconnector and earthing switch ON and
OFF (left-hand / right-hand rotation) (M11).

Closing release Shunt closing release switches circuit-breaker ON. Shunt closing release follows the
open-circuit principle.
1 pce. (K21)

Opening release Shunt opening release switches circuit-breaker OFF.


2 pce. max. (K11, K12)

Secondary release (transformer- Secondary release switches circuit-breaker OFF with the help of a current trans-
operated release) former.
1 pce. (K14)
Maximum number of components fitted to opening release and secondary release:
2 pcs. in total

Undervoltage release Undervoltage release switches circuit-breaker OFF in de-energized condition (con-
trol voltage). Undervoltage relase follows the closed-circuit principle.
1 pce. (K13)

Blocking coil In case of failure or switching-off of the rated supply voltage, all blocking coils are in
their "locked" position.
Blocking coil for circuit-breaker R1 (R2, R3)
In deenergized condition, blocking coil blocks the mechanical ON and OFF
pushbutton.
Blocking coil for disconnector and earthing switch (R1)
In deenergized condition, blocking coil blocks the insertion opening for the me-
chanical disconnector and earthing switch drive mechanism.

Auxiliary switch Auxiliary switches for circuit-breakers (B011, B012, B021)


Auxiliary switches are always actuated directly by the switch shaft via an inter-
mediate linkage. Their position always corresponds to that of the main contacts.
The circuit-breaker can be equipped with max. three auxiliary switches with 8
contact elements.
The switching functions have been set in the factory according to the wiring
diagram.
Auxiliary switch for disconnector and earthing switch (B011)
Auxiliary switch, depending on the position of the main contacts of the discon-
nector.

Auxiliary contacts Auxiliary contact on the ON/OFF pushbutton for the circuit-breaker (B041, B042,
B043).
Auxiliary contact on the mechanical interogating device for disconnector and earth-
ing switch (B051, B052, B053, B054).

AGS 531 441-02 | Edition 01/2016 17


GHA 2 Design and description

Overview of rated supply


Overview of rated supply voltages
voltages
Direct voltage DC [V] 24 48 60 110 125 220

Alternating voltage AC [V] (110)/120 (220)/230

Technical data of the electrical


Power consumption [W]
releases and motors Solenoids / motor
DC [W] AC 50/60 Hz [VA]

Closing release 200

Opening release 200

Undervoltage release 15
Motors of disconnector and earthing
150
switch
Circuit-breaker charging motor 200

Blocking coil 12

Secondary release approx. 12

Please enquire at the manufacturers for details of the power consumption for sole-
noids and motors.
The supply voltage data is required to this effect.

Times for solenoids and motor

Minimum command time OFF el. tripping [ms] 20

Minimum command time ON el. tripping [ms] 20

Motor charging time for energy storing device [s] 12

Technical data of
DC [V] AC [V]
auxiliary switches for the circuit- Rated supply
breaker (3 x 8 poles) voltage [V] 48 125 220 120 230

Switching capacity [A] 10 3.8 2 10

Rated short-time current 250 A / 3 s


Time constant T = L/R [ms] 10 20
Rated continuous current [A] 15

Technical data of auxiliary switches for disconnector and earthing switch (12-pole each)

DC [V] AC [V]
Rated supply voltage
[V] 24 48 60 110 220 120 230

Switching capacity [A] 8 4 3 2 1 10

Time constant T = L/R [ms] 20

Rated short-time current 100 A / 30 ms

Rated continuous current [A] 10

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GHA 2 Design and description

Disconnector and earth electrode Notice:


drive control: In order to ensure correct switching ON/OFF, the drive must pass the
respective tipping point before it is controlled!

1. Conventional control with contactors:


Type F and Type H contacts must be used (late-break contact, early-make contact).
The setting of the Type F and/or Type H contacts ensures that the motor runs over
the tipping point before it is controlled. A post command lag time is not necessary.
2. Control with control system devices:
control system devices always use Type B and Type D feedback contacts (break
contact and make contact). These contacts always close before reaching the tipping
point, where the motor is controlled too early and the switch does not reach the
desired end position. As a remedy for this, the control system device must allow the
motor to carry on running for a time after the feedback contact is closed (post com-
mand lag time). A post command lag time of 1 s should be planned.
3. Debounce during control with control system devices:
following command initiation and after leaving the home position, i.e. after the Type
B and Type D contacts open, the respective contact is briefly closed again for 10 to
40 ms by mechanical positive operation. As a result, the control system device de-
tects an undesired impulse. To prevent this, a debounce time of at least 100 ms must
be set on the control system device for the Type B and Type D feedback inputs.

2.9 Disposal after the end of service life


The operating equipment contains the fluorinated greenhouse gas SF6 covered by
the Kyoto Protocol with a global warming potential (GWP) of 22 200.
SF6 must be recovered and must not be released into the atmosphere. When trans-
porting and handling SF6, the specifications in IEC 62271-303 Use and Handling of
Sulphur Hexafluoride (SF6), must be complied with.
A material and recycling data sheet can be provided on request for the disposal of
series GHA switchgear units at the end of their service life.
Disposal is performed as a service by the manufacturers Service Center and is
subject to a fee.

AGS 531 441-02 | Edition 01/2016 19


GHA 3 Insulating gas monitoring
system

3.1 Technical Data

Insulating gas Type of insulating gas: Sulphur hexafluoride SF6 according to IEC 60376.

"Sealed Pressure System" The tanks of the switchgear have been designed as Sealed Pressure System as
defined by the publication IEC 62271-200. Thanks to the design of the Sealed Pres-
sure System, the insulating gas contents do not require any maintenance.
During the expected useful life, no insulating gas has to be replenished under nor-
mal operating conditions acc. to IEC 62271-200.

Notice:
Work on the SF6 valve system (loosening of screw connections) may
only be carried out by maintenance personnel who are trained and
certified for these tasks.
If it is not carried out correctly, gas density switch faults and gas leak-
ages could result.

Rated pressure pre depending on


Rated voltage
the rated voltage
and rated current Rated current < 24 kV 36 kV 40.5 kV
630 A 0.03 MPa* 0.05 MPa* 0.06 MPa*

1,250 A 0.03 MPa* 0.05 MPa* 0.06 MPa*

Switchgear panel 1,600 A 0.05 MPa* 0.05 MPa* 0.06 MPa*

2,000 A 0.05 MPa* 0.05 MPa* 0.06 MPa*

2,500 A 0.05 MPa* 0.05 MPa* 0.06 MPa*


Busbar metering
2,500 A 0.03 MPa* 0.05 MPa* 0.06 MPa*
panel
Bus section cou-
2,500 A 0.06 MPa* 0.06 MPa* 0.06 MPa*
pler
* The relative pressure data indicated in the table refer to an ambient temperature of
+20C and an atmospheric pressure of 101.3 kPa abs.

Warning levels depending on the


Rated pressure pre MPa 0.03* 0.05* 0.06*
rated pressure
1. warning level in case of pres-
sure drop Pae
MPa 0.015* 0.03* 0.05*
(= Minimum service pressure
Pme)
2. warning level in case of pres-
MPa 0.01* 0.01* 0.03*
sure drop
* The relative pressure data indicated in the table refer to an ambient temperature of
+20C and an atmospheric pressure of 101.3 kPa abs.
The rated pressure (Pre), the minimum service pressure (Pme) and the first alarm
level (Pae) are always specified on the appropriate nameplate of the panel.

To ensure insulating gas monitoring, the IDIS system is used in each system as a
standard (see Chapter 3.2).

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GHA 3 Insulating gas monitoring
system

3.2 IDIS system

How it works The temperature-compensated gas density information system IDIS represents
the signals of the max. 3 gas density switches connected in terms of colour-coded
LEDs.
Remote signalling relays on the back enable signals to be transmitted to a remote
control or I&C system.

Notice:
In case of a drop in pressure or of malfunctions, please contact
the manufacturer's Service Center.
For a description of all the functions and messages of the IDIS
system, please refer to the separate Operating Manual "IDIS
(AGS 531 691-01).
IDIS display
1
2
3

Fig. 15
IDIS display, showing for example a circuit-breaker panel with single busbar
1 Nameplate 6 Monitoring of circuit-breaker com-
2 Schematic diagram partment
3 Colour LEDs 7 Function test push-button
4 Monitoring of busbar compartment
5 non-activated channel

AGS 531 441-02 | Edition 01/2016 21


GHA 3 Insulating gas monitoring
system

Messages of the IDIS indicator unit per channel / measures to be taken in case of a loss of density (within
the switchgear compartment).

Warning!
Risk of serious injury and damage due to insufficient gas density.
Do not actuate the switch-disconnector when the pressure gauge emits a main alarm.

Status of re-
Dielectric strength of
LED indication Meaning mote signalling Activities
compartment
relays
green
Both remote
ready for The insulating level corresponds to
signalling relays
operation the data on the nameplate
picked up

remote signal- Contact Service-Center


When the light for the 1st warning
yellow 1. warning ling relay "1st Top up insulating gas 1)
level goes on, the insulating level
level in warning level" and observe the system
corresponds to the data of the name-
case of pres- dropped, "2nd to see if the 1st warning
plate;beyond this, the insulating level
sure drop warning level" re- level reoccurs
might be reduced.
mains picked-up Plan ahead for shut-off

if insulating gas pressure has de-


creased to atmospheric pressure:
Insulating
Rated voltage U:
remote signal- level2
red 2. warning ling relay "2nd Lighting im-
level in case warning level" pulse withstand Contact Service-Center
of pressure dropped, "1st 24 kV
voltage De-energize compartment
drop warning level" is 125 kV
picked up again
Lighting im-
36 kV pulse withstand
40.5 kV voltage
145 kV
1 Refer to the applicable safety provisions and data sheets.
For use and handling of sulphur hexafluoride (SF6) in high-voltage switchgear, IEC 62271-303 must be complied with.
2 Penetration of air may further reduce the insulating level.

22 AGS 531 441-02 | Edition 01/2016


GHA 4 Voltage Detecting Systems
(VDS)

4.1 Integrated Voltage Detecting System IVIS

IVIS is an integrated voltage detecting


system with an integrated display unit
used to determine zero voltage/system
voltage according to IEC 61243-5.
The IVIS system has been designed for
maximum operating reliability. It does
not require supply from an external
source. It features climate-proof encap- Fig. 16
sulated electronics and is maintenance- IVIS display. The IVIS display is located
free due to permanent monitoring of the in the instrument recess below the low-
indication thresholds. voltage cabinet
Flash arrow symbols on the indicators
display the mains voltage still existing
within the defined response thresholds
(Fig. 16). The IVIS system does not re-
quire the electrical repeat tests common
for voltage detecting systems.

Notice:
For a description of all functions and messages of the IVIS system,
please refer to the separate Operating Manual "IVIS"
(No. AGS 531 751-01).

4.2 Pluggable voltage detecting system


The system voltage or the zero voltage state of the outgoing feeders is detected via
a separate voltage detection system according to IEC 61243-5. Socket-contacts for
the indicators are located in the instrument-recess below the low-voltage cabinet.
Capacitive voltage presence indicating systems of all the approved manufacturers
can be used.

Notice:
Comply with the manufacturer's Operating Manual of the voltage
indicators used.
All three phases L1, L2 and L3 must always be checked together.

Close non-used socket-contacts using a cap.

Fig. 17 Fig. 18
Voltage indicator unit (HR-ST) Socket-contacts for HR system
Horstmann GmbH

AGS 531 441-02 | Edition 01/2016 23


GHA 4 Voltage Detecting Systems
(VDS)

4.3 Phase comparators

Notice:
Before connecting live switchgear components for the first time, always
check phase coincidence.

If IVIS is used, phase comparison can be performed by means of the phase com-
parator DEHNcap/PC-LRM (Fig. 19, ref. no. AGS C26320-01).
Phase comparators are optionally available and not included in the scope of sup-
plies.

Fig. 19
Phase comparator DEHNcap / PC-LRM

24 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.1 Operator interfaces for manual operation

5.1.1 Operator interfaces for single busbar


Feeder / outgoing feeder panel

15
1
14
2
13

12
3 11
4
5
6
7
8 00243
10

Sperre Handnotbettigung

9
Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive


At manual drive all interlocks are ineffective

Fig. 20
Circuit-breaker panel
1 Interrogation slide, disconnector 11 Pushbutton, circuit-breaker ON
and earthing switch 12 Circuit-breaker position indicator
2 Position indicator, disconnector 13 Insertion opening for actuation of
3 Pushbutton, circuit-breaker OFF the disconnector
4 Symbol for capacitive interface 14 Insertion opening for actuation of
5 Operations counter, circuit-breaker the earthing switch
6 Information sign 15 Earthing switch position indicator
7 Mechanical lock-out with cylinder
lock
8 Nameplate
9 Insertion opening for manual charg-
ing of the circuit-breaker's spring
mechanism
10 Status indicator for spring mecha-
nism released/charged

Bus riser panel


Bus riser panel with disconnector
and earthing switch (optional), without
circuit-breaker. For design and descrip-
tion of the control elements and
indicators, please refer to Fig. 20.

Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive


At manual drive all interlocks are ineffective

Fig. 21

AGS 531 441-02 | Edition 01/2016 25


GHA 5 Operation

Bus section coupler


1 19
L R

18
2
17
3
4 16

5 15

14
6 13

7 00243
12
Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam
11
Lockout Manual Drive
At manual drive all interlocks are ineffective

8 9 10

Fig. 22
Bus section coupler
1 Position indicator of left-hand earthing switch
2 Interrogation slide for disconnector and earthing switch, left-hand busbar
3 Position indicator for disconnector, left-hand busbar
4 Insertion opening for actuation of disconnector, left-hand busbar
5 Insertion opening for actuation of left-hand earthing switch
6 Pushbutton, circuit-breaker OFF
7 Nameplate
8 Mechanical lock-out with cylinder lock
9 Information sign
10 Operations counter, circuit-breaker
11 Insertion opening for manual charging of the circuit-breaker's spring mechanism
12 Status indicator for spring mechanism released/charged
13 Pushbutton, circuit-breaker ON
14 Circuit-breaker position indicator
15 Position indicator for disconnector, right-hand busbar
16 Insertion opening for actuation of disconnector, right-hand busbar
17 Insertion opening for actuation of right-hand earthing switch
18 Position indicator, right-hand earthing switch
19 Interrogation slide for disconnector and earthing switch, right-hand busbar

26 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

Bus sectionalizer

Fig. 23
Bus sectionalizer with disconnector in the busbar run
1 Mechanical lock-out with cylinder lock
2 Nameplate
3 Position indicator, disconnector
4 Insertion opening for actuation of disconnector
5 Interrogation slide, disconnector

Current transformer in the


busbar run

Fig. 24
1 Current transformer
2 Nameplate

AGS 531 441-02 | Edition 01/2016 27


GHA 5 Operation

Busbar attachments
Earthing switch on busbar
1 Interrogation slide for busbar earth- 2
1
ing switch
3
2 Position indicator of earthing switch
3 Insertion opening for actuation of
earthing switch
4 Cylinder lock with information plate Sperre Handnotbettigung

to lock the actuating port of the


Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive


At manual drive all interlocks are ineffective

earthing switch 4

00243

Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive


At manual drive all interlocks are ineffective

Fig. 25

Voltage transformer on the busbar


2
1 Insertion opening for actuation of
the disconnecting device of the 1
voltage transformers. Optionally
lockable via padlock.
2 Position indicator for disconnecting Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

device of voltage transformers


Lockout Manual Drive
At manual drive all interlocks are ineffective

00243

Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive


At manual drive all interlocks are ineffective

Fig. 26

Surge arrester on the busbar


2
1 Insertion opening for actuation of
1
the disconnecting device of the
surge arresters.
Optionally lockable via padlock.
2 Position indicator for disconnecting Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

device of surge arresters


Lockout Manual Drive
At manual drive all interlocks are ineffective

00243

Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive


At manual drive all interlocks are ineffective

Fig. 27

28 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.1.2 Operator interfaces, double busbar


Feeder / outgoing feeder panel 1
2
1
2
3
19
4
5 18
6
17

16
15
14

13

9 10 11 12
Fig. 28
Circuit-breaker panel
1 Busbar 1 11 Status indicator for spring mecha-
2 Busbar 2 nism released/charged
3 Interrogation slide for disconnector, 12 Insertion opening for manual charg-
busbar 2 and (outgoing) earthing ing of the circuit-breaker's spring
switch mechanism
4 Interrogation slide, disconnector, 13 Pushbutton, circuit-breaker OFF
busbar 1 14 Pushbutton, circuit-breaker ON
5 Position indicator, disconnector, 15 Circuit-breaker position indicator
busbar 1 16 Position indicator, disconnector,
6 Insertion opening for actuation of busbar 2
disconnector, busbar 1 17 Insertion opening for actuation of
7 Operations counter, circuit-breaker disconnector, busbar 2
8 Nameplate 18 Insertion opening for actuation of
9 Mechanical lock-out with cylinder the earthing switch
lock 19 Earthing switch position indicator
10 Symbol for capacitive interface

Bus riser panel

1 Shown: Bus riser panel for


2 busbar 2
Bus riser panel with disconnector and
earthing switch (optional), without
circuit-breaker
For design and description of the control
elements and indicators, please refer to
Fig. 28.

Fig. 29

AGS 531 441-02 | Edition 01/2016 29


GHA 5 Operation

1 Shown: Bus riser panel for


2 busbar 1
Bus riser panel with disconnector and
earthing switch (optional), without
circuit-breaker
For design and description of the control
elements and indicators, please refer to
Fig. 28, page 29.

Fig. 30
Bus coupler
1
1 2
2
3
20
4
5 19
6
7 18

8 17

16
15
14

13
9

10

11 12
Fig. 31
Bus coupler
1 Busbar 1 12 Insertion opening for manual charg-
2 Busbar 2 ing of the circuit-breaker's spring
3 Interrogation slide, disconnector mechanism
and earthing switch, busbar 2 13 Status indicator for spring mecha-
4 Interrogation slide, disconnector nism released/charged
and earthing switch, busbar 1 14 Pushbutton, circuit-breaker OFF
5 Position indicator, earthing switch, 15 Pushbutton, circuit-breaker ON
busbar 1 16 Circuit-breaker position indicator
6 Position indicator, disconnector, 17 Position indicator, disconnector,
busbar 1 busbar 2
7 Insertion opening for actuation of 18 Insertion opening for actuation of
disconnector, busbar 1 disconnector, busbar 2
8 Insertion opening for actuation of 19 Insertion opening for actuation of
the earthing switch of busbar 1 the earthing switch
9 Operations counter, circuit-breaker 20 Position indicator, earthing switch,
10 Nameplate busbar 2
11 Mechanical lock-out with cylinder
lock

30 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

Bus section coupler

1 Bus section coupler of busbar 1: 1


2 For design and description of the control
elements and indicators, please refer to 2
Fig. 28, page 29.
The bus section coupler of busbar 2 is
normally effected in the adjacent panel
in acc. with Fig. 33.
1 Busbar 1
2 Busbar 2

Fig. 32

1 Bus section coupler of busbar 2: 1


2 For design and description of the control
elements and indicators, please refer to 2
Fig. 28, page 29.
The bus section coupler of busbar 1 is
normally located in the adjacent panel in
acc. with Fig. 32.
1 Busbar 1
2 Busbar 2

Fig. 33

Bus sectionalizer
1 Bus sectionalizer with disconnectors in
2 both busbars
1 Interrogation slide, disconnector, 8
1
busbar 1 2 7
2 Position indicator, disconnector, 3 6
busbar 1
3 Insertion opening for actuation of
disconnector, busbar 1
4 Nameplate
5 Mechanical lock-out with cylinder
lock
6 Position indicator, disconnector, 4
busbar 2 5
7 Insertion opening for actuation of
disconnector, busbar 2
8 Interrogation slide, disconnector, Fig. 34
busbar 2

AGS 531 441-02 | Edition 01/2016 31


GHA 5 Operation

Busbar attachments
Metering panel with voltage transformer
1 1 Position indicators for disconnect-
2 1 1
2
ing device of voltage transformer 2
2 Locking pins 3 3
3 Insertion openings for actuation
of the disconnecting device of the
voltage transformers (optionally
lockable via padlock).

Fig. 35

Busbar earthing
1 1 Interrogation slide for busbar earth-
2 1 1
ing switch
3 3
2 Insertion openings for actuation of
2 2
earthing switches
3 Position indicators for earthing
switches
4 Cylinder lock with information plate 4
to lock the actuating ports (2) of
both earthing switches

Fig. 36

1 Current transformer in the busbar run


2 (busbars 1 and 2)
1 Current transformer, busbar 1
2 Nameplate
3 Current transformer, busbar 2
1 3

Fig. 37

32 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.1.3 Operator interface with inspection pane


Operator interface with inspection pane
1 Hinged front shutter with transpar-
ent pane
2 Locking the hinged front shutter by
means of a double-bit key
3 Pushbutton, circuit-breaker OFF
(optional) 5
4 Nameplate
5 Mechanical operator interface

2
3
1

Fig. 38

5.2 Interlocks

Warning!
Danger in case of faulty operation on the switchgear!
Complete switchgear interlocking can only be ensured with
complete locking devices.

Notice:
Please note the switchgear-specific circuit diagrams/documentations
as regards the design of the interlocking systematics.

5.2.1 Internal mechanical interlocks of the panel


With the circuit-breaker closed, the interrogation slide is locked for the discon-
nector and the earthing switch.
The interrogation slide always releases one insertion opening (disconnector or
earthing switch), or both of them are locked.
The crank for the disconnectors and earthing switches can only be removed in
its appropriate end position.
When the crank on the disconnector or earthing switch has not been removed,
or if the interrogation slide is open, the following components are locked
ON pushbutton of circuit-breaker
ON pulse is interrupted
In panels featuring two interrogation slides (e. g. double busbar panel, bus sec-
tion coupler and bus coupler), the following features are locked:
Both interrogation slides cannot be opened simultaneously.
The interrogation slides are blocked depending on the position of the dis-
connector or earthing switch (see interlock tables).

AGS 531 441-02 | Edition 01/2016 33


GHA 5 Operation

5.2.2 Mechanical lock-out with cylinder lock


An additional locking mechanism
via cylinder lock is installed as standard
in case of the motorized disconnector
and earthing switch. This interlock
1
releases either manual or electrical
actuation of the drives. The other one
00243
remains locked in each case.
Optionally, the ON/OFF pushbuttons
of the circuit-breaker can be integrated Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

individually in the cylinder-lock Lockout Manual Drive


At manual drive all interlocks are ineffective

type locking mechanism.


2
Fig. 39
1 Mechanical lock-out with cylinder
lock
2 Information sign

Interlock operation:
Actuation of disconnector and earthing switch
Key position and sense of electrical
rotation manual
(motor-operated drive
(interrogation slide)
mechanism)

removable blocked free

not removable free blocked

cannot be turned
and not opened blocked
removed

5.2.3 Mechanical lock-out mechanisms with U lock (optional)


On request, circuit breakers, disconnectors
and earthing switches can be equipped
with padlocks to prevent mechanical
actuation (Fig. 40).
2

1 1

Fig. 40
1 Interlock flaps for ON/OFF push-
button
00243
2 Insertion opening for disconnector
and earthing switch blocked

34 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.2.4 Electromagnetic interlocks


Electromagnetic blocking coils can be used for inter-panel as well as intra-panel
interlocks:
The actuating ports for disconnector and earthing switch by the interrogation
slide are prevented from being released.
The circuit-breaker's ON and OFF pushbuttons are blocked.

Notice:
In case of failure of the supply voltage, all electrical interlocks are
in their "locked" position. Measure: Re-establish power supply.
Please note the purchase contract and the switchgear-specific cir-
cuit diagram as regards the design of the interlocking systematics.
If no blocking coils are being used for the locking devices, a
mechanical lock-out with cylinder or U lock must be provided (see
Chapters 5.2.2 and 5.2.3 on page 34).

Blocking coil Interlock function


required, if ...
motor-operated Circuit-breaker ON pushbutton, except if this push-
drive on discon- button is already integrated in the cylinder lock-type
nector mechanical lock-out.
both interrogation slides of the earthing switches in the
bus section coupler bus section coupler
in switchgear all disconnectors in the branch circuit panels or ad-
ditional couplers
both interrogation slides of the earthing switches in the
bus coupler
bus coupler in
OFF pushbutton of circuit-breaker in bus coupler
switchgear
all disconnectors in the branch circuit panels or ad-
ditional couplers

Left-hand busbar section Right-hand busbar section

1 1 2 2 1 1

Blocking coil

Fig. 41
Blocking coil interlocks in a switchgear unit with bus section coupler
1 Blocking coil on interrogation slide of disconnector in feeder panel
2 Blocking coil on interrogation slide of earthing switches in bus section coupler

AGS 531 441-02 | Edition 01/2016 35


GHA 5 Operation

1
2

3 3 3 3 4 4 3 3 3 3

Fig. 42
Blocking coil interlocks in a GHA switchgear with bus coupler (example)
1 Busbar 1
2 Busbar 2
3 Blocking coil on interrogation slide of disconnector in branch circuit panel
4 Blocking coil on interrogation slide of earthing switch in bus coupler
5 Blocking coil on OFF pushbutton of circuit-breaker (in bus coupler)

36 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.2.5 Interlocks - earthing switch on busbar for single and double


busbar
In case of remote control, the interlocks must be programmed analogously via the
bay computer.

Notice:
Motor drive (optional):
While the crank is inserted or the interrogation slide open, the motor
circuit is interrupted.
Blocking coil-type interlock on
Interlock Switch position
the interrogation slide of the
earthing switch: The earthing switch can only be switched on if all disconnec-
tors assigned to the busbar concerned are OFF.

All disconnectors assigned to the appropriate busbar must


be locked. To this effect, a blocking coil is required on each
interrogation slide of these disconnectors.

Cylinder lock-type locking


mechanism

Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive


At manual drive all interlocks are ineffective

Fig. 43
1 Mechanical lock-out (cylinder lock) with information plate to block the earthing
switch (required if no blocking coil-type interlock is being used)

00243
Key position and sense of rotation Interlocks of the
interrogation slide

removable blocked

not removable free

cannot be turned and cannot be removed opened

AGS 531 441-02 | Edition 01/2016 37


GHA 5 Operation

5.2.6 Table of interlock functions of various panel types


Panel-internal Interlocks in all mechanical
branch circuit panels In case of remote control, the interlocks must be programmed analogously via
(single busbar) the bay computer.

Explanations:
no interlock function
"blocked" crank cannot be inserted or pushbutton blocked
"uncoupled" crank can be inserted, but without switching function
"free" operating function released

Notice:
Blocking coils are required to ensure continuous interlocking systemat-
ics at the mechanical operator interface.
Alternatively, mechanical lock-outs with cylinder or U lock must be
provided.

Schematic diagrams
of possible
switch positions

Circuit-breaker ON OFF ON OFF OFF


Pushbutton OFF free free
Interrogation slide blocked free blocked free free
Disconnector ON/OFF ON OFF OFF OFF
Crank handle blocked
Earthing switch OFF OFF ON OFF ON
Crank handle decoupled

38 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

Panel-internal interlocks in case all mechanical


of bus section couplers within a Interlocks for single and double busbars apply analogously also if the left-hand
panel width and right-hand busbar are exchanged
In case of remote control, the interlocks must be programmed analogously via
the bay computer.

Explanations:
- no interlock function
"blocked" crank cannot be inserted or pushbutton blocked
"uncoupled" crank can be inserted, but without switching function
"free" operating function released

Notice:
Blocking coils are required to ensure continuous interlocking systemat-
ics at the mechanical operator interface.
Alternatively, mechanical lock-outs with cylinder or U lock must be
provided.

L R L R L R L R L R

Schematic diagrams
of possible
switch positions

Circuit-breaker ON AUS ON AUS AUS


Pushbutton ON/OFF free free free free free
Disconnector left-
ON/OFF ON OFF OFF ON
hand
Interrogation slide
blocked free blocked free free
left-hand
Crank handle
Disconnector right-
ON/OFF OFF ON OFF OFF
hand
Interrogation slide
blocked free blocked free free
right-hand
Crank handle blocked
Earthing switch left-
OFF OFF ON OFF OFF
hand
Interrogation slide
blocked free blocked free free
left-hand
Crank handle decoupled decoupled
Earthing switch right-
OFF OFF OFF OFF ON
hand
Interrogation slide
blocked free blocked free free
right-hand
Crank handle

AGS 531 441-02 | Edition 01/2016 39


GHA 5 Operation

Panel-internal interlocks in case all mechanical


of bus couplers Interlocks apply analogously if the positions of disconnectors or earthing
switches 1 and 2 are interchanged.
In case of remote control, the interlocks must be programmed analogously via
the bay computer.

Explanations:
- no interlock function
"blocked" crank cannot be inserted or pushbutton blocked
"uncoupled" crank can be inserted, but without switching function
"free" operating function released

Notice:
Blocking coils are required to ensure continuous interlocking systemat-
ics at the mechanical operator interface.
Alternatively, mechanical lock-outs with cylinder or U lock must be
provided.

1 1 1 1 1
2 2 2 2 2
Schematic diagrams
of possible
switch positions

Circuit-breaker ON OFF ON OFF OFF


Pushbutton ON/OFF free free free free free
Disconnector 1 ON/OFF ON OFF OFF ON
Interrogating slide 1 blocked free blocked free free
Crank handle
Disconnector 2 ON/OFF OFF ON OFF OFF
Interrogating slide 2 blocked free blocked free free
Crank handle blocked
Earthing switch 1 OFF OFF ON OFF OFF
Interrogating slide 1 blocked free blocked free free
Crank handle decoupled decoupled
Earthing switch 2 OFF OFF OFF OFF ON
Interrogating slide 2 blocked free blocked free free
Crank handle

40 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.3 Operating specifications


The switchgear unit may only be operated by specialist electricians who have proven
experience in conjunction with the GHA series and all relevant safety provisions.

Warning!
To rule out faulty switching operations, the operating sequences
described below must be complied with. Each switching operation
must be completed.

Check whether the supply voltage is ON.

Notice:
While the power supply is not available, blocking coils (locking
the interrogation slides and circuit-breaker push-buttons, depend-
ing on design), are in locked position. An undervoltage release
(optional) has dropped out.
Measure: Re-establish the supply voltage.
After each switching operation for which you have used a crank or
a lever, remove this tool and store it in the tool board.
Observe interlocking conditions (Chapter 5.2, page 33).

5.4 Operating the circuit-breaker

5.4.1 Charging the circuit-breakers energy storing device


Initial situation: Circuit-breaker OFF
Energy-storing device released

Notice:
If the motor drive mechanism starts during this process, this does
not constitute a risk.
For manual charging, the speed applied externally must not ex-
ceed max. 200 rpm.

Charging by hand 1. Insert crank into opening provided for charging the spring mechanism, Fig. 44.
2. Charge the spiral spring using the spring charging device (Fig. 44). As soon as
the spiral spring is charged, the spring charging mechanism is decoupled and
the position indicator signals "charged" (Fig. 44). If the motor starts during this
process, this does not constitute a risk.
3. Remove crank and keep it in a safe place.

00243

-1
max. 200 r/min

Fig. 44
Charge the spring mechanism manually (approx. 25 rotations)
Crank for charging the spring mechanism (is stored on the tool board on the switch-
gear side wall).

Charging via motor The energy-storing device is charged automatically as soon as the motors supply
voltage is applied. The position indicator of the energy storing device indicates the
charged condition (Fig. 44).

AGS 531 441-02 | Edition 01/2016 41


GHA 5 Operation

5.5 Switching operations on the circuit-breaker

Switching ON (Closing) Press pushbutton "ON" (manual, Fig. 45) or


actuate closing release (electric).
Position indicator indicates the ON position.

The spring mechanism can be charged again immediately (manually) after ON


actuation.
When the power supply is on, the spring mechanism is charged automatically via the
motor.

Fig. 45 Fig. 46
Switch circuit-breaker ON Switch circuit-breaker OFF

Switching OFF (Opening) Press pushbutton "OFF" (manually, Fig. 46) or


actuate opening
00243 release (electrically) or 00243

actuate secondary release or low-voltage release (electrically).


Position indicator indicates the OFF position.

5.5.1 Position indicators on circuit-breaker and possible operating


sequences

Item Position indicator Position indicator Possible operating


sequence
Energy-storing device ON/OFF
switch position

1 released OFF none

2 charged OFF C-O

3 released ON O

4 charged ON O-C-O

C = Closing (ON) O = Opening (OFF)

42 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.6 Actuation of the disconnector and of the earthing


switch

Notice:
The disconnector and earthing switch drives do not feature stops and
can still be turned freely in their end position.

Manual actuation of the disconnector and earthing switch is, as a rule, inhibited by
the cylinder lock-type interlock (see also section 5.2.2, page 34). To enable manual
actuation, the interrogation slide must be unlocked by means of the cylinder lock. At
the same time, electrical actuation of these drive mechanisms is interrupted.

5.6.1 Operating the disconnector manually


Initial situation: Switching the disconnector ON
Circuit-breaker OFF manually A
Disconnector OFF 1. Insert key in cylinder lock and un-
Earthing switch OFF lock the interrogation slide (A).
E
Interrogation slide blocked 2. Release insertion opening (B) by
pushing the interrogation slide (A) B
down.
3. Insert crank (Fig. 47) (B) and turn
it by approx. 10 turns to the right
until the position indicator shows
that the "ON" position has been
reached completely (E).
4. Remove crank. Fig. 47
Subsequently, the interrogation Switching the disconnector ON manu-
slide returns automatically to its ally
central position.
00243
Initial situation: Switching the disconnector OFF
Circuit-breaker OFF manually: A
Disconnector ON 1. Insert key in cylinder lock and un-
Earthing switch OFF lock the interrogation slide (A).
2. Release insertion opening (B) by E
Interrogation slide blocked
pushing the interrogation slide (A) B
down.
3. Insert crank (Fig. 48) and turn it by
approx. 10 turns to the left until the
position indicator shows that the
disconnector's "OFF" position has
been reached completely (E).
4. Remove crank. Fig. 48
Switching the disconnector OFF manu-
ally

Notice: 00243
If the interrogation slide does not return automatically to its central po-
sition after the crank has been removed, the crank for the disconnector
drive must be turned briefly in the direction of actuation once again.

AGS 531 441-02 | Edition 01/2016 43


GHA 5 Operation

5.6.2 Operating the earthing switch manually


Initial situation: Switching the earthing switch ON
Circuit-breaker OFF manually A
Disconnector OFF 1. Insert key in cylinder lock and D
Earthing switch OFF unlock the interrogation slide (Fig.
C
49, A).
Interrogation slide blocked
2. Release insertion opening (C) by B
pushing the interrogation slide (A)
up.
3. Insert crank and turn it to the right
by approx. 10 turns (B), until the
switch position indicator for the
earthing switch is completely in
EARTHED position. Fig. 49
4. Remove crank. Switching the earthing switch ON
Subsequently, the interrogation manually
slide returns automatically to its
central position.
00243

Initial situation: Switching the earthing switch OFF


Circuit-breaker OFF manually A
Disconnector OFF 1. Insert key in cylinder lock and D
Earthing switch ON unlock the interrogation slide (Fig.
C
50, A).
Interrogation slide blocked
2. Release insertion opening (C) by B
pushing the interrogation slide (A)
up.
3. Kurbel einstecken und mit ca.
10 Umdrehungen gegen den
Uhrzeigersinn drehen (B) bis
die Schaltstellungsanzeige des
Erdungsschalters vollstndig AUS Fig. 50
zeigt. Switching the earthing switch OFF
4. Remove crank. manually

Notice: 00243

If the interrogation slide does not return automatically to its central po-
sition after the crank has been removed, the crank for the disconnector
drive must be turned briefly in the direction of actuation once again.

44 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.7 Standard switching operations

Notice:
Observe operating specifications (Chapter 5.3, page 41).

5.7.1 Switching outgoing feeder cable ON

Initial situation
Circuit-breaker OFF
Disconnector OFF
Earthing switch OFF A A
B

Switching outgoing feeder cable Isolating outgoing feeder cable


ON from power supply
00243 00243

1. Switch disconnector 1. Switch circuit-breaker


ON (A). OFF (B).
2. Switch circuit-breaker 2. Switch disconnector
ON (B). OFF (A).

5.7.2 Earthing the outgoing feeder cable

Initial situation
Circuit-breaker OFF
Disconnector OFF
A A
Earthing switch OFF

B B

Earthing the outgoing feeder De-earthing the outgoing feeder


cable cable
1. Switch earthing switch 1. Switch circuit-breaker
00243 00243

ON (A). OFF (B).


2. Switch circuit-breaker 2. Switch earthing switch
ON (B). OFF (A).

AGS 531 441-02 | Edition 01/2016 45


GHA 5 Operation

5.7.3 Switching over a branch circuit to the other busbar without


interruption of power supply

Warning!
Disconnectors cannot switch load currents!
Perform switching operation only if the bus coupler is
switched ON.

Proceed analogously in case the disconnector condition is exchanged.

Initial situation
Branch circuit on busbar 1
Circuit-breaker ON
B
Disconnector 1 ON
Disconnector 2 OFF A
Earthing switch OFF
1
2

Fig. 51 Fig. 52
1
2
Switch disconnector 2 (A) 1
2
Switch disconnector 1 (B)
ON. OFF.
Branch circuit on both Branch circuit on bus-
busbars bar 2

5.7.4 Coupling busbar sections with the bus section coupler

Initial situation
Circuit-breaker OFF
Both disconnectors OFF
Both earthing switches OFF A B A B
L R

C C

Fig. 53 00243
Fig. 54 00243

Coupling Decoupling
L R 1. Switch both disconnec- L R 1. Switch circuit-breaker
tors ON (A and B). OFF (C).
2. Switch circuit-breaker 2. Switch both disconnec-
ON (C). tors OFF (A and B).

46 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.7.5 Coupling busbar sections with the bus sectionalizer


(this applies analogously for double busbar)

Warning!
Disconnectors cannot switch load currents!
Busbar disconnectors may only be actuated if busbar sec-
tions are switched OFF or ON without load current.

Initial situation
all disconnectors in a busbar
section are in OFF position

Fig. 55 Fig. 56
Bus sectionalizer ON Bus sectionalizer OFF

AGS 531 441-02 | Edition 01/2016 47


GHA 5 Operation

5.8 Earthing the busbar

Warning!
Risk of short-circuit!
The disconnectors on the appropriate busbar sections must
be in position OFF!

Notice:
Observe operating specifications (Chapter 5.3, page 41).
Check busbar for isolation from power supply.

5.8.1 Earthing the busbar by means of a branch circuit via its circuit-
breaker
The earthing device can be connected in the cable connection area either to inner
cone-type test connectors or to outer cone-type cable connectors (earth adapter re-
quired). The earthing device and the earthing adapter are not included in the scope
of supplies.

Notice:
Comply with the specifications of the manufacturer of the earthing
device and - if applicable - the earthing adapter.

Initial situation
Branch circuit is earthed
Circuit-breaker ON
C C
Disconnector OFF
Earthing switch ON
B B

Fig. 57 Fig. 58
00243 00243

Earthing the busbar De-earthing


1. Remove surge-proof 1. Switch disconnector
covers from measuring OFF (B).
points. Mount earthing 2. Switch earthing switch
adapter and earthing ON (C)
device.
3. Switch circuit-breaker
2. Switch circuit-breaker OFF (A).
ON (A)
4. Remove earthing
3. Switch earthing switch device from cable con-
OFF (C). nection area.
4. Switch disconnector 5. Close high-voltage ter-
ON (B). minal in a surge-proof
fashion.

48 AGS 531 441-02 | Edition 01/2016


GHA 5 Operation

5.8.2 Earthing a busbar by means of the bus section coupler


Illustrated: Earthing the right-hand busbar
Proceed analogically for earthing the left-hand busbar.

Initial situation
Circuit-breaker OFF
Both disconnectors OFF B B
Both earthing switches OFF A A
L R

C C

Fig. 59 00243
Fig. 60 00243

Earthing the right-hand busbar De-earthing


L R 1. Switch right-hand dis- L R 1. Switch circuit-breaker
connector ON (A). ON (C).
2. Switch left-hand earth- 2. Switch left-hand earth-
ing switch ON (B). ing switch OFF (B)
3. Switch circuit-breaker 3. Switch right-hand dis-
ON (C). connector OFF (A).

5.8.3 Earthing a busbar by means of the bus coupler


Illustrated: Earthing busbar 2
Proceed analogically for earthing busbar 1.

Initial situation
Circuit-breaker OFF
Both disconnectors OFF B B
Both earthing switches OFF
A A
1
2

C C

Fig. 61 Fig. 62
Earthing busbar 2 De-earthing
1 1. Switch busbar 2 dis- 1 1. Switch circuit-breaker
2 2
connector ON (A). OFF (C).
2. Switch left-hand earth- 2. Switch left-hand earth-
ing switch ON (B). ing switch OFF (B)
3. Switch circuit-breaker 3. Switch busbar 2 dis-
ON (C). connector OFF (A).

AGS 531 441-02 | Edition 01/2016 49


GHA 5 Operation

5.8.4 Make-proof earthing switch on the busbar

Notice:
The earthing switch drive does not feature a stop and can still be
turned freely in its end positions.

A A

B B

C C

Sperre Handnotbettigung Sperre Handnotbettigung


Bei Handbettigung keine Verriegelung wirksam
Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive Lockout Manual Drive


At manual drive all interlocks are ineffective
At manual drive all interlocks are ineffective

D D

Fig. 63 Fig. 64
Earthing the busbar De-earthing
1. Insert key in cylinder lock (D) and 1. Insert key in cylinder lock
00243
(D) and
unlock the interrogation slide (B).
00243
unlock the interrogation slide (B).
2. Release insertion opening for crank 2. Release insertion opening for crank
(C) by pushing the interrogation (C) by pushing the interrogation
slide (B) up. slide (B) up.
3. Insert crank and turn it to the right 3. Insert crank and turn it to the left
by approx. 10 turns, until the switch by approx. 10 turns, until the switch
position indicator for the earthing position indicator for the earthing
switch is completely in "EARTHED" switch is completely in "OFF" posi-
position (A). tion (A).
4. Remove crank and lock interroga- 4. Remove crank and lock interroga-
tion slide by means of the cylinder tion slide by means of the cylinder
lock (D). lock (D).

50 AGS 531 441-02 | Edition 01/2016


GHA 6 Disconnecting voltage
transformers (e.g. in case of
voltage tests on the switchgear)
6.1 Voltage transformer on busbar

6.1.1 Operating the disconnecting device on the single busbar

Notice:
The drive of the voltage transformer's disconnecting device does not
feature a stop and can still be turned freely in its end positions.

The disconnecting device is actuated


using the crank for the disconnector and
the earthing switch.

Fig. 65

Initial situation: Voltage transformer EARTHED (A)


Operation with padlock (optio-
nally) secured (B)
A

Fig. 66
Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam

Lockout Manual Drive


At manual drive all interlocks are ineffective

A
C
A

C
Sperre Handnotbettigung Sperre Handnotbettigung
Bei Handbettigung keine Verriegelung wirksam Bei Handbettigung keine Verriegelung wirksam

Fig. 67 Fig. 68
Lockout Manual Drive Lockout Manual Drive
At manual drive all interlocks are ineffective
00243
At manual drive all interlocks are ineffective

D
Switching the voltage transformer D
Earthing the voltage transformer
ON
1. Remove (optional) padlock (Fig. 66, 1. Remove (optional) padlock (Fig. 66,
B); now the insertion opening for B); now the insertion opening for
crank handle (C) is free. crank handle (C) is free.
2. Insert crank handle (Fig. 65) and 2. Insert crank handle (Fig. 65) and
turn it clockwise by approx.
00243
10 turn it counterclockwise by
00243
approx.
turns, until the switch position indi- 10 turns, until the switch position
cator of the voltage transformer is indicator of the voltage transformer
completely in "ON" position (A). is completely in "EARTHED" posi-
3. Remove crank handle and block tion (A).
insertion opening using the padlock. 3. Remove crank handle and block
insertion opening using the padlock.

AGS 531 441-02 | Edition 01/2016 51


GHA 6 Disconnecting voltage
transformers (e.g. in case of
voltage tests on the switchgear)
6.1.2 Operating the disconnecting device on the double busbar

Initial situation: Voltage transformer EARTHED (A)


Operation with padlock
(optionally) secured (B)
Busbar DE-ENERGIZED A

Fig. 69

A D

Switching the voltage


transformer ON Earthing the voltage
transformer
ca. 80
ca. 80

Fig. 70
Switching ON and earthing the voltage transformer on the double busbar

Switching the voltage 1. Remove (optional) padlock; now the insertion opening for operating lever (C) is
transformer ON free.
2. Remove operating lever from tool board and insert it.
3. Pull locating pin (D) out and turn operating lever clockwise to its stop (approx.
80) until the locating pin is re-engaged.
The position indicator (A) indicates: voltage transformer ON.
4. Remove operating lever and store it on the tool board.

Earthing the voltage transformer 1. Remove (optional) padlock; now the insertion opening for operating lever (C) is
free.
2. Remove operating lever from tool board and insert it.
3. Pull locating pin (D) out and turn operating lever counter-clockwise to its stop
(approx. 80) until the locating pin is engaged again.
The position indicator (A) indicates: Voltage transformer earthed.

4. Remove operating lever and store it on the tool board.


5. Attach padlock (optional).

52 AGS 531 441-02 | Edition 01/2016


GHA 6 Disconnecting voltage
transformers (e.g. in case of
voltage tests on the switchgear)
6.2 Voltage transformer in outgoing feeder cable

6.2.1 Interrogation interlock between earthing switch and cable


compartment cover (optional)
An additional interlock prevents the cable compartment cover from being removed if
the earthing switch is not switched ON.

Unlocking cable compartment 1. Earth outgoing feeder cable (see Chapter 5.7.2, page 45).
cover: 2. Push interlocking slide of cable compartment cover (2) upwards.
At the same time, the cable compartment cover is unlocked and actuation of the
earthing switch (1) interrupted mechanically and electrically.

Notice:
After removing the cable compartment cover, it is impossible to push
the slide down. The earthing switch remains locked.

Fig. 71
Unlock/lock cable compartment cover
1 Insertion opening for manual actuation of the earthing switch
2 Slide for locking/unlocking the cable compartment cover

Locking the cable compartment After assembly of the cable compartment cover, press the interlocking slide (2)
cover: down.
The earthing switch (1) can be switched OFF mechanically and electrically again.

Interlocking matrix Earthing Cable compart-


switch ment
cover
Cable compartment screw-fastened unlocked
cover removed locked
ON unlocked
Earthing switch
OFF locked

AGS 531 441-02 | Edition 01/2016 53


GHA 6 Disconnecting voltage
transformers (e.g. in case of
voltage tests on the switchgear)
6.2.2 Removing the cable compartment cover

Warning!
After removal of covers, operator safety regarding internal faults
may be reduced.
Optimum operator safety is only ensured if the cable com-
partment is completely isolated from the power supply and
earthed for assembly work.

1. Earth the outgoing feeder cable concerned before removing the cable compart-
ment cover.
2. Open front frame:
Operator interface without inspection pane:
Release the two securing bolts (Fig. 72, item 1).
User interface with inspection pane:
Open interlocking mechanism using the double-bit key (Fig. 73, item 2).
Then, open the front frame by swinging it to the left.
3. Unscrew the two securing bolts from the cable compartment cover (3).
4. First remove the cable compartment cover upwards and then in forward direc-
tion.

3
3

Fig. 72 Fig. 73
Operator interface without inspection Operator interface with inspection pane
pane 1 Hinged front shutter with transpar-
1 Securing bolts of operating shutter ent pane
3 Securing bolts of cable compart- 2 Interlocking mechanism, double-
ment cover bit key
4 Front frame 3 Securing bolts of cable compart-
ment cover
4 Front frame

54 AGS 531 441-02 | Edition 01/2016


GHA 6 Disconnecting voltage
transformers (e.g. in case of
voltage tests on the switchgear)
Mounting the cable compartment 1. Insert cable compartment cover.
cover 2. Screw-fasten cable compartment cover by hand, using two securing bolts (Fig.
72 and Fig. 73, item 3, page 54).
3. Close front frame:
Operator interface without inspection pane:
Tighten the two securing bolts (Fig. 72, item 1, page 54) by hand.
User interface with inspection pane:
Close interlocking mechanism using the double-bit key (Fig. 73, item 2,
page 54).

AGS 531 441-02 | Edition 01/2016 55


GHA 6 Disconnecting voltage
transformers (e.g. in case of
voltage tests on the switchgear)
6.2.3 Operating the disconnecting device in case of an outer cone-
type cable connection

Warning!
Disconnecting devices for voltage transformers may only be actu-
ated in de-energized condition.
Earth the outgoing feeder cable (see Chapter 5.7.2, page 45).

Observe the position indications on the disconnecting devices.

Initial situation: Voltage transformer EARTHED


Outgoing feeder cable EARTHED
Disconnecting device in case
of outer cone-type cable
connection

D
C

E F

Fig. 74
Disconnecting device, outer cone-type cable connection

Manual actuation of the voltage transformer can be locked by means of an U lock


(optional, Fig. 74, item G).

Switching the voltage 1. Remove handle (Fig. 75, page 57, item A) from the tool board, insert it and at-
transformer ON tach it to the screws (B).
2. Remove locating pin (C). Push handle (A) backwards quickly (F), until the arrow
(D) has reached the position indication "ON" and the locating pin is re-engaged.
The disconnecting devices moves to on the closing contact (voltage transformer
switched ON).
3. Remove handle (A) and store it on the tool board.

Earthing the voltage transformer 1. Remove handle (Fig. 76, page 57, item A) from the tool board, insert it and at-
tach it to the screws (B).
2. Remove locating pin (C). Pull handle (A) forward quickly (E) until the arrow
(D) has reached the position indication "earthed" and the locating pin locks in
again.

56 AGS 531 441-02 | Edition 01/2016


GHA 6 Disconnecting voltage
transformers (e.g. in case of
voltage tests on the switchgear)
6.2.4 Operating the disconnecting device in case of an inner cone-
type cable connector

A C

G
C

A D

Fig. 75 Fig. 76
Switching the voltage transformer ON Earthing the voltage transformer

Danger!
Disconnecting devices for voltage transformers may only be actu-
ated in de-energized condition.
Earthing the outgoing feeder cable, see Chapter 5.7.2,
page 45.

Observe the position indications on the disconnecting devices.

Manual actuation of the voltage transformer can be locked by means of an U lock


(optional, Fig. 76, item G).

Switching the voltage 1. Remove handle (Fig. 75, item A) from the tool board and insert it.
transformer ON 2. Remove upper locating pin and hold it tight (C).
3. Swing handle (A) speedily downwards.
4. Release upper locating pin and pull out lower locating pin (B).
5. Make handle lock in in its lower position; the disconnecting device moves on to
the closing contact (voltage transformer ON).
6. Make lower locating pin lock in bore-hole (it must not be left in an intermediate
position).
7. Remove handle (A) and store it on the tool board.

Earthing the voltage transformer 1. Remove handle (Fig. 76, item A) from the tool board and insert it.
2. Remove lower locating pin and hold it tight (B).
3. Swing handle (A) quickly upwards.
4. Release lower locating pin and pull out upper locating pin (C).
5. Make handle lock in in its upper position; the disconnecting device moves on to
the earthing contact (voltage transformer earthed).
6. Make upper locating pin lock in bore-hole (it must not be left in an intermediate
position).
7. Remove handle (A) and store it on the tool board.

AGS 531 441-02 | Edition 01/2016 57


GHA 7 Maintenance

7.1 Safety provisions


The work described in this manual may only be performed by specialist electricians
with proven experience in conjunction with the GHA series and the applicable safety
provisions.
Please read the whole manual carefully before working on the switchgear.

Before starting work on the switchgear, take the following into account:

Danger!
Risk of fatalities due to high voltage.
Before performing assembly or maintenance work, the sys-
tem must be isolated from high voltage, and earthed.

Danger!
Risk of fatalities due to supply voltage.
Before performing assembly or maintenance work, the sys-
tem must be isolated from high voltage, and earthed.

Warning!
After the removal of covers from a switchgear, operator safety
regarding internal arcs may be impaired unless the switchgear is
isolated from the power supply.
Optimum operator safety is only ensured if the switchgear is
completely disconnected from the power supply and earthed
during assembly.

Warning!
Risk of injury from movable parts in mechanical drives.
For maintenance work
the drive mechanisms must not be disassembled
isolate the system from the supply voltage
release the circuit-breakers energy storing device by OFF-
ON-OFF operation
switch busbar earthing switch ON

Warning!
Risk of loss of insulating gas!
Neither drill holes into nor open gas tanks. Risk of loss of
insulating gas.

58 AGS 531 441-02 | Edition 01/2016


GHA 7 Maintenance

7.2 Servicing schedule


Insulating gas GHA series panels have a hermetically sealed pressure system in accordance with
IEC 62271-200. It does not require servicing over its entire service life (see also
Chapter 3, as of page 20).

Tanks The pressure tanks are made of stainless, non-magnetic steel.


The tank must be kept free from any deposits of external metal.
Any risk of pitting corrosion must be avoided.

Switching units The components in the cladded high-voltage parts of the panel (vacuum circuit-
breaker, disconnector and earthing switch) do not require any maintenance either.

Drive mechanisms / covers Drive mechanisms and covers outside of the enclosure are corrosion-protected.
Damage to the paint, scratches and deterioration must be repaired immediately to
avoid corrosion.

Inspection It is recommended to check the panels visually on a regular basis depending on


the strain they are subject to during operation and in accordance with the national
regulations.

Notice:
In case of frequent condensation or air pollution (dust, smoke or cor-
rosive gases), the maintenance intervals must be reduced accordingly.

A visual inspection includes a complete check of the panels by certified staff for
contamination, condensation and damage.

Maintenance Should impurities or condensation be detected, the panels must be cleaned in an


expert fashion. To this effect, only cleaning products approved by the manufacturer
may be used (see Chapter 9.1, page 65). Subsequently, the functionality of the
drives, interlocks and position indicators must be checked (see Chapter 5 as of
page 25).

Repair If damage is detected on the panels, it must be repaired or components be replaced


immediately (see Chapter 8, page 64).

In case of ambiguities or irregularities, please contact the manufacturers Service


Center immediately.

Mantenance interval Work to be carried out Qualification /


Work per-
formed by
Grease drives (see
Chapter 7.6, page 61) and Staff who have
after 20 years perform operating tests been certified for
Check releases/blocking this work
coils
once the max. admissible
number of breaking opera-
tions for the vacuum cham-
bers has been reached (see Revision of the panel / replace- Manufacturers
Chapter 7.7, page 62) or ment of a panel Service Center
after 2000 operations of the
disconnector or earthing
switch

AGS 531 441-02 | Edition 01/2016 59


GHA 7 Maintenance

7.3 Cleaning
When deposited dirt and humidity are detected, the panels must be cleaned in an
expert fashion.
When cleaning, make sure that the lubrication in the drive mechanisms is not re-
moved. If the drive mechanisms are no longer sufficiently lubricated, new lubrication
must be applied.

Warning!
Risk of injury from pre-tensioned mechanical parts in drives dur-
ing maintenance.
Do not disassemble switching devices and drives.
Relieve the opening and closing springs.
Observe the safety regulations in chapter 1, page 7.

Slight contamination Clean using a dry, lint-free cloth. Depending on the degree of soiling, replace cloth
as often as necessary.

Severe soiling Use cleaning agent, 1 litre can (see Chapter 9.1, page 65). The use of other clean-
ing agents is not admissible.
Wear protective gloves
Use cleaning agent according to manufacturer's instructions
Soak the cloth thoroughly and wipe the insulating components. Keep duration
of exposure as short as possible.
Expose the cleaned surface to the air for at least two hours.

7.4 Avoid condensation


To ensure the specified insulating level, the panel especially its insulating compo-
nents must not be exposed to condensation.

Measures to take in case of If there are signs of condensation: Clean panels (see Chapter 7.3).
condensation Installation or inspection of panel heating. It must provide a sufficient heating
performance to prevent condensation on the panels.
Condensation can also be prevented by ensuring suitable ventilation and heat-
ing of the station or by using de-humidification devices.

7.5 Corrosion protection


Drive mechanisms and covers have a long-term protection against corrosion.
Any scratches and other damage must be repaired immediately to avoid corrosion.
Contact the manufacturers Service Center.

60 AGS 531 441-02 | Edition 01/2016


GHA 7 Maintenance

7.6 Lubrication instructions


Maintenance work may only be performed by specialists who are familiar with the
switching devices installed and the drive mechanisms they use.
Once the operating shutter has been removed, the drive is accessible from the
switchgear front end (see assembly instructions). Remount operating shutter once
maintenance is finished.

Points of lubrication All joints and all surfaces in the circuit-breaker, disconnector and earthing switch
drives which are sliding on each other must be lubricated.

Notice:
The bearings and joints must not be washed out by the cleaning
agent.
The following elements must not be lubricated:
Motor
Ball bearings
Auxiliary releases
Push switches
Blocking coils
Auxiliary switches.
Only approved lubricants may be used
(see Table below).

Lubrication of the drive mechanisms

Lubricant Ref. no. Points of lubrication Lubrication procedure


Circuit-breaker: bearing points of
High-pressure
ST 312-101-001 semi-shafts at the breaker mecha-
grease
nisms
Clean lubricating points using a lint-free
Circuit-breaker: plastic lever on plastic
cloth or a soft paint-brush, if necessary
Silicone grease ST 312-504-001 housing of spring charging mecha-
using cleaning agent (use sparingly, just
nism
moisten points of lubrication).
Circuit-breaker: roller levers, cam
Apply a thin coat of lubricant (using e.g. a
Cryogenic grease ST 312-105-001 discs, cogwheels and all other friction
paintbrush).
points
ST 312-111-835 all the accessible friction points out-
Lubricant KL
(0.5-kg can) side of the circuit-breaker drive
Pour drops of liquid lubricant (oil can,
drip feed lubricator) into the bearing gap.
S 008153 Bearing, articulations and guides out- Liquid lubricant gets between the bearing
Liquid lubricant FL
(0.5-kg can) side of the circuit-breaker drive surfaces due to the capillary effect. In case
of inaccessible lubrication points, use an
extension tube or spray.

AGS 531 441-02 | Edition 01/2016 61


GHA 7 Maintenance

7.7 Maximum admissible number of breaking operations


of the vacuum chambers
The diagram (Fig. 78) defines exclusively the maximum admissible breaking num-
bers of the circuit-breaker depending on the rated normal current Ir and of the short-
circuit breaking current Isc. It indicates when the vacuum interrupter chambers need
to be replaced.
The diagram shows examples of values for the rated normal current Ir and the short-
circuit breaking current Isc.
The data for the rated normal current Ir and the short-circuit breaking current Isc are
indicated on the nameplate (Fig. 77, item 1).

Fig. 77
Data for rated normal current Ir (1) and short-circuit breaking current Isc (1) on the
nameplate

100000

10000
Number of breaking operations [n]

1000

100

10

1
0.1 1 1.6 2.5 10 31.5 100

Ratings Ir and ISC [kA]

Fig. 78
Admissible numbers of breaking operations for the vacuum chamber with values (example)
Ir = rated normal current = 1.6 kA
Isc = short-circuit breaking current = 31.5 kA

62 AGS 531 441-02 | Edition 01/2016


GHA 7 Maintenance

7.8 Switchgear panel with fan attachment

How it works Switchgear models with pressure relief duct or special panel configurations with
high rated currents can be equipped with a fan attachment for cooling the panels
(Fig. 79). The ventilation system with one or two fans per panel is located on top
of the panel. To this effect, please refer to the switchgear-specific equipment and
documentation.

Fan The ventilation system uses a radial flow fan and is protected against accidental
contact (IP 2X). The fan's service life is approx. 3000040000 service hours.
The fan is not switched ON until the current exceeds an adjustable threshold.
The values for the fan control depend on the rated current, on the panel configu-
ration and/or the switchgear model with pressure relief duct. The ON and OFF
thresholds for each fan are specified in the switchgear-specific document.

Air flow sensor To ensure the required cooling effect, the fan is monitored by an air flow sensor
located directly in the air outlet. If the air flow is interrupted, the sensor issues an
electrical signal for remote signaling to the downstream devices.

Measures to be taken in case of Reduce max. normal current to the fans ON threshold.
failure of the fan Contact the manufacturers Service Center. Replacement of the fan can be
performed by staff certified accordingly.

Warning!
After the removal of covers from a switchgear, operator safety
regarding internal arcs may be impaired unless the switchgear is
isolated from the power supply.
Optimum operator safety is only ensured if the switchgear is
completely disconnected from the power supply and earthed
during assembly.

1
2 1

Fig. 79
Switchgear panel with fan attachment
1 Fan attachment
2 Air flow sensor

AGS 531 441-02 | Edition 01/2016 63


GHA 8 Replacement of components
and panels

Drive mechanisms, current transformers, voltage transformers, testing and monitor-


ing systems and complete switchgear panels can be replaced as required.

Should you have any queries regarding replacement of components or panels,


please contact the manufacturers Service Center.

For correct processing of your enquiry, the following data of the nameplate of the
panel in question are required (see Chapter 2.7, page 16)
Type designation
Serial number
Year of construction

64 AGS 531 441-02 | Edition 01/2016


GHA 9 Annex

9.1 Cleaning agent

Warning!
Risk of injury if these products are handled improperly.
Observe the safety data sheets of the manufacturers of the
auxiliary products.

Only the following cleaning product may be used, which can be purchased from the
manufacturer. The use of other cleaning products is not admissible.

Designation Ref. number


Cleaning agent, 1-l can S 008152

9.2 Devices and equipment


Double-bit key for locking and unlocking
the front shutter of the control panel
(only in case of IP 5X) and the door of
the low-voltage cabinet
Ref. no. AGS 434101-01

Fig. 80

Crank for disconnector and earthing switch


drive with torque limitation
Ref. no. AGS 000440-01

Fig. 81

Spring charging crank for circuit-


breaker spring operating mechanism
Ref. no. AGS H30498-02

Fig. 82

Phase comparator DEHNcap / PC-LRM


Ref. no. AGS C26320-01

Fig. 83

AGS 531 441-02 | Edition 01/2016 65


GHA 9 Annex

Operating lever for voltage transformer


disconnecting device on the double
busbar
Ref. no. AGS C01133-02

Fig. 84

Handle for voltage transformer discon-


necting device in case of outer cone-
type cable connector
Ref. no.: AGS 000692-01

Fig. 85

Handle for voltage transformer discon-


necting device in case of inner cone-
type cable connector
Ref. no.: AGS 001106-02

Fig. 86

66 AGS 531 441-02 | Edition 01/2016


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