Attachment 3, 10080-1-PROJ-DWP-GE-007, Rev 3

Vendor Document Review Sheet (DECAL)

PROJECT TITLE: BUTYL RUBBER IIR PROJECT - JAMNAGAR, INDIA

VENDOR NAME: SHARP TANKS AND STRUCTURALS PVT LTD.

DOCUMENT TITLE: QAP - QUALITY ASSURANCE PLAN FOR SITE

VENDOR DOCUMENT NO: STS-RIL-TCB-QAP-1606-01-02

VENDOR REVISION NO: REV.00

VENDOR DOCUMENT REVIEW FEEDBACK

Permission to proceed does not constitute acceptance or approval of Design Detail, Calculations, Analysis, Test Methods or Materials developed OR selected by Vendor, and does NOT relieve Vendor from FULL
compliance with Contractual Obligations

1 Work may proceed. 5 Cancelled / Superseded

2 Revise & Resubmit.Work may proceed, subject to

incorporation of comments F Final Certified

3 Revise & Resubmit.Work shall not Proceed

4 For Information Only

By: Date:

Discipline: MECHANICAL

Equipment No. MT-STS624-S000025A & MT-STS624-S000025B

MR Number 4 D 8 J S R M T S 2 0 0 1 T C B D 0 0

Project No MRP No Unit No (Plant WBS) Cat. No Seq. No. Rev No

100018 - 4 D 8 J S R M T S 2 0 0 1 T C B D 0 0 S Y S 6 2 1 - A 0 9 - 0 0 0 2 0 0

Page 1 of 1
 SHARP TANKS & STRUCTURAL
QUALITY ASSURANCE PLAN F
CLIENT : RELIANCE SIBUR ELASTOMERS PVT. LTD. RIL DOC. NO. : 10018-4D8JSR-MTS2001-TCB-D

PROJECT : BUTYL RUBBER IIR PROJECT - JAMNAGAR STS DOC. NO. : STS-RIL-BEC-QAP-1606-01-02

SR. QUANTUM OF
INSPECTION ACTIVITY & COMPONENT CHARACTERISTICS REFERENCE DOCUMENT
No. CHECK

DIMENSIONS, BILL OF MATERIALS, WELD APPLICABLE SPECS, ASME SEC VIII

A DESIGN & DRAWING APPROVAL 100%
DETAILS DIV 2, II, V, IX

APPROVAL OF NDT PROCEDURES

MPT PROCEDURE

LPT PROCEDURE

RT PROCEDURE
PO, MR, APPLICABLE SPECS,
B UT PROCEDURE DOCUMENTED PROCEDURES 100%
APPROVED DRAWINGS, ASME SEC - V
PMI PROCEDURE

PWHT PROCEDURE

HARDNESS TESTING PROCEDURE

HYDROTEST PROCEDURE

1 ERECTION AND WELDING AT SITE

SET UP OF EQUATORIAL PETALS WITH TOP /

VISUAL, DIMENSIONAL, PROFILE, ASME SEC VIII, DIV. - 2 & APPROVED
1.1 BOTTOM POLAR PETALS AND CROWN 100%
ALIGNMENT, WELD EDGE PT DRG.
PLATES

1.2 BACK CHIP OF C'SEAM FOR SPHERE BACK CHIP TO SOUND METAL / WEDING 100% APPROVED DRG & SPECIFICATION
 SHARP TANKS & STRUCTURAL
QUALITY ASSURANCE PLAN F
CLIENT : RELIANCE SIBUR ELASTOMERS PVT. LTD. RIL DOC. NO. : 10018-4D8JSR-MTS2001-TCB-D

PROJECT : BUTYL RUBBER IIR PROJECT - JAMNAGAR STS DOC. NO. : STS-RIL-BEC-QAP-1606-01-02

SR. QUANTUM OF
INSPECTION ACTIVITY & COMPONENT CHARACTERISTICS REFERENCE DOCUMENT
No. CHECK

PIPE TO FLANGE SET UP & NOZZLE SET UP

WITH TOP & BOTTOM CROWN - VISUAL, ASME SEC VIII, DIV. - 2 & APPROVED
1.3 NOZZLE SET-UP 100%
DIMENSIONAL, PROFILE, ALIGNMENT, WELD DRG.
EDGE PT

INTERNAL ATTACHMENTS, PIPE LUG

ASME SEC VIII, DIV. - 2 & APPROVED
1.4 OTHER SET-UP SUPPORT, NAME PLATE, ETC. - VISUAL, 100%
DRG & SPECIFICATION
DIMENSIONAL

2 NDT OF WELDS

AS PER
RADIOGRAPHY TEST RADIOGRAPHY OF BUTT JOINTS (AS PER ASME SEC VIII, DIV. - 2 & APPROVED
2.1 APPROVED
PR /APPROVED DRG.) DRG & PROCEDURE
DRG.

1. WELD EDGE, WELD BACK CHIP. ASME SEC V & APPROVED DRG &
2.2 PENETRANT TEST 100%
2. FINAL WELD PROCEDURE

3 FINAL INSPECTION

DIMENSIONAL & VISUAL INSPECTION DIMENSIONS, COMPLETENESS OF THE

3.1 100% APPROVED DRG & / SPECIFICATION
(INTERNAL & EXTERNAL ) ASSEMBLY
 SHARP TANKS & STRUCTURAL
QUALITY ASSURANCE PLAN F
CLIENT : RELIANCE SIBUR ELASTOMERS PVT. LTD. RIL DOC. NO. : 10018-4D8JSR-MTS2001-TCB-D

PROJECT : BUTYL RUBBER IIR PROJECT - JAMNAGAR STS DOC. NO. : STS-RIL-BEC-QAP-1606-01-02

SR. QUANTUM OF
INSPECTION ACTIVITY & COMPONENT CHARACTERISTICS REFERENCE DOCUMENT
No. CHECK

AS PER
ASME SEC VIII, DIV. - 2 & APPROVED
3.2 PWHT FOR SPHERE REVIEW OF HEAT TREATMENT CHART APPROVED
DRG, PWHT PROCEDURES
DRG

WELD SEAMS, HAZ, PARENT METAL,

3.3 HARDNESS TEST Spot APPROVED DRG & SPECIFICATION
NOZZLE WELDS

ASME SEC VIII, DIV. - 2 & APPROVED

3.4 HYDROSTATIC TEST LEAK & SOUNDNESS OF EQUIPMENT 100%
DRG / PROC.

SURFACE PREPARTION, CLEANING AND APPROVED DRG / RIL SPEC NO.

3.5 VISUAL INSPECTION FOR WORKMANSHIP 100%
PAINTING. 10080-1-SS-PP-014

NAME PLATE &

FINAL STAMPING OF EQUIPMENT & RELEASE
3.6 VERIFYING STAMPING DETAILS RUB OFF APPROVED DRGS.
NOTE
STAMPING

VERIFING & COMPLETION OF

4 DOCUMENTATION
MANUFACTURING DATA BOOK
100% VENDOR DATA REQUIREMENT

H - HOLD (DO NOT PROCEED WITHOUT R REVIEW / VERIFICATION OF

RW : RANDOM WITNESS
APPROVAL) RECORDS

NOTES :

1) ALL BOUGHTOUT ITEMS SHALL BE PROCURED FROM RIL APPROVED VENDORS ONLY AND QAP WILL BE SUBMITTED FOR APPR
 SHARP TANKS & STRUCTURAL
QUALITY ASSURANCE PLAN F
CLIENT : RELIANCE SIBUR ELASTOMERS PVT. LTD. RIL DOC. NO. : 10018-4D8JSR-MTS2001-TCB-D

PROJECT : BUTYL RUBBER IIR PROJECT - JAMNAGAR STS DOC. NO. : STS-RIL-BEC-QAP-1606-01-02

SR. QUANTUM OF
INSPECTION ACTIVITY & COMPONENT CHARACTERISTICS REFERENCE DOCUMENT
No. CHECK

2) CALIBRATION RECORDS OF MEASURING INSTRUMENT AND GAUGES SHALL BE MADE AVAILABLE TO INSPECTION AGENCY DU
STRUCTURALS PVT. LTD.
RANCE PLAN FOR SITE
8JSR-MTS2001-TCB-D-00-SYS621-A09-0002 REV. : 00 STS JOB NO. : 1606

EC-QAP-1606-01-02 REV. : 00 RIL JOB NO. : 10018

INSPECTION
FORMAT OF
ACCEPTANCE STD. REMARKS
REPORTS
STS TPIA RIL

APPLICABLE SPECS, ASME SEC VIII

DRAWINGS H R A
DIV 2, II, V, IX

PO, MR, APPLICABLE SPECS, DOCUMENTED

H R A
APPROVED DRAWINGS, ASME SEC - V PROCEDURES

ASME SEC VIII, DIV. - 2 & APPROVED

INSPECTION REPORTS H RW R
DRG.

ASME SEC V , APPROVED DRG &

INSPECTION REPORTS H R R
SPECIFICATION
STRUCTURALS PVT. LTD.
RANCE PLAN FOR SITE
8JSR-MTS2001-TCB-D-00-SYS621-A09-0002 REV. : 00 STS JOB NO. : 1606

EC-QAP-1606-01-02 REV. : 00 RIL JOB NO. : 10018

INSPECTION
FORMAT OF
ACCEPTANCE STD. REMARKS
REPORTS
STS TPIA RIL

ASME SEC VIII, DIV. - 2 & APPROVED

INSPECTION REPORTS H RW R
DRG.

ASME SEC VIII, DIV. -2 & APPROVED

INSPECTION REPORTS H R R
DRG

ASME SEC VIII, DIV. -2 & APPROVED RADIOGAPHY

H R R REVIEW OF FILMS
DRG REPORTS & SKETCH

ASME SEC V & APPROVED DRG INSPECTION REPORTS H W R W- FOR FINAL WELDS

ASME SEC VIII, DIV. - 2 & APPROVED

INSPECTION REPORTS H H H
DRG
STRUCTURALS PVT. LTD.
RANCE PLAN FOR SITE
8JSR-MTS2001-TCB-D-00-SYS621-A09-0002 REV. : 00 STS JOB NO. : 1606

EC-QAP-1606-01-02 REV. : 00 RIL JOB NO. : 10018

INSPECTION
FORMAT OF
ACCEPTANCE STD. REMARKS
REPORTS
STS TPIA RIL

ASME SEC VIII, DIV. - 2 & APPROVED

HT CHART H W R HT CHART TO BE REVIEWED
DRG, PWHT PROCEDURES

APPROVED DRG & SPECIFICATION INSPECTION REPORTS W RW R

ASME SEC VIII, DIV. - 2 & APPROVED

INSPECTION REPORTS H H H
DRG / PROC.

APPROVED DRG / RIL SPEC NO.

INSPECTION REPORTS H R R
10080-1-SS-PP-014

APPROVED DRGS. RUB OFF H H H

VENDOR DATA REQUIREMENT Q.C. DOSSIER H H H

A - APPROVAL W - WITNESS

SUBMITTED FOR APPROVAL.

STRUCTURALS PVT. LTD.
RANCE PLAN FOR SITE
8JSR-MTS2001-TCB-D-00-SYS621-A09-0002 REV. : 00 STS JOB NO. : 1606

EC-QAP-1606-01-02 REV. : 00 RIL JOB NO. : 10018

INSPECTION
FORMAT OF
ACCEPTANCE STD. REMARKS
REPORTS
STS TPIA RIL

SPECTION AGENCY DURING ALL STAGE OF INSPECTION.