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DIGITAL DC DRIVE CONTROL

meters

feet
22 72.2

20 65.6

18 59.1

16 52.5

14 45.9

12 39.4

10 32.8

8 26.2

4100C 6 19.7

4 13.1

2 6.6

0 0

2 6.6
meters 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24
feet 19.7 13.1 6.6 0 6.6 13.1 19.7 26.2 32.8 39.4 45.9 52.5 59.1 65.6 72.2 78.7
C
L ROTATION

WORKING RANGES CAPACITY


Height of Cut 15.8 m 51 ft. 10 in. Nominal Pay Load 81.6 mt 90 st

Radius of Cut 24.7 m 80 ft. 11 in. Nominal Dipper Capacity


SAE struck 45.9 m3 60.0 yd3
Dumping Height* (Door Open) 9.1 m 30 ft. 0 in. SAE 2:1 50.8 m3 66.4 yd3

Floor Level Radius 16.4 m 53 ft. 8 in. Rated Suspended Load 154.2 mt 170 st

Tail Swing Radius 10.2 m 33 ft. 4 in. Optimum Truck Size 172-363 mt 190-400 st
(240 st truck shown)
Operator Eye Level 9.8 m 32 ft. 0 in.

* Height shown with bail-type dipper. Heights will be greater with


bail-less or compact-bail dippers. Actual dumping height can be
greater than door clearance height.
ELECTRICAL CONTROL DIPPER & DIPPER TRIP
Centurion Supervisory Controller provides direct integrated P&H OPTIMA dippers combine consistent productivity with high
comunication with motor drives giving precise motor control and durability and maintainability. Dippers are configured to mine specific
fast cycle times. Real-time multi-tasking capability allows for optimal
conditions and capacity requirements from a variety of combinations
machine logic sequencing, monitoring and control.
of body and lip designs, as well as other unique P&H technologies.
Centurion I/O System uses Profibus communication protocol Specific wear packages and GET styles can be cooperatively
for seamless integration of all shovel subsystems and future specified.
expandability. Low-voltage 24V DC I/O drop points feature open and
short circuit detection for improved diagnostics and troubleshooting. P&H TripRite system utilizes a brushless DC electric motor with
sealed planetary drive unit for reliable trip and slack take up
Centurion Information Systems enhanced Graphical User Interface operation.
(GUI) features intuitive, icon-based screens to display vital
information such as shovel status, troubleshooting information, and
optional production monitoring data and operator feedback.

HOIST
All gearing housed in single enclosed gear case with filtered oil
circulation for reliable splash lubrication and ease of maintenance.
ELECTRICAL DRIVE Large diameter hoist drum for extended rope bending life. Ferrule
becket system and dual electric tuggers are standard for efficient
P&H DIGITAL DC STATIC DC POWER CONVERSION AND REACTIVE POWER rope change. Dual electric tugger option is available.
COMPENSATION
Spring set air release disc brakes - one per motor.
Hoist**/Propel Swing Crowd/Propel
Continuous
Armature
2x1860 kW 1860 kW 1860 kW
Converter KW
Rating @ 600 VDC* CROWD
15 Sec. Armature
Converter Current 3700 amp. 3700 amp. 3700 amp. Powerband V-belt drive between motor and gear case absorbs shock
Rating* loads.
Continuous Field First and second reduction gearing in enclosed gear case for reliable
150 amp. 150 amp. 150 amp. splash lubrication, ease of maintenance, and extended component
Converter Rating*
life.
* Based on outside ambient temperature of 50C or 122F.
** Cascaded hoist converters. Twin leg dipper handle with torsion box and rack and pinion drive has
inherent stability in the bank for optimal digging.
P&H DIGITAL DC AUTOMATIC REACTIVE POWER COMPENSATION*
Spring set air release disc brake.
60 Hz. (7 step) 50 Hz (8 step)
Switched Steps +4725 kVAR Total +4500 kVAR Total
*Nominal rating at rated capacitor voltage (600 VAC)

P&H DC FAST RESPONSE MAIN MACHINERY MOTORS SWING


Hoist Motor Continuous rating @ 600 volts Total 1887kW/2530hp
(Two used) Peak developed power 2697kW/3615hp Two modular P&H planetary gear cases of proven design and a
single piece forged swing gear transmit torque for fast cycle times.
Swing Motor Continuous rating @ 550 volts Total 746kW/1000hp
(Two used) Peak developed power 1257kW/1685hp Spring set air release disc brakes - one per motor.

Crowd Motor Continuous rating @ 550 volts Total 537kW/720hp


(One used) Peak developed power 547kW/733hp
Propel Motor Continuous rating @ 550 volts Total 716kW/960hp
(Two used) Peak developed power 1263kW/1693hp PROPEL
Two rugged P&H planetary gear cases of proven design
independently transmit torque to the drive sprockets, producing
the tractive effort required for fast, efficient propel and positioning
operations.
P&H DELTA Drive low tension sprocket drive system with heavy duty
POWER REQUIREMENTS cast crawler shoes.
Spring set air release disc brakes - one per motor.
Supply Voltage* 4160 or 7200V 5000, 6000 or 6600
3 Phase, 60 Hz 3 Phase, 50 Hz.
Supply Transformer (Minimum) 3000 kVA
Minimum Short Circuit VA Available at Shovel 25 MVA
*Voltage per customer requirements
CABLE DATA
TRANSFORMER Hoist (wire rope) 67 mm 2.62 in. dia. (std.)
Main Armature Transformer 2500 kVA 70 mm 2.75 in. dia. (opt.)
Auxiliaries-Field Transformer 450 kVA Suspension (bridge strand) 102 mm 4.00 in. dia.
Control/Lighting Supply Winding 50 kVA
Note: Transformer capacities may vary depending on options.
Dipper Trip (wire rope) 19 mm 0.75 in. dia.
OVERALL DIMENSIONS
A Width 13.1 m 43 ft. 0 in.

B Length 15.8 m 51 ft. 8 in.

C Height Over Gantry 12.6 m 41 ft. 5 in.

1930 mm (std) 76 in. (std.)


D Width of Crawler Shoes
2210 mm 87 in.

E Width of Crawlers (std.) 9.9 m 32 ft. 4 in.

F Length of Crawlers 11.6 m 38 ft. 0 in.

G Ground Clearance 1.1 m 3 ft. 6 in.

H Height Ground to Bottom of Counterweight 2.8 m 9 ft. 1 in.

B
A

C 4100C

H
G

D
F
E

MACHINERY DECK PLAN

AIR COMPRESSOR LUBRICATION ROOM

HOIST MOTOR HOIST MOTOR

REACTIVE POWER LUBE RESERVOIR


COMPENSATION (522 LITER/138 GAL. EACH)
CABINET
LOW VOLTAGE
SWING MOTOR AND COLLECTOR
TRANSMISSION
SWING
TRANSFER CABINET MOTOR AND
TRANSMISSION
CONVERTER CABINET
HOIST DRUM
ACCESSORY PANEL
120 VAC
LOAD CENTER
GROUND FAULT
SUPPRESSION CABINET
CENTURION
SECONDARY CONTROL CABINET
BREAKER CABINET TOUCH SCREEN
MONITOR

AUXILIARIES
MOTOR CONTROL
TRANSFORMER
CENTER

MAIN TRANSFORMER AUXILIARY LOAD


CENTER
HIGH VOLTAGE CABINET
WITH ISOLATORS ELECTRONICS ROOM
GROUND PRESSURE & WEIGHT FEATURES AND CUSTOMIZATION
BEARING AREA - GROUND PRESSURE The 4100C is built with several features to enhance safety,
Standard: reliability, and productivity over the lifecycle of the operation.
Crawler Bearing Area 34.69 m2 53,767 in2 Automatic Lubrication and Compressed Air Systems with
76 Shoes/ 1930 mm advanced diagnostic and control
Crawler Ground Pressure 351 kPa 50.98 psi Temperature Monitoring System for all DC motors, drum shaft
76 Shoes/ 1930 mm bearings, shipper shaft bearings
Automatic Boom Soft Setdown System (ABSS) and Boom
Optional: Profile Protection Envelope to help prevent excessive loading to
Crawler Bearing Area 39.71 m2 61,549 in2 the attachment during operation
87 Shoes/ 2210 mm Anti-Swing-in-Bank system to reduce excessive side loading on
Crawler Ground Pressure 308 kPa 44.70 psi handle and attachement
87 Shoes/ 2210 mm Remote hoist control pendant and hoist rope winch to assist in
safe and efficient rope changeouts
WEIGHTS - APPROXIMATE* House Pressurization System to provide filtered air for cooling
Working Weight (with Dipper, Approx. Wt.) and dust repression
76 Shoes/1930 mm 1,243,300 kg 2,741,000 lbs
The standard shovel can be customized for local and minesite
87 Shoes/2210 mm 1,247,800 kg 2,751,000 lbs specific conditions in the following areas:
Counterweight (Punchings)** 195,500 kg 431,000 lbs Operator Cab
Climate Control
* All weights subject to 5% variation.
Cold Weather Equipment
** To be furnished by customer.
Technology and Software
Electrical and Mechanical Systems
Maintenance Systems

LIGHTING
Standard: Metal Halide, 400 W, high intensity discharge (HID)
primary exterior floodlights (11) mounted on the
operators cab, RH room, LH room and machinery
house. Halogen, 500 W secondary exterior floodlights
(7) mounted under revolving frame corners, machinery
house and above cab door. Fluorescent lights (20)
illuminate interior of the machinery house, RH and LH
room.
Optional: High Pressure Sodium, 400 W or 1000 W primary
exterior floodlights. Secondary exterior floodlight
combination of Halogen, 500 W (3) and fluorescent
lights (6) mounted under revolving frame.

LOADING CONTROL CENTER


SPACE FOR MINE
COMMUNICATIONS
ANTE ROOM EQUIPMENT
(SHOWN WITH
OPTIONAL TOILET)
TOUCHSCREEN GUI
AND OPTIONAL REMOTE
ELECTRICAL CABINET CAMERA SYSTEM

SPACE FOR APPLIANCES


ARMREST MOUNTED,
PISTOL GRIP JOYSTICKS
TRAINERS STATION

LOCKERS
6-WAY POWER ADJUSTABLE AIR SUSPENSION
STORAGE CABINET SEAT WITH HEAT AND VIBRATORY MASSAGE

NOTE: All designs, specifications and components of equipment described above are subject to change at manufacturers sole discretion at any time without
advance notice. Data published herein is informational in nature and shall not be construed to warrant suitability of machine for any particular purpose as
performance may vary with conditions encountered. The only warranty applicable is our standard written warranty for this machine.

P&H Mining Equipment Box 310 Milwaukee, Wisconsin 53201 USA


XS-4187 2AG-207