Beruflich Dokumente
Kultur Dokumente
Issue 3
Contents
Segmental tunnel linings 3 3-pin precast arches 19
Applications 3 Applications 19
Product range 3 Features and benefits 19
Features and benefits 3 Product range 20
Joint and connection details 4 Arch system components 21
Circle joints 4 Box culverts 22
Cross joints 5 Applications 22
Innovative features 6 Features and benefits 22
Caulking grooves and sealing grooves 6 Jacking pipes 23
Grout socket assembly 6 The jacking technique (microtunnelling) 23
Packings 6 Benefits of pipe jacking 24
Special rings 6 Technical 24
Tunnel construction methods 6 Safety 24
Segmental and one piece shafts 7 Economic 24
Applications 7 Environmental 24
Features and benefits 8 Steel reinforced concrete pipes (SRCP) 25
Cost savings 8 Benefits of reinforced concrete jacking pipes 25
Safer work environment 8 Fixed steel collar pipes 26
Minimal environmental impact 8 Loose steel collar pipes 31
Innovative design 8 Selection of jacking pipes 32
Product range 8 Vitrified clay pipes 35
Construction methods 9 Features and benefits 35
Caisson method 9 Product range 37
Underpin method 10 Connection to standard pipes and 40
Combination of the caisson and 11 access chambers
underpin methods Precast solutions 42
Typical ring configuration 12 Contact information 43
One piece shafts 12
Segmental shafts 14
2 Tunnel and shaft solutions
Tunnel and shaft solutions
Segmental tunnel linings
Humes trapezoidal segments use the latest technology Features and benefits
to deliver a smooth bore, single pass tunnel, which can
withstand the increasing demands of modern tunnel Cost effective installation.
boring machines and poor ground conditions. -- Non-ferrous self locking, self-aligning connectors
reduce internal bolt recesses.
-- Segments are provided with a fast coarse thread
Applications plastic grout socket assembly at the centroid for
lifting and grouting.
Utility tunnels -- Segments are designed to be machine handled with
Traffic tunnels (road and rail) a rotating arm erector.
Water pipelines Three segment types for curved or straight
Desalination structures construction. Curved alignments are easily
Escape tunnels accommodated by altering the ring orientation (refer
to Figure 6 on page 6).
Single pass finish for permanent structures.
Product range The elimination of cruciform joints.
The trapezoidal joint arrangement assists with a good
Humes produces segmental linings measuring ring build and helps maintain the ring shape prior
2 m to 5.3 m (internal) diameter. Other sizes may be to grouting.
produced on request (refer to Table 1 below).
Internal External Maximum Minimum Weight per Ring Bolts per ring
diameter diameter segment width segment width segment weight No. x dia. x length
(m) (m) (mm) (mm) (kg) (tonnes) (mm)
2.07 2.43 1,010 990 520 3.10 12 x M16 x 295
Humes offer segmental tunnel linings in partnership with Buchan Concrete Solutions Limited (UK).
A self-locking plastic connector provides a robust joint The rigid dowel action of the coupler re-aligns the
fixing for tunnel linings. segment and minimises the stepping of joints.
Self-locking and self-aligning.
The connector is manufactured from a high strength No circle joint pockets to fill, thus reducing
connection with the speed, economy and alignment Suitable for use with all types of sealing systems,
The system has been developed in conjunction with Does not induce bursting forces in the concrete.
major tunnelling contractors and is suitable for use in Fully compatible with elastic compression gasket. The
traditional open face shields or with the latest full face elastic performance of the connection compliments
tunnel boring machines. the behaviour of the gasket, which means that it can
be used with a stiff gasket and copes with varying
Movable plastic
anchors allow segment
to be located when
imperfectly aligned
Threaded screw
connection which
allows a push fit
Water pressure
Gasket compression
Self-locking
plastic
connector
extension
Joint gap
25
22.5 30o
60o 30 o
20
17.5
Bituminous packing
Ex to all longitudinal joints
30 o
15
ter
60
Load (KN)
o
nal Stiff EPDM gasket compression characteristic
12.5 dia
me
Interna ter
l diame
ter
15o
10
2.5
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Typical circle joint detail
A resultant joint gap of 1.5 mm @ equilibrium.
Joint gap (mm) 12 no. equally spaced
Gasket sealing performance remains unaffected.
Cross joints
1 No Plastic grout/Lifting socket Figure 3 Cross joint detail
Sealinggroove
Sealing groove Curved boltbolt
Radiused
Cross joint connections are made by passing a curved
M16 threaded bolt through a pocket in each segment.
1000 (Nominal)
The bolts are made for grade 8.8 steel and have a
nominal ultimate tensile strength (UTS) of 800 N/mm2
(or Mpa) and a nominal yield strength of 640 N/mm2
(or Mpa). The segments are cast with bolt hole recesses
Caulking groove
Caulking groove
designed to accommodate gel impregnated grommets.
Inner face of typical segment Typical cross joint detail
Non-return valve
Special rings
ventilation shafts
escape shafts
launch and receival shafts for pipe jacking applications
storage overflow and pump stations (sewerage)
water harvesting and reuse.
Precast shafts provide installation contractors with a The shaft can be installed accurately due to the
number of significant benefits over traditional shaft high degree of control over the rate and direction
construction methods; greater installation efficiencies, of installation.
cost benefits, and a safer work environment. Humes No bracing is required due to its structurally efficient
precast shafts also help to reduce the environmental circular shape. The shaft gains structural stability from
impact of construction. the surrounding soil so tie-backs or ring-beams are not
required to support the segments.
Suited to a variety of soil conditions.
Cost savings Extensive diameter range with full range of
ancillary products.
Installation time is significantly reduced as excavation A soil and watertight solution.
and ring placement can be on a continuous cycle. A unique external fixing is used to join the segments,
The precast concrete segments provide a one-pass eliminating the need for specialist trades, like welders,
finished shaft, so no further concrete work is required on site.
to finish the structure.
There is no requirement for specialist labour and a
small team should be capable of managing the entire Product range
installation process.
Humes is proud to announce the expansion of our range
of precast concrete shafts; we now offer the following
Safer work environment sizes in one piece and segmental shafts:
Caisson method
Caisson rings
Tie rod
Choker ring
Underpin rings
Cutting edge
Horizontal joints between one piece caisson units are Special units include the following:
sealed with both a hydrophilic rubber seal near the
Panelled rings which include recesses, are designed
external surface and a butyl mastic rubber seal near the
to provide a shear connection between the precast
internal surface. For temporary installations, a single
concrete shaft and an in-situ cast concrete plug,
butyl mastic seal is likely to be sufficient. In addition,
installed to prevent flotation. Either single or multiple
units come complete with a groove on the inside face
panelled rings are particularly effective for wet
which allows caulking of the internal surface.
caissons where the connection plug will be cast prior
to de-watering.
Horizontal joints between one piece caisson rings are
Rings with corrosion protection linings (either High
connected with vertical tie rods that are mainly provided
Density Polyethylene (HDPE) or Plastiline - Polyvinyl
for temporary loads during installation. These rods are
Chloride (PVC)) for added corrosion resistance.
normally made from galvanised steel. For permanent
Soft eye rings are applied to small diameter
installations, it is recommended that approximately half
(DN600 or less) microtunnelling applications. Rings
of these rods and couplers be replaced with stainless
can be provided with either reduced or no steel
steel so that the hydrophilic seal is confined during the
reinforcement at pipe penetrations.
life of the structure. Left:
Cover slabs incorporating openings and/or lids as One piece shaft
required. The joint and connection details for the
Right:
standard rings are included with these cover slabs. Cover slab
Where shaft diameters exceed the size of the one piece Tapered right
Tapered left segment
ring '3.60 m ID', the segmental shaft system comes segment Ordinary
segment
into its own so that shafts of almost any diameter
can be constructed.
Cross joints
Segments are connected across this joint using curved
bolts (refer to Figure 10 below) which are installed
from the outside for caisson installation and from the
inside for underpin installation (see photos).
Tie rods
Hexagonal couplers
Washer
Gel grommets
Tie rods
Top:
Tie rod
Bottom:
Adjusting the
double eye
bolt - underpin
installation
Panelled rings
Recesses can be included in both standard rings and
choker rings as required. As with the one piece caisson
rings these are intended to provide a shear connection
between an in-situ cast plug or base slab and the
segmental shaft. It is recommended that complete
panelled ring(s) are installed.
Sealing washer
Innovative features
Packing
Bituminous felt packing of 3 mm nominal thickness is
used on all longitudinal joints. The packing is designed
to prevent direct contact between concrete surfaces
as a result from compressed forces imposed by the
surrounding soil.
Top and middle: All Humes shaft segments are supplied with Ethylene
Watertightness
testing
Propylene Diene Manomer (EPDM) gaskets fitted
into purpose designed grooves cast around the full
Bottom:
EPDM gasket circumference of each segment. In addition, each
placement and
segment is cast with caulking grooves on the internal
detail
circumferential and longitudinal sides to meet the specific
requirements of the sealing system.
Detail
6.5
10.25
7.5
Gap
6.5
10 mm
offset
26
30
11,000
10,000
9,000
8,000
7,000
6,000
mm
5,000
4,000
3,000
2,000
1,000
0
0
8,000
7,000
6,000
5,000
4,000
3,000
2,000
1,000
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
mm
Applications
sewerage pipelines
stormwater pipelines
road and rail culverts
pressure pipelines
as a sleeve pipe for other utility pipelines (water,
sewage, and electricity and communication cables)
pipe replacement and relining
Crane to
lower pipes Standard pipe Thrust ring
into position
Lubrication port Standard pipe
(SRCP)
Humes SRCP has a number of concrete properties that
influence long service life. These properties are:
Humes is Australias leading manufacturer of SRCP.
We have a wide range of diameters, lengths and Ultimate compressive strength: Humes SRCP
strengths available. Our SRCP has a proven track record compressive strength is usually in the range of up
and can be custom designed for applications such as to 60 MPa and above. The strength of the pipe is
drainage, sewage, water supply and irrigation. a result of the materials used in the concrete mix,
the mix design, manufacturing techniques and the
A milestone was achieved when Humes' DN2100, curing process.
fixed steel collar pipes were jacked 1,030 m without Low water absorption, below 4%, due to the density
any intermediate shafts on the Northern Pipeline and impermeability of the concrete used and
Interconnector Stage 2, SEQ (refer to our case study on manufacturing process. AS/NZS 4058-2007 specifies
this project for further details). a maximum allowable absorption of 6% for all
concrete pipes.
A low water/cement (W/C) ratio of below 0.35. The
Benefits of reinforced concrete jacking pipes W/C ratio is considered a trademark for durable
concrete pipe, particularly as high compressive
Optimal strength strength is related to this criterion.
High alkalinity is controlled by cementitious content
Humes SRCP are manufactured and factory tested for maintained by a proper mix design, material properties
quality to AS/NZS 4058:2007 "Precast concrete pipes as well as the manufacturing and curing process.
(Pressure and Non-pressure)": Concrete pipe aggregates, both coarse and fine, meet
the requirements of AS 2758. Aggregates are a key
A concrete pipe is a rigid pipe system that relies
element in producing quality concrete and in turn,
mostly on the strength of the pipe and is only slightly
quality pipe.
dependent on the strength derived from the soil
envelope. The inherent strength of concrete pipe can Source: Concrete Pipe Facts, Concrete Pipe Association of
compensate for site problems not designed for, such as Australasia, www.cpaa.asn.au/concrete-pipe-facts.html
A wide robust range is available from DN300 to DN3000 The elastomeric seal is located with the corrugated steel
inclusive. They are a custom designed reinforced concrete collar in the S series, factory secured internally to the
jacking pipe incorporating a single wide jacking face steel socket band with adhesive. While, in the J series the
including timber packers, a secure steel collar cast seal is retained within the accurately formed recess on
onto the pipe and a flexible watertight joint. All these the pipe spigot.
being essential for longer pipe jacks and unstable
ground conditions. Both unique designs will ensure that the elastomeric seal
remains in place in compression even if joint deflection
occurs. The joint integrity remains intact when subjected
Applications to either internal or external hydraulic pressure.
The fixed steel collar jacking pipes provides high axial A muck ring is fitted within the J series joint; limiting the
load transfer capacity and a flexible watertight joint. This ingress of soil into the joint during jacking. The muck ring
is the ideal jacking pipe for all stormwater, sewerage, will be compressed by the end of the steel collar.
sleeve pipe and jacked low pressure pipeline applications.
Humes fixed collar jacking pipes are designed with The Concrete Pipe Association of Australasia (CPAA)
steel reinforcement placed for optimal strength, which publication, Jacking Design Guidelines is a recommended
combined with the strength and durability of Humes guide to calculate and define jacking forces. The guide
concrete pipes, provides an excellent jacking pipe. can be downloaded by visiting;
Steel reinforced concrete jacking pipes are capable of www.cpaa.asn.au/CPAA-Online-Shop.html
withstanding higher jacking loads.
Jacking forces and lateral displacement off line and
The jacking load capacity of standard pipes for a range of level have to be recorded at regular intervals of jacking
joint deflections is illustrated in Figures 22 and 23 on the distance (not exceeding 200 mm or every 90 seconds).
following page. Pipes with higher jacking loads and/or
joint deflections can be designed for specific projects. Ensure that jacking forces are maintained within the
limits specified in Figures 22 and 23 on the following
page. If circumstances cause a jacking force/deflection
combination outside of these limits, hold the jacking
operation and contact Humes for assistance.
300
250
Maximum jacking force (tonnes)
200
150
100
50
0
0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30
Maximum joint deflection (degrees)
2,250
2250
2,000
2000
Maximum jacking force (tonnes)
1,750
Maximum Jacking Force (Tonnes)
1750
1,500
1500
1,250
1250
1,000
1000
750
750
500
500
250
250
00
0.10
0.10 0.20
0.20 0.30
0.30 0.40
0.40 0.50
0.50 0.60
0.60 0.70
0.70 0.80
0.80 0.900.90 1.001.00 1.101.10 1.20 1.20
DN800 DN900 DN1000 DN1100 DN1200 DN1350 DN1500 DN1650 DN1800 DN2100 DN2400 DN2500
DN2700 DN3000 DN800 DN900 DN1000 DN1100 DN1200 DN1350 DN1500
DN1650 DN1800 DN2100 DN2400 DN2500 DN2700 DN3000
Swiftlift anchors T
C
Detail
t
D A B
Pw
Pt
Steel
Min.
Internal collar
External Wall Effective joint Max.
diameter diameter thickness length packer Length ID Thickness jacking
Nominal 'A' 'B' 'T' 'L' 'Pt/Pw' 'C' 'D' 't' Pipe mass load Collar
diameter (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) (tonnes) type
300 300 430 65 2,400 3/40 50 412 1.5 500 100 S
350 350 480 65 2,400 3/40 50 462 1.5 550 115 S
400 400 540 70 2,400 3/40 50 522 1.5 660 135 S
450 450 606 78 2,400 3/40 50 588 1.5 725 165 S
500 500 672 86 2,400 3/40 50 654 1.5 1,000 225 S
600 600 774 87 2,400 6/60 80 752 2 1,190 240 S
700 700 876 88 2,400 6/60 80 854 2 1,380 280 S
800 800 1,000 100 2,360 12/65 120 989 4 1,800 500 J
900 900 1,110 105 2,360 12/70 120 1,099 4 2,100 500 J
1,000 1,000 1,220 110 2,360 12/75 120 1,209 4 2,400 515 J
1,100 1,100 1,332 116 2,360 12/80 120 1,321 4 2,800 565 J
1,200 1,200 1,450 125 2,360 12/90 120 1,439 4 3,300 650 J
1,350 1,350 1,626 138 2,320 16/90 160 1,611 6 4,000 755 J
1,500 1,500 1,800 150 2,320 16/100 160 1,785 6 4,800 840 J
1,600 1,600 1,940 170 2,985 16/110 160 1,911 8 7,500 1,020 J
1,650 1,650 1,974 162 2,320 16/110 160 1,959 6 5,700 925 J
1,800 1,800 2,150 175 2,320 16/125 160 2,135 6 6,700 1,050 J
2,100 2,100 2,500 200 2,985 16/160 160 2,481 8 12,050 1,440 J
2,400 2,374 2,783 204 2,985 16/175 175 2,759 10 12,950 1,485 J
2,500 2,500 3,000 250 2,985 16/195 175 2,977 10 16,650 2,000 J
2,700 2,636 3,096 230 2,985 16/175 175 3,073 10 16,150 1,900 J
3,000 2,972 3,472 250 2,985 16/195 175 3,449 10 19,700 2,220 J
Humes offer two types of loose steel collar SRCP jacking In-wall joint jacking pipes are available from DN1200
pipes, butt joint and in-wall joint. They are available from to DN3600 (standard range DN1200 to DN2100). In-wall
DN300 to DN3000 (standard range DN300 to DN2100). joint jacking pipes incorporate a concrete socket formed
in the wall of the pipe, a rubber ring located on the pipe
The steel collar is not attached to the pipe (cast with) spigot and timber packers on one or both joint faces
but rather is fitted onto the pipe before installation. The (see Figure 25).
collars can be supplied by either Humes or the contractor.
Applications
In-wall joint jacking pipes are an economical viable
Butt joint pipes alternative for typically short length applications
where a flexible watertight joint is required, however,
Butt joint jacking pipes incorporate a single wide jacking this type of joint can have limitations in jacking
face. External recesses at each end of the pipe allow for a load transfer. A J series pipe should be specified in
rolled steel collar to be located between adjacent pipes, these situations.
providing the necessary shear connection (see Figure 24).
Applications
Butt joint jacking pipes can provide a cost effective
solution for typically short length applications
where only limited flexibility is required and a soil or
watertight joint is not required. This pipe is also suited
to sleeve pipe applications for road and rail crossings
where the annulus between the utility pipeline and
conduit is to be filled with grout after installation.
mm
Selection of jacking pipes In addition, jacking pipes may need to prevent ingress of
surrounding soil, groundwater, lubricants or grouts and
The most basic requirements for all jacking pipes is provide a joint capable of withstanding internal pressure
that they must be capable of supporting the excavation in sewerage or pressure pipeline applications.
(earth and traffic loads), transferring axial load, providing
a shear connection between adjacent pipes and joint Jacking pipes must meet both the needs of the
flexibility that allows for each pipe to follow the path contractor and asset owner who is usually represented
excavated in front of the shield. by the pipeline designer. Table 7 opposite provides a
summary of the capabilities of each of our types of
jacking pipes for different requirements and applications.
Road and rail culverts Ideally suited Ideally suited Limited suitability Suitable
Closed face pressure Ideally suited Ideally suited Not suitable Limited suitability
shields
Lubrication along N/A Ideally suited Not suitable|||| Limited suitability
length of pipeline
Notes:
* Refer to Humes for availability.
Grout pressures need to be carefully monitored.
Test to AS/NZS 4058: 2007.
Higher pressures are possible with certain diameters refer to Humes for advice if higher pressures are required.
|| If corrosive sewage gases are expected consider using vitrified clay jacking pipes distributed by Humes.
# The butt joint jacking pipe is suitable for short length drives in certain soil conditions if the annulus between the concrete sleeve pipe and the product pipe is grouted.
This grout should also flow into the annulus between the sleeve pipe and the excavated ground.
Intermediate jacking stations are not available and length is mainly limited by installation equipment. Some pipe jacking contractors may be able to achieve longer
lengths of individual drives in certain soil conditions. Refer to jacking pipe contractor for advice for longer drives.
The maximum length will be controlled by installation equipment rather than pipe capability.
** Lack of joint flexibility largely controls maximum length. This could be extended in certain soil conditions.
There is no published test method for external joint testing of reinforced concrete pipes. External pressures due to lubrication or grouting can be well in excess of
ground water pressures.
|||| For lubrication to be effective, the annulus between the external diameter of the pipe and the excavated soil needs to be filled. The butt joint pipe may not provide an
effective sealed joint.
AS/NZS 4058: 2007 outlines the technique for forces. The guide can be downloaded by visiting;
ground where the soils natural cohesion contributes to level have to be recorded at regular intervals of jacking
arching over the pipe. Where the calculation includes distance (not exceeding 200 mm or every 90 seconds).
appropriate design soil properties. specified limits. If circumstances cause a jacking force/
deflection combination outside of these limits, hold the
The jacking installation results in a recommended jacking operation and contact Humes for assistance.
Humes vitrified clay jacking pipes are manufactured by high jacking forces necessary to overcome the resistance
STEINZEUG-KERAMO (STEINZEUG Abwassersysteme of the cutting face and the external pipe surface.
GmbH) and inspected in accordance with the European According to the EN 295 standard, the longitudinal
standard for vitrified clay pipes, fittings and joints for compressive strength of the surfaces that transfer the
drains and sewers - EN 295. force between pipe sections must be at least 75 N/mm.
STEINZEUG-KERAMO guarantees a value of at least
100 N/mm. That is higher than the values stated for
Features and benefits other types of current jacking material. It allows very
high jacking forces to be used, although this capability is
The joints are tested in accordance with EN 295, which and the surrounding soil.
is also tested at an external pressure of 6 bar, which is equally true for the glaze and the rest of the
provides a high level of security against penetration of wall. Abrasion values encountered in the tests are
soil slurries and bentonite. approximately 0.08 mm, which is much lower than
the typical abrasion values of 0.2 mm to 0.5 mm after
100,000 load cycles measured using the Darmstadt test
Vitrified clay material is resistant to all types of chemicals does not accelerate even with extended load cycles, such
over the entire wall thickness. The resistance of the as up to 400,000, in contrast to what is often suggested
vitrified clay material and seals is tested using chemicals, in data sheets for competitive materials. The depth of
including sulphuric acid at pH 0 and NaOH at pH 14, in abrasion remains limited to 0.3 - 0.8 mm after 400,000
conformance with EN 295 and ZPWN 295. cycles. Compared with the large wall thicknesses of
vitrified clay jacking pipes, that represents a negligible
loss of wall thickness.
Temperature resistance
The entire range of vitrified clay jacking pipes DN200 to The moulded rubber seal is integrated in a
DN1200 are fitted with a stainless steel coupling which milled groove.
has a high chrome and nickel content and a relatively The packing ring, which transmits the jacking force,
significant molybdenum content. This coupling is highly is made from particle board and is prefitted to
resistant to corrosion in aggressive soils (acids, chlorides the coupling.
and halogens). Pipes are sawn and milled at both ends to yield parallel
end faces.
Two different types of stainless steel couplings are used, For diameters DN600 and above a clamping
Type 1 and Type 2. (prestressing) ring is fitted at each spigot end. This ring
increases the permissible jacking force and provides
additional protection in case of poorly controlled
DN200 to DN300 with Type 1 stainless steel coupling steering motions during jacking or when angular
deflections occur due to variations in soil conditions.
The moulded elastomer seal is integrated into the ring. Intermediate re-usable jacking stations can be used
The packing ring, which transmits the jacking force is with diameters of DN600 and above. This is advisable
made from elastomer for diameters up to DN300 and for long jacking distances and when jacking forces
forms a unit with the moulded sealing ring. exceeding the specified limits are anticipated. The
Pipes are sawn at both ends to yield parallel end faces. intermediate jacking stations are coupled to the spigot
The spigot ends are milled. The precision ground ends of the pipes and recovered in the receival pit or an
The trenchless mode of construction
spigots as for larger dimension jacking pipes permit a intermediate shaft.
safe internal working pressure of 2.4 bar.
The sealing capabilities of the coupler due to its special
design not only guarantees joint integrity, but ensures
full protection from the ingress of matter during the
jacking process.
At the present time two remote steered meth- bentonite suspensions are used, special sand
Tunnel and shaft solutions 37
ods for the construction of underground sew- removal equipment is used. The drive for the
ers are in use. These two methods are cutting head and for the steering cylinders are
described below in accordance with ATV located in the jacking shield. In general this
Figure 27 Joint profiles for DN200 to DN300 pipe with Type 1 coupling
Detail 2
e bk
dz
d1 d3 dM dk dzi
l1 sk Jacking direction
Table 8 Dimensions for DN200 to DN300 pipe with Type 1 coupling (refer Figure 27 above)
Max. Min.
Pipe Pressure jacking crushing Average
dimensions Coupling transfer ring force* load weight
DN Pipe Pipe
Internal end body Length e dk s b dz d d
k k za zi
1 0.2 1.5 1 0.5 0.5
d1 l1 kN kN/m kg/m
5
d3 dM 1
mm
+2 +0 +3
200 199 244 276 990 49 267.8 1.5 103 10 241 205 350 80 60
-2 -6 -1
+0 +0 990 +3
250 250 322 360 48 342.8 1.5 106 10 320 257 810 110 105
-1 -6 1,990 -0
+0 +0 990 +3
300 299 374 406 48 395.8 2.0 106 10 372 309 1,000 120 125
-1 -10 1,990 -0
Notes:
1. * Permissible jacking force for automatic recording and control, safety factors 2 and 1.6.
2. Compressive strength = 100 N/mm2.
3. Bending tensile strength = 14 N/mm2.
4. Supplied with wooden pressure transfer ring according to EN 312 P5.
5. The ground spigot ends (d3) are trimmed ca. 2 x 2 mm.
dz
d1 d3 dM dk dza dzi
Particle board
Prestressing ring6 Sk
l1 Jacking direction
Table 9 Dimensions for DN400 to DN1200 pipe with Type 2 coupling (refer Figure 28 above)
Max. Min.
Pressure transfer jacking crushing Average
Pipe dimensions Coupling ring force* load weight
Pipe
Internal end Pipe body Length
e dk sk bk dz dza dzi
d1 +0 l1 2 1 0.2 1 1 1 1
kN kN/m kg/m
d3 dM
1
DN -1
mm
+6 +0 984
400 400 528 556 65 536 3 130 16 518 413 2,350 160 240
-6 - 12 1,984
+ 7.5 +0
500 498 - 7.5
632 661 - 15
1,984 65 640 3 130 16 624 513 3,000 140 295
+9 +0
600 599 -9
723 766 - 18
1,981 70 731 3 143 19 713 615 3,100 120 350
+ 12 +0
700 695 827 870 1,981 70 837 4 143 19 816 715 3,300 140 434
- 12 - 24
+ 12 +0
800 792 - 12
921 970 - 24
1,981 70 931 4 143 19 911 823 3,700 128 507
+ 15 +0
1000 1,056 - 15
1,218 1,275 - 30
1,981 70 1,230 5 143 19 1,208 1,077 5,700 120 855
+ 18 +0
1200 1,249 - 18
1,408 1,475 - 36
1,981 80 1,422 6 163 19 1,397 1,277 6,400 114 990
Notes:
1. * Permissible jacking force for automatic recording and control, safety factors 2 and 1.6.
2. Compressive strength = 100 N/mm2.
3. Bending tensile strength = 14 N/mm2.
4. Supplied with wooden pressure transfer ring according to EN 312 P5.
5. The ground spigot ends (d3) are trimmed ca. 2 x 2 mm.
6. For diameters DN600 and above a prestressing (clamping) ring is fitted at each spigot end.
Figure 29 Adaptor pipe for DN200 to DN600 pipes Figure 30 Connection of adaptor pipe to access chamber
P ring
dz
dk d1 d3 dM d3 d3 of the
of the standard vc
jacking dM
pipe (normal
pipe or high
strength)
1,000 mm
1,000 mm
Inspection chamber with vitrified clay invert
Table 10 Dimensions for adaptor pipe for DN200 to DN600 pipes (refer Figure 29 above)
Pipe dimensions
Pipe end Pipe end Length
Internal (normal strength) (high strength) Pipe body (mm)
+0 +0 l1
d1 d3 d3 dM
DN -1 -1 1
Average weight
mm (kg/piece)
+3 +0
250 250 -3
299 318 360 -6
1,000 105
+5 +0
300 299 -5
355 376 406 -10
1,000 125
+6 +0
400 400 -6
486 492 556 -12
1,000 240
+7.5 +0
500 498 581 609 661 1,000 295
-7.5 -15
+9 +0
600 601 -9
687 721 766 -18
1,000 305
bk e
l1 l1 l1
Precast arches
Box culverts
Precast arches
Box culverts
Stormwater
Walling
Traffic management
Rail
Livestock management
This publication supersedes all previous literature on this subject. As the specifications and details contained in this publication may change
please check with Humes Customer Service for confirmation of current issue. This publication provides general information only and is no
substitute for professional engineering advice. No representations or warranties are made regarding the accuracy, completeness or relevance
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May 2015 Holcim (Australia) Pty Ltd ABN 87 099 732 297. All rights reserved. This guide or any part of it may not be reproduced without prior
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