XM 33-Mpd-mpds Training 2005b

Maintainability & Maintenance Engineering
MPD & MPDS
SCHEDULED MAINTENANCE PROGRAMS

Maintenance Planning Document
& Maintenance Planning Data Support
1 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

MPD & MPDS
MPD versus MPDS
MAINTENANCE PLANNING DOCUMENT
MAINTENANCE
MPD PLANNING
ENVELOP
DATA
DOCUMENTATION
SUPPORT
AIRCRAFT MAINTENANCE MANUAL MPDS

ADDITIONAL SERVICE
AMM ON COMMERCIAL BASIS
CUSTOMISED
DOCUMENTATION

MPD & MPDS
The Maintenance Planning Document (MPD) is an envelop

document and provided to each operator.
A MPD is established for each aircraft model family (A300,

A310, A300-600, A318/A319/A320/A321, A330,
A340,A380) to reflect the latest MRBR requirements.
The MPD provides the scheduled maintenance tasks for

systems and components, APU and power plant, zonal and
structure (Volume 1) and complementary data such as
zoning, access and structure illustrations (Volume 2).
The media is now CD-ROM (Excel/PDF/Txt-Files)

MPD & MPDS
A320FAM Maintenance Program Evoluation

In Sept. 2002 the A320FAM ISC launched an evolution
exercise with the aim to achieve an optimised maintenance
program.
The experience of operators around the world with a fleet
or more than 1500 aircraft in service was used to support
the evolution.
In Feb.2003, the A320FAM Industry Steering Committee
decided to delete the letter check concept and to express
each task in the appropriate usage parameter(s).
Consequently, the terms A and C will not be used any
more from MRB Report Issue 9 and related MPD Rev.28
and onwards

MPD & MPDS
Definition of A320FAM Evolution Targets
Current definition: New definition:
A interval of 500 FH FH target: 600 FH

FC target: 750 FC
Calendar target: 100 days
C interval of 15 months Calendar target: 20 months

FH target: 6000 FH
FC target: 4500 FC
The target interval frame for structure inspections was defined as

6 and 12 years (from 5 and 10 years).

MPD & MPDS
Maintenance Task changes resulting

from aircraft mod.and Description of
MRBR Review Board
in-service experience Maintenance
Report
task
performance
AMTOSS reference
Manufacturer Manufacturer
Manufacturer
Maintenance tasks Technical
Technical
for A320 and publications
Additional tasks data base publications
successive aircraft* data
included for their data base
base
economic
effectiveness
MPD
Maintenance
Planning
Document
* A318, A319, A321, A330, A340, A380
(all Volumes)

MPD & MPDS

MPD & MPDS

MPD & MPDS
A320FAM Maintenance Event Planning-Examples ( refer to MPD Appendix)
General
The purpose to provide operators with three examples of task concept in
order to assist them in the building of their own packaging based on:
- Consideration of all MPD tasks
- various types of utilization
- a blocked maintenance planning schedule.
Even if in the MPD the thresholds or intervals are no longer expressed in
letter checks, the terms A and C events are used, which are not related to
the former A and C intervals.
The A and C event defines respectively the lower and medium
maintenance event. Their interval and content depends on the utilization
hypothesis.

MPD & MPDS

PLANNING HYPOTHESIS
Each example is based on the complete list of MPD tasks, for which a
pre-determined utilization is applied.
Tasks depending on:
- Vendor Recommendation,
- National Requirements,
- Notes
are not considered in the planning.
Tasks with threshold or interval below or exceeding the limit of
examples are also not considered.
These tasks are identified by a star * in the NC (Not Considered)
column.

MPD & MPDS
Three examples are provided based on a study of the utilization distribution

of A318/A319/A320/A321 Fleet:
a) 1800 - 2000 FH/YE and a ratio of 1 FH per FC
b) 2000 - 2800 FH/YE and a ratio of 2 FH per FC

c) 2800 - 3500 FH/YE and a ratio of 2.6 FH per FC
In each example the A event is 600 FH and the C event is 6000 FH.
To optimise the packaging when the interval does not permit inclusion in a
whole A or C event interval, those tasks are de-escalated to a more frequent
package. In addition as the major event is planned to correspond with the
minor event, some threshold or interval values could be truncated at this
occasion.
The example covers the first 6 YE of utilization corresponding to the first
intermediate heavy check. These examples do not consider the planning of
Sampling tasks.

MPD & MPDS
A320FAM Planning Example c.) based on 2800 - 3500FH/YE and 2.6 FH/FC
iaw MPD R28
A318/A319/A320/A321 MAINTENANCE PLANNING DOCUMENT
A/C Utilisation Data: 2800-3500FH & 2.6 FH/FC EVENTS every 600 FH
RELATED
SAMPLE SAMPLE 100% 100% TO N 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
TASK NUMBER
THRESHOLD INTERVAL THRESHOLD INTERVAL FLIGHT C 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7
CYCLE
200001-01-1 36 MO X
200001-02-1 72 MO
200002-01-1 36 MO X
200003-01-1 72 MO
200003-02-1 72 MO
200003-03-1 72 MO
212100-01-1 24000 FH *
212100-01-2 24000 FH *
212100-02-1 12 YE *
212141-01-1 5000 FH X X X
212300-01-1 12 YE *
212300-02-1 1000 FH X X X X X X X X X X X X X X X X X X X X X X X X X X X
212600-01-1 600 FH X X X X X X X X X X X X X X X X X X X X X X X X X X X
212600-02-1 20 MO X X X
212600-03-1 6000 FH X X X
212600-04-1 12000 FH X
212600-05-1 24000 FH *
212600-06-1 24000 FH *
212600-07-1 24000 FH *
212600-08-1 20 MO X X X
212600-09-1 40 MO X
212600-10-1 6000 FH X X X
212600-11-1 3600 FH X X X X
212600-12-1 3600 FH X X X X
212641-01-1 6 YE

MPD & MPDS
A320FAM Tasks due iaw MPD REV.28
Maintenance Tasks"Due to nearest 600FH" (iaw MPD Rev.28, based on: 3500 FH/YE, 2.6 FH/FC)
350
300
250
N of Tasks/Tasks MH
200 NUMBER OF
TASKS
NUMBER OF
150 HOURS
100
50
F H F H F H F H F H F H F H FH FH F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H F H
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 00 00 00 00 00 0 0 0 0 0 0 0 0 0 0 00 00 00
60 1 2 1 8 2 4 3 0 3 6 4 2 4 8 5 4 6 0 6 6 7 2 7 8 8 4 9 0 9 6 1 02 1 08 1 14 1 20 1 26 1 32 1 38 1 4 4 1 5 0 1 5 6 1 6 2 1 68 1 74 1 80 1 86 1 92 1 98
600 FH Events

MPD & MPDS
MPDS
MPD PLANNING
DATA

MPD & MPDS
MPDS
MAINTENANCE PLANNING DATA SUPPORT
It is a collection of Data for Maintenance accomplishment and not a

computerised Maintenance Information System

MPD & MPDS
The Maintenance Planning Data Support (MPDS) is an

additional service provided by Airbus on a commercial
basis.
The aim is to supply the operator with Maintenance
Data for scheduled Maintenance task accomplishment.
This Data is built to take into account the specific
operators maintenance requirements (Aircraft Mod.
Status, Maintenance Concept, Aircraft Utilisation and
Operators Resources).
An Airbus/Operator joint customisation analysis is suggested six (6) months
prior to aircraft entry into service.

MPD & MPDS
Maintenance Planning Data Support

One CD-ROM
One CD-ROM
MPDS
( refer to Customer Service Catalog 2005)
Planning Data Package Supporting Data Package

Operator Maintenance Program (OMP) Line Check
Line Lists
Check (LCL)
Lists (LCL) Job Cards (SA/LR) are linked thru
Maintenance Task Operating Plan (MTOP) Line
LineCheck
CheckSupporting
SupportingData
Data(LCSD)
(LCSD) the Amtoss task number in the
Maintenance Task Operating Plan (MTOP)
Work Packages (WP) on CD-ROM ( Word/PDF-Files) OMP to the Customer AMM.
Work Packages (WP)
Task Structured Data File(TSDF) and on Paper
Job cards and all referenced AMM
procedures can be printed in RTF
OMP available in: format.
Excel/Word/PDF - Files WB Job Cards remain as at present.
In Word format
MTOP available in:
Excel/Word/PDF - Files
(CD-ROM)
(CD-ROM)
WP available in:
Word/PDF-File
Plg Data
Task on Mag.Support
Struct.Data File(TSDF)
ASCII-File
( CD-ROM)
( CD-ROM)

MPD & MPDS
1.1 Planning data package
Data necessary to:

Produce an Operators Maintenance Program (OMP)
Establish a Maintenance Task Operating Plan (MTOP)
Prepare each event of the Maintenance Plan - Work

Package (WP).
MPD & MPDS
1.2 Data Format

The Planning Data Package is supplied on one CD-ROM
covering the following files:
Task Structured Data File (TSDF) - ASCII format
Task Structured Data File - (Specification)
OMP (xls/doc/pdf)
MTOP (xls/pdf/doc)
WP (doc/pdf)

MPD & MPDS
Operators Maintenance Program (OMP)

MPD & MPDS
A. Operator Maintenance Program (OMP)
The OMP lists all scheduled tasks contained in the Planning data
package and provides the planning, preparation and technical
information required to perform them.
The OMP can be sorted by:

ATA chapter
Section (same as MPD)
Zone
Interval

MPD & MPDS
Maintenance Task Operating Plan (MTOP)

MPD & MPDS
B. Maintenance Task Operating Plan (MTOP)
For a specific planning period, the MTOP allocates

the maintenance tasks into various maintenance
events in accordance with the operators planning
concept and requirements.
The MTOP can be sorted by:
ATA chapter
Zone

MPD & MPDS
C. Work Package (WP)
For each maintenance event defined in the MTOP, a

separate WP is established.
Each WP is comprised of ready - to - use forms
organised into four categories:
Work preparation data
Access cards and access cards summary/record
Maintenance task cards summary/record
Maintenance task cards

MPD & MPDS
Work Package -TOC
Airline Logo

MPD & MPDS
Work Preparation Data

MPD & MPDS
Work preparation data
The work preparation data provide:

Tasks to be performed
Aircraft zones affected
Access cards required
Access panels and doors to be opened
Expendables, consumables required
GSE tools required
Manpower required (total and per skill)
The work preparation Data are intended for use by the

operators Maintenance Planning Department to
prepare the aircraft maintenance events.

MPD & MPDS
Access Card Summary/Record and Access Card

MPD & MPDS
Access cards and access cards summary/record
For each maintenance event:

The access cards indicate, in alphanumeric order, the
access panels and doors to be opened.
The access cards summary/record list the access
cards and makes provision for the signature of the
persons performing/inspecting the work (opening and
closing).

MPD & MPDS
Maintenance Task Card Summary/Record

MPD & MPDS
Maintenance task summary/record

For each maintenance event of the MTOP, the
maintenance task summary/record:
Lists the tasks (by task number or zone) to be performed and
makes provision for the signatures of the persons
performing/inspecting the work.
Is completed by a customized certificate of release and a form
with provision for recording the in-service time of the aircraft,
the power plant and the APU (since new and since last check).

MPD & MPDS
Maintenance Task Card

MPD & MPDS
Maintenance task card

A maintenance task card specifies the requirements
and the scope of one task (as in OMP).
The set of maintenance task cards is organized in the
order established in the maintenance task
summary/record.
Upon request, each maintenance task card can be
accomplished by a defect/rectification card to record
any finding during the task accomplishment and the
corrective actions taken.

MPD & MPDS
MPDS SUPPORTING DATA
AMM LINE CHECK LIST

MPD & MPDS
2.1 Line Check Lists (LCL)

LCL provides Maintenance recommendations for:
Pre-flight*
Transit*
36 Hours (Daily) *
7 or 8 DY (Weekly)*
Maintenance tasks
ETOPS requirements can be included if required
* According to operators maintenance concept

MPD & MPDS
Maintenance Line Check Lists
Airline Logo

MPD & MPDS

MPD & MPDS

MPD & MPDS
2.2 Line Check Supporting Data (LCSD)
LCSD provide the maintenance practices for the

accomplishment of the LCL
They also contain complementary information related

to line maintenance, e.g. servicing, maintenance
practices, etc..

MPD & MPDS
Maintenance Line Check Supporting Data

MPD & MPDS
Maintenance Line Check Supporting Data

MPD & MPDS
MPDS
AMM
SUPPORTING
DATA

MPD & MPDS
3. MPDS supporting data package

is comprised of the MPDS Job Cards which provide the
information for accomplishment of the scheduled
maintenance tasks.
They consist of:
- AMM TASKS DESCRIPTION
- MAINTENANCE PRATICES
- LUBRICATION SERVICING
- REMOVAL INSTALLATION
- ADJUSTMENT TEST
- INSPECTION CHECK
- CLEANING
- REPAIRS

MPD & MPDS
Job Cards
Job Cards are extracted from the customised Aircraft
Maintenance Manual(AMM) and contain information such
as:
Equipment and Material
Procedure
Illustrations as necessary
According to commercial agreement, Job Cards can be revised in parallel with the AMM
revision cycle.

MPD & MPDS
Job Cards
Job Cards (SA / LR) are linked thru the Amtoss task
number in the OMP to the Customer AMM.
Job cards and all referenced AMM procedures can be

printed in RTF format.

MPD & MPDS
Job Cards

MPD & MPDS
Job Cards-TOC

MPD & MPDS
Job Cards Maintenance Tasks

MPD & MPDS
Job Cards

MPD & MPDS
Job Cards

MPD & MPDS
Job Cards

MPD & MPDS
Job Cards

MPD & MPDS
AIRBUS S.A.S. All rights reserved. Confidential and

proprietary document.
This document and all information contained herein is the sole
property of AIRBUS S.A.S.. No intellectual property rights are
granted by the delivery of this document or the disclosure of
its content. This document shall not be reproduced or
disclosed to a third party without the express written consent
of AIRBUS S.A.S. This document and its content shall not be
used for any purpose other than that for which it is supplied.
The statements made herein do not constitute an offer. They
are based on the mentioned assumptions and are expressed
in good faith. Where the supporting grounds for these
statements are not shown, AIRBUS S.A.S. will be pleased to
explain the basis thereof.
AIRBUS, its logo, A300, A310, A318, A319, A320, A321,
A330, A340, A350, A380, A400M are registered trademarks.

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Maintainability & Maintenance Engineering

MPD & MPDS

SCHEDULED MAINTENANCE PROGRAMS

1 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

MPD versus MPDS

MAINTENANCE PLANNING DOCUMENT

AIRCRAFT MAINTENANCE MANUAL MPDS

2 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

The Maintenance Planning Document (MPD) is an envelop

A MPD is established for each aircraft model family (A300,

The MPD provides the scheduled maintenance tasks for

The media is now CD-ROM (Excel/PDF/Txt-Files)

3 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

A320FAM Maintenance Program Evoluation

4 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

Current definition: New definition:

A interval of 500 FH FH target: 600 FH

C interval of 15 months Calendar target: 20 months

The target interval frame for structure inspections was defined as

5 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

Maintenance Task changes resulting

6 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

7 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

8 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

9 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

A320FAM Maintenance Event Planning-Examples ( refer to MPD Appendix)

10 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

A320FAM Maintenance Event Planning-Examples ( refer to MPD Appendix)

Three examples are provided based on a study of the utilization distribution

b) 2000 - 2800 FH/YE and a ratio of 2 FH per FC

11 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

12 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

A320FAM Tasks due iaw MPD REV.28

13 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

14 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

It is a collection of Data for Maintenance accomplishment and not a

15 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

The Maintenance Planning Data Support (MPDS) is an

16 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

Maintenance Planning Data Support

Planning Data Package Supporting Data Package

17 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

1.1 Planning data package

Data necessary to:

Establish a Maintenance Task Operating Plan (MTOP)

Prepare each event of the Maintenance Plan - Work

1.2 Data Format

19 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

20 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

A. Operator Maintenance Program (OMP)

The OMP can be sorted by:

21 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

22 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

B. Maintenance Task Operating Plan (MTOP)

For a specific planning period, the MTOP allocates

23 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

C. Work Package (WP)

For each maintenance event defined in the MTOP, a

24 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

25 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

Work Preparation Data

26 XM33-MPD/MPDS Training 2005 Ref.AI/SEM31/955.0097/05

Work preparation data