Specificatii Puffer IDM

Te c h n i c a l d o cu m e n t a t i o n
Installation instructions
H yg i e n i k
H o t wa t e r p re p a ra t i o n wi t h
H o t wa t e r s t a t i o n
Aus g ab e 02/12/15
812229_Rev.12 - Translation of original instruction
Hot water station with fresh water technology
w w w. i d m - e n e r g i e . c o m T H E P O WE R FA M I LY
2.
Contents THE P OWE R FAM I L Y
1
1. GENERAL INFORMATIONS 4
1.1. General information 4
2
1.2. Safety Instructions 4
1.3. Transport 4
3 1.4. Servicing and maintenance 4
1.5. Cleaning 4
1.6. Installing additional components 4
4
1.7. Installation Room 4
1.8. Protection of the environment 5
5 1.9. Standards and directives 5
1.10. Water quality for hot water modules 5
6
2. DESCRIPTION 6
2.1. Description 6
7
2.2. Application eld 6
2.3. Hot water station, separate 6
8 2.4. Setup 6
2.5. Design information 7
9
3. TECHNICAL SPECIFICATIONS 8
3.1. Technical data Hygienik 8
10 3.2. Dimensional drawings 11
3.2.1. Hygienik 500 with/without layer-separation plate 11
11 3.2.2. Hygienik 825 and 1000 with/without layer-separation plate 12
3.2.3. Hygienik 1500 and 2000 with/without layer-separation plate 13
3.2.4. Flange dimensions 14
12 3.3. Operating pressure und -temperature for Hygienik 14
3.4. Technical data hot water station 14
13 3.5. Additional accessories to the IDM-Hygienik 15
3.5.1. Layer-separation plate 15
3.5.2. Speed control for the primary-circuit pump 15
3.5.3. Circulation heat exchanger lance 15
3.5.4. Circulation heat exchanger station 15
3.5.5. Solar heat exchanger 15
3.5.6. Electrical screw-in immersion heater 15
3.5.7. Indicator thermometer 15
3.5.8. Pipework connection set 16
3.5.9. Heating circuit pipework module for radiator or underoor heating 16
Contents
3.5.10. 3-way diverter valve 16
4. INSTALLATION 18
4.1. Setup conditions Hygienik 18
4.2. Setup location Hygienik 18
4.3. Connecting sleeves Hygienik 18
4.4. Installation insulating jacket with towel rack with hooks 19
4.5. Heating-side connection Hygienik 20
4.6. Connecting the hot water module on the Hygienik 20
4.7. Connection hot water module with mixing valve 20
2 Installation Instruction Hygienik (C) IDM ENERGIESYSTEME GMBH

THE P OWE R FAM I L Y
Contents
1
4.8. Connection on drinking water side 22
4.9. Electrical cabling of the hot water station 23
2
4.9.1. With Navigator control 23
4.9.2. With speed-control UVR 61-3 HEP 24
4.9.3. Direct switching of the high efzient pump without speed control 24 3
4.10. Hot water circulation 24
4.10.1. Hot water circulation for a breath- responsive circulation pump operation 25
4
4.10.2. Hot water circulation for smaller hotwater networks 26
4.10.3. Hot water circulation for large hot water networks 26
4.10.4. Hot water circulation with higher circulation temperatures 27 5
4.11. Hot water circulation lance istallation 27
4.12. Electrical installation of the circulation pump 28 6
4.12.1. TERRA HGL with Navigator 28
4.13. Assembly of the covering hood 28
7
4.14. Assembly of the covering hood with speed-control UVR 61-3 HEP 29
5. APPLICATIONS OVERVIEW 31 8
5.1. Drawing explanation and notes on the overview of the applicatons 31
5.2. Overview of applications 32
99
5.2.1. TERRA SW with Hygienik and direct heating N_2.3-0-2-0-3-0 33
5.2.2. TERRA SW Complete HGL with Hygienik and direct heating N_1.3-0-2-0-3-0 34
5.2.3. TERRA SW with Hygienik and three heating circuits N_2.3-0-1-0-2-0 35 10
5.2.4. TERRA SW Complete HGL with Hygienik and circulation N_1.3-0-1-0-1-4 36
5.2.5. TERRA CL HGL with Hygienik and buffer serial N_1.8-0-2-5-2-0 37 11
5.2.6. Oil boiler with Hygienik without separation plate N_3-0-2-0-1-0 38
5.2.7. Wood boiler with Hygienik N_4-0-2-0-1-0 39
12
5.2.8. Oil/-Gas boiler with Hygienik and Solar N_3-5-1-0-1-0 40
5.2.9. Wood boiler with solar system and Hygienik N_4-5-2-0-1-0 41
5.2.10. Oil-/Gas boiler with wood boiler and Hygienik 3-4-2-0-1-0 42 13
6. FILLING, EMTYING, CLEANING, GROUNDING 44

6.1. Heating water quality 44
6.2. Heating water thermal inhibition 44
6.3. Water preparation 44
6.3.1. Decalcication/Demineralization 44
6.3.2. Physical processes 44
6.3.3. Use of rain water 44
6.4. In the case of repairs 45
Contents
6.5. Existing heating systems 45

6.6. Filling and emptying 45
6.7. Interval cleaning and decalcication 45
6.8. Cleaning and decalcication 45
6.9. Grounding of the hot water station 46
(C) IDM ENERGIESYSTEME GMBH Installation Instruction Hygienik 3

1. General Informations D I E E N E RGI E FAM I L I E
1
1.1. General infor mation this, we recommend a maintenance contract with the
relevant customer service company.
2
Please read this documentation carefully. It contains
important information for correct installation and safe Only original IDM spare parts or spare parts which
3 and economical operation of the system. correspond to IDM-specications are allowed!
4
1.2. Safety In str uctions 1.5. Cleaning
5 Installation and maintenance work can be hazardous If necessary, the hot water tank can be cleaned with a
due to high system pressure, high temperatures and damp cloth. The use of cleaning agents is not recom-
6 live parts and may only be operated by specialist staff. mended.
Hot water tanks may only be installed by competent

7
specialist staff and commissioned by a customer ser- 1.6. Installing additional components
vice company trained to do so by IDM-Energiesysteme
8 GmbH. The installation of additional components which
have not been tested with the equipment may impair
When working on the hot water tank, the system must function. No liability is accepted and the guarantee
9
be deactivated and secured against reactivation. becomes void in the event of damage caused for this
reason.
10 In addition, all safety instructions in the relevant docu-
mentation, stickers on the hot water tank itself and all
11 other applicable safety regulations must be observed. 1.7. Installation Room
- Ensure sufcient ventilation (according to EN 378

12 1.3. Transpor t T1-T4)
- No heavy dust formation
13 For transport, deployment and installation use lifting - No persistent air humidity
tools, which conforms to the weight and dimension of - Frost-proof
the hot water tank. Due to the high deadweight of the - Ensure, that the statics of the relevant installation
tank there is a high risk of accidents. area and breakthroughs in ceilings and walls for
installation will not be endangered and therefor
suitable is.
1.4. Ser vicing and maintenance
General Information
Regular maintenance as well as checking and servi-

cing of all system components guarantee its safe and
economical operation in the long term. To achieve
General instructions on operating the heat General instructions on assembling the

pump. heat pump.
Important instructions on assembling and Space for customer service

operating the heat pump. It is imperative telephone number
that these are observed.

D I E E N E RGI E FAM I L I E
General Informations
1
1.8. Protection of the environment 1.10. Water quality for hot water modules
2
Hot water tanks with hot water stations To prevent damages by an insufcient water quality in
are assemblies made from high valuable the hot water module, it is recommended to carry out
materials, which are not allowed to be a water analysis. 3
disposed like normal household garba-
ge, but have to be disposed professional At the analysis of the water for domestic use, the test
4
and proper according the regulations of institute should be pointed out that exactly the substan-
the local authorities. ces are checked which one is regarded at use as hot
A non-proper disposal can cause, apart water modules. 5
from sanctions for the violator, environ-
mental damages and harm for your At hot water modules of IDM Energiesysteme the fol- 6
health. lowing limiting values must be adhered:
7
pH-value between 7 and 10
Electrical conductivity <500 S/cm 8

1.9. Standards and directives
Carbonate hardness 1mmol/l < KS4.3 < 5 mmol/l**)
9
Note for the installation follow all effective
national and international piping- and in- Total hardness***) [Ca2+, Mg2+]/[HCO3-] > 0.5
stallation rules same as rules for accident 10
prevention and safety regulations when Sulfate [SO4 ] < 100mg/l and [HCO ]/[SO4 ] > 1.5
2- 3- 2-
installing pipeline systems and electrical compo- 11

nents and equipment as well as the instructions of Nitrate < 100 mg/l
this installation instruction.
12
Nitrite not allowed
Ammonium < 2.0 mg/l 13

Thereto belongs among other things:
Free chlorine < 0.5 mg/l
- the general effective rules for accident prevention
and safety regulations *)Hydrogen carbonate concentration, temporary
- the regulations for environmental protection hardness, (Carbonate-) Alkalinity
- the provisions/regulations of the professional asso-
ciations. **) KS4.3 Acid capacity
General Information
- the effective laws, standards, guidelines and regu-

lations ***) Sum of calcium- and magnesium-ionic
- e.g. DIN,EN,DVGW,VDI and VDE
- regulations of the local suppliers/supply companies.

2.
2. Description
Description D I E E N E RGI E FAM I L I E
1
2.1. Description 2.2. Application field
2
IDM-Hygienik is a complete water heater with hygienic Depending on the size of the storage vessel and plate
hot water preparation via a reverse-ow plate heat heat exchanger, buildings up to a simultaneous water
3 exchanger. tap volume of 70 l/min can be supplied.
The storage vessel containing heating water is heated

4
via an external heat exchanger as required (via oil or 2.3. Hot water station, separate
gas boiler, heat pump, wood boiler). An immersion
5 sleeve for the sensor of the external control with boiler The hot water station is also available separately, e.g.
lling is provided in the storage vessel for this. for retrotting on an existing storage vessel, or for spe-
6 cial storage vessels. The assembly instructions given
The hot water is heated in a ow-through process via also apply for the separate hot water station.
a large-area reverse-ow heat exchanger made from
7
stainless steel. This therefore prevents bacteria formati-
on. 2 hose connections and 1 shut-off valve are provi- 2.4. Setup
8 ded for easy decalcication. The plate heat exchanger
is supplied with heat from the storage vessel via a con- The Hygienik hot water provider consists of a heating
trolled primary-circuit pump. The primary-circuit pump water storage vessel made from St 37.2, with all requi-
9
is actuated via a ow switch in the cold water line. site connections, 2 immersion bushings for sensors and
a ange opening including ange plate; Insulated with
10 The storage vessel is suitable for loading with a TERRA- a mat/soft-foam insulating jacket with plastic outer skin
HGL heat pump. (gray color) and cover (yellow color).
11
In addition, it is possible to use a screw-in electrical Hot water station for front-side setup, consisting of:
immersion heater with 1 1/2-thread for heating up
12 the storage vessel. Large-area plate heat exchanger made from stainless
steel, copper-soldered, (in various sizes depending on
13 A solar system can be connected using a corrugated the tap capacity); circulation pump on the primary side
pipe register on the ange. for supplying the plate exchanger with hot water, non-
return valve, gate valve, completely piped, connection
On request, the storage vessel can already be tted pipes on the drinking-water side with ow switch and
with a layer-separating plate which serves for maintai- dirt collector (mesh width 0.5 mm) in the cold water
ning the temperature coating, especially when using line, Y-type shut-off valve on the hot water side, rinse
the Hygienik with a TERRA heat pump. connections on the plate exchanger and a ground
terminal.
Connector-reader electrical switching for actuating the

Description
primary-circuit pump via the ow switch.
The covering hood is only included in the scope of

supply for the Hygienik 500, 825 and 1000 with 25
and 35-litres hot water station.

Description
1
on applies for this.
2
Depending on requirements, several tanks can be
combined.
3
Tap capacity of the plate heat exchanger
2
4
The tap capacity is the current, maximum tap capacity
for hot water which can be heated by the plate heat
1 5
exchanger from a cold water temperature of 10 C to
50 C, at a storage temperature of 55 C.
6
3 The choice of suitable plate exchangers depends
on the number of ats and their sanitation facilities.
7
Design information for this is contained in DIN 4708,
4 Part 2.
8
6
Hot water stations with the following tap capacity are
available for this:
9
5
- 25 litres/min.
- 35 litres/min. 10
- 50 litres/min.
- 70 litres/min. 11
1...speed controller UVR 61-3 HEP (accessories)
2...high efcient pump
12
3...plate heat exchanger One-off tap capacity
4...ow switch
5...ange for solar exchange This is the total quantity of hot water with 45 C which 13
6...ground terminal can be tapped from a Hygienik, if the storage vessel
is heated to 60 C below and is not reheated from the
2.5. Design infor mation heater.
Hygienik is available as a combination of various The NL number

storage vessel sizes and heat exchanger sizes. Depen-
ding on the application case, the suitable combination This is the capacity index as per DIN 4708, which
can be selected. The following fundamental informati- indicates how many unit residences (as per DIN 4708,
Part 2) can be supplied with the Hygienik under nor-
Description
Capacity Intended purpose

mal conditions.
for a single family home, eventually with
500 litres
solar for heating hot water
Hot water requirements
825 litres for a dual family house, or
for solar system with partial solar-driven The hot water requirements for a building must be
1000 litres room heating, or for a wood heating plant with
ascertained in accordance with DIN 4708, Part 2
a single family house
or in accordance with the Sander Procedure and a
1.500 litres for multiple family houses
suitable Hygienik type then selected for this from the
2.000 litres
for solar and biomass heating plants following tables.
with higher storage capacities

3. Technical Specifications D I E E N E RGI E FAM I L I E
1
3.1. Technical data Hygienik
2 Hygienik 500/25 500/35 825/25 825/35 1000/25 1000/35

Technical
data
3
Energy efciency grade C C 1) 1) 1) 1)
Standing loss in W 114 114 147 147 155 155

4
Storage capacity
5 above seperation plate* litre 325 325 405 405 500 500
below seperation plate litre 175 175 420 420 420 420
6 Size (inc. insulation) mm 850x 850x 1000x 1000x 1000x 1000x
1850 1850 1950 1950 2150 2150
7 Tank diameter mm 650 650 790 790 790 790
Topple measure mm 1800 1800 1910 1910 2080 2080

8 Weight kg 100 105 115 120 125 130
Max single draw of hot litre 480 480 820 820 900 900
9 water at 45C (without
separation plate)*
10
water at 45C (with
separation plate)*
11 Drawing capaciy l/min 25 35 25 35 25 35
NL at 52C storage temperature 3 5 4 7 5 8

12

13
Max no apartments** 2 3 4 7 6 10
Max no hotel rooms** - - - - 5 8
Max no showers in sport facilities - - - - 4 6
Energy efciency grade
Measured thermal loss

Technical Specifications
Average thermal dissipation loss
* if the whole tank is pre-heated to 60C!

** at a storage temperature of 70C
Pressure drop drinking water side: approx 0,3 bar
1) According to the EU-Regulation No. 812/2013 with regard to the energy labelling of hot water storage tanks,
no energy label will provided for hot water storage tanks with a storage volume > 500 liters.

1
Hygienik 1000/50 1500/25 1500/35 1500/50 1500/70
Technical
data 2
Energy efciency grade 1) 1) 1) 1) 1)
Standing loss in W 155 198 198 198 198 3
Storage capacity
4
above seperation plate* litre 500 615 615 615 615
below seperation plate litre 420 885 885 885 885

5
Size (inc. insulation) mm 1000x 1150x 1150x 1150x 1150x
2150 2350 2350 2350 2350
6
Tank diameter mm 790 950 950 950 950
Topple measure mm 2080 2320 2320 2320 2320

7
Weight kg 135 160 165 170 175
water at 45C (without
separation plate)*
water at 45C (with
separation plate)*
10
Drawing capaciy l/min 50 25 35 50 70
NL at 52C storage temperature 12 5 10 13 15

11
NL at 60C storage temperature 15 6 12 15 20
Max no apartments** 18 6 12 20 30
13
Max no hotel rooms** 15 6 10 15 25
Max no showers in sport facilities 10 5 7 12 18
References to apartments, hotel rooms and sport facilities are for guideline purposes only. For exact sizing purposes, you should contact your
heating designer. Guidelines have been drawn up on the assumption that:
Apartments:
Each apartment has a bath
Drawing amount per tap: 10 l/min at 45C

Factor for simultaneously drawing from multiple taps based on Recknagl-Sprenger handbook
Hotel rooms:
50% rooms have bath; 50% have showers
Drawing amount per bath -10 l/min at 45C; drawing amount per shower - 8 l/min at 42C
Factor for simultaneously drawing from multiple taps: 1,5 times recommended in Recknagl-Sprenger handbook
for domestic buildings
Sport facilities:
Drawing volume per shower: 8 l/min at 42C
Factor for simultaneity: 0.9

3. Technical Specifications
Technical Specifications D I E E N E RGI E FAM I L I E
1
Hygienik 2000/25 2000/35 2000/50 2000/70
Technical
data
2
Energy efciency grade 1) 1) 1) 1)
3 Standing loss in W 229 229 229 229
Storage capacity
4 above seperation plate* litre 700 700 700 700
below seperation plate litre 1300 1300 1300 1300

5 Size (inc.insulation) mm 1300x2450 1300x2450 1300x2450 1300x2450
Tank diameter mm 1100 1100 1100 1100

6
Topple measure mm 2440 2440 2440 2440
Weight kg 200 205 210 215

7
Max single draw of hot water at 45C litre 1800 1800 1800 1800
(without separation plate)*
8 Max single draw of hot water at 45C litre 630 630 630 630
(with separation plate)*
9 Drawing capaciy l/min 25 35 50 70
NL at 52C storage temperature 5 9 13 15
10 NL at 60C storage temperature 6 12 15 20
NL at 70C storage temperature 8 15 20 30

11
Max no apartments** 7 14 22 33
Max no hotel rooms** 6 10 18 28

12
Max no showers in sport facilities 5 7 12 18
13
* if the whole tank is pre-heated to 60C!

** at a storage temperature of 70C
In large buildings, storage capacity can be increased by additional buffer tanks. If bigger drawing capacity is required, multiple Hygieniks
can be used.
Fresh
hot water
TERRA
Cold water

1
3.2. Dimensional drawings
3.2.1. Hygienik 500 with/without layer -separation plate

3
1[O] 35 6
9[V] 13[O] 4
50
7[V]
5
650
2[V]
1720
16[V] 7
1565
1550
1550
1545
3[V] 11
14[O] 8
4[O] 10
8
880
800
24 5 280
680
680
5[V] 15[O] 9
600
550
475
475
290
280
210
210
10
500 12
11
[V] Sleeve closed ex factory [O] Sleeve open ex factory
12
Pos. Connection Dimension Pos. Connection Dimension

13
1 Hot water station forward ow R 1 IG 9 Heat generator forward ow R 1 IG
2 Sleeve R 1 IG 10 Immersion sleeve for temp. sensor di=15mm
3 Sleeve for electr. immersion heater R 2 IG 11 Immersion sleeve for temp. sensor di=15mm Technical Specifications
4 Hot water station reverse ow R 1 AG 12 Filling and emptying valve R IG
5 Heating reverse ow R 1 IG 13 HGL line forward ow R 1 IG
6 Air bleed valve R IG 14 Heat pump forward ow R 1 IG
7 Sleeve for HW circulation system R 1 IG 15 Heat pump reverse ow R 1 IG
8 Immersion sleeve for temp. sensor di=15mm 16 Sleeve for electr. immersion heater R 2 IG

1
3.2.2. Hygienik 825 and 1000 with/without layer -separation plate
2 6
35
3 20 13
16 110
7
1 120
4
2
59 Hygienik 825l 100
70 Hygienik 1000l
120
5 18
1510 - Hygienik 825l , 1640 - Hygienik 1000l

20
1572 - Hygienik 825l , 1780 - Hygienik 1000l

1780 - Hygienik 1000l
1572 - Hygienik 825l
790 8
19
2035
6 17 14
9
1590
1565
3
1400
7
4 10 120
1150
M1
4
11
1020
100
980
920
850
850
245 280 15
780
8 5
700
120
500
480
350
320
250
250
150
110
9
12
Connections which are not required must be sealed on site.
10 The vent cock must be also assembled on site.
All necessary parts are in the shipment.
11
12
1 Hot water station forward ow R 1 IG 11 Immersion sleeve for temp. sensor di=15mm
13 2 Electr. immersion heater (hot water) R 2 IG 12 Filling and emptying valve R IG
3 Electr. immersion heater (heating) R 2 IG 13 HGL line forward ow R 1 IG
4 Hot water station reverse ow R 1 AG 14 Heat pump forward ow R 1 IG
5 Heating reverse ow R 1 IG 15 Heat pump reverse ow R 1 IG

6 Air bleed valve R IG 16 Heating forward ow R 1 IG
7 Sleeve for HW circulation system R 1 IG 17 Sleeve R 1 IG
8 Immersion sleeve for temp. sensor di=15mm 18 Sleeve R 1 IG
9 Immersion sleeve for temp. sensor di=15mm 19 Electr. immersion heater R 2 IG
10 Immersion sleeve for temp. sensor di=15mm 20 Immersion sleeve for temp. sensor di=15mm
For assignment of the sleeves not specially marked see the relevant system diagram!

1
3.2.3. Hygienik 1500 and 2000 with/without layer -separation plate
5
[O]14
3
18
[V]7 [V]6
[V]1 [O]8 4
[V]17
[V]2
Hygienik 1500l: 950mm

Hygienik 2000l: 1100mm [O]15 5
10
A
6
[V]3
L
I
H
B
G
11 50
2
80 7
C
J
24
5
40
D
[O]12
[V]4
8
[O]16
K
E
13
150
9
[V] Sleeve closed ex factory [O] Sleeve open ex factory
10
Dimensions A B C D E F G H I J K L
Hygienik 1500 2220 1600 1180 950 300 305 1270 1700 1900 1180 300 1900 11
Hygienik 2000 2300 1700 1400 1045 400 300 1270 1800 1850 1400 400 2000
12

13
1 Sleeve for immersion heater (water) R 2 IG 10 *Immersion sleeve for temp. sensor R IG
2 Heating forward ow R 1 IG 11 *Immersion sleeve for temp. sensor R IG
3 Sleeve for immersion heater R 2 IG 12 Hot water station reverse ow R 1 IG Technical Specifications
4 Heating reverse ow R 2 IG 13 Filling and emptying valve R IG
5 Air bleed valve R IG 14 HGL line forward ow R 2 IG
6 HW circulation system R 1 IG 15 Heat pump forward ow R 1 IG
7 *Immersion sleeve for thermometer R IG 16 Heat pump reverse ow R 2 IG
8 Hot water station forward ow R 1 AG 17 Sleeve R 1 IG
9 *Immersion sleeve for temp. sensor R IG 18 *Immersion sleeve for temp. sensor R IG
*Immersion sleve di = 15mm

1
3.2.4. Flange dimensions 3.4. Technical data hot water station
2
warm water 25 35 50 70
station
3 Tech
data
4 tap capacity (l/min) 25 35 50 70
pressure drop drinking 0,3 0,3 0,3 0,3

water side (bar)
5
max. operating pressure 4 4 4 4
heaing-side (bar)
6 max. operating pressure 6 6 6 6
sanitary-side (bar)
7 Dimension of connection R R R 1 R 1
max. operating 90 90 90 90
temperature (C)
8
The heat exchangers for the hot water stations are

9
insulated. The covering hood is included in the scope
of supply for the Hygienik 500 l, 825 l and 1000 l
10 and has got the function of the insulation.
Applies for all storage vessel sizes
11
12
3.3. Operating pressure und -temperature

13 for Hygienik
The following limits for operating pressure and tempe-

rature apply to all sizes of Hygienik warm water tanks.
Maximum operating pressure: 4 bar

Maximum operating temperature: 90C

1
3.5. Additional accessories to the 3.5.4. Circulation heat exchanger station
IDM-Hygienik
2
The circulation heat exchanger station consists of
pump, insulated plate heat exchanger, shut-off valves,
3.5.1. Layer -separation plate Y-valves and wall mounting plate. The transfer-perfor- 3
mance is 5 kW.
For exact separation of the temperature layers in the
4
upper (for hot water heating) and lower (for the hea-
ting) storage area. 3.5.5. Solar heat exchanger
5
Absolutely essential for a heat pump system in parti- Coiled tubing made from galvanized corrugated cop-
cular. per pipe, for installation in the ange opening on the 6
storage vessel; including ange plate and seal.
This is installed in the storage vessel upon ordering (a
7
subsequent installation is no longer possible) The solar heat exchanger is available in two different
sizes:
A yellow band around the storage marked 8
the high of the separation plate of the - 2,3 m heating surface for collector surface up to 8
IDM Hygienik with separation plate. m
9
- 3,1 m heating surface for collector surface up to
12 m
3.5.2. Speed control for the primar y-circuit 10
pump For larger collector surfaces an external
plate exchanger should be used. 11
As the hot water tap temperature changes depending
on the tap volume and temperature in the storage ves-
12
sel, the speed of the primary-circuit pump is controlled
according to the hot water tap temperature.
3.5.6. Electrical screw-in immersion heater 13
In this way, a constant hot water temperature can be
attained, while a lower reverse ow temperature can For reheating of the top reservoir area, to screw into
be ensured in the storage vessel, whereby the heat the 6/4 sleeve. Electrical screw-in immersion heaters
content in the storage vessel can essentially be better are available in following heat outputs:
utilized.
- 2,0 kW (Connection 1 x 230 V; 250 mm)
A speed control with additional solar - 6,0 kW (Connection 3 x 400 V; 450 mm)
differential temperature control is also - 7,5 kW (Connection 3 x 400 V; 550 mm)
available. - 9,0 kW (Connection 3 x 400 V; 650 mm)
3.5.3. Circulation heat exchanger lance

3.5.7. Indicator ther mometer
The circulation heat exchanger lance for hot water
circulation is available for all storage vessel sizes. Indicator thermometer 80 x 120 mm, 0-120C, for
inserting into an immersion sleeve () in the upper
reservoir area.

1
3.5.8. Pipework connection set 3.5.9. Heating circuit pipework module for
radiator or under floor heating
2
For using the pipework connection the heat pump is
positioned on the left and the Hygienik on the right side Dimension 1, with 2 shut-off valves, with three-way
3 (viewed from the front). It gives two different versions: mixer and motor, for wall mounting.
High efcient pump for the Heating circuit WILO Stra-
- Pipework connection set to connect a TERRA SW tos Para 25/1-7.
4
heat pump and an IDM-Hygienik 500, 825 and The power of the pump corresponts to a UPS 25-50 to
1000 with separation plate UPS 25-80.
5 - Pipework connection set to connect a TERRA SW
heat pump and an IDM-Hygienik 500, 825 and 3.5.10. 3-way diver ter valve
6 1000 without separation plate
3-way diverter valve with full ow and motor for pri-
ority charging of the top reservoir area in heat pump
7
The connection sets consist of: systems without HGL technology in the dimensions of
5/4 and 2.
8 - return connection assembly for heat pump with shut-
off valve, KFE tap and Spirovent dirt separator.
- ow connection assembly with shut-off valve, safety
9
valve, pressure gauge and connection option for
heating circuit pipework module (not included as
10 standard!)
- HGL connection assembly with shut-off valve, KFE
11 tap, Spirovent air separator and return line from the
heating circuit pipework module to the Hygienik.
12
13
The exible connection hoses are included
with the TERR SW heat pump as standard.
Connection option for heating

circuit module!
VL RL Spirovent air separator
Spirovent dirt separator
Return line
Distance
60 cm
Hygienik TERRA-HGL
Rear view

1
Notes:
10
11
12
13

4. Installation
Installation D I E E N E RGI E FAM I L I E
1
4.1. Setup conditions Hygienik
2
Set up the IDM-Hygienik as close as possible to the
drinking water tap point, in order to keep the water
3 routes as short as possible and prevent a circulation
line.
4
When storing, transporting and assembling the com-
ponents, it must be ensured that no mechanical effects
5 such as deformations, scratches and tensions occur.
6 In order to avoid corrosion in the storage

vessel, please observe the instructions in
respect to the heating water!
7
Further informations you can nd in the chapter hea-

8 ting water quality.
Dimension of vessel in l Diameter A

9
4.2. Setup location Hygienik 500 l 850 mm
825 l and 1000 l 1000 mm

10 An IDM-Hygienik must be set up in a frost-free room by
1500 l 1150 mm
an approved specialist company.
2000 l 1300 mm
11
The relevant laws, regulations and standards both for
heating house piping and for sanitation installations
12 must be observed. Store the insulating jacket in a warm
room before assembly. Close the zip fas-
13 A free space of at least 50 cm should be adhered to at tener of the insulating jacket by Hygienik
the front and on one side of the IDM-Hygienik for easy 1500/2000 after heating up the storage
access to the connections (see gure). vessel! There is a risk of tearing if the insulating ja-
cket is cold!
In the following table you can nd the diameters of the In order to avoid heat losses, recesses are provided
different types of vessels: on the insulating jacket, but not for all sleeves. The
sleeves can be cut out if required.
4.3. Connecting sleeves Hygienik

Installation
Various sleeves are closed and sealed or some sleeves

are open ex factory (for this, see chapter Dimensional
drawings from page 11).
V = Closed
O = Open

Installation
1
4.4. Installation insulating jacket with towel 3. Close the towel rack with hooks on the far side
rack with hooks from the bottom to the top.
2
Two people are essential for uptaking

the insulating jacket with towel rack with 3
hooks!
4
Store the insulating jacket in a warm room

before assembly or only close the towel 5
rack with hooks after heating up the Hygi-
enik storage! 6
Mount the insulation cautious to avoid partial dama-
ge (stress whitening, etc.)!
7
1. Mount the two insulating parts with the fleece

inward allowing to the hole pattern on the Hy- 8
gienik storage.
9
4. Retighten the insulating jacket using the towel
rack with hooks.
10
5. Put the insulating cap on the Hygienik storage.
11
12
13
5. Add the cover of the towel rack with hooks and

2. Close the towel rack with hooks first at the side the collars on the heat pump connections.
with only one connection. Snap the towel rack
with hooks in the first notch, from the bottom to
the top.
Installation

4. Installation
1
4.5. Heating-side connection Hygienik - Pos.3: Insert the upper pump seal and screw the
pump to the upper screw connection.
2
The hydraulic integration is realized according to the Attention: Observe the ow direction of the pump!
indicated schemes (for this see chapter Applications
3 overview). The following must be observed for this: - Pos.4: Insert the lower pump seal in the pump screw
connection on the plate exchanger.
- Use of a sufciently dimensioned expansion vessel. - Pos.5: Cut-off the copper pipe on the heat exchanger
4
The volume of the Hygienik storage vessel also has outlet in correct length. Thereto mount the plate heat
to be considered. exchanger tentative.
5 - Installation of a safety valve and an automatic ven- - Pos.6: Insert the cut-off copper pipe in the right con-
tilating valve in the boiler or heat pump advance nection of the heat exchanger.
6 ow line. - Pos.7: Insert the plate exchanger with the copper
pipe in the clamping ring screw connection below
and screw onto the pump with the screw connection.
7
The connection dimensions are listed in chapter Di- - The switching module of the ow switch must be
mensional drawings. snapped onto the ow switch. The direction is not
8 important for this.
- After lling the storage vessel, the non-return valve at
4.6. Connecting the hot water module on the pump must be closed!
9
the Hygienik - Pos.8: The ground terminal is installed on the cold
water intake by factory.
10 1a
1 4.7. Connection hot water module with mi-
11 xing valve
3
12 4
13
7 flow direction
6 8
2
The ow switch itself must be installed ver-
Installation
tically.
- Pos.1: Seal the upper bend with the pump screw Flow direction from below to above!
connection and screw into the sleeve (see chapter
Dimensional drawings)
- Pos.1a: For Hygienik 1500/25-50 and 2000/25-
50 the extension pipe must be mounted additional.
- Pos.2: Seal the lower bend with the clamping ring
screw connection and screw onto the connecting
sleeve (see chapter Dimensional drawings).

Installation
1
- Remove the nozzle by the foward connection of the
hot water module. Thereto press in the insulation
2
of the IDM-Hygienik next to the sleeve so that the
nozzle can be unscrewed with a pipe wrench.
3
- Seal the supplied nozzle with the dutch-screw con-

4
nection and screw in the sleeve.
5
- Pos.1: Insert the seal and screw the mixing valve
onto the IDM-Hygienik. 6
- Pos.2: Seal the angular ball valve and screw it in the
return connection of the hot water module.
7
- Pos.3: Insert the upper pump seal and screw the
pump to the mixing valve.
- Pos.4: Insert the lower pump seal in the pump screw 8
connection on the plate exchanger.
Attention: Observe the ow direction of the pump! 1
9
- Pos.5: Cut-off the copper pipe on the heat exchanger

outlet in correct length. Thereto mount the plate heat 3 10
exchanger tentative.
- Pos.6: Insert the cut-off copper pipe in the right con- 11
nection of the heat exchanger. 4
- Pos.7: Insert the plate exchanger with the copper
12
pipe in the clamping ring screw connection below 8
and screw onto the pump with the screw connection.
- Pos.8: Mount the exible corrugated tube hose. 13
- Pos.9: The ground terminal is installed on the cold 7
water intake by factory.
6 9
- The switching module of the ow switch must be
snapped onto the ow switch. The direction is not
important for this. 5
- After lling the storage vessel, the non-return valve at
the pump must be closed!
Installation

4. Installation
1
4.8. Connection on drinking water side A hot water circulation with a pump is pos-
sible through the IDM circulation system.
2
The hot water preparation is suitable for normal If a scalding protection is required, a hot
drinking water (ph value > 7.3) in accordance with water station with a thermostatic mixer val-
3 the drinking water ordinance and DIN 50930-6. The ve must be used or a thermostatic mixer valve must
connection pipework can be realized with a copper be installed in the hot water line (above all when
pipe or plastic pipe for this. using solar systems).
4
The existing copper-soldered stainless steel heat ex-

5 changer is not suitable for galvanized lines.
6 The connections must be realized pressure-tight.
The component-tested safety devices as per DIN 1988

7
and DIN 4753 must be installed in the cold water line
(see gures below).
8
The operating pressure of 6 bar indicated on the type
9
plate must not be exceeded. If necessary a pressure 1
reducer must be installed.
4
10
2
11 1 3 5 6
2 2
12 3
1...pressure reducer (only at more than 6 bar)
13 2...emptying valve
3...backow preventer
4...pressure gauge connecting piece
5...shut-off valve
6...diaphragm safety valve
A dirt collector (mesh width 0.5 mm) is installed in

the cold water line before the ow switch. In the case
of hard water a water softening device should be
Installation
installed. 1...hot water connection

2...cold water connection
The cleaning and decalcication of the plate heat 3...dirt trap
exchanger is realized by ushing with a decalcica-
tion solution by means of a small pump (see chapter
Cleaning and decalcication), 2 hose connections The pressure loss (sanitry side) amounts approx. 0.3
and 1 shut-off valve being available for this. bar. The cold water connection can also occur on the
side from the right. The covering hood must then be cut
out at this point.

Installation
1
4.9. Electrical cabling of the hot water
station hot water
2
sensor
4.9.1. With Navigator control 3
When using a Navigator control in the TERRA heat

4
pump, the primary-circuit pump can be speed-cont-
rolled.
5
For this, the hot water sensor supplied must be sealed
into the sleeve on the hot water outlet of the plate 6
exchanger. (see gure).
7
The hot water sensor, the ow sensor and the primary
circuit pump must be connected directly to the main
board of the Navigator controller (see wiring diagram). 8
10
11
12
13
Installation

4. Installation
1
4.9.2. With speed-control UVR 61-3 HEP
hot water sensor
2
If using the speed controller UVR 61-3 HEP, the swit-
ching element of the ow switch must be snapped onto
3 the ow switch. The direction is not important for this.
The pump must be plugged in at the provided plug.
4
The supplied hot water sensor supplied must be sealed
into the sleeve on the hot water outlet of the plate
5 heat exchanger (see gure). In addition to this, the
mains connection (230V 50Hz) must be established at speed-control
6 the plug provided (see wiring diagram).

ow switch
4.9.3. Direct switching of the high ef fizient

9
pump without speed control
ground terminal
10 The AC-switching element of the ow switch must be
snapped onto the ow switch. The direction is not
important for this. The pump must be plugged in at
11 the provided plug. L PE N Electrical supply
12 The ow switch is equiped with a AC-switching ele-

ment to switch the high efcient pump of the warm 230V
XB2 XB3 XB4 XB5
13 water station directly.
The electrical connection is made according the adja-

cent electrical scheme.
The Hygienik is generally supplied with an DC-Switch.

If the primary pump should be switched directly, an SB2 SB3 SB4 XS5
0-10V
AC-switch must be used. The AC-Switch is available
Installation
separately.
4.10. Hot water circulation
Flow-
To switch the high efciency pump direct- switch
ly, it is necessary to use the AC-switching
element with the item number 721522.
Primary pump AC

Installation
1
In the case of long hot water lines or larger systems, a 4.10.1. Hot water circulation for a
hot water circulation is necessary so that the hot water breath- responsive circulation pump
2
line is always kept warm and hot water is always operation
available during tapping.
If a larger capacity for the hot water circulation is 3
A hot water circulation is also stipulated in accordance rapidly required, the circulation line in front of the
with DVGW Worksheet No. 551 for protection against plate exchanger is integrated in the cold water line.
4
Legionella development in the pipe with line contents However, in order to prevent the storage vessel from
of more than 3 liters. being completely mixed through the small heat dis-
sipation at the same time, the circulation pump may 5
The Navigator control from IDM has got a special hot only be switched on as required and must not operate
water circulation activation: permanently. 6
With the Navigator controller its possible to control

7
the circulation pump, if the digital output on the main hot water
board is not needed for sum malfunction.
8
The circulation works in two modes:
9
1. During an active time program, the circulation
pump operates with the adjusted run time (FW041)
and pause time (FW042). 10
2. Outside the time program, the circulation pump ope- 11

rates, if on the ow switch (fresh water line) a ow >
1sec. and < 3sec. for a run time is detected (FW041).
12
After this, the circulation pump will be blocked for the
period of the pause time (FW042).
13
cold water
Installation

4. Installation
1
4.10.2. Hot water circulation for smaller
hotwater networks
2
e.g. for one or two-family residences

3
hot water
A circulation exchanger lance is screwed (R 1), into
the Hygienik storage vessel onto which the circulation
4
line is connected.
5 In this way, the heat for the hot water circulation is

gently removed from the storage vessel without the
6 latter being mixed completely.
Transfer capacity:
7
approx. 1 kW at 60 C storage temperature
9
cold water
10
11
12 hot water
4.10.3. Hot water circulation for large hot

13 water networks
In the case of large systems, the hot water network

must permanently be kept at the temperature and
circulated through. However, the capacity of the plate
heat exchanger and the primary pump is much too
big for the circulation line, and the storage vessel
would always be mixed through. Here we recommend
providing your own small plate heat exchanger with
an pump in the upper storage area for the circulation.
Installation
cold water

Installation
1
4.10.4. Hot water circulation with higher hot water
circulation temperatures
2
In case of long hot water lines or bigger systems, a

Circulation
hot water circulation line is necessary, thereby the hot 3
pump
water line always keeped warm and in case of taping
immediately warm water is required.
4
According to DVGW Worksheet No. 551, to protect
against legionella in the pipes, its necessary to use a
hot water circulation when the volume of the pipes are 5
Timer clock
higher then 3 liter.
T
6
The necessary temperature can be reached by rehea-
ting with a small electrical ow heater (controlled via a
electrical 7
clock timer and a thermostat).
heating
9
cold water
10
11
12
4.11. Hot water circulation lance istallation

13
The circulation lance is sealed into the sleeve provided
for this. A pump has to be installed in the circulation
line. The circulation line is connected to the axial con-
nection while the hot water line is connected to the
radial connection.
Installation

4. Installation
1
4.12. Electrical installation of the
circulat ion pump
2
3 4.12.1. TERRA HGL with Navigator
The circulation pump is connected according to the

4
wiring diagram directly on the Navigator main board.
7
4.13. Assemb ly of the covering hood
8 Thread the threaded rods enclosed in the recesses pro-

vided for this and screw into the welded-on nuts on the
steel tank. In order to tighten the threaded rods, 2 nuts
9
are xed by a lock nut and tightened with a spanner.
10
11
12
13
The covering hood is placed straight on the threaded

Installation
rods on the front.

Installation
1
The enclosed Tommy screws are screwed onto the In order to mount the covering hood for a system
threaded rods and tightened until the cover is next to with speed control, it must rst of all be cut out at the
2
the insulating jacket. cable duct. For this, insert the covering hood onto the
threaded rod until it is at the cable duct. There, mark
the upper and lower edge of the cable duct on the 3
covering hood. Now remove the covering hood again
and notch the covering hood with a saw parallel
4
above and below. Cut out the projection in sections. In
order to avoid energy losses, the recess should not be
larger than the cable duct. 5
10
11
4.14. Assemb ly of the covering hood with

12
speed-co ntrol UVR 61-3 HEP
13
Place the saw parallel to the cable duct.

Installation

4. Installation
1
Notes:
10
11
12
13
Installation

5. Applications Overview
1
5.1. Drawing explanation and notes on the
over view of the applicatons
2
Symbol Meaning
Legend and reference to the schemes
Heat emitting system
(Low-temperature heating) 3
IDM apply many and wide-ranging innovative
technical solutions to both new and existing systems. Circulation pump
Innovation through diversity is accounted in the 4
M Three-way mixer (without bypass)
same extent as using already present heat supplying Motor drive
systems. Three-way mixer 5
Thermal actuation
The following design variations are proposals. Check valve 6
The sketches do not reect complete equipmentwith
all necessary components. Check valve
Flow control valve 7
For installation and operation purposes, all guidelines Flow switch
and instructions in the relevant assembly 8
manual should be followed. Safety valve
9
Heating manometer
T Expansion tank 10
The following pages contain FS Temperature sensor

T
a range of heat system va- 11
BTS Flow control sensor
riations. For tailor-designed
T
systems to suit idividual re-
Buffer tank sensor
quirements, you should al- 12
ways work closely with an AF
T Outdoor sensor
IDM-trained designer!!
13
RG (A)
Room control with offset for heating circuit A
RG (C)
Room control with offset for heating circuit C
Room thermostat
Shortcut
Applications Overview
Control thermostat
HC Heating circuit
CW Cold water Air separator

HW Hot water
Dirt separator
STP Separation plate
DFZ Flow meter Flow meter
Pool Pool Restriction valve
Filter
Flow meter
Electrical heater

Applications Overview D I E E N E RGI E FAM I L I E
1
5.2. Over view of applications
2 Design variations Variation Code Chapter

TERRA SW with Hygienik and direct heating N_2.3-0-2-0-3-0 5.2.1
3 TERRA SW Complete HGL with Hygienik and direct heating N_1.3-0-2-0-3-0 5.2.2
TERRA SW with Hygienik + STP and three heating circuits N_2.3-0-1-0-2-0 5.2.3
4 TERRA SW Complete HGL with Hygienik + STP and circulation N_1.3-0-1-0-1-4 5.2.4
TERRA CL with Hygienik and buffer (serial) N_1.8-0-2-5-2-0 5.2.5
5 Oil-/Gas boiler with Hygienik without layer-separating plate as hot water heater N_3-0-2-0-1-0 5.2.6
Wood boiler with Hygienik N_4-0-2-0-1-0 5.2.7
Oil-/Gas boiler with solar system and Hygienik N_3-5-1-0-2-0 5.2.8
6
Wood boiler with solar system and Hygienik N_4-5-2-0-1-0 5.2.9
Oil-/Gas boiler with wood boiler and Hygienik N_3-4-2-0-1-0 5.2.10
7
10
11
12
13

1
5.2.1. TERRA SW with Hygienik and direct heating N_2.3-0-2-0-3-0
OS RE
T
B61 5
B32
2
6
HW
7
FS
T B51
8
Throttle 9
B valve
M M63
A
2
M22 10
T B42
TERRA
11
P B43 T
T
B33 T B41 B1
CW
12
B36 B38
T T
M16 M73
TERRA SW 13
depth probe (without HGL) Hygienik
brine circuit
Only one heating circuit is possible.

The heating circuit must be realized as
a pump circuit (no mixer!) and no zone
valves may be used!

1
5.2.2. TERRA SW Complete HGL with Hygienik and direct heating N_1.3-0-2-0-3-0
3
OS RE
T B61
4 B32
HC(A)
5
HW
FS
7 T B51
8
Throttle
valve
9
M22
10 B42
Included in delivery B35 T
of the heat pump. T
TERRA
11 P B43
T T
B33 T B41
M16 B1
M73
CW
12 B36 B34
T T
T
13 TERRA SW Complete HGL Hygienik
brine circuit
The HGL system allows higher storage temperatures

(up to 60C) to be attained.
The heat emission system must be a floor heating.
The floor circuits must always remain open, zone valves

may only be installed at approx. of the area.
Temperature fluctuations occur in the forward flow as a

result of the activation and deactivation of the heat pump.

1
5.2.3. TERRA SW with Hygienik and three heating circuits N_2.3-0-1-0-2-0
OS HC-module 4
internal availabel as accessory
RE
T
B32 B61
B64 B63
T T
5
HW
HC(A)
B53
T T FS 6
T
B51
M34 M33 7
M31
M
M44 M43
M M
M M41
Throttle 8
valve
A M22
P
M M63 10
B
T B42
T B41
TERRA
11
P B43 T
T
B33 B1
T B38
B3 8 CW 12
B36 B34
T T
13
M16 M73
TERRA SW Hygienik
depth probe
brine circuit
The middle storage area serves as a load equalization

store for the heating operation. A layer-separating plate
is necessary.
The heating reverse circuit and the reverse flow of the

heat pump must be introduced separately in the Hygienik
storage vessel.

1
5.2.4. TERRA SW Complete HGL with Hygienik and circulation N_1.3-0-1-0-1-4
OS HC-module
internal availabel as accessory
RE (A)
4 T
B32 T
B64
T B63 B61
5 HC (A)
T B54 T B53
B
FS HW
6 T B51
M
M34 M33
M
M44 M43
M M
7
M31 M64
M
M41
8 separation plate
Throttle
valve
9
10 M
M22
T B41 T B42
Included in delivery B35
11 of the heat pump. T
TERRA
P B43
T T
12 B33 T B38
B3 8 B1
M16 M73 CW
B36 B34
T T
13
TERRA SW Complete HGL Hygienik
Brine circuit
The middle storage area serves as a load equalization

store for the heating operation. A layer-separating plate
is necessary.
The heating reverse circuit and the reverse flow of the

heat pump must be introduced separately in the Hygienik
storage vessel.
With the circulation, a higher hot water temperature can

be reached.

1
5.2.5. TERRA CL HGL with Hygienik and buf fer serial N_1.8-0-2-5-2-0
RE (B) RE (A)
OS B62 B61 5
T
B32
HC (B) HC (A)
6
Attention! FS FS
T B52 T B51
The flow switch B14 must be installed in the return flow
of heat pumps with defrost function. 7
The flow switch is available as an accessory, Item.nr. 191241.
M32 M31 HW
M
M42
2 M M41 8
Throttle valve
10
M 2
M22
11
T B42
12
T B41 B1
B35 T
B33 T CW T B39
13
B14 M73
TERRA CL Twin HGL Hygienik Heating buffer

1
5.2.6. Oil boiler with Hygienik without separation plate N_3-0-2-0-1-0
OS RE (A)
3
T
4 HC (A)
HW
FS
5 T
8 13
9
P 14
T
10
5
11 15
CW
12
13
The storage priority control is realized by the boiler con-

trol.
A layer-separating plate is not necessary.
For sensor location, see the instructions in the documents

for the control used.

1
5.2.7. Wood boiler with Hygienik N_4-0-2-0-1-0
OS RE (A) 3
T
4
HC (A)
HW 5
FS
T
M
7
T
10
P
11
T
CW
12
13
Solid fuel burner Hygienik
A reverse flow temperature increase is necessary for the wood boiler or tile stove.
The heating circuit can be realized as a mixer or constant-temperature circuit.
A layer-separating plate is not necessary.
If a scalding protection is required, a thermostatic service water mixer must be ins-

talled in the hot water line (above all when using solar systems).
It is also possible to install a mixer valve for the heat exchanger inlet temperature li-
mitation on the heating side. This is especially advisable with hard (>14dH) water.
This prevents the risk of calcification at the service water exchanger.

1
5.2.8. Oil/-Gas boiler with Hygienik and Solar N_3-5-1-0-1-0
3 RE (A)
OS
T
T
4
HC (A)
HW
5 FS
T
T T
7 Separation plate
9
P
T
10
T
11
CW
12
Oil-/Gas burner Hygienik Solar

13
All the requisite safety devices, such as safety valve, expansion vessel, ventilating
valve and pressure gauge must be installed on the solar side.
A solar heat transfer device is installed in the flange opening.
The solar heat can be used for the hot water heating and for the heating.
The solar system must be realized with a differential pressure control. The storage
sensor for the solar differential temperature control must be mounted in the immer-
sion sleeve on the right above the flange.
Only the upper storage area is reheated with the oil/gas boiler, the lower area is
available for the solar heat.

For sensor location, see the instructions in the documents for the control used.

1
5.2.9. Wood boiler with solar system and Hygienik N_4-5-2-0-1-0
OS RE (A)
T 3
T
HC (A) 4
HW
FS
T 5
T T
9
T
P
10
CW 11
12
Solid fuel burner Hygienik Solar

13
All the requisite safety devices, such as safety valve, expansion vessel, ventilating
valve and pressure gauge must be installed on the solar side.
A solar heat transfer device is installed in the flange opening.
The solar heat can be used for the hot water heating and for the heating.
The solar system must be realized with a differential pressure control. The storage
sensor for the solar differential temperature control must be mounted in the immer-
sion sleeve on the right above the flange.
Only the upper storage area is reheated with the oil/gas boiler, the lower area is
available for the solar heat.


1
5.2.10. Oil-/Gas boiler with wood boiler and Hygienik 3-4-2-0-1-0
3 OS RE (A)
T
4
HC (A)
HW
5
T FS
M
7
Mixing valve
8
P
P
T
10
11 T CW
12
13 Solid fuel burner Oil-/Gas burner Hygienik


For sensor location, see the instructions in the documents for the control used.

1
Notes:
10
11
12
13

66. Filling,
6. Filling, Emtying,
Emtying, Cleaning
Cleaning,
Cleaning, Grounding
Grounding THE P OWE R FAM I L Y
1
6.1. Heating water quality The storage vessel charging pump should be switched
to ON (manual mode) during the heating up. In this
2
Depending on the quality of the heating water, cal- way, the storage vessel can be completely recirculated.
cication may occur (adherent coating of calcium
3 carbonate) above all on heat exchanger surfaces, i.e. If the heating circuit permits this in terms of temperature,
the risk of increased calcication results in the case of the high forward-ow temperature is also pumped with
high calcium hydrogen carbonate components. pump full load through all heating circuits in order to
4
attain all the heating water.
A decalcication/demineralization is therefore recom-
5 mended for systems with a water hardness of more than
14dH calcium hydrogen carbonate concentration. 6.3. Water preparation
6
You can nd out the calcium hydrogen carbonate con- In order to prevent damage through calcication on
centration c(Ca(HCO3)2) of your heating water from heat exchange surfaces (e.g. boiler, solar heat ex-
7
your water supply utility. changer), the water used to ll the storage vessel and
heating system must be treated in accordance with VDI
8 The unit Degree German Hardness (dH) can be Directive 2035 Part 1 or NORM H5195.
converted to the unit mol/m3 by multiplying by the
factor 0.179. This directive deals with the following measures for
9
this:
With an increasing size of the buffer store, the relation
10 between the calcifying agents contained therein (due
to large heating water content) and the boiler perfor- 6.3.1. Decalcification/Demineralization
11 mance (heat transfer area) becomes less favorable.
The most reliable procedures for avoiding calcication
In such systems it is necessary to test the calcifying are decalcication and demineralization. Here calci-
12 agents. Heating up (thermal inhibition) of the heating um and magnesium ions are removed from the water.
water is always advisable. (see next page)
13
Upwards of a concentration of 2.5 mol/m3 (corres- 6.3.2. Physical processes
ponding to around 14dH) and at capacity conditions
of over 20l/kW, the possibility of excessive calcica- Permanently magnetic or electrical elds should pre-
tion must be taken into account and corresponding vent calcication for this. Plausible indications regar-
countermeasures implemented. ding the effect and function are not currently extant.
Filling, Emtying, Cleaning
6.2. Heating water ther mal inhibition 6.3.3. Use of rain water
In order to prevent inherent calcifying agents from A simple and cost-effective option for avoiding calci-
concentrating on individual heat transfer regions, we cation involves using rain water as heating water. It
recommend heating up the storage volume after lling is almost lime-free, but may be acidic, in other words
the system as a last step of commissioning. aggressive, against the system components. A pH-
value test is advisable here. The pH-value should be in
Setting the maximum boiler performance (e.g. chim- the range from 8.2 to 9.5.
ney cleaner function) and maximum forward ow
temperatures for the consumers allows the calcication
formation to be distributed specically and evenly over
the heat exchanger areas of the boiler.

1
6.4. In the case of repairs
2
If it is necessary to empty the IDM-Hygienik storage
vessel due to repair work, the system must be relled non-return
with treated water. Alternatively, the emptied water valve 3
can be collected and used again.
Y-type 4
valve
6.5. Existing heating systems
5
In order to prevent impurities and silting of the IDM-
Hygienik, an already existing heating system must 6
be thoroughly rinsed before connecting the storage
vessel! This applies irrespective of the calcication.
pump 7
6.6. Filling and emptying 8
Corresponding lling and emptying valve is provided

9
for easy lling and emptying (see gure).
For frost-proof emptying of the system, both the sto- 10

rage vessel with the pipework and the drinking-water
side of plate exchanger must be emptied at the points 11
provided for this. All non-return valves must be opened lling and emtying valve
for this.
12
6.7. Inter val cleaning and decalcification
If no drinking water can be tapped, even
although the temperature in the Hygienik The plate heat exchanger must be regularly decalci- 13
is sufcient, the following points must be ed on the drinking water side. Recommendation: for
checked: the rst time 6 months after commissioning. The time
Pressure of the system (should be approx. 2 bar) interval for the cleaning/decalcication, however, is
Open upper ventilation valve and check whether orientated towards the water quality and is specied
air is in the storage vessel by the Customer Service during the rst maintenance.
Function of the ow switch On the basis of experience, this is necessary every 2
Function of the primary-circuit pump years.
6.8. Cleaning and decalcification
Close Y-type valve on the drinking water side and the

valve in the cold water inlet.
Connect hose lines for ushing through a cleaning and

decalcication solution (citric acid) with a small pump
onto the hose connections provided and ush through
against the direction of ow. Now ush through sufci-
ently with clean water.
6. Filling, Emtying, Cleaning, Grounding
Filling, Emtying, Cleaning THE P OWE R FAM I L Y
2
The non-return valve is open upon delive-
ry, so that it is easier to ll the plate ex-
3 changer pipework. After lling, the non-
return valve must be closed!
All non-return valves must be opened for frost-proof
4
emptying!
6 6.9. Grounding of the hot water station
To divert the electrical potential of the hot water stati-

7
on, the ground terminal on the cold water intake must
be connected to the potential equalisation pannel of
8 the house.
10
11
12
13

1
IDM-Energiesysteme GmbH
Seblas 16-18, 9971 Matrei in Osttirol
Phone: 0043 4875/6172, Fax: 0043 4875/6172-85
M
2
E-Mail: team@idm-energie.at, Homepage: www.idm-energie.at
UID-Nr.: ATU 433 604 02
3
Declaration of Conformity (Original copy)
IDM-Energiesysteme GmbH, Seblas 16-18, A-9971 Matrei East Tyrol, 4
confirms that the device(s) referred to below in the version put into circulation by us satisfies/satisfy the
requirements of the EC Directives, EC Safety Standards and product-specific EC Standards.
A change to the device(s) not authorized by us will render this declaration invalid. 5
EC Directives Amongst others, the following harmonized

6
standards have been considered analogously
EC Low Voltage Directive
EN 60529
(2006/95/EG)
EN 55014-1/2 7
EC EMC Directive EN 60204-1
(2004/108/EG) EN 61000-3-2/3-3
Concerning following products 9
Hot water station
Hot water station for 25 l/min delivery volume 10

Hot water station for 35 l/min delivery volume
Hot water station for 50 l/min delivery volume
Hot water station for 70 l/min delivery volume 11
Hot water station for 25 l/min delivery volume with mixing valve
Hot water station for 35 l/min delivery volume with mixing valve
12
Hot water station for 25 l/min delivery volume with mixing valve for Hygienik Solar
Hot water station for 35 l/min delivery volume with mixing valve for Hygienik Solar
13
Details on the type, year, serial number and other technical data you can find on the name plate.
Document-authority
IDM-Energiesysteme GmbH
Seblas 16-18
9971 Matrei in Osttirol
Matrei pp., October 01, 2010 Ing. Andreas Bachler, Technical Director
Place, date (Stamp of IDM) Legally binding signature
Seite 1/1 Revision 1.0

Always there for you.
I DM HEADQUARTERS IN EASTERN TYROL , AUSTRIA
IDM ENERGIESYSTEME GMBH

Se b l a s 16 18 A-9971 M a trei in O s t tiro l, Aus t ria
Te l e p h on e +43(0) 4875.6172 - 0 Fax +43(0) 4875.6172 - 85
E- m ail t e am @idm - e n e rgie.a t
w w w. i d m - e n e r g i e . c o m
Yo u r I D M p a r t n e r
T H E P OW E R FA M I LY
ONE STEP AHEAD*

THE P OW E R FA M I LY
COMMISSIONING SERV I CI N G O N -SI T E SERV I CE

O ur s e r vi c e t e chnicia n s a r e h ap py t o h e l p o n - sit e. C o n t a c t
IDM - ser vice technology d e t ail s f o r yo u r r e gio n a l cus t o m e r s e r vi c e c e n t r e c a n b e
f o u n d o n o u r we b sit e w w w. i d m - e n e r g i e.c o m.
PRACTICAL KNOWLEDGE FOR SALES AND TECHNOLOGY

T h e c o m p r e h e n si ve r a n g e o f s e min ar s f o r s p e ci a lis t s a t t h e
IDM Academy I D M P OW ER FA M I LY i s a vail ab l e t o yo u a t a l l tim e s o n o u r
we b sit e w w w. i d m - e n e r g i e.c o m. We l o o k f o r wa r d t o
re ceivin g yo ur re gis t ration.
IDM ENERGIESYSTEME GMBH Matrei i. Osttirol 02.12.15 Errors and omission excepted

Specificatii Puffer IDM

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Te c h n i c a l d o cu m e n t a t i o n

Hot water station with fresh water technology

3.5.10. 3-way diverter valve 16

2 Installation Instruction Hygienik (C) IDM ENERGIESYSTEME GMBH

6. FILLING, EMTYING, CLEANING, GROUNDING 44

6.5. Existing heating systems 45

(C) IDM ENERGIESYSTEME GMBH Installation Instruction Hygienik 3

Hot water tanks may only be installed by competent

- Ensure sufcient ventilation (according to EN 378

Regular maintenance as well as checking and servi-

General instructions on operating the heat General instructions on assembling the

Important instructions on assembling and Space for customer service

4 Installation Instruction Hygienik (C) IDM ENERGIESYSTEME GMBH

Electrical conductivity <500 S/cm 8

installing pipeline systems and electrical compo- 11

Ammonium < 2.0 mg/l 13

- the effective laws, standards, guidelines and regu-

(C) IDM ENERGIESYSTEME GMBH Installation Instruction Hygienik 5

The storage vessel containing heating water is heated

Connector-reader electrical switching for actuating the

primary-circuit pump via the ow switch.

The covering hood is only included in the scope of

6 Installation Instruction Hygienik (C) IDM ENERGIESYSTEME GMBH

Hygienik is available as a combination of various The NL number

Capacity Intended purpose

(C) IDM ENERGIESYSTEME GMBH Installation Instruction Hygienik 7

2 Hygienik 500/25 500/35 825/25 825/35 1000/25 1000/35

Standing loss in W 114 114 147 147 155 155

7 Tank diameter mm 650 650 790 790 790 790

Topple measure mm 1800 1800 1910 1910 2080 2080

11 Drawing capaciy l/min 25 35 25 35 25 35

NL at 52C storage temperature 3 5 4 7 5 8

NL at 70C storage temperature 5 8 6 10 8 12

Max no hotel rooms** - - - - 5 8

Max no showers in sport facilities - - - - 4 6

Energy efciency grade

Measured thermal loss

Average thermal dissipation loss

* if the whole tank is pre-heated to 60C!

Pressure drop drinking water side: approx 0,3 bar

8 Installation Instruction Hygienik (C) IDM ENERGIESYSTEME GMBH

Standing loss in W 155 198 198 198 198 3

below seperation plate litre 420 885 885 885 885

Topple measure mm 2080 2320 2320 2320 2320

NL at 52C storage temperature 12 5 10 13 15

NL at 70C storage temperature 18 8 15 20 30 12

Max no showers in sport facilities 10 5 7 12 18

Drawing amount per tap: 10 l/min at 45C

(C) IDM ENERGIESYSTEME GMBH Installation Instruction Hygienik 9

3 Standing loss in W 229 229 229 229

4 above seperation plate* litre 700 700 700 700

below seperation plate litre 1300 1300 1300 1300

Tank diameter mm 1100 1100 1100 1100

Weight kg 200 205 210 215

9 Drawing capaciy l/min 25 35 50 70

NL at 52C storage temperature 5 9 13 15

10 NL at 60C storage temperature 6 12 15 20

NL at 70C storage temperature 8 15 20 30

Max no hotel rooms** 6 10 18 28

* if the whole tank is pre-heated to 60C!

10 Installation Instruction Hygienik (C) IDM ENERGIESYSTEME GMBH

3.2.1. Hygienik 500 with/without layer -separation plate

Pos. Connection Dimension Pos. Connection Dimension

2 Sleeve R 1 IG 10 Immersion sleeve for temp. sensor di=15mm