RBPBRERCE SCHR . STAGE SUCTION PIPING CENTRIFUGE PUMP FLG, FLGR, FLGH, XBD #3] ® FLG, FLGR, FLGH, XBD SERIES RRR EMS 2B INSTRUCTION FOR i INSTALLATION AND APPLICATION LRRBMA(A ARE A SHANGHAI PANDA MACHINE (GROUP)CO.,LTD1, FLGR AAPM SR i KE ORAL, EMF LA fos Pea, HERR RIK. BAA AGEL, ERMA, RANA. SEFARAHMHERRES cH. RAMBR<80C 2. FLGR® Rak CHR) MRRP EMT: HI. BR. ML. BEER AR SAE IE FAR IP AR AE tH a KARP RMA RA MR, FLGRBRMRT<120C. FLGH# 2A WAR, HimkRS DRM. BAM BARN FR MR, GE TTI OL BR. HR RS 4H #11, ARR A-20C~120T. is ee 5 1. FLG vertical inline antiscale centrifugal pump can transfer fresh water or otherliquids that have the same physical and chemical properties aS fresh water. It is applicable for indus- trial and municipal water supply and sewage, boost in tall buildings, garden irrigatio, boost in fire fighting, long distance delivery, heating and ventilating and refrigerating cycle, cycle and boost of cold and hot water in bathhouse ete. Applicable temperature should be less than 80°C 2. FLGR vertical hot water (high temperature) cycle pump is extensively suitable for energy metallurgy, chemical engineering, textile, paper manufacture industry and hotels as cycle and boost pump for very hot water in boilers and as eycle pump in municipal heating sys- tem. Applicable temperature of FLGR pump should be less than 120°C 3. FL HH vertical inline chemical pump can transfer corrosive particle-free fluid which has the same viscosity as water. It can serve for petroleum, chemical engineering, metallurgy, power, paper manufactory, food, pharmaceutics and synthetic fiber industry. Its applicable temperature is from-20°C: to 120°C.[ead 1. RA A 0.2mm. TE, WARM A A A to BHATT HLA. ART RAMS AHL SH WORKING C 1. Suction head <1,0MPa, or maximum working head of pump system <1.6MPa, that is to say, suction head+pumping head <1,6MPa and pump pressure in static pressure test is 2.5MPa, Please mark out system working head when ordering. If working head is more than 1,6MPa, please declare it specially in order list, Environmental temperature < 40°C, relative humidit 3. Volume conte: of solid particles in transferring medium should less than 0.1% of unit volume, grain size > 0.2mm. Note: If there are fine particles in transferring medium, please mark it out when ordering so that manufacturer can adopt antiffiction mechanical seal6. RAGA, ROCHA, AAFA-P CAL, TRAN-H RRTERLY, PURALD, SO HEAR AL AR, So dob By PEMTETP HRA THERA HH KHL, HORT, BHA, RS wih RASW, LAME HREN AL Mt RA, MG RETR HEF, Ra RER MH WHRAMM ERM AS, AMROKSREHM. HAH BARES RM RRO RM, RB RAT. Hea Ok IE KU BA RIA a. TREBAR, ABRADED AR, RBI T RARE ODT he he Fan TRERMERP REO HAH ELAMRYB. HMR. TREERHLHORRAM EAP RARR ind on same central line. So The pump is vertical. Inlet and outlet are of the same diam the pump can be installed in the piping as a valve, which bring a compact structure and less area and low construction cost. And it can be used outdoor if itis covered. Impellers are directly installed on the extended shaft. Axial length is short. Structure is compact. Pump and motor bearing are well configured, which can balance the axial and radial loading caused in pump running so as to ensure pump steady running and low noise Shaft seal adopts mechanical seal or mechanical seal combination, using import titanium alloy seal ring and middle fire-resistant mechanical seal and hard alloy antifriction seal, which can lengthen service life of mechanical seal. Installation and maintenance are convenient. After disassembling nut on the coupling bed, all rotor parts can be taken out needless to take piping system apart. Pumps can be connected in series or in parallel according to required flow rate and head. Pumps can be installed vertically or horizontally according to layout requirement of Piping line.= I: FLG 50 -160 (1) A (B) HER =k in Bl oF Rk inl ban ed FUR EAA ABS AO PGE RHR GAR of RA kO DAE (am) $82 0M& (am) ABRs -XBDO/O-O-OL T 2A (HAAS) bh Rita (FRA RAS) #60 Mon i #1/s HB 4 1/10MPa bak WR RMAGRM, ARGRDS EEA HERRERA FLG & Fl Fe ke ML. 48 FF AP ose : FLG 50 -160 (1) A (B) FLG stage suction Li impetter is cut twice je pump ants Impeller is cut once FLGR stage suction hot water (pump Classification of flow rate antiscaie centrifugai pump (kind FLGH stage suction chemical pump nominal diameter of impeller(mm) nominal diameter of inlet and outlet(mm) model no. of fire pump: XBD O /O -O -O & vertical(horizontal omitteed) er of Impeller(mm) diameter of inlet and outlet(mm) flow late L/S outle pressure 1/10 MPa diam lr fire pump You can choose fire pump by comparing main performance parameters signed on the fire pump with ;the parameteras of FLG series pump in this booklet. If they are accordant,the pump will be suitable:KRU - ALA BAGH: Ry ap - HIRI HES HE Somat snaune INDEX PRODUCT INTROUDCTION +++ +0020 052 0822+ DISTINGUISHING FEATURES EXPLANATION OF MODEL NUMBER, USEFULNESS WORKING CONDITIONS --- STRUCTURE ILLUSTRATION ++ e+e esses ees ses ese cen coe cee ses eee ts ereciesieseseeeaeees COUPLING METHOD ACCESSORIES AND INSTALLATION SIZE INSTALLING INSTRUCTION- START-UP AND CLOSED-DOWN MAITENANCE OF PUMP REASONS OF FAULTS AND DEBUGGINGSFLGPAAFRERE RR, A-HHVARGEARHRCR. OH BHRARKORAKRS REN ANKAKARL. RMISHRCRAL RK. A-MAARHR SARA AFLGR Ra LRA ME MARR. MREUMIR. KAMA RA GAPE. RT. RETR FRA. HS Ra BR 1M 86IB/TS3085~- 93.04 tek BR. * dD RISO28S8 Ae RI k bit ty Sy SiR i Mh ML OT ARAB AR A HR CRORE. (44) , ZL99205553.9. ZL.00201493.9) HAP EA F3 HH BSR. RA 3] TAH 5 Me we Khe ta — HOY HGVERERACR ODUC FLG series single-stage single-suction inline bump is a kina of new-type centrifugalpump of antiscale function, which is designed by both our own brainpower and domestic pump experts. They combined excellent domestic hydrodynamic model and the performance parameter of IS centrifugal pump based on the common vertical bump. Hot water bump and corrosion resisting pump are its derivations in terms of different temperature and mediums. This series products are of a lot of advantages such as energy saving, low noise and reliability ete, and meets the new standard JB/TS3058-93. All products are made according to the international standard 1802850. The product has obtained national patent. (Patent NO. are ZL99205553.9 and Z1.00201493.9) If customers do not need centrifugal pump of antiscale function, we can also provide common single-stage single-suction centrifugal bump with the same performance parameter.z= isi Eo STRUCTURE TRATIC SA ARHA Structure figure and illustration: 1. EB AE 2. Rab 4, HE MRRE 5. Rad 6. MEAL 7. RAL 8 bat 9. thie 10. kB WRB 12. Whe 18 ER, RRS. HAR 16, HA 17. edt 18. RA 19. FS MARR EH 20. KIL 21. RR 1. antifriction part 2. pump shaft 3. nnt 4, antiscale cathode device 5. locating bush 6. piezometric hole 7. exhaust vent 8. impeller 9.endcover 10. water fence 11. shaft coupling 12. motor 13. bracket 14.nut_ 15. bearing spacer 16. bearing 17. shaft seal I8.qjut_ 19. antiscale anode de 20. discharge hole 21. pump body Es SALA MM RRR. Note: In common style there are no antiscale devices 4 and 9REAX ARR Flexible coupling RAK, dol RH Lnstalling with linking panel and vibration isolstor AR EM RD linking panel foundation drawing of flexible coupling PGMA AL preformed pocket for bolts 250Nhe NL y Faults Possible reasons Debugging method 1. No. water outlet i Valve of inlet or outlet is closed. Inlet or outlet is jammed, Flow channel of impeller is choked. , Running direction of motor is wrong Motor rotates slowly due to lack of phases. . Suction leaks. 4, Pump is not full of liquid. There is some air in pump body. e. Feed water at inlet is inadequate, suction head is too high,and foot valve leaks. f. Resistance of piping is too large. Pump size is unsuitable, a Examine and remove the choker. b. Adjust running direction of motor Fasten motor wire, ¢. Screw on each seal surface, and remove air d. Uncover pump or open exhaust valve to discharge all the air ce. Shut down to examine and adjust. (It ofien takes place when using well water supply and apply with suction head) f, Reduce angle pipe, or choose an- other suitable pump. 2. Inadequate ‘a: Find out reasons as 1 b. Flow channel of piping or impeller a Debug as T , Remove chokers. Adjust open degree flow rate of} is jammed. water scale settles. Open | of valve again. pump degree of valve is not enough. ¢. Voltage is too low. ¢. Stabilize voltage. 4. Impeller wears out. 4. Replace impeller. 3. Very high | ® Run beyond rated current a, Adjust flow rate. Reduce open degree b. Suction head is too high, of outlet valve. power 5 c. Pump bearing wears out, b. Lower degree of vacuum, Replace bearing, 4, Vibration and 2 Piping support is unstable, ’. Liquid duops in Stabilize piping line. Raise suetion pressure to discharge air a b, a ¢. Cavitation erosion takes place. c. Lower degree of vacuum. 4. Bearing is damaged. 4. Relpace bearing €. Motor runs overload, €. Debug as 5, 5. Heating a. Flow rate is too large. Pump runs | a. Reduce open degree of outlet valve. overload. b. Check and debug motor b. Bump and scrape. c. Replace bearing, c. Motor bearing is damaged, 4. Stabilize voltage. d. Voltane ia inadequate, 6 Water | & Mechanical seal wears out «a Replace mechanical seal '. Pump body is dissrupted or has sand | b. Replace or weld and fix pump body, leakage of hole. Trim, pump ¢. Seal surface is not smooth, d. Fasten bolts. 4. Installation bolts slack.piping line, 5, Check leakage of shaft seal. Normal leakage of mechanical seal should less than 3 drops per minute, 6, Inspect temperature of motor and bearing, which should less than 70°C Close-down 1, Switch off outlet valve. 2. Stop motor. 3. Switch off inlet valve. 4. Ifstop pump in the long term, release all liquid in pump, Eaoe aa ab a ae 1) ROFMLMAM RK, PLRAAMRAT RM. 2) Ree PUB. AAA ALR Wi. (3) RAAT KM THR, Rive RGARAMAM, QHAE, LRTTLARREA AMR, MAGMA a# 2. pub est sae (1) Au BSE ES A EAR (2) PA RES EOF LE G) RABLARAR (VM) LB. ARR RA HRMS BMW RWI. (4) BANA a AAAS GMA Hee MAINTENANCE OF PUMP 1. Maintenance in operating (J) Inlet pipe should be full of liquid. Forbid pump to run under cavitation erosion for long time. (2) After long-term running, assembly noise and vibration accrete because of mechanical abrasion. Then pump should stop to exam. Change easily-wom parts and aryry Generally overhaul period of assembly, is one year 2. Maintenance of mechanical seal (1) Lubrication of mechanical seal should be clean and panicle-free (2) Forbid mechanical seal to work in dry abrasion (3) Before start-up, rolale pump (motor) for several turns to prevent graphite ring from breaking due to a sudden start-up (4) Allowable leakage of seal is 3 drops per minute. Otherwise, il should be examined.ds eas KBAR [TePLORA rrr) VAR Rack [a ao mL Rar a. ab aap [a eae, ELA LA enTg, SHRRRA b BRERTARA, Bidet ae ae 7 a3 un ste i iia A ae ©. Hud ae WE RMR K GRR AR. TAA ZA. | Pe fode RAR MH ILM H) ce HORKTA, RALR. KA LMIPERSM. CHAR Ram LPM LK, Rew KY 2 kKkAE | RMIRGRS. a. EARLIER Ds b TM. Reitman, |b eM CRA. KBRR. ANNALER c. Eta i c. BE. abe Bai. 4 RiaRTH. 3 a ERTL EM a RERT ROA bom b. RK AE. RAB Seer > |p ERLERE 2 RES 4 RERD Thier bRHRABAMA cc. FE A th o RGR AE Re 6. RAR a RRR ©. HARM ARE AT c. AES 3 wage [eRERK, MEE a kbeOR ie b. ie aH c. BAU RAR «. BRK. d BERR. d RE 6. KA Mh | a MEST IB AR a. EAR. b. RAR AT ML ae a. vA RR ©. Bab aa KF AE © BE ad SRR 4 #81. SAMAPRAAKEDATRRALE., RRAMA HAMS VAR RRB TOE AL Ro ae Fe RAR RAFRERAGMAKRL, ARRKRY 3. Rat TR HBP IRAE VA RB ah i. at RE HE Oo 4, ATHEARERMSS, ARHUKOPBLSRA-ARWPARARH UMERR-REAR, UREAMRHEPRERRALT. MRREY RAK RGRM A RREKRA RI, TRHELRRPRERAE. SMAHPRHALE 6. RP REMARK fo REM EM CMIE GAD 1. Please check whether the fastener is loose and whether there is clogging in the flow channel before installin for fear lest damage of impellers and pump body when pump is running. 2. Don't let pump bear the weight of piping line to prevent pump from deformation Anchor bolt must be fastened in order to eliminate the influence of performance from Vibration as starting of pump. 4. For the purpose of convenient maintenance and working safety, please install a regulating valve respectively in the inlet and outlet pipe line of pump. and installa pressure gauge near the outlet of pump, so as to assure pump operation within rated pumping head and flow rate and to ensure normal running of pump, which can prolong service life of pump. 5. After inslalling, pluck pump shaft. There should be no vibration and. jamm impeller, otherwise, pump should be disassembled to find the reason. 6. Pump can installed be installed in two coupling methods: hard coupling and flexible coupling. (See COUPLING METHODS)(2 ES MCAT SR A AM Ot Ht ae He. ASE OH Fl ARAL BST FB A 2. AT AAEM RED RA, FG KE AA. 3. RESMERGER. 4. MF RARORM ARAM EHR ka 1. FARO. 2. SMLKEBAI. 3. RAR, RRR REER. 4. WF ROMNARARELA, mMPARKCRRARER PEAR, AAXAP EAR. MPLOMNAR; MERHUMBA, KR BRARR SAAT, SME RRBA AB (PARE Eke HRI. WA OAR AS ho P MLA RS. ie dt TL, EE Ot St iat a TS. 6. HB WH. fh KALB FE < 70°C ee 1. Riek ERAN. 2 LAER RRR Hob wi. 3. RMROMM. 4. RM Preparation before start-up 1, Test the direction Of motor rotation, The correct direction should be clockwise in view of pump from motor too, The test time should be Very short, otherwise. mechanical seal will be dry vibrated. 2, Turn on exhaust valve to inject liquid into pump body. Shut down it after filled. 3. Exam whether all parts are in order or not. 4. Rotate pump with finger so as to drive lubricating oil into end face of mechanical seal. Start-up 1, Full open inlet valve. 2. Close outlet valve. 3. Start up motor, and observe pump running. 4, Adjusl open degree of outlet valve to meet requirement. If there is a flow meter or pressure gauge installed in the outlet pipe, adjust pressure gauge to regulate open d of motor. Motor should work within ¢ of outlet valve, Measure amperai rated current, otherwise, the pump will run overloaded (excessive current) and motor will be burnt, Adjusted open degree of outlet valve relates to working conditions of® ee Shanghiaé Sunda Gow LERRMWA EAA REA SABLE: EAH ARIC Beh Uy —¥9008 Head Office Add: 900, Zhongshan Second Road (South), Xuhui District, Shanghai, P.R. China Th PE Oe a RET We Factory Add: Panda High Tech. Industry Park, Huqingping Highway E-mail: webmaster@panda.sh.cn 218 (Tel) : (86) 021-64562000 64569666 #858 (Fax) : (86) 021-54101756 64% (P.C.) : 200030