XWD series intelligent itinerant inspection meter operating manu! Bax emknrRLERRAA CHONGQING HUAYUAN HYDROELECTRIC TECHNICAL ENGINEERING CO., LTD—, Summarization XWD series intelligent itinerant inspection meter picks microprocessor as core design and absorbs the merits of many similar products in China and abroad. It can calibrate and measure automatically instead of doing it manually. The core components of the product are from Intel, ATMEL, MAXIM, etc. Interference defense function has many high-techs such as resistance filtering network, active filter and filtering software, which will help the instrument work stably and reliably under electromagnetic interference circumstances. =, Main character The type of input signal for each channel, measuring numerical value range and decimal point can be set discretionarily; the kinds of RTD can be two-wire system or three-wire system 2. Upper and lower limit alarm point is adjusted discretionarily and independently in each channel. 3. Unused channels can be deactivated and activated easily by setting. 4. There is no adjustment potentiometer in meter, so it has good vibration resistance 5. Communicate with the caller through the RS485. 6. Perfect monitoring and protection circuit, multi-redundancy technology, it ensures meter work stably. . Model defi Models Channels Explanation — XWD- 4-48 intelligent = itinerant inspection meter | 1 Single screen display _ | 1 Dual conditioning | 2 Triple conditioning 1 ‘Adapter thermocouple 2 Adapter thermal resistance 0 No interface output 1 RS-485 output (MODBUS communication protocol)note: 1. The meter has two relays outlet 2. Alarm type of the two relays can be set discretionarily 3. The meter's signal is: a. thermocouple; b. thermal resistance; c. others. Signals can be set discretionarily. WY. Main Specifications 1 2. Accuracy grade:0.5 3. Alarm setting range:the whole measuring range 4, Cycle time of inspection:1—255s 5. Input impedance: a.thermocouple >1MQ; b.4—20mA 2500 6. Input signal and measuring range in sheet No.1 7. Outer resistance: a. thermocouple <1KQ b. thermal resistance <500 8, Regulation mode:bit-mode 9. Contact capacityAC220V/3A;DC24V/3A, 10, Communication output:RS-485(MODBUS communication protocol) 41, Run environment: a. Temperature 0—50°C: b. Humidity $85%; c. atmospheric pressure:86—108Kpa 12. Power waste <5W 13, Outline dimension: 160mmx80mmx160mm(width*height"depth ) 14, Mounting dimension: 152*'mmx76"'mm(widthxheight ) Inspection channel:4—48Sheet No.1:Types of input signal, measuring range and code Input signal Code Measuring range | resolving pow K 00 0-1300°C 1°C E 01 0—800°C TC J 02 0—1000°C T 03 0—400°C s 04 O= 1600624] B 05 600°C—1800°C | R 06 400°C—1800°C | Pt50 07 —199.9°C 650°C | 01°C Pt100 08 —199.9°C-650°C | 01°C G 09 —50°C—150°C 0.1°C Cus0 10 —50°C=150°C | 01°C Cut00 7 =50°C=150°C | Ofc 4—20mA 12 | 1—5V 8 | Oey “4 Being set discretionarily Ga2oma ‘8 from 1999 to 9999 0-10mA 16 30 -3500 17 Special spec 18i, Meter’s panel Thc haste chart 1--layout drawing of meter 4. “A1" and “A2” lamp will be shine when the measuring value goes beyond the limit, the relays excite at the same time. 2.Meter can be changed into “setting” or “measuring” mode by pressing ~#E"(set) (see the details in this manual). 3.Pressing "&"(increase) and" ¥ “(decrease) is used for changing parameter value while setting mode. 4.“Auto” lamp is bright when meter inspects automatically,otherwise it is extinct. 5. “Reversion” is used for restarting meter. 6. Display window displays measuring value while measuring and display parameter value while setting 7. Inspection window displays the channel number of being inspecting Alarm window displays the alarm channel number. 7. Fixing and wiring Hole is cut on mounting plate in according with mounting dimension, then fix meter on the plate. Wire is connectted to terminal. of meter in according with different types of signals. Thermal resistance can be connected with second-wire system or three-wire system. If choosing the former, please link B and C together, then joint to one end of the thermal resistance and A to theother end. If choosing the latter, please joint according with chart 2. RS485 interface take shielding line 2 to A (+), which is RXD and 3 to B (-) which is TXD. = al ® a chart 2—Wiring drawing of CRT signal lo th sl a a & | JOOS [eI zy aN le a fF chart 3—Wiring drawing of DC Signal -t. Operation (=) Putinto run While electrifying to meter, it starts self-inspection and displays the related information which includes the number of channels, the measuring range of highest channel and types of input signal, etc After self-inspection, meter changes into run automatically and its screen willdisplay the measuring value.Meter may be restarted by pressing “4 ‘fit’ (revert) button if it runs with trouble. The default run mode of the meter is automatic itinerant inspection. Press “increase” or “decrease” to change into manual mode, the display channel number will increases or reduce along with press now. If want to change meter from manual mode to automatic mode, please press “set” to display “CP” on the measuring windows, press “set” again, there is “0” displaying on the screen, the run mode of the meter will change into automatic mode by pressing “set” third time(That is to press‘set” three times). (—) Set parameter 1. When meter is in measuring mode, press “set” and alarm window displays “CP”. Then press “increase” or “reduce” to input Password(the value of CP) 2. Press “set” to enter the parameter setting. 3. The display window displays the process of parameter setting and the inspection window displays the channe. “increase” or “reduce” is used for changing the value. The function of for each password is as follow password function - cP=8 | set inspection speed CP=16 copy parameters reciprocally from either channel CP=18 resume shieldded channel CP=22 set communication parameters | CP=25 set parameters of each channel independently CP=28 shield unused channel CP=32 | adjust output DC CP=45 | adjust measure zero and range _ | CP=50 | copy all parameters from channel 0 to the total follows CP=68 | revert to the factory value _ i 4. Set self-inspection speed Press “increase” or “decrease” after pressing “set” to chang CP into 8, then press “set” again to enter this mode. When meter displays “So”, it enters setting mode,press “set” to display current value,then press “increase” or “decrease” to change value to get needed speed, press “set” to save the parameter intoEEPROM at last(The value may be set from 1 to 255 seconds). 5. Set parameter of each channel independently It is separate setting parameter mode of each channel Press “set” to enter this mode when CP is 25. Fd--Set input signal type(see sheet No.1) Sd--Set the position of decimal point: 0: No decimal point 4: Decimal point is in 10 2: Decimal point is in 100 3: Decimal point is in 1000 F1-- Set alarm mode of 1st alarm relay: 0: no 4: upper alarm mode 2: lower alarm mode F2-- Set alarm mode of 2nd alarm relay: 0: no 1: upper alarm mode 2: lower alarm mode H1--Set the indifferent return value of the 1st alarm relay H2--Set the indifferent return value of the 2nd alarm relay A1--Set 1st alarm value A2--Set 2nd alarm value CL-Set minimum value of measurement CH--Set maximum value of measurement Note:1.All parameters are changed by pressing “increase” or “decrease”. 2.When all the parameters have been set, press * them into EEPROM and meter comes back to the measuring mode. 6. Adjust measure value Meter adjustment of measuring is based on each independent parameter setting, so it is maybe different. Press “set” to enter this mode when CP is 45. EL~Adjust lower limit measuring value EH--Adjust upper limit measuring value 7. Adjust output DC value Press “set” to enter this mode when CP is 32. IL--Adjust lower limit DC value " to saveIH--Adjust upper limit DC value 8. Set DC output channel Press “set” to enter this mode when CP is 30. IL-Adjust lower limit DC value IH--Adjust upper limit DC value 9. Copy at will copy parameters of any channel to the others. Press “set” to enter this mode when CP is 16. Meter displays “CY1” to prompt inputting number of source channel and display “CY2" to prompt inputting number of target channel 10. Copy all parameters from channel 0 to the all follows Press “set” to enter this mode when CP is 55. When meter displays “COPY” Press “set time after time to fulfil this process,channel 0 mustn't be shielded now. 11. Set communication parameters Press “set” to enter this mode when CP is 22 dA--Set communication protocol 0: without checking 4: check with odd 2: check with even ‘Ad--Set communication address. Communication address must be exclusive in one Communication system. bO- Set baud rate 0: Baud rate =1200bps 1: Baud rate =2400bps 2: Baud rate =4800bps 3: Baud rate =9600bps 4: Baud rate =19200bps 12. Shield unused channel Press “set to enter this mode when CP is 28 When meter displays “OF",Press ‘set’ time after time to fulfil this process or press “revert” cancel setting 13. Resume shielded channel Here are two ways to resume shielded channe!—copying(CP=16) or setting directly(CP=18) 14, Revert to the factory value Press “set” to enter this mode when CP is 68. When meter displays “HEI’,Press “set” time after time to fulfill thisprocess, J\. Error alarm (—) Meter dsplays "CH 4. It shows this loop is open, sensor may be damaged 2. Contact resistance is over than upper measuring limit because junction screw’s rust. 3. Input wire seems broken between sensor and meter. (=) Meter dsplays "OL" 4. Sensor may be damaged. 2. Input wire is short because of junction screw’s rust. 3. Input wire seems broken between sensor and meter. (>) Meter twinkis 1. Input wire seems broken between sensor and meter. 2. Screw looses slightly. ji. Notes 1. Before installation, meter shouild be stored where Relative humidity is less than 85% and no Non-corrosive gas and good ventilation 2. During 1-year warranty period, we will replace the meter on the cuff if there's any quality problem . +, Notice for Order 1, Meter has RS-485 communication Interface, please confirm right type carefully and strictly. 2. Please provide meter's tyoe, amount, destination and zip. CHONGQING HUAYUAN HYDROELECTRIC TECHNICAL ENGINEERING CO., LTD 66,Hongguang Road,Banan District, Chongqing,China 0086-23-62592928(Tel) 0086-23-62592926(fax)Appendix: XWD-MODBUS Communication Protocol explanation 1. Measuring value is expressed with 16 bits as follow [P15 [014 [013 [12] D11[D10 Dg [08 [ D7 | 06 Ds [D4 3 [be [5i [59 D15-sign bit, “fis minus, “0” is plus. DO~D14—-measuring value (expressing with please change the value into BCD code if it has decimal pointand. 2. Communication frame format The communication is under RTU Model integer source codes) . of standard MODBUS communication protocol. Each piece of information is made up of one 8-bit byte which incluses two 4-bit hex character. The formation of each byte in RTU Model is expressed asfollow Frame content digit Start bit 1 — | Data bit 8 | ~ Parity check bit 4 Cempty while no parity bit) Stop bit 1 : | Error-check is under Cyclic Redundancy Check (CRC). if the communication is normal, the order and parameter of the caller are correct, and then the receiving machine will perform under requirement, otherwise No response. 3. communication data stream (1) formation of sending order when the caller reads data domain explanation ‘Slave computer Effective address is from 0 to 247. Address 0 is broadcasting mode and all the slave machines response. Function code 03 (read analog value) High beginning address bits High address bit of Data register Low beginning address bits Low address bit of Data register _ | High bits of data length High bits of the data length for sending Low bits of data length Low bits of the data length for sending ‘Low bits of CRC | High bits of CRC CRCL RCH Notice:The length of each measuring value is two bytes. The start address is 0080H, which means the data address of channel 0 is 0080H, channel number adds 1,then address number pluses 2. the caller can read many consecutive datas by counting starting address and data length (2) formation of return data domain explanation - | Slave computer Effective address is from 0 to 247. Address Ois | broadcasting mode and all the slave machines, response. Function code 03 (read analog value) Length of data Bytes of sending data | [High bits of dataO | High bits of channelO____ Low bits of data 0 Low bits of channel 0 High bits of data n High bits of measuring value n Low bits of data n Low bits of measuring value n_ Low bit of CRC CRCL = | High bit of CRC CRCH = | (3) example For example,meter's address is 11,it's function code is 03,then which mode that reads 24 consecutive datas from channel 0 is as follow: Host computer sends datas address ‘Slave computer [Function code | High address bit | Low address bit ] of Data register | Data co OBH Read high bits of | Read low bits | Low bits of CRC Hig bits 3 TORE the data length of the data for sending length for | ‘sending 00H 18H 44H 03H OOH 4 | | | ealMeter responses Slave Function Bytes of High bits of | Low bits of | computer code | sending data | channel 0 | channelO | address | OBH 03H 30H 0H fn High bits of |” Low bits of | Low bits of | Hig bits of | channel 19] channel19 | CRC | CRC | e ni9H nf9L 44H | BH Remark: The sended datas is Hexadecimal. — —. Cyclic Redundancy Check Code Cyclic Redundancy Check Code (CRC) contains two bytes (16 binary datas). CRC code is calculated and positioned at the end of sended data. Receiving equipment gets the information and recalculates the CRC code to check whether it is consistent with the receiving, if not , it reports error. The method of calculating CRC code is that Presets 1 to each bit of 16-bit register first, then processes each eight-bit data step by step. Eight data bits is used only During this process.(Initiation bit, stop bit and Parity check bit are unused). Calculates with low byte in register with XOR, calculated value moves 1 byte to low byte and is fill in high byte with 0. and then check the lowest bit, if it is 1, data in register calculats with preset number with XOR, otherwise Not So, it is did so eight times. The same method is repeated as the previous with next Eight-bit data,at last, it is CRC value in register. CRC code calculation steps is as follows: 1. 16-bit register is preset with hex data “FFFF” (Each bit is 1), which is called CRC register. 2. Makes XOR between the first 8-bit data and the low 8-bit data in CRC register, store the result in CRC register. 3. Value in CRC is Moved right 1 bit, the highest bit is filled in with 0, then check it. 4. If the moved-out data is 0, repeat third step(move again).If it is 1, data in register calculats with hex data “A001” preset number with XOR. 5. Repeat 3ird and fourth step until moving right eight times 6. Repeat from 2nd step to fifth step to process the next 8-bit data. The gotted value in CRC register is the CRC code,