Failure Mode Effects Analysis

Instructions:
1) Complete header with process information, date, and revision level.
2) List potential failure modes.
3) Enter values for Severity (A), Occurrence (B), and Detection (C).
4) Priortize Improvement actions based on RPN.
5) Revise values for Severity (A), Occurrence (B), and Detection (C) based on improvement actions.
6) Evaluate new RPN for acceptability.
Note: Seat belt process information shown for example purposes only.

FMEA
Process Name: Left Front Seat Belt Install
Process Number: SBT 445
Date: 1/1/2001 Revision Level: 1.3
RISK
A) SEVERITY B) OCCURRENCE C) DETECTION PRIORITY
Probability Probability NUMBER ACTION TO IMPROVE
FAILURE MODE
Rate 1-10 Rate 1-10 Rate 1-10 RPN REVISED VALUES
10=Most 10=Highest 10=Lowest
Severe Probability Probability AxBxC A B C RPN
1) Select Wrong Seat Belt Color 5 4 3 60 0
2) Seat Belt Not Fully Tightened 9 2 8 144 0
3) Trim Cover Clip Misaligned 2 3 4 24 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
 Potential Failure Mode Effects Analysis (Design FMEA)
Instructions:
1) Complete header with design information, date, and revision level.
2) List potential failure modes.
3) Enter values for Severity (A), Occurrence (B), and Detection (C).
4) Priortize Improvement actions based on RPN.
5) Revise values for Severity (A), Occurrence (B), and Detection (C) based on improvement actions.
6) Evaluate new RPN for acceptability.

FMEA
___ System
___ Subsystem Design Responsibility _____________________ FMEA Number_____________________________
___ Component ___________________________ Key Date ________________________________ Page ___ of ______
Prepared by: ______________________________
FMEA Date (Orig) __________ (Rev) ___________
Core Team ___________________________________________________________________________

Item RISK
A) SEVERITY B) OCCURRENCE C) DETECTION PRIORITY
Probability Current Design Probability NUMBER Action Results

Class
Current Design Responsibility and Target
Potential Failure Mode Potential Effect(s) of Failure Potential Controls Recommended Action(s)
Rate 1-10 Rate 1-10 Controls Detection Rate 1-10 RPN Completion Date
Cause(s) / Prevention
Function 10=Most Mechanism (s) of 10=Highest 10=Lowest
Actions Taken
Severe Failure Probability Probability AxBxC Sev Occ Det RPN
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
 Potential Failure Mode Effects Analysis (Process FMEA)
Instructions:
1) Complete header with process information, date, and revision level.
2) List potential failure modes.
3) Enter values for Severity (A), Occurrence (B), and Detection (C).
4) Priortize Improvement actions based on RPN.
5) Revise values for Severity (A), Occurrence (B), and Detection (C) based on improvement actions.
6) Evaluate new RPN for acceptability.

FMEA

Process Responsibility _____________________ FMEA Number_____________________________

Item ___________________________ Key Date ________________________________ Page ___ of ______
Prepared by: ______________________________
FMEA Date (Orig) __________ (Rev) ___________
Core Team ___________________________________________________________________________

Process Function RISK

A) SEVERITY B) OCCURRENCE C) DETECTION PRIORITY
Probability Current Process Probability NUMBER Action Results

Class
Current Process Responsibility and Target
Potential Failure Mode Potential Effect(s) of Failure Potential Controls Recommended Action(s)
Rate 1-10 Rate 1-10 Controls Detection Rate 1-10 RPN Completion Date
Cause(s) / Prevention
Requirements 10=Most Mechanism (s) of 10=Highest 10=Lowest
Actions Taken
Severe Failure Probability Probability AxBxC Sev Occ Det RPN
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0