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QUALITY CONTROL PLAN

Project Title: ANIBONG TANK S8 REPAIR PROJECT Project Location: Anibong Terminal
Date: MARCH 20, 2016
Client: Pilipinas Shell Petroleum Corporation ITP No.: 01 Rev 00

Intervention Frequen
Item
Controlling and Procedure (I,M,H,W,R,A) cy Commen
Item Description/Activity Specification Acceptance Criteria
form to record results of QA/QC PSPC Of ts/
Nos. (Denote if SCI or 5% reference
compliance Contractor Engineer Inspecti Remarks
V)
on
MATERIALS
ADMIXTURE Project specification
Material inspection
1.0 DEP 34.19.20.31-Reinforce I,M,R R R,A 100%
Picture
Verify specification concrete structure
AGGREGATES
ASTM D 422 or ASTM C136 & C33
Material inspection
2.0 Visual Inspection I,M,R R R,A 100%
Pictures
Verify
specification
ANCHOR BOLTS Project specification
Visual Inspection Material inspection DEP 34.19.20.31-Reinforce
3.0 I,M,R R R,A 100%
Verify Pictures concrete structure
specification
PORTLAND CEMENT
Material inspection ASTM C150
4.0 I,M,R R R,A 100%
Pictures Certified mill certificate
Verify specification
HILTI ADHESIVE Project specification
Material inspection
5.0 AC308 I,M,R R R,A 100%
Pictures
Verify specification
EXECUTION
2.0 PREPARATORY WORK Quality inspection
(Setting out & Report
tolerance), Pictures
foundation &
preparation

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Visual inspection
Verify approved
plans/Construction
drawing

ASTM A53- Standard


Specification for Pipe, Steel,
Black and Hot-Dipped, Zinc-
Coated, Welded and Seamless-
ASTM A106- Standard
Specification
-for Seamless Carbon Steel Pipe
for High-Temperature Service 100%
- Material Standard
ASTM A105- Standard Mill Test
- Physical Dimensions & R H
1.6 Pipes Specification Certificate
Identification
-for Carbon Steel Forgings for
Piping Applications API 5L-
Specification for Line Pipe
ASME B36.10 - Welded &
Seamless Wrought Steel Pipe
(Table 1). Verify dimensions, wall
thickness as per pipe NPS/DN
based on Schedule No.
General: Shell Group TAMAP

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General: Shell Group TAMAP
-ASTM A105- Standard
Specification
For Carbon Steel Forgings for
Piping Applications
-ASTM A961- Standard
Specification for Common
Material Manufacturer Requirements for Steel Flanges,
Mill Test
Flange & Flange Material Standard, Forged Fittings, Valves, and Parts R H 100%
1.7 Certificate
Fittings Physical Dimensions & for Piping Applications
Identification -ASME B16.5- Pipe Flanges &
Flanges Fittings
ASME B16.5 - Pipe Flanges and
Flanged Fittings. Verify
dimensions, tolerances and
markings according to NPS and
class designation (pressure
rating designation)
ASME SEC II Part C SFA-5.02-
Specification for filler metal
standard sizes, packaging and
physical attributes.
ASME SEC II Part C SFA 5.1 -
Specification for Carbon Steel
Electrodes for Shielded Metal Arc
Welding Electrodes Mill Test
1.8 Material Standard Welding R H 100%
and Consumables Certificate
ASME SEC II Part C SFA 5.58-
Specification for Carbon Steel
Electrodes

Root pass : E6011 electrode,


2.4mm
Capping: E7018 electrode 2.4mm

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Qualified in Accordance to ASME
SEC IX and Additional
Requirements of API 650.
Procedure for stairs, ladder,
platform assemblies, handrails
and other miscellaneous
assemblies but not their
attachment to tank shall be
Welding
qualified in accordance with
procedure
either AWS D1.1, D1.6 or ASME
specification
Sec IX including the use of
(WPS) with
SWPS's. Where notch toughness
supporting
2.1 Welding Procedure Welding Procedure is required by the construction R H 100%
Procedure
Requirements Qualification code, the supplementary
Qualification
essential variables of QW-250
Record (PQR)
shall be met.
Shell List of
Qualified in accordance to ASME
Certified
SEC IX Article III. Performance
Welders
Qualification Thickness Limits
shall comply with QW-452.
Position & Diameter Limitations
shall comply with QW 461.9
within other limitations of QW-
303. Additional Requirements by
Client including Client's
Certification Scheme
As per approved dimensions
and/or construction specifications
Dimensional Checking of by the client. For tank shell
Contractors
Dimensional prepared/cut/fitted material nozzles, API 650 7.5.6 shall apply.
3.1 As-built M W 100%
Requirements for fabrication and For Additional requirements for
drawings
construction tank nozzles, Shell Std. Dwg
S51.226-A (Tank Shell nozzles
flanged Class 150) shall apply.
Material Cutting & Plates ends/diameter ends Finish of Plate edges may be Contractors
3.2 Plate preparation, surface sheared, machined, chipped or Fabrication M W 100%
Preparation condition and pre assembly flame/gas cut. When plate Inspection
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material is flame/ gas cut, end
surface shall be free or cutting
marks, slags, scales with uniform
and smooth appearance. Cut
edge surface shall be free of rust
and other contaminants before
welding as this might affect weld
integrity during & after welding.
Report
The workmanship finish shall be
in highest class in every aspect
and subject to inspection of
Contractor's Inspector even if the
Reinforcing Plate, Client has waived any part of the
Nozzle Reinforcing inspection.
Plates including roof Cutting of shell to bottom plate in
Hand rill accordance to API 653 Sec 9.10

Contractors
Check Orientation/ Lay out/ Dimensional tolerances shall be
Execution
Fit up for Correct Lapping in accordance with API 653 M W 100%
Inspection
section 10.5
Report

Lay Out of Annular


Visual
4.1 Plate/ Reinstallation
Inspection
of Bottom Plates M W 100%
Report
Weld Seam Visual Inspection Approved annular and Bottom lay Photos
out Plan
API 650 Sec.8.5
Liquid
penetrant
Liquid penetrant testing ASME Section VIII Div.1 Appendix Inspection M W 100%
Bottom Plates 8 Report
Photos

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Radiographic testing/PAUT ASME Sec. VIII Div.1 Paragraph RT/PAUT
(Penalty shot for Non- UW-51 Inspection M W 100%
Conformance) API Standard 650 8.1.5 Report
API Standard 650 8.1.6

Vacuum
Testing
API 650 Section 8.6 M W 100%
Vacuum Testing Inspection
Report
Vacuum
Testing
API 650 Section 8.6 M W 100%
Inspection
Report
4.2 Lay Out of Annular
Plate/ Reinstallation Contractors
Annular to Shell Dimensional tolerances shall be Execution
Check Orientation/ Lay out/
plates in accordance with API 653 Inspection M W 100%
Fit up for Correct Lapping
section 10.5 Report
Photos

Visual
Inspection
Weld Seam Visual Inspection M W 100%
Report
Approved annular and Bottom lay Photos
out Plan
API 650 Sec.8.5
Liquid M W 100%
penetrant
Liquid penetrant testing ASME Section VIII Div.1 Appendix Inspection
Annular to Shell fillet welds 8 Report
Photos

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API 650 12th Edition Para.7.2.4.1d Leak testing
Oil Leak Test No leakage or wicking is Inspection M W 100%
permitted Report
Vacuum
Testing
Vacuum Testing API 650 Section 8.6 Inspection M W 100%
Report

Check Orientation/ Lay out/


Contractors
Fit up and Dimensional tolerances shall be
Execution
alignment/projection of in accordance with API 653 M W 100%
Inspection
vertical joints section 10.5
Report

Visual
Visual of Weld Seam Inspection
M W 100%
Report
Approved annular and Bottom lay photos
out Plan
4.3 st
1 Course Shell
API 650 Sec.8.5

Inspection
API 650 12th Edition
Peaking & Banding Report M W 100%
requirements
photos

Liquid
penetrant
Inspection M W 100%
Report
Liquid penetrant testing
photos
Annular to Shell fillet welds ASME Section VIII Div.1 Appendix
8

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Note:
RT
Radiographic
Radiographic testing ASME Sec. VIII Div.1 Paragraph penalty
testing
(Penalty shot for Non- UW-51 M W 100% Shot for
Inspection
Conformance) API Standard 650 8.1.5 Non-
Report
API Standard 650 8.1.6 conforma
nce

Check Orientation/ Lay out/


Contractors
Fit up and Dimensional tolerances shall be
Execution
alignment/projection of in accordance with API 653 M W 100%
Inspection
vertical joints section 10.5
Report

Visual
Visual of Weld Seam Inspection
M W 100%
Report
Approved annular and Bottom lay photos
out Plan
API 650 Sec.8.5
4.4 3rd Course shell
Inspection
API 650 12th Edition
Peaking & Banding Report M W 100%
requirements
photos

Liquid
penetrant
Inspection M W 100%
Report
Liquid penetrant testing
photos
Annular to Shell fillet welds ASME Section VIII Div.1 Appendix
8
Radiographic Note:
M W 100%
testing RT
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Radiographic testing ASME Sec. VIII Div.1 Paragraph penalty
(Penalty shot for Non- UW-51 Shot for
Inspection
Conformance) API Standard 650 8.1.5 Non-
Report
API Standard 650 8.1.6 conforma
nce
4.5 4th Course shell
Check Orientation/ Lay out/
Contractors
Fit up and Dimensional tolerances shall be
Execution
alignment/projection of in accordance with API 653 M W 100%
Inspection
vertical joints section 10.5
Report

Visual
Visual of Weld Seam Inspection
M W 100%
Report
Approved annular and Bottom lay photos
out Plan
API 650 Sec.8.5

Inspection
API 650 12th Edition
Peaking & Banding Report M W 100%
requirements
photos

Liquid
penetrant
Inspection M W 100%
Report
Liquid penetrant testing
photos
Annular to Shell fillet welds ASME Section VIII Div.1 Appendix
8
Radiographic M W 100% Note:
testing RT
Radiographic testing ASME Sec. VIII Div.1 Paragraph Inspection penalty
(Penalty shot for Non- UW-51 Report Shot for
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Conformance) API Standard 650 8.1.5 Non-
API Standard 650 8.1.6 conforma
nce

For Repaired/ Refurbished Splash Contractors


Plates- No dimensional Inspection
requirement, Quantity check Report (as
only. For New Fabricated Splash found splash
Tank Roof Splash Dimensional and Total Plate- Dimensional Requirement plate
4.6 M W 100%
Plate and IHLA Quantity must conform to existing sample measurement
including Plate Material and quantity
thickness, Dimensions (e.g Arc upon removal
Length and/or Chord Length) of existing for
repair)

Visual
Tank shell Plates internal and
4.7 Grit blasting works Blasting shall conform to SA 2 inspection M W 100%
external prior for painting
1/2 Report

Inspection
Tank shell Plates internal and
4.8 Painting Shall conform to PSPC report M W 100%
external
specification Photos

4.9 Hydro testing


Hydro testing
certificate
Tank Bottom and shell Shall follow API 653 Section 12.3 M W 100%
Inspection
report
Tank Settlement Hydro testing M W 100%
API 653 Section 12.3 certificate
Any differential settlement of Inspection
13mm and uniform report
Settlement of 50mm for

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evaluation by the PSPC

Commissioning of Inspection
5 check tank for leak PSPC Standard requirements M W 100%
Tank S8 report

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Item Acceptance Criteria
Comments and
Description QA/QC Activity MJL PSPC Frequency Remarks
Nos.

Signed on behalf of: Contractor PSPC Remarks

Signature:

Print name:

Company:

Date:

Position:
NOTES:

1. Inspection contractor are responsible for developing written procedures consistent with the requirements contained herein.
2. All contractor supplied materials shall be pre-approved by PSPC prior to actual purchase. PSPC has the right to reject materials deemed
un-acceptable after careful
Evaluation.
3. Both contractor and PSPC or representative shall sign off in the intervention column for all completed inspections and testing activity.
4. For items or activities not mentioned in this ITP but required by the scope/project it shall be discussed and approved by PSPC. Same
quality plan will apply.
5. Contractor has sole responsibility to check all references indicated in the ITP.
6. For DEP related concerns, contractor shall coordinate all concerns to TPE or FE or PM.
7. Contractor shall check local standards and codes (i.e. NSCP) applicable on the project and apply whichever is more stringent -get
approval from FE/PM.
8. Any deviations or changes (or the like) in the references shall be discussed and approved by PSPC.
9. All material mill certificates, data sheets and the like must be certified copy and legible.
10. Upon delivery of materials at sit, Site engineer to review.

Legend: V- Visual H- Hold R- Record W- Witness M- Monitor

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