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TSP-02
Mechanical Switch
ATS-01 AUTOMATIC TRANSFER SWITCH
TABLE OF CONTENTS
Section Page
SECTOIN 1 : INTRODUCTION
1.1 Preliminary Comments and Safety Precautions ............................................................................ 3
1.2 Background ................................................................................................................................... 3
1.3 Product Overview .......................................................................................................................... 3
1.4 Functions / Features...................................................................................................................... 4
SECTOIN 4 : OPERATION
4.1 General ......................................................................................................................................... 9
4.2 Automatic Mode ............................................................................................................................ 9
4.3 Engine Test Mode ....................................................................................................................... 10
4.4 Off Mode ..................................................................................................................................... 10
4.5 Programming Mode..................................................................................................................... 10
4.6 Specification Summary................................................................................................................ 12
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ATS-01 Automatic Transfer Switch
SECTION 1 : INTRODUCTION This manual deals with the third basic element of
the automatic transfer switch, the required
intelligence automatic control module. All the
1.1 Preliminary Comments and Safety Automatic Transfer Switch functions were
Precautions performed by a door mounted logic panel ATS-01
control unit. The ATS-01 logic panel brings
This technical document is intended to cover most intelligence, supervisory and programmable
aspects associated with the installation, application, capabilities to automatic transfer switch equipment.
operation and maintenance of the ATS-01
Automatic Transfer Switch Controller Controller. It is
provided as a guide for authorized and qualified 1.3 Products Overview
personnel application of the ATS-01 Automatic The ATS-01 Automatic Transfer Switch control
Transfer Switch Controller. module is an intelligence, comprehensive,
multi-function, microprocessor based automatic
1.2 Background transfer switch controller. It is a compact panel
mounted device designed to replace traditional relay
Transfer switches are used to protect critical and solid state logic panels and meet the needs of
electrical loads against loss of power. The load's markets worldwide.
normal power source is backed up by a standby
(emergency) power source. A transfer switch is The ATS-01 Controller provides an unmatched
connected to both the normal and emergency degree of programmed flexibility to address the
sources and supplies the load with power from one needs of most switches system. It can be
of these two sources. In the event that power is lost programmed for 3, 1 and 1 3w system
from the normal source, the transfer switch transfers operation.
the load to the standby source. Once normal power
is restored, the load was transferred back to the The ATS-01 Controller provides the necessary
normal power source. intelligence to insure that the switch operates
properly through a series of programmed sensing
When using the ATS-01 module in automatic and timing functions. The ATS-01 Controller will :
transfer switch equipment, the switch's intelligence
system initiates the transfer when normal power Monitor Normal and Standby source over and
falls below or over a preset voltage or frequency. If under voltages.
the emergency source is a standby generator, the
transfer switch initiates generator starting and Monitor Normal and Standby source over and
transfers to the standby source when sufficient under frequencies.
generator voltage and frequency is available. When Permit customer programming display real time
normal power is restored, the transfer switch information.
automatically transfers back and initiates engine
shutdown after a preset engine cooling down time Permit customer programming cyclic mode or fix
delay. mode display for 3 phase voltages and
frequency.
An automatic transfer switch consists of three basic Permit system testing the transfer switch
elements: with/without load from front panel.
1. Main contacts to connect and disconnect the load Store customer/factory established parameters in
to the source of power. memory without losing.
Built-in one week exerciser timer
2. A transfer mechanism to affect the transfer of the
main contacts from one source to another source. Permit customer plant engine test with/without
load on a preset period.
3. Intelligence control unit to constantly monitor the Provide programmable per-exerciser warming
condition of the power sources and thus provide signal.
the intelligence necessary for the switch and
related circuit operation. Provide a pre-transfer signal to elevator controller
before transfer switch.
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ATS-01 AUTOMATIC TRANSFER SWITCH
Any and all changes can be made in the field. controller can perform the time delay engine start
function without control power for 30 seconds.
z Provide the source status and fail alarms
Adjustable TDES range: 0 ~ 30 sec.
indications on the front panel.
Adjustable TDNE range: 0 ~ 300 sec. Adjustable Over frequency range: 51Hz ~ 70Hz
Adjustable Under frequency range: 45Hz ~ 47Hz
exercise the generator AND THAT GENERATOR to list the unit specifications. The information
CAN START AT ANY TIME. presented is divided into the following parts:
Feature 9: Pre-exerciser Signal Output For details concerning the kind of information that
can be viewed in the display window refer to
When the auxiliary contactor is set to be a
Paragraph 3.2.
pre-exerciser signal output, the ATS-01 controller will
provide a pre-transfer signal output before exercising
the engine. It is a warning signal to avoid personal 2.3 Operate Pushbuttons (Refer to Fig. 2-1)
injury, before the generator auto starts.
The front operator panel supports five long-life
pushbuttons. Pushbuttons accomplish their function
Adjustable range: 0 ~ 99 sec.
when pressed and released. Refer to Paragraph 3.3
for information concerning the function of specific
Feature 10: Transfer Fail Alarm Output pushbuttons.
When the auxiliary contactor is set to be a transfer
fail alarm output, the auxiliary contactor may be 2.4 Panel LEDs Outputs (Refer to Fig. 2-1)
wired to a highly audible alarm panel to indicate
Thirteen individual LEDs are lit when performing or
problems with the Automatic Transfer Switch. An
indicating a specific function. For detailed
alarm condition will occur if a transfer has been
information on individual LEDs refer to Paragraph
initiated but is never completed. This may indicate
3.4.
that something is wrong with the motor or transfer
mechanism.
Front Panel
Display
Window
Operator
Pushbutton
ATS status
LEDs
Figure 2-1
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ATS-01 AUTOMATIC TRANSFER SWITCH
Rear
Figure 2-2
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ATS-01 AUTOMATIC TRANSFER SWITCH
SECTION 3: OPERATOR PANEL program mode, each press of the increase () key
will scroll through all available parameters. When
pressing and releasing the increase () button, the
3.1 General displayed parameter can be increased by one. The
The operator panel, which is normally accessible increase () pushbutton will continue to scroll if it is
from the outside of a panel or door, provides a pressed and not released.
means for being alerted to specific conditions,
receiving functional help, programming and 3.3.2 Decrease () Pushbutton
parameter monitoring.
In the normal operating state, each depression of
the decrease () key will change the real parameter
3.2 Display Window display between voltage and frequency. When the
The ATS-01 controller includes a 4 digits, user initiates program mode, each depression of the
7-segment display to display all monitored Decrease () key will scroll through all available
parameters, setting parameters and messages in parameters. When pressing and releasing the
easy to read formats. decrease () button, the displayed parameter can
be decreased by one. The decrease () pushbutton
Different displays can be presented via the display will continue to scroll if it is pressed and not
window: released.
z Normal source voltage and frequency parameter 3.3.3 Auto Function Pushbutton
display
Pushing the AUTO select key, the ATS-01 will run in
z Standby source voltage and frequency automatic mode and a LED is provided to indicate
parameter display the auto position. The ATS will transfer and
z TDEN,TDNE and TDEC real time countdown retransfer from source to source, as dictated by the
display features supplied and their programmed setting
values.
z Program setting parameter display
3.3.4 Test Function Pushbutton
The ATS-01 is provided with a test pushbutton that
NOTICE
simulates a loss of normal source. By pushing the
Although a wide variety of parameters and TEST select key, the ATS-01 will run in engine test
settings can be displayed, they are not mode. An LED is provided to indicate the test
position.
displayed if they were not originally ordered
and programmed into the panel.. 3.3.5 off Function Pushbutton
By pushing the OFF select key, the ATS-01 will run
3.3 Operate Pushbuttons in off mode. All the functions of the ATS-01
There are five front panel pushbuttons that controller will be disabled.
accomplish their functions when pressed and
released. Certain pushbuttons, like the increase () When in program mode, pushing the off pushbutton
and decrease () pushbuttons will also continue to allows the user to change the program line table and
scroll if they are pressed and not released during a set the selected parameter using decrease () or
programming procedure. increase () button.
parameters.
Indicates that the normal source is available, and Standby-Power over Frequency Fault (Red)
the voltage and frequency are within the
programmed parameters. Indicates that the standby source is unavailable,
and the frequency is over the programmed
Normal-Power Source Connected (Green) parameters.
Indicates that the transfer switch is connected to the Standby-Power under Frequency Fault(Red)
normal source
Indicates that the standby source is unavailable,
Standby-Power Source Available (Green) and the frequency is below the programmed
parameters.
Indicates that the standby source is available, and
the voltage and frequency are within the
programmed parameters.
SECTION 4: OPERATION
when the voltage level drops below a preset value. To get in programming mode, set the ATS-01on
Exactly what the Ats-01 controller will initiate in OFF, press buttons increase () & decrease ()
response to a given system condition, depends together for 4 seconds. The word Vr 1.0 will
upon the combination of standard and selected appear on the front display window for 2 seconds,
optional features. Indicating the version of the software.
4.3 Engine Test Mode You are now ready to start a line by line
programming sequence. To advance to the next line,
The ATS-01 is provided with a test pushbutton that push the OFF button on the front panel. To change
simulates a loss of normal source. Pushing the each lines programming parameters, press the
TEST key on the front of panel, the ATS-01 will run increase ( ) and decrease () buttons. When
in engine test mode. The TDES and TDNE pressing and releasing the increase ( ) or
programmed time delays will be performed as part decrease () key, the displayed parameter can be
of the Test. There are two pre-programmable test increased or decreased by one. The increase () or
modes: decrease () pushbutton will continue to scroll if it
is pressed and not released.
z With load engine test.
z Without load engine test. (The TDNE time delay Always push the OFF button to advance to the
will not be performed) next programming line or until the word END
appears on the screen. To immediately end
When the user terminates the engine test by programming, you simply push the OFF button at
pressing the AUTO pushbutton again, the controller any time and hold it for 4 seconds at any time. The
will return to automatic mode. When normal power word End on the display window indicates the end
is available, the transfer switch automatically of the programming mode. Whatever you change is
transfers back from standby source to normal now in memory.
source and initiates engine shutdown, after an
engine cooling down time delay. Should you make an error or desire to return to
factory settings, stay in programming mode and
When the user terminates the engine test mode by simultaneously press all 3 buttons: increase
pressing the OFF pushbutton, the ATS maintains () ,decrease () and OFF for 4 seconds. The
the present status. The ATS-01 controller initiates ATS-01 controller will now automatically program
engine shutdown immediately, without cooling down itself to factory settings, and the word Au.Po will
time delay, and returns to off mode. appear on the display window. (See line by line
programming table for ATS-01 factory settings.)
4.4 Off Mode
The off mode of the ATS-01 Controller will disable
all the transferred and protected functions. The Programming Line 1
display window and all the status LEDs will be
turned off. In the event that power is lost from the The first thing the user needs to do is to key in the
normal source, the ATS-01 controller will not start actual line voltage into the ATS-01. Read the
the engine, and the ATS will not transfer the load to voltage from the normal source from L1 to L3, on the
the standby source automatically. ATS with a good quality digital voltmeter and key-in
this volt into the ATS-01 on line 1 in programming
When in program mode, pressing the off pushbutton mode. Using the () and () buttons.
allows the user to change the program line table and
set the selected parameter using decrease () or If using the multivolt TSP-1 module first set the
increase () button. actual voltage your ATS is working at 480,
380. 220, etc.
4.5 Programming Instructions
If useing the TSP-02 module you are limited to
The ATS-01 Controller is fully programmable from 208 to 240 Volts 1 to 3 phases.
the faceplate, once in the Programming Mode
programming is very simple. The rest is easy, follow line by line programming.
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How to get IN and OUT of Programming MODE
STEP 1 STEP 6
STEP 3 STEP 7
STEP 4 STEP 8
Dont forget to leave the
ATS-01 in AUTO after you
You are now on programing finnish
mode line one.
Using the UP and Down Arrows
write the voltage you read on STEP 9
STEP 3 onto the screen
You can TEST the ATS any time
with o without load by pressing
the TEST button.
Prior programming of line
28 decides if the TEST is
done with LOAD o not.
STEP 5
You can go to the next programming
line by pressing the OFF button Be carefull when taking any voltage reading off
each time any live wire inside the ATS. Be sure the Normal
and Emergency line connections are in proper
phase rotation. Place engine generator starting
control in the OFF position. Make sure engine
generator is not in operation.
ATS-01 AUTOMATIC TRANSFER SWITCH
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ATS-01 AUTOMATIC TRANSFER SWITCH
PARAMETER SPECIFICATION
Input Control Voltage 160 VAC to 250 VAC 50/60 Hz
Voltage Measurement Range 80 VAC to 600 VAC 50/60 HZ
Frequency Measurement Range 45HZ to 70HZ
Generator Start Relay 7A @ 250VAC Max
Transfer to Normal Relay 7A @ 250VAC Max
Transfer to Standby Relay 7A @ 250VAC Max
0.5A @ 120VAC
Auxiliary Relay
1.0A @ 24VDC
Operating Temperature -20C ~ 70(C
Storage Temperature -35(C ~ 85(C
Operating Humidity 0 to 95% relative humidity
5.1 General
The ATS-01 controller has been designed for front panel mounting.
SECTION 6: TYPICAL WIRING User just needs to key in the normal present
real voltage (Step 1in programming mode) values of
6.1 General normal source L1 ~ L3. The ATS-01 controller will
follow the scale between input volt and key in volt
It's dangerous to feed high voltage into the ATS-01 and show the correct voltage on the display window.
Printed Circuit boards. The ATS-01 controller
normal working voltage is from 160 VAC to 250Vac The ATS-01 maximum work current is 6 Amps,.
When working currents are over 6 Amps, two
50 or 60 Hz. To work at higher voltages use the external power relays are recommended. (The
transformer module TSP-01 it works at 480, connecting wire diagram refers to 6.5 sections.)
415, 380 volts,
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
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ATS-01 Automatic Transfer Switch
6.5 Connecting Wire Diagram When The Switch Transfer Current Over 6 Amps
6.5.1 MCCB Type Wiring Diagram (PT1 & PT2 are unnecessary for AC220 system)
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ATS-01 Automatic Transfer Switch
6.5.2 One Coil Double Throw Typical Wiring Diagram (PT1 & PT2 are unnecessary for AC220
system)
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ATS-01 Automatic Transfer Switch
6.5.3 Two Coils Double Throw Type Wiring Diagram (PT1 & PT2 are unnecessary for AC220
system)
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ATS-01 Automatic Transfer Switch
6.5.4 Magnetic Contactor Type Wiring Diagram (PT1 & PT2 are unnecessary for AC220
system)
30
Normal Contactor is ON
OJO
ON OFF
NC NC
N E
240v 240v
NO
NO
Black
Yellow
Black blue
White
M White
Yellow
1 3 2 7 8 52 52 10 9 5 4 6
TSP-01
ATS Transformer Module
With Multi-Voltage Plug-In Connectors
to Simplify ATS Set-Up
Features
y Use In System Voltage From 200 ~ 600 VAC
y Simplifies All ATS Wiring
y Connects to BTS* & ATS-01* By Plug-In Connectors
y Select Voltage Directly By Plug-In Connectors
y Save Labor Cost By Easy Assembly & Maintenance
y Circuits Are Finger Safe With High Voltage Fuses &
Epoxy Protection
y Built-In 3 Phase Fuses To Protect Normal &
Emergency Circuits in ATS-01 & TSP-01
y Provides Alarms Signals & Engine Start Contacts
Specifications
Fuse Function Current Fuse Capacity Connector Function Capacity
F1 Protect Normal Power Circuit 6.3 A 50KA @ 500 VAC Remote Start Remote engine start 250 VAC / 7A
F2 Protect Normal Power Circuit 1.0 A 50KA @ 500 VAC Prog. Output Programmable alarm signal output 120VAC / 0.5A
F3 Protect Normal Power Circuit 6.3 A 50KA @ 500 VAC TB2 Connect to ATS-01 300 VAC /
1 A
F4 Protect Emergency Power Circuit 6.3 A 50KA @ 500 VAC CN2 Connect to BTS 600 VAC / 8A
F5 Protect Emergency Power Circuit 1.0 A 50KA @ 500 VAC CN3CN4
Connect to transformers 600 VAC / 8A
F6 Protect Emergency Power Circuit 6.3 A 50KA @ 500 VAC CN5CN6
Mechanical Specifications
CN3
F1
F5
F2
F6
F3
460V
440V
380V
208V
TB2-From ATS-01
C
NO.
NO.
Prog. Output
Notes:
C
NC.
CN5
UNIT: mm