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Performance requirements
Functional performance
Physical Attributes
Application conditions
3. Process selection involves search of material that best meets the properties.
1. Properties of Materials:
Mechanical Stresses
3. Material Reliability Stable enough to function in service for the intended life of
the product without failure.
4. Safety
9. Economic Factors such as Cost cost of material and cost of processing the
material into further product. Value Engineering is applied nowadays to reduce
toe product price for competitive edge.
Metals Nonmetals
Non-ductile.
Ductile can be stretched into wire.
Chemical Properties
Metals Nonmetals
1. PHYSICAL:
Micro-structure
2. CHEMICAL:
Chemical Composition
Acidic
Alkaline
Alloying Components
3. MECHANICAL:
Strength
Tensile
Compression
Shear
Elasticity
Stiffness
Hardness
Plasticity
Ductility
Malleability
Brittleness
Toughness
4. THERMAL:
Expansion
Contraction
Conductivity
5. ELECTRICAL:
Conductivity
Magnetism
Galvanic Action
6. OTHERS:
Surface Finish
Aesthetic
Color
8. Shear Stress Break off because of a strain in the structure of some thing
14.Stability state of being stable/ well balanced not likely to change or fail.
STRENGTH: It is the ability of a material to resist the externally applied forces without
breaking or yielding. The internal resistance offered by a part to an externally applied
force is called stress. Three types of Strength are :
1)Tensile strength the ratio of the maximum load to original cross sectional
area is called Tensile strength or Ultimate Tensile Strength.
2) Yield Strength When metals are subjected to tensile force they stretch or
elongate as the stress increases. The point where the stretch suddenly
increases is known as yield Strength of the material.
RESILIENCE: It is the property of a material to absorb energy and to resist shock and
impact loads. It is measured by the amount of energy absorbed per unit volume within
the elastic limit. This property is essential for spring materials.
CREEP: When a part is subjected to a constant stress at high temperature for a long
period of time , it will undergo a slow and permanent deformation called creep. This
property is considered in designing Internal Combustion Engines, Boilers and
Turbines.
HARDNESS: It is a very important property of the metals and has a wide variety of
meanings. It embraces many different properties such as 1) Resistance to Wear, 2 )
Scratching, 3) deformation, 4) Mach inability etc.
WEAR RESISTANCE: Wear is the unilateral removal of solid material from rubbing
surfaces. Wear resistance is defined as the ability to resist wear and abrasion. There
are two type of wear resistance
1) Adhesive wear,
2) Abrasive wear.
TENACITY: The property by which a material resist tensile stress due to the
adhesiveness of molecules of material is called Tenacity. It is the maximum tensile
strength at which the material fails. Example: High tensile steel & certain Alloy.