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The longer the pipe, the more energy is lost, and the
greater the pressure drop. The rate of pressure drop
(that is, the pressure drop per metre of pipe) depends
on the pipe diameter and the speed of flow, as you
would expect.
1. Calculate
Reynolds
number
from
water
speed,
pipe
size,
size,
density,
&
viscosity.
2. Look
up
friction
factor
f
on
the
graph.
3. Calculate
pressure
drop
from
Darcy-
Weisbach
equation.
A head of 1 foot of
water 3,000 N/sq.m.
1 bar
= 100,000
N/sq.m
1 lb/sq.in
= 7,000
N/sq.m
1 foot of water
= 3,000
N/sq.m
7 m. of water
(the minimum
water pressure
guaranteed in the
UK)
= 69,000
N/sq.m
1 Pascal
= 1 N/sq.m
This graph shows pressure drop per metre for a given
flow rate and pipe size. You'll find something similar
in the relevant British Standard. It was constructed
from the pressure-drop equation and covers water
speeds from 2.0 m/sec (at the top) down to 0.2 m/sec,
and is valid for all normal temperatures. It's saying
that the pressure drop along a length of pipe is
(nearly) proportional to the square of the flow rate
in the pipe.
The graph tells you nearly all you need to know. Use it
like this:
1. Decide
the
flow
rate
you
need
(sink:
0.3
litres/sec;
bath:
0.5
litres/sec,
say).
2. Choose
a
pipe
size
that
will
carry
this
flow
flow
at
less
than
2m/sec.
3. Use
the
graph
to
find
the
rate
of
pressure
drop,
per
metre
of
pipe
run.
This
tells
you
the
head
you
will
need.
Example - a fountain
Suppose that the 10m length of 22mm pipe
connected to the stop-tap points vertically
upwards. The 2 bar pressure at the stop-tap
will presumably cause water to squirt out of
the top. How high will it go?
So, here:
Suppose that the bath cold tap and the kitchen sink
cold tap are both running at once, with 0.3 litres/sec
going to the sink downstairs and (say) 0.5 litres/sec
going into the bath. The total flow-rate would be 0.8
litres/sec, and 15mm pipe would complain at that.
Will 22mm pipe do, or should it be 28mm? You might
ask how likely is it that both taps would be on at the
same time, and if it did happen, would anyone mind
too much if the cold flow slackened off for a few
seconds? Probably not (unless they were having a
shower!) 22mm pipe should be adequate.
Fittings:
equivalent Table 5: The equivalent lengths (in
length metres) of some standard fittings
Tee: Tee:
Tee:
Pipe Elbow through into from
size branch branch
15
0.4 0.05 0.7 0.6
mm
22
0.6 0.09 1.1 1.0
mm
28
0.9 0.12 1.6 1.4
mm
1m of 15mm pipe
behaves like 7m of
22mm pipe.
1m of 22mm pipe
behaves like (1/7)m -
0.13m - of 15mm pipe.
Running a bath
What is the flow This calculation is a bit more complicated, because it
rate out of the
bath cold tap?
involves both the hot and cold water pipes in the two-
storey house sketched above. The approach is exactly
the same: find the equivalent lengths, convert them
to the same size pipe, add them up, find the pressure
drop per metre, look up the corresponding flow
rate.
Cold feed only: Think about the cold water first. The
22mm pipe from the tap is 3.5m long and includes two
tees. It has an apparent length of:
[22mm actual] = 3.5m + (1.1m + 1.0m) = 5.6m.
Hot feed only: Now for the hot water. The hot pipe is
all 22mm, which makes it slightly easier. The pipe run
to the top of the cylinder is (let's say) 6m long, and
includes two tees and three elbows. So:
[Hot: 22mm actual] = 6m + (1.1m + 1.0m + [3 x
0.6m]) = 9.9m.
Now, the hot water circuit runs from the tee (with the
28mm pipe) up through the cylinder, down and along
to the hot tap. It has an equivalent length of (9.9m +
4.2m) = 14.1m. This pipe run is carrying H litres/sec.
A Useful Approximation
The straight-line The relationship between the two quantities of
log-log graph could
also be written as a interest - flow rate and pressure drop - is extremely
power law. complex, but fortunately it can be approximated by a
For 15mm pipe, it rather simple formula:
would be:
RPD = Rate of Pressure Drop (RPD) = A x (Flow Rate)2
35,000 x FR1.83 +B
35,000 x FR1.83 +B
For 22mm pipe, it - where A and B are constants that depend only on
would be: pipe size. I give values for A and B in the table below.
RPD =
5,000 x FR1.85
Table 7: Values of constants A and B in the Useful
Approximation
Pipe
10mm 15mm 22mm 28mm 35mm 42mm 54mm
size
A 400,000 44,000 5,300 1,400 450 160 40
B 100 70 40 30 18 20 14
The hot and cold pipes are both fed from the common
pipe, and both end in open taps. The pressure
difference between the common point and each tap
must be the same. So by applying the formula, doing a
bit of algebra, and discarding terms that are too small
to matter, we get a relationship between the flow
rates that just depends on pipe lengths: