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The Methods:
Twist drilling, the creation of holes in metal with a drill bit, is probably the most recognized method of hole
making. But, with only two cutting edges, twist drills require more time, power and slower feed rates because the
complete area of the hole is removed and turned into chips.
Annular cutting, the cutting of metal with a hollow-core bit, is an efficient way to create holes 7/16 to 5 diameter
(up to 3 deep) with an accuracy of +0.004, -0.000 in steel, stainless steel, etc. Multiple cutting teeth cut only the
material around the periphery of the hole, forming a solid metal slug. In fact, the wall thickness of the cutter is
approximately 1/4 thick, meaning that no matter what size hole you are cutting, you are only removing a small
amount of material around the edge of the hole. Because the cutting surface of annular cutters is spread out over
multiple cutting edges (teeth), they remain sharper longer and can create 5 to 10 times more holes than traditional
twist drills. Final holes are smooth and burr-free no reaming is required. Additionally, hole cutting with annular
cutters requires no predrilling or stepdrilling. Annular cutters are commonly used to do on-site repair and to make
mechanical openings and pipe thru holes.
1. The pilot pin accurately centers the cutter over the area to be drilled.
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2. During drilling, the pilot pin retracts and allows the internal lubrication to reach the cutting teeth.
3. When the hole is complete, the slug is automatically ejected from the cutter, leaving an accurate, finished hole.
Another unique feature of annular cutters is their tapered inner wall. On high-quality precision-engineered cutters,
the tapered wall design serves two functions. Primarily, it accommodates for the effect of frictional heat, which
causes the expansion of both the cutter and the internal metal slug (coupon). Secondly, it facilitates the smooth,
easy ejection of the slug.
When preparing to drill holes on-site or in the shop, it is important to consider the method of drilling as well as the
equipment, power and time required to complete the project. These factors will help you determine the best method
to complete your hole-making project.
(https://magneticdrillingmachinesdotcom.files.wordpress.com/2015/10/comparison_of_core_drill_vs_twist_drills.p
ng)
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on structural steel. These newer, lightweight machines can also be used in manufacturing or fabrication shops.
Configurable in both horizontal and vertical positions, magnetic drills are also available with pneumatic or
hydraulic power for underwater/hazardous locations.
Application Considerations:
Hole Size:
Twist drilling, generally, is ideal only for holes up to 1/2 diameter. Holes over 1/2 are best handled by annular
cutters. Twist drills are available in more precise diameters annular cutters increase by 1/16, whereas twist drills
are available in increments of 1/32.
Hole Type:
Twist drills are ideal for blind holes in applications where the hole does not need to go completely through the
material. Additionally, they are good candidates for creating starter holes when tapping, as twist drills are available
in more exact fractional sizes. Less chatter and drift is experienced when annular cutting thru holes, leaving a more
symmetrical and accurate hole. Applications involving overlapping holes are also more easily managed with
annular cutters.
Hole Location:
In addition to the aforementioned drilling capabilities afforded by portable drills and annular cutters, another
consideration is hole location and finish. Annular cutters drill holes that are otherwise difficult or impossible with
twist drills there is no predrilling or step drilling required. Annular cutters are also ideal candidates for
applications where a finished, burr-free hole is needed. This includes drilling pipe or tubing where special tools or
manual scraping are not feasible or possible in the middle of a difficult-to-access cylinder.
The Conclusion:
Unless youre making blind holes or holes less than diameter, annular cutting is worthy of serious
consideration, especially if your application is not under controlled shop conditions. TiAlN-coated annular cutters
are available for applications where the use of lubrication or coolant is not practical i.e. horizontal drilling or
where material or environmental contamination is a concern. One final benefit of annular cutting is evident after the
job is complete cleanup and recycling. When twist drilling, many sharp chips are intermingled with the lubricant.
Separating the two for environmental and recycling purposes is difficult, time consuming and costly. Scrap from
annular cutters consists of a minimal amount of swarf and a solid slug. Separating a solid chunk of metal is easier,
plus it will generate more profit when selling back the scrap.
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Published by
Rohan B. Raut
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bits, twist drills, What is magnetic drilling machine? 1 Comment
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1. MUKESH SHAH
09/11/2015 at 6:01 PM
good info in simple manner, THANKS
REPLY
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