Beruflich Dokumente
Kultur Dokumente
Coordination
John Kowal FAE, EE
National Electrical Code and NEC are registered trademarks of the National Fire Protection Association (NFPA), Inc., Quincy, MA02269. This presentation does not reflect the official position of the NFPA.
Great care has been taken to assure the recommendations herein are in accordance with the NECand sound engineering principles. Cooper Bussmann cannot take responsibility for errors or omissions that may exist. The responsibility for
compliance with the regulatory standards lies with the end user.
Course Outline
2009
2
Cooper Bussmann
What is Selective
Coordination?
Selective Coordination Requirements
2009
4
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Guiding Code Requirements
2009
5
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Definition
2009
6
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What is Selective Coordination
Other upstream
LOAD SIDE LPS-RK-600SP
(larger) overcurrent
protective devices do
not open
2009
7
Cooper Bussmann
Example
OPENS
NOT
OPENS Fault AFFECTED Fault
NOT AFFECTED
UNNECESSARY
2009
Cooper Bussmann
POWER LOSS 8
Why is Selective
Coordination
Important?
Why is Selective Coordination Important?
Answer:
Increases system reliability to deliver
power
Life Safety
2009
10
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NEC Requires Selective Coordination
700.27 Coordination
includes 517 healthcare essential electrical systems
2009
11
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Which Overcurrent
Devices Need to Be
Selectively
Coordinated?
Selective Coordination
2009
13
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Selective Coordination
2009
14
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Emergency Systems
Emergency
NEC 700.27 Coordination. Normal Source
Source
Emergency system(s)
overcurrent devices shall
be selectively coordinated
with all supply side
overcurrent protective N E
ATS
devices
Question:
Which overcurrent
devicesare emergency Panel
system overcurrent
devices in this system?
2009
15
Cooper Bussmann
Emergency Systems
Emergency
NEC 700.27 Coordination. Normal Source
Emergency system(s) Source
overcurrent devices shall
be selectively coordinated
with all supply side
overcurrent protective
devices N E
ATS
Answer:
ALL overcurrent devices
on the load side of the
emergency source are Panel
emergency system
overcurrent devices!
emergency system overcurrent devices
2009
16
Cooper Bussmann
Emergency Systems
Emergency
NEC 700.27 Coordination. Normal Source
Emergency system(s) Source
overcurrent devices shall
be selectively coordinated
with all supply side
overcurrent protective
devices N E
ATS
Question:
Which are overcurrent
protective devices in the
normal source path that Panel
supply the emergency
system?
2009
17
Cooper Bussmann
Emergency Systems
Emergency
NEC 700.27 Coordination. Normal Source
Source
Emergency system(s)
overcurrent devices shall
be selectively coordinated
with all supply side
overcurrent protective N E
ATS
devices
2009
18
Cooper Bussmann
Emergency Systems
Emergency
NEC 700.27 Coordination. Normal Source
Emergency system(s) Source
overcurrent devices shall be
selectively coordinated with all
supply side overcurrent
protective devices
Answer: N E
ATS
Red-striped emergency system
overcurrent devices must
selectively coordinate with all
blue-striped supply side normal
system overcurrent protective
devices as required in 700.27.
Panel
2009
Notation method: 1 represents OCPD device 1 20
Cooper Bussmann
700.27 & 701.18 Exceptions
Hashed OCPDs do not have to be selectively coordinated
Exception 1: Exception 2:
Transformer primary and Two devices of
secondary same amp rating in
series
Answer:
It is That Simple!!
2009
23
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Fuse Selectivity Ratio Tables
Based on:
Fuse types lineside and loadside
Meeting at least minimum ampere rating ratio between
lineside/loadside fuses
2009
24
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Selective Coordination
(2005 SPD p 91 & 102)
LOW-PEAK : LOW-PEAK
2:1 Line:Load Ratio
Low-Peak
KRP-C-800SP
Loadside Fuse
Low-Peak KRP-C_SP LPJ_SP
LPJ-400SP
KRP-C_SP 2:1 2:1
Low-Peak
LPJ-100SP 800/400 = 2:1 only 2:1 needed
Selective Coordination achieved
Low-Peak
CCP-20CF
TCF20 fuse
2009 CCP-20CF 28
Cooper Bussmann
CB Feeding Fuse
Selectively Coordinated?
Can not determine by time
current curves for Isca
greater than point of arrow
Only way to determine is
testing of combination
No known testing
2009
29
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Fuse Feeding CB
Selectively Coordinated?
Selectively coordinate up
to current where fuse
curve intersects with CB
This represents a
fuse/circuit breaker
series rated combination
2009
30
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How to Selectively
Coordinate with Circuit
Breakers?
How to Selectively Coordinate with Circuit Breakers?
Answer:
Do short-circuit current study and
coordination study investigating various types
and options of CBs for a specific project
2009
32
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Circuit Breaker Alternatives
2009
34
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1. Circuit Breaker Instantaneous Trip
CURRENT IN AMPERES AT 480 VOLTS
4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000 2 3 4 5 67
1000 1000
700 700
500
400 800A 500
400
300 300
breakers cross, it is 70
50
200A 70
50
40
IT = 10X 40
interpreted to be 30
20
30
20
coordinated. See 10
7
10
7
TIME IN SECONDS
TIME IN SECONDS
5 5
4 4
3 3
2 30A 2
800A 1 1
.7 .7
.5 .5
.4 .4
.3 .3
.2 .2
.1
0.1s .1
200A .07 .07
X Up to .05
.04
.03
.05
.04
.03
.01
0.01s .01
30A Up to
4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2
CURRENT IN AMPERES AT 480 VOLTS
3 4 5 6 7 8 9 10000 2 3 4 5 67
2009
X 1500A 1500A 7600A 35
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2. CB Manufacturers
Selective Coordination Table
2009
36
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2. CB Manufacturers
Selective Coordination Table
CURRENT IN AMPERES AT 480 VOLTS
4 5 6 7 89 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 89 10000 2 3 4 5 67
1000 1000
700 700
CB Manufacturers 500
400
300
800A 500
400
300
100 100
20 20
TIME IN SECONDS
TIME IN SECONDS
5 5
4 4
3 3
2 2
Example: 1
30A
1
.2
.3
.2
Interpreting Curves .1
0.1s .1
.07 .07
.05 .05
.02 .02
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3. Coordination
Fixed High Magnetic CB
CURRENT IN AMPERES AT 480 VOLTS
4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000 2 3 4 5 67
1000 1000
700 700
200 200
20
30
20
TIME IN SECONDS
TIME IN SECONDS
CB up to 3200A versus 5
4
3
5
4
3
30A
2
200A CB. 1
.7
.5
1
.7
.5
.4 .4
.3 .3
.2 .2
.02 .02
200 200
20
30
20
(protects CB) 10 10
7 7
TIME IN SECONDS
TIME IN SECONDS
Short-time delay from
5
4 100A 5
4
3 3
1
2
coordination .7
.5
.7
.5
.4 .4
.3 .3
0.1s
circuit region above 6,400A .07
.1 .1
.07
override .02
0.01s
.02
.01 .01
4 5 6 7 89 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 89 10000 2 3 4 5 67
CURRENT IN AMPERES AT 480 VOLTS
2009
Cooper Bussmann
2005 SPD p99 6400A 39
Simple CB Analysis Method
For circuit breakers having instantaneous trips, there is
a simple method to determine the highest short-circuit
current or short-circuit amps (Isca) at which CBs will
selectively coordinate
There is no need to plot the curves
This method is applicable to the instantaneous trip only,
not the overload element. This can be used as a first
test in assessing if a system is selectively coordinated
There may be other means to determine higher values
of Isca where CBs selectively coordinate (such as
manufactures tables), but this is a practical, easy
method
2009
40
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CB Simple Analysis Method
Information needed for each feeder and main CB:
1. CBs amp ratings or amp settings
2. CBs instantaneous trip settings (IT)
Most feeder and main CBs have adjustable IT
settings: there are various ranges from 4 to 12X
Some CBs have fixed settings
Some newer feeder CBs have fixed IT set at 20X
3. CBs IT percentage (%) tolerance
If CB IT % tolerance not known, here are some
worst case* practical rules of thumb:
Thermal Mag. (High Trip Setting): 20%
Thermal Mag. (Low Trip Setting): 25%
Electronic Trip Style: 10%
2009
* based on numerous samples taken from leading manufacturers
Cooper Bussmann
41
CB Simple Analysis Method
Equation:
Isca Coord < (CB amp rating x IT setting) x (1 - % tolerance* )
100
Example: 200A CB with IT set at 10X and 20% tolerance
Isca Coord < (200 x 10) x (1 - 20% )
100
Isca Coord < (2000) x (1 - 0.20) = 2000A x 0.8
100
IT = 5X 100 100
IT = 10X 100
70
50
(1000A) 70
50
70
50
(2000A) 70
50
40 40 40 40
30 30 30 30
20 20 20 20
10 10 10 10
7 7 7 7
This is for This is
TIME IN SECONDS
TIME IN SECONDS
TIME IN SECONDS
TIME IN SECONDS
5 5 5 5
4 4 4 4
3
2
IT = 5X 3
2
3
2
example from 3
1 1 1
prior slide 1
.7
.5
.4
25% .7
.5
.4
.7
.5
.4
20%
.7
.5
.4
.3 .3 .3 .3
.2 .2 .2 .2
.1 .1 .1 .1
.07 .07 .07 .07
.05 .05 .05 .05
.04 .04 .04 .04
.03 .03 .03 .03
2009
Cooper Bussmann 750A 1250A 1600A 2400A 43
Simple Analysis Method Ex. 1
CURRENT IN AMPERES AT 480 VOLTS
100 100
20 20
10 10
7 7
TIME IN SECONDS
TIME IN SECONDS
5 5
4 4
3 3
2 2
.2
30A .3
.2
.02 .02
.01 .01
30A 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2
CURRENT IN AMPERES AT 480 VOLTS
3 4 5 6 7 8 9 10000 2 3 4 5 67
X
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Cooper Bussmann
1600A 7200A 44
Simple Analysis Method Ex. 2
CURRENT IN AMPERES AT 480 VOLTS
800A
3 4 5 67
1000
700
coordinated 200
200A
200
100 100
20 20
10 10
7 7
TIME IN SECONDS
TIME IN SECONDS
5 5
4 4
3 3
2 2
.2 30A .2
.02 .02
.01 .01
30A 4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2
CURRENT IN AMPERES AT 480 VOLTS
3 4 5 6 7 8 9 10000 2 3 4 5 67
X
2009
Cooper Bussmann
1600A 6400A 45
Simple Analysis Method
Use Simple Rule for CB
1000 A. MCCB
Circuit Path
IT @ 6 X = ? A
Coordination Analysis
(see next slide) 10% Tolerance
400 A. MCCB
IT @ 10X = ? A
20% Tolerance
Coordinates to what
X feeder fault level ?
100 A. MCCB
IT Non-Adjustable
Coordinates to what
2009
X branch fault level ? 46
Cooper Bussmann
Simple Analysis Method
CURRENT IN AMPERES AT 480 VOLTS
4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000 2 3 4 5 67
1000 1000
200 200
20 20
10 10
7 100A 7
TIME IN SECONDS
TIME IN SECONDS
5 5
CB IT Known Coord. 4
3
4
3
1 1
1000A 6X 10% 5,400 .7 .7
.5 .5
.4 .4
400A 10X 20% 3,200 .3 .3
.2 .2
100A NA .1 .1
.07 .07
.05 .05
.04 .04
.03 .03
.02 .02
.01 .01
4 5 6 7 8 9 10 2 3 4 5 6 7 8 9 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000 2 3 4 5 67
CURRENT IN AMPERES AT 480 VOLTS
* Suggest using specific CB tolerance, if not
known, use worst case % tolerance
2009
3200A 5400A 47
Cooper Bussmann
Simple Analysis Method
Results from 1000 A. MCCB
Simple Analysis IT @ 6 X = ? A
Method
(see previous slide) 10% Tolerance
400 A. MCCB
IT @ 10X = ? A
20% Tolerance
Coordinates to what
X feeder fault level < 5400A
100 A. MCCB
IT Non-Adjustable
Coordinates to what
2009
X branch fault level < 3200A
48
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5. Short-Time Delay
(No Instantaneous Trip Override)
CURRENT IN AMPERES AT 480 VOLTS
10 2 3 4 5 6 7 89 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000 2 3 4 5 6 7 89 100000
1000 1000
700 700
circuit breaker 50
40
30 200A
50
40
30
20 20
10 10
Still need to plot curves to 7 7
TIME IN SECONDS
TIME IN SECONDS
5
30A 5
ensure there is no 4
3
4
3
2 2
.2
.3
.2
separation. .1
0.1s .1
.07 .07
.05 .05
.04 .04
.03 .03
.02 .02
.01
0.01s .01
10 2 3 4 5 6 7 89 100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10000 2 3 4 5 6 7 89 100000
CURRENT IN AMPERES AT 480 VOLTS
2009
49
Cooper Bussmann
Circuit Breaker Choices
Options and settings vary between CB Vendors
Wide range of interrupting ratings (many models)
MCCBs, ICCBs, LVPCBs
Different options available for each type
Different range of settings available
Tested coordination tables for some CB to CB
combinations
Use larger frame or more sophisticated CBs to achieve
selective coordination for higher available fault currents
Result:
May be trial and error working between the
manufacturers specs and commercial software
coordination module
Size and cost of equipment can increase
Contractor has to spend the time ensuring the proper
2009 type CBs and options are installed and set correctly. 50
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How to Comply with
Selective
Coordination
How to Comply
Analysis Methods
OCPD Choices & Trade-Offs
2009
52
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Analysis Methods
Fuses
Use Selectivity Ratios
LVPCBs
Short-Time Delay settings on feeders and main:
sufficient separation
May need to plot curves (commercial package)
CBs with instantaneous trip settings
CB manufacturers Coordination tables
Simple rules
Isca must not exceed each CB amp rating X IT setting
(include tolerance factor)
Use commercial software packages and interpret
properly
2009
53
Cooper Bussmann
Summary OCPD CHOICES
MCCBs/ICCBs
LVPCBs
Fix High Short-Time Short-Time Delay
Fuses Instantaneous Magnetic Delay With Settings
Trip Instantaneous Instantaneous (STD)
Trip Override
Short-Circuit
No
Current
No Yes Yes Yes (except for
Calculations
Interrupting Rating)
Needed
Takes More Work (use one of below):
Simple
Ease of Use CB Manufacturers Coordination Tables
Simplest Proper Settings of
Coordination Use Simple Analysis Rules
Use Ratios Short-Time Delay
Analysis Use Commercial Software Packages: Interpret
Bands
Properly
Applicability to Some Some
Systems (where Isca Many (where Isca All
Depending on All lower) (expands lower) (limited to
Available Short (larger frame applicability) (larger frame Interrupting Rating)
Circuit Currents CBs may help) CBs may help)
Low to
Cost Low to Medium Low to Medium Low to Medium High
Medium
OCPD
Maintenance to No Yes Yes Yes Yes
Ensure Integrity
2009
54
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Myths About
Selective
Coordination
Level of Fault Current
2009
56
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Arc Flash Hazard
If OCPDs unnecessarily
cascade open, the electric
worker must unnecessarily
work at higher levels in the
2009
system 57
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Equipment Protection
Fact:
Equipment is now available with longer short-time
withstand ratings (short-circuit current rating)
Requires
proper engineering,
specification and
installation
2009
60
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Selective Coordination
Ensuring Compliance
2009
61
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Selective Coordination
Ensuring Compliance
Contractor
Install overcurrent protection as specified
Substitutions must be approved by designer and
must be proven to meet requirements
2009
62
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Compliance
Where to get assistance for CBs
CB manufacturers have published documents on
how to coordinate circuit breakers
2009
63
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Questions?
Question 1
Unnecessary
OPENS NOT AFFECTED Properly Affected
2009
Power Loss
66
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Question 4
2009
67
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Question 5
True
or
False
2009
68
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Question 6
True
or
False
2009
69
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Question 7
True
or
False
2009
70
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Question 8
Low-Peak
KRP-C-800SP
Loadside Fuse
Low-Peak KRP-C_SP LPJ_SP LPS-RK_SP
LPJ-200SP
KRP-C_SP 2:1 2:1 2:1
Low-Peak
KRP-C-800SP
Loadside Fuse
Low-Peak KRP-C_SP LPJ_SP LPS-RK_SP
LPJ-200SP
KRP-C_SP 2:1 2:1 2:1
Low-Peak LPJ_SP - 2:1 2:1
LP-CC-20
Overloads or faults Is this a selectively coordinated
of any level up to circuit path?
200,000A
Yes or No
2009
72
Cooper Bussmann
Question 10
Is this a selectively coordinated
circuit path?
800A CB Yes or No
STD @ 0.1 Seconds CURRENT IN AMPERES
1000
100A CB 100
800 A w/ STD
IT Non Adjustable
TIME IN SECONDS
100 A
10
20A CB
20 A
IT Non Adjustable 1
Is this a selectively
coordinated circuit path?
800A CB Yes or No
STD @ 0.1 Seconds CURRENT IN AMPERES
1000
100A CB 100
800 A w/ STD
IT Non Adjustable
TIME IN SECONDS
100 A
10
20A CB
IT Non Adjustable 1
20 A
Eaton Bussmann
Fusible
Square D QED-2/QMB Disconnect
N E
GE Spectra Fusible ATS EFJ Series
Class RK1, J Fuses Class J
Fuses
Bussmann
Quik-Spec
Coordination
Panelboard
Class J
Fuses
Scenario 1
Normal Alternate
Source Source
Pringle Switch
Class L Fuses
Eaton
N E
Square D QED-2/QMB ATS
GE Spectra Fusible 60 amp
Bussmann
Class RK1, J Fuses Panel
Quik-Spec
Bussmann
Coordination
Quik-Spec
Panel Panelboard
Coordination 30 amp
Class J
Panelboard Fuses
Class J
Fuses
Scenario 2
Normal Alternate
Pringle Switch Source Source
Class L Fuses
Eaton
Square D QED-2/QMB
N E
GE Spectra Fusible ATS
Class RK1, J
Bussmann
60A/3P 100A/Main
Quik-Spec
Main 30 A/3P
Coordination 30 A/3P
15 KVA
Panelboard
Class J 15 KVA
60A/3P
Panel
Difficult to Coordinate! 60A/3P
30 amp/3P
Main
Are these lighting Loads? Panel
30 A/3P
Are there other loads?
Can it be 480/277?
Scenario 3
2009
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2009
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Quik-Spec Coordination Panelboard
Single QSCP Part Number
600Vac / 400A with fusible and
non-fusible main or MLO
18, 30 & 42 Branch circuit
50kA, 100kA & 200kA SCCR positions with space
options available
Load Side Disconnect Available
NEMA 1 & 3R
20 Width x 50 to 60 height x
5 depth Advance shipment of boxes available
2009
Cooper Bussmann 20
CCPB CUBEFuse Branch Disconnects
Compact Circuit Protector Base (CCPB)
UL Listed fusible branch disconnect (1-, 2- and 3-pole)
Ampacity-rejection prevents overfusing with breaks at
15A, 20A, 30A, 40A, 50A, 60A, 70A, 80A, 90A,100A
Interlock prevents fuse removal while energized
Bolt-in design for quick installation to bus
Local open fuse indication on CCPB base
Lockout/Tagout provisions
Lock-On provisions
2009
Cooper Bussmann
Selective Coordination and Transfer Switch
Protection
2009
83
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Specific Breaker Ratings
2009
84
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3 Cycle Any Breaker
2009
85
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Any breaker ATS protection
The transfer switch shown here was subjected to its maximum withstand rating for a
duration of 3 cycles.
Instead use current limitation to reduce the let through energy during a fault.
2009
86
Cooper Bussmann
Short Time Delay Breakers
ATS is tested to withstand faults of a given
magnitude for (18-30 Cycles)
This assures ATS can withstand faults on systems
with breakers that have short time delays
Issues:
Costly when compared to regular ATS of similar amp
size
Many Short Time Ratings are only self certified
2009
87
Cooper Bussmann
What else determines an ATSs WCR
when using a circuit breaker?
2009
Cooper Bussmann
WCR when protected by a fuse?
2009
Cooper Bussmann
Example Problems
A short circuit occurs downstream of a transfer switch
where there is 43kA of available fault current.
1. What amount of fault current can an any breaker (3
cycle) rated ATS be subjected to when protected by a
CB rated 65KAIC?
2. Looking at the chart what must the WCR of the ATS
be? What is the minimum amp size ATS that can be
used when protected by an instantaneous trip CB? (next
slide)
3. Now what if there is a short time delay of 10 cycles on
the upstream CB and we need a Short time rated ATS-
Pick the correct ATS?
4. Finally what if a fused switch was protecting the ATS,
find the smallest amp size ATS that would be
2009
protected.
91
Cooper Bussmann
Example WCR Chart
2009
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Fuse Let thru Charts
2009
93
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WCR Cost Example
Job requires: Qty(5) Open Transition Bypass Isolation
ATSs:
4 Pole, 600A, 480V, NEMA 1
2009
Cooper Bussmann
Example Cont
2009
Cooper Bussmann
Example Cont...
2009
Cooper Bussmann
Example Summary
When protected by instantaneous trip CB:
Qty (5) G7ATBB31000N5C
Cost: $175,000.00
Dimensions (1) ATS: 38W x 91H x 60D
Additional cost =
$20K per ATS x Qty (5) = $100,000.00+ to Owner
Additional floor space required = 20W x 160D
Fuse protection eliminates the need for short time rated ATSs
and protect transfer switches for faults up to 200,000 Amps.
2009
Cooper Bussmann
Systems Change- why worry?
2009
Cooper Bussmann
Quik-Spec Coordination Panelboard
Specifications
Mains: MLO (Main Lug Only)
Fused Disconnect Switch
Non-fused Disconnect Switch
Selective Coordination
Analysis2
Short-Circuit Current Study Yes (must calculate available fault current at each
No (if fault level below 200kA)
Required point CBs are applied)
Not Specific
Study is Job Specific Yes (coordination scheme is typically not transferrable)
(all systems up to 200kA)
Study Applicable if Fault No (must re-verify selective coordination)
Yes (up to 200kA)
Currents Change
Panel SCCR 100kA1 200kA1 10kA 14kA 25kA 35kA 65kA 100kA
2009
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Cooper Bussmann
Fuses in Data Centers
Reliability
No Maintenance
High Interrupting Rating
Current Limitation
Protects sensitive IT equipment
Reduce arc flash hazard
OCPD Coordination is simple
Flexibility
With spares on hand CubeFuse is plug and protect
2009
102
Cooper Bussmann
PDU Architecture
Fusible
Fusible Cabinet
Distribution Power Distribution Unit Distribution Unit
Panel Static with Fusible
Switch Panelboard
C
a
UPS Transform b
er i
n
e
t
with
LPJ-SP
LPS-RK_SP
KPR-C_SP
Fuses
1/10 to 6000A
Fusible Panelboard
utilizing Cooper
Bussmann CCP
Disconnect with TCF
Fuses available 1 to 100A
2009
Cooper Bussmann
Busway Architecture
Plug-In Busway
Various
configurations,
with Fusible Cabinet
with UPS/static LPJ-SP
LPS- Distribution Unit
switch, RK_SP
transformer or KPR-
C
C_SP a
transformerless,
UPS Fuses b
415V, CB or 1/10 to
i
6000A
fused n
distribution e
panel t