INTERACTIVE SCHEMATIC

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 RENR8045-05
May 2016

C11 and C13 Industrial Engine

Electrical System
C11: C13:
HRA1-UP RRA1-UP
B5K1-UP A5K1-UP
GLS1-UP LGK1-UP

2016 Caterpillar, All Rights Reserved Printed in U.S.A.

 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 8 7 6 5 4 3 2 1

F F
Connector Tables for Harness 219-7461
P2 P93 P300
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 YL-18 F421-A13 1 180-9340 OR-18-XLPE T860-A34 1 180-9340
2 - PK-18 G833-A46 2 180-9340 WH-18-XLPE T962-A29 2 180-9340
3 8T-8737
WH-18 T725-A32 3 180-9340 3 8T-8737
4 -
5 8T-8737 PU-18 N707-A31 4 180-9340 4 8T-8737
6 8T-8737 WH-18 G828-A35 5 180-9340 5 8T-8737
7 - GN-18 G829-A36 6 180-9340 WH-18-XLPE T859-A37 6 180-9340
8 8T-8737 PK-18 C991-A33 7 180-9340 GN-18-XLPE T961-A28 7 180-9340
9 -
10 8T-8737 8 8T-8737 PU-18-XLPE T957-A16 8 180-9340
11 8T-8737 ACCESSORY TABLE GY-18-XLPE T858-A23 9 180-9340
12 8T-8737 QTY PART NAME P/N YL-18-XLPE T958-A17 10 180-9340
BU-18 995-A12 13 180-9340 1 PLUG_AS. 155-2264 BR-18-XLPE T959-A18 11 180-9340
14 8T-8737
1 WEDGE 155-2259 BU-18-XLPE T960-A19 12 180-9340
PK-18 R746-A20 15 180-9340
INJECTOR HARNESS 16 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
CONNECTORP300 GN-18 G829-A2 17 180-9340 QTY PART NAME P/N
18 8T-8737 1 PLUG_AS. 155-2252
19 8T-8737
1 WEDGE 155-2258
20 8T-8737 P100
21 8T-8737 200mm PAINT/PRO 110-3202
CLR-GA WIRE NAME POS TERM/PLUG
22 8T-8737
BU-18 995-A12 1 180-9340
23 8T-8737
24 8T-8737 PK-18 G833-A44 2 180-9340
BK-18 E963-A27 25 180-9340 ACCESSORY TABLE P400
WH-18 G856-A22 26 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
27 8T-8737 1 PLUG_AS. 155-2269 WH-18 G856-A22 1 180-9340
GY-18 994-A10 28 180-9340
1 WEDGE 155-2261 YL-18 G857-A30 2 180-9340
ENGINE COOLANT 29 8T-8737
PK-18 G833-A47 30 180-9340 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
TEMPERATURE SENSOR
31 8T-8737 QTY PART NAME P/N
P100 32 8T-8737 1 PLUG_AS. 155-2269
33 8T-8737
1 WEDGE 155-2261
34 8T-8737 P103
WH-18 E964-A26 35 180-9340 200mm PAINT/PRO 110-3202
CLR-GA WIRE NAME POS TERM/PLUG
TURBO OUTLET YL-18 G857-A30 36 180-9340
E PRESSURE SENSOR
(BOOST)
37
38
8T-8737
8T-8737
BU-18
PK-18
C967-A15
G833-A45
1
2
180-9340
180-9340 E
(INTAKE MANIFOLD 39 8T-8737 ACCESSORY TABLE P401
PK-18 C991-A33 40 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
AIR)
41 8T-8737 1 PLUG_AS. 155-2269 BK-18 E963-A27 1 180-9340
P200 42 8T-8737
43 8T-8737 1 WEDGE 155-2261 WH-18 E964-A26 2 180-9340
44 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
45 - QTY PART NAME P/N
YL-18 E966-A49 46 180-9340 1 PLUG_AS. 155-2269
BU-18 E965-A48 47 180-9340
1 WEDGE 155-2261
48 8T-8737 P200
TIMING CALIBRATION 49 8T-8737 200mm PAINT/PRO 110-3202
CLR-GA WIRE NAME POS TERM/PLUG
(TC) PROBE CONNECTOR 50 8T-8737
FUEL HARNESS WH-18 G828-A39 A 180-9340
51 8T-8737
INTAKE MANIFOLD AIR P400 GN-18 G829-A41 B 180-9340
CONNECTOR 52 -
ATMOSPHERIC PRESSURE TEMPERATURE SENSOR 53 8T-8737 PK-18 R746-A20 C 180-9340 P402
P93
SENSORJ203 P103 54 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
55 8T-8737
QTY PART NAME P/N BU-18 E965-A48 1 180-9340
BU-18 C967-A15 56 180-9340
GY-18 R747-A6 57 180-9340 1 PLUG_AS. 155-2267 YL-18 E966-A49 2 180-9340
58 8T-8737 1 WEDGE 155-2276 ACCESSORY TABLE
59 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
60 8T-8737 1 PLUG_AS. 155-2269
61 8T-8737
YL-18 F421-A13 62 180-9340 1 WEDGE 155-2261
63 8T-8737 200mm PAINT/PRO 110-3202
J201
EJ-S4 EJ-S3 EJ-S2 EJ-S1 64 8T-8737
(CAMSHAFT POSITION) WH-18 T725-A32 65 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
SECONDARY ENGINE SPEED/TIMING 66 8T-8737 WH-18 G828-A38 A 180-9339
SENSORP402 67 8T-8737 GN-18 G829-A43 B 180-9339
68 8T-8737 GY-18 994-A10 C 180-9339
69 -
ACCESSORY TABLE
Connector Table for Harness 264-2354
70 8T-8737
71 8T-8737 QTY PART NAME P/N
WH-18 G828-A1 72 180-9340 1 RECEPTACLE_AS. 3E-3370 P-1 J-61
73 8T-8737 1 WEDGE 3E-3371
74 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202
75 8T-8737 1 8T-8737 OR-14 150-E16 1 126-1767
76 -
OR-18 125-E29 2 180-9340 GN-18 M909-E17 2 180-9339
77 8T-8737
78 8T-8737 BR-18 T993-E30 3 180-9340 GN-18 T936-E18 3 180-9339

Harness 219-7461 79 8T-8737 J203

OR-18 167-E23 4 180-9340 BR-16 G971-E19 4 180-9339
80 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG

D Connector and Splice D

81 8T-8737 WH-18 G828-A40 A 180-9339 BK-18 A274-E24 5 180-9340 YL-14 G969-E20 5 126-1767
82 8T-8737 GN-18 G829-A42 B 180-9339 BU-18 F426-E27 6 180-9340 BR-18 892-E21 6 180-9339
PU-18 N707-A31 83 180-9340

Locations ENGINE OIL PRESSURE

84
85
86
8T-8737
8T-8737
8T-8737
GY-18

QTY
R747-A6

PART NAME
C
ACCESSORY TABLE
180-9339

P/N
SERVICE TOOL
CONNECTOR
GN-18
GN-18
M909-E17
893-E3
7
8
180-9340
180-9340
GN-18
OR-18
893-E22
167-E23
7
8
180-9339
180-9339
SENSORJ201 BR-18 892-E4 9 180-9340 BK-18 A274-E24 9 180-9339
87 8T-8737 1 RECEPTACLE_AS. 3E-3370 J-63
88 8T-8737 PK-16 382-E37 10 180-9340 GY-18 A307-E25 10 180-9339
1 WEDGE 3E-3371
89 8T-8737 BR-16 G971-E19 11 180-9340 BR-16 G488-E26 11 180-9339
90 8T-8737 200mm PAINT/PRO 110-3202
91 8T-8737 12 8T-8737 BU-18 F426-E27 12 180-9339
92 8T-8737 13 8T-8737 YL-18 F424-E28 13 180-9339
93 8T-8737 14 8T-8737 OR-18 125-E29 14 180-9339
94 8T-8737
95 8T-8737 BU-18 G469-E48 15 180-9340 BR-18 T993-E30 15 180-9339
96 8T-8737 BR-16 G488-E26 16 180-9340 BK A234-E31 16 133-0967
97 8T-8737
98 8T-8737 GROUND 17 8T-8737 YL K900-E32 17 180-9339
OR-18-XLPE T860-A34 99 180-9340 M2 18 8T-8737 GN K990-E33 18 180-9339
100 8T-8737
19 8T-8737 OR-18 M904-E34 19 180-9339
101 8T-8737
(CRANKSHAFT POSITION) ELECTRONIC CONTROL MODULE 102 8T-8737 20 8T-8737 GN-14 C912-E35 20 126-1767
PRIMARY ENGINE SPEED/TIMING P2 103 8T-8737 E-S5 21 8T-8737 BU-18 A741-E36 21 180-9339
SENSORP401 GY-18-XLPE T858-A23 104 180-9340
E-S7 PU-18 A742-E9 22 180-9340 PK-16 382-E37 22 180-9339
WH-18-XLPE T962-A29 105 180-9340
BR-18-XLPE T959-A18 106 180-9340 GY-18 E716-E49 23 180-9340 OR-18 A743-E38 23 180-9339
GN-18-XLPE T961-A28 107 180-9340 E-S6 TERMINATION
E-S4 24 8T-8737 RD-18 F404-E39 24 180-9339
BU-18-XLPE T960-A19 108 180-9340 E-S8 RESISTOR
109 8T-8737 E-S1 25 8T-8737 GN-18 F420-E40 25 180-9339
110 8T-8737 P-154 26 8T-8737 YL-18 120-E41 26 180-9339
FUEL TEMPERATURE 111 8T-8737 E-S9 E-S2
P105 112 - 27 8T-8737 WH-18 F716-E42 27 180-9339
E-S3
113 8T-8737 RD-18 F404-E39 28 180-9340 WH-18 G968-E43 28 180-9339
114 - CUSTOMER GN-18 F420-E40 29 180-9340 PU-18 381-E44 29 180-9339
WH-18-XLPE T859-A37 115 180-9340
PU-18-XLPE T957-A16 116 180-9340 CONNECTOR YL-18 F424-E28 30 180-9340 GN-18 G955-E45 30 180-9339
117 - J-61 GN-18 T936-E18 31 180-9340 OR-14 150-E46 31 126-1767
Connector Tables for Harness 240-8721 YL-18-XLPE T958-A17 118
119
180-9340
- 32 8T-8737 OR-14 150-E47 32 126-1767
120 8T-8737 33 8T-8737 BU-18 G469-E48 33 180-9339
J93 J209 P105 NOT USED ACCESSORY TABLE
GN K990-E5 34 180-9340 GY-18 E716-E49 34 180-9339
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N
OR-18 A743-E38 35 180-9340 GN-18 E717-E50 35 180-9339
YL-18 F421-L1 1 180-9339 WH-18 G828-L5 A 180-9339 YL-18 F421-L1 1 180-9340 WH-18 T725-L3 1 180-9340 1 PLUG AS. 227-4002
PK-18 G833-L2 2 180-9339 GN-18 G829-L6 B 180-9339 PK-18 G833-L2 2 180-9340 PU-18 N707-L4 2 180-9340 36 8T-8737 WH-18 E452-E51 36 180-9339

Harness 264-2354
1 ENDBELL 211-6807

C HARNESS
NOT USED
WH-18
PU-18
T725-L3
N707-L4
3
4
180-9339
180-9339
PK-18 C991-L7 C
ACCESSORY TABLE
180-9339
QTY
ACCESSORY TABLE
PART NAME P/N QTY
ACCESSORY TABLE
PART NAME P/N
200mm PAINT/PRO 110-3202 37 8T-8737 OR-14 150-E1 37 126-1767
C
Connector and Splice
INTERFACE 38 8T-8737 PU-18 A742-E9 38 180-9339
WH-18 G828-L5 5 180-9339 QTY PART NAME P/N 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 39 8T-8737 WH-18 G967-E54 39 180-9339
J93

Locations
GN-18 G829-L6 6 180-9339 1 PLUG_AS. 3E-3370 1 WEDGE 155-2261 1 WEDGE 155-2261
GN-18 E717-E50 40 180-9340 PK-18 387-E55 40 180-9339
PK-18 C991-L7 7 180-9339 1 WEDGE 3E-3371 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202
OR-18 M904-E34 41 180-9340 ACCESSORY TABLE
8 8T-8737 200mm PAINT/PRO 110-3202
ACCESSORY TABLE BK A234-E52 42 133-0969 QTY PART NAME P/N
QTY PART NAME P/N 43 8T-8737 1 RECEPTACLE AS. 9X-1343
GROUND

Harness 240-8721 1
1
RECEPTACLE_AS.
WEDGE
3E-3388
3E-3389
M1 WH-18
WH-18
F716-E42
G968-E43
44
45
180-9340
180-9340
1
50mm
CAP-DUST
TUBE
126-1771
5P-0702

Connector Locations 200mm PAINT/PRO 110-3202

46
47
8T-8737
8T-8737
50mm
1
TUBE
BOOT
125-7876
6I-4348
OR-14 150-E16 48 126-1768
FUEL PRESSURE
WH-18 E452-E51 49 180-9340 J-63
J209
YL K900-E2 50 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
51 8T-8737 YL-18 120-E15 A 180-9339
OR-14 150-E46 52 126-1768 BK-14-GXL 229-E56 B 126-1767
OR-14 150-E47 53 126-1768 BK A234-E62 C 133-0967
PK-18 387-E55 54 180-9340 GN-18 893-E8 D 180-9339
OR-14 150-E1 55 126-1768 BR-18 892-E7 E 180-9339
PU-18 381-E44 56 180-9340 GN K990-E13 F 180-9339
57 8T-8737 YL K900-E11 G 180-9339
GN-18 G955-E45 58 180-9340 H 8T-8737
BU-18 A741-E36 59 180-9340 J 8T-8737
WH-18 G967-E54 60 180-9340 ACCESSORY TABLE
BK-14-GXL 229-E59 61 126-1768 QTY PART NAME P/N
62 8T-8737 1 RECEPTACLE 8T-8736
BK-14-GXL 229-E57 63 126-1768 50mm TUBE 5P-0702
Connector Table for 64 8T-8737 50mm TUBE 125-7876
INJECTOR HARNESS
CONNECTOR Harness 230-0960 BK-14-GXL 229-E58 65 126-1768 1 CAP 8C-6354
J300 GY-18 A307-E25 66 180-9340
J300 300mm WIRE 5P-9074
CLR-GA WIRE NAME POS TERM/PLUG YL-14 G969-E20 67 126-1768 100mm TUBE 113-7027
OR-16-NW T860-J8 1 180-9339
GN-14 C912-E35 68 126-1768

B B
WH-16-NW T962-J16 2 180-9339
3 8T-8737 BK-14-GXL 299-E10 69 126-1768
P-154
4 8T-8737 YL-18 120-E6 70 180-9340
5 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE
WH-16-NW T859-J9 6 180-9339 YL K900-E12 A 180-9340
GN-16-NW T961-J15 7 180-9339 ELECTRONIC CONTROL MODULE QTY PART NAME P/N
GN K990-E14 B 180-9340
PU-16-NW T957-J13 8 180-9339 P-1 1 PLUG AS. 160-7689
GY-16-NW T858-J7 9 180-9339 BK A234-E63 C 133-0969
50mm TUBE 5P-0702
YL-16-NW T958-J14 10 180-9339 ACCESSORY TABLE
BR-16-NW T959-J18 11 180-9339 50mm TUBE 125-7876
QTY PART NAME P/N
BU-16-NW T960-J17 12 180-9339 200mm PAINT/PRO 110-3202
ACCESSORY TABLE 1 PLUG AS. 174-0502
1 ENDBELL 237-0336
QTY PART NAME P/N 50mm TUBE 5P-0702
1 RECEPTACLE_AS. 3E-7990
50mm TUBE 125-7876
1 WEDGE 3E-5180
200mm PAINT/PRO 110-3202
1 WEDGE 155-2266

Harness 230-0960
Connector and Splice
J-S1
Locations

NO.5
CYLINDER NO.4 NO.3
INJECTOR CYLINDER CYLINDER
INJECTOR INJECTOR
J-S2 NO.2
CYLINDER
INJECTOR
A J-S3
A

NO.6
CYLINDER
INJECTOR NO.1
CYLINDER
INJECTOR

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

1
2 INLET AIR SHUTOFF

CIRCUITS WITHIN THIS AREA INLET AIR SHUTOFF

SOLENOID (NOTE V)
SOLENOID RELAY
(NOTE V)

1
P2
2274002
P400
1552269 3E3364 ARE RECOMMENDATIONS
(NOTE B)
2 G856-A22 WH-18 1 TIMING/CALIBRATION(TC)
3 G857-A30 YL-18 2
PROBE CONNECTOR P142/J142
4 AUXILIARY
5 1 SIGNAL
995-A12 BU-18 P100 TEMPERATURE
6 2 RETURN
7 C967-A15 BU-18 1552269 SENSOR
8 G833-A45 PK-18 ENGINE COOLANT
9 G833-A44 PK-18 995-A12 BU-18 1 SIGNAL
TEMPERATURE SENSOR
G856-A22 WH-18 G833-A44 PK-18 2 RETURN
10 130-9811 P800/J800
G857-A30 YL-18
11
BATTERY A +8V COOLANT LEVEL
12 G828-A40 WH-18 SENSOR
ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 G828-A1 WH-18 G828-A35 WH-18 C SIGNAL

F F
14 G828-A38 WH-18 P402 P103 BATTERY OFF ENGINE
1552269 DISCONNECT B RETURN
INTAKE MANIFOLD AIR PRESSURE 15 R746-A20 PK-18 G828-A39 WH-18 (CAMSHAFT POSITION) 1552269 INTAKE MANIFOLD AIR
16 E965-A48 BU-18 1 BK-18 SIGNAL-
SECONDARY ENGINE SPEED/TIMING SENSOR SWITCH
C967-A15 BU-18 1 SIGNAL TEMPERATURE SENSOR
E966-A49 YL-18
HARNESS 264-2354
PRESSURE SENSOR RETURN 17 G829-A2 GN-18 2 WH-18 SIGNAL+
201-6616 G833-A45 PK-18 2 RETURN
18 G829-A36 GN-18 130-9811
19 G829-A41 GN-18
P220/J220
20 (NOTE X) A +5V AUXILIARY
21
P401 OPTIONAL C SIGNAL PRESSURE
22 1297164 1297163 SENSOR
1552269 (CRANKSHAFT POSITION) 229-E57 BK-14-GXL M2 WIRING B RETURN
23 BATTERY
24 G829-A2 GN-18 994-A10 GY-18 E963-A27 BK-18 1 BK-18 SIGNAL- PRIMARY ENGINE SPEED/TIMING SENSOR 299-E10 BK-14-GXL 1
PRIMARY ENGINE SPEED/TIMING (-) 25 E963-A27 BK-18 G828-A38 WH-18 E964-A26 WH-18 2 WH-18 SIGNAL+ 201-6615 229-E58 BK-14-GXL
TIMING CALIBRATION (TC) PROBE (+) 26 G856-A22 WH-18 G829-A3 GN-18 G828-A40 WH-18 M1
27 G828-A39 WH-18 1607689 229-E59 BK-14-GXL J403/P403
G829-A41 GN-18 1297163 1297164 DESIRED
ENGINE OIL PRESSURE 28 994-A10 GY-18 P200 P-1 C SIG
29 G829-A42 GN-18 G829-A43 GN-18 1 SPEED
G829-A42 GN-18 1552267 TURBO OUTLET A + BAT.
TEMPERATURE SENSOR RETURN 30 G833-A47 PK-18 G829-A43 GN-18 PRESSURE SENSOR 1 229-E56 BK-14-GXL CONTROL
31 E963-A27 BK-18 G828-A39 WH-18 A OR-18 +5 VOLTS NOTE D B - BAT.
E964-A26 WH-18 (BOOST) ANALOG SENSOR POWER(+5V) 2 125-E29 OR-18 (NOTE W)
32
G833-A47 PK-18 G833-A44 PK-18 E965-A48 BU-18
G829-A41 GN-18
R746-A20 PK-18
B
C
YL-18
GN-18
RETURN
SIGNAL (INTAKE MANIFOLD AIR) ANALOG SENSOR RETURN 3 T993-E30 BR-18
GROUND
33 E-S6
34 G833-A45 PK-18 E966-A49 YL-18 239-3478 DIGITAL SENSOR PWR +8V 4 167-E23 OR-18 120-E6 YL-18 120-E15 YL-18 BATTERY(-)
R746-A20 PK-18 G S
PRIMARY ENGINE SPEED/TIMING (+) 35 E964-A26 WH-18 G833-A46 PK-18 DIGITAL SENSOR RETURN 5 A274-E24 BK-18 TWISTED 120-E41 YL-18 ETHER START VALVE
TIMING CALIBRATION (TC) PROBE (-) 36 G857-A30 YL-18 R747-A6 GY-18 J203
3E3370 MAINTENENCE DUE RESET SWITCH 6 F426-E27 BU-18 WIRES
37 994-A10 GY-18 MTR BAT.
38 995-A12 BU-18 ATMOSPHERIC PRESSURE TORQUE LIMIT SWITCH 7 M909-E17 GN-18 125-E29 OR-18 ETHER
G828-A40 WH-18 A OR-18 +5 VOLTS
39 C967-A15 BU-18 G829-A42 GN-18 B YL-18 RETURN SENSOR CAT DATA LINK HIGH 8 893-E3 GN-18 150-E16 OR-14 ENGINE SERVICE ETHER START ETHER START VALVE 1 START
FUEL PRESSURE 40 C991-A33 PK-18 C991-A33 PK-18 R747-A6 GY-18 C GN-18 SIGNAL CAT DATA LINK LOW 9 892-E4 BR-18 150-E46 OR-14 B
41 E963-A27 BK-18 194-6722 TOOL CONNECTOR STARTING ST VALVE RELAY ETHER BATTERY(-) 2 VALVE
ETHER START SOLENOID 10 382-E37 PK-16 150-E47 OR-14 TWISTED J-63 ON S
42 E964-A26 WH-18
AIR SHUTOFF SOLENOID 150-E1 OR-14 8T8736 MOTOR NOTE D NOTE D (NOTE V) 1 START (NOTE V)
43 E965-A48 BU-18 J201 11 G971-E19 BR-16 WIRES OFF C
44 E966-A49 YL-18 3E3370 12 167-E23 OR-18 120-E15 YL-18 A (+)BATTERY 2 VALVE
ALTERNATE ETHER VALVE WIRING
45 F421-A13 YL-18 G828-A38 WH-18 A OR-18 +5 VOLTS ENGINE OIL PRESSURE 13 381-E44 PU-18 229-E56 BK-14-GXL B (-)BATTERY (NOTE V)
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-A49 YL-18 G856-A22 WH-18 R
G829-A43 GN-18 B YL-18 RETURN SENSOR 14 382-E37 PK-16 A234-E62 BK-18 C J1939 SHIELD START RELAY
SECONDARY ENGINE SPEED/TIMING (-) 47 E965-A48 BU-18 G857-A30 YL-18 994-A10 GY-18 C GN-18 SIGNAL 194-6725 AUXILIARY PRESSURE SENSOR 15 G469-E48 BU-18 387-E55 PK-18 CAT DATA LINK(HIGH) (SMMS)
48 N707-A31 PU-18 J209 893-E8 GN-18 D
KEYSTART
49 R746-A20 PK-18 3E3370 AUXILIARY TEMPERATURE SENSOR 16 G488-E26 BR-16 892-E7 BR-18 E CAT DATA LINK(LOW)
50 R747-A6 GY-18 17 K990-E13 GN-18 F J1939(LOW) SWITCH
G828-L5 WH-18 A OR-18 +5 VOLTS
FUEL PRESSURE SENSOR
51 T725-A32 WH-18
52 G829-L6 GN-18 B YL-18 RETURN 18 E-S1 K900-E11 YL-18 G J1939(HIGH) P515
194-6725 1552269
53 C991-L7 PK-18 C GN-18 SIGNAL 19 892-E4 BR-18 892-E7 BR-18 H ALTERNATOR
54 P93 J93 20 892-E21 BR-18 J BK-18 1
55 1552264 3E3388 21 BK-18 2
INTAKE MANIFOLD AIR TEMPERATURE
STARTING AID OVERRIDE SW
56 C967-A15 BU-18 F421-A13 YL-18 F421-A13 YL-18 1 F421-L1 YL-18 UNUSED 22 A742-E9 PU-18
ATMOSPHERIC PRESSURE 57 R747-A6 GY-18 E-S2
58 G833-A46 PK-18 G833-A46 PK-18 2 G833-L2 PK-18 RETR LO/HI SW (C11-C18) 23 E716-E49 GY-18 893-E3 GN-18 893-E8 GN-18
59 T725-A32 WH-18 T725-A32 WH-18 3 T725-L3 WH-18 1552269 24 893-E22 GN-18
60 N707-A31 PU-18 N707-A31 PU-18 4 N707-L4 PU-18
G828-A35 WH-18 G828-A35 WH-18 5 G828-L5 WH-18 T725-L3 WH-18 1 25
61 NOT USED 26 MAINTENANCE DUE RESET SW
FUEL TEMPERATURE G829-A36 GN-18 G829-A36 GN-18 6 G829-L6 GN-18 N707-L4 PU-18 2 E-S3
62 F421-A13 YL-18 C991-A33 PK-18 C991-A33 PK-18 7 C991-L7 PK-18 P-154
63 27 A234-E52 BK-18 A234-E63 BK-18
64
8
DIAGNOSTIC LAMP 28 F404-E39 RD-18 1740502
NOT USED 65 T725-A32 WH-18 FUEL HARNESS WARNING LAMP 29 F420-E40 GN-18 TERMINATION
E-S7 K900-E12 YL-18 A 14 AWG
66 CONNECTOR P105 MAINTENENCE DUE LAMP 30 F424-E28 YL-18 A234-E64 BK-18 A234-E31 BK-18 K990-E14 GN-18 B RESISTOR +BAT. (UNSWITCHED)
67 14 AWG TORQUE LIMIT SW
1552269 RETR LAMP (C11-C18)/EXH BK LAMP (C7-C9) 31 T936-E18 GN-18 A234-E62 BK-18 A234-E63 BK-18 C (134-2540) +BAT. (UNSWITCHED)
68 FUEL TEMPERATURE
F421-L1 YL-18 1 SIGNAL 32 120 (NOTE B&C) +BAT. (UNSWITCHED) 14 AWG
69 RETURN SENSOR
70 G833-L2 PK-18 2
130-9811 33 INLET AIR SHUTOFF SOLENOID RELAY
71 J1939 DATA LINK (LOW) 34 K990-E5 GN-18 A274-E24 BK-18 SOLENOID COMMON
PRESSURE SENSOR SUPPLY +5V 72 G828-A1 WH-18 UNUSED 35 A743-E38 OR-18 A307-E25 GY-18 REMOTE SHUTDOWN SW (NOTE K)
73 AUXILIARY TEMP SNSR
74 36 A742-E9 PU-18 COOLANT LEVEL SNSR
75 37 A741-E36 BU-18 J-61
76 DIG SNSR PWR (+8V)
38 A743-E38 OR-18 9X1343 P61
77 DIG SNSR RETURN

E E
39 C912-E35 GN-14 1 +BAT. (UNSWITCHED) INTERMEDIATE ENGINE SPEED SW
78
RETR MED/HI SW (C11-C18) 150-E16 OR-14 AUXILIARY PRESS. SNSR
79 40 E717-E50 GN-18 E716-E49 GY-18 TWISTED
INJECTOR PTO INTERRUPT SWITCH M909-E17 GN-18 2 TORQUE LIMIT SW THROTTLE POSITION SNSR
80
NO.1
41 M904-E34 OR-18 E717-E50 GN-18 WIRES
81 HARNESS T858-J1 GY-16-NW J1939 DATA LINK SHIELD 42 A234-E52 BK-18 F404-E39 RD-18 T936-E18 GN-18 3 RETARDER LAMP ANLG SNSR PWR (+5V)
CYLINDER
82 CONNECTOR T957-J13 PU-16-NW G971-E19 BR-16 4 INLET AIR SHUTOFF SOLENOID RELAY
INJECTOR 43 E452-E51 WH-18 ANLG SNSR RETURN
NOT USED 83 N707-A31 PU-18
5 SOLENOID COMMON OVERSPEED VERIFY SW
84 P300 J300 REMOTE SHUTDOWN SWITCH 44 F716-E42 WH-18 F420-E40 GN-18 G969-E20 YL-14 ETHER START VALVE
85 1552252 3E7990 INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-18 F424-E28 YL-18 892-E21 BR-18 6 CAT DATA LINK LOW STARTING AID OVERRIDE SW
86 46 F426-E27 BU-18 7 CAT DATA LINK HIGH
T860-A34 OR-18-XLPE
893-E22 GN-18 MAINTENANCE DUE RESET SW
87 1 T860-J8 OR-16-NW T858-J7 GY-16-NW T858-J1 GY-16-NW
NO.2 47 F716-E42 WH-18 167-E23 OR-18 8 DIG SNSR PWR (+8V)
88 T962-A29 WH-18-XLPE 2 T962-J16 WH-16-NW T858-J2 GY-16-NW T858-J2 GY-16-NW BATTERY (+) - UNSWITCHED TORQUE LIMIT SW PTO INTERRUPT SW
89 3 T958-J14 YL-16-NW
CYLINDER 48 150-E16 OR-14 G469-E48 BU-18 A274-E24 BK-18 9 DIG SNSR RETURN
90 4 INJECTOR COOLANT LEVEL SWITCH 49 E452-E51 WH-18 G488-E26 BR-16 REMOTE SHUTDOWN SW
5 T859-J9 WH-16-NW T859-J3 WH-16-NW A307-E25 GY-18 10 THROTTLE POSITION SNSR INTERMEDIATE ENGINE SPEED SW
91 J1939 DATA LINK (HIGH) 50 K900-E2 YL-18 G955-E45 GN-18
92 T859-A37 WH-18-XLPE 6 T859-J9 WH-16-NW T859-J4 WH-16-NW G488-E26 BR-16 11 AUXILIARY TEMP SNSR 75% OVERSPEED VERIFY SW
93 T961-A28 GN-18-XLPE 7 T961-J15 GN-16-NW
51 G967-E54 WH-18
BATTERY (+) - UNSWITCHED 52 150-E46 OR-14 G968-E43 WH-18 F426-E27 BU-18 12 MAINTENANCE DUE RESET SW PTO INTERRUPT SW
94 T957-A16 PU-18-XLPE 8 T957-J13 PU-16-NW PTO ENABLE SW
95 T858-A23 GY-18-XLPE 9 T858-J7 GY-16-NW T860-J8 OR-16-NW T860-J6 OR-16-NW
NO.3 BATTERY (+) - UNSWITCHED 53 150-E47 OR-14 G969-E20 YL-14 F424-E28 YL-18 13 MAINTENANCE DUE LAMP PTO ENABLE SW
T859-J3 WH-16-NW CYLINDER
96 T958-A17 YL-18-XLPE 10 T958-J14 YL-16-NW T860-J5 OR-16-NW T959-J18 BR-16-NW OVERSPEED VERIFY SWITCH 54 387-E55 PK-18 G971-E19 BR-16 125-E29 OR-18 14 ANLG SNSR PWR (+5V)
97 T959-A18 BR-18-XLPE 11 T959-J18 BR-16-NW INJECTOR
BATTERY (+) - UNSWITCHED 55 150-E1 OR-14 T993-E30 BR-18 15 ANLG SNSR RETURN PTO RAMP UP/SET SW
98 T960-A19 BU-18-XLPE 12 T960-J17 BU-16-NW T957-J13 PU-16-NW
INJECTOR 5&6 HIGH 99 T860-A34 OR-18-XLPE T958-J14 YL-16-NW PTO ENABLE SWITCH 56 381-E44 PU-18 A234-E31 BK-18 16 J1939 SHIELD PTO RAMP DOWN/RESUME SW
100 T959-J18 BR-16-NW 57 E-S4 K900-E32 YL-18 17 J1939 DATA HIGH MAINTENANCE DUE LAMP
101 T960-J17 BU-16-NW
NO.4
PTO RAMP UP/SET SWITCH 58 G955-E45 GN-18 K900-E2 YL-18 K900-E12 YL-18 K990-E33 GN-18 18 J1939 DATA LOW
102 T961-J15 GN-16-NW T859-J4 WH-16-NW UNUSED 59 A741-E36 BU-18 DIAGNOSTIC LAMP
103 T962-J16 WH-16-NW CYLINDER M904-E34 OR-18 19 PTO INTERRUPT SW
T960-J17 BU-16-NW INJECTOR PTO RAMP DOWN/RESUME SWITCH 60 G967-E54 WH-18 E-S8 WARNING LAMP
INJECTOR 1&2 HIGH 104 T858-A23 GY-18-XLPE C912-E35 GN-14 20
INJECTOR 6 LOW 105 T962-A29 WH-18-XLPE BATTERY (-) 61 229-E59 BK-14-GXL K900-E60 YL-18 K900-E11 YL-18 RETARDER LAMP PTO RAMP
INJECTOR 3 LOW 106 T959-A18 BR-18-XLPE 62 K900-E32 YL-18 A741-E36 BU-18 21 NC +BAT. (SWITCHED) 14 AWG UP/DOWN SWITCH
INJECTOR 5 LOW 107 T961-A28 GN-18-XLPE BATTERY (-) 63 229-E57 BK-14-GXL 382-E37 PK-16 22 ETHER START VALVE CAT DATA LINK LOW
INJECTOR 4 LOW 108 T960-A19 BU-18-XLPE 64 A743-E38 OR-18 23 NC
109 NO.5 E-S5 CAT DATA LINK HIGH
T860-J5 OR-16-NW BATTERY (-) 24 DIAGNOSTIC LAMP MAINTENANCE
110 T961-J15 GN-16-NW
CYLINDER 65 229-E58 BK-14-GXL K990-E5 GN-18 K990-E14 GN-18 F404-E39 RD-18
111 INJECTOR THROTTLE POSITION SENSOR 66 A307-E25 GY-18 F420-E40 GN-18 25 WARNING LAMP CB DUE LAMP
112 SOLENOID COMMON 67 G969-E20 YL-14 E-S9 120-E41 YL-18 26 +BAT. (SWITCHED)
113
NOT USED 68 C912-E35 GN-14 K990-E61 GN-18 K990-E33 GN-18 1A
114 F716-E42 WH-18 27 REMOTE SHUTDOWN SW
INJECTOR 3&4 HIGH BATTERY (-) 69 299-E10 BK-14-GXL K990-E13 GN-18 ALTERNATE RETARDER WIRING
115 T859-A37 WH-18-XLPE G968-E43 WH-18 28 INTERMEDIATE ENGINE SPEED SW

-BAT
INJECTOR 1 LOW 116 T957-A16 PU-18-XLPE NO.6 BATTERY (+) - KEY SWITCH 70 120-E6 YL-18
T860-J6 OR-16-NW CYLINDER 381-E44 PU-18 29 PTO ENABLE SW
117 DIAGNOSTIC LAMP
T962-J16 WH-16-NW CB
INJECTOR 2 LOW 118 T958-A17 YL-18-XLPE INJECTOR
M904-E34 OR-18 G955-E45 GN-18 30 PTO RAMP UP/SET SW
119 ELECTRONIC CONTROL MODULE 31 +BAT. (UNSWITCHED) RETARDER LO/HI SWITCH LO RETARDER LO/HI SWITCH
120 M909-E17 GN-18 150-E46 OR-14 MED 1A
T993-E30 BR-18 150-E47 OR-14 32 +BAT. (UNSWITCHED) HI
LOW RETARD SWITCH
T936-E18 GN-18 G469-E48 BU-18 33 AUXILIARY PRESS. SNSR RETARDER SOLENOID (ACTUATE ON CLOSE)
LO
E716-E49 GY-18 34 RETARDER LO/HI SWITCH ON/OFF SWITCH
RETARDER MED/HI SWITCH MED
CB WARNING LAMP
E717-E50 GN-18 35 RETARDER MED/HI SWITCH
ELECTRONIC CONTROL MODULE HI RETARDER MED/HI SWITCH
E452-E51 WH-18 36 COOLANT LEVEL SNSR 1A
150-E1 OR-14 37 NC MEDIUM RETARD SWITCH
38 STARTING AID OVERRIDE SW (ACTUATE ON CLOSE)
A742-E9 PU-18
G967-E54 WH-18 39 PTO RAMP DOWN/RESUME SW
ACTUATE BOTH SWITCHES CB RETARDER LAMP
387-E55 PK-18 40 75% OVERSPEED VERIFY SW FOR HIGH RETARD
MAX LENGTH 40 METERS
J1939 SHIELD 1A
J1939 DATA HIGH
J1939 DATA LOW

(153-2707) A + BAT.
(NOTES B & E) B - BAT.
C
D C B A
MAX LENGTH 30 METERS
D
E
CAT DATA LINK HIGH
CAT DATA LINK LOW
D
TACHOMETER OIL COOLANT VOLTMETER FUEL F
275-2103 PRESSURE TEMP 275-2110 PRESSURE G
275-2096 275-2081 275-2086 H
J
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
G-C6 G-C3 G-C4 G-C5 G-C2
1552273 1552273 1552273 1552273 1552273
129-7163 127-5485 3E-3364 3E-3370 3E-3388 155-2273 (J66)
TW3 TW4 TW5 TW6 TW2 CUSTOMER INSTALLED
(12-14 AWG) (8-10 AWG) C B A B A C SERVICE TOOL CONN
5 6 7 8
B A
1 6
N782-G13 BU-18
N782-G19 BU-18 N782-G21 BU-18 1 2 2 5
N782-G1 BU-18 N782-G11 BU-18 120
N782-G5 BU-18 C 3 4
(165-0200)
C-C7 G-C1 N783-G14 GN-18 4 3 2 1 TERMINATION
1552273 1552273 MAX LENGTH 1 METER
TW1 N783-G18 GN-18 N783-G22 GN-18 RESISTOR
120-C34 YL-18 1 1 N783-G2 GN-18 N783-G10 GN-18 (NOTE B)
(174-3016)
K900-C47 YL-16 2 2 N782-G1 BU-18 N783-G6 GN-18 (NOTE B & C) DEVICE
K990-C48 GN-16 3 CONTROL MODULE 3 N783-G2 GN-18 N784-G15 WH-18
4 274-8068 4 N784-G3 WH-18 N784-G17 WH-18 N784-G23 WH-18 160-7689
5 5 N785-G4 BU-18 N784-G3 WH-18 N784-G9 WH-18
129-7164 127-5486 155-2269 155-2267
229-C50 BK-18 6 6 N784-G7 WH-18
N785-G16 BU-18 (12-14 AWG) (8-10 AWG)
N785-G12 BU-18 N785-G24 BU-18
N785-G4 BU-18 N785-G20 BU-18 13 1
N785-G8 BU-18
B 23 14
A
2 1 31 24 Related Electrical Service Manuals
39 32
C 47 40 Title Form Number
C-T3 1306789
120-C35 YL-18 WARNING LAMP
57 48
F420-C32 GN-18 7N5876 Troubleshooting RENR5042
C-T4 1306789 70 58

C-T5 1306789
DIAGNOSTIC LAMP
Systems Operation / Testing and Adjusting SENR9853
120-C21 YL-18
F404-C29 RD-18 7N5876
C-T6 1306789
C-T28 1306789
120-C36 YL-18 MAINTENANCE DUE LAMP
F424-C39 YL-18 7N5876 (+) BATTERY
C-T29 1306789 227-4002
MAINT CLEAR SW (+) BATTERY SWITCHED
C-C19 3N5716
1552267 STARTING CIRCUIT
A WH-18
10 9 8 7 6 5 4 3 2 1
F426-C52 BU-18 B RD-18
229-C53 BK-18 C BK-18
(-) BATTERY / SENSOR RETURN
22 21 20 19 18 17 16 15 14 13 12 11
HI/LO IDLE 32 31 30 29 28 27 26 25 24 23 SENSOR / ACTUATOR SUPPLY
C C
KEYSWITCH
C-C18 2591107 3E0156
1552267 44 43 42 41 40 39 38 37 36 35 34 33
OFF SIGNAL TO ECM
G955-C3 GN-18 A WH-18 ON 52 51 50 49 48 47 46 45
229-C51 BK-18 B RD-18
391-C33 PK-18
C-T22 1306789 ST ST Cross Reference for Diagnostic Codes 60 59 58 57 56 55 54 53
CONTROL (POSITIVE) FROM ECM
G967-C4 WH-18 C BK-18 CONTROL (RETURN) FROM ECM
Diagnostic
105-C6 RD-18 C-T16 1306789 ING Diagnostic Code 68 67 66 65 64 63 62 61 CAT DATA LINK
120-C45 YL-18 120-C45 YL-18
120-C45 YL-18 Code
150-C38 OR-14 150-C38 OR-14
Flash Code SPN(1)/FMI Code or Description of Code Flash Code SPN(1)/FMI Code Description of Code 76 75 74 73 72 71 70 69
STOP SW or J1939 DATA LINK
1111325 C-T7 1306789 IL Event Code 88 87 86 85 84 83 82 81 80 79 78 77
105-C6 RD-18
GND Event Code
98 97 96 95 94 93 92 91 90 89 RS-232/RS-485 DATA LINK
C-M8 2480473 2 1 C-M9 2480473 C-T18 1306789 BAT
391-C31 PK-18 391-C33 PK-18 150-C38 OR-14 1835-15 High Auxiliary Pressure Warning 168-00 168-00 System Voltage high 110 109 108 107 106 105 104 103 102 101 100 99
C-M7 2480473
F716-C9 WH-18 229-C44 BK-18 HIGHWAYS
4 3
C-M10 2480473 120 119 118 117 116 115 114 113 112 111
1835-16 E443(2) High Auxiliary Pressure Derate 51 168-01 168-01 System Voltage low
229-C44 BK-18
101-C20 RD-10
SMMS 1835-00 High Auxiliary Pressure Shutdown 168-02 168-02 System Voltage intermittent/erratic
2095582
C-T1 1311497 C-T2 1311497 1836-15 High Auxiliary Temperature Warning 56 630-02 268-02 Check Programmable Parameters
101-C10 RD-10
C-C5
101-C20 RD-10
IDENT. HARNESS CHG
1552269 1836-16 E445(2) High Auxiliary Temperature Derate 58 639-09 247-09 J1939 Data Link communications ABBREVIATION
391-C43 PK-18 1 BK-18
9X-1343 A 219-7461 06 (J2 / ENGINE HARNESS)
ALT ALTERNATOR
229-C30 BK-18 2 BK-18 1836-00 High Auxiliary Temperature Shutdown 110-15 High Engine Coolant Temperature Warning
ATA AMERICAN TRUCKING ASSOCIATION
E 264-2354 03 (J1 / CUSTOMER HARNESS)
N-C1
1297163
V-C3
1297164
C-C13
1552269 545-05 Ether Start Relay open/short to +batt 61 110-16 E361(2) High Engine Coolant Temperature Derate CB CIRCUIT BREAKER L 240-8721 01 (FUEL HARNESS)
626-05 1 5 6 10 CIS CUSTOMER IGNITION SWITCH
200-N2 BK-12 1 200-V2 BK-14 V-C1
3E3364
H-C5
1552269
391-C46 PK-18 1 DIODE
N/A 2417-05 Ether Injection Control Sol open/short to +batt 110-00 High Engine Coolant Temperature Shutdown 11 15 16 20 DIG DIGITAL
J 230-0960 01 (INJECTOR HARNESS)
229-C54 BK-18 2 1893158
P-C1 V-C2 ECM ELECTRONIC CONTROL MODULE
1297163 1297164
101-V1 RD-14
200-V2 BK-14
1 101-H31 RD-14
229-H32 BK-14
21 25 26 30
H 276-0827 01 HARNESS AS.-WIRING
2 545-06 Ether Start Relay short to ground 111-17 E059 Low Engine Coolant Level Warning 31 35 36 40 NC NO CONNECTION
101-P2 RD-12 1 101-V1 RD-14 626-06 PWM PULSE WIDTH MODULATION TIER III C11/C13/15/18
2417-06 Ether Injection Control Solenoid short to ground 111-18 E057 Low Engine Coolant Level Derate SM STARTING MOTOR C 266-2295 00
N-M2 2358106 P-M2 2358105
SMMS START MOTOR MAG SWITCH
HARNESS AS.-WIRING
200-N1 BK-00 NEG POS 101-P1 RD-00 1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 111-01 E058 Low Engine Coolant Level Shutdown (INSTRUMENT PANEL)
24V 62
101-H33 RD-14 1835-04 1835-04 Auxiliary Pressure Sensor short to ground 111-17 Low Engine Coolant Level Warning G 248-0471 01 HARNESS AS.-WIRING
K-C1 H-C3 101-H20 RD-10 101-H34 RD-14
K-T1 1311495
1275486 1275485 101-H35 RD-14
1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-18 E2143(2) Low Engine Coolant Level Derate
8T-8736 (GAGE)
101-K1 RD-10 1 101-H20 RD-10
G S
K-C2
P-T1 1S7251 1275485
H-C4
1275486 101-H36 RD-14 1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-01 Low Engine Coolant Level Shutdown SYMBOL DESCRIPTION
ABBREV COLOR
MTR BAT K-T2 1311500 1
101-K2 RD-10 101-H10 RD-10 101-H10 RD-10 101-H37 RD-14
F-T1 1311481 CKTB3
9S0174 101-H38 RD-14 111-02 111-02 Engine Coolant Level Sensor Loss of Signal 63 94-15 E096 High Fuel Pressure Warning D CIRCUIT CONNECTED
MOTOR F-T2 1311478
60A
M-T1 1311478
M-T2 3T4689
ALT E C RD RED
+ R 174-03 174-03 Fuel Temperature open/short to +batt 1636-15 High Inlet Air Temperature Warning CIRCUIT NOT CONNECTED
101-F1 RD-4 101-M1 RD-4 GND
C-C6
9W1951 13 64 E539(2)
F A B WH WHITE
200-J1 BK-6 174-04 174-04 Fuel Temperature short to ground 1636-00 High Inlet Air Temperature Shutdown ELECTRICAL CONNECTION TO
N-T1 1S7251 J-T2 1311484 J-T1 1311482
A
B
120-C19 YL-18
229-C28 BK-18 J
MACHINE STRUCTURE OR ORANGE
678-03 41-03 8 Volt DC Supply short to +batt 174-15 High Fuel Temperature Warning G INTERNAL ELECTRICAL CONNECTION
B B
C
SERVICE TOOL D 893-C12 GN-18 H TO SURFACE OF COMPONENT YL YELLOW
CAT/ATA E 892-C11 BR-18 65 E363(2)
DATA LINK F K990-C25 GN-16
678-04 41-04 8 Volt DC Supply short to ground 174-16 High Fuel Temperature Derate
CONNECTOR PK PINK
G K900-C27 YL-16
1
2
H 120-C19 YL-18 620-03 174-00 High Fuel Temperature Shutdown BK BLACK
J 229-C28 BK-18 21 262-03 5 Volt Sensor DC Power Supply short to +batt H# CIRCUIT GROUPING DESIGNATION
3
4
101-C8 RD-14 892-C11 BR-18 1079-03 651-05 001-05 Injector Cylinder 1 open circuit GY GRAY
5
101-C18 RD-14 101-C20 RD-10 893-C12 GN-18
9W-1951 ATCH WIRE, CABLE, COMPONENT
MAINTENANCE CLEAR SWITCH (TIER III ONLY) 6 F426-H3 BU-18
101-C41 RD-14
101-C14 RD-14 K900-C27 YL-16
620-04 71 651-06 001-06 Injector Cylinder 1 short PU PURPLE
7 262-04 5 Volt Sensor DC Power Supply short to ground
CAT DATA LINK (HIGH) 8 893-H1 GN-18
101-C17 RD-14
101-C2 RD-14
101-C10 RD-10 K990-C25 GN-16 C-C20 C-C27
1330973 1743016 1079-04 651-11 001-11 Injector Cylinder #1 fault
SPLICE BR BROWN
CAT DATA LINK (LOW) 9 892-H2 BR-18
K900-C26 YL-16 A TERMINATION
10
120-C36 YL-18 K900-C26 YL-16 K990-C24 GN-16 B RESISTOR 100-03 100-03 Engine Oil Pressure open/short to +batt 652-05 002-05 Injector Cylinder 2 open circuit E
D BLADE, SPADE, RING OR SCREW GN GREEN
11 TW1 C TERMINAL
120-C19 YL-18 K990-C24 GN-16 C
12
13
120-C34 YL-18
24 72
BU BLUE
120-C37 YL-18 120-C35 YL-18 120-C34 YL-18 100-04 100-04 Engine Oil Pressure short to ground 652-06 002-06 Injector Cylinder 2 short F A B
14
120-C37 YL-18 229-C50 BK-18
15 J
16
K900-C47 YL-16 100-10 100-10 Engine Oil Pressure abnormal rate of change 652-11 002-11 Injector Cylinder #2 fault G
120-C7 YL-18 120-C21 YL-18 K990-C48 GN-16 H
17
18
120-C45 YL-18 102-03 102-03 Boost Pressure Sensor short to +batt 653-05 003-05 Injector Cylinder 3 open circuit NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
19
20
CONNECTION TO BATTERY (-).
25 102-04 102-04 Boost Pressure Sensor short to ground 73 653-06 003-06 Injector Cylinder 3 short
21 CKTB1
150-C1 OR-14
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
22 6T3643
MAINTENANCE CLEAR SWITCH (TIER II ONLY) 23
C-T15 1284164 102-10 102-10 Boost Pressure Sensor abnormal rate of change 653-11 003-11 Injector Cylinder #3 fault NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION
101-C5 RD-14 3E-7990
24
25
C-T20 1311502
15A
108-03 274-03 Atmospheric Pressure open/short to +batt 654-05 004-05 Injector Cylinder 4 open circuit
RESISTOR) IS 40 METERS.
150-C38 OR-14
26 120-H22 YL-18
H-C2 C-C1 TW1 C-T17 1284164 26 NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION.
27 150-H23 OR-18 108-04 274-04 Atmospheric Pressure short to ground 74 654-06 004-06 Injector Cylinder 4 short
DIAGNOSTIC LAMP 28 F404-H4 RD-18 150-H12 OR-18 150-H24 OR-14
7X6222 9X0145
1 2 3 4 5 6
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR
WARNING LAMP 29 F420-H5 GN-18 150-H13 OR-18 893-H1 GN-18 1 893-C12 GN-18
MAINTENANCE LAMP 30 F424-H6 YL-18 892-H2 BR-18 2 892-C11 BR-18 110-03 110-03 Engine Coolant Temperature open/short to +batt 654-11 004-11 Injector Cylinder #4 fault ALL J1939 DATA LINK CONNECTIONS.
K900-H28 YL-16 3 K900-C13 YL-16 229-C16 BK-14 229-C30 BK-18 27
31
32
229-H17 BK-18
229-H18 BK-18 229-H21 BK-14 893-H1 GN-18 150-H24 OR-14 4 150-C1 OR-14 229-C40 BK-14 229-C54 BK-18
110-04 110-04 Engine Coolant Temperature short to ground 655-05 005-05 Injector Cylinder 5 open circuit
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
229-C42 BK-18
33 229-H39 BK-18 892-H2 BR-18
F426-H3 BU-18
101-H36 RD-14
101-H31 RD-14
5
6
101-C2 RD-14
101-C5 RD-14 12 11 10 9 8 7 THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
J1939 DATA LINK (LOW) 34 K990-H7 GN-16 229-H14 BK-18
35 229-H19 BK-18 F404-H4 RD-18
F420-H5 GN-18
7 229-C50
229-C28
BK-18
BK-18 101-C10 RD-10
28 91-13 91-13 Throttle Position calibration required 75 655-06 005-06 Injector Cylinder 5 short WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
36 892-H2 BR-18 8 105-C6 RD-18
37 893-H1 GN-18 F424-H6 YL-18 K990-H30 GN-16 9 K990-C15 GN-16 229-C53 BK-18 101-C20 RD-10 32 91-08 91-08 Throttle Position signal abnormal 655-11 005-11 Injector Cylinder #5 fault NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS.
G955-H15 GN-18 10 G955-C3 GN-18 229-C51 BK-18 120-C35 YL-18
38
39 101-H34 RD-14 11 101-C8 RD-14 229-C44 BK-18 120-C36 YL-18 NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION. FOR
190-08 190-08 Engine Speed signal abnormal 656-05 006-05 Injector Cylinder 6 open circuit
40 F716-H9 WH-18 101-H37 RD-14
120-H22 YL-18
12
13
101-C14 RD-14
120-C7 YL-18 391-C43 PK-18
120-C21 YL-18
120-C45 YL-18 34 DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC INSTALLATION
41
J1939 SHIELD 42 K900-H28 YL-16 F426-H3 BU-18 14 F426-C52 BU-18 391-C46 PK-18
391-C31 PK-18
105-C6 RD-18
150-C38 OR-14
723-08 342-08 Secondary Engine Speed signal abnormal 76 656-06 006-06 Injector Cylinder 6 short 155-2252 GUIDE.
F404-H4 RD-18 K990-H30 GN-16 F716-H9 WH-18 15 F716-C9 WH-18
REMOTE SHUTDOWN SW
43
44 F716-H9 WH-18 F420-H5 GN-18 150-H24 OR-14 G967-H16 WH-18 16 G967-C4 WH-18 229-C30 BK-18
190-15 Engine Overspeed Warning 656-11 006-11 Injector Cylinder #6 fault NOTE X: EARLIER ENGINES MAY HAVE VARIATIONS IN SPLICING AND WIRING DESCRIPTIONS
101-H38 RD-14 101-C17 RD-14 892-C11 BR-18 229-C44 BK-18
45
46
F424-H6 YL-18
F426-H3 BU-18 G955-H15 GN-18 101-H33 RD-14
17
18 101-C18 RD-14 893-C12 GN-18 229-C53 BK-18 35 E362(2) 12 11 10 9 8 7 FOR HARNESS 254-2354.
G967-H16 WH-18 F404-H4 RD-18 19 F404-C29 RD-18 105-C6 RD-18 229-C51 BK-18 190-00 Engine Overspeed Shutdown 1072-05 791-05 Low/High Retarder Solenoid Current Low (Open)
47 F716-H9 WH-18
120-H22 YL-18 F420-H5 GN-18 20 F420-C32 GN-18 229-C54 BK-18
(+) BATTERY UNSWITCHED 48 150-H23 OR-18 G955-H15 GN-18
229-H21 BK-14 F424-H6 YL-18 21 F424-C39 YL-18 391-C31 PK-18 94-03 94-03 Fuel Pressure open/short to +batt 1072-06 791-06 Low/High Retarder Solenoid Current High (Short)
49 G967-H16 WH-18
229-H21 BK-14 22 229-C40 BK-14 391-C43 PK-18 37 184
J1939 DATA LINK (HIGH) 50 K900-H11 YL-16

A A
51 101-H35 RD-14 23 101-C41 RD-14 F424-C39 YL-18 391-C46 PK-18
F404-C29 RD-18 F424-C39 YL-18 94-04 94-04 Fuel Pressure short to ground 1073-05 792-05 Med/High Retarder Solenoid Current Low (Open)
(+) BATTERY UNSWITCHED 52 150-H12 OR-18 K900-H11 YL-16 K900-H27 YL-16 229-H32 BK-14 24 229-C16 BK-14 1 2 3 4 5 6
F420-C32 GN-18 F404-C29 RD-18
(+) BATTERY UNSWITCHED 53 150-H13 OR-18 K900-H28 YL-16
54
F716-C9 WH-18 F420-C32 GN-18 105-03 172-03 Intake Manifold Air Temp open/short to +batt 1073-06 792-06 Med/High Retarder Solenoid Current High (Short)
F426-C52 BU-18 F426-C52 BU-18 38
55 K990-H7 GN-16 K990-H29 GN-16
G955-C3 GN-18 G955-C3 GN-18 105-04 172-04 Intake Manifold Air Temp short to ground
PTO ENABLE SW 56 229-H14 BK-18 K990-H30 GN-16
G967-C4 WH-18 G967-C4 WH-18
57 155-2264 174-0502
THIS SCHEMATIC IS FOR THE C11 AND C13 INDUSTRIAL ENGINE
F716-C9 WH-18
PTO RAMP UP SW 58 G955-H15 GN-18 42 637-13 261-13 Engine Timing calibration required
59
K900-C13 YL-16 K900-C47 YL-16
ELECTRICAL SYSTEM
PTO RAMP DOWN SW 60 G967-H16 WH-18
H-C6 H-C7 K900-C22 YL-16 100-17 Low Engine Oil Pressure Warning
(-) BATTERY 61 229-H17 BK-18
62 1330973 1743016 1 8
K990-C15 GN-16 K990-C48 GN-16 A B
MEDIA NUMBER: RENR8045-05
(-) BATTERY 63 229-H18 BK-18 K900-H27 YL-16 A TERMINATION 46 100-18 E360(2) Low Engine Oil Pressure Derate
RESISTOR K990-C23 GN-16 2 7
64 K990-H29 GN-16 B
C 3 6
(-) BATTERY 65 229-H19 BK-18 100-01 Low Engine Oil Pressure Shutdown
SCHEMATIC PART NUMBER (J2): 231-1979, CHANGE: 04, VERSION: -
66
K900-C22 YL-16 4 5
67 K900-C22 YL-16 K900-C27 YL-16
(1) Suspect Parameter Number
SCHEMATIC PART NUMBER (J1): 291-5540, CHANGE: 00, VERSION: -
68 TW6 K900-C26 YL-16
69 C
(+) BATTERY KEYSWITCH 70 120-H22 YL-18 K990-C23 GN-16
ENGINE CONTROL MODULE H-C1
1607689 K990-C23 GN-16 K990-C25 GN-16
(2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order
to designate a warning, a derate, or a shutdown.
SCHEMATIC PART NUMBER (OPTIONAL): 266-2294, CHANGE: 02, VERSION: -
2267467 (P1/J1) K990-C24 GN-16
276-0826 T3 C7-C9 Components are shown installed on a fully operable engine in a non powered state.
276-0827 T3 C11-C18

OPTIONAL CONTROL PANEL Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
CONTROL PANEL (OPTIONAL)
VIEW ALL CALLOUTS
OIL COOLANT
PRESSURE TEMP

VOLTMETER
FUEL
PRESSURE
TACHOMETER
CKTB1

MAINT CLEAR SW KEYSWITCH

HI/LO IDLE

STOP SW

CONTROL MODULE

DIODE
SMMS

SERVICE TOOL
CAT/ATA
DATA LINK

TERMINATION
RESISTOR

C-C1
FRONT ENGINE VIEW

ENGINE COOLANT
TEMPERATURE SENSOR
P100
LEFT SIDE ENGINE VIEW
TURBO OUTLET VIEW ALL CALLOUTS
ENGINE OIL PRESSURE SENSOR
PRESSURE SENSOR (BOOST)
J201 (INTAKE MANIFOLD AIR)
FUEL TEMPERATURE
FUEL PRESSURE P200
SENSOR TEMPERATURE SENSOR
SENSOR
ATMOSPHERIC PRESSURE SENSOR P105 INTAKE MANIFOLD AIR
J209
J203 P103 TIMING CALIBRATION(TC)
(CAMSHAFT POSITION) PROBE CONNECTOR
SECONDARY ENGINE P400
SPEED/TIMING SENSOR
P402

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
P401