FEED STUDY FOR M

TRANSPORTA

Area Location

33 MEPL

Client

OMV
PRO
 PRO

Document Title

CALCULATION SHEET
FLOODED WEIR AR
A Issued For Approval

Rev Description
DY FOR MEHAR PLANT CONDENSATE &
NSPORTATION AND STORAGE PROJECT

Discipline Document No.

P SM-MEPL-B-CALC

OMV PAKISTAN GmbH

PROJECT NO: 7001
N SHEET FOR THREE PHASE SE
WEIR ARRANGEMENT (WITH MIS
(V-101)
ed For Approval 20, June 2013

Description Date
DENSATE & LPG
E PROJECT

Document No. Rev Page

SM-MEPL-B-CALC-1121 A 1 OF 3

bH
1
HASE SEPARATOR
WITH MIST PAD)
Farhan Mahmood Maaz MHQ AZK

Prepared Checked Lead Engr. QA PM

 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters
1 Design Mass Flowrate of Vapor
2 Design Mass Flowrate of Light Liquid Phase
3 Design Mass Flowrate of Heavy Liquid Phase
4 Design Total Mass Flowrate
5 Operating Temperature
6 Operating Pressure
7 Density of Vapor
8 Density of Light Liquid Phase
9 Density of Heavy Liquid Phase
10 Viscosity of Vapor
11 Viscosity of Light Liquid Phase
12 Viscosity of Heavy Liquid Phase
13 Volumetric Flowrate of Vapor
14 Volumetric Flowrate of Light Liquid Phase
15 Volumetric Flowrate of Heavy Liquid Phase
16 Total Volumetric Flowrate
17 Mixed Phase Density
20
Droplet Removal Size (Heavy Phase in Light Phase)
21
22
Droplet Removal Size (Light Phase in Heavy Phase)
23
24 Slug Volume
25
26 CA
27
28 1) Determination of Vessel Nozzles Size
29 Inlet (Feed) Nozzle Size
30 Inlet Device
31 Mixed Phase Velocity Head

Sheet 10 of 44
 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters
32 Velocity in Inlet Nozzle
33
Minimum Internal Diameter of Inlet Nozzle
34
35 Selected Nozzle Size
36
37 Vapor Outlet Nozzle Size
38 Vapor Outlet Velocity Head
39 Velocity in Nozzle
40
Minimum Internal Diameter of Vapor Outlet Nozzle
41
42 Selected Nozzle Size
43
44 Heavy Phase Outlet Nozzle Size
45 Velocity in Nozzle
46
Nozzle Size
47
48 Selected Nozzle Size
49
50 Light Phase Outlet Nozzle Size
51 Velocity in Nozzle
52
Nozzle Size
53
54 Selected Nozzle Size
55

Sheet 11 of 44
 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters
56 2) Determination of Droplets Settling Velocites
58 Determination of Allowable Vapor Velocity
59 Design K-Value
60 De-Rating Factor
61 Corrected K-Value
62 Maximum Allowable Terminal Velocity
63 Factor (Vapor Velocity Droplet Terminal Velocity)
64 Maximum Allowable Vapor Velocity

57 Factor (Design Terminal Velocity Droplet Terminal Velocity)

58
59 Drag Coeff.
Drag Coefficient
60 Droplet Correlation
61 C(Re2) C
63 Heavy Phase in Light Phase 5070.5335 1.2532
64 Light Phase in Heavy Phase 1556.8785 2.0714
65
66 3) Determination of Vessel Dimensions & Vessel Compartments
67
68 Vessel Diamater & Cross-sectional Area
69 Diameter of Vessel
70 Radius of Vessel
71 Total Cross-Sectional Area of Vessel
72 Depth of One Ellipsoidal Head
73 Aspect Ratio
74 Length of Vessel
75
76 Inlet Compartment of Vessel (Refer, Note-1)
77 Equipped With Calming Baffles

Sheet 12 of 44
 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters
78 Length of Inlet Compartment With Baffles
79 Distance B/w Two Baffles
80 Location of 1st Baffle From Vessel Left Tangent Line
81 Location of 2nd Baffle From Vessel Left Tangent Line
82
83 Outlet Compartment (Right Side of Weir)
- Light Phase Outlet Compartment Length Factor
84 Length of Light Phase Outlet Compartment
85
86 Settling Compartment (Left Side of Weir)
87 Length of Settling Compartment
88
89 4) Heavy Phase Residence Times and Volumes B/w Levels (Settling Compartm
90
91 Area Volume
Heights
92 Levels (BTM-level) (BTM-level)
93 mm m2 m3
94 HHIL 706.00 0.629 1.717
95 HIL 565.00 0.482 1.314
96 NIL 490.00 0.402 1.096
97 LIL 398.00 0.305 0.831
98 LLIL 200.00 0.116 0.317
99
100 Weir Height
101

Sheet 13 of 44
 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters
102 5) Light Phase Residence Times and Volumes B/w Levels (Settling Compartm
103
104 Area Volume
Heights
105 Levels (BTM-level) (BTM-level)
106 mm m2 m3
107 HHLL 1060.00 0.898 2.450
108 HLL 985.00 0.866 2.362
109 NLL 910.00 0.815 2.224
110 LLL 835.00 0.753 2.054
111 LLLL 760.00 0.683 1.864
112
113 Light Phase Hold-Up & Surge Volume & Time (Inlet + Settling + Outlet Compartments)
114
115 Liquid Volume B/w Low Low Liquid Level to Low Liquid Level (LLLL-LLL)
116 Liquid Volume B/w Low Liquid Level to Normal Liquid Level (LLL-NLL)
117 Liquid Volume B/w Normal Liquid Level to High Liquid Level (NLL-HLL)
118 Liquid Volume B/w High Liquid Level to High High Liquid Level (HLL-HHLL)
119
120 Time between Low Low Liquid Level to Low Liquid Level (LLLL-LLL)
121 Hold up Time; Normal Liquid Level to Low Liquid Level (NLL-LLL)
122 Surge Time; Normal Liquid Level to High Liquid Level (NLL-HLL)
123 Time between High Liquid Level to High High Liquid Level (HLL-HHLL)
124
125 6) Vapor Space Area
126
127 Height of Vapor Space @ HHLL
128 Height of Vapor Space @ HLL
129 Area of Vapor Space @ HHLL
130 Area of Vapor Space @ HLL

Sheet 14 of 44
 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters
131
132 7) Overall Checks of Settling Conditions in Phases
133
134
Droplet Terminal
Droplet Settling time
135 Settling of Droplet Velocity

136 m/sec min

137 Light Phase in Vapor
138 Based on HHLL to Vessel Top 0.0146 0.0114
139 Based on HLL to Vessel Top 0.0146 0.0970
140 Light Phase in Heavy Phase
141 Based on BTM to NIL 0.0358 0.2280
142 Based on BTM to LIL 0.0358 0.1852
143 Heavy Phase in Light Phase
144 Based on NLL to HHIL 0.0566 0.0600
145 Based on NLL to HIL 0.0566 0.1015
146 Based on NLL to NIL 0.0566 0.1236
147
148 8) Slug Handling Capacity (Inlet + Settling + Outlet Compartments)
149
150 Capacity B/w NLL to HLL
151 Capacity B/w NLL to HHLL
152 Capacity B/w LLL to HLL
153 Capacity B/w LLL to HHLL
154

Sheet 15 of 44
 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters
155 9) Nozzles Locations
156
157 Material of Vessel
158 Design Pressure of Vessel
159
160 Corrosion Allowance
161 Wall thickness of Vessel
162 Inlet Nozzle Location From Vessel TL
163 Vapor Outlet Nozzle Location From Vessel TL
165 Light Phase Outlet Nozzle Location From Vessel TL
166
167
168
169
170
171
172
173
174
175 504.3mm
176
177 8inch
178
179
180 Inlet Device
181 Elbow
182
183
184
mm

Sheet 16 of 44
 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters

mm
185
186

1070.00
187
188
189
190
191
192
193
194
195 Inlet Compartment Settling Compartment
196 0mm 2728.5mm
197
198
199
200
201 2728.5mm
202
203
204
205
206
207
208
209
210
211
212
213 NOTES:

Sheet 17 of 44
 DESIGN OF THREE-PHASE HORIZO
WITH

Company: OMV
Project: SAWAN CPP
Tag No: V-2003
Service: Condensate Separator

# Parameters
214 1) Calming Baffle Details:
215 The net free area (NFA) is 30 % and 50 % for the first and second baffle, respectively.
216 The hole diameter is typically 12 mm.
217 The baffle thickness should be at least 3 mm.
218
219
220

Sheet 18 of 44
HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values
Wvapor 57000
WLight 1250
WHeavy 1250
WT 59500
T 304
P 9928
Vapor 99
Light 666
Heavy 1007
Vapor 0.013
Light 0.356
Heavy 0.79
Qvapor 0.1599
QLight 0.00052
QHeavy 0.00034
QT 0.16080
M 102.79
600
Dp, HLP in LLP
0.0006
600
Dp, LLP in HLP
0.0006
Vslug 0.000

CALCULATIONS

Elbow
MV 2
Inlet 2604.31

Sheet 19 of 44
HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values
Vinlet 5
0.202
idInlet, calc
7.94
dInlet, Selected 8

VV2Vapor Outlet 4910.99

VVapor 7
0.170
idVapor, calc
6.694
dVapor, Selected 8

Vliquid 1.00
0.02
dLiquid, Calc
0.825
dLiquid, Selected 2

Vliquid 1.00
0.03
dLiquid, Calc
1.014
dLiquid, Selected 2

Sheet 20 of 44
HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values

KD 0.1524
F 0.040
KCorrected 0.0061
UT 0.015
- 1.00
UV 0.015

Corrected
K-Value Pressure Terminal Velocity
K-Value
De-Rating Factor
m/sec m/sec m/sec
0.0791 1.0 0.0791 0.0566
0.0616 1.0 0.0616 0.0358

ts

DVessel 1.070
r 0.535
AT 0.899
a 0.268
L/D 2.850
LVessel 3.050

No

Sheet 21 of 44
HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values
L1 0.000
S 0.000
B1 0.000
B2 0.000

- 0.300
L3 0.321

L2 2.729

ttling Compartment Only)

Area Volume Head Volume

(Level-Level) (Level-Level) (Level-Level)
Level-Level
m2 m3 m3
HIL - HILL 0.15 0.403 0.030
NIL - HIL 0.08 0.219 0.017
NIL - LIL 0.10 0.264 0.020
LIL - LILL 0.19 0.514 0.035
BTM - LILL 0.12 0.317 0.015

Hweir 0.760

Sheet 22 of 44
 HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values
ling Compartment Only)

Area Volume Head Volume

(Level-Level) (Level-Level) (Level-Level)
Level-Level
m2 m3 m3
HLL - HHLL 0.032 0.087 0.006
NLL - HLL 0.051 0.139 0.014
NLL - LLL 0.062 0.170 0.020
LLL - LLLL 0.070 0.191 0.026
- - - -

ments)

V(LLLL-LLL) 0.2129
V(LLL-NLL) 0.1895
V(NLL-HLL) 0.1551
V(HLL-HHLL) 0.0975

TLLLL-LLL 6.81
TNLL-LLL 6.06
TNLL-HLL 4.96
THLL-HHLL 3.12

HV_HHLL 0.010
HV_HLL 0.085
Av_HHLL 0.001
Av_HLL 0.033

Sheet 23 of 44
HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values

Max. Allowable Horizontal Minimum Settling

Horizontal Velocity
Horizontal Velocity Traveling Time Length Checks

m/sec m/sec min m

- 116.28614 0.000 79.62260 Increase Vapor S

- 4.79522 0.009 27.90847 Increase Vapor S

0.015 0.00086 52.953 0.012 OK, Sufficient Ti

- 0.00113 40.176 0.013 OK, Sufficient Ti

- 0.00281 16.189 0.010 OK, Sufficient Ti

- 0.00156 29.074 0.010 OK, Sufficient Ti
0.015 0.00126 36.067 0.009 OK, Sufficient Ti

ments)
Selected
VNLL-HLL 0.155
VNLL-HHLL 0.253
VLLL-HLL 0.345
VLLL-HHLL 0.442

Sheet 24 of 44
HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values

VMaterial Stainless Stee

11913.600
121.485
C.A 3.000
t 56.517
LINLET 504.268
LVAPOR 504.268
LLIGHT PHASE 351.868

SKETCH

504.3mm

8inch

Vapor Space 10mm

1060mm HHLL
985mm HLL

Sheet 25 of 44
HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values
910mm NLL
835mm LLL
760mm LLLL
760mm
706mm HHIL
565mm HIL
490mm NIL
Weir

398mm LIL
200mm LLIL

mpartment 2inch 2inch

5mm

Mini. 351.9mm
321mm

Outlet Compartment

Sheet 26 of 44
HASE HORIZONTAL SEPARATOR_FLOODED WEIR TYPE
WITH MIST PAD

Date: 24-Mar-17
Rev: 0
Prepared By: MSM
Checked By: -

Symbols Values

Sheet 27 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit
kg/hr
kg/hr
kg/hr
kg/hr
K
KPaG
kg/m3
kg/m3
kg/m3
cP
cP
cP
m3/sec
m3/sec
m3/sec
m3/sec
kg/m3
m
m
m
m
m3

Elbow
Kg/(m.sec2)

Sheet 28 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit
m/sec
m
inch
inch

Kg/(m.sec2)
m/sec
m
inch
inch

m/sec
m
inch
inch

m/sec
m
inch
inch

Sheet 29 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit

m/sec
-
m/sec
m/sec
-
m/sec

Design Terminal Velocity

m/sec
0.0566
0.0358

m
m
m2
m
-
m

No

Sheet 30 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit
m
m
m
m

-
m

Residence Time
(Level-Level)
min
19.48
10.57
12.78
24.85
15.32

Sheet 31 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit

Residence Time
(Level-Level)
min
2.79
4.43
5.42
6.09
-

m3
m3
m3
m3

min
min
min
min

m
m
m2
m2

Sheet 32 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit

Checks

Increase Vapor Space

Increase Vapor Space

OK, Sufficient Time

OK, Sufficient Time

OK, Sufficient Time

OK, Sufficient Time
OK, Sufficient Time

m3
m3
m3
m3

Sheet 33 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit

Stainless Steel
KPaG
kg/cm2G
mm
mm
mm
mm
mm

504.3mm

Sheet 34 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit

351.9mm

Sheet 35 of 44
EIR TYPE

24-Mar-17
0
MSM
-

Unit

Sheet 36 of 44
 (Table-2) Liquid Holdup And Surge Times

Services

A Unit Feed Drum

B Separators
1. Feed To Column
2. Feed To Other Drum Or Tankage
a) With Pump Or Through Exchanger
b) Without Pump
3. Feed To Fired Heater

C Reflux Or Product Accumulator

1. Reflux Only
2. Reflux And Product
(Based on Reflux (3 min) + appropriate
Holdup Time Of Overhead Product)

D Column Bottoms
1. Feed To Another Column
2. Feed To Other Drum or Tankage
a) With Pump or Through Exchanger
b) Without Pump
3. Feed To Fired Boiler
(Based on Reboiler Vapor Expressed as
Liquid (3min) + Appropriate Holdup Time
For The Bottom Product)

E Compressor Suction/Interstage Scrubber

. 3 min Between HLL (HLA) and HLSD
. 10 min From Bottom Tangent Line To HLA

F Fuel Gas Knockout Drum

. 20 ft Slug In The Incoming Fuel Gas Line
Between NLL and HLSD

G Flare Knockout Drum

20 To 30 min to HLL
p And Surge Times
Holdup Times Surge Time
(NLL - LLL) (NLL - HLL)
minutes minutes Multiply the TIME with following Facto
Personnel Factor
10 5 Experienced 1
Trained 1.2
Inexperienced 1.5
5 3
Note:
5 2 Hold-up and Surge Time must include Personal
2 1
10 3
Refernce:
"Successfully Specify Three Phase Separators"
3 2 Monnery & William Y.Svrcek.
3+ 2+

5 2

5 2
2 1
5-8 2-4
TIME with following Factors (Optional)
Instrumentation Factor
Well Instrumented 1
Standard Instrumented 1.2
Poorly Instrumented 1.5

me must include Personal or Instrumental Factor.

Three Phase Separators" by Wayne D.

Svrcek.
 De-Rating Factor to K-Value for Pressure

GPSA, Fig. 7-36 : De-Rating Factor to K-Value for Pressure

Pressure
Psig
0
150
300
600
1150

Notes:
1) Considering System Operating Pressure, Specify the Pressure Range from above table and in
in the Table below.

Opearting Pressure, psig

Specify Pressure Range

psig
0
150

1439.935
 De-Rating Factor to K-Value for Pressure

Fig. 7-36 : De-Rating Factor to K-Value for Pressure

De-rating For Mesh Demister At Elevated Pressure

1
0.9
0.85
0.8
0.75

Inputs
Result
rating Pressure, Specify the Pressure Range from above table and insert

1439.935

De-Rating Factor

1
0.9

0.040