Beruflich Dokumente
Kultur Dokumente
3000599034
SCHEDULE B
ATTACHMENT IV
TABLE OF CONTENTS
1.1 GENERAL
1.2 CODES AND STANDARDS
1.3 SURVEY
1.4 MATERIAL TESTING
1.5 MATERIAL SUBMITTALS AND SAMPLES
1.6 TEMPORARY UTILITIES
1.7 TEMPORARY FENCING, STORAGE AND TOILET
1.8 TEMPORARY PROPERTY PROTECTION
1.9 SCAFFOLDING (6 Meters and Below) STEEL FIXED LADDER WITH
CAGE
1.10 PREPARATION OF AS BUILT PLANS AND DRAWINGS
1.11 SITE CLEARING
2.1 DEMOLITION
2.2 SITE CLEARING/GRADING
2.3 EXCAVATION
2.4 FILL/BACKFILL AND COMPACTION
2.5 SOIL STABILIZATION OR REINFORCEMENT
2.6 TERMITE ERADICATION
2.7 MANHOLE/VALVE BOX/CATCH BASIN
2.8 ASPHALT PAVING
2.9 CONCRETE CURB AND GUTTER
2.10 CONCRETE SIDEWALKS/WALKWAYS
2.11 PRE-CAST CONCRETE PAVING
2.12 WOODEN FENCES AND GATES
2.13 CHAIN LINK FENCES AND GATES
2.14 RIP-RAP STONEWALL
2.15 BUMPER RAILS
2.16 PARKING BLOCKS
2.17 STRUCTURE MOVING (Relocation of Portable Buildings)
2.18 SCAFFOLDING
2.19 AGGREGATES
2.20 PLASTIC WOOD FENCE AND GATE
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3.0 CONCRETE
3.1 FORMWORK
3.2 STEEL REINFORCEMENT
3.3 CONCRETE
3.4 CONCRETE TOPPING
3.5 CONSTRUCTION GROUT
3.6 DRILL HOLES
3.7 CONCRETE RESTORATION/CLEANING
4.0 MASONRY
5.0 METALS
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9.0 FINISHES
10.0 SPECIALTIES
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11.0 EQUIPMENT
NOT USED
12.0 FURNISHING
NOT USED
NOT USED
15.0 MECHANICAL
15.1 PLUMBING
15.2 H.V.A.C.
16.0 ELECTRICAL
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REQUISITION NO. 3000599034
CONTRACTOR shall provide all supervision, manpower, tools and equipment to perform the
following services:
1.1 GENERAL
1.1.1 All items or WORK activity described in this Section 1.0 General
Requirements are deemed part of all Work Unit Rate items described in the
succeeding Sections 2.0 through 17.0 of this Attachment IV.
1.2.1 CONTRACTOR shall perform all WORK in accordance with all latest editions
of the Codes and Standards specified in Attachment X of this Schedule B.
1.2.2 In an event of conflict between those specified Codes and Standards, SAUDI
ARAMCO Codes and Standards will control.
1.3 SURVEY
1.4.1 When tests are specified in the Released Purchase Order (Scope of Work) or
in any material standard or as directed by the SAUDI ARAMCO Project
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1.4.4 Provide the SAUDI ARAMCO Project Engineer with records of field
inspection, testing and etc performed by the CONTRACTOR as required by
the contract.
CONTRACTOR shall submit for SAUDI ARAMCO Project Engineers review and
approval material specifications and samples of all materials to be used prior to
procurement.
CONTRACTOR shall furnish, install and maintain all temporary utilities as required
by WORK.
d. Project Name
1.7.2 Fencing shall be supplied with vision panel as requested by the SAUDI
ARAMCO Engineer. CONTRACTOR shall supply all materials. Fencing shall
remain in place and in good condition for the duration of the project, upon
completion, fencing shall be removed and the area reinstated to its original
condition.
1.7.3 CONTRACTOR shall provide and erect temporary fenced and enclosed
storage yard at the WORK SITE to store all materials and equipment. It is the
responsibility of the CONTRACTOR to secure the storage yards and provide
the following:
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1.8.1 CONTRACTOR shall take all necessary precautions and install all protective
covering to existing utilities, site improvements and those plants in and
around the WORK Site.
1.9 SCAFFOLDING (6 meters and below) STEEL FIXED LADDER WITH CAGE
1.9.1 CONTRACTOR shall provide and erect tubular metal scaffolding as required
to satisfactory complete the WORK. Scaffolding can be fixed (stationary) or
mobile whichever is appropriate for the WORK to be performed. The
scaffolding shall be properly braced, with close boarded wooden planks to
form working platforms provided with guardrail system, toe boards and
installed with proper type ladder complete with locking casters,
horizontal/diagonal braces, cross bracing, locking pins as required.
Scaffolding shall be plumb, level and tied into the walls for complete stability.
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1.10.1 No WORK shall be accepted until it has the approval of SAUDI ARAMCO as
being in accordance with the specifications and the drawings.
1.10.2 CONTRACTOR shall provide "As Built" drawings prior to final acceptance of
the project. CONTRACTOR shall hold (1) one set of the Project Drawings,
which shall be marked up utilizing red ink as WORK is completed to identify
and show the actual installations, if and when it deviates from the drawings.
No project shall be considered complete until acceptable "As-Built" drawings
are turned over to the SAUDI ARAMCO Project Engineer.
1.10.3 The CONTRACTOR shall maintain one complete set of drawings at the site
on which, as the WORK progresses, CONTRACTOR shall record all changes
and deviations from the contract drawings, which shall include the exact
locations and elevations of all underground or concealed utilities.
1.10.4 Any subcontractor performing WORK under these specifications and project
drawings shall provide two sets of "As-Built" marked-up print-outs to the
prime CONTRACTOR periodically as required by the prime CONTRACTOR.
1.10.5 CONTRACTOR shall likewise submit the following together with the As-Built
drawings:
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1.11.1 Remove from the WORK Site and dispose of properly all waste materials at
SAUDI ARAMCO designated dump site, as directed by the SAUDI ARAMCO
Project Engineer.
1.11.2 During progress of WORK, keep premises free from accumulation of waste
materials, rubbish or debris caused by WORK or workman.
1.11.3 Upon completion of WORK and at such time as directed, remove surplus and
waste materials, debris, rubbish, equipment and implements from the jobsite
and leave WORK in clean, neat and acceptable condition, as approved by the
SAUDI ARAMCO Project Engineer.
2.1 DEMOLITION
WORK covers the demolition and removal of all building materials required to
complete a Release Purchase Order or Release Purchase Order or as indicated on
individual project drawings, including repair works to adjacent areas, general
cleaning & dumping of debris.
2.1.1 General
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2.1.2.6 Saw, cut, and chase out concrete walls for conduit/pipe
installation.
2.1.3.7 Carefully dismantle and remove privacy fences including all gates
and wall mounted timber supports (redwood or plastic wood). All
removed timbers shall be carefully de-nailed. Mark and identify all
removed timbers, gates and hardware in the position from which
they where removed.
2.1.3.8 Remove hedges, wire fence and steel pipe post, including concrete
foundation. Dispose to designated dumping area.
2.1.4.1 Carefully dismantle timber window sunscreens with lattice type in fill
inclusive of all wall hangers and fixings. Sunscreens are situated at
ground and first floor levels. Retain and store for future re-
installation.
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2.1.4.4 Carefully dismantle and remove upper sundeck. The WORK shall
include all framing, joists, supports and accessories such as floor
drain and metal flashings. Sundeck located approximately 3 m
above grade level. Mark all removed parts, set aside and a store
ready for re-fixing.
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2.1.5.2 Remove suspended ceiling grid system, including wall angles, tees,
cross tees, hangers and fixing.
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2.1.6.5 Remove old, damaged and non working accordion door complete
with fittings and dispose to designated dumping area.
2.1.6.6 Remove existing security lock installed at patio gate and dispose to
designated dumping area.
2.1.6.7 Disconnect and remove automatic garage door opener, including all
associated fittings and accessories.
2.1.7.1 As and when called for, remove various types of floor covering such
as vinyl, linoleum, rubber, cork, carpet, carpet tile, ceramic, marble,
granite, softwood, slate, hardwood block or plywood. Work shall
include removal of adhesive, under padding and tack strip.
Base flooring shall be left clean and free of any other deleterious
material ready to receive other floor finishes. All waste material shall
be disposed of to designated dumping area as instructed by the
SAUDI ARAMCO Project Engineer.
2.1.7.4 Strip out wood parquet including its accessories: stair nosing an
2.1.8.1 Break-out and remove Concrete Mason Units (CMU) walls and or
decorative block walls, including cutting of reinforcing bars and
ladder type reinforcement (any type).
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2.1.8.2 Breakout and remove glass block walls and stone walls (veneer),
inclusive of removal of grouts and anchors.
2.1.9.1 Disconnect and remove louvered roof space air vent, either wooden,
metal, aluminum or plastic. Set aside and store for future re-
installation. Size varies.
The WORK shall include but not be limited to the removal of wall
siding and roofing consisting of various types of building
construction materials fixed on all types of accommodation, support
facilities and buildings as directed by the SAUDI ARAMCO Project
Engineer.
After removal of any wall sidings and roofing, check all exposed
items for soundness or defects:
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Plumbing installation.
Check all studs, battens, timber framing for general condition
(termite, attack, rot, etc).
The SAUDI ARAMCO Project Engineer shall be immediately notified
upon discovering any defects.
2.1.10.2 Remove various type of wall covering such as vinyl wall covering or
ceramic tiles or granite or marble tiles, etc. Wash down surfaces and
leave free from all glue and/or fixing materials.
2.1.10.4 Saw, cut and remove drywall on metal studs and form framed
opening.
2.1.10.6 Saw, cut and remove drywall on wood studs and form framed
opening.
Remove panel strip (for Type P61) or rubber strip (for Type P82).
With lifting hooks, slowly push the channels out of the channels.
Remove the leveling plates and base channels out of the floor by 1
lifting with a crow bar.
Remove ceiling clips from the runners, and then take down.
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2.1.11.1 Remove existing curtain rods and window shades including brackets
and dispose to designated dumping area.
2.1.11.7 Remove roof, ceiling, wall and floor insulations (any type and
thickness).
WORK shall include removal of loose topsoil and subsoil, including cutting,
filling (with sand or marl) or grading and rough contouring for building pads,
parking areas, access road and etc.
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2.3 EXCAVATION
2.3.1 CONTRACTOR shall carry out excavation of trenches and pits for Services,
Utilities and Foundations, etc. CONTRACTOR shall carry out cutting and
filling in layers as necessary and associated activities of building construction,
foundation, and preventing beach sand erosion.
2.3.3 Shoring
2.3.3.1 All excavations less than 1.2 m deep shall be sloped in accordance
with SAUDI ARAMCO Construction Safety Manual as follow:-
A. Type C Soil: sandy and lose; width versus height angled at 1.5
to 1 slope or 34 degrees.
2.3.4.1 Rock Excavation is the removal of bedrock formation and other fully
indurate materials including concrete, masonry and boulders larger
than 0.4 cu m (0.5 cu yd) which require breaking by use of a wedge,
sledge, bar, power-operated tool, or drilling and blasting.
Excavation with the aid of ripping shall not be classified as rock
excavation (Define as soils and rock falling outside the CAT D9N
rippable range of seismic velocities as shown in the Caterpillar
Handbook of Ripping, latest edition).
2.3.5 De-Watering
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2.3.6 Equipment
2.3.6.1 CONTRACTOR shall furnish and use only equipment and tools,
which are specifically designated and designed for excavation,
grading, cutting, filling and de-watering.
2.3.7.1 At the time requested by the SAUDI ARAMCO Project Engineer, the
entire site shall be cleaned and smoothed to the finish grades as
required. Any excess materials shall be removed from the WORK
Site as directed by the SAUDI ARAMCO Project Engineer.
SAES-M-100
Uniform Building Code (UBC)
SAUDI ARAMCO Construction Safety Manual
2.4.1 Fill/Backfilling
Carry out fill/backfilling in lifts for all the activities involved in the upgrade or
construction of buildings, foundations, piping, electrical services and related
works. WORK shall include but not be limited to laying and spreading of
9.375mm (3/8) gravel mulch.
2.4.2 Materials
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REQUISITION NO. 3000599034
mm)
2.4.2.6 Select Fill Material Select fill shall be composed only of inorganic
material and shall have 100% passing the 5 cm (2 in) sieve and
from 0 to 20% passing the No. 200 sieve. That portion of the
material passing the No. 40 sieve shall have a maximum liquid limit
of 35 and maximum plasticity index of 12. Atterberg's limits are not
required for select fill material with less than 15 percent fines
passing the No. 200 sieve. 'Fill Material' shall be used for all fills
except where 'Select Fill Material' is specified. In general, 'Select
Fill Material' shall be used within 0.6 m (2 ft) of the bottom elevation
of foundations, spread footings, or slabs on grade.
CONTRACTOR shall use only equipment and tools that are specifically
designated for use on back filling and compacting. All equipment to be used
shall meet the SAUDI ARAMCO Loss Prevention requirements and shall be
approved for use by the SAUDI ARAMCO Project Engineer.
2.4.4 Sequence
2.4.5 Protection
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REQUISITION NO. 3000599034
C. Do not backfill behind a basement wall until the floor slab has
been poured and cured for 14 days or the wood or steel floor
framing and sheathing has been installed.
2.4.6 Compaction
2.4.6.3 For foundation static loading less than 320 KPa (3 ton/sq. ft) and
backfill around structures, all fills shall be compacted to 70% relative
density as defined by ASTM D4254 (for cohesion less materials) or
95% of the maximum density determined by ASTM D698 (for
cohesive materials). For foundation static loads over 320 KPa (3
tons/sq. ft) and foundations for vibrating equipment, fill shall be
compacted to 85% relative density for cohesion less soils or 95% of
the maximum density as determined by ASTM D1557 for cohesive
materials.
2.4.6.5 Prior to compaction of backfill a field test section using the intended
compaction equipment shall be performed to determine the proper
lift thickness to achieve the necessary density requirement.
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2.4.7 Standards
2.5.1 Materials
2.5.2 Installation
2.5.2.1 Clear all sub grade from debris, sharp objects, large stones or
excess fill materials.
2.5.2.3 Roll out the mesh, cut to size/length place at proper elevations.
2.5.2.4 Tension the mesh by hand until it is taut, free of wrinkles and lying
flat. Mesh shall be held in place mesh with staples, pins or sand
bags.
2.5.2.5 No overlaps are allowed across the strength direction of the mesh.
Adjacent roll widths shall be maintained at a minimum overlap of
150mm.
2.6.1 Work shall include drilling 12mm diameter x 450mm deep holes at 300mm on
centers for SAUDI ARAMCO to carry out termite eradication measures.
2.6.2 The grouting of holes after termite treatment shall be carried out using a site
mixed grout consisting of locally available materials that meet the
requirements such as sand, Type I Portland cement and water. The grout
shall be mixed to a pouring consistency.
2.7.1 Fabricate and install 300mm x 350mm x 250mm plywood valve box with
plywood hinge door/cover for residential separation control valve.
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2.7.2 Construct reinforced concrete manhole, valve box and catch basin. For
reinforced concrete description, refer to Section 3.0 of this Attachment IV to
this Schedule B.
2.7.3 Install 6mm thick checkered aluminum valve box/catch basin cover.
Aluminum shall be extruded 6063 T6 temper,
2.7.4 Install pre-fabricated 22mm thick checkered carbon steel manhole cover.
Paint cover with epoxy paint as described in Section 9.0 of Attachment IV to
this Schedule B.
2.7.5 Install pre-fabricated 6mm thick checkered carbon steel valve box/catch basin
cover. Paint cover with epoxy paint as described in Section 9.0 of Attachment
IV to this Schedule B.
2.7.6 Install pre-fabricated 6mm thick fiberglass (polyester resin system or glass
fiber reinforced system) valve box/catch basin cover.
2.8.1 Prepare and lay asphalt to car parking areas, lay down areas, access roads,
paved areas, making good for trenches and other small areas, as required.
WORK shall be done in accordance to SAES Q 006.
After the bed surface has been prepared, it shall be maintained true
to cross section and grade until the base course is completed. The
bed surface of the entire project shall be maintained by the
CONTRACTOR from the time the WORK has started until covered
with the sub base course.
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REQUISITION NO. 3000599034
Materials:
Uniform mixture of crushed rock or crushed stone.
Sieve Size:
1-1/2 inch 100
1 inch 60-100
inch * 55-85
No. 4 35-60
No. 10 25-50
No. 40 15-30
No.200 8-15
Requirements
Fine aggregate 25
Construction
Prior to constructing the base course, the sub-base shall be cleaned
of all foreign substances. Ruts of soft, yielding spots having
inadequate compaction shall be corrected.
Placing Granular base material shall be placed in layers of uniform
thickness with approved spreaders. When the base or sub base
course is constructed in more than one layer, the previously
constructed layers shall be cleaned of loose and foreign matter.
The water content of the material shall be maintained during
compaction at the optimum percentage (+ 1-1/2%) as determined by
ASTM D1557 or AASHTO T180.
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Clean Surface
Project Engineer, and allowing the asphalt penetrate into the base
as far as possible. The distributor truck shall be equipped with a
pressure pump meeting all relevant specifications for pumping
flammables and with a device to accurately measure the rate of
application of the liquid asphalt.
MC-70(MC-1) 50o-80o
MC-250 (MC-2) 65o-105o
Drying Time:
The primed surface shall be kept free from all traffic and in clean
condition pending placement of the covering asphalted concrete
pavement. A minimum period of 24 hours shall be allowed for the
absorption and curing of the prime coat prior to placement of
covering pavement.
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1 25
Penetration ratio, percent min.
note
Retention in penetration,
percent minimum
T 49 52+
Ductility at 25 Degrees C T 51 100+
At 15.6oC - -
Note 1
Penetration at 4oC, 200 grams
60 seconds
Penetration -------------------------------------- x 100
Ratio Penetration at 25oC, 100grams
5 seconds
Note 2
Test method AASHTO T-102, except that the test at twenty four (24) hours
and the test on the glass plate shall be eliminated from the method.
Application
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REQUISITION NO. 3000599034
2.8.1.7 Laying
After final rolling of the pavement and until the pavement has been
cooled sufficiently to prevent indentation or marring of the surface,
CONTRACTOR shall not permit vehicular traffic of any kind. The
time required for proper cooling will normally range from 1 to 4
hours, depending on ambient temperature at the time of
construction and the thickness of the layer being placed.
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REQUISITION NO. 3000599034
The total depth of base course, binder course and surface courses
shall be measured in 3 separate operations for each type of
material. Thickness determination shall be made per layer and a
minimum of 2 locations, at locations designated by the SAUDI
ARAMCO Project Engineer.
2.8.2.2 Materials
A. Asphalt Emulsion
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B. Aggregate
PERCENT PASSING
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A. General
B. Mix Design
RESIDUAL
ASPHALT 10-16 7.5-13.5 6.5-12
CONTENT BY
WEIGHT OF DRY
AGGREGFATE
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A. Equipment
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A. Calibration
B. Verification
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A. Composition
B. Rate of Application
C. Tolerances
2.8.2.10 Limitations
A. Weather
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2.8.2.11 Application
A. Mixing
B. Spreading
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C. Rolling
A. Application
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2.8.3.2 Material:
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LATEX-ITE Acrylic
Crack and Leveling
Compound 1 Gallon
Blend the silica sand with the cement in a clear mortar mixer or by
use of a hand drill. Add LATEX-ITE Acrylic Crack and Leveling
Compound while mixing. Mix until there is uniform consistency. If
the mix appears too dry, add additional LATEX-ITE Acrylic Crack
and Leveling Compound until a creamy consistency is obtained.
Upon completion of mixing, apply to cracks or low areas
immediately. Clean equipment and tools immediately after
completion.
2.8.3.4 Coverage
Mixed material dries rapidly. Actual drying time will vary according
to width and depth of crack or patch. Humidity, surface
temperature and ambient temperature will affect drying process.
2.9.1 Curb and gutter construction may consist of the following types: poured in
place, slip forming, curb forming machine, pre-cast concrete sections or other
types meeting the requirements of this specification and having approval of
the SAUDI ARAMCO Standard Drawing AB-036260.
2.9.2 All materials to be used under this section shall be referred to Section 3.0 of
Attachment IV to this Schedule B.
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2.9.4 The forms shall be filled to the top, with the concrete handled so as to prevent
rock pockets. Concrete shall be consolidated by means of mechanical
vibration or as otherwise approved by the SAUDI ARAMCO Project Engineer.
2.9.5 Immediately after moving the front curb forms, the face of the curb shall be
troweled smooth to a depth of not less than 50 mm below the flow line or to
the flow line of an integral curb and gutter and then finished with a steel
trowel. After the face of the curb has been toweled smooth, it shall be given a
final fine brush finish with brush strokes parallel to the line of the curb.
2.9.6 The top and face of the finished curb shall be true and straight, with the top
surface of the curb or curb and gutter being uniform in width, free from all
humps, sags, or irregularities. When a straight edge 3 m long is laid on the
top or surface of the curb or on the surface of the gutters, the surface shall
not vary more than 3 mm from the edge of the straight edge, except at grade
changes or curves.
2.9.7 Expansion joints and control joints shall be constructed at right angles to the
line of the curb and gutter.
2.10.1 CONTRACTOR shall prepare and compact base courses, fabricate and set
formwork/shuttering, install vapor barrier, steel wire mesh, 12 mm preformed
expansion joint and joint sealant, concrete/plastic spacers and place concrete
to form sidewalk/walkway, complete with edge/ground beam. Concrete shall
be troweled to a smooth and even finish to lines and falls as indicated on the
specific project scope of WORK. Concrete sidewalks and paths shall be
traversed in one direction only with a medium bristle broom to give a uniform
finish.
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2.10.3 All materials to be used under this section shall be referred to Section 3.0 of
this Attachment IV to Schedule B.
2.11.2 Set and lay 50mm x 100mm x 200mm interlocking tiles (any color). Tiles shall
be in accordance with ASTM C90. Installation shall provide slope towards the
existing gutter in connection with installation of pre-cast tiles.
2.12.1 Fabricate and install wooden Arab gates complete with hardware, fixing,
fittings and all associated works.
2.12.3 Materials to be used for wooden fence and gates shall be S4S Redwood
lumber, clear grade, kiln dried and construction type or Plastic Wood (for
description refer to Section 6.15 of Attachment IV to this Schedule B.
2.12.4 Replace/install wooden gate T hinge, gate stopper and thumb latch.
2.13.1 Prepare and install SAUDI ARAMCO standard security chain link fence and
gates including but not limited to erection of post, supports, foundation
excavation and concrete WORK, fixings, hardware and other associated
works.
2.13.2 Install or replace/repair chain link mesh, line corner and gate post, barbed
wire, single or double extension arm on fence gate inclusive of fixings,
support, concrete footing, brace, stiffener and other necessary activities.
2.13.3 Fence and gates shall be erected as a complete unit including necessary
erection accessories, fittings and fastenings in alignment and type indicated
on the Drawings and shall meet the minimum requirements established in
SAUDI ARAMCO Engineering Standard, all applicable SAUDI ARAMCO
Standard Drawings and SAUDI ARAMCO Material System Specifications.
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REQUISITION NO. 3000599034
2.13.4 Materials:
A. Galvanized
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A. Galvanized
Three or six rows of barbed wire shall be furnished as
required by the particular fence type. Each row shall consist
of two twisted strands of not lighter than 2.5 mm nominal
diameter wire, with four barbs (points) of not lighter than 2
mm nominal diameter wire, spaced 125 mm 20 mm apart.
The barbs shall be wrapped so as to interlock with both main
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REQUISITION NO. 3000599034
A. Galvanized
Barbed wire shall be secured to the extension arm by lock
wire.
Lock wire shall be ASTM A641, 360 mm long by 3.75 mm
nominal diameter wire, minimum, annealed and galvanized
with a 25 mm diameter hook on one end.
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REQUISITION NO. 3000599034
A. Galvanized
Tension wire shall be galvanized per ASTM A641, Class III
with a coating of not less than 244 g/m (0.80 oz/ft) of
surface area. Wire shall be a minimum of 4.5 mm nominal
diameter and possess a minimum breaking strength of 6230
N (1400 lb).
B. Vinyl Clad Galvanized
Tension wire shall be vinyl-coated and have the same type of
coating (PVC Fusion-bonded or Extruded) as specified for
the fence fabric. The core wire shall be a minimum of 3.55
mm nominal diameter and possess a minimum breaking
strength of 5740 N (1290 lb). The core wire shall be
galvanized in accordance with ASTM A641, Class I.
2.13.4.5 Tie Wire
A. Galvanized
Tie wire shall be used to secure the fabric and tension wire
to the line post and fabric to the top rail and tension wire. Tie
wire shall be galvanized per ASTM A641 with a coating of
not less than 244 g/m (0.80 oz/ft) of surface area and shall
match the fence fabric. Tie wire shall be 3.0 mm nominal
diameter minimum and 250 mm 10 mm long.
B. Vinyl Clad Galvanized
Tie wire shall be used to secure the fabric and tension wire
to the line post and fabric to the top rail and tension wire. Tie
wire shall be vinyl-coated and shall have the same type of
coating (PVC fusion-bonded or extruded) as specified for the
fence fabric. The core wire shall be 2.65 mm nominal
diameter minimum and 250 mm 10 mm long. The core
wire shall be galvanized in accordance with ASTM A641,
Class I.
2.13.4.6 Post
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Posts Diameters
Fence Type
Post Type I (mm) II (mm)III (mm) IV (mm) V (mm)
Walk Gate 3400 3400 3400 3400 3400
Drive Gate 3900 3900 3900 3900 3400
Line 3400 3400 3400 3400 3400
Corner/End 3400 3400 3400 3400 3400
Brace 2900 2900 2900 2900 2900
2.13.4.7 Fittings
2.13.4.8 Gates
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REQUISITION NO. 3000599034
2.14.1 Form drainage channels and/or embankments using stone rip-rap. Place
reinforced concrete sub-base up to 200 mm thick on prepared ground. Lay
stone rip-rap using sand/cement grout to fill voids. Trowel smooth all exposed
joints.
2.14.2 Stone for embankments, drainage channels etc. shall be boulder rocks up to
300mm in any dimension.
2.15.2 Resilient rubber material of bumpers shall be rubberized-fabric truck tires cut to
uniform size pads, and punched to receive supporting rods.
2.15.2.1 Bumpers shall be 150mm (6) thick (projection from dock), and closed
with two 75mm x 63mm x 6mm (3 x 2- x ) thick structural angles
under approximate 681 kg (1500 pounds) of pressure. The angles are
welded to rods at one end and closed with threaded rod and nut at
the other end.
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REQUISITION NO. 3000599034
2.15.2.2 The finish for exposed metal parts shall be hot-dipped galvanized.
2.16.1 Install pre-cast concrete parking blocks, 230mm wide X 150mm high X
900mm long complete with two (2) each hold down pins.
2.17.1 Prior to dismantling of any type of portable unit it shall be suitably marked and
referenced to facilitate re-assembly and all fittings and equipment securely
fixed. All utilities serving the existing building shall be disconnected and
sealed off. Remove equipment, electrical fixtures, conduits, wires, fittings, A/C
equipment and other accessories and set aside for re-use. Dismantle
portables including but not limited to disconnecting units from existing
footings and dismantling floor, wall, ceiling and roofing connection pieces and
plates between units and trims. The units shall be suitably braced and
supported to prevent distortion or any movement of structures. Ensure all
portable building units, fittings and equipment are properly loaded and
secured, prior to transportation.
OR
2.17.4 Unload portable units on to CMU blocks for temporary storage and all
temporary supports, bracing and protection shall remain in place. All
openings to be covered with CONTRACTOR supplied polyethylene sheeting
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REQUISITION NO. 3000599034
2.18 SCAFFOLDING
2.18.1 Design, erect and dismantle fixed (stationary) and movable or suspended
(Sky-Climbers) scaffolds and other associated works, all in accordance with
the requirements called for in SAUDI ARAMCO General Instruction G. I.
8.001 and the SAUDI ARAMCO Construction Manual, Chapter II, Section 9.
2.18.2 CONTRACTOR shall provide and install tubular metal scaffolding as required
to satisfactory complete the WORK. The scaffolding shall be properly
braced, with close boarded wooden planks to form working platforms
provided with handrails, toe boards and installed with proper type ladder
complete with locking casters, horizontal/diagonal braces, cross bracing,
locking pins as required. Scaffolding shall be plumb, level and tied into the
walls for complete stability.
2.19 AGGREGATES
2.19.4 Grit Blasting Material: Garnet; 30-60 mesh grit natural mineral; used to
produced an anchor pattern of 1.5-2.5 mils at a nozzle pressure of 690 KPa
(100 psi), hardness more than 7.5 mohs scale, specific gravity more than 4.0
semi angular grain shape, free silica nil, chlorides and sulfates less 250 ppm
each.
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REQUISITION NO. 3000599034
2.19.5 Wall siding shall be completely removed to leave timber or steel or metal
studs and other finished surfaces free of all nails, screws and other
associated fixings and ready to receive new wall siding material. Partial
removal of wall siding may be required to carry out repairs or partial
replacement and is deemed to be included herein. Install new sheet vapor
barrier to cover all stripped areas to protect against rain and dust infiltration
etc. (included here)
WORK shall include erection of new plastic wood fence and gate. Work shall likewise
include damaged members of existing fence and gate.
2.20.1.1 Erect Plastic Wood fences including but not limited to erection of
15.24 cm x 15.24 cm (6 inch x 6 inch) (nominal) posts spaced at
1830 mm centers set into concrete footings, 5.08cm x 10.16 cm (2
inch x 4 inch) (nominal) vertical framing at ends of each bay
screwed to posts, 5.08cm x 10.16 cm (2 inch x 4 inch) (nominal)
horizontal framing and 5.08cm x 10.16 cm (2 inch x 4 inch)
(nominal) diagonal bracing with 2.54 cm x 15.24 cm (1 inch x 6 inch)
(nominal) vertical overlapping slats nailed to framing and bracing,
complete with all associated works. Fix 6mm dia x 76mm long
galvanized lag screw to each face of post set into concrete footing.
2.20.2.1 Erect Plastic Wood frames for gates approximately 1215 mm wide x
3000 mm high overall, comprising two (2) 15.24cm (6 inch x 6 inch)
(nominal) posts set into concrete footings, with one (1) 15.24cm x
15.24cm (6 inch x 6 inch) (nominal) head jointed and screwed to
posts, complete with all associated works. Fix 6mm diameter x
76mm long lag screw to each face of post set into concrete footing.
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REQUISITION NO. 3000599034
2.20.5 MATERIALS
3.0 CONCRETE
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REQUISITION NO. 3000599034
All concrete WORK shall be carried out in full accordance with SAUDI ARAMCO Standard
SAEA-Q-001. This Standard covers the minimum mandatory requirements governing the
design, specification, and construction of concrete structures.
The Scope of Work covers the construction and repair of, but not limited to, concrete
sidewalks, block/brick/stone wall foundations, curbs and gutters, structural columns,
beams, stairs/steps, slabs suspended and on-grade, retaining walls and foundations,
inclusive of all required formworks, steel reinforcements, joint accessories,
coatings/protection and curing.
3.1 FORMWORK
3.1.2 Forms for exposed surfaces shall be 20mm thick, high density overlay ply
form, Class I or Class II Exterior, APA grade trademarked, edge sealed,
complying with USPS-PS1.
3.1.3 Forms for concealed surfaces shall be 20mm thick, BB plywood, Class 1
Exterior, APA grade trademark, complying with USPS PS1 sealed edges and
well oiled.
3.1.4 Construct form WORK to the exact sizes, shapes, lines and dimensions as
required to obtain accurate alignment, location, grades, level and plumb in
finished structures, complete with required supports or shoring.
3.1.7 Forms shall be fabricated for easy removal without hammering or prying
against concrete surfaces. Provide all means necessary to avoid stripping
damage to cast concrete surfaces. Provide top forms for inclines where the
slope is too steep to place concrete with bottom forms only. Take all means
necessary to prevent swelling and assure ease of removal.
3.1.8 Drill forms to suit ties used and prevent leakage of concrete around tie holes.
Do not splinter forms by driving ties through improperly prepared holes.
3.1.9 Provide sharp, clean corners at intersections, without visible edges or offsets.
Back joints to maintain true, square intersections.
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REQUISITION NO. 3000599034
3.1.10 Use extra studs, nailers and bracing to prevent bowing of forms between
studs and to avoid bowed appearance in concrete.
3.1.11 Locate control joints where called for or requested by the SAUDI ARAMCO
Project Engineer.
3.1.13 Thoroughly clean forms and adjacent surfaces to receive concrete. Remove
all deleterious material prior to pouring concrete. Re-tighten forms
immediately after pouring concrete as required to eliminate mortar leaks.
Coat form contact surfaces with a suitable form coating liquid or compound
before reinforcement is placed. Apply in accordance with manufacturer's
written instructions. Set edge forms or bulkheads and intermediate screed
strips for slabs surface. Provide and secure units to support types of screeds
required. Remove formwork after the requisite curing period or as instructed
by the SAUDI ARAMCO Project Engineer. Thoroughly clean all surfaces of
formwork to be re-used. Split, frayed, delaminated or otherwise damaged
form facing material will not be acceptable. Re-tighten all joints in formwork,
which is to be re-used.
3.1.14 All formwork shall be in accordance with U.B.C Codes, SEC 2606 (a) and (b).
3.2.1 All reinforcing bars shall conform to SASO SSA 2, hot-rolled, high tensile,
deformed steel. These bars shall be acceptable under the ACI 318M
specified limitation of 422 MPa (60.0 Ksi).
3.2.2 Welded wire fabric shall conform to SASO SSA 224, (cold drawn) wire with
minimum yield strength of 240 MPa (34.8 Ksi).
3.2.3 Coated reinforcements shall be Fusion Bonded Epoxy in accordance with 09-
SAMSS-106.
3.2.4 Galvanized welded wire fabric shall conform to ASTM A767 and shall be
acceptable reinforcement in lieu of epoxy coated welded wire fabric coated in
accordance to ASTM A884.
3.3 CONCRETE
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REQUISITION NO. 3000599034
3.3.1 Concrete shall be in accordance with SAES Q 001 and either structural or
nonstructural as follows:-
3.3.2 Place concrete in accordance with SAES Q 001, ACI 301 and ACI 304.
3.3.3 Place concrete continuously between pre determined expansion, control and
expansion joints.
3.3.4.1 Curing and protection of fresh concrete shall start immediately after
final finishing operation. Curing methods shall be in accordance with
ACI-308-92. Concrete shall be protected from premature drying,
temperature extremes and mechanical injury, for a period of at least
7 days (14 days if Type II cement is specified) to allow proper
hydration of the Portland cement and hardening of the concrete.
Page 55 of 221
REQUISITION NO. 3000599034
C. Burlap Cloth (or Hessian Sack) made from jute or kenaf and
weighing approximately 305 grams per sq m (9 oz per sq. yd) for
moist curing shall conform to AASHTO M182 and shall use two
layers.
3.3.5.3 A plasticized sheet vapor barrier shall be placed below and around
the sides of concrete that is placed directly into excavation without
the use of formwork, where coal tar or bitumen coating cannot be
applied.
3.3.5.4 All concrete surfaces in direct contact with earth shall be coated with
two coats of coal tar or bitumen coating that conforms to APCS-3 or
APCS-10 of SAES-H-101. APCS-10 shall not be used where soil is
contaminated with hydrocarbons.
3.3.6 Joints
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REQUISITION NO. 3000599034
3.3.9.1 Place form WORK, vapor barrier, reinforcing steel and ties as
required forming foundation for block or brick walls. Pour concrete,
ready mix or site mix as required or directed by the SAUDI
ARAMCO Engineer. Apply bitumen concrete coating to all surfaces
in contact with soil.
3.3.10.1 Place form WORK, vapor barrier, reinforcing steel and ties
as required forming reinforced concrete slabs on grade. Pour
concrete, ready mix or site mix as required or approved by the
SAUDI ARAMCO Engineer.
3.3.10.3 As soon as form WORK is removed, tie wire, form ties and
any other embedded item shall be cut back 2.54 cm (1 inch) and
holes neatly and smoothly patched. Honey combing and places with
loose aggregate shall be thoroughly cleaned and patched only after
the SAUDI ARAMCO Project Engineer's approval.
3.3.10.4 All exterior slabs and outdoor areas subject to foot traffic
only shall have a light broom finish. All interior floor slabs, unless
otherwise noted, shall have a steel trowel finish only.
Page 57 of 221
REQUISITION NO. 3000599034
3.3.12.1 CONTRACTOR shall perform the WORK which shall include but not
be limited to preparing and performing all applicable activities
necessary during the construction of general foundations and
retaining/cast in-situ walls.
Placing and removal of shoring, form WORK, vapor barrier, cut bend
and fix reinforcing bars, spacers and ties (any size) as required to
form foundations and retaining walls. Provide lean concrete where
required or as directed by the SAUDI ARAMCO Project Engineer.
The WORK shall be plumbed, true and accurate to dimensions.
Pour concrete, ready mix or site mix as required or approved by the
SAUDI ARAMCO Project Engineer. Provide weep holes at locations
indicated on the project drawings along with appropriate backfill to
maintain free drainage behind retaining walls. Apply bitumen
concrete coating to all surfaces in contact with soil.
Page 58 of 221
REQUISITION NO. 3000599034
3.3.15.1 CONTRACTOR shall perform the WORK which shall include but not
be limited to preparing and performing all applicable activities
necessary during the construction of up stand over existing concrete
slab. Placing and removal of form WORK, cut and fix (10mm or
12mm diameter) dowel bars (400 or 800 mm centers) and epoxy
grouted to existing slab. The WORK shall be plumbed, true and
accurate to dimensions. Pour concrete, ready mix or site mix as
required or approved by the SAUDI ARAMCO Project Engineer.
Curing and protection shall start immediately after final finishing
operation.
3.4.1 To prepared concrete slab overlay sand cement screed or self leveling
compound.
3.4.2 In areas with floor drains, maintain design floor elevation at walls; slope
surfaces uniformly to drains.
3.5.1 The WORK shall include preparation and application of grout under base
plates, around pipe sleeves and drains.
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REQUISITION NO. 3000599034
3.5.2 Class I - Pre-packaged, high fluidity, non shrink, epoxy grout & shall only
require the addition of water at the mixer. Master Builders MASTER FLOW
or SAUDI ARAMCO approved equal. Class I grout shall attain at 28 days a
minimum compressive strength of 34.5 MPa (5000 psi). Class I grout shall
conform to SAES-Q-010.
3.5.3 Class II - Site mixed grouts, using locally available materials. Class II grout
shall consist of Portland cement Type V conforming to ASTM C150 and clean
well graded fine aggregate conforming to ASTM C33 and potable water. The
material shall be no wetter than necessary for satisfactory placement.
Minimum compressive strength shall not be less than 13.8 MPa (2000 psi).
3.5.4 Class I Grout shall be used for precision, non-shrink grouting in the following
applications:
3.5.5 Class II Grout shall be used for all non-precision grouting such as pipe
sleeves and drains and other applications (pre-cast) where non shrink
characteristics are not mandatory.
3.5.6 Class II grout will be packed in place to ensure the complete filling of the area
to be grouted.
3.6.1 The WORK shall include but not be limited to the drilling of various size holes
in concrete slabs, paths and foundations for the installation of foundation
bolts, holding down bolts.
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REQUISITION NO. 3000599034
3.6.1.3 Water shall be placed in mixer first (potable water only), then slowly
add grout. The grout shall be mixed for a minimum of two (2)
minutes after the addition of the last bag per batch, do not mix over
five (5) minutes.
3.6.1.4 No water shall be added to the mix after it begins to harden. Grout
batch shall be placed within 10 minutes after mixing. Provide long
term curing by application of high grade curing compound applied
by brush or roller.
3.6.1.5 Grout used for foundation/holding down bolts must conform to the
requirements of SAES Q-010 and Q-011.
3.6.2 Walls
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REQUISITION NO. 3000599034
When the cracks are perpendicular to the reinforcing steel, the width
of the cracks exposes the steel re-bar to corrosion and severe
pitting locally especially if chloride ions are present.
Wash the entire surface with sweet water to remove all dust, salts
etc.
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REQUISITION NO. 3000599034
Prime the repair area with NITOBOND E.P. or approved equal in full
accordance with Manufacturer's instructions prior to the application
of the new concrete repair. The new concrete repair must be applied
while the adhesive is still tacky (up to 8 Hours max. depending on
ambient temperature) otherwise a second coat must be applied.
In some cases it may be more efficient to fill the sealed form WORK
with sweet water and leave to stand for a few hours/overnight rather
than using a bonding adhesive which may set too quickly when
applied during very hot temperatures. The sweet water should then
be drained off and the formwork filled with the new concrete repair.
Page 63 of 221
REQUISITION NO. 3000599034
50 kg Cement
150 kg sharp well graded sand
10 litre Nitobond-SBR or approved equal
Clean water added to adjust consistency ensuring a semi-dry state
for rendering
Page 64 of 221
REQUISITION NO. 3000599034
4.0 MASONRY
The WORK shall include but not be limited to the repair and/or construction of concrete
block walls, decorative block walls, glass walls; brick walls, random rubble stone walls or
Riyadh Stone wall facing. Concrete block walls, decorative block walls, brick walls or
random rubble walls shall be of dimension and thickness as called for in the Release
Purchase Order.
4.1.1 General: Decorative concrete block wall shall have reinforced concrete studs
running continuously from foundations to bond beams and horizontal
reinforcing every third course. Work shall be plumb, true and accurate to
dimensions. Horizontal joints shall be constructed straight and level by using
string line. A general level must maintained from where course heights can be
checked. Expansion joints shall be provided as required by individual project
drawings. Piers and buttresses shall be provided as required by individual
projects drawings.
4.1.2 Jointing: Vertical joints shall be generally 16" on center (o.c.) approximately
3/8" wide. Horizontal joints shall be generally 8 o.c. approximately 3/8" wide.
The starting course of block WORK shall be full bedded and all other joints
shall face shell bedded. All joints shall be pointed full and firmly compacted
with a pointing trowel or special tool after the mortar has become stiffened.
Joint pattern shall be V-tooled, weathered, struck or flush cut as selected by
the SAUDI ARAMCO Project Engineer.
4.1.3 Bond Beams: In the joint at the bottom of the last course to be laid prior to the
bond beam. Lay strips of metal lath 5-1/2" wide. Interrupt the lath strips at
cells where studs occur. Fill all cell of the last course prior to the bond beam
with mortar and aggregate. Place bond beam reinforcing steel, connect to the
stud reinforcement, place bond beam mortar and aggregate. Tamp fully,
install anchor bolts of other items as required. Trowel finish top of bond beam
ready to receive capping or haunch to rounded weather top as required or
directed by SAUDI ARAMCO Project Engineer. Block WORK shall be laid in
running bond unless otherwise indicated.
4.2.1 General
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REQUISITION NO. 3000599034
Masonry Units shall comply with 09-SAMS-016 and shall be from a SAUDI
ARAMCO approved vendor.
Sand shall comprise 2 and not more than 3 times the sum of the separate
volume of cementations materials.
Fine Grout
Coarse Grout
Jointing
Embedded Items
All bolts, ties or anchors set in masonry shall be carefully positioned and
thoroughly embedded. The mason shall coordinate fully with other crafts in
Page 66 of 221
REQUISITION NO. 3000599034
setting door/window frames and other items and maintaining all WORK in
accurate positions.
The position of grouted cells is fixed by the location of steel reinforcing starter
bars projecting from the foundation. Cells are to be filled where reinforcing
bars occur. When cells are filled to the top of the reinforcing, install new
reinforcing bar. Length of reinforcing bar splice shall not be less than 40 x
reinforcing bar diameter.
In the case of concrete block retaining walls, all cells shall be fully grouted
from bottom to top regardless of whether a rebar is present in each cell or
not.
Where bond beams are required by design, all cells of the last course of
masonry below the bond beam shall be filled with grout. Grout shall be
retained by use of metal lath strips laid over cells in the joint below this
course and interrupted at cells containing vertical reinforcement. Bond beam
reinforcing steel shall be connected to vertical reinforcement and bond beam
grouted or concrete placed. Block WORK shall be laid in running bond unless
otherwise indicated.
Prepare and lay new one brick wide capping to CMU/concrete wall including
but not limited to mortar of SAUDI ARAMCO approved mixing proportion and
all associated works.
4.3.1 General
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REQUISITION NO. 3000599034
Glass blocks may be used in non load-bearing exterior or interior walls and
openings which might otherwise be filled with windows, either isolated or in
continuous bands, provided the glass block panels have a minimum
thickness of 75 mm. Glass blocks may be solid or hollow and may contain
inserts.
Glass blocks unit shall be 80mm thick solid glass with the following physical
properties- heat/thermal transmission (U value) of 0.51 Btu/Ft F, thermal
resistance (R value) of 1.96hr Ft F/Btu, thermal expansion coefficient of .
0000047 F, visible light transmission 75%, sound transmission (STC) of 37,
impact strength of 50-60 in-lbs and compressive strength .
Glass blocks shall be laid in Type S mortar as per ASTM C 270. Both vertical
and horizontal mortar joints shall be at least 6 mm and not more than 10 mm
thick and shall be completely filled. No furrowing shall be allowed. All mortar
contact surfaces shall be treated to ensure adhesion between mortar and
glass.
Lateral support shall be provided by panel anchors spaced not more than 400
mm on center or by channels. The panel anchors shall consist of 20 Ga.
perforated galvanized steel strips 600 mm long by 45 mm wide galvanized
after perforating.
4.3.5 Reinforcement
Glass block panels shall have joint reinforcement consisting of two parallel 9
Ga. Wires, galvanized ladder type, spaced not more than 400 mm on center
and located in the mortar joint extending the full length of the panel. A
minimum lap length of 150 mm is required for reinforcement splices. Joint
reinforcement shall also be placed in the bed joint immediately below and
above openings in the panel.
Glass block panels for exterior walls shall not exceed 13.4 m 2 of unsupported
wall surface or 4.572 m in any dimension. For interior walls, glass block
panels shall not exceed 23.2 m2 of unsupported area or 7.62 m in any
dimension.
Glass block shall be provided with expansion joints along the sides and top,
and these joints shall have sufficient thickness to accommodate
displacements of the supporting structure, but not less than 20 mm.
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REQUISITION NO. 3000599034
Expansion joints shall be entirely free of mortar and shall be filled with
resilient material.
Glass block units shall not be reused after being removed from an existing
panel or wall.
4.4.1 Stone masonry (i.e. rubble and Riyadh stone) shall be accurately cut to
required shape and sizes with all exposed surfaces true, out of wind and
edges in a continuous straight line with joining edges. Units shall be free of
cracks and seams which may impair its structural integrity or architectural
appearance.
4.4.5 Grout shall be in accordance with SAES-M-100: 1994 Uniform Building Code
with a compressive strength at 28 days of not less than 2000 psi (13.8 MPa)
and consisting of the following proportions:-
Fine Grout
Coarse Grout
Page 69 of 221
REQUISITION NO. 3000599034
5.0 METALS
All Steel structures shall be installed in compliance with SAUDI ARAMCO Engineering
Standards SAESM001.
CONTRACTOR shall perform the WORK which shall include, but not be limited to, all
applicable procedures and activities necessary during the installation and fabrication of
structural steel, metal deck and steel handrails; inclusive of required welding works. All
WORK shall be in accordance with SAUDI ARAMCO Codes, Standards and
Specifications.
5.1.2 All Structural Shape including plates shall conform to the requirements of
ASTM specifications using A-36 structural steel.
5.1.3 Anchor Bolts shall comply with ASTM A-307 or A-325 (as per individual
Scope of Work) with hexagonal nuts and washer as required.
5.1.4 Fabrication and erection of structural steel shall conform to the requirements
of Manual of Steel Construction AISC 9th Edition and 12-SAMSS-007.
5.2.1 Fabricate and install metal roof/floor decking any thickness, corrugated or by
type inclusive of cutting, puddle welding, metal screw fastening or any other
associated works.
5.2.2 Fabricate and install open grid galvanized steel industrial flooring, Ref:
Redman Fisher Flow forge or approved equal, load bearing bars at 41 mm
pitch. All flooring panels shall be fitted with binding bars. Include all
associated clips, fasteners etc. as per manufacturers specifications.
5.2.3 Fabricate and install aluminum or glass reinforced plastic (GRP) flooring
panels. Include all associated clips, fasteners etc. as per manufacturers
specifications.
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REQUISITION NO. 3000599034
5.3.1 Install metal stud framing 16, 18, 20 or 22 Ga; 63mm or 92mm wide, inclusive
of floor track, headers, bracing and stiffening.
5.3.2 Install floor track anchor bolted to floor. Bolts may be either cast in or lag bolts
and shields or expansion anchors. Erect vertical steel studs plum and true to
line including normal openings and bridging. Install header at full height of
stud wall. Steel studs shall be fixed to floor track and header by drilling and
installing sheet metal screws.
5.3.4 Double headers shall be installed over openings. Single headers or bridging
shall be installed where pipe WORK passes the space between two studs.
Bridging shall be provided where outlet boxes are installed.
5.3.5 Floor track shall be anchored to concrete slab by Hilting Nail NK-27S12.
5.3.6 Metal studs shall be CEE shaped; ASTM C 645, hot dipped galvanized steel
per ASTM A-446M or in accordance with SAUDI ARAMCO Material System.
5.4.2 Furring shall be packed out level and fixed to walls using appropriate plugs
and screws.
5.4.3 Main runners shall be installed at floor level and ceiling level. Horizontal
bridging shall be provided/ installed as required.
5.4.4 Metal furring shall be CEE shaped; ASTM C 645, hot dipped galvanized steel
per ASTM A-446M or in accordance with SAUDI ARAMCO Material System.
Or
Hot shaped furring channel, FC 50, 0.9 mm thick, zinc coated per ASTM A
525 and with lock forming quality as per ASTM A-527.
5.5.1 Supply, fabricate and install standard 900 mm horizontal or raking handrail
comprising vertical posts spaced at approximately 900 mm centers, handrail
and (2) horizontal/raking intermediate rails spaced at equal centers, complete
with fixing plates and anchors (mean length of balustrade measured.).
5.5.2 Supply, fabricate and install 900 mm single handrail, turned down at ends and
secured to base, complete with fixing plates and anchors and paint finish.
(Total length of handrail measured).
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REQUISITION NO. 3000599034
5.5.3 Supply, fabricate and install standard 1100 mm high horizontal or raking
guardrail comprising vertical posts spaced at approximately 900 mm centers,
handrail and (7) horizontal/raking intermediate rails spaced at 100 mm
centers, complete with fixing plates and anchors (mean length of guardrail
measured).
5.5.4 The fabrication of galvanized steel pipe or stainless steel guardrails and
handrails up to 50 mm diameter will be inclusive but not limited to cutting,
drilling, bolt installation and other associated works. Galvanized steel pipe
shall be primed as per APCS 26T. Any primer paint removed (abrasions)
from the metal surface during handling, erection, welding or bolting shall be
touched up in the field using approved primer touch-up paint. Steel pipe shall
be galvanized type E, ASTM-A53, Schedule 40. Stainless steel tubing shall
be Type 304, ASTM A554, No 4 polished finish with a minimum 1.65 mm wall
thickness. Fabrication and installation shall comply with ASTM E985 for
related terms and structural computations and ASTM E894 and E935 for
structural performance.
5.6 GRATING
5.6.2 Steel Grating: Carbon Steel per ASTM C36, hot dipped galvanized to ASTM
A385 or 386, 6mm () square twisted cross bar; as per requirements of
12-SAMSS-7. (Ref. SAMS #12-938-329).
5.7 WELDING
CONTRACTOR shall perform the WORK which include, but not be limited to, all
applicable procedures and shall comply with the specifications and standards listed
in the following SAUDI ARAMCO Manuals:
References:
1. Basic Welding, AS W 001
2. Welding of Pressure Vessels, AS W 010
3. Welding of On-Plot Piping, AS W 011
4. Welding of Pipelines, AS W 012
Perform pipe welding and structural welding on a wide range of non-alloy metals
using electric arc and oxy-acetylene techniques.
Fabricate and install steel support for wooden sunscreen post complete with
hardware.
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REQUISITION NO. 3000599034
The WORK to be performed required by this section includes but is not limited to the
installation, repair or re-fixing of timber frame WORK, metal stud framework, sunshades,
sunscreens, sundecks, floor joists, ceiling joists, roof rafters, fascia boards, verge boards,
furring, plywood sheathing, baseboards, moldings, shelves, hanging rails, vanity units,
kitchen cabinets, ventilations, WORK tops, counter tops, and material associated with the
major repair upgrade and renovation of facilities, buildings and accommodation units.
6.1.1 Fabricate, install and furnish 13mm (1/2) or 19mm (3/4) thick Formica
finished plywood counter/WORK top with hardwood edging. Formica shall be
bonded to plywood top and edges using a SAUDI ARAMCO approved
contact adhesive. Counter top shall be fixed to base units using suitable
fixing chipboard or bracket screws which shall penetrate securely in position.
When counter tops adjoin other surfaces, they shall be caulked using a
suitable sealant. All caulking shall be carried out where necessary.
6.1.2 Install preformed 100mm (4) or 150mm (6) high x 13mm (1/2) or 19mm
(3/4) thick round edge formica finished plywood back splash with hard wood
edging.
6.1.3 Install 13mm (1/2) or 19mm (3/4) thick Solid Surface (non porous
homogeneous blend of polyester/acrylic alloys and fillers formed to look like
stone but cuts like wood) counter top with 100mm (4)or 150mm (6) high
backsplash and 200mm (8)down lipped fascia (apron). Install kitchen pre-
molded counter top.
6.1.4 Install 13mm (1/2) or 19mm (3/4) thick Solid Surface counter top with
integral bowl, 100mm (4) or 150mm (6) high backsplash and 200mm (8)
down lipped fascia (apron).
6.1.5 Solid Surface counter top, apron and backsplash shall be provided as a
whole construction without any seam or joint. Recommended manufacturers
shall be Corian or Avonite or SAUDI ARAMCO approved equivalent.
6.1.6 Counter top shall be installed complete with required steel framing supports
and wooden shim. Steel supports shall be primed with epoxy paint prior to
installation.
6.1.7 Counter tops shall be installed by bedding the unit on an approved master
sealant and inserting screws from the base unit into the counter top. Screws
shall penetrate the counter top one half the thickness of the counter top.
When counter top adjoins other surfaces, it shall be caulked using a suitable
polysulfide or latex sealant.
6.1.8 All materials shall carry a 10-year warranty from the supplier/manufacturer
and this shall be submitted in writing to SAUDI ARAMCO on completion and
acceptance of the works. CONTRACTOR shall warrant by his acceptance of
the contract that all WORK installed shall be free from defects in
workmanship and erection. If during the period of ten years, or as otherwise
specified ,from the date of final acceptance and approval defects in
workmanship or performance appear, CONTRACTOR shall without cost to
SAUDI ARAMCO, remedy such defects within a reasonable time frame
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REQUISITION NO. 3000599034
6.2.1 Structural timber used for ceiling joists shall be restricted to those species
and grades specified in the SAUDI ARAMCO Materials System catalog.
6.2.2 Cut and install timbers to form ceiling joists inclusive of bridging.
6.2.3 Support ends of each timber with not less than 37 mm bearing on wood,
metal or 75 mm on masonry. Attach to wood members by toe nailing or metal
connectors (joist-hangers).
6.2.4 Fire cut members built into masonry when ceiling joists and roof joists are
one and the same, the fire cut connection at masonry wall shall include a joist
anchor. Frame openings with headers or trimmers supported by metal joist
hangers. Do not notch joists. Do not bore holes larger than 12 mm the depth
of the joist or locate closer than 50 mm from the top or the bottom. Install
solid blocking 50 mm thick by the depth of joist, at ends of joist unless nailed
to a header or band member.
6.2.5 Install wood cross bridging not less than 50 mm x 75 mm nominal, metal
cross bridging of equal strength, or solid blocking between joists where the
span exceeds eight 1.3 meters. The distance between a line of bridging and a
bearing shall not exceed 1.3 meters.
6.2.6 Cross bridging may be omitted for ceiling joists 200 mm nominal depth,
unless otherwise indicated or permitted by U.B.C. Codes. Use no less than
two (2) joists spiked together to support partitions running parallel to the
joists.
6.3.1 Structural timber used for floor joists shall be restricted to those species and
grades specified in the SAUDI ARAMCO Materials System catalog.
6.3.2 Cut and install floor joists inclusive of foundation plates or sills. Foundation
plates or sills shall be bolted down to the perimeter and sleeper wall. Floor
joists shall have not less than 37 mm bearing on wood or metal not less than
75 mm on masonry. Floor joists shall be supported laterally at the ends and at
each support by solid blocking, except where the ends of joists are fixed to a
header, or alternating band or rim joist to an adjoining stud. Solid blocking
shall not be less than 50 mm in thickness and the full depth of the joist.
6.3.3 Notches on the ends of joists shall not exceed one fourth of the joist depth.
Holes bored in joists shall not be within 50 mm of the top or the bottom of the
joist, and the diameter of any such hole shall not exceed one third of the
depth of the joist. Notches in the top of the joist shall not exceed one sixth of
joist size in depth and shall not be located in the middle third of the span.
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REQUISITION NO. 3000599034
6.3.4 Joists framing from opposite sides of a beam girder or partition shall be
lapped at least 100 mm or the opposing joists shall be tied together. Joist
framing into the side of a wood girder shall be supported by framing anchors
or on ledger strips, min. 50 mm x 50 mm.
6.3.6 When the nominal depth to thickness ratio exceeds six to one bridging shall
be installed at 1.3, meters intervals. Bridging shall not be less than 25 mm x
75 mm and shall be toe nailed with 2 x 10 diameter nails at each end.
6.4.1 Structural timber used for rafters shall be restricted to those species and
grades specified in the SAUDI ARAMCO Materials System catalog.
6.4.2 Set out and install rafters, ridge board, hip rafters, and valley ridge and valley
boards. Allowable spans shall be in accordance with Tables No. 25-U-R-1
through 25-U-R-14 U.B.C. where applicable.
6.4.3 Rafters shall be framed directly opposite each other at the ridge. The ridge
board shall be at least 25 mm nominal thickness at all ridges and not less in
depth than the cut end length of the rafter. At all valleys and hips there shall
be a single valley or hip rafter not less than 50 mm nominal thickness and not
less than the depth of the cut end of the rafter. Rafter shall be nailed to
adjacent ceiling joists to form a continuous tie between exterior walls when
such joists are all parallel to the rafters. Where not parallel, rafters shall be
tied to 25 mm x 100 mm (nominal) minimum size crosses ties. Rafter ties
shall be spaced not more than 100 mm o.c. Roof rafters shall be supported
laterally to prevent rotation and lateral displacement. All nailing shall be in
accordance with Table No. 25-Q U.B.C.
6.5.2 Take a horizontal line from rafter ends to wall siding to be used as a datum
line. Strike a level line along the perimeter wall. Fix timber to wall siding using
appropriate nails or anchor bolts, if fixed to masonry. Where fixing through
siding
into timber studs, soffit wall plate shall be fixed at no more than 400 mm o.c.
double nailed to each stud. Anchor bolts shall be spaced no more than 600
mm o.c.
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REQUISITION NO. 3000599034
6.5.3 Install horizontal bridging between soffit wall plate and rafter ends. Rafter
ends shall be plumb cut or to the same slope line as the rafter ends. Bridging
shall be spike nailed to wall plate and rafter ends. Bridging shall be installed
at 400 mm o.c. Nails shall be in accordance with Table No. 25-Q U.B.C.
6.6.1 To the underside of roof rafters, jack rafters, eaves and soffit framing, cut,
scribe and fit 6 mm thick plywood sheathing or CAB board.
6.6.2 Plywood shall be cut neat and true to lines and fixed to rafters or soffit
framing with nails. Nails shall be non-corrosive deformed shank type, in
accordance with Table No. 25-Q U.B.C.
6.6.3 Frame out soffit, mark out and cut continuous slot line 100 mm wide, and fit
37 mm oversize stainless steel cloth wire mesh.
6.6.4 Frame out soffit and install 300mm x 600mm extruded aluminum soffit vent,
anodized finish or powder coated finish.
6.6.6 Plywood shall be Grade C and D exterior type (CDX); veneer smooth sanded
surface finish; Hardwood; Group 1; Kiln Dried; Grade stamped.
Or
Oriented Strand Board (OSB) Exposure I, 19/32 thick.
Or
Plain Board: glass fiber cloth reinforced board; fire resistant and moisture
tolerant; ASK Speedwall or SAUDI ARAMCO approved equal.
Or
6mm cement fiber board with natural stone finish, Cemstone or SAUDI
ARAMCO approved equal.
6.6.7 Vents shall be extruded aluminum alloy, 6063-T6, anodized finish or powder
coated or SAUDI ARAMCO approved equal.
Or
Standard aluminum or stainless steel insect screen.
6.7.1 To the ends of rafters or joists, cut and fit fascia/CAB or verge boards.
Ensure all joist ends are cut true to line, cut and adjust where required to
obtain vertical or slope-angle, cut as required. Check joist end alignment with
a string line; ensure line is parallel to building line.
6.7.2 Level fascia and fix to joist ends using appropriate nails, nail heads shall be
punched to below the face of the soffit board and filled with wood filler.
6.7.3 Fascia board shall be exterior type (CDX) plywood; veneer smooth
sanded surface finish; Hardwood; Group 1; Kiln Dried; Grade stamped or
CAB board.
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REQUISITION NO. 3000599034
Or
Oriented Strand Board (OSB) Exposure I, 19/32 thick.
Or
Plain Board: glass fiber cloth reinforced board; fire resistant and moisture
tolerant; ASK Speedwall or SAUDI ARAMCO approved equal.
6.8.1 Structural timber used for stud framing shall be restricted to those species
and grades specified in the SAUDI ARAMCO Materials System catalog.
6.8.2 Cut and install timber stud framing 50 mm x 100 mm through 50 mm x 200
mm inclusive of normal openings, sole plates, header plates, bracing and fire
stops.
6.8.4 CONTRACTOR shall inspect the WORK and layout of wall studs and framing
noting all dimensions. Prior to the starting installation WORK, so as to reduce
and avoid material wastage, check that timber studs are not damaged and
free from termites and spaced at the correct centers to receive new siding
material, where discrepancies are found additional timber studs shall be
installed.. Check all timber studs for straightness and alignments adjust
where required.
6.8.6 Constructed concrete foundation floor anchor bolt any size, galvanized
coated compete with minimum of 1 maximum of 2 bolts per anchor bolt.
6.9.1 Structural timber used for rafters shall be restricted to those species and
grades specified in the SAUDI ARAMCO Materials System catalog.
6.9.3 Furring shall be packed out level and fixed to walls using appropriate plugs
and screws.
6.9.4 Main runners shall be installed at floor level and ceiling level. Horizontal
bridging shall be provided/ installed as required.
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REQUISITION NO. 3000599034
6.10.2 Check studwork prior to installation of plywood for any defective members.
Report defects to SAUDI ARAMCO Project Engineer prior to starting
installation, ensure that all studs are aligned and plumb, adjust if required.
6.10.3 For exterior application install vapor barrier TYVEK type or SAUDI ARAMCO
approved equal.
6.10.4 Starting at an inside or outside corner establishes a datum point and set a
string line. Drive in nails as a guide along the base line. Cut and install
plywood sheets using appropriate fixings for the stud material existing; i.e.
nails for timber studs and self taping screws for metal studs application.
Plywood sheets shall be neatly cut around openings, sheets should abut
each other, unless a gap is required to be left.
6.10.6 Install plywood decking of any thickness to floor joist (metal or timber) or as
directed by SAUDI ARAMCO.
6.10.7 Plywood shall be exterior type (CDX); veneer smooth sanded surface finish;
Hardwood; Group 1; Kiln Dried; Grade stamped.
Or
Oriented Strand Board (OSB) Exposure I, 15mm (19/32) thick.
Or
Plain Fiber Cement Board, 8mm or 9mm thick by Cembrit or SAUDI
ARAMCO approved equal.
6.10.8 Check and repair bulging sub-flooring (replace with similar material).
6.11 BASEBOARDS
6.11.2 Scribe, cut and fit base board to drywalls and walls constructed from masonry
units.
6.11.3 Wooden base boards shall be fixed with suitable nails and driven into timber
grounds (plugs). Nail heads shall be punched and driven to below the surface
of the base board 3 mm and filled with suitable filler, sanded down and left
ready to receive paint finish.
6.11.4 Vinyl based board shall be fixed using a suitable contact adhesive. Care
should be taken to avoid the spread of adhesive onto the finished face of
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REQUISITION NO. 3000599034
6.11.5 Wooden baseboard shall be ponderosa pine, 13mm thick x 89mm or 100mm
or 150mm high.
6.12 MOLDINGS
6.12.1 Scribe, cut and fit various size and shape timber or PVC moldings around
windows, doors, ceiling coves, kitchen/bathroom units, exterior corners and
etc. to suit all types of building trades activities.
6.12.2 Moldings shall be scribe fitted to inside corners and mitered at outside
corners, fixed with the appropriate size finishing nail. Nail heads shall be
driven to below the finish face of molding. Nail holes shall be filled with
suitable filler, sanded down and left ready for painting.
The WORK shall include installation of kitchen and bathroom cabinets, including
replacement of damage door, drawer, shelves and hardware.
6.13.1 Install kitchen cabinet base units complete with filler pieces, etc. and wall
mounted cabinets. Ensure all WORK which will be affected by installation of
kitchen cabinets is completed. Liaise with other trades.
6.13.2 Carefully set out and erect the base and wall units. Lay out base units in
accordance with the drawings and bolt base units to bridging members of
stud walls. Bolt each base unit to each other for rigidity. Shim base units
where required to maintain level tops. Check all doors and drawers for easy
smooth operation, adjust where required.
6.13.3 Install wall hung kitchen cabinets in accordance with the individual project
drawings. Bolt wall units to bridging members in stud walls. Ensure the wall
units follow a level line. Adjust all doors for easy smooth operation.
Thoroughly clean all units and tops when installation is completed.
6.13.4 Install vanity units when other associated WORK is completed, liaise with
other trades. Vanity unit shall be set and leveled and bolted to bridging
members in stud walls or plugged and screwed into masonry walls. Sizes
may vary by plus or minus 25 mm. All measurements are to be site checked
prior to manufacturing base units. Base unit side adjoining walls shall be
caulked with a suitable sealant. Top shall be securely fastened down to vanity
top allowing no strain on plumbing pipe WORK.
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REQUISITION NO. 3000599034
6.13.5 Install cabinet door complete with necessary hinges, door pull and barrel bolt
as required.
6.13.6.2 Top & Bottom: 18 mm two (2) Face white melamine blockboard
with Ash veneer lipping on front edges.
6.13.6.11 Drawer Face; 20 mm thick solid Ash wood top drawer face with
decorative groove on front face. Middle and bottom drawer face to
follow design of doors.
6.13.6.12 Accessories:
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REQUISITION NO. 3000599034
6.14.1 Carry out repairs to window type sunshade and replace defective timber
members. New timbers shall be prime coated; remaining timbers shall be
prepared ready for painting. Window type sunshades are located at ground
and first floor levels and are constructed from various timber sections.
6.14.2 Construct sunshade or sunscreen as indicated by SAUDI ARAMCO. Timber
shall be fixed using appropriate nails, fixtures, bolts, plates, etc. Timber shall
be primed and painted.
6.14.3 Fabricate, cut and fix defective sunshade timbers as instructed by SAUDI
ARAMCO. Timbers shall be fixed using appropriate bolts, nails or screws.
New timbers shall be prime coated and painted.
6.14.4 Fabricate, cut and fix defective sunshade or patio sunscreen timbers as
instructed by SAUDI ARAMCO. Timber shall be fixed using appropriate nail,
fixtures, bolts, plates, etc. New timbers shall be primed and painted.
6.14.5 Prepare sundeck for re-fixing when other works are completed. Re-install
sundeck timber complete with all previously removed accessories. Caulk
where timbers abut walls. Joists shall be installed using suitable joist
hangers, no spike nailing will be allowed. Prepare sundeck timbers for
repainting.
6.14.6 Where upper sundecks are overlaid with plywood and tiled, these items may
be removed and are included in other sections of this Schedule "B". To be
included is the removal of the sundeck floor drain, set aside until decking is
being replaced, at a time requested by the SAUDI ARAMCO Project
Engineer. Replace and re-level the floor drain outlet, as required to suit
decking level.
6.14.7 Where required and instructed by the SAUDI ARAMCO Project Engineer,
renew and install all upper sundeck timbers. Install new wall plates, set out
new joist hangers and install new joists.
6.14.8 Replace/install wooden window sunscreen (lattice type).
6.14.9 All materials to be used shall be Redwood, S4S, clear grade, kiln dried, and
construction type.
6.15 PLASTIC WOOD
CONTRACTOR shall supply Plastic Wood and associated fixings in accordance with
the following specification:
6.15.1 PLASTIC WOOD PRODUCT
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REQUISITION NO. 3000599034
6.15.1.3 FIRE RETARDATION: Shall burn when exposed to open flame but
will have tendency to self extinguish when the flame is removed.
Will not emit toxic fumes when burning and must show fire rating as
per ASTM 138.
6.15.1.7 SAMPLES: Submit color and section samples for SAUDI ARAMCO
approval.
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REQUISITION NO. 3000599034
6.15.2.1 Erect Plastic Wood handrails including but not limited to erection of
10.16 cm x 10.16 cm (4 inch x 4 inch) posts, 10.16 cm x 5.08 cm (4
inch x 2 inch) (nominal) bottom rail with 10.16 cm 5.08 (4 inch x 2
inch) (nominal) wood blocks, 10.16 cm x 5.08 (4 inch x 2 inch)
(nominal) top rail and 10.16 cm x 5.08 (4 inch x 2 inch) (nominal)
open spaced balusters at 100mm centers, complete with handrail
comprising 10.16 cm x 2.54 cm (6 inch x 1 inch) (nominal) plate
and 5.08 cm (2 inch) (nominal) diameter hand grip with countersunk
screw fixings to plate and top rail plugged over with matching
material, complete with all associated works.
6.15.2.3 Secure fence posts to block WORK with two (2) countersunk
galvanized anchor lag screw fixings with expansion shields, where
required.
6.15.2.4 Horizontal handrails shall be 1067 mm high with 1517 mm long
posts spaced at 1500 mm (maximum) centers.
6.15.2.5 Raking handrails shall be 914 mm high with 1250 mm long posts
spaced at 1250 mm (maximum) centers and 1517 mm long bottom
post set into concrete footing. Fix 6 mm dia. x 76 mm long lag
screw to each face of post set into concrete footing.
6.16.1 Install fiberglass grating to prepared concrete drainage system plumb, taut
and level.
6.16.2 Grating shall be polyester resin; yellow; solid compression molded; one
piece; fire retardant and chemical resistant; minimum section modulus 0.04
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REQUISITION NO. 3000599034
cubic centimeter per meter width; allowable safe uniform load (factor of safety
12) 76.6 KPA at 25mm deflection.
6.17 MISCELLANEOUS
6.17.6 Install / replace canvass hypalon cover for houses with ATRIUM
complete with necessary adhesives and required sealants.
6.17.7 Install/ replace worn out house plate number using flexible plastic
maroon color plate with reflector number sticker in English and Arabic.
6.17.12 Fabricate and install valve box complete with hinged door, barrel
bolt for separation control valve of RW and SW lines.
6.17.13 Repair / replace defective wooden privacy fence around the house
prior to painting.
6.17.16 Fabricate and install 25mm thick plywood enclosure for water
heater using on 50mm x 50mm wood framing inclusive of fixing
accessories.
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REQUISITION NO. 3000599034
6.17.17 Fabricate and install Cemstone enclosure for water heater using
on 50mm x 50mm wood framing inclusive of fixing accessories.
6.17.19 Install dryer vent fixture and flexible pipe for access to timber
studs. Install and connect pipe, caulk with approved sealant. Dryer vents
are installed in both internal and external walls.
6.17.20 Disconnect and remove louvered roof space air vent, either
wooden, metal, aluminum or plastic. Set aside and store for future re-
installation.
6.17.21 Re-install wooden louver air vent complete with new stainless steel insect
screen mesh. Sand down and make ready for painting. Caulk with
approved sealant where required. Size varies.
6.17.29 Install/replace weather proof junction box (stainless, galvanized and powder
coated) complete with locks, frames and other supports needed.
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REQUISITION NO. 3000599034
6.17.30 Laminate wood flooring (PARQUET), Item " Cosy 731 /"Loft 832"/"Laminart
832" , Cosy 731-size 1292x194 x 7 mm / Loft 832-Size 1292 x 331 x 8
mm /Laminart 832-1292x 194 x 8 mm/ Woodstock 832-1292x194x8mm
manufactured by Tarkett Commercial Sweden or approved equal
6.17.31 Supply of "Sound Blok form underlay, size 1.20 mx 16.7 , manufactred by
Tarkett Commercial Sweden
6.17.32 SKIRTING ; Mfg Part Num: 8015 ; Sup Part Num: 8015 ; Saudi Aramco
MM: 6000000553 or approved equal
6.17.33 STAIRNOSE PROFILES ; Mfg Part Num: SP113X55 ; Sup Part Num:
SP113X55 ; Saudi Aramco MM: 6000000553 or approved equal
6.17.34 T -profille, size 11.5 x 44 x 2000 mm; PROFILE ; Mfg Part Num: 8004 ; Sup
Part Num: 8004 ; Saudi Aramco MM: 6000000553
7.1.1 Install new blanket type fiberglass insulation between stud walls or
ceilings/floors framing.
7.1.4 Cut and install insulation between timber or metal as required. In outside wall
applications the foil backed face shall be installed facing the outside.
Between floor or ceiling joists the foil backed face shall be installed with the
foil backed face facing the upper level. Between ceiling joists, install 25 mm x
50 mm bridging to hold insulation in place prior to the installation of ceiling
lining.
7.1.5 Thermal Wall Insulations: Shall be fiberglass blanket insulation with integral
foil vapor barrier one side, as manufactured by Arabian Fiberglass Insulation
Co., or approved equal, comply with ASTM C665 and ASTM E84, R136.
Thermal Insulation shall have a minimum R-value of 11 hr-Ft-Deg. F/BTU
(Thermal resistant). Insulation material shall not contain asbestos fibers.
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REQUISITION NO. 3000599034
7.1.6 Thermal and Sound Wall Insulation: Thermal Insulation shall be foil faced and
to comply with 7.1.5 above in addition to the sound absorption properties to
meet the STC (Sound Transmission Coefficient) rating between 50 and 54.
Insulation material shall not contain asbestos fibers.
7.1.7 Thermal Ceiling Insulation: Shall be fiberglass blanket insulation with integral
foil vapor barrier one side, as manufactured by Arabian Fiberglass Insulation
Co., or approved equal, comply with ASTM C665 and ASTM E84, R136.
Thermal Insulation shall have a minimum R-valve of 19 hr-Ft-Deg. F/BTU.
Insulation material shall not contain asbestos fibers.
7.1.8 Thermal and Sound Ceiling Insulation: Thermal Insulation shall be foil faced
and to comply with 7.1.7 above in addition to the sound absorption properties
to meet the STC rating from 50 to 54.
7.1.9 Sound Attenuation Blankets: Shall be 150 (6) thick enfaced mineral wool
blanket insulation produced by combination of fibers manufactured from glass
or slag with thermosetting resins to comply with ASTM C665 for Type I
(blanket without membrane facing at internal walls only). Insulation material
shall not contain asbestos fibers.
7.1.11 50mm thick x 610mm width x 1219 mm long EPS (maximum), reinforcing
glass fiber mesh including back wrapping, adhesive, mechanical fastening
system, basecoat and final coat. CPM
7.2.1 Install fire barriers between Dwelling Units to provide an air tight separation.
7.2.2 Fire Barrier shall be Rockwool fiber mat or SAUDI ARAMCO approved
equal; 50mm and 60mm thick; 120 Kg/m3 density; reinforced with galvanized
steel 25mm hexagonal mesh and stitched with galvanized soft steel wire.
7.2.3 The Rockwool mat shall be used to caulk all small spaces around the fire
barrier, the CONTRACTOR shall additionally use as necessary an approved
intermescent fire putty to preserve the air tight seal.
The WORK shall include but not be limited to preparing and performing all applicable
activities necessary during the installation or repair of pitched shingle roofs.
7.3.1 EXECUTION
Proceed with asphalt shingle WORK only after the substrate construction and
framing of openings has been completed or repaired, and wood blocking,
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REQUISITION NO. 3000599034
nailers, curbs, vents piping drains and other projections through the roof have
either been installed or repaired. Proceed with the installation only when the
existing and forecasted weather conditions will permit WORK to be
performed. CONTRACTOR shall ensure that all adequate precautions are
taken to cover roofs with sheets, protecting WORK from rain and wind.
7.3.2 INSTALLATION
7.3.3 MATERIAL
7.4.1 Installation/Repair
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REQUISITION NO. 3000599034
Fiber Cement Corrugated Roofing Tiles shall be fixed through battens to the
roofing deck using 110 mm x 6.2 mm hot-galvanized lag screws; lag screws
shall not be over tightened. Tiles, which overlap flashings, shall be
fixed so as to avoid puncturing the flashing. Lag screws shall have aluminum
tightening washer, bitumen felt sealing washer and color matched plastic
screw cap. Screw holes in tiles shall be drilled larger than fixing screw
thickness. Where tiles are cut and mitered a spacing of 4 mm to 5 mm shall
be made to allow for small movements of the tiles and for sealing material to
be installed.
Install 400 mm x 150 mm conic ridge and hip tiles with end caps, bedded in
cement mortar, as required. Ridge and hip tiles shall be overlapped 70 mm.
Ridge and hip tiles shall be fixed through the middle of the overlap into the
ridge or hip board using 40 mm x 4 mm stainless screws with sealing
washers and ridge/hip sealing band. Form valleys with impregnated foam
closure pieces, as required.
Install pre-formed roof vents, special pipe vent tiles, conic rake tiles at verges
and shed shape tiles at ridges, where required. Special tiles shall be fixed in
accordance with the manufacturers recommendations.
Note:1. All timber roofing battens and ridge battens where required are
deemed to be included within the Work Unit Rates for roof tiling and
ridge tiles.
7.4.2 Testing
7.4.3 Materials
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REQUISITION NO. 3000599034
such as vents, special tiles, plastic eaves pieces, PVC foam strips, sealants
and flashings shall be as manufactured by CEMBRIT or approved equal.
Roofing shall be measured based on the area in contact with the base.
CONTRACTOR shall perform the WORK which shall include, but not be limited to,
preparing and performing all applicable activities necessary during the installation of
aluminum/light steel corrugated or preformed sheeting pre-finished paint coated.
CONTRACTOR shall perform the WORK which shall include, but not limited to,
preparing and performing all applicable activities necessary during the installation of
single skin and/or sandwich metal panels on roofs and/or walls.
Install any sheet metal framing channel or stud channel to receive wall cladding.
Dissimilar Material which is not compatible with the adjoining materials when
exposed to moisture must be separated by means of approved coatings, gaskets, or
other effective means. Aluminum alloy shall be considered compatible with zinc and
cadmium coated surfaces and the 300 and 400 AISI Series Stainless Steel Alloys
and do not require application of barrier material.
(a) Roof panel shall be made of a minimum 0.7 mm (22 gages) thick
galvanized or aluminum-zinc alloy-coated steel sheet. Roof panels for
buildings in coastal areas, or as otherwise specified in the design
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REQUISITION NO. 3000599034
(c) Panels shall provide a net coverage width of 900 mm. (3 ft. nominal)
minimum. End lap shall be a minimum of 150 mm. (6 inches nominal).
(d) Panel joints shall interlock in such a way as to provide complete water-
lightness and an allowance for thermal expansion for a thermal
differential of 67 degrees C.
(e) Material for preprinted galvanized steel panels shall have a minimum
yield of 230 MPa (33 ksi) and conform to ASTM A446 galvanized in
accordance with ASTM A525 Type G90.
(g) The roof panels shall be insulated to provide the maximum heat
transmission coefficient (U) as specified on the design drawings.
However, the maximum U coefficient shall not be greater than 0.45 W/
(m2.k) (0.08 BTU/ (hr.ft2.degrees F)) through the installed roof.
(h) Use of fiberglass insulation shall meet the following conditions: flexible;
resilient; odorless; shall not contribute to corrosion of steel or aluminum;
flame spread rating of 25 or less and shall comply with the provisions
section 707 of the Uniform Building code; facing shall cover the width of
the fiberglass blanket plus two flanges each 50 mm wide; vapor barrier
to be aluminum foil or equal placed on the outside. Interior exposed
insulation shall receive a quilted covering (preferably a fiberglass scrim)
on the interior surface to protect the insulation.
(i) Fasteners shall be provided to secure the roof panels against wind
uplift, mechanical movement, and to maintain water-tight panel joints.
Particular care should be taken to ensure compliance with
UBC Section 1620 item (2) and Table 16-H with regard to local wind
pressure effects.
7.5.2 Alternate Roof panels (Sandwich Roof Panels): Sandwich roof panels shall
comply with the following:
(a) Roof panels shall be self contained, factory assembled foam plastic
insulated units having a nominal covering width of not less than 900 mm
(3 ft nominal) unless approved otherwise by SAUDI ARAMCO.
(b) The exterior face sheet shall be made of minimum 0.7 mm (22 gages)
thick galvanized or aluminum-zinc alloy-coated sheet steel and shall be
formed architecturally to provide adequate rigidity. For buildings in
coastal areas, or as otherwise specified in the design drawings, the
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REQUISITION NO. 3000599034
(c) The interior face sheet shall be minimum 0.45 (26 gage) thick
galvanized or aluminum-zinc alloy-coated sheet steel and shall be
formed into a plane surface.
(d) Foam plastic insulation shall have a flame spread rating of 25 or less.
The vendor is cautioned that the section 2602 of the Uniform Building
Code contains certain restrictive requirements for the use of foam
plastic insulation that must be complied with. Accordingly, building
design should in corporate appropriate details which will satisfy the
code requirements.
(a) Wall panels shall have nominal covering width not less than 900 mm (3
ft nominal) unless approved otherwise by SAUDI ARAMCO.
(b) The panel shall be made of a minimum 0.7 mm (22 gages) thick
galvanized or aluminum-zinc alloy-coated steel sheet, or aluminum as
applicable, formed architecturally consistent with the ribbing of 7.4.4 the
roof.
(c) Wall panels for buildings in coastal areas, or as specified in the design
drawings, shall be minimum 0.9 mm thickness aluminum and shall be
ribbed to provide adequate rigidity.
(e) Galvanized sill angles shall be provided to secure wall panels at floor
level.
(G) The exterior walls of areas indicated as non-air conditioned are to have
a U coefficient not greater than 1/19 W/(m2.K) {0.21 BTU/(hr. ft 2.deg
F)
(H) The exterior walls of air conditioned rooms are to have a U coefficient
not greater than 0.568 W/ (m2.K {0.10 BTU/ (hr. ft2 degrees F)}.
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REQUISITION NO. 3000599034
7.5.4 Alternate Wall Panels (Sandwich Wall Panels): Sandwich wall panels shall
comply with the following:
(A) Wall panels shall be self contained, factory assembled foam plastic
insulated units, having a nominal covering width not less than 900 mm
(3 ft nominal) unless approved otherwise by SAUDI ARAMCO.
(B) The prepainted exterior face sheet shall be made of a minimum 0.7 mm
(22 gages) galvanized or aluminum-zinc alloy-coated steel sheet and
shall be formed architecturally to provide adequate rigidity. For buildings
in coastal areas, or as otherwise specified in the design drawings, the
prepainted exterior face sheet shall be made of a minimum 0.9 mm
thickness aluminum sheet.
(C) The prepainted interior face sheet shall be made of a minimum 0.45
mm (26 gages) galvanized or aluminum-zinc alloy-coated steel sheet
shall be formed into a plane surface.
(D) Metal to metal contact between the interior and exterior faces on vertical
edges shall be prevented.
(E) The vertical joints shall overlap having a thermal break and providing for
mechanical, as well as thermal, horizontal movement. The panel design
shall provide for expansion and/or contraction as caused by an ambient
temperature range without causing harmful buckling, opening of joints,
or other detrimental effects.
(G) A galvanized sill angle shall be provided to secure wall panels at floor
level.
(H) Foam plastic insulation shall have a flame spread rating of 25 or less.
The vendor is cautioned that the section 2602 of the Uniform Building
Code contains certain restrictive requirements for the use of foam
plastic insulation that must be complied with. Accordingly, building
design should incorporate appropriate details which will satisfy the code
requirements.
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REQUISITION NO. 3000599034
Sealant
(a) A sealing compound shall be provided to seal ends and side laps of
panels. The material shall consist of a blend of non-toxic, synthetic resin
base ingredients and inert extenders. Asphalt or asphalt derivatives are
not permitted.
(c) The material shall have sufficient adhesion to metal and plastic so as to
remain in place during normal handling operations. Adhesive tensile
strength shall be a minimum off 28 KPa (4 psi).
(d) The sealing compound shall prevent the entry of water by capillary
action or otherwise when used in a properly installed roof or wall
system.
The WORK shall include but not be limited to all applicable activities to perform the
installation and/or repair of various types of built-up modified bitumen felt roofing
systems on various substrates consisting of wood, concrete or metal deck surfaces.
(See Table B-1).
Table B-1
Insulation over
Deck System Concrete Wood Steel
Concrete
Single layer *Polyflame Slope 1 to 5% Slope 1 to 5% Slope 1 to 5%
4, loose laid, covered To be covered To be covered To be covered Slope 1 to 5% To
with gravel or with gravel with gravel be covered with
tile. gravel
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REQUISITION NO. 3000599034
PREPARATION
Inspect wooden decks for projecting nails or other defects. Broom-clean the deck
before starting application of roofing. Concrete decks shall be thoroughly cleaned of
all loose concrete, debris or other materials. Projections shall be smoothed off, holes
or cracks shall be filled with mortar and the entire surface left clean and smooth.
Metal decks shall be adequately fastened to the structural framing and all end and
side laps properly stitched with stitch screws. The metal decking shall be free from
corrosion and all debris or other materials. The decking shall be brushed clean prior
to installation of all roofing materials and must be thoroughly dry.
MATERIALS
Hot Work Permit must be issued for torch welding in "Restricted Areas". Fire
extinguishers of the 13.5 kg dry chemical type (AMS No. 21-102-820) shall be
provided.
Bitumat Bituprime or approved equal. This is a cold applied roofing primer complying
with ASTM D41.
Bitumat Bitumastic or approved equal. This is a high quality, toweling grade roofing
plastic cement.
Bitumat Bitubond or approved equal. This is a specially formulated liquid cold applied
adhesive.
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REQUISITION NO. 3000599034
INSULATION
FILTER LAYER
Filter layer, where required, shall be 120 140 gm/sq. m non-woven geotextile.
SEPARATION LAYER
A topping of crushed stone gravel, washed clean, 25/35 mm size, and minimum 5
cm. thick.
Reinforced Concrete screed, pavers/tiles or mortar bed for ceramic tiles etc.
Minimum 4 cm thick.
INSTALLATION
The Polyflame membrane rolls or approved equal shall be installed with 10 cm side
laps and 15 cm end laps.
The membrane roll shall be run perpendicular to the slope of the roof deck starting at
the low point. All laps in the sheet shall be installed so as to avoid water edges. End
laps must be staggered.
Starting at the low edge of the roof, the membrane shall be unrolled and properly
aligned along the parapet. The membrane should then be stretched to remove any
wrinkles
The membrane will then be rolled back up to the middle of the sheet and the butane
flame shall be applied to the exposed outer surface of the roll, at the perimeter only,
until the surface reaches the proper application temperature (generally 200 oC) giving
a slight sheen.
The membrane sheet shall then be gradually unrolled to create a heat weld between
the membrane and the perimeter of the roof and the cant strip, pressing the
membrane to ensure proper bond.
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REQUISITION NO. 3000599034
When this section of the roll has been securely installed re-rolls the rest of the
membrane up to the point of application and begins heat welding in the opposite
direction. If more than one roll is required for starter course, lap ends 15 cm.
Continue installing additional rolls in shingle fashion with 10 cm side laps and 15 cm
end laps which must be staggered. Heat welding should be done at the overlap only
so as to fuse and weld the two layers together.
Seams at overlaps shall be checked for proper weld by running a heated trowel
along the edge of the seam to re-seal all voids in the laps. Seal all edges with the
heated trowel by slightly melting the modified bitumen compound evenly creating a
fully welded seam.
After covering the whole roof area, recheck to ensure that the membrane is fully heat
welded at all laps and around the perimeter of the roof and all roof protrusions.
Proceed as per Loose Laid first layer for roll handling and overlapping, but torch
fully the membrane onto the deck by applying the butane torch flame to the whole
width of the roll in order to burn off completely the polyethylene foil and melt
superficially the bitumen. A small wave of melted bitumen may appear at the base of
the roll in contact with the deck. To avoid overheating of the bitumen coating, this
wave shall not be more than 1 2 cm.
The bitumen membrane roll shall be perpendicular to the slope of the roof starting at
the low point. All laps in the sheets shall be installed so as to avoid water edges. End
laps must be staggered. All side laps shall be 10 cm and end laps 15 cm.
Side laps of the first layer and of the second layer shall be staggered or crossed, but
in no case superimposed.
The membrane is installed fully bonded onto the first layer by applying the butane
torch flame to the whole width of the roll.
After covering the whole roof area, recheck all seams and laps.
VERTICAL FLASHINGS
The top of the membrane base flashing must be higher than the finished roof level by
at least 15 cm. and/or at least 5 cm. higher than the maximum expected water level.
The upper horizontal joint of the base flashing strip must be protected by a counter
flashing system (metal strip, reglet, counter cladding, concrete structure etc.).
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REQUISITION NO. 3000599034
Sand/cement, fiber, wood or insulation cants strips shall be provided at all wall and
curb type protrusion flashings.
All membranes for flashing details are always fully bonded to primed substrates.
The membrane flashing shall be installed in strips not longer than 1 meter and cut to
the width required for the flashing girth.
Reseal all seams and edges with the heated trowel running it only once along all
joints. Overheating and over melting of the surface bitumen must be avoided.
All external and internal corners shall be cut and shaped using a second reinforcing
piece at the central joint and shall be fully heat welded with resealed edges and
seams as the rest of the flashing.
EDGE FLASHINGS
At flat edges, the edge of the covering board shall be protected by a membrane base
strip extending 10 cm both above and below the board.
The regular modified bitumen membrane roofing system is stopped at the extreme
edge of the roof, fully bonded onto the primed metal plate.
An acceptable ballast retainer (gravel stop) shall be installed at the perimeter of the
roof and around roof drains in the case of covered systems.
Each roof or portion of roof surrounded by roof dividers shall have at least 2 No. rain
water outlets, or 1 No. rain water outlet and 1 No. overflow.
Outlets and overflows made of normal PVC are to be avoided as proper torch
welding of bitumen membrane onto PVC is impossible.
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REQUISITION NO. 3000599034
Pipe protrusions shall receive a flashing system similar to that outlined in Vertical
Flashings above.
They shall be made of steel or other acceptable metal fixed onto the roof deck
through a welded flange.
A/C ducts shall be surrounded by a metallic curb. A counter flashing system shall be
installed onto the duct by the CONTRACTOR to cover the curbs and prevent water
leaks along the duct.
Electrical cables shall pass through an elbow steel pipe fixed onto the roof deck.
Modified bitumen membrane systems are always fully bonded and properly
reinforced at valleys and ridges.
Membrane first layer (if 2 layer system is specified) is laid fully bonded, 1.5 m wide,
each side of the valley or ridge line.
WATER TEST
After completion of all roofing works, the outlets shall be temporarily sealed and the
roof flooded with water to a height below the top edge of the up stand flashing for a
period of 48 hours to ensure there is no leak and no point without a properly welded
seam.
If the slope of the roof is such that a water flood test cannot be carried out, then the
water tightness of the roof shall be checked using running water. Any leaks or
defects found at the time of the test shall be corrected by CONTRACTOR at no cost
to SAUDI ARAMCO.
In the case of a covered system, the water test shall be carried out before and after
the application of the cover material.
The following basic procedures shall be adopted when installing an inverted roof
system. The insulation manufacturers recommendations must be followed at all
times
Apply a filter layer loose-laid over insulation boards overlapped by at least 10 cm.
Filter layer shall be 120/140 gm/sq. m. non-woven geotextile.
Prevent wind uplift by covering only areas which shall be immediately ballasted the
same day.
Page 99 of 221
REQUISITION NO. 3000599034
The following conditions apply to both Loose Laid Ballast and Fully Adhered
EPDM roofing systems.
Inspect the roof deck and report/document all defects to SAUDI ARAMCO for
assessment.
The substrate must be clear off all debris, protrusions and foreign material.
Lay protective mat over membrane and spread approved ballast over roof
area for Loose Laid System only.
7.7.2 MATERIALS
All membrane roof systems shall be subjected to a flood test for a period of
no less than 48 hours as per SAUDI ARAMCO Building Code, SAES M-100,
and Section 1501.1. If the slope of the roof is such that a water flood test
cannot be carried out, then the water tightness of the roof shall be checked
using running water. Roof tests shall be carried out in accordance and in
manner acceptable to the SAUDI ARAMCO Project Engineer and SAUDI
ARAMCO Inspection Department Representative. CONTRACTOR, at no cost
to SAUDI ARAMCO, shall correct any defects found during the flood test.
Roofing will only be acceptable to SAUDI ARAMCO upon acceptance by
SAUDI ARAMCO Project Engineer and Inspection Department
Representative.
Submit a written report of the water test(s) fully attested by the SAUDI
ARAMCO Project Engineer.
Where and existing roof has a twenty (20) year materials and water tightness
warranty, the CONTRACTOR shall maintain the warranties to disrupted and
repaired areas issued by the original roof membrane manufacturer to SAUDI
ARAMCO upon substantial completion of the project.
A. E.P.D.M flat roofing shall be measured as the area covered with the
relevant Roofing System (System I-Loose Laid or System II - Fully
Bonded). Area shall be measured to the outside of parapet walls and over
gutters. Dimensions shall be taken to the nearest one (1) inch.
F. Deduct one half the size of opening between 100 SF (9.3 SM) and less
than 500 SF (46.5 SM).
B. Work shall be kept clean and free from accumulation of stains, scratches,
surface defects and foreign materials.
UNDERLAYMENT
The insulation underlayment shall be loose laid over the roof deck with no
gaps greater than 6 mm. Gaps greater than 6 mm shall be filled with the
same insulation material.
MEMBRAINE
The EPDM membrane shall be loose laid over the insulation board
underlayment. Adjacent EPDM membrane sheets shall be overlapped and
spliced together with cement, inseam sealant and feathered lap sealant to
completely cover the splice edge. The EPDM membrane shall be additionally
secured at the perimeter of each roof level, roof section, curb, skylight,
interior wall, penthouse etc., at any angle change which exceeds 50 mm in
300 mm horizontal run and at all other penetrations in accordance with
manufacturers standard details. The additional securing membrane shall be
made with approved recommended fastening strips.
MEMBRANE FLASHING
When feasible all penetrations and walls shall be flashed with cured EPDM
membrane. Uncured Elastoform flashing shall be limited to all inside and
outside corners, scuppers, prefabricated curbs and other penetrations or
unusually shaped walls where the use of cured membrane flashing is not
practical. Prefabricated accessories should be used when feasible in lieu of
uncured Elastoform flashing. Flashing shall be in accordance with the
manufacturers standard detail.
BALLASTING
MEMBRANE
MEMBRANE FLASHING
When feasible all penetrations and walls shall be flashed with cured EPDM
membrane. Uncured Elastoform flashings shall be limited to all inside and
outside corners, scuppers, prefabricated curbs and other penetrations or
unusually shaped walls where the use of cured membrane flashing is not
practical. Prefabricated accessories should be used when feasible in lieu of
uncured Elastoform flashing. Flashings shall be in accordance with the
manufacturers standard detail.
7.8.1 Prepare substrate and apply Thortex Poly-Tech, Belzona 3111, Synroof Hi-
Build or other SAUDI ARAMCO approved equal built-up elastomeric high
build roofing systems, strictly in accordance with the manufacturers printed
instructions and recommendations.
7.8.2 Clean off all debris, loose dirt and dust. Apply bridging material to all wide
joints, joints on corrugated roofs, joints at poor fitting flashings and joints
where excessive movement can be expected.
7.8.3 Apply appropriate primer for substrate by brush to all areas to be covered.
7.8.4 Apply first coat of waterproofing by brush and secure reinforcing into the coat
to follow contour of the roof surface. Brush further coating onto and through
the reinforcing maintaining an even thickness.
7.8.5 Over-large areas reinforcing shall be laid out over the primer area and the
coating brushed through the reinforcing to form a uniform layer that follows
the contour of the surface.
7.8.6.1 All materials shall carry a 10-year warranty from the supplier /
manufacturer and this shall be submitted in writing to SAUDI
ARAMCO on completion and acceptance of the works.
CONTRACTOR shall warrant by his acceptance of the contract that
all WORK installed shall be free from defects in workmanship and
erection. If during the period of one year ,or as otherwise specified
,from the date of final acceptance and approval defects in
workmanship or performance appear, CONTRACTOR shall without
cost to SAUDI ARAMCO, remedy such defects within a reasonable
time frame specified in writing by the SAUDI ARAMCO project
Engineer. In default, SAUDI ARAMCO may have such WORK done
at the cost of CONTRACTOR.
WORK to be performed shall include but not be limited to all necessary activities
involved in preparing for the installation of wall siding systems. The WORK shall be
executed in accordance with SAUDI ARAMCO applicable building codes and
standards.
For framing system or stud WORK and wall sheathing as required, refer to Section
6.0 Wood and Plastic of this Attachment IV to Schedule B.
For insulation system, refer to Section 7.0 Thermal and Moisture Protection of this
Attachment IV to Schedule B.
CONTRACTOR shall perform the WORK, which shall include but not be
limited to preparing and performing all applicable activities necessary during
the installation of fiber reinforced cement boards faced with a natural stone
finish.
MATERIALS:
Vertical and Horizontal Joint Fillet : Shall be standard 0.7 mm powder coated
aluminum fillet flashing as supplied by Cemstone manufacturer or approved
equal.
Install vapor barrier (TYVEK type or Saudi ARQMCO approved equal) to the
completed existing or new structure ensuring correct overlaps are
maintained.
Prepare and install stone faced panels fix to studs over vapor barrier, using
non-corrosive fixings. Fastener spacing shall be 150 mm o.c. perimeter and
300 mm o.c. field; fastener shall be a minimum of 9 mm from panel edge.
Maintain a 6 mm gap between all panel joints to allow for expansion. All
expansion joints shall be caulked using an approved sealant such as
silicones, urethanes, polysulfide or acrylic latex.
Panels shall be correctly trimmed and fitted to door, window openings and
flashings maintaining a 6 mm gap for expansion, which shall be caulked with
a SAUDI ARAMCO approved sealant, as directed by the SAUDI ARAMCO
Project Engineer.
Alternative method for panel joints between panel joints may be performed
using approved then trimmed joints such as "T" Divider, "H" Divider for all
vertical joints when called for by SAUDI ARAMCO.
Prior to abutting panels to window and doorframes, the window head, side
and bottom accessories shall be installed. Window accessories shall be
embedded in sealant prior to final fixing. At corner joints inside or outside
corner fillet shall be installed and embedded in sealant prior to installation of
the panel.
CONTRACTOR shall prepare a cutting plan for the panels to ensure
minimum cutting waste.
7.9.2.2 WARRANTY
CONTRACTOR shall perform the WORK, which shall include, but not be
limited to, preparing and performing all activities necessary in the installation
of "VINYL" or "ALUMINUM", horizontal wall cladding and all associated
fixings and fixtures.
7.9.3.1 INSTALLATION
Using a chalk line, establish a base course line. Install starter strip
along the level of the chalk line, starter strip shall be nailed in the
middle of the slots to allow for movement. Starter strip shall be
nailed at 150 mm to 200 mm o.c. When butting starter strips allow
10 mm for expansion. Starter strip should be cut back 75 mm from
both outside and inside corners to allow corner posts to be installed.
Place the first siding panel in the starter strip and securely lock in
position, leave a 6 mm gap between panel and corner post to allow
for expansion. Continue in the same manner for additional courses.
Where siding material abuts window and door openings, finishing
trim and drip cap flashing shall be installed. Joints in lap siding shall
be overlapped 25 mm at the joint. Joints shall be staggered to
improve appearance.
under vertical strain to make it fit. All panel sidings shall be fixed
with the nail in the center of the slot in the panel; fixings shall not
exceed 400 mm o.c.
Gable end walls shall be finished with "J" trim and a 6 mm gap shall
be left between the panel ends and the "J" trim to allow for
expansion. Panel type in general shall be 100 mm double type
unless otherwise specified.
CONTRACTOR shall perform the WORK, which shall include, but not be
limited to, preparing and performing all activities necessary in installing and
fixing glass fiber cloth reinforced plain board.
7.9.4.1 MATERIAL
Plain Board: glass fiber cloth reinforced board; fire resistant and
moisture tolerant. ASK Speedwall Board or SAUDI ARAMCO
approved equal.
7.9.4.2 INSTALLATION
Using a chalk line and level, establish a base course line around the
perimeter of the building; base line shall be a minimum of 150mm
above the finish grade level. Starting from the corner, install board in
a vertical pattern from the base line. Board shall be fixed with non
corrosive 6d deformed shank nails or self tapping screws using
necessary pneumatic tools, at 150mm on centers at edges and
300mm 0n centers at intermediate supports. Continue in the same
manner with additional boards until the whole area is covered.
Boards shall be neatly cut and trimmed to allow window and door
openings, 8mm gap should be maintained where boards abut each
other and other framework. Perform necessary caulking as required.
Horizontal nailers shall be installed at intersection where horizontal
joints occur.
7.10.1 Install flashing, rood drains, scuppers, trim closures, and gutter and down
spout with outlet nozzle.
7.10.2 Flashing and/ or trim shall be furnished at the rake, corners, eaves, at
framed openings, and wherever necessary to provide weather tightness
and a finished appearance. Color will be as specified by the SAUDI
ARAMCO Project Engineer.
7.10.4 A formed panel matching the slope and profile of adjoining panels shall be
provided along the building ridge.
7.10.5 Preformed closures matching the profile of the panel shall be installed
along the eave and other locations as specified on drawings or as required
for weather tightness, and may be made of solid or closed cell plastic
materials subject to Buyers approval.
7.10.6 Gutters shall be formed from 0.7 mm, pre-painted, galvanized metal sheet
to the size and shape as outlined on the Design Drawings. Color shall
match roofing sheets or as specified by the SAUDI ARAMCO project
Engineer.
7.10.7 Roof drains shall be coated cast iron, large polypropylene locking dome,
non puncturing clamp ring with integral gravel stop, large sump with wide
roof flange and bottom outlet; JOSAM 21500 series or SAUDI ARAMCO
approved equal.
WORK includes installation of any type of doors, windows and frames, including
glass/glazing units hardware and accessories. WORK shall likewise include replacement
of same of similar material and finishes as existing.
8.1.1 Install door frames straight, true to line, and plumb. Openings shall be timber
stud, metal stud or masonry. Door frames shall be installed using the
appropriate fixings for the openings into which they are installed.
8.1.2 Fill small field dimples in frames, screws and bolts using metal filler; grind
smooth. Dimples shall not show in the finished WORK.
8.1.3 Wooden Door Frame (Exterior): Ponderosa pine; white alkyd primed; integral
foam seal, oak/extruded aluminum sill, rebated joints; back scored. (Similar to
SAP 1000186543).
8.1.4 Wooden Door Frame (Interior): White pine; P-GR/WWMMP; white alkyd
primed; 10-12% moisture content before priming; mitered casings both sides,
mitered stops, routed joints, back scored. (Similar to SAP 1000186577).
8.1.5 Metal Door Frame: Cold rolled steel as per ASTM A366/M; Hot dipped zinc
coated steel that complies with ASTM A924 G90; gage 12 for exterior and
gage 16 for interior; face miter seam shall be closed and tight; weld face
seam and the full web of the frame corner or intersection; grind and dress
smooth weld areas; zinc rich epoxy primed.
8.2 WOOD AND METAL DOORS (any size unless noted otherwise)
8.2.1 Carefully set out and check all components are present prior to proceeding
with door installation. Ensure that door frame is straight and plumb. Install
doors into the prepared openings.
8.2.2 Wooden doors shall be as shown on SAUDI ARAMCO Library Drawing No.
AA-036236.001, revision 02 and/or as specified below.
8.2.3 Scribe, cut, trim and fit external or internal doors of various types, heights and
widths and thickness, to frames in place. Frames shall be timber or metal.
Doors vary from hollow core plywood flush through fire rated to metal doors.
Hinges are deemed to be included in the installation of doors. Doors shall
receive 1-1/2 pair of hinges unless otherwise stated. Wooden doors shall be
undercut to allow for carpet installation where required.
8.2.4 Screen doors shall be inclusive of all hardware and insect screen. Installed
doors shall be checked for ease of opening and shall not bind on any surface
for the door frame. Doors shall be installed to allow for paint clearance on
stile and head.
8.2.5 Garage door shall be installed complete with all required accessories and
hardware such as tracks, rollers, torsion spring, lock, pulls and door opener.
8.2.6 All doors shall include required hinges, lock sets and fixings. Door lock shall
be Schlage or SAUDI ARAMCO approved equal. Hinge shall be Hager or
SAUDI ARAMCO approved.
8.2.8 After installation test operate all door hardware to demonstrate satisfactory
operation acceptable to SAUDI ARAMCO. Carry out adjustment as
necessary.
8.2.9 Material:
8.2.9.1 Hollow Core Wood Door: Flush seven (7) ply Hollow Core; Type I;
glue bonded; edges factory sealed; all stiles, rails and lock blocks
shall be western softwood, premium grade birch, ash or white OAK
faces. (Similar to SAP 1000185833).
8.2.9.2 Solid Core Wood Door: Flush, 7 ply, solid particle board core; edges
factory sealed; all stiles, rails and lock blocks shall be Western
Softwood; premium grade white OAK or Birch or ASH Faces.
(Similar to SAP 1000186022).
8.2.9.3 Twenty (20) MIN. Fire Rated Wood Door: Flush; 7 ply; Mineral Core
NWWDA I.S.1 Series; type 1 Glue Bonded; edges factory sealed;
fire rating label stamped on the door at eye level; Good grade birch,
ash or white OAK; (Similar to SAP 1000186057).
8.2.9.4 One (1) Hour Fire Rated Wood Door: Flush; 7 ply; Mineral Core;
NWWDA I.S.1; edges factory sealed; Type 1 Glue Bonded; fire
rating label stamped on the door at eye level; Good grade birch; ash
or white OAK. (Similar to SAP 1000186059).
8.2.9.5 Metal Door: Face sheets are to be made of commercial quality cold
rolled steel that complies with ASTM A924 G90; Vertical edges shall
join the face sheets by a continuous weld extending the full height of
the door. Welds are to be grounded, filled and dressed smooth to
make them invisible and provide a smooth flush surface; hinge
reinforcement shall be not less than 10 gage plate 1-1/4" X full
height of door; Reinforce tops and bottoms of all doors with a
continuous steel channel not less than 16 gage, extending the full
width of the door and welded to the face sheet. Doors with an
inverted top channel shall have a steel closure channel screwed in
place so that the web of the channel is flush with the face sheets of
the door. Door cores shall be resin impregnated honeycomb
securely bonded to both face sheets.
For electric motor operated, provide chain hoist for manual use
in case of power failure.
8.2.9.8 Access Doors: satin finish Type 304 stainless steel or extruded
aluminum alloy 6063-T6 anodized or powder coated finish.
8.3.1 Install aluminum doors and frames (sliding or swing) complete with
manufacturers standard hardware and accessories. Doors shall be installed
in prepared openings in timber frames or fixed directly in masonry openings.
8.3.3 Hardware shall be cast, rough forged aluminum, with pulls and keyless
locking device, lockable from inside only. Doors shall be fitted with weather-
stripping to both faces of both fixed and sliding door. Weather-stripping shall
be polypropylene backed pile.
8.3.4 Sliding door units shall utilize interlocking fixed and sliding panels without
aluminum contact between panels. Assemble components into weather tight
units with flush hairline joints.
8.3.5 Framing members shall have an overall depth of not less than 90 mm unless
otherwise stated. Fixed and sliding panel depth shall be not less than 2.54
cm. Panels shall be reversible and interchangeable between tracks after
installation. Sliding panels shall not be removable when in the locked
position.
8.3.6 Sliding screen doors shall be fitted with adjustable keeper and spring loaded
bottom nylon rollers for sliding doors. Sliding door units shall utilize
interlocking fixed and sliding panels, without aluminum to aluminum contact
between panels.
8.3.7 Door shall be provided with all required hardware and accessories as per
manufacturers standards, including sliding tack, rollers, locksets, hinges,
door closer, push bar, pull bar and panic device as required.
8.3.8 Provide weep holes and internal passages to conduct infiltrating water to the
exterior.
8.3.9 Upon completion of the installation, installed units shall be checked and
adjusted for smooth operation and watertight/airtight installations.
8.3.10 All aluminum sections or sheets shall be extruded aluminum 6063-T6, 1.5mm
thick, anodized or powder coated finished. Glass shall be 6mm thick
tempered glass.
8.3.11 Glazing Strips and Weather Strips shall be molded EPDM or neoprene
gaskets complying with ASTM D2000, or molded PVC gasket complying with
ASTM D2287 or molded expanded EPDM or neoprene gasket complying with
ASTM C509, Grade 4.
8.4.1 Install aluminum windows (sliding or fixed) complete with required hardware
and accessories into prepared openings, in timber or metal stud walls or
prepared masonry opening. Masonry openings shall have timber grounds
installed for fixings.
8.4.4 Replace window lock, safety pin lock, window curtain rod and bracket.
8.4.7 Horizontal sliding window units shall be fitted with nylon rollers in sash with
combination pull and latch which will prevent the removal of the sash when
latched. Fixed units shall be supported on rigid polyvinyl chloride extruded
glide blocks. Sliding windows shall have tubular aluminum insect screens
fitted into the track and held in position by spring clips. Insect screens shall
be removable from the inside only. Screen mesh shall be 18 x 14 gauge
mesh of plastic coated glass fiber, resistant to stretch and impact damage.
Screen cloth shall be secured in the aluminum frame by vinyl screen splint.
Framing members shall have an overall depth of not less than 90 mm unless
otherwise stated. Fixed and sliding panel depth shall be not less than 2.54
cm. Panels shall be reversible and interchangeable between tracks after
installation. Sliding panels shall not be removable when in the locked
position.
8.4.8 Upon completion of the installation, installed units shall be checked and
adjusted for smooth operation and water tight/airtight installations to the
satisfaction of SAUDI ARAMCO.
8.4.10 Glazing Strips and Weather Strips shall be molded EPDM or neoprene
gaskets complying with ASTM D2000, or molded PVC gasket complying with
ASTM D2287 or molded expanded EPDM or neoprene gasket complying with
ASTM C509, Grade 4.
8.5.1 Install aluminum mesh screen for aluminum doors and windows.
8.5.4 Sliding Doors/windows shall have tubular extruded aluminum alloy securely
joined with zinc corner plates insect screens fitted into the track and held in
position by spring clips.
8.5.5 Screen mesh shall be 18 x 14 gauge mesh of plastic coated glass fiber,
resistant to stretch and impact damage. Screen cloth shall be secured in the
aluminum frame by vinyl screen splint.
8.5.6 Sliding screen door shall be fitted with adjustable keeper and spring loaded
bottom nylon rollers. Sliding door units shall utilize interlocking fixed and
sliding panels without aluminum contact between panels.
8.5.7 Assemble components into weather tight units with flush hairline joints.
Framing members shall have an overall depth of not less than 3-5/8" unless
otherwise stated.
8.6.1.2 The thickness of a double glass pane shall vary from 20mm to
30mm and broken down as follows:
- Vacuum gap 8 12 mm
- External glass 6 mm -tempered
- Internal glass 8 12 mm laminated safety glass.
8.6.1.3 The double glazed pane must be stamped and conformed to the
requirements of ANSI and ASTM E330. This certifies that the pane,
as a unit, is safe and that the various thickness of the glass has
been approved for the size of the pane.
8.6.2.1 TYPE 1: 6mm thick clear tempered glass (outer) + 12mm air space
(A/S) with SC75 Heat Mirror + 8.8mm clear limited glass (inner).
8.6.2.2 TYPE 2: 6mm thick green tempered glass (outer) + 12mm A/S with
HM66 Heat Mirror + 6mm clear tempered glass (inner).
8.6.2.3 TYPE 3: 6mm thick Tinted Bronze Tempered + 12mm A/S with Heat
Mirror HPR 38 + 6mm thick Clear Glass.
8.6.2.4 TYPE 4: 6mm thick Tinted Bronze Tempered + 12mm A/S with Heat
Mirror HPR 38 + 6mm thick Clear Tempered Glass
8.6.2.5 TYPE 5: 6mm thick Tinted Bronze + 12mm A/S with Heat Mirror
HPR 38 + 6mm thick Clear Glass.
8.7.2 Replace/install bi-fold door hinges, knob, roller, guide track and stopper.
8.7.3 Replace/install screen door hinges, latch set, door closer, push bar.
8.7.7 Adjust and check each operating item of hardware to ensure proper operation
or function of every unit. Lubricate moving parts with lubrication type
recommended by manufacturer. Replace units which cannot be adjusted and
lubricated to operate freely and smoothly as intended for application made.
8.7.8 Final Adjustment: Where hardware installation is made more than one month
prior to acceptance or occupancy of a space or area, return to WORK during
week prior to acceptance or occupancy, and make a final check and
adjustment of all hardware and doors.
8.7.9.1 Lockset: Bored for 45 mm thick door, 4 keys cut; reversible position;
cold rolled steel; round knob; satin chrome finish; Litchfield design
complete with installation screws and strike plates; ANSI A156.2,
Yale Series 4000 or SAUDI ARAMCO approved equivalent. (Similar
to SAP 1000185160).
8.7.9.2 Door Closer : Overhead modern surface; 33mm long x 54mm wide x
73mm high; non-handed offset pivot, aluminum alloy, standard
mounting; ANSI A156.4; with adjustable back check, sweep and
latch speed; with slim line cover; silver lacquer finish. Yale No.
3301-SB or SAUDI ARAMCO approved equivalent.(Similar to SAP
1000183265).
8.7.9.3 Door Stop: Dome type; floor mounted; cast brass or bronze; with
screw and expansion shield. Ives/Harrow No. 438 26D or SAUDI
ARAMCO approved equivalent. (Similar to SAP 1000185538).
8.7.9.4 Threshold: extruded aluminum 6063-T5, saddle style with fluted top;
mill finish. Pemko No. 171A or SAUDI ARAMCO approved
equivalent.(Similar to SAP 1000189773).
8.7.9.5 Threshold: extruded aluminum 6063-T5, sill type with smooth top;
mill finish. Pemko No. 160A or SAUDI ARAMCO approved
equivalent. (Similar to SAP 1000189857).
8.7.9.6 Threshold: extruded aluminum 6063-T5, half saddle type with fluted
top; mill finish. Pemko No. 227A or SAUDI ARAMCO approved
equivalent. (Similar to SAP 1000189914).
8.7.9.8 Door Closer 1460 service mounted closures, LCN 1000 series or
SAUDI ARAMCO approved equal. Mounting: Hinge face, top jamb
and parallel arm, Non-handed, non-sized interior to 5-0 exterior
doors to 4-0. Arms: Heavy duty, hold open, extra duty, fusible link,
cushy-n-stop and spring Cushy. Delay Action (optional) provides
additional time for people to move through the door.
8.7.9.10 Screen door hinge: Single acting; wrought steel; zinc plated finish;
enclosed spring, adjustable tension with 2 vertical bearings; full
surface type; The Stanley Works No. 154 US2C or SAUDI ARAMCO
approved equal. (Similar to SAP 1000183895).
8.7.9.11 Door Pull (screen door): integral base mounting; grip type; wrought
steel japanned; The Stanley Works No. 1257-2 US1B.3 or SAUDI
ARAMCO approved equal. (Similar to SAP 1000185379).
8.7.9.12 Door Closer (Screen door): overhead type; air control; Stanley
Hardware Co. No. CD1708-AL or SAUDI ARAMCO approved equal
(Similar to SAP 1000183305)
8.8 MISCELLANEOUS
8.8.1 Install / replace pocket door steel hangers, tracks, rollers complete with
necessary fittings.
8.8.2 Install door locks, latches, deadbolts, rim locks in doors of various thickness,
timber or metal, all installed door locks, etc, are to be checked and adjusted
after installation to ensure optimum operation.
8.8.3 Replace rusty and defective hinges to interior / exterior wooden doors.
8.8.4 Replace / install new window latch sets, wooden garden gate latch sets,
complete with necessary fittings and accessories.
8.8.6 Remove old insect screen, prepare and fix new screen mesh to doors and
windows in an acceptable smooth operating condition.
8.8.8 Install/replace Complete Set Window Shade including all accessories and
any size
9.0 FINISHES
9.1.2.1 Rib lath shall be installed with the ribs against the supports. When
installed on stud walls, ribs shall run horizontally and the lath shall
be paper backed. Rib metal lath with edge ribs greater than 3 mm
shall be lapped at the sides by nesting the outside ribs. When edge
ribs are 3 mm or less, rib metal lath may be lapped 12 mm at the
sides, or outside ribs may be nested. Where the end laps of sheets
do not occur over supports, they shall be lapped 25 mm and
securely tied together with not less than 16 Ga. wires.
9.1.2.2 Metal lath shall be lapped not less than 12 mm on the sides and 25
mm at the ends. Wire fabric lath shall be lapped not less than one
mesh on the sides and end laps shall not be less than 25 mm.
9.1.2.4 No vertical joints shall occur in corners, unless corner lath is applied
with wiring edges every 150 mm. Wire mesh shall be stretched tight
in all directions and fastened securely to prevent loose areas.
9.1.2.8 Chases less than 300 mm wide in masonry walls shall be covered
with strip lath. Masonry on both sides of chase shall be lapped 75
mm and secured to masonry with masonry nails. Chases more than
300 mm wide shall be bridged with furring channels 300 mm apart,
secured to masonry on both sides of chase and lath as above.
9.1.4.1 Gypsum Plaster shall consist of a scratch and brown coat using
sand/cement render (see above) with a gypsum gauging or neat
plaster finish coat.
9.1.5.1 All mixing shall be carried out using a mechanical mixer. Hand
mixing using a suitable mixing box can be used on approval of the
SAUDI ARAMCO Project Engineer. Plaster materials shall be
thoroughly mixed to a uniform batch of proper consistency. Plaster
shall be mixed in independent batches. No more material shall be
mixed than can be used in one hour and plaster shall not be re-
tempered after it has commenced to set.
9.1.5.2 Mechanical mixers and tools shall be cleaned after mixing each
batch. Tools shall not be rinsed in water to be used for mixing.
Mixing boxes shall be clean and watertight and cleaned after each
days WORK or immediately after use when not in continuous
operation.
9.1.5.6 The scratch coat for tile WORK and the base coat in two-coat
WORK shall be applied in the same method as above.
9.1.5.12 The Gypsum Plaster Render first (scratch) and second coats shall
be applied as indicated above for Sand/Cement.
9.2.2.1 Replace all corroded metal lath including paper backing. Paper
backing shall be 6 mils thick TYVEK type vapor barrier. Metal
9.2.3 Plastering
9.3.1 Install gypsum board to timber or metal stud walls or ceiling applications.
9.3.2 Prior to installation of gypsum board, check all stud or joists for any defective
members. Inform the SAUDI ARAMCO Project Engineer of any defects.
Defects shall be corrected as instructed by the SAUDI ARAMCO Project
Engineer in writing. Replacement of defective members is covered in other
sections of this Schedule "B". Ensure that all joists or studs are plumb, level
and true to line, adjust where required. Install gypsum board with all edges
and ends occurring on the center of framing or joist members. Edges of
adjoining sheets shall be in moderate contact, do not force it. Gypsum board
shall be neatly cut to fit around openings. Provide corner beads whenever
required.
9.3.3 Fasteners shall be spaced not less than 9 mm from edges and ends of
gypsum wallboard.
9.3.4 Where wallboard is to receive ceramic tiles over 6.35mm mortar, board shall
be fastened at 100mm on centers.
9.3.5 Hold board in firm contact with the supporting member while the fasteners are
being driven. Fasteners shall proceed from central position of the boards
towards the edges and ends.
9.3.6 Fastening of gypsum board shall be with screw type fasteners. For vertical
application of board, screw fasteners shall be spaced a maximum of 200mm
on centers, staggered along the application. Screw fasteners shall be spaced
a maximum of 300mm on centers along the abutting end joints. Screws shall
be power driven with electric screwdriver and set so that the screw head
provides a slight depression below the surface of the board without tearing
through the face paper.
9.3.7 Fire Rated Gypsum Board: Type X shall conform to ASTM C-36.
9.3.8 Water/Moisture Resistant Gypsum Board: Type "WR" shall conform to ASTM
C-630.
9.3.10 Type X (special fire resistant) water resistant: Shall conform to ASTM C
630.
9.3.11 Fasteners shall be designated Type S complying with ASTM C-646 for non
load bearing and Type S-12 screw for load bearing.
9.3.12 Corner beads: galvanized steel produced specifically for drywall construction.
Note: For taping and jointing refer to the Painting Section 9.0 of this
Attachment IV to Schedule B, and Community Maintenance Painting
Manual.
9.4.1 Preparation of sub-base for the installation of ceramic tile, quarry tile, marble
tile, mosaic tile, terrazzo tile, granite and slate tile to walls and/or floors. The
sub bases shall be of varying types, i.e.; plywood, concrete, plaster, block
WORK or sand bed.
9.4.2 In certain wet room areas, a waterproof tanking system, BAL WP-1 Tanking
System or SAUDI ARAMCO approved equal shall be applied to the floor sub-
base prior to laying new tiles.
9.4.3 Set out and lay ceramic, quarry, marble, mosaic, granite and slate tiles or
approved equal in accordance with the specific project Scope of WORK and
the SAUDI ARAMCO Project Engineer instructions. Ceramic, quarry, marble,
mosaic, granite and slate tiles shall be set using adhesives such as dry set
mortar, epoxy ceramic tile adhesive, organic tile adhesive or other
appropriate approved methods as specified by tile manufacturers. Ceramic
tiles shall be installed complete with internal/external corner tiles for walls and
cove base for floors.
9.4.4 Tiles shall be laid in a grid pattern. Align joints when joining tiles on floor,
base, walls and trim where tiles are of the same size. Set out and adjust tile
to minimize tile cutting. Consult tile manufacturer's instructions for
recommended expansion joints.
9.4.5 Install ceramic tiles complete with external and internal corner tiles
accessories and cove base.
9.4.6 Ceramic, quarry, marble, granite, mosaic and slate tiles shall be grouted
using the required epoxy grout or grout appropriate to the tiles being set.
Force maximum of grout into joints. Follow grout manufacturers instructions
explicitly. Before grout sets, strike or tool the joints of tile to depth of cushion.
Fill all gaps. Do not permit cement or adhesive to show through grouted
joints. Apply Protective Sealer to all areas prior to grouting.
9.4.7 Dilute acid and wash over existing tiles. Scrub tile area and wash down with
sweet water. Repeat procedure until desired finished is obtained.
9.4.8 Polish marble floor finish using #4 stone. Polish (final) marble flooring using
#5 stone. Place protection board on finished area. Repeat procedure until
desired finished is obtained.
9.4.9 Leave finished installation free from excess grout, chipped, cracked, broken,
un-bonded or otherwise defective tile WORK. Protect installed tile WORK
with Kraft paper or other heavy duty covering during the construction period.
9.4.10 Perform all activities necessary to re-grout/grout new and existing floor, wall
or pool tiles. All surfaces must be cleaned, prepared and applied with
protective sealer prior to grouting.
9.4.11 After grouting to new and existing floor tiles is completed and when grout has
cured, apply tile sealer to ceramic floor tiles, terracotta, slate, terrazzo tiles,
etc.
9.4.12 Materials
9.4.12.1 Ceramic Floor Tiles: Complying with ANSI A-137.1.; 6,5 mm thick;
slip resistant; edges as per project requirement, impact resistant
with a minimum breaking strength of 113kg in accordance with
ASTM C 648, rated frost resistant as determined by ASTM C
1026, water absorption shall be 0.50 maximum percent in
accordance with ASTM C 373, Minimum coefficient of friction shall
be 0.50 in accordance with ASTM C1028, Class IV Plus-Extra
Heavy Traffic durability classification when tested in accordance to
ASTM C 1027.
OR
KERASTAR Series by H&R Johnson Ceramic International,
KER 24 Jason, 8.5mm thick.
Sizes: 100mm x 100mm
150mm x 150mm
200mm x 200mm
or
KERASTAR Series by H&R Johnson Ceramic International,
KER 25 Primus, 8.5mm thick.
Sizes: 100mm x 100mm
150mm x 150mm
200mm x 200mm
or
SAUDI ARAMCO approved equal.
9.4.12.2 Ceramic Wall Tiles: ANSI A137.1, Std. Grade; Pre-grouted self
trimming sheets of 4-1/4 x 4-1/4 modular tiles with trim; bright
glazed; 7mm thick; Semi-gloss.; Supplied as set. Complying with
ANSI A-137.1.; 8 mm thick; edges as per project requirement,
impact resistant with a minimum breaking strength of 41kg in
accordance with ASTM C 648, rated frost resistant as determined
by ASTM C 1026, water absorption shall be 0.50 maximum
percent in accordance with ASTM C 373.
OR
PRISMATICS Series by H&R Johnson Ceramic International,
PRG11 Shark Gloss, 6.5mm thick.
Sizes: 100mm x 100mm
150mm x 150mm
200mm x 200mm
OR
PRISMATICS Series by H&R Johnson Ceramic
International, PRS15 Shark Satin, 6.5mm thick.
9.4.12.9 Grout; Waterproof and epoxy type compatible with tiles installed,
pigmented to match tile color as follows:
1. for Floor: BAL Floor Epoxy Grout (except for granite and
marble) or SAUDI ARAMCO approved equal.
2. for Wall: BAL Wall Epoxy Grout (except for granite and marble)
or SAUDI ARAMCO approved equal.
9.5.1 Prior to starting any WORK, check the progress of other trades WORK which
may be affected by the installation of suspended ceiling such as A.C.
ductwork, electrical and plumbing.
9.5.2 Check perimeter walls for straightness and protrusions that may affect the
installation. Where required and instructed by the SAUDI ARAMCO Project
Engineer, correct any defects in the wall surfaces.
9.5.3 Establish a datum point, datum shall be permanently marked, the datum point
shall be checked and confirmed by the SAUDI ARAMCO Project Engineer.
Using a water level or other approved means, establish the level from the
datum line around the perimeter of the room to receive the suspended ceiling
system. Starting from one corner, install the wall angle plate to the previously
set level. Wall angle plate shall be drilled, plugged and screwed to the wall
surface. Fixings shall be no less than 600 mm o.c. Set out centers for
installation of main Tee runners. Mark sub- ceiling and chalk line the
centerline of tees.
9.5.4 Install suspension hanger plates fixed to sub-ceiling at no more than 1.3
meters o.c. Fixings will be dependent upon type of sub-ceiling base, i.e.
wood or concrete, etc. Centers for Tee runners shall vary according to type
of lay in tile; min 600 mm o.c., max. 1.3 meters o.c. Tie on and drop down
hanger wire from the sub- ceiling to the established height of the suspended
ceiling. Hanger wire shall be no less than 12 gauges galvanized, with no less
than six turns of the hanger wire around the diameter of the hanger wire.
Continue until all hanger wire is in place. Install main Tee runners to
suspension hanger wire and adjust to the same level as the wall plate angle.
Continue until all Tee runners are installed. At all joints in main Tee runners,
Page 128 of 221
REQUISITION NO. 3000599034
install a stiffener to ensure all joints stay lined up with each other and no
deflections occur. Install cross Tees slotted into main Tees at varying centers
from 600 mm min to 1.3 meters max. Ensure cross Tees line up with the
bottom edge of the main Tee runner. Cross Tee centers may vary due to
installation of lay in electrical fluorescent fixtures, A.C. supply and return air
grills, speakers and other apparatus.
9.5.5 Where fluorescent fixtures are to be installed the four corners of the Tee at
the extremity of the fixture shall have additional hanger wire installed to carry
the load, and eliminate deflections. When works by other trades within the
void space are completed, lie in acoustical tiles and hold down clips.
9.5.6 Install acoustic ceiling tiles level and plumb.
9.5.7 Suspension Systems
9.5.7.1 Type: Exposed T grid. Structural classification shall as a minimum
be intermediate-duty in accordance with ASTM C635. All
components of system shall be from one manufacturer.
9.6.1 Prior to the installation of vinyl tiles or linoleum floor covering, examine the
floor for any irregularities that would cause a fault in the finished flooring.
Report any irregularities to the SAUDI ARAMCO Project Engineer.
Irregularities shall be corrected as instructed by the SAUDI ARAMCO Project
Engineer. Upon completion of patching irregularities, ensure the sub-floor is
in sound condition with no squeaky or springy floorboards and perfectly clean
from all foreign materials.
9.6.2 Cut fit and lay vinyl tiles and linoleum floor covering to prepared and
thoroughly cleaned sub-base floor. Floor covering shall be adhered to sub-
floor with a suitable tile adhesive as recommended by the tile manufacturer.
Lay polyethylene plastic film to protect floor covering.
9.6.3 Lay all tiles symmetrically about axis lines and toward outside edges, both
directions. No tile shall be less than 1/3 tile. Lay tile in straight lines, in perfect
alignment, without offsets in joints and as per manufacturer's directions. All
joints shall be tight, closed and even. All surfaces shall be in true, level plane,
with no raised corners or edges. Do not roll tile. Extend tile into recesses,
openings and all similar conditions.
9.6.4 Cut edges of all tiles to fit accurately at walls, vertical surfaces, offsets and at
joining of tile and other floor finishes. Cut holes for pipes neatly so that floor
plates or flanges cover same.
9.6.6 Clean all newly installed vinyl tiles and linoleum floor covering with approved
cleaner after installation. Leave tiles clean and in perfect condition at
completion of project. Cleaning shall be done using wax polish stripper,
concentrated liquid detergent and floor wax in liquid form. Waxing of floor
shall be carried out in three (3) applications. Allow for drying after each
application.
9.6.8 Vinyl Tiles: vinyl composition, marbleized pattern; Grade Type B Standard; 3
mm thick. ARMSTRONG EXCELON Stonetex Series (any color) or SAUDI
ARAMCO approved equal. Provide gray color non static type for
communication/data rooms.
9.7 CARPET
9.7.1 Prior to the installation of floor covering, examine the floor for any
irregularities that would cause a fault in the finished flooring. Report any
irregularities to the SAUDI ARAMCO Project Engineer. Irregularities shall be
corrected as instructed by the SAUDI ARAMCO Project Engineer. Upon
completion of patching irregularities, ensure the sub-floor is in sound
condition with no squeaky or springy floorboards and perfectly clean from all
foreign materials.
9.7.2 To prepared floor surface which should be thoroughly clean and free from any
foreign matter, install carpet tack strip to perimeter of all rooms. Carpet tack
strip shall be fixed by masonry nails at no less than 225 mm o.c. Where
carpet is to abut sheet vinyl or ceramic tile finishes a transition strip in
conjunction with tack less strip shall be installed. Install thresholds where
required.
9.7.3 Cut and lay within the perimeter of the tack strip, carpet underlayment.
Seams shall be tightly abutted and securely taped with 50 mm wide water
proof tape as recommended by underlayment manufacturer.
9.7.4 Measure each space to receive carpeting as a basis for cutting and seaming
the carpet. Carpeting shall be laid out and roughly cut to the size required. All
cuts under doors shall be made so that edges will lie at the mid- point of the
thickness of the door when the door is in the closed position. No cross
seams will be allowed within door openings or within 300 mm of door
opening. Seams in carpet shall be joined using a hot melting seaming tape
and sealing gun. Carpeting shall be laid with all tufting parallel with edges and
in one direction, unless otherwise directed. All carpeting shall be stretched
tightly so it will remain free of wrinkles. Lines in carpet shall not be crooked by
stretching. Carpet shall be stretched using commercial grade carpet stretcher
and knee kickers.
9.7.5 Upon completion of installation, carpet shall be protected from soiling by
polyethylene plastic film. The installation of polyethylene plastic film is
considered to be included as part of this Scope for carpet laying.
9.7.6 Carpet Roll: 100% polyester yarn; tufted cut pile; 12.5mm pile height
(finished);1900 grams/ M pile weight; 5.5 yarn count; 43 stitches per 10 cm;
gauge 3.175mm; 33mm tuft length; primary backing woven polypropylene;
latex coating SBR latex at 1000 grams per M; total weight 3.1 kg per M;
total thickness 15mm, color fastness wet minimum standard 4; dry min.
standard 4 and light min. standard 5; dyeing method piece dyed carpet; tuft
lock min. 2.5 kg. (Similar to SAP 1000210255).
9.7.7 Tape: carpet weld, iron heat, 76.2 mm (3 in) wd wd, 1.78 mm (0.070 in) thick,
20.12 m (22 yd) lg, brown with black and white, fiberglass, paper backing
(Similar to SAP 1000210995).
9.7.8 Carpet Strip: 25.4 mm (1 in) wd x 1.2 m (4 ft) lg x 7.1 mm (9/32 in) thick,
wood, tackless, pre-set thin concrete nails 6.4 mm (1/4 in) pin ht. (SAP
1000210936).
9.7.9 Underpad: carpet, 1.8-2.0 m (6-6.56 ft) wd x 18.3-20.0 m (60-65.57 ft) long x
1.3-1.5 cm (1/2 to 19/32 in) x 12.7-14.98 mm thick roll, polyester
polyurethane, underpadding, flat, slit, meets requirements of ASTM E-84 &
FHA UM72 tear strength 1.1 KG (2.4 lb), 35.2 kg/m 3 (2.2 lb/ft3). (Similar to
SAP 1000211067).
9.7.10 Clamp Down: Carpet, metal, silver color, 34.9mm (1-3/8) wide X 3.7M (12)
long X 8mm (11/32) high. (Similar to SAP 1000210270)
9.7.11 MOSQUE CARPET:
9.7.11.1 Manufacturing type: Wall to wall Special Mosque
Carpet.
9.7.11.2 Pile Quality and Material: Pile is 100 % Acrylic
Woven Cut Pile. Wool threads are fixed before
weaving by washing with hot water. Also they
cleaned from oil and dirt in hygienic limits.
9.7.11.3 Mothproof :Treated with anti-moth Eulan SPA,
Antibacterial
9.7.11.4 Flammability: It meets the requirements of Bfl S1
Flammability as per European Norm EN 13501 with
report no. 390807 of Germany-Aachen University
Textiles and Flooring Institute.
9.7.11.5 Weft Material: 100 % Super Quality Jute Warp
Material: 65/35 P/C (NE 12 extra-ring). (8 time
conveyor, 4 time link)
9.7.11.6 Backing :Latex ( Vinyl-Acrylic Copolymer )
9.8.1 Prior to the installation of floor covering, examine the floor for any
irregularities that would cause a fault in the finished flooring. Report any
irregularities to the SAUDI ARAMCO Project Engineer. Irregularities shall be
corrected as instructed by the SAUDI ARAMCO Project Engineer. Upon
completion of patching irregularities, ensure the sub-floor is in sound
condition with no squeaky or springy floorboards and perfectly clean from all
foreign materials.
9.8.2 Cut fit and lay carpet tile to prepared and thoroughly clean sub-base floor.
Carpet tile shall be adhered to sub-floor with a suitable carpet tile adhesive as
recommended by the carpet tile manufacturer. Lay polyethylene plastic film to
protect carpet tile.
9.8.3 Lay all tiles symmetrically about axis lines and toward outside edges, both
directions. No tile shall be less than 1/3 tile. Lay tile in straight lines, in perfect
alignment, without offsets in joints and as per manufacturer's directions. All
joints shall be tight, closed and even. All surfaces shall be in true, level plane,
with no raised corners or edges. Do not roll tile. Extend tile into recesses,
openings and all similar conditions.
9.8.4 Cut edges of all tiles to fit accurately at walls, vertical surfaces, offsets and at
joining of tile and other floor finishes. Cut holes for pipes neatly so that floor
plates or flanges cover same.
9.8.5 Install reducer strips at all door openings.
9.8.6 Upon completion of installation, carpet shall be protected from soiling by
polyethylene plastic film. The installation of polyethylene plastic film is
considered to be included as part of this Scope for carpet laying.
9.8.7 Carpet tile; heavy contract; tufted loop pile tile; 100% noval contract; graplex
tile backing; 2.5mm pile height; 6.5mm total thickness; 4000 grams/m;
450mm (18) x 450mm (18); MOIRE PLUS #1219, Bronze Header shall be
by INTERFACE.
9.8.8 Adhesive: Shall be multi-purpose, water based, water resistant, non-
flammable and trowel or brush applied. (Ref. SAP 1000190035).
9.9.1 Prepare, shampoo and remove all stain and clean carpet/carpet tiles and
leave in dry condition. (All WORK will be performed by Big Red Machine
and/or by alternative Heavy Industrial Carpet Shampoo or Cleaning Machine
in occupied and unoccupied areas). Hoover and clean all dirt, dust from
carpet by Big Red and/or alternative Heavy Industrial Carpet Machine.
9.10.1 Prior to installation, prepare all surfaces ready to receive new covering.
Ensure that all surfaces shall be sound, dry and clean.
9.10.2 Plaster and masonry surfaces shall not contain more than 5.5 % moisture.
9.10.4 Remove mildew from walls and treat surface to inhibit further mildew growth.
9.10.5 On drywalls fill all nail heads; fill, tape and fill seams or joints then sand
smooth.
9.10.6 Sand down and clean before applying adhesive to prepared surface. Ensure
all bubbles are removed from under the wall covering.
9.10.7 Install wall covering, ensuring that adhesive is mixed thoroughly and applied
at the back of the covering evenly.
9.10.8 Wall covering shall be 1.5mm thick ACROVYN vinyl wall covering; various
texture and color or SAUDI ARAMCO approved equal.
CONTRACTOR shall perform the WORK, which shall include, but not be limited to,
preparing and performing all activities necessary in the installation and fixing plain
wall board.
9.11.1 MATERIAL
9.11.1.1 Plain Board: glass fiber cloth reinforced board; fire resistant and
moisture tolerant; ASK Speedwall or SAUDI ARAMCO approved
equal.
9.11.2 INSTALLATION
9.11.2.1 Using a chalk line and level, establish a base course line around
the perimeter of the building; base line shall be a minimum of
150mm above the finish grade level. Starting from the corner, install
board in a vertical pattern from the base line. Board shall be fixed
with non corrosive 6d deformed shank nails or self tapping screws
using necessary pneumatic tools, at 150mm on centers at edges
and 300mm 0n centers at intermediate supports. Continue in the
same manner with additional boards until the whole area is covered.
9.11.2.2 Boards shall be neatly cut and trimmed to allow window and door
openings, 8mm gap should be maintained where boards abut each
other and other framework. Perform necessary caulking as required.
Horizontal nailers shall be installed at intersection where horizontal
joints occur.
9.11.2.3 Eaves and soffits shall be treated in the same manner for
installation.
9.12 PAINTING
9.12.1 CONTRACTOR shall perform WORK which shall include but not be limited to
all applicable procedures and activities necessary during the preparation and
application of interior and/or exterior painting. All painting WORK shall meet
the requirements of all applicable SAUDI ARAMCO Engineering Standards
(such as SAES H-001, H-003, H-100, H-101, H-102, ETC.).
9.12.2 Paint used in successive field coats shall be produced by the same
manufacturer. Paint used in the first coat over previously painted surfaces
shall cause no wrinkling, lifting or other damage to underlying paint.
9.12.3 If finished surfaces do not match approved samples for color, texture and
coverage, due to CONTRACTOR using incorrect batch number supplied
paint, it shall be removed and/or re-painted at no extra cost to SAUDI
ARAMCO.
9.12.4 The term "PAINT", as used herein, means all coating systems materials
including primers, emulsions, epoxy, enamels, sealers, fillers and other
approved materials whether used as prime, intermediate or finish coat.
9.12.5 Materials
9.12.6.4 Grit Blasting Material: Garnet; 30-60 mesh grit natural mineral;
used to produced an anchor pattern of 1.5-2.5 mils at a nozzle
pressureof 690 KPa (100 psi), hardness more than 7.5 mohs
scale, specific gravity more than 4.0 semi angular grain shape,
free silica nil, chlorides and sulfates less 250 ppm each.
9.12.8 CONTRACTOR shall use all means necessary to protect the paint coatings,
during and after paint coating completion and protect WORK and materials
of other trades during painting activities. Protection material such as drop
cloth, plastic sheet, masking tape shall be supplied by CONTRACTOR.
9.12.11.1 Texture and Paint New Gypsum Board Wall and Ceiling
A. Surface Preparation
a. Knock back any protruding nail heads. Fill all nail heads
with joint compound. Apply one coat of joint compound
Materials
B. Coating System
A. Surface Preparation
Materials
B. Coating System
Materials:
A. Surface Preparation
B. Coating System
Materials:
A. Surface Preparation
B. Coating System
Materials:
A. Surface Preparation
B. Coating System
Materials:
A. Surface Preparation
B. Coating System
Materials
A. Surface Preparation
B. Coating System
D. Surface Preparation
B. Coating System
A. Surface Preparation
B. Coating System
Materials
A. Surface Preparation
Materials
A. Surface Preparation
B. Coating System
Materials
A. Surface Preparation
Materials
B. Coating System
Materials
A. Surface Preparation
A. Surface Preparation
A. Surface Preparation
A. Surface Preparation
A. Surface Preparation
A. Surface Preparation
A. Surface Preparation
B. Coating System
A. Clean and rub down using medium grade sand paper, fill
all nail holes and other imperfections, apply one (1)
Varnish Coat (thinned 20%), rub down using fine grade
sand paper, and apply one (1) Varnish coat.
9.12.11.21 Sunshades
A. Scrape and wire brush to remove all loose coating. Fill all
holes and cracks, sand down. Apply two (2) coats solvent
base stain (Hempel's RW stain 103 SA, or Sigma Rusti
Kale, or SAUDI ARAMCO approved equal).
A. Sand down and remove all loose and peeling paint, apply
two coats solvent base stain (Hempel's RW stain 103 SA,
or Sigma Rusti Kale, or SAUDI ARAMCO approved equal).
A. Surface Preparation
A. Surface Preparation
A. Surface Preparation
9.12.11.28 Varnish
9.12.14.1 Remove old coatings to existing metal gates and apply new
coating as per Standard.
9.12.14.2 Scrape and sand bi-fold door and apply new paint using
machine spray or airless spray.
9.12.14.3 Scrape and sand down panel board cover and repaint using
machine spray or airless spray.
9.12.14.4 Scrape and sand down medicine cabinet and repaint using
machine spray or airless spray.
9.12.14.7 Scrape off and remove defective paint of pipe WORK, sand
down, clean and apply one (1) coat metal primer and two
finishing coats inclusive of pipe supports, saddles, cleats, and
fittings.
9.12.14.9 Clean rub down existing door using medium grade sand paper,
fill all nail holes and other imperfections, apply one (1) varnish
coat (thinned 20%) rub down using fine grade sandpaper,
apply one (1) varnish coat undiluted, both sides and all edges.
9.13.2 Contractor shall provide and apply the Profile Paint on existing
privacy wall or any prepared flat wall.
NOTE: Contractor shall provide necessary materials not limited on installation and
modification if necessary
9.14.13 Accessories:
i. Control joints, corner beads, corner
reinforcement and casing beads shall be
zinc or galvanized metal as recommended
by manufacturer, powder-coated to match
finish color.
ii. Metal accessories such as corner beads
and control joints shall be lighter that No. 26
gauge galvanized steel or 0.027 (.69 mm)
zinc alloy.
iii. Water shall be cold and potable.
10.0 SPECIALTIES
10.1.10 Warranty: Product shall carry a ten (10) years warranty against defective
materials and workmanship.
10.1.11 All materials shall carry a 10-year warranty from the supplier/manufacturer
and this shall be submitted in writing to SAUDI ARAMCO on completion
and acceptance of the works. CONTRACTOR shall warrant by his
acceptance of the contract that all WORK installed shall be free from
defects in workmanship and erection. If during the period of ten years, or as
otherwise specified ,from the date of final acceptance and approval defects
in workmanship or performance appear, CONTRACTOR shall without cost
to SAUDI ARAMCO, remedy such defects within a reasonable time frame
specified in writing by the SAUDI ARAMCO project Engineer. In default
SAUDI ARAMCO may have such WORK done at the cost of
CONTRACTOR.
10.2.1 Install louvered vents complete with required insect screens at soffit, gable
and crawl space or as identified in the Scope of Work.
10.2.2 Install vents straight, true to line, and plumb.
10.2.3 Louvers including frames shall be extruded aluminum alloy, 6063-T6,
anodized finish or powder coated.
10.3 WALL AND CORNER GUARDS
10.4.5 Fire Hose Reel; 1 diameter , 38.1 m (1205 ft.) length, 1 male NST THD
coupled nozzle terminal, 1.724 MPA (250PSI) wp test, buna-n tube, 2 braid
hypalon cover, complete and fully assembled in cabinet, consisting of
horizontal reel for stationary mounting hannay Model FF32-23-24RT-SPL,
DWG# RXXFF-079Rev. A Solid drum, heavy gauge pressed steel frame and
spun discs, 1 straight bronze swivel joint, with positive spring actuated PL-
1 pin lock to prevent free wheeling of recoil from pressure surges, straight
internal water flow to tube turn type 304 stainless steel riser, 1 male NST
outlet
10.5.1 Install fire extinguisher complete with 25mm thick wooden backboard. Board
shall be painted with red enamel paint.
10.5.1.1 Water: for Class A fires; air pressure type; stainless steel cylinder,
with straight stream nozzle, 7.9 mm (0.3125 IN.) dia. x 610 mm (24
IN.) LG hose; without corrosion inhibitor pills, 2.5 gallons capacity, 2
UL rating; 13.7 (45 ft) range. Manufacturer Reference - Badger Fire
Protection, Incorporated or approved equal. (Similar to SAP
1000124949).
10.5.1.3 Dry Chemical: For Class A,B,C fires; 11.3 KG. (25 LB),
20-A, 80-BC UL, portable, 20 ft. range, 15.9 mm (5/8 IN.) diameter.
hose outlet, ANSI/UL-154, UL-711, monoammonium phosphate
foray hand carried, gas pressure cartridge puncture pin operated,
expanding round stream nozzle, 905 mm (35-5/8 IN) LG chemical
hose. Manufacturer Reference - Badger Fire Protection,
Incorporated or approved equal. (Similar to SAP 1000124942).
10.6.1 Layout ceiling channels according to the proposed panel layout on the
drawing. Fasten channels with clips attached to the ceiling runners.
10.6.2 Layout the base channels by attaching a plumb-bob on the ceiling and
dropping the mark on the floor.
10.6.3 Draw the lines with a chalk line on the floor and install the base channels
along the center line of the chalk line.
10.6.4 Cut to size base channels, corners and edges fasten to the floor by Hilt
nails staggered along the length of the channels.
10.6.5 Install leveling plates inside the base channels. Measure the height of the
channels.
10.6.6 Install the floor channel on top of the leveling plates and fit well on the base
channel.
10.6.7 At the ends, on window mullions, install wall channels by fixing with metal
screws. On concrete wall, use Hilt nail.
10.6.8 With lifting hooks and held by two craftsman, 2carefully lift panels and insert
between the ceiling and floor channels by pushing up and sliding down to
position.
10.6.10 Close the gap between panels by placing the panel strip. Slowly fit in place
by rubber hammer until its plumb and fixed.
10.6.11 Similar procedure is done for installing the metal door. The door frames are
held by connection keys attached to the other panels.
10.6.12 Remove excess panels, strip, channels and other accessories as described
in Section 2.1.10.9 of this Attachment to Schedule B.
10.7.1 The WORK to be performed shall include but not be limited to installation or
replacement of toilet and bath accessories.
10.7.2 Wall mounted accessories shall be installed complete with solid wood
blocking inside the wall lining.
Robe Hook: Double, chrome finish; 3x4 in size; wall or door mounting.
(Similar to SAP 1000082153)
24" Towel Bar: Polished stainless steel; 7/8 in. square; for use with post No.
47 and 347. (Similar to SAP 1000081976)
30" Towel Bar: Polished stainless steel; 7/8 in. square; for use with post No.
47 and 347. (Similar to SAP 1000081978)
Soap Dish: Recessed; white, vitreous china with grab bar, drain. (Similar to
SAP 1000081986)
Liquid Soap Dispenser: Wall mounted; 20 GA stainless steel, Type 304 body;
chrome plated brass or plastic push-in-liquid soap dispenser valve; locked
filler top; re-fill window. (Similar to SAP 10000820025)
Paper Towel Dispenser: wall mounted; steel; white enamel; hand crank
operated with crank on right hand side; roll type. (Similar to SAP
1000212844).
Floor Drain: 3 in. caulk outlet; coated cast iron, spigot, receptor, indirect
waste, flushing collar, nickel-bronze adjustable strainer head, and concealed
screws. (Similar to SAP 1000080803)
Towel Dispenser and Waste Receptacle: recessed; stainless steel; doors with
tumbler lock; stainless steel piano hinged on towel and waste compartment;
removable plastic waste container. (Similar to SAP 1000082313).
Toilet Paper Holder: Shall be one piece, wall mounted with Zamac posts and
roller. (Similar to SAP 1000082142).
Shower Drain: 3 in caulk outlet, coated cast iron, spigot, receptor, flashing
collar, nickel-bronze adjustable strainer head, with 5 in. square strainer.
(Similar to SAP 1000080742).
Tooth Brush Holder: Shall be one piece wall mounted with top support.
(Similar to SAP 1000082144).
10.7.4 Seal all around plumbing fixtures and accessories as required with acrylic
sealant of the same color.
11.0 EQUIPMENT
NOT USED
12.0 FURNISHINGS
NOT USED
13.2.1 CONTRACTOR shall perform WORK which shall include but not be limited to
all applicable activities involved in Fire Protection Systems.
a. Edwards Est.
b. Notifier
c. Symplex
d. Kiddearies
13.2.8 Materials
H. Check Valves:
NOT USED
15.0 MECHANICAL
15.1 PLUMBING
All WORK associated with the installation of non-electric utility piping systems shall
be in accordance with the following SAUDI ARAMCO Standards:
- SAES S - 040
- SAES S 060
- SAES S 070
- SAES - A 004
- SAES L 032
- SAES L 060
- SAES N - 001
The WORK to be performed shall include but shall not be limited to all applicable
activities necessary during the disconnecting and removing, overhauling, re-fixing,
and/or new installations of all piping, fixtures, accessories, fittings and material in
connection, with all Plumbing and Sanitary Work activities.
All materials and fixtures collected or delivered to the WORK Site shall be
immediately inspected to ensure that they are the correct type, size and
quantity and re not damaged. Materials or fixtures affected by wind, rain, sun
or sand shall be covered with adequate tarpaulins and firmly secured or
stored in a flexi van, shelter or shade. The storage and care of all material
and fixtures is the complete responsibility CONTRACTOR. Any items found
to be damaged or missing will be replaced solely at CONTRACTORs own
expense.
Any leaking pipe, joints and fittings shall be replaced and the hydrostatic test
repeated until the system is proved satisfactory. All repairs are at
CONTRACTOR's own expense. CONTRACTOR shall furnish all necessary
test pumps, gauges, fittings, equipment and personnel to carry out
hydrostatic tests. All gauges shall be calibrated and tagged. All test pumps
shall have a relief valve set at 10% above the required test pressures or a
maximum of 170 KPa (25 psig) above test pressure for pressure piping
systems. The Inspection Department may require the removal of clean outs
to ascertain if the pressure has reached all parts of the system. After the
plumbing fixtures have been set and their traps filled with water, they shall be
submitted to a final test as directed by the SAUDI ARAMCO Project Engineer.
For pressure water supply lines, use concrete for cradle or blocking where
shown or directed. Back with concrete all bends exceeding five degrees,
crosses with one opening plugged, and all tees. Place blocking against solid
ground, with area of bearing on pipe and on ground in each instance as
required. Place blocking so that pipe and fitting joints will be accessible for
repair.
All WORK associated with bringing into service Utility piping systems shall be
in accordance with the SAUDI ARAMCO Sanitary Code Ref: GI 0151.006.
All sweet and raw water distribution lines to residential and commercial
buildings shall be prepared for chlorination after repair or installation.
The effected system shall be filled with a solution containing 100 parts per
million (100 mg/l) of free chlorine and allowed to stand for 2 hours before
flushing. The P.H. of the water for chlorination shall not exceed 7.5.
The system shall then be thoroughly flushed with the same type of water to
be used in the line when in normal use. All test samples shall be taken by
SAUDI ARAMCO
The water test shall be applied to the drain, waste and vent (D.W.V.) piping
system either in its entirety or in sections. If applied to the entire system, all
openings shall be tightly closed except the highest opening and the system
filled with water to the point of overflowing under a 3 m head of water for not
less than 4 hours or as directed by the SAUDI ARAMCO Project Engineer.
Building sewers and appurtenances, which have not been back filled, shall be
tested and proved watertight fewer than 3 m head of water for not less than 4
hours. Building sewers, which have been back filled, shall be tested and
proved watertight fewer than 3 m head of water for not less than 24 hours.
Pipe can be cut easily with a saw or hacksaw, using fine tooth blades. Pipe
cutter can be used when the cutting wheel is specifically designed for plastic
pipe. Use a Miter base for ensuring square ends.
All burrs shall be removed from the inside diameter (I.D.) or outside diameter
(O.D.) of the pipe before joining, using a debarring tool or a half round course
file or beveling tool.
All pipe ends shall be beveled to minimize scraping solvent cement from
inside diameter (I.D.) of the fittings as pipe is inserted.
Handling of Cement
Keep containers for solvent cements tightly closed except when in use. Avoid
prolonged breathing of solvent vapors and when pipe and fittings are being
joined. In partially enclosed areas use a ventilating device to attenuate vapor
levels. Keep solvent cements, primers and cleaners away from all sources of
ignition, heat, sparks and open flame. Avoid repeated contact with the skin by
wearing proper gloves impervious to the solvents. Application of the solvents
or cements with rags and bare hands is not recommended: Natural fiber
brushes and other suitable applicators can produce satisfactory results.
Positively No Smoking allowed.
Both male and female joints shall be thoroughly cleaned with solvent primer stock no;
05-511 112-00 it is further recommended that the inside of the fitting be wiped with a
clean, dry oil free cloth. Male end to be leveled with a file. All cuts to be 90 o made with
miter box and saw and de-burred after cutting. The cement shall be brushed on both
the fitting interior and the pipe exterior. The cement sets rapidly and connecting shall
take place within one minute. The fitting shall be rotated parallel onto the pipe and
rotated at a 45o clockwise or counter-clockwise to the final position desired. The fitting
is pushed on with a 45o twisting motion to bring it into full engagement with the pipe at
the final desired position the twisting motion is required to distribute the cement layer
and avoid any fault occurring in the cement line between the tubes and fitting.
Alignment of pipe and fittings shall be made straight and true to obtain maximum
contact any joints which upon inspection are not to the satisfaction of SAUDI ARAMCO
shall be cut out and re-made at CONTRACTORs expense. The installation shall be
scheduled in order that solvent welds whenever possible are made in a clean WORK
area where a minimum of sand and dust will be encountered. Joints shall be made in
the trench only when necessitated by the length of pipe, which can be easily handled.
Waiting periods recommended by the manufacturer shall be observed prior to
pressurizing the line. In the absence of specific instructions a minimum of 10 hours
shall be assumed as the normal waiting time.
15.1.2 Prepare, Install and Test Schedule 80 CPVC Pipe Work and Fittings
All Water Supply Systems shall be installed with correct pipe and fittings and
appropriate solvent cement at all times.
c. SAS 14: Class 5; PVC Schedule 80 Metric Pipe and Fittings; Solvent
Cement ASTM D-2564.
15.1.2.3 Flat washers shall be installed under nuts used in the installation
of plastic flanges to avoid digging in and cracking of such flanges.
15.1.3 Prepare, Install and Test PVC Schedule 40 Pipe Work and Fittings
15.1.3.1 During the installation of drain, waste and vent (D.W.V.) and
Sewer Pipes, various types of pipes and fittings may be used. All
installation materials and procedures shall meet applicable codes
and standards.
Page 172 of 221
REQUISITION NO. 3000599034
15.1.3.4 Any jointing between different drain, waste and vent (D.W.V.) pipe
works or fittings found necessary shall only be carried out by using
the correct materials. Any changes in direction of drainage piping
shall be made with the appropriate sweep fittings.
15.1.3.6 All horizontal soil, waste and drain lines are to be installed to a
uniform slope of not less than 6 mm per 0.3 m, unless otherwise
indicated on project drawing or as directed by the SAUDI
ARAMCO Project Engineer. Each length of pipe shall be laid in the
trench and shall be bedded over its full length in dry packed sand
with bell holes made at each joint for inspection during hydrostatic
test. All interior horizontal soil or vent lines installed above grade
shall be supported and securely fastened to the building super
structure by means of straps clamps or hangers not over 1.3 m
apart Vertical soil or vent pipes shall be supported and securely
fastened to the building super structure by means of straps or
clamps not more than 3 m apart. All main vertical waste stacks
shall be extended above the roof line as vents. All vent piping shall
be installed so as not to incur any traps. Vent flashing shall be
installed whenever vent pipe is fitted through roofing materials.
Soil pipe installed in the ground outside of the building area shall
be buried not less than 600 mm below finished grade unless
otherwise indicated on project drawings, and it shall meet the
invert elevations as shown on project drawings.
Pipe shall be cut with pipe cutters or hacksaw blade and ends shall be
reamed with a long taper reamer to remove all burrs.
Pipe threads shall be cut with clean sharp dies and shall have the correct
diameter and length. The ends shall be brushed to remove all chips. All
threads shall conform to ANSI B1.20.1 and associated fittings.
Any underground steel pipe shall be coated and wrapped before lying. All
coating and wrap shall meet all necessary codes and standards.
Steel pipe shall not be installed below ground floor slab unless called for in
drawings, and then only if placed in sleeves. All steel pipe placed in trenches
shall be coated taped and wrapped.
15.1.5 Prepare, Install and Test Copper Pipe Work and Fittings
Installation of copper tube and fittings in drainage, vent and water shall be
carried out with great care. All copper tube, fittings and material shall conform
to all applicable standards.
Prepare copper solder joints and all other types of fittings and fix existing or
new pipe WORK and/or fixtures and various appliances using correct tools.
Ensure alignment and position is correct, keep pipe WORK and fittings clean,
and prepare for test. Any faulty or leaking joints shall be removed, repaired
and re-tested at CONTRACTORs expense. Clean up and remove any dirt or
waste material.
Table K and L copper tube shall be the most commonly used for water
distribution systems.
The tubing shall be cut to length and square remove burrs with file or cutting
reamer; all filings to be removed from both inside and outside of the tubing.
Bending shall be done with proper bending machine or bending spring, etc;
chinked or flattened bends shall be rejected.
Solder and sweat joints in copper tubing shall be made by the appropriate
use of approved or copper fittings. For soldering or brazing, the surface of the
tube end, and fitting shall be clean and free from oil, grease and heavy
oxides, apply flux to the inside of the fitting socket, also apply flux to the
outside of tubing which will enter the fitting socket. All brazing and welding
shall conform to the AES-W Series Standards. Silver brazing wire or 95/5 tin
antimony solder shall be used for brazed copper joints and 50-50 tin lead for
solder joints. All solder and fluxes shall be manufactured to approve
standards.
For flaring, the tubing shall be expanded by means of either impact or screw
type flaring tools only. Before flaring the nut is to be slipped onto the tube
with nut thread at side where flare is to be made. Flared joints for soft copper
water tubing shall be made with fittings meeting approved standards. Care
shall be taken to avoid splitting the tube or cracking the nuts.
Copper tubing shall not be installed below the ground floor slab unless
indicated in project drawings and then shall only be installed in sleeves.
Joints from copper tubing to threaded pipe shall be made by the use of brass
adapter fittings.
The WORK shall include but is not limited to performing all applicable
activities before and during the disconnection of existing valves and replace
or fix new valves in new installations.
15.1.7 Disconnect and Remove Equipment and Fixtures to Facilitate Repair and
Inspection
The WORK shall includes but is not limited to the performance of all
applicable activities before and during the disconnection of all miscellaneous
plumbing fittings and fixtures and the replacement of miscellaneous items in
new installation
Service and clean all operating mechanisms, install new washers and/or any
other operating plants base up repair and completely test and leave in fully
operating condition.
Replace or install new plumbing fixtures, pipes, fittings, supports and or other
necessary requirements. All necessary test and requirements to be
performed and completed all items must be left in complete operable
condition and installed to all necessary and applicable codes and standards.
(B) Bowl: Water Closet: siphon jet, white color, close-coupled tank; vitreous
china; ANSI A1112.19.2M, elongated front; floor outlet; rim flush; with
mounting bolt-caps. (Similar to SAP 1000080288).
Flush Tank: Vitreous China; ANSI A112.19.2M; C/W cover, trim, fittings,
tank bolts, nuts and gasket. (Similar to SAP 1000080339)
Closet Bolt: Floor flange; brass plated steel; with brass open top nut and
SSTL or brass oval washer. (Similar to SAP 1000080603)
Flange: Water closet, 101.6 mm (4 in) x 101.6 mm (4 in), PVC, hub end
with adjustable metal ring. (Similar to SAP 1000081142)
Float Ball: Shall be plastic with oval shape and self tapping end.
American Standard Export or SAUDI ARAMCO approved equal.
(Similar to SAP 1000081157).
Trip Levers (Flush Tank): Lever handle; single acting chrome finish.
American Standard Export or SAUDI ARAMCO approved equal.
(Similar to SAP 1000081277).
Toilet Setting Ring: Sponge rubber closet bowl cushion, 137mm (5 3/8)
OD; 89mm (3 ID; 19mm (3/4) TH. (Similar to SAP1000081430)
Seat Cover (WWC): Plastic; white; elongated bowl; open front. (Similar
to SAP 1000080443)
(C) Water Closet: One (1) piece, low profile type; floor mounted; floor outlet;
vitreous china; white color; siphon vortex action; elongated bowl;
complete with contoured, telescoping seat and cover; tank with
backflow holder; water control with volume regulator; flush valve and
actuator button level, chrome plated water supply pipe. (Similar to SAP
1000080567)
(D) Urinal: Siphon jet; vitreous china; certified to be USA Standard Grade A;
top spud; back outlet connection threaded 2" inside; wall hangers;
without trim. (Similar to SAP 1000080535 )
(E) Eastern Water Closet: Squatting type; wash down; vitreous china;
white; floor mounted; p-traps outlet (Andria Catalogue #165001A or
approved equal. (Similar to SAP 1000080570)
Lavatory Faucet: center set; washer less; sculptured spout with fixed
aerator; single rotating ball lever handle; with in. NPS adapters; and
brass with pop-up drain assembly. (Similar to SAP 1000081071)
Trap Adapters: Cast brass body with clean-out, slip joint inlet, swivel
joint; 17 GA tube wall outlets; with wall flange. (Similar to SAP
1000081623)
Globe Valve: Angle pattern; brass body, brass trim; all wetted parts to
contain less than 16% zinc; female inlet; ANSI B1.20.1 pipe threads;
flared outlet with flare fittings; ASME/ANSI B16.26; having single or
double packing nut; disc handle; chrome plated; polished. (Similar to
SAP 1000081821)
(G) Service Sink: Wall type; cast iron; enameled; certified to be USA
Standard Grade A; wall hanger; for through-back outlet. (Similar to SAP
1000080512)
Faucet (Sink): Brass chrome plated; 8" high rigid goose neck; Bradley
Corporation or approved equal. (Ref. SAP 1000080953)
Faucet (Sink): Ball lever handle, 360 degrees Swing spout, chrome
finish, 3 hole deck, washer less, with spray aerator and single rotating
handle. (Similar to SAP 1000081118)
Pipe Adapter: 1-1/2 in NPS inlet, 1-1/2 in NPS outlet, brass, slip joint
swivel, slip joint swivel, chrome, cast, trap with cleanout, compression,
17 GA tube wall outlets, and with wall flange. (Similar to SAP
1000081650)
Sink Drain: 1-1/2 in tailpiece, chrome finished brass, slip joint, crumb
cup strainer with rubber pull-up stopper, 17 GA brass tailpiece, brass
locknut & coupling nut, for 88.9 mm (3-1/2 in) diameter outlet. (Similar
to SAMS No. 05-440-525)
Globe Valve: Angle pattern; brass or bronze body; brass or bronze trim;
all wetted parts to contain less than 16% zinc or else modified or
inhibited to prevent dezincification; metal seat styrene butadiene rubber
90 durometer +/-5 disc; female inlet; ANSI B1.20.1 pipe threads; flared
outlet with flare fittings; ASME/ANSI B16.26; having single or double
packing nut; disc handle; chrome plated; polished. (Similar to SAP
1000081821)
Copper Tubing: ASTM B88, type L; Seamless; hard drawn; plain ends;
chrome plated. (Similar to SAP 1000081665)
(J) Bidet: Floor mounted; white; 2 bolt caps; vacuum breaker; integral
overflow; flushing rim and spray, chrome plated water supply pipe.
(Similar to SAP 1000080249)
Bidet Faucet: Deck mounted fittings, spray, head pop up drain assembly
with vacuum breaker. (Similar to SAP 1000080282)
(K) Shower and Bath Set: Washer less pressure balancing mixing valve;
single crystal rotating ball handle, push button diverter; with adjustable
volume control, shower head, arm flange, chrome plated.(Similar to
SAP 1000081495)
(L) Bath Tub: White color; left hand outlet; steel, acid resisting enameled,
with slip resistance surface; recessed; without trim, with grip rails and
bath drain in polished chrome. (Similar SAP 1000080170)
(M) Bath Tub: White color; right hand outlet; recessed; enamel; slip resistant
surface, with tiling bead without trim. (Similar to SAP 1000080174)
(N) Laundry Sink: Single compartment flat-rim; enameled cast iron; ANSI
A112.19.1Ml free standing frame mounted; C/W black iron frame;
610mm (24) x 508mm (20) x 337mm (13 ) DP; white (inside only).
(Similar SAP 1000080518)
Faucet: IN female NPS union, lever handle, hose end swing spout,
rough chrome finish, wall mounting, and chrome plated base material.
(Similar SAP 1000080971)
Chain: Bead, No 10, 381.0 mm (15) nom LG, chrome or nickel finish
brass, with 2 Type A couplings or 1 Type A & 1 type B coupling, 1 split
ring. (Similar SAP 1000080651)
Drain: Satin finished brass, slip joint, waste plug with rubber stopper,
22GA brass. (Similar to SAP 1000081936)
All fixtures shall be set level and in proper alignment, and fixed in a manner to
afford easy access for repairs and maintenance. Wall hung fixtures shall be
rigidly supported by metal supporting members so that no strain is
transmitted to the connections.
The plumbing and sanitary fixtures with all miscellaneous fittings shall be
connected to the piping systems as well as indicated on the project drawings
and as required for proper operation. All fixtures shall be equipped with traps;
and all traps shall be vented unless otherwise indicated on the project
drawings.
Floor outlet or floor mounted fixtures shall be rigidly secured to the drainage
connection and the floor. Where the fixture comes in contact with wall or
floor, all joints shall be completely watertight.
All shower fitting sets, faucets and waste fittings shall be set into fixtures and
walls with care and all correct jointing and material procedures shall be
observed and carried out at all times.
All exposed, plated polished or enameled connections from the fixture; shall
be made with extra special care and shall show no tool marks or scratches
All plumbing and sanitary fixtures shall be properly covered or sealed after
completion of installation or otherwise, suitably protected from damage, de-
facing or entry of foreign matter. These precautions shall be continuous
between the times of subsequent phases of the WORK.
All plumbing and sanitary fixtures shall be fully adjusted, tested and cleaned
to first class working order as directed by the SAUDI ARAMCO Project
Engineer.
Insulation Material
(A) Glass fiber pipe insulation with composite fire and smoke hazard rating
maximum 25 for flames spread, and 50 for smoke developed.
(B) Recovering Jackets 6 ounces per square yard (203 g/sq.m.) canvass
attached and a fire retardant adhesive or 20 gauges aluminum sheet.
(A) Replace/Install dryer duct, corroded at laundry outlet box. Clean the
outlet and install new (if required), PVC/Vinyl/Flexible duct hose.
(Size: 4 -8dia.).
15.1.12.2 Electric Water Heater: Glass lined tank, thermostat and high
temperature cut-off, anode, immersion heating element, baked
enamel sheet metal jacket, 3/4 NPT inlet and top outlet, foam
insulation per NAECAS 90, 2.5KW, Vertical, 208/230VAC, IPH,
60Hz, 150 PSI working pressure.
15.1.12.3 Replace / Install flexible pipes for Water Heaters complete with
necessary fittings.
15.1.13.2 Drinking Fountain: Free standing; bubbler type; hot and cold
water; hermetic compressor; Type 304 stainless steel panels
and top; NPT connections; R12 refrigerant; with gooseneck
glass filler for hot water. 30 L/HR (8 GPH) coldwater + 100 C (500
F), inlet water +270C (800F) and +320C (900F) ambient 45
cups/hr hot water; 3/8 in. NPT inlet water and drain; 0.19 KW
(0.25 HP) compressor; 120V, 1PH, 60Hz; 432mm (17in.) wide x
356mm (14 in.) dp x 1016 mm (40 in.) ht.
15.1.14.2 Shower and Eye Wash Assembly: Free standing type; complete
with yellow ABS plastic shower head; chain and strap; aerated
eye wash with stainless steel bowl, hand operated only; floor
flange; stanchion and all interconnecting piping and fittings with
1-1/4 supply tee furnished with 1-1/4 concentric reducer; all
piping galvanized steel; with safety signs; chrome plated brass
ball valves; shower and eye wash operated separately; with
pressure control devices to ensure constant water flow; eye
wash activated by pushing plate; shower activated by pulling
chain; stay open ball valves; weight approximately 23kg (50
Lbs.); supply pressure at least 207 KPA (30 PSI); shower flow
rate 113.6 LPM (30 GPM); eye wash flow rate 11.4 LPM (3
GPM); per ANSI Z 358.1-1981. (Similar to SAP 1000128470)
15.1.15 Prepare, Install and Test Carbon Steel Pipes and fittings
15.1.15.1 Installation of carbon steel pipe and fitting shall be carried out
with great care. All pipes, firings and materials shall conform to
all applicable standards.
15.1.15.2 Pipe shall be cut with pipe cutters or hacksaw blade and ends
shall be reamed with a long taper reamer to remove all burrs.
15.1.16 Miscellaneous
15.2 H.V.A.C.
15.2.1 Removal
Remove A/C ducting including but not limited to Hangers, Supports, Grilles,
Diffusers, Dampers and other accessories. CONTRACTOR to transport all
rubbish to a designated dumping area as directed by the SAUDI ARAMCO
Company Representative.
Remove AC units.
15.2.3.3 The ductwork to be furnished and installed shall comply with, but
not limited to the following codes and standards and Table 1
below:
For Pressures in Excess of 2-inch Water Column, Duct Wall Thickness Shall be Two Gages
Heavier Than Set Forth in This Table.
Duct specifications shown here are applicable when ducts larger than 18 inches are cross
broken. Where cross breaking is not used, duct wall thickness shall be two gages heavier
on ducts 19 inches through 60 inches wide unless longitudinal standing seams are used.
1 Standing Seam on 5
centers
Inside Longitudinal Standing
Seams with 1 x 1 x 1/8
angles on 5 center on
exterior
1 Bar Slip, Reinforced Bar
Slip, or Pocket Lock, on 4
centers
43 1 1/2 Bar Slip, Reinforced Bar
through Slip, or Pocket Lock on 8
54 centers with 1 1/2 x 1 1/2 x
1/8 angles on center line
between
1 Bar Slip, Reinforced Bar
Slip, or 1 Pocket Lock on 4
centers with Cross break
1 1/2 Standing Seam on 3
centers
Inside Longitudinal Standing
Seams with 1 1/2 x 1 1/2 x
1/8 angles on 4 center on
exterior
0.036 0.040 36 oz. 55
(20) (18) through
60
Reinforced Bar Slip, Angle
Slip, Alternate Bar Slip or
Angle Reinforced Pocket
Lock on 4 centers using
11/2 x 1 1/2 x 1/8
reinforcing angles on center
line between
Reinforced Bar Slip, Angle
Slip, Alternate Bar Slip or
Angle Reinforced Pocket
61 Lock on 8 centers using
0.036 0.040
36 oz. through 11/2 x 1 1/2 x 1/8
(20) (18)
84 reinforcing angles and with
11/2 x 1 1/2 x 1/8 angles
on center line between
1 1/2 Angles Reinforced
Standing Seam on 2
centers using 1 1/2 x 1 1/2
x 1/8 reinforcing angles
Inside Longitudinal Standing
Seams with 1 1/2 x 1 1/2 x
1/8 angles on 2 center on
exterior
0.050 48 oz 85 Companion Angles, Angle Slip,
(16) through or Angle Reinforced Pocket
Page 188 of 221
REQUISITION NO. 3000599034
15.2.3.8 All ductwork material delivered to the WORK Site and not
installed immediately is to be stored in a safe, dry location
and protected against damage or loss.
15.2.4.1 Install package type A/C Unit comprising Fan Coil Unit (FCU)
/ Air Handling Unit (AHU) with matching Air Cooled
Condensing Unit (ACCU) including but not limited to
refrigerant piping, accessories, fixing, supports, concrete pad
and all related activities including all testing and
commissioning.
15.2.5.2 Pressure test, vacuum test and charge the system with R-22
refrigerant and check all refrigerant piping test for leaks.
CONTRACTOR to schedule test and inform DUD and /or
Company Representative to witness test before application
of pipe insulation.
15.2.6 Install Air Grilles, Diffusers, Registers and Linear Diffusers (Any size
and shape)
15.2.6.3 Return Air Grille: air return; baked off white enamel; fixed
pattern; ceiling mounted. (Similar to SAP 1000193108).
15.2.7.3 Flexible metal duct shall comply with but not limited to the
following codes and standards.
15.2.8 Fabricate and Install Final Connection between Air Handling Unit and
Ductwork
15.2.9.1 Install and/or replace exhaust fans, roof, ceiling or wall mounted
into openings pre-prepared by carpenter/mason.
15.2.9.2 Exhaust fan sizes and type shall vary according to individual
project requirements. Test for correct operation on completion.
Installation shall be in compliance with the National Electrical
Codes in particular Article 422 and 430.
15.2.9.3 Exhaust fan shall conform to the following Codes and Standards
but not limited to.
UL Underwriter Laboratories
15.2.12.3 After the ductwork has been tested and proved tight,
thoroughly clean all components, Dirt, Scale, Oil, and other
foreign substances which may have accumulated during the
installation process.
15.2.13.1 CONTRACTOR shall remove and clean all supply and return
air ceiling diffusers, air grills and dampers.
15.2.13.3 Prior to starting the duct cleaning works, all areas where
WORK will be performed shall be covered with polyethylene
sheets to prevent falling of dust on floor, furniture, etc.
15.2.13.8 All the air volume dampers shall be identified and marked
prior to starting the WORK. This is required to avoid
disturbance to air balance. Volume dampers shall be
returned to their original position upon completion of the A/C
ductworks.
15.2.14 Dampers
15.2.15 Tools
The following tools, equipments, safety devices and the like will be
supplied by the CONTRACTOR.
15.2.16 Miscellaneous
15.2.16.1 Fabricate and install ducting for kitchen and bathroom exhaust
fan thru roof using PAL duct materials complete with
necessary fittings and accessories.
16.0 ELECTRICAL
CONTRACTOR shall perform WORK which shall include but not be limited to all
applicable activities involved for the successful completion of electrical WORK.
All WORK shall be done in accordance with the National Electrical Codes, National Fire
Protection Codes and SAUDI ARAMCO Engineering Standards. It shall be the
CONTRACTOR's obligation to comply fully with the requirements of all applicable sections
of codes, standards and specifications.
WORK to be performed shall include but not be limited to installation of all necessary
underground primary and secondary distribution systems, transformers, load centers,
panel boards, raceways, cable trays, conduits, cables, grounding, fixtures, fittings, fixings
and all other associated appurtenances that constitute a complete electrical installation.
Commission and test on completion, all test to be carried out in the presence of the SAUDI
ARAMCO Project Engineer and Inspection Department. No direct buried cables or
conduits to be back filled and no internal conduits, cables, boxes, enclosures or fittings to
be covered over until the installation has been inspected by the SAUDI ARAMCO
Inspection Department, and is acceptable to the SAUDI ARAMCO Project Engineer.
Work to be performed shall include but not be limited to the removal of all associated
electrical devices, service equipment, conduits, cables, cable trays, raceways,
fixtures, fittings, fixings and all other electrical appurtenances not specifically
mentioned herein, to enable re-construction to perform by other trades. All other
electrical equipment, fixtures and fittings remaining in site during re-construction/
renovation to be inspected, cleaned, serviced and tested prior to re-installation.
The installation of Electrical Conduits and Fittings shall be in accordance with SAES-
P-104 WIRING METHODS AND MATERIALS.
16.2.1 Direct buried conduit shall be (a) threaded, rigid steel per ANSI C80.1, except
it shall be hot-dip galvanized and PVC coated per NEMA RN 1 (minimum
thickness of PVC: 40 mils), or (b) Type DB PVC conduit per NEMA TC 8.
16.2.2 Conduit above ground in outdoor, industrial facilities shall be threaded; rigid
steel per ANSI C80.1, except it shall be hot-dip galvanized.
16.2.6 The minimum conduit size shall be 3/4 inch, except on instrument panels,
inside buildings, on prefabricated skids, and in non-industrial areas, where
the minimum size conduit shall be 1/2 inch.
16.2.7 Conduit and threaded conduit fittings shall have tapered (NPT) threads in
accordance with ANSI/ASME B1.20.1.
16.2.8 Field cut conduit threads shall be coated with a zinc rich protective coating.
16.3.1 Conduit fittings above ground in outdoor, industrial facilities shall be cast or
forged steel, cast iron or malleable iron, either hot-dip galvanized (preferably),
or zinc electroplated as supplied by the manufacturer. No aluminum fittings
shall be used. Only malleable iron sealing fittings shall be used. Gray cast
iron split type (EYSR) retrofit sealing fittings may be used if required for repair
purposes.
16.3.3 Conduit fittings for direct buried PVC coated rigid steel conduit shall be
factory PVC coated.
16.3.4 Threads of plugs, junction boxes and other fittings shall be lightly lubricated
with a rust preventive grease such as Crouse Hinds thread lubricant (Similar
to SAP 1000405418) or High Purity Goop (Similar to SAP 1000174895)
before assembly.
All conduits bent in the field shall have a radius of not less than six (6) times the
inside diameter of the conduit. Conduits shall be offset where necessary to enter
boxes, fittings, enclosures and panel boards or where required to achieve correct
appearance. There shall not be more than the equivalent of four quarter bends (360o
total) between pull points, e.g. conduit bodies and boxes. Conduits shall be fixed
using approved fixing methods for the location of the WORK. No conduit over 3 m
long shall be installed without a support/clip. The maximum distance from any joint
box, enclosure or fitting without a support/clip is 1 m. Conduit shall be installed as a
complete system as provided in Article 300, NEC and shall be securely fastened in
place. Install PVC coated rigid steel conduit complete with all necessary fittings,
fixtures, supports, clamps, brackets, boxes. Conduits shall be installed surface
mounted on walls or ceilings or in pre-prepared underground trench. All WORK shall
be in accordance with Article 318 of the National Electrical Codes.
During the course of construction, all exposed conduit ends shall be kept sealed by
the use of capped bushings. Conduit surfaces which have been marked by wrenches
or other devices shall be painted with aluminum paint to protect the surface
EMT/Rigid conduit shall not be installed directly in the ground unless coated or
wrapped by a corrosion protective wrapping.
All Wire and Cable shall be installed in accordance with SAES P-104 WIRING
METHODS AND MATERIALS. All Wire and Cables shall have copper conductors.
Underground direct buried cables shall generally be of the following type: MC, MV,
XPLE/EPR, PVC / PVC for use in Dry or Wet locations. Building Cables installed in
conduit shall be type THHN, THWN or NYA. Residential units may use type NM
Sheathed & NMC cables. They shall be stapled every 112 mm and must be stapled
within every 300 mm of a box or enclosure. Pull Data and speaker cable in conduits
already in place. Care must be exercised in pulling wires into conduit to prevent
damage, not to kink the wire, put undue stress on the wire or otherwise abrade the
wire. No grease will be permitted in pulling wires into conduit or talc and only SAUDI
ARAMCO approved pulling compound will only be permitted for this purpose.
office type buildings where required. All WORK shall be done in accordance with the
provisions defined in Article 800 of the N.E.C., EIA/TIA, SAES T- 916 and BICSI
Manual.
Install new coaxial cable for TV in metallic Conduit or CCTV and speakers cable.
Service drops shall be disconnected, conduit and cable removed and retained for
future use when called for by SAUDI ARAMCO. Service drops shall be re-installed
connected to panel board / main circuit breaker as required by SAUDI ARAMCO in
conjunction with other trades. Service drop/weather head conduit shall vary in size
according to load requirements. Service drops/weather heads shall be installed in
compliance with Article 225 and 230 of the National Electric Codes. Service drop
cables shall be supported by messenger support wire connected to the service drop
conduit below the service weather head. All service drops shall be installed using
Rigid Steel conduit.
16.7 INSTALL MAIN DISTRIBUTION PANEL BOARDS, PANEL BOARDS AND LOAD
CENTERS
The Main Distribution Panel Boards / Power / Lighting Panel shall be fitted with a
Main Circuit Breaker and Branch Circuit Breakers. Panels shall be surface, flush or
floor mounted as determined by individual project requirements, and shall be
installed in compliance with Article 384 of the National Electrical Code.
16.7.1 All panel boards shall have a rating not less than the minimum feeder
capacity required for the load computed in accordance with NEC article 220.
16.7.2 Number of over current devices on one panel board shall not be more than
42 (other than those provided for in the mains). Panel board shall be clearly
marked by the manufacturer with the voltage, current rating and number of
phases for which they are designed, rated and approved.
16.7.3 The total load on any over current device located in the panel board shall not
exceed 80 percent of its rating where in normal operation the load will
continue for 3 hours or more. Loads on each phase should be balanced and
computed in accordance with NEC article 220.
16.7.4 Feeder and Branch Circuit wiring shall observe the proper selection of
conductor of the correct size to provide the necessary capacity and minimum
voltage drop. Likewise, check the marking which indicates the type of
conductor used for a certain condition.
General Specifications
1. Panel boards installed indoors shall be suitable for continuous
operation under the following service conditions:
4 Enclosures shall bear labels from a third party testing laboratory (i.e., UL,
CSA, BASEEFA, KEMA, etc.) indicating that they are designed,
constructed and tested to the applicable standards referenced within this
specification.
volts Contractor shall not limited to check and label all the
branches and make type written updated directory
e. Circuit Breaker
Install or replace safety switch fused or non-fused surface mounted in rainproof and
dust proof enclosure. Enclosures shall be NEMA I for internal locations general duty,
NEMA 3R Rainproof, NEMA 4 Stainless steel rainproof and dust proof. Safety
switches shall be 400 to 600V rated 2/3 Pole up to a maximum Ampere rating of 400
amps, solid neutral.
compatible with main breaker system interrupting rating. Circuit breakers shall be
either, plug in, screwed on, bolt on or self contained in a suitable enclosure. Circuit
breaker capacity shall vary from 5 amperes Single/Double/Triple Pole to a
maximum 2500 amperes Triple Pole. Install or replace ground fault circuit breakers
up to 600 V operating voltage, Single/Double/Triple Pole. Capacity range from 20
to 2500 amperes. Circuit breakers may be installed in main distribution panels
containing main disconnect device and/or branch circuit devices. Connection of
feeder cables and distribution cables is deemed to be inclusive for the circuit
breakers and disconnect devices.
Outlet boxes unless otherwise specified for convenience outlets shall be centered
300 mm above the finished floor level and all wall switch outlets 1.5 m. above
finished floor level. Set all boxes so that fixtures are true, plumb and at right
angles to wall or ceiling. Install either flush or surface mounted.
Unless otherwise stated or directed, all outlet boxes shall be surface or flush
mounted, installed in exposed or accessible areas and shall be located at a point in
the wiring system suitable for connection to utilization equipment.
Pull boxes shall be installed where required and shall conform to percentage
capacity fill in accordance with Article 370-6/7 of the National Electrical Codes.
Likewise shall be so installed that the wiring contained in them can be rendered
accessible without removing any part of the building or any structure that is to be
used to establish finish surface (see NEC Article 380-19).
16.12.3 Where fixtures are mounted in frames in the ceiling. The frames are
required to be securely attached to the building structure by approved
fasteners (NEC 410-16). The fixtures thus basically supported from
building structure.
16.12.4 The outlet boxes for fixtures are mounted on the original ceiling above
the hung ceiling with approved connected raceway. Fixtures are then fed
through flexible raceway to knock-outs in the end plates of light fixture or
another suitable entrance.
16.12.5 Wet and Damp Location. Fixtures installed in water or damp locations
shall be so installed that water cannot enter or accumulate in wiring
compartment. All fixtures installed in wet location shall be marked,
Suitable for Wet locations. All fixtures installed in damp location shall be
marked, Suitable for Damp locations.
Spot Light:
E27 or G12 base lamps, aluminum or fiberglass housing minimum tempered
glass has approved silicon-rubber gasket and stainless steel screw & nuts 220
volts.
Recommended Model: NLC 704 or Equal
Contractor shall provide pin light with housing and trim is made of die cast
aluminum powder coated with epoxy powder paint chromium plated color finish
as standard UV resistance after phosphochromate treatment. Lamp housing
should be movable and recessed mounted, dimmable.
220 volts including halogen lamp, ballasted.
Contractor shall provide downlight fixtures, 1 or 2 lamps CFL with E27 base
socket with aluminum reflector and has opal diffuser or equal 220 volts including
lamp.
Recommended Model: NLC 270, NLC 271, NLC 273A & NLC 273B or
Equal
Contractor shall provide LED lighting fixtures with accordance to SAES-123, wall
mounted ceiling also for recessed type of LED lighting fixtures, from 2700K to
5600K CCT minimum of CRi of 80 with the voltage of 110 to 277 volts dimmable
of non-dimmable interior or exterior should not be underwater.
Recommended Model: NLCP
Contractor shall provide LED lamp indicator including all necessary accessories
to be connected to the oven and place it before or need the main door.
Contractor shall also include the installation of conduits and pulling wire, cutting
of gypsum board if necessary and return to original form.
Body and gear box: Die Cast Aluminum housing with anodized aluminum
reflector wall & roof mounted, with photocell switch CCT 3000K 5000K, 100
-300 watts 110-277 volts 50/60 hz IP 65 protection as per Saudi Aramco Lighting
Standard for LED, for reference SAES - 123.
Recommended Model: NLC 480 or Equal
Body and gear box: Die Cast Aluminum housing with anodized aluminum
reflector pendant type, with photocell switch, CCT 3000K 5000K, 110-277 volts
50/60 hz IP 65 protection as per Saudi Aramco Lighting Standard for LED, for
reference SAES - 123.
Recommended Model: NLC 480 or Equal
16.12.23 Chandelier:
Dining:
E27 lamp base 8 lamps, maximum of 100 watts per bulb 220 volts glass diffuser
and satin nickel / satin chrome finish tone including LED Bulbs 8 watts.
Breakfast:
E27 lamp base 3 lamps, maximum of 100 watts per bulb 220 volts glass diffuser
and satin nickel / satin chrome finish tone including LED Bulbs 8 watts.
Recommended Model: NLC 207 or Equal
Contractor shall provide 13 Ampere - 250 Volt duplex outlet (UK1-13R), BS1363A
type G sockets, single pole On / Off switches control outlets, shuttered contact, 2
Pole - 3 Wire Grounding (2P+E) white.
Note: Duplex wall boxes= # 72355, # 72355-F, # 72365.
16.12.25 WindSock:
Contractor shall provide and install 2x32 watts fluorescent lighting fixtures
whatever necessary fittings needed with emergency ballast.
Contractor shall provide and install 4x40 watts fluorescent lighting fixtures
whatever necessary fittings needed with emergency ballast.
Note: See more details on Schedule B Attachement IV
16.12 INSTALL LIGHTING FIXTURES (Interior or Exterior)
Fully illuminated 6 letters with stroke is achieved with high output, long
lasting red or green (LED) and exclusive matched diffuser eliminates hot spots
providing optimal light output. Charging circuit is solid state type with constant
current charged and transfer design. Circuit is brown out protected and provided
a minimum of 90 minutes of emergency run time and rechargeable time of 12
hours. Push to test switch and an LED AC indicator provides simple means for
manual test. Maintenance free sealed Nickel Cadmium Battery. (-7 deg C to 35
def c. single face or double face
Recommended Model: NLC 653 or Equal
Specification:
o Class I, Divisiong 2, Groups A, B, C, and D
o Zone 1 to 4
o Nema 3, 4 & 4X
o UL Approved (UL 1598A Marine Outside Type & UL 844 Hazardous Location)
o Enclosed and Gasketed
o Glass or Poly Carbonate globe
o Suitable for indoor or outdoor
o Compact fluorescent or LED bulbs available
o Suitable for commercial and industrial uses only
o Twist lock Lamp Holder (CFL)
o NPT Hubs
Minimum motor hp 1/6 with automatic on/off has variable speed including limit
switch 220 volts, capable to mount on wall surface and ceiling recessed.
Available length should be 0.9 meter to 2 meters maximum.
With filter Aluminum filter
With flying insect protection
Environmental Protection
Contractor shall provide LED bulbs 2 watts up to 20 watts with CCT 2700K -
5000K, CTI 80.
CE and UL approved as per SAES P-123.
Has aluminum heat sink
Minimum of 50000 hours
E27 Base, 90-220 volts
Safety Switch; non-fusible type, 240 Vac, 30 A up to 100 amps, 3 Wire, 3PST
Action, 174.6 MM (6-7/8 IN) WD X 84.1 mm (3.310 IN) d X 250.8 mm (9-7/8 in) h
enclosure, surface mounting, NEMA 3R enclosure steel 16 ga., satin gray
enamel, hot deep galvanized enclosure, NEMA KS1, UL-98, general duty, quick
break, visual on / off indicator, visible blades contacts, right hand operation.
Contractor shall provide and install floor mounted outlets including junction box
and covers as per Aramco Standard 220 volts and telephone outlets.
Disconnect electric motors of various H.P. ratings for service, repair (by others) or
direct replacement. Re-connect and test when service, repair or replacement is
required. Install new electric motors inclusive of flexible conduit/cable connection,
guide rails, bolting down to base and starter connections. Conduits rigid, and
holding down bolt already in place, various H.P. ratings from fractional H.P. to 5
H.P.
All Transformers shall comply with the SAUDI ARAMCO Engineering Standard
SAES- P 121 and Dry-type transformers shall be installed in accordance with the
NEC and AMSI C57.94.
Install Dry type transformers pad or wall mounted inclusive of conduit and cable
termination, conduits and cables already in place. Where pad mounted transformer
are called for, concrete pad will be installed ready to receive transformer. Where
wall mounted transformer are called for, frame WORK will be installed ready to
receive transformer. Connect grounding as required. All WORK shall be tested and
test results approved prior to any cable connections being performed.
16.14.1 Concrete shall provide dry type transformer 15-75 kva ventilated self
cooled, 480 volts pri delta and 110/208 volts secondary wye connection
dry type insulation 150 deg weather shield 150 ded C ave winding rise
above max 180 deg with name plate and complete accessories
Install wire way ducting/gutter complete with all necessary fixing screws, bolts,
fittings and other associated parts. Wire way ducts/gutters shall be of varying sizes.
Wire ducts/gutters shall be installed in accordance with Article 362 of the National
Electrical Codes and SAES P - 104. Any surface scaring, damage, caused to
surface finish during installation shall be touched up with paint to match the
manufacturers finish.
Install wire mold type surface mounted raceway system inclusive of all boxes,
bends, tees, clips, clamps and associated fixings. Wire mold raceway is only to
be used for small extensions to existing system, where it is not feasible to use
conduit or other methods. All WORK shall be in accordance with Article 352 of
N.E.C. codes and SAES P 104.
Cable trays shall be installed as a complete system. Cable tray systems shall not
have mechanically discontinuous segments of cable tray runs. Cables may be
extended from cable trays to equipment if (a) they are armored or metal clad and
are properly supported, or (b) they are installed in rigid or flexible conduit.
The installation of all underground power cables shall be in accordance with SAES
P 104.
16.21.2 In rocky areas where digging must be minimized, in areas where Table B-
2 depths would result in cables being below the water table, or to avoid
underground obstructions such as other cables, conduits or piping, cables
may be installed in one of the following configurations:
Table B-2
Minimum Cover Requirements
(Depth of Burial)
Notes: (1) 600 mm under roads, parking lots and other areas subject to vehicular
traffic
(2) 600 mm under roads
Exception:
Minimum burial depth for ground grid conductors
a. PVC coated rigid steel conduit with a total cover not less than 300 mm,
which shall include a 50 mm thick (minimum) concrete pad over the
conduit.
b. PVC coated rigid steel conduit with a total cover not less than 150 mm,
which shall include a 100 mm thick (minimum) concrete pad over the
conduit; or
c. A duct bank with 150 mm of total cover, measured from the top of the upper
conduit, which shall include a minimum of 100 mm of concrete over the
upper conduit.
Concrete tiles cannot be used in lieu of the concrete pad in (a) or (b) above.
The top layer of the concrete pad or the duct bank shall be mixed with red
dye. (Minimum thickness: 5 mm).
16.21.3 Pre-cast 50 mm thick red concrete tiles, red plastic tiles, or PVC coated
steel fence fabric shall be placed 300 mm above direct buried cable or
direct buried conduit, in accordance with Standard Drawing AD-036874.
This does not apply to ground grid conductors, connections to ground
grids or grounding electrodes, or when paragraph 10.2 configurations are
used.
16.21.4 Duct bank design shall consist of either hot-dip galvanized rigid steel
conduit encased in non-reinforced concrete or PVC conduit encased in
reinforced concrete. There shall be a minimum of 75 mm of
concrete from the outside of the duct bank to any conduit or reinforcing
steel. Bell ends or protective bushings shall be provided on each duct
where it terminates. The top layer (5 mm minimum thickness) of the
concrete shall be mixed with red dye.
16.21.5 PVC conduits shall not be extended above grade in industrial facilities.
Where above grade extensions of buried PVC conduits are required, a
transition shall be made underground, using treaded PVC to rigid metal
conduit adapters.
Exceptions:
16.21.7 Cables and conduits entering buildings shall comply with paragraphs
5.2 and 5.4 of SAES-B-008.
16.21.8 Cables that cross under paved roads, concrete slabs, railroads, or other
areas that would require extensive or impractical excavations to
replace, shall be run in duct banks or in PVC sleeves per Table B-2.
16.21.11 Direct buried cables and conduits shall be installed in a single layer,
except where rearrangement is necessary at transitions to multi-layer
concrete encased duct banks or for entering buildings.
16.21.12 Marker shall be installed at all direct buried cable route, change of
direction, at every 30 meters of straight direct buried cable runs and at
every duct bank.
16.21.13 Cable route marker shall be installed as per SAUDI ARAMCO Standard.
16.21.14 Flat cable route markers shall be used and installed flushed in paved
and finished area, and markers shall be installed projecting one (1)
meter above grade in other areas.
16.21.15 Buried cable marker tape shall be installed above on red concrete tiles
or in place at approximately 50 percent of the cable depth but not closer
than 300 mm to cable.
16.22.3 Ground rods or pipe electrodes shall be copper or copper jacketed steel
("Copper weld" or equivalent). Copper jacketed steel rods shall meet the
requirements of UL 467.
Exception:
In areas where the rod will have cathodic protection, hot dip galvanized
steel rods or pipe electrodes may be used. Minimum length of ground
rods is 2.4 m. Minimum diameter of copper or copper clad ground rods is
16 mm; minimum diameter of galvanized steel rods is 19 mm. Minimum
length of each section of a sectional rod is 2.4 m. Plate electrodes shall
not be used.
16.22.4 Buried conductors used for grids and/or interconnection of ground rods
shall be minimum 70 sq mm (2/0 AWG).
System Grounding
Nominal Type
Voltage Distribution Type Grounding
Requirements
240/120 Three-Wire Solid Ground center of 24 winding
208/120 Four-Wire Solid
480 Three-Wire Solid See Note 1
480/277 Four-Wire Solid
4160 Three-Wire Low Resistance 400 A, 10 second
Resistor
13,800 Three-Wire Low Resistance 400 A, 10 Second
Resistor (See Note 2)
Notes:
1. High resistance grounding for 480 V systems is permitted with special approval.
2. Selection of rating for 13,800 V system grounding resistor shall be done by or with the
concurrence of Coordinator, Relay & Operations Engineering Division, Power
Distribution Department.
16.22.12 Except as otherwise noted below, conduit, cable tray, or cable armor,
shall not be relied on as the equipment grounding conductor and a bare
or insulated copper conductor shall be installed in the same conduit,
cable tray, cable, or cord or shall otherwise accompany the power
conductors. In hazardous locations equipment grounding conductors
16.22.13 Aluminum cable trays containing only circuits operated at, or below, 50
V to ground may be used as equipment grounding conductors provided
that NEC requirements for such use are met. On other aluminum cable
trays common equipment grounding conductor external to the cables in
the tray may be used under the following conditions. This common
conductor shall be sized in accordance with NEC Table 250-95 for the
largest power conductor in the tray, with a minimum size of 16 mm2 (#6
AWG). Connections shall be made between this common grounding
conductor and other grounding conductors for intersecting or branch
trays, and to extend the equipment grounding conductor beyond the
tray. This common conductor (or the largest individual grounding
conductor, if more than one are installed) shall be bonded to each
section of the cable tray system with a connector approved for a copper
to aluminum connection.
16.22.14 A cable concentric neutral, if properly sized and not used as a current
carrying grounded circuit conductor (3 phase 3 wire system; no neutral
loads are served), may be used as the equipment grounding conductor.
16.22.16 Metallic cable trays shall be bonded at both end points and a minimum
of every 25 meters to the local ground grid or ground electrode or to
structural steel which is bonded to the local ground grid or ground
electrode.
16.22.17 Ground busses in switch gear, switchboards, and motor control centers
shall have two connections to the main ground electrode.
16.24 MISCELLANEOUS
16.24.1 Remove and replace burnt or cracked switches and plate covers.
16.24.8 Service, clean and test existing panelboard. Tighten all terminals.
Update circuit directory.
16.24.9 Inspect and carry out routine safety check and test cooking
ranges, refrigerator, dish washing machines, trash compactor, garbage
disposal unit and/or other specified equipment. Check all water and
electrical connections and for any missing items. Prepare and clean all
items, and leave in an operable/acceptable condition. Any faults or leaks
must be reported to the SAUDI ARAMCO Engineer.
1.1 CONTRACTOR shall make available on Time Unit Rate the manpower,
vehicles and equipment listed in pricing Attachment I to Schedule C to
perform the WORK which cannot otherwise be accomplished by
Scheduled Service or by Work Unit Rate under Attachment I to
Schedule C activities.