Designed by: Engineer :M.

S date 4/11/2015
Checked by : YSQ

PROJECT:
Client:

stone types:
STONE SIZE=800mm x400mm x30mm
Cavity =30mm

bracket type: Z with pin

no. of brackets used = 2 per edge of stone Width 25
Z bracket used: h1 34
h2 25
Y3 25
d1 14
t 3

pin used: 4mmx40mm

Flat head bolt 6mmx62mm
Anchor Bolt used: 8mm70mm
Slot size 9mm15mm
Note: contractor to be ensure that all the brackets are aligned in away to make sure distribution of the load equally
Type material for the angle
stainless steel type 316 for brackets
ultimate stress u1 490 N/mm2
yield stress y1 190 N/mm2
allowable shear stress=qall 1=0.6*y1 114
Loading calculations

A. Vertival loads
stone width =PW 800 mm
stone height =Ph 400 mm
stone thickness=Pt (stone) 30 mm
number of brackets 2
specific gravity of stone 26.1 kN/m3
total load of stone 0.25056
load for each bracket (Fv) 0.12528 kN
B.Wind load

if the stones are external use wind 1 calculation

if the stones are internal use minimum horizontal load calculation

Wind load 1
number of brackets 2
wind velocity V and wind load are designed according to BS6399-2:1997
Vb=basic wind speed 33 m/s
K1=altitude factor 1
K2= directional factor 1
K3= seasonal building factor 1
K4= terrain &building factor 1.7
design wind speed Vz Vz=K1*K2*K3*K4*Vb 56.1 m/s
design wind pressure q q=0.613*Vz^2 1929.2 n/mm2
wind force om each stone panel q*W*h 0.6174 kN
pressure on each bracket Hp 0.3087 kN
suction on each bracket Hs 0.3087 kN

Minimum horizontal load

minimum horizontal force 0.5 kn/m2 (internal) 0.5*W*L//no.of brackets 0.08 kN

minimum horizontal force 0.5 kn (internal) 0.5/no.of brackets 0.25 kN
C. Seismic Load.
Seismic loading as per Specifications of UBC 1997.
Ca= Seismic Coefficient 0.19 (For Zone Ao=0.1g)
Ip = Importance Factor 1
Ws = Total weight of stone 0.2506 kN
Fp=Seismic Force / panel Fp=4.Ca.Ip.Ws 0.1904 kN
Seismic force on each bracket=Fp 0.0952 kN

Design horizontal force(FH) max of Fp&Hp& min 0.31 kN

Thermal Movement of Stone.

Temperature Difference,T T=T1-T2 50 C

Coeff.of Thermal Expansion, f 7.2 x10 ^-6mm/mmC
Length of Stone 800 mm
Thermal Movement of Stone (= f*T*h) 0.288 mm
IF (f*T*h)<1 ..ok ok
Design of Elements.
cavity 30 mm

bracket size

W=width of the bracket 25 mm

t= thickness of the angle 3 mm
SL=slot length 15 mm
slot width 9
=angle of bend in plate 20
Dn= nominal diameter for extension arm (flat head bolt) 6
M=1.0mm+Dn 7 mm
N= 9 mm
d1 14 mm offset=d1+t
d2=cavity+pt/2-t 42 mm
d3=cavity-d1-N-t+pt/2 19 mm
d4=pt/2+5 20 mm
=anchor bolt diameter 8 mm
d5=d3-pt/2-5 -1 mm
y1=0.5xSL+t 10.5 mm
y2= 8 mm
Y3=d1 tan 5.092777799 mm
h1=2*+SL+t 34 mm
h2 25 mm
Z=W*(t^2)/6 37.5 mm3
y4=y1+y3+h2/2+SL-M/2 39.5927778 mm
y5=Y3+h2/2 17.5927778 mm
y6=y4+y5 57.1855556 mm
x1=d2+t 45 mm
L=y1+y2+2*y3+h2+SL 68.6855556 mm
x=d1-N 5
cavity adjustability (inward) 5
check(d1) ..x>d3-pt/2 not ok
Reaction

Df1=dead load factor (first case) 1.4

Df2=dead load factor (second case) 1.2
Wf= wind load factor 1.2
R1=Df1*Fv*X1/y6 138.0180697 N
R2=Df1*Fv 175.392 N
R3=((Df2*Fv*X1)-(Wf*FH*y5))/y6 3.857733939 N
R4=Wf*FH+R3 375.8577339 N
R5=Df2*Fv 150.336 N
Checking moments for plate design

moment @1(moment transfered to external wall)=R1*(y1+SL-(/2)) 2967.388499 N.mm

moment @2=R1(y1+SL+y3-(/2))-R2*d1 1214.795861 N.mm
moment @3=R1(y1+SL+y3-/2+h2/2)-R2*d1 2940.021732 N.mm
moment @4=R1(y1+SL+y3-/2+h2/2)-R2*d1-Fv*Df1*(d3+N) -1970.954268 N.mm
moment @5=R1*y3 702.8953614 N.mm
moment@8 = R3*(y1+SL-/2) 82.9412797 N.mm
moment@9=(R3*(y1+SL+y3-/2))-R5*d1 -2002.116139 N.mm
moment@10=R3*y4-R5*(d1+t) -2402.973597 N.mm
moment@11= R4(y3+h2/2-M/2) 5296.879529 N.mm
moment@12=R4*y3 1914.159923 N.mm
min- -2402.973597
Abs 2402.973597
max+ 5296.879529
(Md) design moment= greatest value 5296.879529 N.mm
Mcp for plate= moment capacity= y*Z 7125 N.mm
moment capacity check ok
Md/Mcp 0.743421688 <1
Extension arm design:

stainless steel type 316 for bracketsfor extension arm

ultimate stress for extension arm u2 700 N/mm2
yield stress for extension arm y2 450 N/mm2
allowable shear stress=qall 2=0.6*y2 270

th= Thickness of flat part 3.5 mm

Dn= nominal diameter 6 mm
De= effective diameter 5 mm
Ae= effevtive cross section area 19.625 mm2
Z4=modulus of elasticity of flatted part=Dn*th^2/6 12.25 mm3
Z3=modulus of elasticity of round part = 3.14/4*(De/2)^3 12.265625 mm3
N= clamping height. 9 mm
e=edge distance from pin center 8 mm
Min extension arm length required=d3+t+2N+e=L(extension) 48 mm
M(6-6)=Df1*Fv*d3 3332.448 N.m
M(13-13)=Df2*Fv(d3+N) 4209.408
Maximum of M6 & M13 4209.408
M(7-7)=Df1*Fv*d4 3507.84 N.m
M(14-14)=Df2*Fv*d4 3006.72
Maximum of M7 & M14 3507.84
Mcp(6-6)(13-13)=moment capacity at section (6-6)= y2*Z3 5519.53125 N.m
Mcp(7-7)(14-14)=moment capacity at section (7-7)= y2*Z4 5512.5 N.m
M(6-6)/Mcp(6-6) 0.762638675 ok ok ,if <1
M(7-7)/Mcp(7-7) 0.636342857 ok ok ,if <1

Deflection check
b=width of the flatted part 12 mm
L=deflection=L(extension)-2N-t 27 mm
E =Mod.of Elasticity 210000 N/mm2
I1 = Moment of Inertia of section (round part)= 1/4*3.14*(D/2)^4 30.6640625
I2 = Moment of Inertia of section (flatted part)= b*th^3/12 42.875
minimum I 30.6640625
max= FV*L^3/(3*E*Imin) 0.127644703 mm 0.063822351

all=allowable deflection for cantilever=2xL/180 0.3 mm

IF all> maxok ok
Anchor bolt design
Bolt code TM8 70A4
=anchor bolt diameter( Nominal) 8
eff=anchor bolt diameter (effective) 7 mm
Bolt length(Lb) 70 mm
Nrec=tension safty load 3800 N
V rec=shear safety load 4400 N
effictive embedment depth 46 mm
installtion required torque 13
Nb= number of bolts 1
N(app)= bolt tension( pull out force)=(M1-1/(y1+/2))/Nb+Wf*FH/Nb 583.9563214 N
moment ok
V(app)=bolt shear=Df2*Fv/Nb 150.336 N
shear ok
resultant force due to combined pull_out and shear=(Napp/Nrec)+(Vapp/Vrec) 0.187839989
combined ok
Bolt must tested with failure more than 3xPout 1751.868964 Kn

pin dowel design:

stainless steel type 316 for brackets
ultimate stress for pin u3 700 N/mm2
yield stress for pin y3 450 N/mm2
allowable shear stress=qall 2=0.6*y2 270 N/mm2

(Nd)= no. of dowels 1

Dl=Dowel length 40 mm
Dd= dowel diameter 4 mm
Ad=dowel area=*Dd^2/4 12.56 N.mm
bending arm = L/8 5 mm
Mu=Wf*FH * bending arm/4 465 N.mm 93
Z5=(*Dd^3/32)/Nd 6.28 mm3
Mu (app) =applied moment stress =Mu1/Z 74.04458599 N/mm2
ok
Mu/ y3 0.164543524

Shear stress,T=4/3*Wf*FH/Ad/Nd 39.49044586

ok