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HARGA ALAT

NAMA ALAT HARGA 2014 (PA)


compresor 183 kW(C-801) $ 102,500.00
compresor 195 kW(D-801) $ 106,000.00
Heat Exchanger 405 m^2 (E-801) $ 102,500.00
Heat Exchanger 4.62 m^2 (E-802) $ 10,100.00
Heat Exchanger 28.16 m^2 (E-803) $ 23,700.00
Heat Exchanger 37.3 m^2 (E-804) $ 75,000.00
Heat Exchanger 269 m^2 (E-805) $ 265,000.00
Heat Exchanger 41 m^2(E-806) $ 66,500.00
Reactor (R-801) $ 47,700.00
Pump 0.3 kW (P-801) $ 16,200.00
Pump 1.7 kW (P-802) $ 17,600.00
Pump 0.5 kW (P-803) $ 32,400.00
Tower Carbon Steel (T-801) $ 103,400.00
Tower Stainless steel (T-802) $ 103,000.00
Vesel Horizontal Stainless steel 4.2 m^3 (V-801) $ 79,600.00
TOTAL PURCHASED EQUIPMENT $ 1,151,200.00
Sumber : WWW.CHEMENGONLINE.COM/PCI
_= ( )/(
) _
COST INDEX
HARGA 2015 (PB) Quantity Purchased
$ 95,270.74 1 $ 95,270.74
$ 98,523.89 1 $ 98,523.89
$ 95,270.74 1 $ 95,270.74
$ 9,387.65 1 $ 9,387.65
$ 22,028.45 1 $ 22,028.45
$ 69,710.30 1 $ 69,710.30
$ 246,309.71 1 $ 246,309.71
$ 61,809.80 1 $ 61,809.80
$ 44,335.75 1 $ 44,335.75
$ 15,057.42 1 $ 15,057.42
$ 16,358.68 1 $ 16,358.68
$ 30,114.85 1 $ 30,114.85
$ 96,107.26 1 $ 96,107.26 800
$ 95,735.47 1 $ 95,735.47
700
$ 73,985.86 2 $ 147,971.72
600 f(x) = 17.12666666
$ 1,070,006.58 $ 1,143,992.44
500 R = 0.6239086678
400
COST INDEX
300
200
100
0
2005 2006 2007 2
Tahun Cost Indeks
2006 499.6
2007 525.5
2008 575.4
2009 521.9
2010 550.8 Rumus
2011 585.7
2012 584.6 Harga alat 2015 = Cost indeks 2015
2013 567.3 Cost indeks 2014
2014 704.6
2015 654.905

COST INDEX VS YEAR


00
00
00 f(x) = 17.1266666667x - 33856.2222222222
00 R = 0.6239086678
00
00
00
00
0
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

YEAR
x Harga alat 2014

Column J
Linear (Column J)

2014 2015
TOTAL CAPITAL INVESTM
LOCATION :
DEPT NO :

ESTIMATION

DIRECT COSTS
Equipment ETC

Building, Process and Auxiliary


Service, Facilities and Yard Improvement
Land

INDICT COSTS
Engineering and Supervision
Construction expense and Constractor's fee
Contingency

FIXED-CAPITAL INVESTMENT
DIRECT COSTS
INDICT COSTS

WORKING CAPITAL
TOTAL CAPITAL INVESTMENT
TOTAL FIXED CAPITAL INVESTMENT
WORKING CAPITAL INVESTMENT
TOTAL CAPITAL INVESTMENT
TOTAL CAPITAL INVESTMENT SHEET
MALANG MANUFACTURE NAME :
800 PRODUCT :
ASUMSI
ESTIMATION
QUANTITY

Equipment ETC
Purchased equipment
Installation 0.45
Instrumentation and Controls 0.2
Piping installed 0.7
Electrical installed 0.3
Building, Process and Auxiliary 0.65
ce, Facilities and Yard Improvement 0.85
Land 0.05
TOTAL DIRECT COSTS

Engineering and Supervision 0.3


uction expense and Constractor's fee 0.05
Contingency 0.1
TOTAL INDICT COSTS

DIRECT COSTS
INDICT COSTS
TOTAL FIXED CAPITAL INVESTMENT
0.18

OTAL FIXED CAPITAL INVESTMENT


WORKING CAPITAL INVESTMENT
TOTAL CAPITAL INVESTMENT
T
PT. FORMALIN
FORMALDEHYDE
ASUMSI
PRICE
UNIT

$ 1,143,992.44
Purchased Equipment $ 514,796.60
Purchased Equipment $ 228,798.49
Purchased Equipment $ 800,794.71
Purchased Equipment $ 343,197.73
Purchased Equipment $ 743,595.09
Purchased Equipment $ 972,393.57
Purchased Equipment $ 57,199.62
$4,804,768.25

Purchased Equipment $ 343,197.73


Purchased Equipment $ 57,199.62
Purchased Equipment $ 114,399.24
$ 514,796.60

$ 4,804,768.25
$ 514,796.60
$ 5,319,564.85
TOTAL FIXED CAPITAL INVESTMENT $ 938,746.74

$ 5,319,564.85
$ 938,746.74
$ 6,258,311.59
LOCATION Malang, Jatim Indonesia
FCI $ 5,319,564.85
Yields

MANUFACTURING COSTS
DIRECT PRODUCTIO
1 Raw Material

2 By-Products

Net Ma
3 Operating Labor
4 Direct Supervisory and Clerical Labor
5 Utilities

6 Maintenance and Repairs


7 Operating Supplies
8 Laboratory Charges
9 Patents and Royalties
FIXED CHARG
1 Depreciation
2 Local Taxes
3 Insurance
4 Rent
Plant Overhead
Total Manufacturing costs
General Expense
1 Administrative costs
2 Distribution and Selling costs
3 Research and Development costs
4 Financing
Total General Expense
TOTAL PRODUCT COSTS
1 Total Manufacturing costs
2 Total General Expense
TOTAL PRODUCT COSTS

Annual Sales
TPC
Operating Income

Operating Income
Depresiasi
Keuntungan Sebelum Pajak

Keuntungan Sebelum Pajak


Pajak
Keuntungan Sesudah Pajak
TOTAL PRODUCT COSTS SHEET
DEPT No
Design
Sell product

ACTURING COSTS
DIRECT PRODUCTION COSTS

Methanol
Air
Deionized water
Total Raw Material Costs

-
Net Material Costs

rical Labor

Water
STEAM high pressure (E-802)
STEAM medium pressure (boil feed water) (E-801;E-804;R-801)
Cooling Water
Electricity
C-801
D-801 A/B

FIXED CHARGES

Plant Overhead Costs

pense

sts
nt costs
$ 9,876,810.24
$ 7,696,383.67
$ 2,180,426.57

$ 2,180,426.57
$ -
$ 2,180,426.57

$ 2,180,426.57
$ 654,127.97
$ 1,526,298.60
RODUCT COSTS SHEET
800 Product : FORMALDEHYDE
3897.1 Kg/hours =
$ 0.32 per kg Annual Sales

UNIT QUANTITY

per gal 619798.608


kg 4210.54
per gal 35958.78

- 0

per bulan/org 200


Operating labor 0.1

Per M lb 793.2
Per M lb 431883.8
per M gal 208001.17404

kW 1449360
kW 1544400
FCI 0.1
FCI 0.01
Operating labor 0.15
- -

FCI 0
FCI 0.04
FCI 0.01
-
Operating Labor+Supervision+maintenance 0.7

UNIT QUANTITY
Operating Labor+Supervision+maintenance 0.15
Raw Material 0.04
Raw Material 0.1
TCI 0
30865032 kg/years
$ 9,876,810.24 per years

$/UNIT $/YR Asumsi

$ 1.50 $ 929,697.91
$ - $ -
$ 16.50 $ 593,319.87
$ 1,523,017.78

0 $ -
$ 1,523,017.78
$ 154.80 $ 1,021,680.00
$ 1,021,680.00 $ 102,168.00

$ 6.00 $ 4,759.36
$ 5.00 $ 2,159,418.93
$ 0.10 $ 20,800.12

$ 0.08 $ 115,948.80
$ 0.08 $ 123,552.00
$ 5,319,564.85 $ 531,956.49
$ 5,319,564.85 $ 53,195.65
$ 1,021,680.00 $ 153,252.00
Tidak ada paten

$ 5,319,564.85 $ -
$ 5,319,564.85 $ 212,782.59
$ 5,319,564.85 $ 53,195.65
$ - sudah beli tanah
$ 1,655,804.49 $ 1,159,063.14
$ 7,234,790.51
$/UNIT $/YEAR
$ 1,655,804.49 $ 248,370.67
$ 1,523,017.78 $ 60,920.71
$ 1,523,017.78 $ 152,301.78
$ 6,258,311.59 $ -
$ 461,593.16

$ 7,234,790.51
$ 461,593.16
$ 7,696,383.67
Waktu Produksi 330 days
Pekerja 200 orang/shift
shift 3
Gaji $ 154.80 per bulan/org

Electricity
Steam High pressure 45.43 kg/h
Steam Medium pressure 24735 kg/h
Cooling Water 827174 kg/h
Methanol 2464.8 kg/h
Deionized water 143 kg/h
Formaldehyde INR 21.00 per kg
Pajak 30 %

Unit Conversi
1 kg =
1 ton =
= 7920 hours

$ 0.08 per kW
$ 6.00 per M lb
$ 5.00 per M lb
$ 0.10 Per M gal
$ 1.50 per gal
$ 16.50 per gal
= $ 0.32 per kg

2.2046 lb
31.75 gal
Sumber

http://disnakertrans-sumselprov.com/index.php/featured/328-

http://www.pln.co.id/?p=13045
Couper, James R. 2003. Process Engineering Economics. USA : Marcel Dekker, Inc
Couper, James R. 2003. Process Engineering Economics. USA : Marcel Dekker, Inc
Couper, James R. 2003. Process Engineering Economics. USA : Marcel Dekker, Inc
https://www.methanex.com/our-business/pricing
http://www.sciencecompany.com/Deionized-Water-1-gal-P16280.aspx
http://chemways.com/index.php/price-list.html
http://www.ortax.org/ortax/?mod=berita&page=show&id=186...#
No DESKRIPSI
unit
1 Periode Operasi bulan
2 Hari Operasi Hari
3 Methanol gal/tahun
4 Deionized water gal/tahun
5 Produk Formaldehyde kg/tahun

PENDAPATAN
7 Harga Jual Formaldehyde $/kg
8 Penjualan Formaldehyde $
9 Jumlah Pendapatan $

PENGELUARAN
10 Harga Bahan Baku Methanol $/gal
11 Harga Bahan Baku Deionized water $/gal
12 Biaya Bahan Baku Methanol $
13 Biaya Bahan Baku Deionized water $
14 Biaya Produksi dan Perawatan $
15 Jumlah Pengeluaran $

Keuntungan Operasi $
16 Depresiasi $
Keuntungan Sebelum Pajak $

17 Prosentase Pajak Pendapatan %


18 Pajak Pendapatan $
Keuntungan Sesudah Pajak $

Keuntungan Sesudah Pajak


19 Depresiasi $
20 Investasi Total $
Akumulasi $
22 Net Present Value (NPV)
23 IRR investasi $
24 Payback Period Investasi (POT) tahun

Bulan ke
1 Januari 2015
2 Februari 2015
3 Maret 2015
4 April 2015
5 Mei 2015
6 Juni 2015
7 Juli 2015
8 Agustus 2015
9 September 2015
10 Oktober 2015
11 November 2015
Sumber www.bi.go.id
Inflasi rata-rata
0 1 2 3
11 11 11
330 330 330
619798.608 619798.608 619798.608
35958.78 35958.78 35958.78
30865032 30865032 30865032

$ 0.32 $ 0.34 $ 0.36


$ 9,876,810.24 $ 10,534,426 $ 11,235,827
$ 9,876,810.24 $ 10,534,426 $ 11,235,827

$ 1.50 $ 2 $ 2
$ 16.50 $ 18 $ 19
$ 929,698 $ 991,599 $ 1,057,621
$ 593,320 $ 632,824 $ 674,959
$ 6,173,366 $ 6,584,400 $ 7,022,801
$ 7,696,384 $ 8,208,823 $ 8,755,381

$ 2,180,427 $ 2,325,603 $ 2,480,446


$ 531,956 $ 531,956 $ 531,956
$ 1,648,470 $ 1,793,647 $ 1,948,490

30
$ 494,541 $ 538,094 $ 584,547
$ 1,153,929 $ 1,255,553 $ 1,363,943

$ 1,153,929 $ 1,255,553 $ 1,363,943


$ 531,956 $ 531,956 $ 531,956
$ (6,258,311.59) $ 1,685,886 $ 1,787,509 $ 1,895,899
$ (6,258,311.59) $ (4,572,426) $ (2,784,917) $ (889,017)

Inflasi
6.96 %
6.29 %
6.38 %
6.79 %
7.15 %
7.26 % Depresiasi
7.26 % 0.1
7.18 %
6.83 %
6.25 %
4.89 %
www.bi.go.id
6.66 %
Tahun ke
4 5 6 7
11 11 11 11
330 330 330 330
619798.608 619798.608 619798.608 619798.608
35958.78 35958.78 35958.78 35958.78
30865032 30865032 30865032 30865032

$ 0.39 $ 0.41 $ 0.44 $ 0.47


$ 11,983,929 $ 12,781,841 $ 13,632,879 $ 14,540,581
$ 11,983,929 $ 12,781,841 $ 13,632,879 $ 14,540,581

$ 2 $ 2 $ 2 $ 2
$ 20 $ 21 $ 23 $ 24
$ 1,128,040 $ 1,203,147 $ 1,283,254 $ 1,368,696
$ 719,899 $ 767,831 $ 818,954 $ 873,482
$ 7,490,392 $ 7,989,116 $ 8,521,046 $ 9,088,392
$ 9,338,330 $ 9,960,093 $ 10,623,255 $ 11,330,570

$ 2,645,599 $ 2,821,748 $ 3,009,625 $ 3,210,011


$ 531,956 $ 531,956
$ 2,113,642 $ 2,289,791 $ 3,009,625 $ 3,210,011

$ 634,093 $ 686,937 $ 902,887 $ 963,003


$ 1,479,550 $ 1,602,854 $ 2,106,737 $ 2,247,008

$ 1,479,550 $ 1,602,854 $ 2,106,737 $ 2,247,008


$ 531,956 $ 531,956 $ - $ -
$ 2,011,506 $ 2,134,810 $ 2,106,737 $ 2,247,008
$ 1,122,489 $ 3,257,299 $ 5,364,036 $ 7,611,044
5 tahun S/L
FCI $ 531,956.49
TOTAL
8 9 10
11 11 11
330 330 330
619798.608 619798.608 619798.608
35958.78 35958.78 35958.78
30865032 30865032 30865032

$ 0.50 $ 0.54 $ 0.57


$ 15,508,720 $ 16,541,318 $ 17,642,669
$ 15,508,720 $ 16,541,318 $ 17,642,669

$ 2.36 $ 2.51 $ 2.68


$ 25.91 $ 27.63 $ 29.47
$ 1,459,826 $ 1,557,024 $ 1,660,693
$ 931,640 $ 993,670 $ 1,059,831
$ 9,693,514 $ 10,338,926 $ 11,027,310
$ 12,084,980 $ 12,889,620 $ 13,747,834

$ 3,423,739 $ 3,651,698 $ 3,894,835

$ 3,423,739 $ 3,651,698 $ 3,894,835

$ 1,027,122 $ 1,095,509 $ 1,168,450


$ 2,396,618 $ 2,556,189 $ 2,726,384

$ 2,396,618 $ 2,556,189 $ 2,726,384


$ - $ - $ -
$ 2,396,618 $ 2,556,189 $ 2,726,384
$ 10,007,662 $ 12,563,850 $ 15,290,235

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