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Gate Driver Unit Market for Power

Transistors
Gate driver units : a new playground for innovation

Technologies, players & forecast 2010 - 2020

Agile switch Amantys


SmartPower Stack Consortium

75 cours Emile Zola, F-69100 Lyon-Villeurbanne, France


Tel : +33 472 83 01 80 - Fax : +33 472 83 01 83
2014
Web: http://www.yole.fr
GDU technology introduction
Definitions

Gate driver IC Gate driver Board


A gate driver IC is only the circuit to control gate of Gate driver Boards are also called by experts as Gate driver
transistors. ICs are also called pre-driver with integrated units, Gate driver or Plug-&-Play drivers.
charge pump and independent high and low side gate Those products are mainly sold off-the-shelf. Usually, this kind
driver channels. of product family is a complete, ready-to-use power transistor
These products are mainly sold off-the-shelf. Products driver system that has been matched to a specific device or
Either separate High-, low-side or both High & Low-Sides module, for specific applications or mechanical requirements.
circuits. It is also possible to find ICs for half-bridge or 3- They typically cover high-power and high-voltage transistor
Phase drives. modules with voltages from 1200 V. It generally includes the
gate driver ICs and features such as DC/DC converters, isolation,
GD ICs usually excludes what could be found in gate driver
short-circuit protection, active clamping or supply monitoring.
boards (i.e. Signal processing and drive (outputs), Error
management, Sensor monitoring, Microcontroller or other
features such as DC/DC converters, isolation, short-circuit
protection, active clamping or supply monitoring).

CT-Concept Agile switch Amantys

For lower voltage range (<1200V), several product families use


small-outline package (SOP also called simply gate driver).
These kind of products could include several features such as
Over-Current Shutdown Turns Off, Matched Propagation Delay,
Built-in Soft Turn-Off Function, Built-in Shoot-Through
IXYS
Prevention, Undervoltage Lockout circuit (UVLO) monitoring

Source: Yole Dveloppement


2014 2
Overall Power Electronics markets
Where Are GDUs implemented Over the Power Stack Value Chain ?

Other Passives Power Stack


Laminated Busbar

Capacitors
Protection Connectors

Assembly
Drivers

OR

Here mainly gate driver Power


ICs or GDUs in SOP at Modules
low voltage in the
power module Power Inverter
As plug-&-play GDUs
Cooling Systems connected to the power
module at high voltage

Source: Yole Dveloppement


Semiconductor Devices
2014 3 Executive Summary
GDUs technology roadmap evolution

GDUs evolution comes along with power stack trends with more features, functions
and packaging improvements. Due to strong certifications, end-users would like more
monitoring. GDU maker started to implement more softwares.
Source: Yole Dveloppement

More
Softs ?

General General
improvement
? improvement ?

More More More


Features Features Features
&
? & &
Features &
Functions Functions Functions Functions

Circuits Circuits Circuits Circuits

Past In the 1990s and 2000s Now


2014 4
GDU industrial supply-chain
Several Business Models for GDU Manufacturers Today (2/3)
There are several business models in this market. The same companies can utilize
different business models depending on requirements.
Integrators and power module makers can implement solutions from either in-house
solutions, external GDU providers or their customers, depending on specific needs.
The most widespread models are ZZ & YY which target high volume market.
Gate driver IC Makers From GDU to power modules Final applications

Companies Companies

Power module Makers Final applications

Companies
Source: Yole Dveloppement

IRF= International Rectifier


2014 5
GDU industrial supply-chain
Tentative Supply-chain Overview
Supply chain
GD ICs Makers GDU makers Modules, inverters
Integrators
& Assembly Makers
Markets
Low & mid Voltage
Infineon, Global Power Electronics, Freescale, Texas Instrument, Avago, Microsemi,
> 200 V and < 900 V Fairchild, IRF, ST Microelectronics
Markets Companies
Texas Instrument,
High volume / usually low Valeo, Bosch
Avago...
value

Up to 1.2 kV GDU Companies Companies Companies

Low volume / from mid to Companies Companies CompaniesM&A


high value

Companies Companies Companies


> 1.2 kV Markets
Companies
Lower volume volume
/ usually high value Companies Companies

Companies
Companies
Companies

2014 6
GDU market forecast analysis (2010 2020)
Power Gate driver board Market Size
2010 2020 Evolution ($), split by Application

Source: Yole Dveloppement

2014 7
GDU market forecast analysis (2010 2020)
Open vs. Captive Gate Driver Unit Market size estimation
Share in YY & 2010 - 2020 Evolution
These metrics still include our definition of the segments previously described (i.e. inclusion
of rectifier with more than 3 Amps & A Voltage range from 400V to above)

The open vs captive market share evolution will remain steady in the future.
We took into account data gathered from gate driver manufacturers, supply chain and in-house metrics:
For EV/HEV applications, the open gate driver market share is ~ XX % till 2020 (i.e. in-house metrics),
For the other applications, till 2020, the open gate driver market share will be steady with an average about
XX %.
2014 8
Market & Technology Report

Driver, power, transistors


Gate Driver Unit (GDU) Market for Power Transistors

As an integral part of a powerstacks brain, gate driver boards continue


to improve power module and stack performance. A 10% CAGR is
forecast for the gate driver board market from 2013-2020. The market
will reach a total value of ~US$250M by 2020, driven by renewable
energies, smart-grid implementation and automotive applications.

AN INTEGRAL PART OF A POWERSTACKS BRAIN, GATE DRIVER UNITS


REPORT OUTLINE
Title: Gate Driver Unit (GDU) (GDU) WILL INTEGRATE MORE FEATURES OVER THE NEXT FIVE YEARS
Market for Power Transistors
October 2014 Currently, performance improvement and -S
 hort-circuit monitoring
Market & Technology Report increased system reliability are two important -V
 CE FAULT monitoring
PDF & Excel file energy efficiency trends for reducing energy
Several ongoing improvements are focused
5,990 - Multi user license consumption. This is particularly essential for
on both silicon and wideband gap materials,
(100+ slides) new wideband gap material, which offers higher
3,990 - One user license especially in using the materials entire high-
frequency and temperature capabilities. In this
(100+ slides) frequency capability. Objectives follow power
context, the GDU must be improved to allow
stacks trend:
suitable performance for power transistors.
KEY FEATURES OF THE REPORT -E
 ffective switching solutions (for reduced
Market forecasts in $US and Typical criteria/requirements for GDU choice overshoot and snubbers)
units through 2020
include: -A
 llowance for higher frequency in order to
Market segmentation for six
different applications (EV/HEV, - Certification (i.e. reinforced acc. VDE884- reduce size
PV, wind, UPS, motor drive and 10; ULxxx) - Finding a solution that works with different
rail traction) - Price power module brands
Supply chain analysis & - Features and functions - Increased monitoring
expected trends
Detailed business model analysis There are plenty of circuits, boards, designs and - Unsure reliability
Description of main players technology solutions described in this report. This complex market includes captive and open
Each solution is dedicated to solving a specific players. There are several player types that
RELATED REPORTS
issue. However, the current GDU market offers develop GDUs pure players, IC makers, power
Status of the Power Electronics
no standard solution only same functions module and inverter makers, and integrators.
Industry
such as: Companies are also proposing improvements in
SiC Modules, Devices and
Substrates for Power Electronics - Overvoltage clamping and shape control IGBT/MOSFET performance through their driver
Market of the current driver during turn-OFF technology, based on new design and software.
Power GaN - Isolation With new software, some players (mainly pure
Mitsubishi 6th gen CSTBT

Find all our reports


on www.i-micronews.com GDU interface schematic
(Report includes a detailed technology description, criteria and/or requirements regarding GDU choice, unsolved issues,
and trends for improvement)

al
S ign SP) High voltage isolation
al ( D Barrier + Pulse Width
git or
Di ess ard
Modulation inputs
c
o bo
Pr
n it Power transistors & Gate Drive
erU monitoring with fault detection
Driv
te
Ga
e
ag .)
r St T..
t
o we Uni SFE
P O
,M
G BT
( I

Inverter Packaging with Cooling Unit

(Yole Dveloppement, October 2014)


Gate Driver Unit (GDU) Market for Power Transistors

GDU players) are developing intelligent monitoring In this report, we will discuss the unsolved issues
solutions to improve the maintenance of systems. This which must be improved on in the future, and the
is particularly critical for rail and avionics applications. next steps for GDU trends.

MULTIPLE BUSINESS MODELS FOR GDU MANUFACTURERS ARE IN PLACE


AND WILL REMAIN SO IN THE FUTURE
Today, no one manufacturer has differentiated itself via
Examples of current business models for GDU manufacturers a cutting-edge technology. Power module makers and
(Report details all five business models, including a description of each player integrators have specific needs, and want to keep their
and related applications) know-how in-house. The same companies can utilize
different business models depending on requirements.
Gate driver IC Makers From GDU to power modules Final applications
Integrators and power module makers can implement
solutions from either external GDU providers or their
customers, depending on specific needs.

Yole Dveloppements report describes this complex


Power module Makers Final applications market which includes both captive and open players.
Within this market are several business models which fit the
existing applications. The most widespread models target
the high-volume market. Opposite, the figure describes
two of the five business models. In this report, you will
learn more about all five business models, including a
(Yole Dveloppement, October 2014)
description of each player and related applications.

A GDU MARKET WHICH CLOSELY FOLLOWS THE POWER MARKETS


OVERALL EVOLUTION

Our market forecast and analysis takes into account GDUs


2010-2020 overall GDU market size in $M, for devices > 400V that are only used inside power modules and IPM (i.e.
(Report includes a detailed breakdown of EV/HEV, PV, wind, UPS, motor drive and rail tractionand > 400V & > 3 amps). ASPs depend on the architecture
evolution through 2020) implemented within the power module.
16%
The GDU market will grow through 2020 at a 10% CAGR.
14% The power device markets recent instability (huge growth
in 2011 followed by a big drop in 2012) had a strong impact
12%
on power module sales, and consequently on GDUs. This
10%
report evaluates the potential future growth of the GDU
8% market, which depends on the following power electronics
market trends:
6%

- Significant increase in the automotive sector


4%
following EV and HEV ramp-up
2%
- Renewable energies and smart-grid implementation
-
2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
0% driving industry sector ramp-up
(red line above = growth rate) - Steady erosion of the consumer segment, including
UPS, due to price pressure. However, volume (units)
(Yole Dveloppement, October 2014)
will continue increasing.

In this report, Yole Dveloppement analyzes and forecasts


Open vs. captive GDU market size estimation 2013 share
the GDU market and related applications (i.e. for power
(Report includes a detailed description of related applications and evolution through 2020) transistors, including silicon, GaN and SiC materials).

Open
This report also includes GDU 2013 - 2020 market
market forecasts for the following applications: high-power EV/
share HEV, PV, wind, UPS, motor drive and rail traction.

Yole Dveloppements analysts present the main market


and technology trends, as well as a deep understanding of
Captive the industry, its structure and its supply chain.
market
share

(Yole Dveloppement, October 2014)


Market & Technology Report

OBJECTIVES OF THE REPORT


The objectives of the report are to:
Review the technological challenges and solutions for GDU (also called gate driver board - GDB)
dedicated to power electronics applications
Provide a comprehensive overview of the GDU playground
Offer an in-depth analysis of GDU technology and cost aspects dedicated to power electronics
applications
Review a theoretical business model discussion
Evaluate market volume and market size through 2020
AUTHORS
COMPANIES CITED IN THE REPORT Dr. Kamel Madjour joined Yole
ABB, Agile switch, Air Water, Allegro MicroSystems LLC, Alpha & Omega AOS, Alstom, Amantys, Dveloppement in 2013 as Technology
Applied Power Systems, Arkansas Power Electronics, Athena Energy, Avago Technologies, Avogy & Market analyst for Compound
Inc., AZZURRO, BeMiTec, Bombardier, BYD, CamGaN, Cissoid, CorEnergy, CREE, CT-CONCEPT, Semiconductors, Power & RF
Danfoss, Dow Corning, Dowa Electronics Materials, Dynax Semiconductor Inc., Dynex, Empresa de Electronics. He holds a Ph.D. and a M.Sc
Manuteno de Equipamento Ferrovirio (EMEF), EPC, EpiGaN, Fairchild, Freescale, Fuji Electric, in microelectronics from the EDSPI
Fujitsu Semiconductor, Furukawa, GaN Systems, GeneSiC, Global Power Electronics, Hitachi, School of Lille and a second M.Sc in
Hitachi Research Lab, IDS, Infineon, InPower Systems, Inrevium, International Rectifier, Ixys, Sales and Marketing from PolytechLille.
MACMIC, Methode Electronics, MicroGaN, Microsemi Corporation, Mitsubishi Electric, Nitek Inc.,
As Research Scientist within the
NTT, NXP, ON Semiconductor, Panasonic, Powdec, Power Integrations, Powerex, Prodrive, Prodrive-
Institute of Micro & Nano-Electronics
technologies, Raytheon, RFMD, Rohm, Sanken, SBE Inc., Schneider Electric, Semikron AG, Sharp,
at Lille, Kamel was mainly focused
Siemens, Sirectifier, ST, Starpower, STMicroelectronics, Sumitomo chemical, Sumitomo SEI, Texas
on the development of new layout
Instruments, TM4, Tokyo Electron Device Limited, Toshiba, Transphorm Inc., Triquint, United Silicon
design, process and characterization
Carbide Inc., Vincotech, Vishay, VisIC, X-REL Semiconductor.
of GaN based devices within national
and international projects. He is
 TABLE OF CONTENTS the authored and co-authored of
international publications related to
Table of contents  2 the development of new GaN based
Authors 3 devices for Microwave and Terahertz
Acronyms 4 applications.
Terminology  5
Companies cited in this report  6
Report objectives  7
Executive summary  8
Latest news  29
Overall power electronics markets 34
GDU technology introduction  57
> Definitions
> Whats inside?
> Gate driver inside the power module
> Basic topology implementation Dr Pierric Gueguen is leading the
> Main gate driver requirements Power Electronics and Compound
> Isolation technology Semiconductor activities at Yole
> Gate driver requirements: gate driver topology Dveloppement. He has a PhD in Micro
> Gate driver challenges
> Main gate driver constraints
and Nano Electronics and an master
> SiC use in comparison with available Si stack degree in Micro and Nanotechnologies
> Conclusions for Integrated Circuits. He worked as
GDU players overview  72 PhD student at CEA-Leti in the field of
> Market description: solutions & players 3D Integration for Integrated Circuits.
> E xample of gate driver board makers Offers and value proposition He then joined Renault SAS, and
> Company profiles worked for 4 years as technical project
GDU industrial supply chain  91 manager in R&D division. During this
> Several current business models for GDU manufacturers time, he oversaw power electronic
> Market landscape converters and integration of Wide Band
> Tentative industrial supply chain
Gap devices in Electric Vehicles. He is
GDU 2010-2020 market forecast analysis  99
author and co-author of more than 20
> Segmentation used in this report technical papers and 15 patents.
> Criteria used for market forecast and analysis
> GDU - Market overview
> 2010-2020 overall GDU market size in $M, for devices > 400V
> 2013 power gate driver board market share, split by application
> 2013-2020 market size evolution in $M
> Power gate driver board market size, 2010-2020 evolution ($ and units), split by application
> 2013 power gate driver board market share, split by technology
> Power gate driver board market size, 2010-2020 evolution ($M and units), split by technology
> Open vs. captive GDU market size estimation for 2013, and 2010-2020 evolution
> Conclusions
General conclusions 115
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Gate Driver Unit (GDU) Market for Power Transistors
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or the order, the non-breaching Party may send a notification
2.1 P
 roducts are sent by email to the Buyer: not warrant the accuracy, completeness adequacy or reliability
to the other by recorded delivery letter upon which, after a
within [1] month from the order for Products already released; of such information, which cannot be guaranteed to be free
period of thirty (30) days without solving the problem, the non-
or from errors.
breaching Party shall be entitled to terminate all the pending
within a reasonable time for Products ordered prior to their 4.5 A ll the Products that the Seller sells may, upon prior notice
orders, without being liable for any compensation.
effective release. In this case, the Seller shall use its best to the Buyer from time to time be modified by or substituted
endeavours to inform the Buyer of an indicative release date with similar Products meeting the needs of the Buyer. This 8. MISCELLANEOUS
and the evolution of the work in progress. modification shall not lead to the liability of the Seller, provided All the provisions of these Terms and Conditions are for the benefit
2.2 S
 ome weeks prior to the release date the Seller can propose a that the Seller ensures the substituted Product is similar to the of the Seller itself, but also for its licensors, employees and agents.
pre-release discount to the Buyer Product initially ordered. Each of them is entitled to assert and enforce those provisions
The Seller shall by no means be responsible for any delay in 4.6 I n the case where, after inspection, it is acknowledged that against the Buyer.
respect of article 2.2 above, and including incases where a the Products contain defects, the Seller undertakes to replace Any notices under these Terms and Conditions shall be given in
new event or access to new contradictory information would the defective products as far as the supplies allow and without writing. They shall be effective upon receipt by the other Party.
require for the analyst extra time to compute or compare indemnities or compensation of any kind for labor costs, The Seller may, from time to time, update these Terms and
the data in order to enable the Seller to deliver a high quality delays, loss caused or any other reason. The replacement is Conditions and the Buyer, is deemed to have accepted the latest
Products. guaranteed for a maximum of two months starting from the version of these terms and conditions, provided they have been
2.3 T  he mailing of the Product will occur only upon payment delivery date. Any replacement is excluded for any event as communicated to him in due time.
by the Buyer, in accordance with the conditions contained set out in article 5 below.
in article 3. 4.7 T
 he deadlines that the Seller is asked to state for the mailing 9. GOVERNING LAW AND JURISDICTION
2.4. T
 he mailing is operated through electronic means either by of the Products are given for information only and are not 9.1 A
 ny dispute arising out or linked to these Terms and Conditions
email via the sales department or automatically online via an guaranteed. If such deadlines are not met, it shall not lead or to any contract (orders) entered into in application of
email/password. If the Products electronic delivery format to any damages or cancellation of the orders, except for non these Terms and Conditions shall be settled by the French
is defective, the Seller undertakes to replace it at no charge acceptable delays exceeding [4] months from the stated Commercial Courts of Lyon, which shall have exclusive
to the Buyer provided that it is informed of the defective deadline, without information from the Seller. In such case jurisdiction upon such issues.
formatting within 90 days from the date of the original only, the Buyer shall be entitled to ask for a reimbursement of 9.2 F
 rench law shall govern the relation between the Buyer and the
download or receipt of the Product. its first down payment to the exclusion of any further damages. Seller, in accordance with these Terms and Conditions.

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