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CODE OF INSTRUCTIONPT-MB/2/IOI/T/12/8

CODE OF INSTRUCTIONPT-MB-2-SOI-T-08-01-1D

SYSTEM Condensate and make up and water


system
OPERATION ACTIVITY:

U1. ALL Equipment LP Heater pre startup System Procedure

START Year Month Day Hr Min


END Year Month Day Hr Min
STEP PREVIOUSLY OPERATION RISK ASSESSMENT CONTROL
1 Confirm all relevant Permit-To-Works have been completed,cancelled and cleared.
2 All working parties have been evacuated from the workplace
Ensure all operational personnel are wearing suitable PPE, such as gloves, safety helmet, safety sho
3
gloves, earmuffs/plugs etc.
4 Ensure all operators are in good mental state and have no sign of being affected by medication or al
5 No water accumulation nor humid condition in operational area for the prevention of electric short c
6 To provide a safe and comfortable workplace all tools and materials must be properly placed
STEP PROCEDURE
1 check and confrim equipment no.5 LP Heater
2 Close no.5 LP Heater drain at tube side primary hand valve (KKS).
3 Close no.5 LP Heater drain at tube side secondary hand valve (KKS).
4 Close no.5 LP Heater drain at shell side hand valve A (KKS).
5 Close no.5 LP Heater drain at shell side hand valve B (KKS).
6 Close no.5 LP Heater tube side and shell side N2 system and chemical clean (2 off totally) hand valv
7 Open no.5 LP Heater vent at tube side (3 off totally) hand valve (KKS) close valves after priming pro
8 Open no.5 LP Heater operation vent hand valve (10LCJ50AA501).
9 Open no.5 LP Heater start up vent hand valve A (10LCJ53AA501) close valve after start up.
10 Open no.5 LP Heater start up vent hand valve B (10LCJ53AA502) close valve after start up.
11 Open no.5 LP Heater water level gauge (LIT) steam side hand valve (KKS).
12 Open no.5 LP Heater water level gauge (LIT) water side hand valve (KKS).
13 Open no.5 LP Heater water level transmitter A steam side hand valve (KKS).
14 Open no.5 LP Heater water level transmitter A water side hand valve (KKS).
15 Open no.5 LP Heater water level transmitter B steam side hand valve (KKS).
16 Open no.5 LP Heater water level transmitter B water side hand valve (KKS).
17 Open no.5 LP Heater feed water isolating hand valve (10LCA81AA251).
18 Power on and close no.5 LP Heater feed watter isolating motorized valve (10LCA81AA001).
19 Power on and close no.5 LP Heater dump to condenser circulating water system motorized valve (10
20 Power on and open no.5 LP Heater feed water inlet motorized valve (10LCA80AA001).
21 Power on and open no.5 LP Heater feed water outlet motorized valve (10LCA80AA002).
22 Power on and close no.5 LP Heater feed water bypass motorized valve (10LCA40AA005).
23 Open no.5 LP Heater emergency drain pneumatic control valve (10LCJ52AA101) inlet hand valve (10
24 Open no.5 LP Heater emergency drain pneumatic control valve (10LCJ52AA101) outlet hand valve (1
Open instrument air supply hand valve to no.5 LP Heater emergency drain pneumatic cotrol valve (1
25
operative.
26 Open no.5 LP Heater normal drain pneumatic control valve (10LCJ51AA101) inlet hand valve (10LCJ5
27 Open no.5 LP Heater normal drain pneumatic control valve (10LCJ51AA101) outlet hand valve (10LC
Open instrument air supply hand valve to no.5 LP Heater emergency drain pneumatic cotrol valve (1
28
operative.
29 Open no.5 LP Heater bled steam line drain primary hand valve (KKS) (before bled steam motorized v
Open instrument air hand valve to no.5 LP heater bled steam line drain secondary pneumatic valve
30
(before bled steam motorized valve).
31 Open no.5 LP Heater bled steam line drain primary hand valve (KKS) (after bled steam motorized va
Open instrument air supply hand valve to no.5 LP Heater bled steam line drain secondary pneumatic
32
closed (after bled steam motorized valve).
33 Open no.5 LP Heater bled steam line drain primary hand valve (KKS) (after bled steam pneumatic ch
Open instrument air supply hand valve to no.5 LP Heater bled steam line drain secondary pneumatic
34
closed.
35 Power on and open no.5 LP Heeater bled steam motorized valve (10LBS50AA001).
36 Open instrument air supply hand valve to no.5 LP Heater bled steam pneumatic check valve (10LBS
37 After Check and confrim all equiment no.5 LP Heater, check and confrim
38 check and confrim no.6 LP Heater drain at tube side primary hand valve (KKS) is close
39 Check and Confrim no.6 LP Heater drain at tube side secondary hand valve (KKS) is Close
40 check and confrim no.6 LP Heater drain shell side hand valve A (KKS) is close
41 check and confrim no.6 LP Heater drain shell side hand valve B (KKS)is close
42 Check and confrim N2 system and chemical clean injection to no.6 LP Heater start up vent isolating hand valve

43 Check and Confrim N2 system and chemical clean injection to no.6 LP Heater start up venting pipe at tube side

44 Chek and confrim no.6 LP Heater venting pipe at tube side 3 of the hand valves and close after priming process

45 Check and confrim no.6 LP Heater operation vent hand valve (10LCJ60AA501) is Open
46 Check and Confrim no.6 LP Heater start up vent hand valve A (10LCJ63AA501) and close after start up is Open
47 check and confrim no.6 LP Heater start up vent hand valve B (10LCJ63AA502) and close after start up is open
48 Check and Confrim no.6 LP Heater water level gauge (LIT) steam side hand valve (KKS) is Open
50 Check and Confrim no.6 LP Heater water level gauge (LIT) water side hand valve (KKS) is Open
51 Check and Confrm no.6 LP Heater water level transmitter A (LT) steam side hand valve (KKS) is Open
52 Check and Confrim no.6 LP Heater water level transmitter A (LT) water side hand valve (KKS) is Open
53 Check and Confrim no.6 LP Heater water level transmitter B (LT) steam side hand valve (KKS) is Open
54 Check and Confrim no.6 LP Heater water level transmitter B (LT) water side hand valve (KKS) is Open
55 Check and confrim no.6 LP Heater feed water inlet motorized valve (10LCA70AA001)is power on and Open
56 check and confrim no.6 LP Heater feed water outlet motorized valve (10LCA70AA002) is power on and Open
57 Check and Confrim no.6 LP Heater feed water bypass motorized valve (10LCA40AA004) is Power on and Close
58 check and confrim no.6 LP Heater emergency drain pneumatic control valve (10LCJ62AA101) outlet hand valve

59 check and confrim no.6 LP Heater emergency drain pneumatic control valve (10LCJ62AA101) outlet hand valve

60 check and confrim instrument air hand valve to pneumatic control valve (10LCJ62AA101) and check valve is op
61 check and confrim no.6 LP Heater normal drain pneumatic control valve (10LCJ61AA101) inlet hand valve (10LC
62 check and confrim no.6 LP Heater normal drain pneumatic control valve (10LCJ61AA101) outlet hand valve (10L
63 check and confrim instrument air hand valve to pneumatic control valve (10LCJ61AA101) and check valve is op

64 Check and Confrim no.5 LP Heater drain to no.6 LP Heater pneumatic control valve (10LCJ51AA101) outlet hand
65 Check and confrim no.5 LP Heater drain to no.6 LP Heater pneumatic control valve (10LCJ51AA101) inlet hand v

66 check and confrim instrument air hand valve to pneumatic control valve (10LCJ51AA101) and check valve is op
67 check and confrim no.6 LP Heater bled steam line drain primary hand valve (KKS) ( before bled steam motorize
check and confrim instrument air hand valve to no.6 LP Heater bled steam line drain secondary pneumatic valv
68
(before bled steam motorized valve) is open
69 Check and Confrim no.6 LP Heater bled steam line drain primary hand valve (KKS) ( after bled steam motorized
Check and Confrim instrument air hand valve to no.6 LP Heater bled steam line drain secondary pneumatic valv
70
(after bled steam motorized valve) is Open
71 Check and Confrim no.6 LP Heater bled steam line drain primary hand valve (KKS) after pneumatic check valve
Check and confrim instrument air hand valve to no.6 LP Heater bled steam line drain secondary pneumatic valv
72
(after pneumatic check valve) is Open
73 Check and Confrim no.6 LP Heater bled steam motorized valve (10LBS60AA001) is Power On and Open

74 check and confrim Open instrument air hand valve to no.6 LP Heater bled steam and check valve (10LBS60AA0

75 After Check and confrim all equiment no.6 LP Heater, check and confrim
76 Check and Confrim no.7 LP Heater drain at tube side primary hand valve (KKS) is Close
77 Check and Confrim no.7 LP Heater drain at tube side secondary hand valve (KKS) is Close
78 Check and Confrim no.7 LP Heater drain shell side hand valve A (KKS) is close
79 check and confrim no.7 LP Heater drain shell side hand valve B (KKS) is close
80 Check and confrim N2 system and chemical clean injection to no.7 LP Heater start up vent isolating hand valve

81 Check and confrim N2 system and chemical clean injection to no.7 LP Heater start up venting pipe at tube side

82 check and confrim no.7 LP Heater venting pipe at tube side 3 of the hand valves and close valves after priming

83 check and confrim no.7 LP Heater operation vent hand valve (10LCJ60AA501) is open
84 check and confrim Open no.7 LP Heater start up vent hand valve A (10LCJ73AA501) and close valve after start
85 chec and confrim Open no.7 LP Heater start up vent hand valve B (10LCJ73AA502) and close valve after start u
86 check and confrim no.7 LP Heater water level gauge (LIT) steam side hand valve (KKS) is open
87 check and confrim no.7 LP Heater water level gauge (LIT) water side hand valve (KKS) is open
88 check and confrim no.7 LP Heater water level transmitter A (LT) steam side hand valve (KKS) is open
89 check and confrim no.7 LP Heater water level transmitter A (LT) water side hand valve (KKS) is open
90 check and confrrim no.7 LP Heater water level transmitter B (LT) steam side hand valve (KKS) is open
91 check anno.7 LP Heater water level transmitter B (LT) water side hand valve (KKS) is open
92 check and confrm no.7 LP Heater feed water inlet motorized valve (10LCA60AA001) is power on and open
93 check and confrim no.7 LP Heater feed water outlet motorized valve (10LCA60AA002) is power on and open
94 check and confrim no.7 LP Heater feed water bypass motorized valve (10LCA40AA003) is power on and close

95 check and confrim no.7 LP Heater emergency drain pneumatic control valve (10LCJ72AA101) outlet hand valve

96 check and confrim no.7 LP Heater emergency drain pneumatic control valve (10LCJ72AA101) outlet hand valve

97 check and confrim open instrument air hand valve to pneumatic control valve (10LCJ72AA101) and check valve
98 check and confrim no.7 LP Heater drain pump A suction filter drain hand valve (KKS) is open
99 check and confrim no.7 LP Heater drain pump B suction filter drain hand valve (KKS) is open
100 check and confrim no.7 LP Heater drain pump A suction filter inlet hand valve (10LCJ91AA251) is open
101 check and confrim no.7 LP Heater drain pump A discharge motorized valve (10LCJ93AA001) is power on and clo
102 check and confrim no.7 LP Heater drain pump A (10LCJ91AP001) after condensate water system available confi
103 check and confrim 7 LP Heater drain pump B suction filter drain hand valve (10LCJ92AA251) is open
104 check and confrim no.7 LP Heater drain pump B discharge motorizd valve (10LCJ94AA001)is open and power on
105 check and confrim no.7 LP Heater drain pump B (10LCJ92AP001) after condensate water system available confi
check and confrim no.7 LP Heater drain to no.8 LP Heater to deaerator condensate water pipe pneumatic contr
106
open
Open instrument air hand valve (KKS) to no.7 LP Heater drain to no.8 LP Heater to deaerator condensate water
107
and check valve is operative.
108 check and confrim no.7 LP Heater drain pump recirculation motorized valve (10LCJ95AA001) is power on and cl

109 check and confrim no.6 LP Heater drain to no.7 LP Heater pneumatic control valve (10LCJ61AA101) outlet hand

110 Check and confrim no.6 LP Heater drain to no.7 LP Heater pneumatic control valve (10LCJ61AA101) inlet hand

111 check and confrim Open instrument air hand valve (KKS) to pneumatic control valve (10LCJ61AA101) and check

112 check and confrim no.7 LP Heater bled steam line drain primary hand valve (KKS) (before bled steam pneumati
check and confrim Open instrument air hand valve (KKS) to no.7 LP Heater bled steam line drain secondary pne
113
is close (before bled steam pneumatic check valve).

114 Check and confrim no.7 LP Heater bled steam line drain primary hand valve (KKS) (after bled steam pneumatic

check and confrim Open instrument air hand valve (KKS) to no.7 LP Heater bled steam line drain secondary pne
115
is close (after bled steam pneumatic check valve).
116 Open instrument air hand valve (KKS) to no.7 LP Heater bled steam pneumatic check valve(10LBS70AA002) an
117 check and confrim no.7 LP Heater bed steam motorized valve (10LBS70AA001) is power on and open
118 After Check and confrim all equiment no.7LP Heater, check and confrim No.8
119 Check and confrim no.8 LP Heater drain at tube side primary hand valve (KKS) is close
120 Check and confrim no.8 LP Heater drain at tube side scondary hand valve (KKS)is close
121 Check and confrim no.8 LP Heater drain at shell side hand valve A (KKS) is close
122 Check and confrim no.8 LP Heater drain at shell side hand valve B (KKS)is close

123 Check and confrim no.8 LP Heater drain at tube side and shell side N2 system and chemical clean (2 off totally)

124 check and confrim no.8 LP Heater vent at tube side (3 off totally) hand valve (KKS) close valve after priming pro

125 check and confrim no.8 LP Heater operation vent hand valve (10LCJ80AA501) is open
126 check and confrim no.8 LP Heater start up vent hand valve A (10LCJ83AA501) close valve after start up is open
127 check and confrim no.8 LP Heater start up vent hand valve B (10LCJ83AA502) close valve after start up is open
128 check and confrim no.8 LP Heater water level gauge (LIT) steam side hand valve (KKS) is open
129 check and confrim no.8 LP Heater water level gauge (LIT) water side hand valve (KKS) is open
130 check and confrim no.8 LP Heater water level transmitter A steam side hand valve (KKS) Is open
131 check and confrim no.8 LP Heater water level transmitter B water side hand valve (KKS) is open
132 check and confrim no.8 LP Heater water level transmitter B steam side hand valve (KKS) is open
133 check and confrim no.8 LP Heater water level tansmitter B water side hand valve (KKS)is open
134 check and confrim no.8 LP Heater feed water inlet motorized valve (10LCA50AA001) is power on and open
135 check and confrim no.8 LP Heater feed water outlet motorized valve (10LCA50AA002) is power on and open
136 check and confrim no.8 LP Heater feedwater bypass motorized valve (10LCA40AA002) is power on and open

137 check and confrim no.8 LP Heater emergenccy drain pneumatic control valve (10LCJ82AA101) inlet hand valve

138 no.8 LP Heater emergenccy drain pneumatic control valve (10LCJ82AA101) outlet hand valve (10LCJ82AA252) i
check and confrim instrument air supply hand valve (KKS) to no.8 LP Heater emergency drain pneumatic contro
139
put in service and open
140 check and confrim no.8 LP Heater normal drain pneumatic control valve (10LCJ81AA101) inlet hand valve (10L
141 check and confrim no.8 LP Heater normal drain pneumatic control valve (10LCJ81AA101) outlet hand valve (10
check and confrim instrument air supply hand valve (KKS) to no.8 LP Heater normal drain pneumatic control va
142
in service and open

143 Check and confrim no.8 LP Heater bled steam steam line darin primary hand valve (KKS) (before bled steam m
check and confrim instrument air supply hand valve (KKS) to no.8 LP Heater bled steam line drain secondary p
144
valve closed (before bled steam motorized valve) put in service and open.
145 Check and confrim no.8 LP Heater bled steam steam line darin primary hand valve (KKS) (after bled steam mo

check and confrim open instrument air supply hand valve (KKS) to.8 LP Heater bled steam line drain secondary
146
valve close (after bld steam motorized valve)
147 check and confrim no.8 LP Heater bled steam motorized valve (10LBS80AA001) is power on and open
Check and confrim all lp Heater in service and report to supervis

END OF PROCEDURE

REMARK
TIONPT-MB/2/IOI/T/12/8B
SHIFT
MANAGER
:
SUPERVIS
OR :
OPERATO
R:
SITE
INSPECTI
ON BY :

EXECUTE
MENT CONTROL NORMAL STATUS
CONFIRMATION
cleared. Yes
Yes
, safety helmet, safety shoes, insulated
Yes
ffected by medication or alcohol. Yes
evention of electric short circuit Yes
be properly placed Yes
EXECUTE
DURE
CONFIRMATION
ment no.5 LP Heater

ean (2 off totally) hand valve (KKS).


se valves after priming process completed.

lve after start up.


lve after start up.
).
.
S).
S).
S).
S).

(10LCA81AA001).
system motorized valve (10LCA81AA002).
CA80AA001).
LCA80AA002).
0LCA40AA005).
AA101) inlet hand valve (10LCJ52AA251).
AA101) outlet hand valve (10LCJ52AA252).
n pneumatic cotrol valve (10LCJ52AA101) and check valve is

01) inlet hand valve (10LCJ51AA251).


01) outlet hand valve (10LCJ51AA252).
n pneumatic cotrol valve (10LCJ51AA101) and check valve is

ore bled steam motorized valve).


econdary pneumatic valve (10LBS50AA401) and check valve closed

er bled steam motorized valve).


drain secondary pneumatic valve (10LBS50AA402) and check valve

er bled steam pneumatic check valve).


drain secondary pneumatic valve (10LBS50AA403) and check valve

0AA001).
umatic check valve (10LBS50AA002) and check valve is opened.
Heater, check and confrim No.6 LP heater
close
is Close

t up vent isolating hand valve (KKS)is close

rt up venting pipe at tube side isolating hand valve (KKS) is close

nd close after priming process is complete is open

Open
d close after start up is Open
d close after start up is open
(KKS) is Open
(KKS) is Open
valve (KKS) is Open
valve (KKS) is Open
valve (KKS) is Open
valve (KKS) is Open
001)is power on and Open
A002) is power on and Open
A004) is Power on and Close
CJ62AA101) outlet hand valve (10LCJ62AA251)is open

CJ62AA101) outlet hand valve (10LCJ62AA252) is open

2AA101) and check valve is operative and open


AA101) inlet hand valve (10LCJ61AA251) Is open
AA101) outlet hand valve (10LCJ61AA252) is open
1AA101) and check valve is operative and open

e (10LCJ51AA101) outlet hand valve (10LCJ51AA252)is open


e (10LCJ51AA101) inlet hand valve (10LCJ51AA251) is Open

1AA101) and check valve is operative and open


( before bled steam motorized valve) is open
ain secondary pneumatic valve (10LBS60AA401) and check valve is close

) ( after bled steam motorized valve) is Open


rain secondary pneumatic valve (10LBS60AA402) and check valve is close

) after pneumatic check valve Is Open


rain secondary pneumatic valve (10LBS60AA403) and check valv is close

s Power On and Open

and check valve (10LBS60AA002) and check valve is close.

Heater, check and confrim No.7 LP heater


Close
) is Close

t up vent isolating hand valve (KKS) is close

t up venting pipe at tube side isolating hand valve (KKS) is close

and close valves after priming process is completed

pen
1) and close valve after start up is finished.
2) and close valve after start up is finished.
(KKS) is open
KKS) is open
valve (KKS) is open
valve (KKS) is open
valve (KKS) is open
) is open
01) is power on and open
002) is power on and open
A003) is power on and close

CJ72AA101) outlet hand valve (10LCJ72AA251) is open

CJ72AA101) outlet hand valve (10LCJ72AA252) is open

0LCJ72AA101) and check valve is operative.


KS) is open
KS) is open
0LCJ91AA251) is open
J93AA001) is power on and close
e water system available confirmed is power on
J92AA251) is open
94AA001)is open and power on
e water system available confirmed is power on
e water pipe pneumatic control valve (10LCJ93AA101) outlet hand valve is

o deaerator condensate water pipe pneumatic control valve (10LCJ93AA101)

CJ95AA001) is power on and close

e (10LCJ61AA101) outlet hand valve (10LCJ61AA252) is open no

ve (10LCJ61AA101) inlet hand valve (10LCJ61AA251) is open

lve (10LCJ61AA101) and check valve is operative.

(before bled steam pneumatic check valve) is open


team line drain secondary pneumatic valve (10LBS70AA401) and check valve

) (after bled steam pneumatic check valve) is open

team line drain secondary pneumatic valve (10LBS70AA401) and check valve

eck valve(10LBS70AA002) and check valve is close.


s power on and open
er, check and confrim No.8 LP heater & Dearator
close
close

d chemical clean (2 off totally) hand valve (KKS) is close

S) close valve after priming process completed is open

pen
ose valve after start up is open
se valve after start up is open
(KKS) is open
KKS) is open
e (KKS) Is open
e (KKS) is open
ve (KKS) is open
(KKS)is open
01) is power on and open
002) is power on and open
A002) is power on and open

LCJ82AA101) inlet hand valve (10LCJ82AA251) is open

hand valve (10LCJ82AA252) is open


rgency drain pneumatic control valve (10LCJ82AA101) and check the valve is
1AA101) inlet hand valve (10LCJ81AA251) is open
1AA101) outlet hand valve (10LCJ81AA252) is open
mal drain pneumatic control valve (10LCJ81AA101) and check the valve is put

e (KKS) (before bled steam motorized valve) is open


steam line drain secondary pneumatic valve (10LBS80AA401) and check the

ve (KKS) (after bled steam motorized valve) is open

ed steam line drain secondary pneumatic valve (10LBS80AA402) and check

s power on and open


vice and report to supervisor shift

END OF PROCEDURE