Watts Radiant Full Line Catalog En-20100519

Full Line Catalog
RESIDENTIAL
COMMERCIAL
INDUSTRIAL
Welcome to
Watts Radiant
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C omfort and efficiency are our focus at Watts Radiant. We’re involved
with projects large and small to provide warm, energy-efficient floors to
stand on or clear, snow-free driveways to pull into. For the past thirty years,
OLHY[VM[OL<: Watts Radiant has been developing various radiant heating, floor warming,
and snow melting products and applications, all geared towards delivering
heat more efficiently and making life more comfortable. In the pages of this
Radiant Catalog, you’ll find solutions to what your customers want more
than anything in their new buildings – comfort and efficiency.
Watts Radiant is part of Watts Water Technologies, a leader in comfort and

safety. Since 1874, the Watts Water Technologies family of companies have
(MÄSPH[PVUZ! designed and manufactured a wide range of products, including valves, flow
control devices, and other related products. Watts is proud to manufacture
and provide products that excel in quality, conservation, and control of water
used in commercial, residential, industrial and municipal applications.
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The Watts Radiant product offering is derived not only from products
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manufactured internally but also by other Watts divisions, worldwide.
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This close relationship allows for unique product development resulting

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in solutions geared directly towards the radiant heating and snow melting
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markets.
Have Questions? We have a professional staff with the answers you need.
Please give our engineering and design staff a call. There are no projects
too big or small. We have thousands of project design hours and decades
of combined experience. We can help with projects ranging from small
bathroom remodels to commercial spaces to large industrial complexes.
Give us a call today; we’re here to help.
In this catalog you'll find an expanded line of products and
solutions to fulfill
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of your radiant needs. We now offer
these products and many more:
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Superior
Protection
Now, all 3/8" through 1" Watts RadiantPEX+ has an outer layer
for greater protection. This outer layer adds several benefits:
- Easier to pull through joists
- Reduces expansion noise in walls and floors
- Protects the oxygen barrier from job-site abuse
- Protects the oxygen barrier against moisture
- Improves flexibility
All of our barrier PEX offers these

benefits over traditional piping systems:
- Light and easy to transport and store
- Extremely flexible
- Maintenance free Outer Layer
- Corrosion resistant EVOH Adhesive
- Connection systems that aree fa
ffast
st
and reliable PEX
Commercial Approvals:
- Conforms to UL 263 (fire test
est of
building and construction materials)
s))
- Conforms to ASTM E-84
Silane Cross-linking is Better

Our Superior Silane technology enables higher burst
strengths and higher anti-oxidant protection
than other PEX manufacturing methods. Silane
manufacturing is the most widely used process
to manufacture PEX, and has been proven
world-wide for over 30 years.
wattsradiant.com
RadiantPEX 800-276-2419
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800-276-2419 RadiantPEX
Unlike some PEX connection systems, our three choices for RadiantPEX+
connections can be quickly made and immediately pressure tested.
CinchClamps™ unique CrimpRings™ are precision-formed, SST-20 Compression fittings
stainless steel design allows ductile copper connectors. When do not require any special tools.
for easier connections in tight, crimped to brass crimp fittings, these A simple crescent wrench is all
hard-to-reach spaces. connectors form a permanent seal. that is needed.
Fitting
Fitting Fitting
CinchClamp
CrimpRing
Compression Ring
Crimping technology has been proven by Nut

hundreds of millions of connections over
the last three decades.
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Cross-Linked Polyethylene x Aluminum x Cross-Linked Polyethylene

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Hydronic Accessories 800-276-2419
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Model Description
SCA-1 or SCM-1 Includes Zone Circulator, 1-1/2" distribution manifold
SCA-3 or SCM-3 Includes Primary, Zone, and DHW circulators, 1-1/2" distribution manifold
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Model Description
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PM-_-PO With manual fill assembly
PA-_-PD With AutoFill assembly and DHW zone circulator
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Model Description
DD 1 to 5 circulator zones - No mixing device, Boiler temperature fluid
DM 1 to 3 circulator zones - Single mix valve providing fixed supply fluid temperature
DMH 2 to 4 circulator zones - Single mix valve providing fixed supply fluid temperature - also supplies boiler temperature fluid
DI 1 to 5 circulator zones - Outdoor reset with variable injection mixing - Single supply fluid temperature
DIH 2 to 5 circulator zones - Outdoor reset with variable injection mixing - also supplies boiler temperature fluid
DH 1 circulator zone for radiant or snow melt with 2 heat exchanger options
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Model Description
ZB-A or ZB-N Zone manifold, with or without actuators - 2 to 12 circuits
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ZM-A or ZM-N Zone manifold with zone pump and mix valve; with or without actuators - 2 to 7 circuits
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Model Description
SG Cycles between 1,2, or 3 ground source heat pumps and storage tank
SS Cycles between 2 independent heat sources, such as solar, geothermal, or a wood boiler and a back up
wattsradiant.com
Mechanical Panels 800-276-2419
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—Lance Daniel
LD Mechanical LLC
Montrose, CO
wattsradiant.com
800-276-2419 Mechanical Panels
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Description:
Provides a single supply temperature to radiant zones and high temperature boiler water to select zones. The DI-H panel
provides modulating radiant supply temperature with outdoor reset. The Primary Panel has an automatic fill assembly and an
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Description:
Provides a single supply temperature to radiant zones and high temperature boiler water to baseboard zones. The DD panel provides
boiler temperature water to baseboard or fan coil zones. The DM panel supplies lower temperature radiant zones through a fixed
temperature mixing valve.
Condensing or
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Description:
This stand alone panel provides a single supply temperature to radiant zones and high temperature boiler water to an indirect water
heater. Each panel is designed to interact directly with the condensing boiler control. Reset, domestic water priority, and other features are
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Description:
SS (Source Select) HydroNex panels are designed to go before the Primary panels and manage two heat sources, typically an alternative
source such as solar, and a boiler back up. The required system temperatures will determine which distribution panel is used. In this
example, a low temperature radiant system is shown with a DD panel.
Storage Tank Condensing or

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Collector Boiler
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R-Flex 800-276-2419
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R-flex U.S. equivalents
Metric 25 mm 32 mm 40 mm 50 mm 63 mm 75 mm 90 mm 110 mm
US Equivalent 1" 1-1/4" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4"
160 mm 81012929 81012886 81012887
Single
200 mm 81012889 81012890 81012891
125 mm 81012879 81012880
Dual 160 mm 81012882
200 mm 81012884 81012885
Approx. Max. Flow, gpm 12 17 25 40 70 90 140 200
,PSRUWDQW$GGDSSUR[LPDWHO\WRWKHVWUDLJKWOLQHGLVWDQFHWRDOORZIRUDVHUSHQWLQHSDWWHUQRI5)OH[
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Specifications (conforms to DIN 16892, SDR-11)
PEX PEX Jacket Bend Coil Coil Coil Coil Fluid Cap. Insulation Casing
Order # Description ID OD OD Radius Length Diameter Height Weight /100m (328ft) Thickness R-Value
32.6 mm 40 mm 350 mm 232 kg 83.00 L 47.5 mm
81012929 160/40 R-flex 6.79
(1.28") (1.57") (13.8") (512 lbs) (21.93 gal) (1.88")
40.8 mm 50.0 mm 160 mm 450 mm 850 mm 248 kg 131.31 L 42.5 mm
81012886 160/50 R-flex 6.07
(1.61") (1.97") (6.30") (17.80") (33.50") (547 lbs) (34.69 gal) (1.68")
51.6 mm 63.0 mm 550 mm 278 kg 208.76 L 37.0 mm
81012887 160/63 R-flex 5.27
(2.03") (2.48") (21.7”) (613 lbs) (55.15 gal) (1.46")
Single
100 m** 2300 mm

61.4 mm 75.0 mm 800 mm (328 ft) (90.6") 416 kg 296.67 L 52.0 mm
81012889 200/75 R-flex 7.4
(2.42") (2.95") (31.5") (917 lbs) (78.37 gal) (2.05")
73.6 mm 90.0 mm 200 mm 1100 mm 1400 mm 473 kg 426.02 L 44.0 mm
81012890 200/90 R-flex 6.28
(2.90") (3.54") (7.90") (43.4”) (55.20") (1,043 lbs) (112.55 gal) (1.74")
90.0 mm 110.0 mm 1200 mm 564 kg 638.41 L 34.0 mm
81012891 200/110 R-flex 4.84
(3.55") (4.33") (47.3") (1,244 lbs) (168.65 gal) (1.33")
0.863" 1.125" 4.90" 11.80" 82.70" 27.60" 358 lbs 19.94 gal 1.11"
81012879 125/2x1 R-flex* 4.01
(21.92 mm) (28.58 mm) (125 mm) (300 mm) (2100 m (700 mm) (162 kg) (75.46 L) (28.0 mm)
26.2 mm 32.0 mm 125 mm 300 mm 2100 mm 700 mm 182 kg 107.48 L 22.3 mm
81012880 125/2x32 R-flex 3.18
(1.03") (1.26") (4.90") (11.80") (82.70") (27.60") (402 lbs) (28.40 gal) (0.88")
32.6 mm 40.0 mm 160 mm 600 mm 100 m** 850 mm 263 kg 166.00 L 34.0 mm
Dual
81012882 160/2x40 R-flex 4.84

(1.28") (1.57") (6.30”) (23.70") (328 ft) (33.50") (580 lbs) (43.86 gal) (1.34")
40.8 mm 50.0 mm 800 mm 2300 mm 403 kg 262.62 L 46.0 mm
81012884 200/2x50 R-flex 6.57
(1.61") (1.97") 200 mm (31.50") (90.60") 1400 mm (889 lbs) (69.38 gal) (1.81")
51.6 mm 63.0 mm (7.90") 1200 mm (55.20") 464 kg 417.52 L 33.0 mm
81012885 200/2x63 R-flex 4.69
(2.03") (2.48") (47.30") (1,023 lbs) (110.30 gal) (1.30")
* Pex pipe is certified to ASTM F876, SDR-9 dimensions.

** Custom lengths are available upon request. Contact distributor for details.

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Insulation
HeatWeave Mats WarmWire Cable UnderFloor Mats ProMelt Mats
Why HeatWeave? HeatWeave Mats

Customers love warm floors. They spend lots of time in Roll out HeatWeave mats over a
kitchens and bathrooms and they want to be comfortable. subfloor, shape them to fit the
Electric radiant floors are easy to explain, install, and enjoy. room and cover with thin-set
Because warm floors come in many sizes, they fit or self-leveling mortar. Almost
almost any budget. any floor covering works great.
HeatWeave is most popular in
Surfaces such as driveways, steps, sidewalks and patios baths, kitchens and entries.
are dangerous when covered with snow and ice. Your
customers will love a maintenance free solution to clearing WarmWire Cable
these surfaces. Our new ProMelt Mats and Cables are easy WarmWire is now built with a
to install and you don’t need a mechanical room. tough, water-proof jacket. It costs
less than HeatWeave Mat and installs
You can rest easy knowing that Watts Radiant builds a better, differently. Secure the cable straps
longer-lasting product than anyone. Our wire is better, to the subfloor and stretch the wire
our power leads are better, our controls are better and our between them. Cover with thin-set
support is better. We‘re extremely proud of our high quality or self-leveling mortar and finish
and safety. Our parent company was founded on quality and with almost any floor covering.
has been making safety equipment for 135 years.
UnderFloor Mats
Anatomy of a world-class heating wire. Compare it to Install HeatWeave UnderFloor
any other heating wire you might consider. mats between floor joists to
Tough Outer Jacket
ETFE insulation (for long-term corrosion,
warm the floor above. They
chemical, and temperature resistance) work under any floor covering,
including nail-down hardwood
flooring. These mats work great
for remodeling.
Stainless Steel grounding
jacket (for safety & durability Dual oxygen-free copper heating
elements (for flexibility and longevity)
ProMelt Cables & Mats
Our new snow melting mats and
-
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$ / cables clear snow and ice to make
walking and driving safer. They
install below concrete, asphalt,
Code Listings stone or brick, and even under
and Standards exterior tiles. Melt your troubles
away!
wattsradiant.com
HeatWeave 800-276-2419
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1. The industry’s first thin, open-weave construction allows thin-set or self-leveling mortar to flow through
the mat and easily bond with the underlying material in one step.
2. The industry’s first single power lead construction makes mats easy to install and simpler to connect to
the control.
3. The industry’s highest-quality heating wire using ETFE high-temperature insulation, XLPE (PEX) jacket, and
oxygen-free copper heating elements for longevity.
4. The industry’s first twisted, twin-wire construction creates ultra-low EMF.
5. 120-VAC and 240-VAC models available for small residential to commercial applications.
6. The industry’s only shielded and fully grounded 10-ft. power lead provides safety and jobsite durability.
120 VOLT MAT KITS

Quantitiy & Size Order Model Amp Ship wt.
Description of mat Number Number Draw (lb.)
10 SqFt, HeatWeave Mat Kit, 120V (1) 10 sq. ft. mat 81011201 12000524-KIT-HW 1.0 8
110 SqFt, HeatWeave Mat Kit, 120V (1) 50' & (1) 60 sq. ft. 81011215 12005524-KIT-HW 11.0 22
240 VOLT MAT KITS

Quantitiy & Size Order Model Amp Ship wt.
Description of mat Number Number Draw (lb.)
160 SqFt, HeatWeave Mat Kit, 240V (2) 80 sq. ft. mats 81013735 24008024-KIT-HW 8.0 31
170 SqFt, HeatWeave Mat Kit, 240V (1) 80 sq. ft. (1) 90 sq. ft. mat 81013736 24008524-KIT-HW 8.5 33
wattsradiant.com
800-276-2419 HeatWeave
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120 VOLT WIRE KITS

Quantitiy & Size Order Model Sq. ft. at Sq. ft. at Sq. ft. at Amp Ship wt.
Description of Cables Number Number 2.0" o.c. 2.5" o.c. 3.0" o.c. Draw (lb.)
10 SqFt, WarmWire Kit (1) 10 sq. ft. 81011220 120010WD-KIT-HW 8 10 12 1.0 6
110 SqFt, WarmWire Kit (1) 50 (1) 60 sq. ft. 81011234 1200110WD-KIT-HW 88 110 132 11.0 20
240 VOLT WIRE KITS Note:WarmWire Kits larger than 300 Sq.Ft. include a SunStat Relay, as well as a SunStat Pro thermostat.
Quantitiy & Size Order Model Sq. ft. at Sq. ft. at Sq. ft. at Amp Ship wt.
Description of Cables Number Number 2.0" o.c. 2.5" o.c. 3.0" o.c. Draw (lb.)
wattsradiant.com
HeatWeave Mats HeatWeave is the safest and easiest-to-install heating

mat in the industry. It is Listed by UL® for the U.S. and
Canada, and tested by Tile Council of North America for
all residential and moderate commercial applications.
All mats have the “S-pattern” wire construction and
produce 12 watts/sq. ft. HeatWeave offers the largest
selection of mats in the industry with over 40 sizes
manufactured in three widths (1, 2, and 3 ft. wide) in lengths
covering up to 160 sq. ft. — with one mat! Just a few
benefits of HeatWeave mats are:
1. The industry’s first thin, open-weave construction
allows thin-set or self-leveling mortar to flow through the
mat and easily bond with the underlying material. This one-
step application adds only 1/8” thickness over a normal tile
installation.
2. The industry’s first single power lead construction
makes mats easy to install and simpler to connect to the
control.
Roll out mat and secure Trowel thin-set and lay tile. 3. The industry’s highest-quality heating wire
to the floor. using ETFE high-temperature insulation, XLPE (PEX) jacket,
and oxygen-free copper heating elements for corrosion
HeatWeave mat bathroom resistance, temperature resistance, abrasion resistance,
layout One mat: 2 ft. [ 25 ft.

and longevity.
4. The industry’s first twisted, twin-wire construction
creates ultra-low EMF.
5. 120-VAC and 240-VAC models available for small
residential to large commercial applications.
6. The industry’s only shielded and fully
grounded 10-ft. power lead provides safety and jobsite
durability. Power leads are color-coded for 120 VAC or
240 VAC.
HeatWeave mat in thin-set
mortar over slab
Tile or stone
Thin-set or self-leveling
mortar
Cut the orange mesh between HeatWeave mat

the heating wires to make
Insulating layer (cork
turns and to fill in odd-shaped or similar material)
areas. Install the mat(s) right
up to the face of cabinets, but Slab
keep them 3–6” away from
walls and 4” away from the wax
toilet ring. HeatWeave mat in thin-set on
backerboard on frame floor
Tile or stone
Thin-set
HeatWeave mat
Backerboard
Thinset (or
leveling bed)
Tested by
Plywood subfloor
Insulation (optional)
Floor joist
wattsradiant.com
It’s easy to design a HeatWeave system.

For fast and easy sizing, go to www.wattsradiant.com.
Evaluate how many square feet of floor are to be How much HeatWeave should I order?
heated. Do not put under cabinets or appliances. 1. Calculate total wall-to-wall area of the room. Subtract the
Leave the mat at least 4” away from the toilet wax ring square footage of all built-ins (tub, toilet, cabinets, etc.).
and 4”–6” away from walls. Do install up to the toe- (Total area – built-ins) = ( ____ – ____ ) = ____ sq. ft.
kick in front of kitchen or bath cabinets, and in front of 2. Multiply this area by 0.90. Round down to the nearest 5
a toilet and/or shower and tub, so toes will stay warm. sq. ft. This is the heated area.
Select one mat, or a combination of mats, to fill the ______ [ 0.90 = ______ sq. ft. of heated area.
area. Remember, multiple mats of the same voltage
3. Select the appropriate mat(s) based on the square
can be wired together to fill larger areas.
footage of heated area, from the tables below, or choose
one of our HeatWeave Mat Kits on page 4.
3-ft.-wide mats 120 VAC 3-ft.-wide mats 240 VAC

Coverage Mat Size Order Model Amp REET Ship wt. Coverage Mat Size Order Model Amp REET Ship wt.
(Sq.Ft.) (W x L) Number Number Draw Value (lb.) (Sq.Ft.) (W x L) Number Number Draw Value (lb.)
15 3’ x 5’ 81008802 12000536HW 1.5 0.13 4 30 3’ x 10’ 81008808 24001036HW 1.5 0.13 5
20 3’ x 6’-8” 81008803 12000636HW 2.0 0.13 4 40 3’ x 13’-4” 81008809 24001336HW 2.0 0.13 6
25 3’ x 8’-4” 81008804 12000836HW 2.5 0.10 5 50 3’ x 16’-8” 81008810 24001636HW 2.5 0.10 7
30 3’ x 10’ 81008805 12001036HW 3.0 0.06 5 60 3’ x 20’ 81008811 24002036HW 3.0 0.06 9
45 3’ x 15’ 81008806 12001536HW 4.5 0.11 7 90 3’ x 30’ 81008812 24003036HW 4.5 0.11 15
60 3’ x 20’ 81008807 12002036HW 6.0 0.13 9 120 3’ x 40’ 81008813 24004036HW 6.0 0.13 19
2-ft.-wide mats 120 VAC 2-ft.-wide mats 240 VAC

Coverage Mat Size Order Model Amp REET Ship wt. Coverage Mat Size Order Model Amp REET Ship wt.
(Sq.Ft.) (W x L) Number Number Draw Value (lb.) (Sq.Ft.) (W x L) Number Number Draw Value (lb.)
10 2’ x 5’ 81008778 12000524HW 1.0 0.11 3 20 2’ x 10’ 81008790 24001024HW 1.0 0.11 4
15 2’ x 7’-6” 81008779 12000724HW 1.5 0.13 4 30 2’ x 15’ 81008791 24001524HW 1.5 0.13 5
20 2’ x 10’ 81008780 12001024HW 2.0 0.13 4 40 2’ x 20’ 81008792 24002024HW 2.0 0.13 6
25 2’ x 12’-6” 81008781 12001224HW 2.5 0.10 5 50 2’ x 25’ 81008793 24002524HW 2.5 0.10 7
30 2’ x 15’ 81008782 12001524HW 3.0 0.06 5 60 2’ x 30’ 81008794 24003024HW 3.0 0.06 9
35 2’ x 17’-6” 81008783 12001724HW 3.5 0.13 6 70 2’ x 35’ 81008795 24003524HW 3.5 0.13 11
40 2’ x 20’ 81008784 12002024HW 4.0 0.10 6 80 2’ x 40’ 81008796 24004024HW 4.0 0.10 13
45 2’ x 22’-6” 81008785 12002224HW 4.5 0.11 7 90 2’ x 45’ 81008797 24004524HW 4.5 0.11 15
50 2’ x 25’ 81008786 12002524HW 5.0 0.14 7 100 2’ x 50’ 81008798 24005024HW 5.0 0.14 17
60 2’ x 30’ 81008787 12003024HW 6.0 0.13 9 120 2’ x 60’ 81008799 24006024HW 6.0 0.13 19
70 2’ x 35’ 81008788 12003524HW 7.0 0.13 11 140 2’ x 70’ 81008800 24007024HW 7.0 0.13 21
80 2’ x 40’ 81008789 12004024HW 8.0 0.19 13 160 2’ x 80’ 81008801 24008024HW 8.0 0.19 23
1-ft.-wide mats 120 VAC

Coverage Mat Size Order Model Amp REET Ship wt.
(Sq.Ft.) (W x L) Number Number Draw Value (lb.)
10 1’ x 10’ 81008771 12001012HW 1.0 0.11 3
15 1’ x 15’ 81008772 12001512HW 1.5 0.13 4
20 1’ x 20’ 81008773 12002012HW 2.0 0.13 4
25 1’ x 25’ 81008774 12002512HW 2.5 0.10 5
Discontinued products include 1’ [ 30’,120-VAC mats
* The REET values listed above are 200% below daily exposure levels of the average U.S.
citizen as reported by the National Institute of Environmental Health Sciences (NIEHS).
Values are average electromagnetic field in milligauss. For more information about EMF
and REET testing, please visit www.wattsradiant.com.
wattsradiant.com
WarmWire Cable
WarmWire® is a simple, economical way to warm
floors and provide years of lasting comfort. It will warm
all kinds of floor coverings: ceramic & porcelain tile,
stone, wood, laminates, vinyl, or carpet.
Lay out and attach the CableStraps. Fasten the
WarmWire to the CableStraps as you weave it back
and forth across the floor. Put down a layer of thin-set
mortar and set your tile or stone. Install a layer of
self-leveling cement over the cables for hardwood,
laminate, vinyl, or carpeted floors. Our installation
manual and DVD shows all the details.
Kitchen/Breakfast Layout
Due to differences in heat loss between the kitchen
and breakfast areas, two different spacings were
used: 3” on center in the kitchen, and 2” on center in
the breakfast area due to the higher heat loss.
Spool termination
WarmWire is now UL listed for

installation in shower floors and
benches! See manual for details.
WarmWire in thin-set mortar over slab
Tile or stone
Thin-set or self-leveling mortar

WarmWire cable
CableStrap
Insulating layer (cork
or similar material)
SunStat
Slab
Sensor
WarmWire in thin-set on backer board on frame floor
Tile or stone
Thin-set or self-leveling mortar
WarmWire
cable WarmWire cable
CableStrap Backerboard
CableStrap
Thin-set or leveling bed
Spool
termination Plywood subfloor
Warming unusual shapes in a floor plan, Floor joist

including these 45° angles, is easily
Insulation (optional)
accomplished with WarmWire.
wattsradiant.com
WarmWire is easily sized for any project.

For fast and easy sizing, go to www.wattsradiant.com.
WarmWire Spools 120VAC

Total Sq. ft. Total Sq.
q ft. Total Sq. ft. Wire Ship
2” on center 2-1/2” on center 3” on center Order Model Length Amp REET Weight
(15 W/sq. ft.) (12 W/sq.
q ft.) (10 W/sq. ft.) Number Number (ft.) Draw Value* (lb.)
8 10 12 81008854 120010WDHW 47 1.0 0.16 2
12 15 18 81008855 120015WDHW 71 1.5 0.14 2.5
16 20 24 81008856 120020WDHW 94 2.0 0.16 3.0
20 25 30 81008857 120025WDHW 118 2.5 0.14 3.0
24 30 36 81008858 120030WDHW 141 3.0 0.16 3.5
28 35 42 81008859 120035WDHW 165 3.5 0.14 3.5
32 40 48 81008860 120040WDHW 188 4.0 0.14 4.0
36 45 54 81008861 120045WDHW 212 4.5 0.15 4.5
• Evaluate how many square feet 40 50 60 81008862 120050WDHW 235 5.0 0.16 5.0
of floor are to be heated. Do not 48 60 72 81008863 120060WDHW 282 6.0 0.13 6.0
put under cabinets or appliances. 56 70 84 81008864 120070WDHW 329 7.0 0.14 7.0
64 80 96 81008865 120080WDHW 376 8.0 0.11 8.5
Generally, about 85–90% of the 72 90 108 81008866 120090WDHW 423 9.0 0.14 9.5
open areas should be heated. 80 100 120 81008867 120100WDHW 470 10.0 0.19 11
Leave the wire at least 4” away
Preferred installation spacing
from the toilet wax ring and 4”–6”
away from your walls. To keep
toes warm, install right up to the WarmWire Spools 240VAC
toe-kick in front of kitchen or Total Sq. ft. Total Sq.
q ft. Total Sq. ft. Wire Ship
bath cabinets, and in front of a 2” on center 2-1/2” on center 3” on center Order Model Length Amp REET Weight
(15 W/sq. ft.) (12 W/sq.
q ft.) (10 W/sq. ft.) Number Number (ft.) Draw Value* (lb.)
toilet, shower, or tub. 16 20 24 81008868 240020WDHW 94 1.0 0.16 3.0
24 30 36 81008869 240030WDHW 142 1.5 0.14 3.0
• Choose a “spacing factor” of 2”, 32 40 48 81008870 240040WDHW 188 2.0 0.16 4.0
2.5”, or 3” on center. Below are 40 50 60 81008871 240050WDHW 236 2.5 0.14 5.0
48 60 72 81008872 240060WDHW 282 3.0 0.16 6.0
guidelines for application and 56 70 84 81008873 240070WDHW 330 3.5 0.14 7.0
spacing recommendations. 64 80 96 81008874 240080WDHW 376 4.0 0.14 8.5
72 90 108 81008875 240090WDHW 424 4.5 0.15 9.5
• 2” on center = 15 Watts/sq. ft. 80 100 120 81008876 240100WDHW 470 5.0 0.16 11.0
96 120 144 81008877 240120WDHW 564 6.0 0.13 13.0
Use on concrete basement slabs, 112 140 168 81008878 240140WDHW 658 7.0 0.14 15.0
sunrooms, and in other high heat 128 160 192 81008879 240160WDHW 752 8.0 0.11 17.0
loss areas. 144 180 216 81008880 240180WDHW 846 9.0 0.14 19.0
160 200 240 81008881 240200WDHW 940 10.0 0.19 21.0
• 2.5” on center = 12 Watts/sq. ft.
Preferred installation spacing
Use in bathrooms, kitchens,
dining/living areas, etc.
• 3” on center = 10 Watts/sq. ft. WarmWire is the best. WarmWire cable is very
Use in hallways, entries, low heat
• Twin-wire technology similar to HeatWeave except
loss areas, etc. for the outer jacket.
• Durable
2.5” on center is the most commonly
used spacing. This spacing equals the • Flexible • Oxygen-free heating elements
heat output of HeatWeave mats. • Single power lead • Aramid reinforcing fibers
• ETFE insulation
• Stainless Steel jacket
WarmWire cable secured by

the strap at 2.5” spacing.

wattsradiant.com
UnderFloor Mats Roll out and staple mat to the floor joists.
UnderFloor mats are the perfect solution for nearly

every type of floor covering. These special mats warm
existing floors without having to replace the floor cov-
erings. If you have access under a floor, simply staple
UnderFloor mats between the joists.
These effective,
e, UL-Listed mats deliver 10 watts/sq. ft.
of floor area (aboutut
34 BTU/hr/sq. ft.).
UnderFloor
mats will warm
wood, vinyl,
laminates, or tile
floor coverings.
With UnderFloor Connect mats at junction box(es).
mats, most floors canc
be heated up to 12 12°
2° to
15°F warmer than n they
would be otherwise. ise.
se
Carpeted floors will not warm up as much as other
floor coverings due to the high insulation value of car-
pet and padding. You may experience a temperature
rise in the floor of only 6°–10°F, which may or may not
meet your satisfaction. Insulation installed below the
mats is essential to complete the installation.
Consider these benefits of UnderFloor mats:
1. Easy staple-up installation between floor joists.
2. Manufactured in nearly 20 different lengths in
12” and 16” widths. Mats of any size (same
voltage) may be combined to heat any type of room. Junction box
3. 120-VAC and 240-VAC models for small to large
projects.
4. Highest-quality heating wire using ETFE high-
temperature insulation, and oxygen-free copper
alloys for corrosion-resistance, temperature-resis- Install insulation.
tance, abrasion-resistance, and longevity.
5. Shielded and fully grounded 10-ft. power lead
for safety and jobsite durability (longer lengths avail-
able on request). Power leads are color-coded for
120 VAC and for 240 VAC.
Caution: Do not install UnderFloor mats

in mortar or cement, or install them in the
same control zone as HeatWeave mats or
WarmWire cables. These products have dif-
ferent heat output, and are manufactured for
different applications.
wattsradiant.com
12”-wide mats
(for joist bays spaced 12” on center)
Mat Size Order Model Amperage Ship Wt.
240 VAC
Mat Size Order Model Amperage Ship Wt.
120 VAC
(L x W) Number Number Draw (lb.) (L x W) Number Number Draw (lb.)

5.5’ x 12” 81008814 1200512U2HW 0.4 3 10.5’ x 12” 81008821 2401012U2HW 0.4 4
8’ x 12” 81008815 1200812U2HW 0.6 3 16’ x 12” 81008822 2401612U2HW 0.6 5
10.5’ x 12” 81008816 1201012U2HW 0.9 4 21’ x 12” and 26’ x 12” are discontinued
13’ x 12” 81008817 1201312U2HW 1.1 4
16’ x 12” 81008819 1201612U2HW 1.3 5
19’ x 12” is discontinued
16”-wide mats
(for joist bays spaced 16” on center)
Mat Size Order Model Amperage Ship Wt. Mat Size Order Model Amperage Ship Wt.
240 VAC
(L x W) Number Number Draw (lb.) (L x W) Number Number Draw (lb.)
4’ x 16” 81008825 1200416U2HW 0.4 3 8’ x 16” 81008834 2400816U2HW 0.4 3
120 VAC
6’ x 16” 81008826 1200616U2HW 0.6 3 12’ x 16” 81008835 2401216U2HW 0.6 4

8’ x 16” 81008827 1200816U2HW 0.8 3 16’ x 16” 81008836 2401616U2HW 0.8 5
9.5’ x 16” 81008828 1200916U2HW 1.0 4 19.5’ x 16” 81008837 2401916U2HW 1.0 5
12’ x 16” 81008829 1201216U2HW 1.3 4 24’ x 16” is discontinued
14’ x 16” 81008830 1201416U2HW 1.5 5
16’ x 16” 81008831 1201616U2HW 1.7 5
18’ x 16” 81008832 1201816U2HW 1.9 6
19.5’ x 16” 81008833 1201916U2HW 2.1 6
Sample Kitchen Layout

Using UnderFloor Mats
Each UnderFloor mat is designed to be
installed in only one joist bay. The mats cannot
be cut shorter to fit a shorter joist bay or
modified in any way to fill multiple joist bays.
However, more than one mat may be installed
in a joist bay where there are barriers such as
cross bracing or blocking.
In this kitchen layout, four 9.5’ [ 16” and eight
4’ [ 16” mats are required to warm the floor area.
The mats are wired together in parallel (not in
series) at junction boxes below the floor, then
electrical wire is fed over to the SunStat control.
Select mats for the easiest wiring possible.
If all the power leads end up at one end of
the room, it will be much easier to wire them
together in the junction boxes. Junction boxes
must be accessible after all finishing work is
completed.

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Controls
SunStat Pro™ - Programmable Control
The new SunStat Pro is, by far, the most sophisticated electric floor warming control available.
It incorporates an amazing variety of function and elegance into one thermostat:
• Dual Voltage: 120 and 240 VAC • “Regulator” operation without sensor attached
• Built-in 15-amp Relay • Display in degree F or degree C
• Built-in GFCI (5 milliamp trip) • Temperature Range: 40F - 99F (4 - 37C)
• “Masterstat” capability • 15’ floor sensor included Extra SunStat sensor wire
• Connects directly to SunStat Relay • Large Back-lit Display
• SmartStart Technology • Keyboard Lockout
• 5/1/1 Day Programming • Manual On/Off Switch
• Four Preset Program Schedules • Home automation remote control
• One User Program Schedule • System usage monitoring
• Floor, air, or air & floor temperature modes
Programmable Description Qty. Order No. Model No. Ship wt. (lb.)
Programmable SunStat 1 81009180 500670HB 2
Extra SunStat Sensor (optional) 1 81010277 500110HW 1
SunStat - Non-programmable Control

The most obvious change in our new non-programmable control is that it is now digital. However, behind the digital
face of our new SunStat are nearly all of the same features as our new programmable model:
• Dual Voltage: 120 and 240 VAC • Temperature Range: 40F - 99F (4 - 37C)
• Built-in 15-amp Relay • 15’ floor sensor included Extra SunStat sensor wire
• Built-in GFCI (5 milliamp trip) • Large Back-lit Display
• “Masterstat” capability • Keyboard Lockout
• Connects directly to SunStat Relay • Manual On/Off Switch
• Floor, air, or air & floor temperature modes • Home automation remote control
• “Regulator” operation without sensor attached • System usage monitoring
• Display in degree F or degree C
Non Programmable
Non-Programmable
Description Qty. Order No. Model No. Ship wt. (lb.)
Non-programmable SunStat 1 81009184 500675BB 2
Extra SunStat Sensor (optional) 1 81010277 500110HW 1
SunStat Relay
If a mat or cable system requires more than 15 amps, we recommend installing SunStat Relays. Relays connect directly
to SunStat thermostats for simple, elegant control of larger systems. SunStat Relays don’t require a special “master
thermostat”, as before. Relays are dual voltage (120 VAC or 240 VAC), have a 15-amp capacity, an on/off switch, a GFCI
and test light.
It’s possible to control over 1500 sq.ft. of electric floor warming using 120 VAC and over 3,000 sq.ft. using 240 VAC floor
warming mats or cables. First, find the amp draw for each HeatWeave, UnderFloor or WarmWire product in this catalog
or in manuals. Then determine how many can connect to each relay. Up to ten 15-amp Relays can connect to one
SunStat. Ten Relays, plus the internal relay in the SunStat, provide a total capacity of 165 amps! Each Relay should be
connected to individual 20-amp breakers, as shown below.

Relay SunStat Relay 1 81010398 500680HB 2
It is possible 120/240v 120/240v 120/240v 120/240v

po e supp
power supplyy power supply power supply power supply signal wi
wire
to drive up to additional
to additio
signal w
signa wire signal wire
signa w signal wire
signa w SunStat Relays
Re
10 SunStat Relayss
with one SunStatt
thermostat
Electric mat or Electric mat or Electric mat or Electric mat or
cable zone cable zone cable zone cable zone
Sensor
SunStat,
programmable or SunStat Relay SunStat Relay SunStat Relay
non-programmable
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Accessories
LoudMouth Monitor
Watts Radiant is the inventor of this handy device. It’s a must for every job. The LoudMouth monitors
HeatWeave, WarmWire, or UnderFloor heating elements during the entire installation process and sounds an
alarm if the heating elements are cut or damaged, allowing for easy repair before the heating elements are
covered with finished flooring or insulation. The LoudMouth gives you the assurance of a quality installation.
Features include 9-volt battery power, on/off switch, green light to indicate operation, red light to indicate dam-
age to heating elements, test button to verify proper operation, and a very loud alarm.

LoudMouth Monitor 1 81008886 423250HW 2
NailTites Wire clips Tape Mat Installation Kit

Everything you need to make the installation easier. Includes manual, English and Spanish installation DVDs;
one 1-in. [ 36-yd. roll of double-sided tape to secure mat to the substrate (enough to do up to 150 sq. ft. of mat-
order extra roll(s) if needed); 5 NailTites to secure the power leads; and 20 wire clips.

HeatWeave Installation Kit 1 81008887 600410HW 3.5
Extra double-sided tape 1 81008889 423275HW 0.6/roll
UnderFloor Installation Kit 1 81008888 600416HW 2
DVD Installation manual CableStrap™

Cable strap is used to hold WarmWire in place at the desired spacing. All three spacings are possible with
this one strap. Anchor the strap at 3–4-ft. intervals across the floor. Cut using ordinary tin snips. Order one 25-ft.-
long coil per 40–50 sq. ft. of heated floor area.

CableStrap 1 81008890 321301HW 3
CableTrowel™
Most instances of damage to the heating wire occur when a metal trowel is banged onto the floor to remove
excess mortar. A metal trowel can cut like a knife and either damage or totally sever the wire. The CableTrowel
simply cannot damage the wire. With rounded notches that are 3/8" wide by 1/2" deep, it is perfect for applying
thin-set mortar over WarmWire or SunTouch Mats.

CableTrowel, 3/8”wide [ 1/2”deep notches 1 81008891 300400HW 1
Bl
Blackk jjumper
wires
Ground solder
tubes
Heating Wire Repair Kit
This simple and safe kit repairs heating elements that have been damaged during installation. It is suitable
for all HeatWeave floor-warming products. Kit includes materials to make one repair: 2 black jumper wires, 1
Heating wire
solder tubes ground jumper wire, 2 ground solder tubes, and 4 heating wire solder tubes. Detailed written instructions are
included. Please call before making any type of repair.

Ground Heating Wire Repair Kit, 1 repair 1 81008892 200299HW 1
jumper wire
Extra Power Lead

HeatWeave mats, WarmWire cables, and UnderFloor mats come standard with a 10-ft. power lead, but can
be ordered with extra-long power leads up to a maximum of 50 ft. in length. When you place your order, let us
know how long the leads need to be in order to reach the electrical box or control. We’ll attach a custom power
lead to fit your application. For 120 VAC and 240 VAC.

Extra power lead, 120 VAC per foot Consult Factory to Order 0.25 lb./ft.
Extra power lead, 240 VAC per foot Consult Factory to Order 0.25 lb./ft.
wattsradiant.com
ProMelt™
Snow melt sidewalks between

buildings to reduce injury, liability and
snow removal labor. Electric snow melting can be
zoned and operated with automatic controls.
ProMelt Mats melt snow and install quickly.
All you need for a typical small-to-medium size
project is a control and mat. Follow these recommendations when selecting
ProMelt heating elements are surrounded ProMelt Mats:
with high-temperature ETFE insulation and the
engineered polyurethane outer jacket tolerates 1. Determine what voltage will be used:
300º F asphalt and the machines that roll 120V, 208V, 240V, or 277V.
it in place.
Each mat holds dual heating elements on 3 2. Determine the heat output.
inch centers on a reinforced tape grid. There’s The climate and amount of snowfall will dictate this choice. In
a grounded power lead on one end for a fast, general, most systems will require 50 Watts/Sq.Ft. to melt snow
single-point electrical connection. and ice. Some residential or light commercial systems in tem-
Mats come in two energy outputs: perate climates, may need only 38 Watts/Sq.Ft. spacing.
•120VAC mats are 38 Watts/Sq. Ft.
•208, 240, & 277 VAC mats are 50 Watts/Sq. Ft. 3. Determine the square footage of the area to be melted.
ProMelt has more sizes and more options Do not include areas under built-ins like planters or similar
than any electric snow melting system. obstructions. Stay 3-6” from edges of slabs and do not cross
Standard size widths are 2 feet and 3 feet. You expansion joints if possible. Add up all the areas to be melted
can order mats to cover from 9 to 112 square and round down the nearest mat size(s) to fill the area. Either
feet. Our catalog lists 60 standard sizes. Call us if 2’-wide or 3’-wide mats can be selected.
your job requires custom sizes.
Alternatively, you might want to figure the total length of mat
needed. This can be better for an area such as tire tracks, sidewalks
3’ wide ProMelt mats install quickly or stairways. As an example, a sidewalk is 30” wide, 25’ long, and
in this full coverage example.
has a 240V power supply. The best choice would be a
2’ x 24’ mat, 240V mat.
More than one mat can be used to melt an area(s). Combine
mats in a manner not to exceed the capacity of the electrical
control selected. If using our ContactorPro controls, each area
should not exceed 50-amps, since these controls are built with
50-amp contactors. Therefore, we recommend dividing the area(s)
into “sub-zones”, if necessary or desired, to minimize the mat amp
load connected to each contactor.
Anatomy of a world-class snow melting cable

jobsite-tough polyurethane jacket
braided copper ground plane
high-temperature ETFE
element covering
foil shield
low-oxygen copper alloy elements
wattsradiant.com
2-ft. wide mats 120VAC 38Watts/Sq. Ft.

Coverage Dimension Order No. Model No. Amp Total Ship wt.
(Sq.Ft.) (L x W) Draw Watts (lb.)
10 2’ W x 5’ L 81011859 SM3812000524HW 3.2 380 2.0
20 2’ W x 10’ L 81011861 SM3812001024HW 6.3 760 3.0
30 2’ W x 15’ L 81011863 SM3812001524HW 9.5 1140 4.0
40 2’ W x 20’ L 81011866 SM3812002024HW 12.7 1520 4.5
50 2’ W x 25’ L 81011868 SM3812002524HW 15.8 1900 5.5
60 2’ W x 30’ L 81011870 SM3812003024HW 19.0 2280 6.5
3-ft. wide mats 208VAC 50Watts/Sq. Ft. 2-ft. wide mats 208VAC 50Watts/Sq. Ft.
Coverage Dimension Order No. Model No. Amp Total Ship wt. Coverage Dimension Order No. Model No. Amp Total Ship wt.
(Sq.Ft.) (L x W) Draw Watts (lb.) (Sq.Ft.) (L x W) Draw Watts (lb.)
15 3’ W x 5’ L 81011904 SM5020800536HW 3.6 750 2.5 14 2’ W x 7’ L 81011892 SM5020800724HW 3.4 700 2.5
30 3’ W x 10’ L 81011906 SM5020801036HW 7.2 1500 4.0 22 2’ W x 11’ L 81011893 SM5020801124HW 5.3 1100 3.0
45 3’ W x 15’ L 81011909 SM5020801536HW 10.8 2250 5.0 28 2’ W x 14’ L 81011894 SM5020801424HW 6.7 1400 4.0
60 3’ W x 20’ L 81011910 SM5020802036HW 14.4 3000 6.5 36 2’ W x 18’ L 81011895 SM5020801824HW 8.7 1800 4.5
75 3’ W x 25’ L 81011911 SM5020802536HW 18.0 3750 8.0 40 2’ W x 20’ L 81011896 SM5020802024HW 9.6 2000 5.0
90 3’ W x 30’ L 81011912 SM5020803036HW 21.6 4500 9.0 48 2’ W x 24’ L 81011897 SM5020802424HW 11.5 2400 5.5
56 2’ W x 28’ L 81011898 SM5020802824HW 13.5 2800 6.0
68 2’ W x 34’ L 81011900 SM5020803424HW 16.3 3400 7.0
76 2’ W x 38’ L 81011901 SM5020803824HW 18.3 3800 8.0
84 2’ W x 42’ L 81011902 SM5020804224HW 20.2 4200 9.0
96 2’ W x 48’ L 81011903 SM5020804824HW 23.1 4800 10.0
15 3’ W x 5’ L 81011883 SM5024000536HW 3.1 750 2.5 16 2’ W x 8’ L 81011871 SM5024000824HW 3.3 800 2.5
30 3’ W x 10’ L 81011885 SM5024001036HW 6.3 1500 4.0 24 2’ W x 12’ L 81011872 SM5024001224HW 5.0 1200 3.0
45 3’ W x 15’ L 81011887 SM5024001536HW 9.4 2250 5.0 32 2’ W x 16’ L 81011873 SM5024001624HW 6.7 1600 4.0
60 3’ W x 20’ L 81011888 SM5024002036HW 12.5 3000 6.5 40 2’ W x 20’ L 81011874 SM5024002024HW 8.3 2000 4.5
75 3’ W x 25’ L 81011889 SM5024002536HW 15.6 3750 8.0 48 2’ W x 24’ L 81011875 SM5024002424HW 10.0 2400 5.5
90 3’ W x 30’ L 81011890 SM5024003036HW 18.8 4500 9.0 56 2’ W x 28’ L 81011876 SM5024002824HW 11.7 2800 6.0
105 3’ W x 35’ L 81011891 SM5024003536HW 21.9 5250 10.5 64 2’ W x 32’ L 81011877 SM5024003224HW 13.3 3200 6.0
72 2’ W x 36’ L 81011878 SM5024003624HW 15.0 3600 8.0
80 2’ W x 40’ L 81011879 SM5024004024HW 16.7 4000 8.5
88 2’ W x 44’ L 81011880 SM5024004424HW 18.3 4400 9.0
96 2’ W x 48’ L 81011881 SM5024004824HW 20.0 4800 10.0
104 2’ W x 52’ L 81011882 SM5024005224HW 21.7 5200 10.5
30 3' W x 10' L 81011926 SM5027701036HW 5.4 1500 4.0 18 2’ W x 9’ L 81011913 SM5027700924HW 3.2 900 3.0
45 3' W x 15' L 81011928 SM5027701536HW 8.1 2250 5.0 28 2’ W x 14’ L 81011914 SM5027701424HW 5.1 1400 4.0
60 3' W x 20' L 81011930 SM5027702036HW 10.8 3000 6.5 36 2’ W x 18’ L 81011915 SM5027701824HW 6.5 1800 4.5
75 3' W x 25' L 81011931 SM5027702536HW 13.5 3750 8.0 48 2’ W x 24’ L 81011916 SM5027702424HW 8.7 2400 5.5
90 3' W x 30' L 81011932 SM5027703036HW 16.2 4500 9.0 56 2’ W x 28’ L 81011917 SM5027702824HW 10.1 2800 6.0
105 3' W x 35' L 81011933 SM5027703536HW 19.0 5250 10.5 64 2’ W x 32’ L 81011918 SM5027703224HW 11.6 3200 7.0
72 2’ W x 36’ L 81011919 SM5027703624HW 13.0 3600 7.5
80 2’ W x 40’ L 81011920 SM5027704024HW 14.4 4000 8.5
88 2’ W x 44’ L 81011921 SM5027704424HW 15.9 4400 9.0
96 2’ W x 48’ L 81011922 SM5027704824HW 17.3 4800 10.0
104 2’ W x 52’ L 81011923 SM5027705224HW 18.8 5200 10.5
112 2’ W x 56’ L 81011924 SM5027705624HW 20.2 5600 11.0

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ProMelt™
ProMelt Cables cost less than ProMelt Mats and give

you more layout options.
In both products, the heating elements are surrounded
ProMelt Cable offers versatility with the same high-temperature ETFE and engineered
for odd shaped areas or polyurethane outer jacket for long life and jobsite
last minute design toughness, including installation in asphalt.
changes. ProMelt Cables are usually tied to reinforcing wire 3 or
4 inches on center. That provides either 50 or 38 Watts per
square foot. ProMelt Cable can go perimeter to perimeter
or fill odd-shaped areas for complete snow melting
coverage.
There are a lot of ProMelt Cable sizes in stock in four
single-phase voltage options. All the cables terminate
at one end with a power lead so you only make one
connection to your electrical source.
ProMelt Cables save on material costs, give you more
flexibility and carry a 10-year limited warranty.
With ProMelt Cable, odd

shaped areas can easily
be snow melted. Some of
these include porches, steps,
driveways, and sidewalks.
Public buildings need safe and easy

access. Make plans for snow melting in
ProMelt Cable in concrete walkways, stairs and wheelchair ramps.
with tile as finish surface
Tile or stone
Concrete
ProMelt Cable
CableStrap
Concrete
Gravel base/Ground
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120VAC Cable Spools

Total Sq. ft. Total Sq.Ft Wire
3” OC 4” OC Order Model Length Amp Total Ship wt.
(50 W/Sq.Ft.) (38 W/Sq.Ft.) Number Number (ft.) Draw Watts (lb.)
8 10 81011982 SC50120008HW 29 3.3 400 2.0
15 20 81011984 SC50120015HW 59 6.3 750 2.5
20 26 81011985 SC50120020HW 78 8.3 1000 3.0
30 39 81011988 SC50120030HW 118 12.5 1500 3.5
40 53 81011991 SC50120040HW 158 16.7 2000 4.5
Follow these recommendations 53 69 81011993 SC50120053HW 208 22.1 2650 5.5
when selecting ProMelt Cables:
1. Determine what voltage will be used: 208VAC Cable Spools

120V, 208V, 240V, or 277V. Total Sq. ft. Total Sq.Ft Wire
3” OC 4” OC Order Model Length Amp Total Ship wt.
2. Determine the heat output. (50 W/Sq.Ft.) (38 W/Sq.Ft.) Number Number (ft.) Draw Watts (lb.)
14 19 81011946 SC50208014HW 55 3.4 700 2.5
The climate and amount of snowfall 20 26 81011947 SC50208020HW 78 4.8 1000 3.0
will dictate this choice. In general, most 30 39 81011948 SC50208030HW 118 7.2 1500 3.5
systems will require 50 Watts/Sq.Ft. 35 46 81011949 SC50208035HW 138 8.4 1750 4.0
40 53 81011950 SC50208040HW 158 9.6 2000 4.5
spacing (3” o.c.) to melt snow and ice. 45 59 81011951 SC50208045HW 178 10.8 2250 5.0
Some residential or light commercial 55 72 81011952 SC50208055HW 218 13.2 2750 5.5
systems in temperate climates, may 60 79 81011953 SC50208060HW 238 14.4 3000 6.0
65 85 81011954 SC50208065HW 257 15.6 3250 6.5
need only 38 Watts/Sq.Ft. spacing
75 98 81011955 SC50208075HW 297 18.0 3750 7.0
(4” o.c.). 80 105 81011956 SC50208080HW 317 19.2 4000 7.5
90 118 81011957 SC50208090HW 357 21.6 4500 8.5
3. Determine the square footage to
be melted.
Do not include areas under built-ins 240VAC Cable Spools
like planters or similar obstructions. Total Sq. ft. Total Sq.Ft Wire
Stay 3-6” from edges of slabs and do 3” OC 4” OC Order Model Length Amp Total Ship wt.
not cross expansion joints if possible. (50 W/Sq.Ft.) (38 W/Sq.Ft.) Number Number (ft.) Draw Watts (lb.)
15 20 81011958 SC50240015HW 59 3.1 750 2.5
Add up all the areas to be melted 25 33 81011959 SC50240025HW 98 5.2 1250 3.0
and round down to the nearest cable 30 39 81011960 SC50240030HW 118 6.3 1500 3.5
size(s) to fill the area. 40 53 81011961 SC50240040HW 158 8.3 2000 4.5
45 59 81011962 SC50240045HW 178 9.4 2250 5.0
55 72 81011963 SC50240055HW 218 11.5 2750 5.5
Alternatively, you might want to figure 60 79 81011964 SC50240060HW 238 12.5 3000 6.0
the total length of cable needed. This can 65 85 81011965 SC50240065HW 257 13.5 3250 6.5
75 98 81011966 SC50240075HW 297 15.6 3750 7.0
be better for an area such as tire track
80 105 81011967 SC50240080HW 317 16.7 4000 7.5
melting. As an example, a 24”-wide track 90 118 81011968 SC50240090HW 357 18.8 4500 8.5
with 3” o.c. ProMelt Cable will go back and 105 137 81011969 SC50240105HW 417 21.9 5250 9.5
forth eight times to fill a 24”-wide track. If
the tire track is 25’ long, then each track
will need 8 lengths x 25 feet or a total of
277VAC Cable Spools
200 feet of cable. Total Sq. ft. Total Sq.Ft Wire
More than one cable can be used 3” OC 4” OC Order Model Length Amp Total Ship wt.
to melt an area. Combine cables in a (50 W/Sq.Ft.) (38 W/Sq.Ft.) Number Number (ft.) Draw Watts (lb.)
18 24 81011970 SC50277018HW 71 3.2 900 2.5
manner not to exceed the capacity of the 30 39 81011971 SC50277030HW 118 5.4 1500 3.5
electrical control selected. If using our 35 46 81011972 SC50277035HW 138 6.3 1750 4.0
ProMelt ContactorPro controls, each area 45 59 81011973 SC50277045HW 178 8.1 2250 5.0
55 72 81011974 SC50277055HW 218 9.9 2750 5.5
should not exceed 50-amps, since these 81011975
60 79 SC50277060HW 238 10.8 3000 6.0
controls are built with 50-amp contactors. 70 92 81011976 SC50277070HW 277 12.6 3500 7.0
Therefore, we recommend dividing the 75 98 81011977 SC50277075HW 297 13.5 3750 7.0
area(s) into “sub-zones”, if necessary or 80 105 81011978 SC50277080HW 317 14.4 4000 7.5
90 118 81011979 SC50277090HW 357 16.2 4500 8.5
desired, to minimize the cable amp load 105 137 81011980 SC50277105HW 417 19.0 5250 9.5
connected to each contactor. 115 150 81011981 SC50277115HW 456 20.8 5750 10.5

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ProMelt™
Controls/Sensors/Accessories
ProMelt Snow Sensor Controls: Pole-mount, 120/208/240V
ProM
PM-2B sensor control is used to detect snowfall and low temperature to activate the ProMelt
The PM
Mats or
o Cables. It is a “pole-mounted” control with a “fixed” moisture sensor mounted to the top.
PM-2B offers automatic activation, rain/snow detection, adjustable trigger temperature, and a
The PM
g cycle, as well as “manual on” operation. It operates on line voltage (120/208/240V, not 277V)
drying
PM-2B and has
ha a 30 Amp capacity. It is a stand-alone control intended for relatively small systems (up
to 30 Amps).
A It should not be used with our ContactorPro series of ProMelt controls, as those are PM-DP
designed for 24V control sensors. The unit measures approximately 5” x 7” x 3”.
design
recommended upgrade to the PM-2B is our PM-DP Control Panel. This control allows convenient
A reco
indoor monitoring and control of the system for manual on, automatic, and standby operation. It
communicates with the PM-2B through a simple low-voltage cable.
comm
Descrip
Description
p Qty. Order No. Model No. Ship wt. (lb.)
To p V
ie ProMelt ,PM-2B, Detector, 120/208/240V
ProMe 1 81012640 300600HW 3
w
ProMelt Display Panel, PM-DP, 24V, Optional 1 81012641 300650HW 1

of
Sensor
ProMelt Snow Sensor Controls: Pole-mount, 24V

The PM-224 and PM-824 are used to detect snowfall and low temperature to
Th
activate the ProMelt Mats or Cables. The PM-224 has a moisture sensor “fixed” to the
act
top. The PM-824 has a remote moisture sensor, which allows mounting the control
top
in a more convenient location. It can be mounted on a wall or inside the building
and the sensor outside exposed to the snowfall, adding convenience of operation
an PM-824
PM-224 and adjustment. Both models offer automatic activation, rain/snow detection,
an
adjustable trigger temperature, and a drying cycle, as well as “manual on”
adj
operation. Either control will operate in conjunction with our Contactor
op
Pro series of ProMelt controls, which should be ordered separately
(see next page). The unit measures approximately 5” x 7” x 3”.
(se

ProMelt PM-224 Detector, 24V 1 81012642 300224HW 3
ProMelt PM-824 Detector w/ 10’ cable, 24V 1 81012643 300824HW 3
ProMelt Snow Sensor: Slab-mount, 24V

The PM-HSC5 is a slab-mounted snow detector. It is used to detect snowfall and low temperature to automatically
activate the ProMelt Mats or Cables. It has built-in temperature and moisture detection and a drying cycle after
snow melting is complete. It is comprised of a sensor and sensor socket that is embedded in the slab where
ProMelt is installed. This sensor operates in conjunction with our ContactorPro series of ProMelt controls, ordered
separately (see next page).

ProMelt PM-HSC5 Detector, 24V 1 81012644 983046HW 10
Snow Melting Plaque

Permanent plaque to indicate where a snow melting system has been installed. These plaques are required
per National Electrical Code, to identify each snow melting area.

Snow Melting Plaque 1 81012651 100123HW 2

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ProMelt ContactorPro™
The Contactor Pro panels are complete “turn-key” solutions for activating larger systems of ProMelt Mats and Cables when used in
combination with a PM-224, PM-824, or PM-HSC5 snow detector. They’re available in three panel sizes: 50 Amps, 100 Amps, and 200 Amps.
An additional 200-amp extension panel allows coverage for even larger systems. 120V, 208V, 240V, or 270V is supplied to the panel and a
24V Class 2 transformer allows connection to the snow detector.
Each Contactor Pro panel is complete with “system on” indicator light, manual
override by a 4-hr timer, simple 24V wire terminal connections to the snow detector,
and outputs for connection to an extension panel. The CP-50 has one 50-amp
contactor, the CP-100 has two 50-amp contactors, and the CP-200 has four 50-amp
contactors. Systems should be designed to connect one or more ProMelt Cables or
Mats in combinations not to exceed the capacity of individual 50-amp contactors.
Each panel is NEMA Type 1 for mounting indoors on a wall, has knockouts for conduit,
and measures 12” x 12” x 4”.

ContactorPro, CP-50, 50 Amp 1 81012645 300050HW 20
ContactorPro Expansion, CP-200EX, 200 Amp 1 81012648 300250HW 20
Cable Ties
C
6 inch cable ties are used to tie ProMelt Mat and/or Cable to rewire or rebar.

Cable Ties 100 81012649 321400HW 1
CableStrap™
CableStrap is used to hold ProMelt Cable in place at the desired spacing in applications that don’t use
rebar or rewire. Anchor the strap at 3–4 ft. intervals across the surface. Cut using ordinary tin snips. Order one
25-ft.-long coil per 50–60 sq. ft. of ProMelt.

CableStrap 1 81008890 321301HW 3
ProMelt Heating Wire Repair Kit

This simple and safe kit is used to repair heating elements that have been damaged during installation. It is
suitable for all ProMelt snow melting products. Kit includes materials to make one repair: jumper wires, 1 ground
jumper wire, 2 ground solder tubes, 4 heating wire solder tubes, and 1 shrink sleeve. Detailed written instruc-
tions are included. Please call before making any type of repair.

ProMelt Heating Wire Repair Kit, 1 repair 1 81012650 200400HW 1
Extra Power Lead

ProMelt Mats and Cables come standard with a 20-ft. power lead, but can be ordered with extra-long power
leads up to a maximum of 50 ft. in length. When you place your order, let us know how long the leads need to
be in order to reach the electrical box or control. We’ll attach a custom power lead to fit your application. Power
lead is used with 120 VAC, 208 VAC, 240 VAC, and 277 VAC ProMelt Products.

Extra power lead per foot Consult Factory to Order .25 lb/ft.

4500 E. Progress Place
Springfield, MO 65803
(417) 864-6108
(417) 864-8161 FAX
Toll Free USA & Canada:
(800) 276-2419
Visit us on the Web at:
wattsradiant.com
Effective July 1, 2010
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Watts Radiant is part of Watts Water Technologies, a leader in comfort and

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