Chongqing Top Oil Purifier Manufacture CO.

, LTD

High Vacuum Insulating Oil Purifier

Series ZY

(Note: The dimension is changed as the flow rate. The flow rate is higher, the dimension is bigger)

Company name: Chongqing TOP Oil Purifier Manufacture Co., Ltd Website: http://www.topoilpurifier.com
Address: No11 Zhangping Street, Jiulongpo District, Chongqing China Zip:400039
Tel: 0086-23-88901306 Fax: 0086-23-88901306 Email: sales@topoilpurifier.com
 Chongqing Top Oil Purifier Manufacture Co., Ltd

CONTENT

Company Profile---------------------------------------------3
Application & Feature--------------------------------------3
Work principium & Structure----------------------------4
Model & Specification -------------------------------------5
Installation & Testing---------------------------------------5
Operation Process & Introduction-----------------------6
Maintenance--------------------------------------------------7
The Process of On-line Operation------------------------8
Troubleshooting ---------------------------------------------9

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 Chongqing Top Oil Purifier Manufacture Co., Ltd

Company Profile
Chongqing Top Oil Purifier Co., Ltd is a professional leading manufacturer of oil purifiers and oil testers. We
have tremendous strength in the fields of research, development and manufacturing with professional
mass-production ability, perfect sales network, excellent after-sales service as well as a perfect image we
earned in the competitive market.

Our main products are: Insulting oil purifier, turbine oil purification machine, hydraulic oil purifier, lubricating oil
filtration machine, transformer oil filtering machine, fuel oil restoration, steam-turbine Oil reconditioner,
dielectric fluid regeneration system, vircuit-breaker oil recovering system, compressor oil recovering machine,
gear oil renewal machine, coolant oil treatment, quenching oil reclaiming machine, oil and water separator,
steel-rolling oil regeneration equipment, waste automobile oil Recycling Equipment, petroleum machine and
oil Tester, etc.

Top Oil Purifiers are widespread in the fields of Electric Power, Petrifaction, Mineral, Shipbuilding, Steel
Construction, Bridge, Automobile and Railway, playing a great role in the way of reducing energy
consumption for the clients and meanwhile the environmental pollution.

The company takes the mission of existing on the basis of quality as well as developing in regard to technical
innovation, introduces foreign advanced technology of vacuum oil purifying, moreover, continues researching
and manufacturing the oil purifying equipments that available both in the domestic and international market.

Not Best, Only Better . Top will as always make great effort to provide you the better oil purifying equipments.

Application & Feature

Application
Series ZY is applied to treat various of unqualified or used insulation oils including aging transformer oil,
mutual inductor oil, switch oil. Also it can inject the insulating oil into the transformers.

Features:
1. This machine is small, hi-efficient conveniently. And it can live operated with electrical, vacuum oiling the
power equipment and dry moisture of power equipment.
2. Distinctive removing the impurities technology filtering through double FH trapezoidal network.
3. Bi-infrared liquid Duplex 3D stereo-evaporation technology, dewatering and degassing very effectively.
4. The oil of any grades can be treated on line at the working site
5. This machine can work independently, it also can work with the oil regeneration system.

Advantages
This machine adopts a high effective vacuum and the internationally advanced stereo-evaporation technology,

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 Chongqing Top Oil Purifier Manufacture Co., Ltd

which enable a highly effective removal of water, gas and impurities without switch off of power, shutdown of
machine or change of oil which allows transformers running as energized.

Work Principle & Flow Chart

Work Principle
1. Work principle &Flow chart: The oil is injected in the primary filter through oil inlet valve, when the oil
purifier starts working. The big impurities are purified, and the oil including particles released into vacuum
tank after heating. Under the low vacuum pressure and deaeration element, the vapor is separated from
oil and vaporized quickly then condensate into water by cooler or drained away by vacuum system. The
oil without any water is transferred into secondary filter and precision filter through oil pump then is
eliminated all impurities. At last, we get the purified oil.

Flow Chart

2.ZY Series Flow Chart

acuum Separator Vent Valve Vacuum Gauge

Primary Filter Temperature Side Valve P
Auto-controller
Oil Inlet

Oil Inlet Valve Electromagnetic

Valve
Cooler
Blow
Down Heater
Valve
Blow Blow Down
oil level Down Valve
automatic Valve Vacuum Valve
controller
Fine Filter Sampling Valve Secondary Filter Pressure Gauge
P Vacuum
Oil Outlet
Pump
Discharge Outlet
Oil Pump
Oil Outlet Valve 1

Blow
Oil Outlet
Down
Valve
M Oil Pump Electric
Motor
Vacuum Pump
Electric Motor
Oil Outlet Valve 2
Picture 1

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 Chongqing Top Oil Purifier Manufacture Co., Ltd

Technical Data (Table 1Table2)

Table 1 Vacuum Oil Purifier Technology Standard
Parameters Unit ZY-6 ZY-10 ZY-20 ZY-30 ZY-50 ZY-100 ZY-150 ZY-200 ZY-300
Flow rate L/hr 360 600 1200 1800 3000 6000 9000 12000 18000
Vacuum
MPa -0.06-0.095
degree
Working
MPa 0.3 0.4 0.4 0.4 0.5 0.5 0.5 0.5 0.5
pressure
Temperature
20 80
range
Continuous
H 150
working
Power
Three phase,50HZ ,380V(or as per customer requirement)
supply
Working
dBA 60 61 63 70 70 75 70 70 70
noise
Heating
kW 9 11 13 15 30 48 58 70 85
power
Total power kW 9.7 12.5 14.5 16.5 33.5 53 65 76 94
Oil
mm 20 25 25 25 32 42 50 50 60
inlet/outlet
Weight Kg 150 230 250 270 300 500 700 900 1100
L mm 970 1050 1100 1150 1200 1600 1600 1800 1900
Size W mm 630 750 850 900 950 1000 1100 1200 1200
H mm 900 1300 1400 1450 1500 1800 1800 1900 1900

Table2 ZY Oil Purifier Treated Guarantee Value

Item Guarantee indexes

Moisture content 5 PPM
Impurity size 1 micron
Gas content 0.1%
Breakdown voltage 70

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 Chongqing Top Oil Purifier Manufacture Co., Ltd

Installation & Testing

1 Installation
1. The machine should place on the flat floor
2. The machine is removable type; the users just move it near to the oil tank is ok.
3. The user should choose the electrical wire which can bear the largest current of this machine

2 Testing
1. Turn off all valves then connect each junction of inlet oil pipe and outlet oil pipe. Make sure all
channels which oil get through are smoothly.
2. Get through three-phase, four-wires electrical power correctly.
3. Start vacuum pump and exhausted oil pump. Make sure the circle direction is correct and whether
the vacuum pump motor and oil pump motor exist problems.
4. Checking whether the temperature controller & heater are connected.
5. Shut off the valve, which is connected with air. Start the side valve then start vacuum pump. When
the vacuum gauge shows the largest vacuum degree stable, pls stop the vacuum pump for 5
minutes.
6.Observing the pointer up and down dont excess0.001Mpa, otherwise you need eliminate the fault.

Operation Process & Instruction

1. Operation Process
1. Start valve on the air inlet pipe of vacuum pump then start vacuum pump. Observe the vacuum.
2. Open the overflow valve. The pressure adjust 0.3Mpa(it has been adjusted before out of factory)
3.Open the oil inlet valve when the vacuum degree below 0.08Mpa.
4.When the oil poured into vacuum pump and the oil level up to the middle of the oil level gauge then
open the deliver valve (note: there are two oil outlet valves). For second purifying, close the precision
valve. then close down the precise valve when using precision filter).At last, start oil pump.
Pay attention: You must open the oil outlet valve firstly then you can start oil pump. Otherwise it will
destroy the purifier.
5. Watch the change of pressure gauge (exhausted oil pressure should be limited between 0-0.4Mpa,
0Mpa is best), check whether the machine exist gas leaking, if it dose, close overflow valve.
6. Change the oil inlet valve to have the quantity of inlet oil and outlet oil balance and to have the oil level
gauge on the vacuum tank is at the middle.(after normally work, the infrared level auto-controller can
work.)
7.After the oil cycle regularly, the auto-control heater can work. Make sure t the temperature is between
45-65 before start the heater, and 65is the best. According to oil quantity and temperature, decide
whether start heater.
8.After the machine work regularly, take the sample to assay.
9.Usually we neednt accessory vacuum resource and heater when vacuum dry and pour oil into
transformer, mutual inductor, and pipe. The power can satisfy the need of drying apparatus.

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(1) All core should put into oil completely when spray or dry. When period circulation purification, pls
control the oil speed, oil inlet temperature, and the time.
(2) There should be some eligible oil in the vacuum before the whole machine start.

2.Instruction
1. The temperature should limited below 25 to up 45
2. The places altitude above sea level can affect the vacuum degree directly. The higher the place is, the
lower the vacuum degree is.
3. There isnt too much impurities in oil. Otherwise, please use other filter (such as series JL oil filter). The
measure can avoid influencing the degassing efficient of purifier, jamming the machine, and shorting the
lifetime of purifier.

3. Stopping
While oil used out and need shop the machine
1. Stop heater firstly then continue add oil 3-5 minutes. After that, close the primiary valve.
2. Turn off the vacuum pump valve. Turn on vent valve to release all vacuum.
3. Turn off the exhausted oil pump after all oil is released out.
4. Turn on the valve under the cooler, exhaust all left oil &water. After that, turn off valve.
5. If happen to urgent thing, you can press the urgent stop button directly. When start the machine again,
you need circulate the urgent stop button in clockwise

4. Note
1. When the vacuum pump starts to work, pay attention to the oil scale (oil level should be above the oil
scale).
2. If there is much water in cooler, remove it immediately.
3. Pay more attentions on the pressure gauge. When pressure is over 0.3Mpa, clean purifier or change
filtering elements.
4. The filter net of primary filter and secondary filter should be cleaned regularly to avoid jamming.
5. Note whether there is noise of pump and whether the machine is regular or not.
6. Drain up oil when the machine is laid aside.

Maintenance
1.Check the filter after run a long time
1.Check whether the electrical controller is safe, reliable.
2.Check whether the temperature controller is agility, reliable, nicety
3.Check whether the oil sealing of the pump exist gas leaking or oil leaking.
4.Check whether there is jamming and whether the noise is regular
5.Whether oil level controller is reliable.
2. After generator run 3000 hours, pls adding some lubricating grease to avoid burning.
3.Add and change vacuum oil regularly. pls use the specially vacuum pump oil for
vacuum pump or N46 lubricant oil.
4.If the machine lay aside more than one moth, put it in a dry place. turn off all electrical

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 Chongqing Top Oil Purifier Manufacture Co., Ltd

controllers and valves, paint anti-rust axunge, and cover the whole equipment.

The Process of On-line Operation

Preparation:
1. Be ready for 5-6% eligible transformer oil.
2. The oil outlet valve should match inlet pump.
3. The oil purifier should be filled with 1/2 eligible oil. (pressure value50KV);
4. Open the cover of transformer oil then insert the oil outlet pipe under oil level. Seal the cover with clean
purify paper or membrane.
5. Insert the inlet pipe into the oil box, which has eligible oil.
6. Turn on the oil outlet valve under transformer, release 3-5% transformer oil (they are mainly impurities and
water).
7. When go on process six, adjust high vacuum (up 0.09Mpa) and add oil of transformer.
8. After releasing 3-5% waste oil through the oil outlet valve, connect oil outlet with this valve.
9. Now the oil purifier can work normally.
NOTICE
First, operate with electrical should be in a fine day.
Second, connect oil outlet should be finished under guidance of engineer.
Third, before working, the oil purifier must be good quality.

Eliminate problem
Trouble Cause Remedy
1 Vacuum pump is broken
1 See vacuum pump instruction
2 Vacuum path leak gas
2 Repair pipeline
3 No enough oil in vacuum pump
Vacuum degree 3 Add oil above oil scale
4 Vacuum pump oil has water
fall down 4 Change new oil
5 Content much more vapor in the
5 Its normal
exhausted air.
6 Change or repair
6 vacuum gauge guides unexactly
1 Control the oil in the middle of the
liquid gauge
1 the oil level is high oil flow into cooler then 2 Low vacuum degree
was taken into vacuum pump 3 Change vacuum pump oil, and
Oil flow into 2 Vacuum degree is too high which make oil clean vacuum pump. When
vacuum pump inlet quantity larger than oil outlet quantity restart, control the oil to have the
quantity of inlet oil and outlet oil
balance.
1 There is to much water in cooler and water 1 Observe the liquid level gauge, if
Water flow into is taken into vacuum pump there is much water, release it
vacuum pump 2 Too much water in the oil which is uncooled 2 Clean vacuum pump and change

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 Chongqing Top Oil Purifier Manufacture Co., Ltd

in cooler then was taken into vacuum pump vacuum pump oil.
Vacuum pump
1 Voltage is too high 1 Stop using
electric motor stop
2 Lack phase 2 Check electrical source
during working
1 oil level is too low 1 Enlarge oil mass
The quantity of
2 High vacuum degree 2 Low vacuum degree
outlet oil
3 The oil boxs place are too high 3 Low place
reduce
4 The oil sealing of gear pump leak air 4 Change oil sealing
The quantity of
5 The primary filter and precious filter are
outlet oil 1 Clean or change filter element
jammed by impurities
Reduce, and the 2 Low height
6 Outlet oil level arrive a high level
pressure increase
Oil Inlet quantity 1 Oil inlet filter was jammed 1.Blackflush filter
isnt enough 2 Low vacuum degree 2.See before page
1 Temperature sensor probe is fallen
1 Fix and fasten probe
2 Theres something wrong with heating
Start heaterand 2 Repair or change
connection
dont see 3 Repair
3 Circuit is cut off
temperature rising 4 Change heater
4 Burn down heating pipe
1 Water content is too high
1 Purify several time
2 The temperature of oil is not enough
2 Increase heating temperature
3 Filtering net is broken
3 Repair and change filter element
4 The machine dont cleaned when being
Oil is uneligible 4 Clean
used again
5 See the first item
5 Vacuum degree is too low

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 Chongqing Top Oil Purifier Manufacture Co., Ltd

Chongqing TOP Oil Purifier Manufacture Co.,Ltd

Address: No. 11 zhangping street, Jiulongpo district, Chongqing, China
Post Code: 400000
Tel : +86 23 88901306
Fax: +86 23 88901306
Mob: +86 13983391036
Skype ID: topoilpurifier
Gmail talk ID: abbymanager6@gmail.com
Yahoo Messenger ID: topoilpurifier@yahoo.com
Live talk/Hotmail ID: topoilpurifier@hotmail.com
Sales Department: sales@topoilpurifier.com
Technical Department: technical@topoilpurifier.com
After-sales Service: support@topoilpurifier.com
Website: Http://www.topoilpurifier.com

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