Sie sind auf Seite 1von 21

Client

Project

Test Plan PRESSURE VESSEL

Fabrication Site

Stages of Inspection / Characteristics/ Properties


ITEM
Inspection Activity to check.

1.0 DOCUMENTS

1.1 Quality Assurance Plan QAP As per Doc No: QAP Rev0

a. Welding Procedures, W.R.T.


1.2 WPS & PQR
Approved Drawing.

2.0 DOCUMENT CONTROL

2.1 Receive Documents from Client

3.0 MATERIAL CONTROL

3.1 Plates -Material Receiving Inspection

a) Check Packing Condition for damage

b) Check Material Physical condition a. Visual & Dimensional.


b. Verification of Mill Test Report &
c) Check Quantity correlation with Heat Marks &
stamping, if available OR Check Test
d) Attach Material Traceability Identification for Physical & Chem. Prop

e) Unpacking Inspection

3.2 Flanges -Material Receiving Inspection

FM-QAS-62 (Rev.0, 05/17/2010)


Client

Project

Test Plan PRESSURE VESSEL

Fabrication Site

Stages of Inspection / Characteristics/ Properties


ITEM
Inspection Activity to check.

a) Check Packing Condition for damage

b) Check Material Physical condition


a. Visual & Dimensional.
b. Verification of Manufacturer Test
c) Check Quantity
certificate & correlation with Heat
Marks & stamping
d) Attach Material Traceability Identification

e) Unpacking Inspection

3.3 Nozzle Pipes -Material Receiving Inspection

a) Check Packing Condition for damage

b) Check Material Physical condition a. Visual & Dimensional.


b. Verification of Manufacturers T.C.
c) Check Quantity Correlation with Heat Marks &
Stamping / Check Test for Physical &
d) Attach Material Traceability Identification Chem. Prop

e) Unpacking Inspection

3.4 Fasteners -Material Receiving Inspection

a) Check Packing Condition for damage

a. Visual & Dimensional.


b. Verification of Manufacturer Test FM-QAS-62 (Rev.0, 05/17/2010)
Client

Project

Test Plan PRESSURE VESSEL

Fabrication Site

Stages of Inspection / Characteristics/ Properties


ITEM
Inspection Activity to check.

b) Check Material Physical condition


a. Visual & Dimensional.
b. Verification of Manufacturer Test
c) Check Quantity
Certificate & correlation with Heat
Marks & stamping
d) Attach Material Traceability Identification

e) Unpacking Inspection

3.5 Gaskets -Material Receiving Inspection

a) Check Packing Condition for damage

b) Check Material Physical condition


a. Visual & Dimensional.
c) Check Quantity b. Verification of Manufacturers TC
Approved
d) Attach Material Traceability Identification

e) Unpacking Inspection

FM-QAS-62 (Rev.0, 05/17/2010)


Client

Project

Test Plan PRESSURE VESSEL

Fabrication Site a. Visual & Dimensional.


b. Verification of Manufacturers TC
Approved

Stages of Inspection / Characteristics/ Properties


ITEM
Inspection Activity to check.

3.6 Supports -Material Receiving Inspection

a) Check Packing Condition for damage

b) Check Material Physical condition

a. Visual & Dimensional.


c) Check Quantity
b. Chemical Analysis.

d) Attach Material Traceability Identification

e) Unpacking Inspection

4.0 FABRICATION STAGES

4.1 Dishend forming a. Visual & Dimensional Insp.


b. D.P. Tets on Knuckle & S.F.
c. Minimum Thickness.

4.2 Shell long seam setup a. V-groove Dimensional & Joint alignment
b. Curvature / Ovality
c. Circumference & other Dimensions.

4.3 Long seam back chip


a. D.P. Test

FM-QAS-62 (Rev.0, 05/17/2010)


Client

Project

Test Plan PRESSURE VESSEL

Fabrication Site

Stages of Inspection / Characteristics/ Properties


ITEM
Inspection Activity to check.
Circumseam setup of
4.4 main shell a. V-groove Dimensional, Joint
alignment & shell alignment
b. Straightness

4.5 Circumseam backchip of main shell


a. D.P.Test.

4.6 Nozzle to Shell/. Dishend Setup a. Nozzle Size & Flange dimensions
b. V-groove Dimensions
c. Orientation, Projection & Elevation

4.7 Backchip of Nozzle to Shell /Dishend


a. D.P.Test.

4.8 Circumference Setup of Shell to Dishend a. V-groove Dimensional & Joint


alignment
b. Straightness

4.9 Circumference Back chip of Shell to Dishend


a. D.P.Test.

4.10 Radiography (Spot = .T joints)


a. Weld Defects

4.11 Shell to Skirt Setup


a. V-groove Dimensional & Joint alignment
b. Straightness

FM-QAS-62 (Rev.0, 05/17/2010)


Client

Project

Test Plan PRESSURE VESSEL

Fabrication Site

Stages of Inspection / Characteristics/ Properties


ITEM
Inspection Activity to check.
a. V-groove Dimensional & Joint alignment
b. Straightness

5.0 FINAL INSPECTION

5.1 Visual & Dimensional before Hydro Test


a. Visual & Dimension Check

5.2 Hydraulic test - shell side a. Leakage


b.Pressure Guage Test Certificate
c. Hold Time 1 Hr. Min

FM-QAS-62 (Rev.0, 05/17/2010)


Client

Project

Test Plan PRESSURE VESSEL

Fabrication Site

Stages of Inspection / Characteristics/ Properties


ITEM
Inspection Activity to check.

6.0 SURFACE TREATMENT & FINAL PAINTING

Sand Blasting /Mechanical cleaning


6.1 a. Inspection of Surface cleaning before painting
finish & Painting

b. Check humidity condition

c. Check curing time

a. DFT Check 25 Micros DFT

7.0 FINAL STAMPING ON EQUIPMENT

a. Name Plate Data


b. Rub Off Marking
c. Spares & loose items bolted on job

FM-QAS-62 (Rev.0, 05/17/2010)


Purchase Order No: Documen

TAG No: Rev

Drawing No: Date

INSPECTION AND TEST PLAN


Surveillance
Project Specification Acceptance Verifying
Record/Form Manufacturer
Procedure/ Document Reference Criteria Document)

As per ASME, Sec- VIII DIV-1,


Approved DrAWINg Control Sheet P
Edition 2013

As per ASME, Sec- IX, Edition 2013 As per ASME, Sec- IX, Edition 2013 WPS & PQR Checklist WPS & PQR P

Distribution Matrix H

Material Receiving Inspection


Approved Drawing ASME Sec-II PO Pack H
Reports
Check Test
Material Control Procedure Part A and
Certificate

Material Receive List

Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)


Purchase Order No: Documen

TAG No: Rev

Drawing No: Date

INSPECTION AND TEST PLAN


Surveillance
Project Specification Acceptance Verifying
Record/Form Manufacturer
Procedure/ Document Reference Criteria Document)

Material Receiving Inspection


Approved Drawing ASME Sec-II PO Pack W
Reports

Material Control Procedure Part A and

Material Receive List

Equipment Drawing

Material Receiving Inspection


Approved Drawing ASME Sec-II PO Pack H
Reports

Material Control Procedure Part A and

Material Receive List

Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)


Purchase Order No: Documen

TAG No: Rev

Drawing No: Date

INSPECTION AND TEST PLAN


Surveillance
Project Specification Acceptance Verifying
Record/Form Manufacturer
Procedure/ Document Reference Criteria Document)
Material Receiving Inspection
Approved Drawing ASME Sec-II PO Pack R
Reports

Material Control Procedure Part A and

Material Receive List

Equipment Drawing

Material Receiving Inspection


Approved Drawing MOC : As per Approved Drawing PO Pack R
Reports

Material Control Procedure and

Material Receive List

Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)


Purchase Order No: Documen

TAG No: Rev

Drawing No: Date

INSPECTION AND TEST PLAN


Surveillance
Project Specification Acceptance Verifying
Record/Form Manufacturer
Procedure/ Document Reference Criteria Document)

Material Receiving Inspection


Approved Drawing MOC: PO Pack H
Reports

Material Control Procedure and

Material Receive List

Equipment Drawing

Approved Drawing Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

Approved Drawing Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

ASME, Sec- V, Edition 2013 Inspection Report


As per ASME, Sec- V, Edition 2013 H

FM-QAS-62 (Rev.0, 05/17/2010)


Purchase Order No: Documen

TAG No: Rev

Drawing No: Date

INSPECTION AND TEST PLAN


Surveillance
Project Specification Acceptance Verifying
Record/Form Manufacturer
Procedure/ Document Reference Criteria Document)

Approved Drawing Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

ASME, Sec- V, Edition 2013 Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

Approved Drawing Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

Approved Drawing Inspection Report


As per ASME, Sec- V, Edition 2013 H

Approved Drawing Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

ASME, Sec- V, Edition 2013 Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

Approved Drawing & Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H
ASME, Sec- V, Edition 2013

Approved Drawing Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

FM-QAS-62 (Rev.0, 05/17/2010)


Purchase Order No: Documen

TAG No: Rev

Drawing No: Date

INSPECTION AND TEST PLAN


Surveillance
Project Specification Acceptance Verifying
Record/Form Manufacturer
Procedure/ Document Reference Criteria Document)
As per ASME, Sec- VIII DIV-1, Edition 2013 H

Approved Drawing Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013 H

Approved Drawing Inspection Report


As per ASME, Sec- VIII DIV-1, Edition 2013.
H
(No leakage)

FM-QAS-62 (Rev.0, 05/17/2010)


Purchase Order No: Documen

TAG No: Rev

Drawing No: Date

INSPECTION AND TEST PLAN


Surveillance
Project Specification Acceptance Verifying
Record/Form Manufacturer
Procedure/ Document Reference Criteria Document)

Manufacturer Specification Equipment Drawing Painting Inspection Report


W
As per Drawing (Painting
Approved Drawing Specification) / ASME, Sec- VIII DIV- and Manual
1, Edition 2013.

Approved Drawing As per Drawing Rub off


H

FM-QAS-62 (Rev.0, 05/17/2010)


Document No.

Rev:

Date:

Surveillance Inspection
QA
Remarks
(Consultant)

A Existing relevant WPS/PQR, will be reviewed In case


any new WPS/PQR
R/W required, it will be done under QA (Consultant)

FM-QAS-62 (Rev.0, 05/17/2010)


Document No.

Rev:

Date:

Surveillance Inspection
QA
Remarks
(Consultant)

FM-QAS-62 (Rev.0, 05/17/2010)


Document No.

Rev:

Date:

Surveillance Inspection
QA
Remarks
(Consultant)

FM-QAS-62 (Rev.0, 05/17/2010)


Document No.

Rev:

Date:

Surveillance Inspection
QA
Remarks
(Consultant)

RN

RN

FM-QAS-62 (Rev.0, 05/17/2010)


Document No.

Rev:

Date:

Surveillance Inspection
QA
Remarks
(Consultant)

RN

RN

RN

RN

RN

RN

RN

FM-QAS-62 (Rev.0, 05/17/2010)


Document No.

Rev:

Date:

Surveillance Inspection
QA
Remarks
(Consultant)
W

FM-QAS-62 (Rev.0, 05/17/2010)


Document No.

Rev:

Date:

Surveillance Inspection
QA
Remarks
(Consultant)

FM-QAS-62 (Rev.0, 05/17/2010)