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Repair & Loan Temporary product process in SAP standard

Use
The system uses the Repair Procedure that need to be taken to fulfill the customer's
repair request.

Features
In the standard system, the following sub-item types can be created:
Sub-item Is used to
Return order item Manage return of goods to be repaired
Loaner item Send temporary replacements to the customer
Repair item Initiate repairs
Depending on the requirements type, a service order may be
created automatically for a repair item
Scrap item Simply records that an item is to be scrapped. It does not manage
the scrapping process.
Credit memo Initiate the credit memo process for reimbursing customer for
request item irreparable goods
Outbound delivery Return repaired goods to customer
item
Loaner pick-up item Pick up temporary replacements from customer
Debit memo Record data from resource-related billing
request item

Where possible, the system generates the required actions automatically. The system
does not generate any of the actions automatically. (You control this in the repair
procedure with the Manual indicator also.)
Returns and Repairs for Product

Purpose
Returns and repairs processing provides you with a wide range of functions for
managing all the necessary activities which repairing goods for a customer entails, from
registering the repair request from the customer through to billing the customer for the
services performed.

Process Flow

Repair Registration

1. Create the Repair Order :


2. The customer informs you that he has goods that he would like you to repair. You
record the details of the customer's repair request as the main item in a repair order.

You enter the Serviceable material and, depending on the repair order type, a
suitable Service Product as well.

You can start repairs processing by sending the customer a service estimate for the
costs of the repairs. For more information, see the Service Estimate.

3. Create a return order item for the serviceable materials:

4. The return order item is created automatically on the basis of the Repair
Procedure assigned to the repair request item in the repair order.

5. Posting Goods Receipt for Serviceable materials

6. The customer either sends you the serviceable materials or you arrange to pick them
up. When you receive the serviceable materials, you post goods receipt for the
appropriate quantity.

If inspection lot processing has been activated for the serviceable material, an
inspection lot is created automatically for the repair order. For more information,
see Repairs Processing Using Inspection Lots in QM

7. Post goods movement

8. The serviceable materials are posted as sales order stock.


If you are not using inspection lot processing, the serviceable materials are assigned
to unrestricted use stock. We recommend that you post the serviceable materials to
blocked stock for the duration of the repairs. Use movement type 344/E to make this
posting.

If you are using inspection lot processing, the serviceable materials are assigned to
inspection stock for the duration of the repairs.

9. Perform the technical check

Once you have posted goods receipt, you perform a technical check on the serviceable
materials and decide what actions need to be taken to fulfill the customer's repair
request.

You can perform the technical check in one of the following ways:
If you are working with inspection lots, use the inspection lot that is created
automatically when you post goods receipt.
If you used a notification to initiate repairs processing, use the action box in the
notification.
If you are simply working with the repair order, perform the check manually.

Create Actions for Managing Repairs Processing

The results of the technical check are reported back to the repair order. The actions,
which need to be taken as a result of the technical check, are recorded as sub-items of
the repair request item. Possible actions include:

Perform repairs
Scrap the goods
Send temporary replacement

Depending on how you perform repairs processing, the switch from the repair
registration stage to the repair start stage occurs:

During inspection lot processing


The actions are generated automatically when the results of the inspection lot are
reported back to the repair order unless manual intervention is required.

During returns delivery processing


The system proposes the possible actions when you call the change order function. You
select the appropriate actions for the subsequent stage of repairs processing.
Repair Start (You can create Sub-Contract PO also for service outside using
configuration)

The service technician repairs the serviceable materials for which a repair item has
been created. He refers to the service order that was created automatically for the
repair item to obtain the following essential information:
The materials required to perform the repairs
The tasks to be performed
The costs (for example, labor hours) involved

Loaner items (for example, for temporary replacements) become relevant for delivery
and are included in the delivery due list.

The serviceable materials for which a scrap item has been created can be scrapped.

Repair Completion Confirmation

The service technician reports that he has completed the necessary repairs for the
repair items in the repair order by:

Posting the repaired serviceable materials to unrestricted use stock using


movement type 343/E
Updating the status of the service order to "technically completed"
The repair order status is updated accordingly.

The system creates a delivery item for returning the serviceable materials to the
customer.

The system may also create a pick-up item to arrange the return of any temporary
replacements the customer may have had.

When you perform billing, a debit memo request item is entered automatically in the
repair order.

Results
1. Delivery items are included in the delivery due list and the repaired serviceable
materials are returned to the customer. When you post goods issue, stock is adjusted
accordingly.
2. Loaner items can be returned to you with a returns delivery.
For information on creating a returns delivery, see Posting Goods Receipt for
Serviceable Materials.

1. The debit memo request item is included in the billing due list. The system creates a
debit memo on the basis of the debit memo request item.
2. Costs collected in the service order and the repair order sub-items are settled to
the repair request item. The data is forwarded to profitability analysis.

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