OSP-P200L Simple Manual V25

SETUP
Power ON
Main breaker ON.
when auto power off function use, main breaker must be Trip
position turn left then turn right ON
P2 Simple Manual
Operation panel switch Power ON
For Standard Wait until Screen will be Screen.
Ver. 2.5 Manual then front door open.
If have Upper door also open

For checking mechanic door switch is working.
Auto Automatic reselect program file before power off.
And load system sub program for ATC , measurement.

How to use
Print this file on the paper of A4.

Cut it in the center of 2 dividing equally.
Divide it into the one by the item being written at the upper
Power OFF
right.
1. Operation panel Power OFF.
Bind the upper left with a stapler in each item.
Push operation Screen securely with the right hand with seeing 2. Wait until Windows shutdown and screen will be black.
the page of the contents which it wants to operate and 3. Main breaker FF.
restraining a number with the left hand.
And write down an amendment and a complement explanation
by yourself when it is hard to understand. Notice
Do operation with seeing this manual until you can operate it It is finished normally by battery at the time of the blackout such as
securely without doing which is memorized early. thunder.
Throw it away without this manual because it is supposed to be A battery exhausts daily life early when a breaker is cut before a
able to be operated if it stops seeming to become dirty screen turns black.
OSP-P200L Simple Manual by S.Fukazaki

http://hp.vector.co.jp/authors/VA034898/
Auto Operation AUTO MODE
Program Select Schedule Program Select

RESET Reset
AUTO AUTO
(Main Prg_Oper) Extend
(Program Select) F SDF Ope.
Positioning Cursor to target filename.

F Program Select
7 ( OK )
Positioning Cursor to target filename.
8 ( Close F OK
F Close
Single Block ON
START
Check the Program Name.

If Ok continues START .

Schedule Program is for Robot / Bar feeder / Warm-up .
OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

http://hp.vector.co.jp/authors/VA034898/ http://hp.vector.co.jp/authors/VA034898/
Auto Operation Auto Operation
Zero shifts for Air cut Tool Data Adjust

ZERO SET 1. TOOL DATA
Move the cursor to Zero shift X-Axis or Z-Axis.

2. F 7 (ITEM) press until Tool OFFSET screen.
(ADD
3. Conform Spindle mode.1spindle mode or 2spindle mode
ENTER
4. Change the Cutting position Base or Vertical.
Shift value
5. Change the Tool No. By Page key or Cursor key.
Attn. Only 1time valid. After Reset automatic 0.
6. Positioning Cursor to X-axis or Z-axis.
7. F 2ADD If no Function key then press Extend
8. ENTER
Adjust value
Example ENTER-------------- make 0.01 small
Attn.
More them is limited by parameter. (Changeable)

Auto Operation Auto Operation
Restart Number search

1. Put on restart tool. 1. Door close
2. Door close. 2. X-axis move until limit.
3. X-axis move to until limit 3. Select the screen actual position and program.
4. Select the screen actual position and program.
4. RESET
5. RESET
5. AUTO mode
6. AUTO mode
6. Single block ON
7. Single block ON
7. Feed override 0.
8. Feed override set .
8. F 1 Main Prg_Oper
9. F 1 Main Prg_Oper
9. F 4 Number search
10. F 2 Restart
10. N ENTER Example to transfer point.
11. NT ENTER
11. F 7 Example to OP.
for more then 2nd time number ENTER
12. F 8 Close
12. F 7 OK
13. Interlock + START
13. F 8 Close
14. After just normal START then continue.
14. Wait until Reading pointer stop.
15. Sequence Restart------------------------Attn. Start move.
16. Continue by START

Setup Setup
Soft Limit Setting Turret Index

Manual Move Turret to target position.
Manual
Parameter Manual move turret to X-axis soft limit position.
Check the interference between turret and spindle tailstock.

F 8 Change Screen
Turret Index CW or Turret Index CCW
F 2 User Para
Move the Cursor to target axis.
F 3 CAL
MDI
Close door.
ENTER
MDI
Attn.
G00 X800 Z800 ENTER
Please do not mistake plus and minus.
For make width, press F 2(ADD) then write adjusts value. START
For make maximum limit, at system parameter stroke end limit

T ENTER T100 T1200
ADD write then automatic setting to soft limit same as
START
stroke limit. Do not change system stroke limit.

SETUP SETUP
Turret Index by pulse handle Turret index speed change
Manual Move to Turret index position. Parameter
Parameter F Screen change
MC User Parameter (Turret / Door)

F Screen change
F Close
MC User Parameter (Turret / Door)
Highlight position move to No.5 A Turret or No.6 B Turret
F Close
F Set
Highlight position move to No.3 A Turret or No. B Turret .
F Check mark on Enter -------------- 0 100 %
Turret Index CW ------ Turret Unclamp.
Check the interference by pulse handle turn turret.
F Check mark off
Turret index CW ------------ Correct poisoning.
Default vale is 0 same as .
System variable
VTAORA Turret override
VTBORB Turret override

Setup Setup
Chuck work / Center work Change parameter O.D. / I.D. Clump change parameter
Parameter 1. Parameter
8 Change Screen 2. 8 Change Screen
Tailstock 3. 3 Chuck 1spindle or 4 Chuck 2spindle
Cursor to upper position. 4. move cursor to upper position.
MENU 5. 1 MENU
2 Chuck work or 3 Center work 6. 2 OD or 3 ID

Setup SETUP
Z-axis Zero Set Chuck Conformation Switch

1. Put master tool on turret.
2. Manual spindle rotate. Vertical function key

3. Cutting work piece face.
I/O Monitor
4. Move turret to X-axis direction then stop the spindle.--------- Dont
move Z-axis
5. Measurement. Search under I/O monitor
6. ZERO SET
Input address.
7. Confirm the cursor position should be Z-axis position.
8. CAL Enter --------------- will be display on the screen
9. Measure value ENTER -------If cutting face is 0 . Input 0. Enter --------------- will be display full screen.
10. Check the actual position. Should be same as measurement

value. Conform the signal.
Close -------------- I/O monitor is end.
Address
IX1158 1st Spindle Chuck Close
I1159 1st Spindle Chuck Open
I1168 2nd Spindle Chuck Close
I1169 2nd Spindle Chuck Open

SETUP Setup
Touch setter parameter setting Tool offset Manual

Put tool on turret.
Manual move turret to X-axis limit.
Manual cutting work piece.
Collect Tool offset tool index.
Remove axis.
Check the interference between sensor and chuck or work piece Spindle stop. And measure.
Tool Data
Touchsetter or Manual
F 7 ITEM press until Tool OFFSET screen.
F 5 advance----- automatic change display to Tool Data
Actual Tool Number changes by page-key and cursor-key.
Select spindle mode. 1spindle or 2spindle
Parameter ------ automatic change display to Sensor position
Select cutting position Base or Vertical.
It brings close to less than 2mm of a sensor. Select X-axis or Z-axis.
Extend
Feed override .
F 1 F 4 select F 2 CAL
Measurement value ENTER

Ingress Feed override until 5080.
Anther axis also setting. Attn.Please set Nose-R data.
F 6 ( Sensor retract)
M-code M117 Sensor advance

M118 Sensor retract

Setup SETUP
Tool offset (Touch setter) Spindle Clamp

Check the interference for turret index.
1. Manual move turret to X-axis limit.
MDI
2. Check the interference between sensor and chuck or work piece
M110 Enter -------- -Axis connect

Touchsetter or Manual
START ------------------ Attn.Spindle rotate
3. F5 advance----- automatic change display to Tool Data
Manual
4. It brings close to less than 2mm of a sensor.
Adjust feed override.
5. Feed override .
C or C Spindle angle change or by pulse handle
6. F 1 F 4 select
7. Ingress Feed override until 5080.
F Axis Clamp
8. Anther axis also setting.
Same operation
F -Axis Unclamp
F Close
MDI
Attn.Please set Nose-R data.
Note: M117 = Sensor Advance
M1 Enter -------- -Axis Cancel.
M118 = Sensor Retract
START

SETUP SETUP
Spindle Rotate M-spindle rotate

1.
Check the Chuck close confirmation signal.
If used Tailstock, Check the tailstock-positioning signal
2. Enter ------- C Axis connect

3. START ------------------ Attn. Spindle start rote
spindle speed ENTER ------during open door is
4. M-spindle Speed ENTER
Gear rang under 18rpm.
daring door open under rpm is OK.
START
5. START
Manual
6. Manual This side
check the spindle or M-spindle

7. check the spindle or M-spindle.
Jog check by jog switch spindle.
8. Jog check by jog switch M-spindle.
CW or CCW check the Tool type.
9. CW
If not spindle rotate. Use MDI then M03 command and START. -code
You will be having alarm then you fund out reason. M1 C Axis connect
M109 C Axis Cancel
M-code M03 Spindle CW M13 M-spindle CW
M04 Spindle CCW M14 M-spindle CCW
M05 Spindle Stop M12 M-spindle Stop
Setup
Tool graphic Registration

1. TOOL DATA
2. F 7 (ITEM) press until Tool shape screen.
3. Move Cursor to turret No. position.
4. F 1 SET
5. Tool Number ENTER ----- or change tool number by page key.
6. Select cutting position Base or Vertical.
7. for change (Extend) then F 3cutting pos.
8. F 4 Tool Item
9. F 1 MENU
10. Item code Number ENTER
11. Form code Number ENTER
12. After all data set by F (SET) command.

SETUP Setup
Tailstock move Manual Tailstock move Auto

1. Change parameter to center work. 1. Change parameter to center work.
2. Return Y-axis to origin position and Y-axis Off.
2. Unclamp tailstocks bolt4 piece. 3. Move X-axis to limit position.
4. Retract tailstock sleeve.
3. Take out bed cove. 5. Feed override 30%
6. Return connection
4. Return Y-axis to origin position and X-axis to limit position.
7. Ingress Feed override.
5. Move Z-axis to connection position. 8. Move until connection position.
9. Unclamp
6. Insert connection pin by hand.
10. Check the connection lamp.
7. Move Z-axis to target position by pulse handle. 11. Move Z-axis to target position by manual.
12. Back Z-axis 0.5mm for remove connection pin.
8. Back Z-axis 0.5mm for remove connection pin.
13. Clamp
9. Remove connection pin by hand. 14. Check the connection off lamp ON.
10. Clamp tailstocks bolt 4 pieces. From top to down.
11. Put covers.

By MDI
1. MDI
2. G152 W ENTER
3. START

SETUP SETUP
NC-Tailstock (Axis load learning) NC Tailstock Axis Zero Offset Setting

1. Manual 1. Option panelNCTailstock page1/3
2. Axis until plus limit. 2. Check on the top right end of the Screen This should be #1
3. Setting
3. Option panel NCtailstock
No. W pos OK +OK Approach Retract Low High(Option)
1 0 2 2 15 100 1.0 2.0
4. page 23
4. Manual Tailstock centre moved in to touch the job centre
5. F 1 Tailstock Learn mode check on.
Parameter changed to centre work
Axis to be moved to + limit
6. Option panel NC W or foot pedal.
Teach in mode on
7. Automatic tailstock movement5mmthen return. Adjust feed rate over ride
8. Automatic Learn mode off. Press foot pedal one step or press NC W and use pulse
handle
5. Zero Offset move cursor to W axis
Notice
6. CAL 0 Enter Normally right side of job is 0
Tailstock must be away from the Approach point
The tailstock moves even if the feed over ride is set to zero. 7. Move tailstock15 backwards
The tailstock should be in low pressure setting.
8. Teach in Off
9. Press foot pedal fully. Tailstock moves into the job

10. Confirm that tail stock forward LED is ON
Notice It deference tailstock speed during open door and close.

Change Pos. G195 SP=1 10 by MDI
M code M55 retractM56advanceM847max.retract
M98 LowM99HighM166igunor spindle I/L.
Variable VZOFW=Zero offset W-axis ,

EDIT mode EDIT mode
Create New File File Editing

EDIT mode EDIT mode
Move cursor to target filename.

3 (New)--- If have a One touch IGF then press ()
2 (EDIT) or just ENTER
New file name ENTER --------Head character must be English
Do edit operation.
and max.16 characters.
8 StopQuit or Extend 8 Select quit
Example1. ENTER ------------------Create ABC.MIN file.

I recommend Select quit because after not need program select.
Example ENTER --------- Create ABC.SSB file.
4. Do edit operation.
5. Extend
6. 8 Select quit
I recommend Select quit because after not need program select.

EDIT mode Program Mode
File copy then create new file Data Backup (Tool Data/ Parameter / Zero Offset)
1. EDIT mode 1. Tool Data Setting
2. Move cursor to source file name.

2. Extend
3. F 5 (Copy)
3. 7 D-PIP
4. Input new file name. --------Head character must be English and
max.16 characters.
4. Output
5. F 1 (MD1 Copy)
5. Move cursor to File Name.
6. File Name Enter
7. Each Data 1Menu 3Select
8. 7 Output
9. 8 Close
10. 8 Close

EDIT mode EDIT mode
File copy to floppy disk File copy from Floppy

Machine MD1: Floppy FD0: Floppy FD0: Machine MD1:
1. Insert Floppy disk to floppy driver Check unprotect 1. Insert Floppy disk to floppy driver.
2. EDIT mode 2. EDIT mode
3. Move Cursor to source file name.

3. 1 change display
4. 5 Copy
4. 4 MD1&FD0
5. 2 FD0 Copy
5. Select source file name in right side.
End
6. 5 Copy
7. 1 MD1 Copy
8. Wait until copy finish.
9. 1 change display
10. 1 MD1
End

Program Mode Program Mode
File copy to PC File copy from PC to MC

M/C MD1: PC TC: PC TC: M/C MD1:
1. Program Mode 1. Program Mode
2. Select source file name.

2. 1 Dir change
3. 5 Copy
3. MD1+ TC
4. Copy to TC
4. Select file name from right TC.
5. 5 Copy
End
6. LEFT Copy
7. 1 Dir change
8. 1 MD1
End

Screen Brightness Adjust (OSP-P200) Screen Brightness Adjust (OSP-P20)
Ctrl + Cancel ----- Windows Start. Ctrl + Cancel ----- Windows Start.
Setting(S) Control Panel(C) Program (P) Backlight Brightness Ctrl BacklightBrigtnessCtrl
3 Icon double crick.
3.
Adjust bar 2nd position from

left.
4
5
6 Control Panel Close.
5
End
End

Touch Panel Calibration Panel Lamp Check
Ctrl + Cancel ----- Windows Start.
Manual
Setting(S) Control Panel(C)
I/L + Reset ---------- Keep press more them 2 sec.
Release Reset ------------------ Lamp will be keep blinking.
Release I/L
Check the Lamp.
Reset for all lamp off.
Left pos.
4
From left up point crick 5 pont.
End

USB Memory USB unplugging procedure
Insert USB memory to left side screen Upper or
Wait until automatic install driver then will be pop up screen.
Close close pop up windows. 1. vertical function key
Program Mode
F Dir Display 2. click on the Icon in fig.

3. Safe to remove hardware Stop
F another Dir
4. O K
right ext
5. Click OK, then Close

F USupper or F US1lower
F OK------MD1: left side US0: right side 6. Check the USB memory access lamp OFF
Move cursor to source file name
F 5 Copy 7. (Close the Icon shown in the fig.)
F 5 (left side) or F 6 (right side) End
By this F1F3 cannot copy to subfolder
Repeat no.12 until the selected files copied
F 1 Dir display
F 1 MD1
To unplug the follow the following steps

Windows Keyboard operation Formula for cutting
How to show Windows START Cutting speed
Ctrl + Cancel V=DN1000 Speed = 3.14DIARPM1000
Unit m/min
How to show Disk top
1) Ctrl + Cancel Spindle speed
N=1000VD RPMV(Speed)10003.14DIA
2) Click the disk top icon on Task bar. Unit min-1 (old unit : rpm reversionsminute)
How to change screen when many application running. Nose-R Taper compensation
Keep press Alt then Tab for select application. Z = R(1-tan(/)) Z Axis Nose-R1tan(angle2)
ZR(1+tan(/2)) Z Axis downNose-R1+ tan(angle2)
How to move window by key board without touch panel. X = Ztan() X Axis Z tan(angle)
Alt + Space M move by cursor key Enter
Roughness
How to screen shot for active windows. Ry10008R Ry1000FeedFeed8Nose-R
Alt + Fn + PtSc copy screen to clip board. (Ry81000) Feed(Ry8Nose-R1000)
Then paste to Paint or Excel.
Required Power
How to value copy for Zero offset or Tool data or Edit mode. tf6120efficiency HP=VK tf4500efficiency
Value select then Ctrl + C for copy to crimp board. KWVtfCut depthFeed6120efficiency
At edit mode Paste and at Zero or Tool data mode Ctrl + V tf S45C=200, FC20=120, AL=80 efficiency = 0.8
How to select all files at Explorer. Height and I.D of Thread

Ctrl + A Height Pitch0.65 Notice H is diameter
Thread I.D. or Tap hole Thread Size Pitch
How to file copy at Explorer.
Ctrl + C Cutting Time
For G97 Sec 60Cutting lengthFeedRPM
How to file paste at Explorer. For G96
Ctrl + V Sec60MaxD+MinDMaxDMinD1000FeedV(Speed)

NOEX command explanation No Execute
Function
When single block on, continually read blocks.
Purpose
Reduce time for press Start button. When single block on.
Speed up calculation for many steps.
Smooth move axis when during axis moving calculation.
Example: NLOOP G01 X=XP Z=ZP F0.1
NOEX XP=XP+0.1
NOEX ZP=ZP+0.2
IF [ XP LE 100] NLOOP
Parameter
[Optional Parameter ][Other][No.13 NOEX command]
Effective Read blocks when single block on.
IneffectiveOne block read.
Same function IF command and GOTOcommand.
Without NOEX
Notice
Accept insert NOEX is calculation block only.
Include Load monitor command
When insert Sequence name before NOEX.
Not insert NOEX with IF command and GOTO command.
Machining center is not unnecessary NOEX. Because already
change software for without NOEX same mean.
( No problem input NOEX.)
OSP-P200L Simple Manual by S.Fukazaki

http://hp.vector.co.jp/authors/VA034898/

OSP-P200L Simple Manual V25

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SETUP

Ver. 2.5 Manual then front door open.

If have Upper door also open

Auto Automatic reselect program file before power off.

And load system sub program for ATC , measurement.

Print this file on the paper of A4.

OSP-P200L Simple Manual by S.Fukazaki

Program Select Schedule Program Select

(Main Prg_Oper) Extend

(Program Select) F SDF Ope.

Positioning Cursor to target filename.

Check the Program Name.

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

Zero shifts for Air cut Tool Data Adjust

Move the cursor to Zero shift X-Axis or Z-Axis.

7. F 2ADD If no Function key then press Extend

Example ENTER-------------- make 0.01 small

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

Restart Number search

15. Sequence Restart------------------------Attn. Start move.

16. Continue by START

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

Soft Limit Setting Turret Index

Parameter Manual move turret to X-axis soft limit position.

Check the interference between turret and spindle tailstock.

Move the Cursor to target axis.

For make maximum limit, at system parameter stroke end limit

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

Turret Index by pulse handle Turret index speed change

Manual Move to Turret index position. Parameter

Parameter F Screen change

MC User Parameter (Turret / Door)

F Check mark on Enter -------------- 0 100 %

Turret Index CW ------ Turret Unclamp.

Check the interference by pulse handle turn turret.

F Check mark off

Turret index CW ------------ Correct poisoning.

Default vale is 0 same as .

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

8 Change Screen 2. 8 Change Screen

Tailstock 3. 3 Chuck 1spindle or 4 Chuck 2spindle

Cursor to upper position. 4. move cursor to upper position.

2 Chuck work or 3 Center work 6. 2 OD or 3 ID

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

Z-axis Zero Set Chuck Conformation Switch

2. Manual spindle rotate. Vertical function key

8. CAL Enter --------------- will be display on the screen

10. Check the actual position. Should be same as measurement

Close -------------- I/O monitor is end.

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

Touch setter parameter setting Tool offset Manual

Measurement value ENTER

Anther axis also setting. Attn.Please set Nose-R data.

M-code M117 Sensor advance

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

Tool offset (Touch setter) Spindle Clamp

M110 Enter -------- -Axis connect

7. Ingress Feed override until 5080.

OSP-P200L Simple Manual by S.Fukazaki OSP-P200L Simple Manual by S.Fukazaki

Spindle Rotate M-spindle rotate

check the spindle or M-spindle

Tool graphic Registration

2. F 7 (ITEM) press until Tool shape screen.

3. Move Cursor to turret No. position.